WO2022110539A1 - 一种发热装置、雾化装置及电子烟 - Google Patents

一种发热装置、雾化装置及电子烟 Download PDF

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Publication number
WO2022110539A1
WO2022110539A1 PCT/CN2021/073880 CN2021073880W WO2022110539A1 WO 2022110539 A1 WO2022110539 A1 WO 2022110539A1 CN 2021073880 W CN2021073880 W CN 2021073880W WO 2022110539 A1 WO2022110539 A1 WO 2022110539A1
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WO
WIPO (PCT)
Prior art keywords
heating
atomizing
liquid storage
heating device
electrode
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Application number
PCT/CN2021/073880
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English (en)
French (fr)
Inventor
王向辉
郑少坚
于久江
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凡品思(深圳)科技有限公司
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Publication of WO2022110539A1 publication Critical patent/WO2022110539A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42Cartridges or containers for inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/44Wicks
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means

Definitions

  • the present application relates to the field of electronic cigarettes, and in particular, to a heating device, an atomizing device using the heating device, and an electronic cigarette.
  • Electronic cigarette is an electronic product that generates smoke for users to smoke by heating e-liquid. It generally includes two parts: an atomizing device and a power supply device; the power supply device supplies power to the atomizing device, and generates smoke by atomizing the e-liquid. Due to the direct combustion of cut tobacco, the production of harmful substances is effectively reduced, and the harm to smokers and surrounding people is reduced to a certain extent.
  • the atomizing device mainly includes a liquid storage chamber, an oil guiding medium, a heating device, an atomizing chamber and a suction nozzle.
  • the e-liquid in the liquid storage chamber is introduced into the liquid storage medium, and the heating device is used as a heating element. It is used to heat the e-liquid in the oil-conducting medium.
  • the power supply device supplies power to the heating device, the heating device heats up and heats the e-liquid in the oil-conducting medium, thereby realizing the atomization of the e-liquid to generate smoke.
  • the inventor found that the liquid storage chamber, the oil-conducting medium and the heating device are integrated into one structure.
  • the heating device ages or burns out during use and needs to be replaced, the user wants to replace the e-juice with different flavors, or the e-liquid in the atomizing device is exhausted and needs to be replaced, due to the liquid storage chamber, the oil-conducting medium and the If the heating device is an integrated structure, the entire atomizing device needs to be removed and replaced.
  • the e-juice Especially when the e-juice is exhausted and needs to be replaced, it belongs to normal use, and the frequency of occurrence is high; if the integrated structure with the heating device is replaced every time, it will cause the consumables to be unable to be reused and bring a lot of resources. Waste, resulting in high cost of use by users, and not environmentally friendly.
  • the heating device and the liquid storage chamber are integrated in structure, and the assembling gap between the two often leaks over time, especially during transportation. Therefore, the integrated structure of the traditional heating device and the liquid storage chamber is an urgent problem that needs to be solved without leakage during the transportation of parts and products.
  • the heating device is generally made of cotton-wound heating wire or ceramic bottom sintered heating wire, etc.
  • the cotton-wound heating wire often burns and needs to be discarded and replaced.
  • Since the carbonization of the ceramic will seriously affect the effect of e-liquid atomization, the smoking taste is poor.
  • the heating wire may be burned or the ceramics will be carbonized to affect the heating wire
  • the present application provides a heating device, an atomizing device and an electronic cigarette.
  • a heating device which includes a heating body and a heating support, and the heating body is laid flat on the heating support.
  • the heating bracket is hollowed out in the middle, and the heating body is laid flat on the hollowed out part of the heating bracket.
  • the heating element is a filamentary heating element, and the filamentary heating element is laid flat on the heating support.
  • the heating support is a rectangular frame hollowed out in the middle, the heating body is a heating wire, and the heating wire is meshed through the rectangular frame.
  • a first electrode and a second electrode are disposed on opposite sides of the rectangular frame, and the heating wire is connected between the first electrode and the second electrode.
  • two opposite sides of the rectangular frame are ceramic bases, and both ends of the heating wire are sintered on the ceramic bases.
  • an atomization device comprising a liquid storage device and an atomization seat, the liquid storage device is mounted on the atomization seat, wherein the atomization seat is provided with the heating device provided by the application device
  • a heating device bracket is provided on the atomizing seat, and the heating device bracket is installed on the heating device bracket.
  • the atomizing seat is provided with a first electrode sheet and a second electrode sheet, the first electrode sheet is used for connecting the first electrode, and the second electrode sheet is used for connecting the second electrode.
  • Another aspect of the present application provides an electronic cigarette, including a power supply device and the atomizing device provided by the present application, wherein the power supply device supplies power to the atomizing device.
  • the heating body is laid flat on the heating support, which increases the contact area between the heating body and the oil-conducting medium, and improves the atomization efficiency; at the same time, the heating body is flat on the heating support, which also avoids cotton wrapping heating The problem of wire sintering and the carbonization problem in the ceramic sintered heating wire solution.
  • FIG. 1 is a schematic diagram of the overall structure of a liquid storage device in an embodiment of the present application.
  • FIG. 2 is a cross-sectional view of a liquid storage device in an embodiment of the present application.
  • FIG. 3 is an exploded view of a liquid storage device in an embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of a heating device in an embodiment of the present application.
  • FIG. 5 is a schematic diagram of the structure of the atomization seat in an embodiment of the present application.
  • FIG. 6 is an exploded view of the atomization seat structure in an embodiment of the present application.
  • FIG. 7 is a first exploded view of the atomizing device in an embodiment of the present application.
  • FIG. 8 is a cross-sectional view of an atomizing device in an embodiment of the present application.
  • FIG. 9 is a second exploded view of the atomizing device in an embodiment of the present application.
  • FIG. 10 is an exploded view of the combination of the atomizing seat and the power supply device in an embodiment of the present application
  • FIG. 11 is an exploded view of the atomizing device in another embodiment of the present application.
  • Figure 12 is a schematic structural diagram of the liquid storage device in Figure 11;
  • FIG. 13 is a schematic view of the structure of the atomizing seat in FIG. 11 .
  • Liquid storage device 10 liquid storage chamber 11; oil guide medium 12; oil guide hole 13; medium installation groove 14; aluminum plastic film 141; control device 15; cavity body 16; oil port seal 17; ring 19; atomizing seat 20; heating device 21; heating body 211; heating bracket 212; ceramic base 213; atomizing cavity 22; suction nozzle 23; air passage 24; heating device bracket 25; Two electrode sheets 27; switch device 28; first probe 281; second probe 282; power supply device 30.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • the electronic cigarette disclosed in this embodiment includes a power supply device 30 and an atomizing device.
  • the atomizing device includes a liquid storage device 10 and an atomizing seat 20.
  • a heating device 21 is arranged on the atomizing seat 20, an atomizing cavity 22 is formed on the atomizing seat 20, and a suction nozzle 23 and an air passage are arranged on the atomizing seat 20. 24.
  • the suction nozzle 23 is communicated with the atomizing chamber 22 through the air passage 24; in this way, after the e-liquid in the liquid storage device 10 is atomized by the heating device 21 on the atomizing seat 20, the smoke is contained in the atomizing chamber 22; using The user inhales through the suction nozzle 23 , and the smoke in the atomizing chamber 22 is transferred to the suction nozzle 23 through the air passage 24 under the action of suction, and is sucked out by the user through the suction nozzle 23 .
  • the suction nozzle 23 is arranged on the right end of the atomizing seat 20 , the atomizing chamber 22 and the heating device 21 are located on the left side of the atomizing seat 20 , and the liquid storage device 10 is installed on the side of the atomizing seat 20 and the heating device 21 .
  • the liquid storage device 10 includes a liquid storage chamber 11 and an oil guiding medium 12 located between the liquid storage chamber 11 and the heating device 21 , and the oil guiding medium 12 is arranged in cooperation with the heating device 21 .
  • the guide oil medium 12 is arranged above the heating device 21, and the oil guide medium 12 is arranged close to the heating device 21 or in contact with the oil guide medium 12, so that the heating device 21 can perform the e-liquid on the oil guide medium 12. Heating is the goal.
  • the liquid storage device 10 in order to facilitate manufacture and ensure the integrity of the liquid storage chamber 11, the liquid storage device 10 is integrally injection-molded with the liquid storage chamber 11 during the processing.
  • the liquid storage cavity 11 can also be processed and formed in the liquid storage device 10 by blow molding.
  • the liquid storage device 10 is detachably installed on the atomizing seat 20 with the heating device 21 .
  • the liquid storage device 10 and the heating device 21 are provided separately, and when any one of them needs to be replaced, it can be replaced separately.
  • the atomizer seat 20 in this embodiment is provided with a heating device bracket 25 , and the heating device 21 is installed on the heating device bracket 25 .
  • the heating device bracket 25 is first fixed on the atomizer seat 20 , and then the heating device 21 is installed on the heating device bracket 25 . More specifically, the heating device 21 is detachably mounted on the heating device bracket 25; in this way, the individual installation, removal and replacement of the device can be realized.
  • the liquid storage device 10 and the atomization base 20 may be connected by means of snaps.
  • the buckle connection method and the design of the buckle structure are commonly used in the mechanical field, and will not be repeated here.
  • a handle position for disassembly is provided on the liquid storage device 10 .
  • the user can use the handle position to forcefully remove the connection between the liquid storage device 10 and the atomization seat 20 , and the liquid storage device 10 is separated from the atomization seat 20 .
  • the lower side of the liquid storage device 10 is provided with two oil guiding holes 13 , and the oil guiding medium 12 closes the oil guiding holes 13 .
  • the e-liquid in the liquid storage chamber 11 infiltrates into the oil guiding medium 12 through the oil guiding hole 13 downward, and is then heated and atomized by the heating device 21 .
  • the oil guide holes 13 may be set to three, four or more.
  • the oil guide medium 12 can be used to close the oil guide hole 13 by laying flat in the medium installation groove 14 to completely cover and close the oil guide hole 13 ; it is also possible to extend at least part of the oil guide medium 12 into the oil guide hole 13 . , so as to close the oil guide hole 13 ; further, at least part of the oil guide medium 12 can be passed through the oil guide hole 13 and extended into the liquid storage chamber 11 through the oil guide hole 13 .
  • a medium installation groove 14 is arranged around the oil guide hole 13 .
  • a frame is provided around the oil guide hole 13 , and the frame surrounds the medium installation groove 14 , and the oil guide medium 12 is installed in the medium installation groove 14 .
  • an aluminum-plastic film 141 is encapsulated to seal the oil guide hole 13 and the oil guide medium 12 in The medium is installed in the groove 14 to ensure its tightness.
  • the lower side of the frame provided around the oil guide hole 13 is sealed with a film, and the above-mentioned sealed aluminum-plastic film 141 is formed.
  • the side of the medium installation groove 14 away from the oil guide hole 13 can also be sealed by means of a screw cap or a snap.
  • a sealing ring 19 is provided at the position where the liquid storage device 10 and the atomization seat 20 are matched, so as to ensure the sealing between the liquid storage device 10 and the atomization seat 20 after safety. Meanwhile, in order to facilitate installation and improve the stability of the sealing ring 19, a sealing groove is provided at the position where the liquid storage device 10 and the atomizing seat 20 are matched, and the sealing ring 19 is installed in the sealing groove.
  • the liquid storage device 10 includes a cavity body 16 with a liquid storage cavity 11 formed therein.
  • the above-mentioned oil guide hole 13 is opened on one side of the cavity body 16 , and the lower side of the cavity body 16 in FIG. Oil guide hole 13.
  • An oil filling port is provided at one end of the cavity body 16 , as shown in FIG. 8 , an oil filling port is provided at the right end of the cavity body 16 ; in order to improve the sealing performance of the liquid storage chamber 11 , an oil filling port for sealing the oil filling port is installed in the oil filling port
  • a sealing member 17 is provided, and an encapsulation cover plate 18 is provided outside the oil port sealing member 17 .
  • the oil port seal 17 is a silicone seal
  • the package cover 18 is a plastic cover.
  • the oil-conducting medium 12 is a medium with an oil-conducting function, which can be cotton, non-woven fabric or fiber rope.
  • an oil-conducting function which can be cotton, non-woven fabric or fiber rope.
  • the heating device 21 includes a heating body 211 and a heating support 212 , and the heating body 211 is laid flat on the heating support 212 .
  • the oil guiding medium 12 is in the shape of a sheet, and the heating device 21 is formed into a structure that faces the large surface of the oil guiding medium 12, for example, the large surface is parallel to the large surface; in this way, the heating device 21 and the oil guiding device can be increased.
  • the contact area of the medium 12 improves the atomization efficiency and enhances the atomization effect.
  • the heating body 211 on the heating device 21 should also achieve maximum face-to-face contact with the oil-conducting medium 12;
  • the face-to-face contact between the heating element 211 and the oil-conducting medium 12 can be realized in an optimized manner.
  • the heating element 211 is a filamentary heating element
  • the flattened state of the filamentary heating element is the wire structure of the badminton racket
  • the heating bracket 212 is similar to the outer side of the net formed by pulling the wire of the badminton racket. metal circle.
  • a hollow structure is arranged in the middle of the heating bracket 212 , and the heating body 211 is laid flat on the hollow of the heating bracket 212 .
  • the heating element 211 is a filamentary heating element, and the filamentary heating element is laid flat on the heating support 212 .
  • the heating bracket 212 is a rectangular frame hollowed out in the middle, the heating body 211 is a heating wire, and the heating wire is meshed through the rectangular frame.
  • two opposite sides of the rectangular frame are ceramic bases 213, and both ends of the heating wire are sintered on the ceramic bases 213.
  • the opposite sides of the rectangular frame are provided with a first electrode and a second electrode, and the heating wire is connected between the first electrode and the second electrode.
  • the first electrode and the second electrode are used to communicate the heating wire with the power supply device 30 .
  • the atomizing seat 20 is provided with a first electrode sheet 26 and a second electrode sheet 27, the first electrode sheet 26 is used for connecting the first electrode, and the second electrode sheet 27 is used for connecting the second electrode. Meanwhile, the other end of the first electrode sheet 26 is connected to the positive electrode of the power supply device 30 , and the other end of the second electrode sheet 27 is connected to the negative electrode of the power supply device 30 .
  • the heating device 21 is powered by the first electrode sheet 26 and the second electrode sheet 27 .
  • a suction nozzle 23 is provided on the top of the atomizing seat 20 , a slot is arranged in the middle, and the heating device bracket 25 is installed in the middle slot.
  • the oil guiding medium 12 is installed in the medium installation groove 14, the heating device 21 is assembled with the heating device bracket 25, and is pressed into the groove provided in the middle of the atomizing seat 20, and then the liquid storage device 10 and the heating device are assembled together.
  • the atomizing seat 20 is fastened together, and the oil guiding medium 12 is in effective contact with the heating body 211 on the heating device 21 at this time, so that the heating device 21 can heat the e-liquid infiltrated in the oil guiding medium 12 .
  • the heating bracket 212 is hollowed out in the middle, and after the heating element 211 is assembled, the lower part of the hollowed out middle can be used as a part of the air passage 24 .
  • the heating body 211 and the heating support 212 are sintered together, and the heating support 212 is made of ceramic, high temperature-resistant plastic or silica gel, quartz, wood structure, and the like.
  • the heating body 211 is a heating wire, it can also be flatly fixed on the heating support 212 by means of pin perforations.
  • the heating bracket 212 can also be selected to be made of metal material, and the heating wire can be fixed on the heating bracket 212 by electric welding.
  • the sealing ring 19 is an O-ring, but it may also be a sealing ring 19 with a triangular, square or other shape in cross section.
  • the liquid storage device 10 and the heating device 21 are two parts that are completely separated. After the e-liquid is used up, the consumer only needs to replace the liquid storage device 10, and the heating device 21 can be recycled. Reduced cost of use.
  • the heating wire is arranged in the hollow position in the middle of the heating bracket 212 , so that the heating bracket 212 does not need to have an oil guiding function, and the e-liquid on the oil guiding medium 12 can also be in good contact with the heating wire.
  • the heating wire can be sintered on the heating support 212, and the two ends of the oil guiding medium 12 are inserted into the liquid storage chamber 11 through the oil guiding holes 13;
  • the heating device bracket 25 is also fixed on the atomizing seat 20 by means of tight fitting of silica gel.
  • the aluminum-plastic film 141 is encapsulated on the side of the medium installation groove 14 away from the oil guide hole 13 by means of hot pressing, so as to play a sealing role.
  • the multiple sealing method in this embodiment effectively solves the situation that the liquid storage chamber 11 leaks during transportation, and ensures the sealing and safety.
  • the oil guiding medium 12 is installed in the medium installation groove 14, and then sealed with an aluminum plastic film 141; the oil filling port is sealed with a silicone oil port seal 17. Pierce the silicone oil port seal 17 through two needle tubes, one is filled with oil, and the other is used for exhaust; after the oil filling is completed, the plastic packaging cover plate 18 is riveted to the outside of the silicone oil port seal 17.
  • the atomizing device of the electronic cigarette includes an atomizing seat 20 and a liquid storage device 10 installed on the atomizing seat 20 , and a heating device 21 is arranged on the atomizing seat 20
  • a switch device 28 is provided on the atomizing seat 20, and a control device 15 is provided on the liquid storage device 10. The switch device 28 is controlled by the control device 15 to realize closing or closing.
  • the control device 15 triggers the switch device 28 to close to turn on the electrical connection between the heating device 21 and the power supply device 30; when the liquid storage device 10 is removed from the atomizer seat 20 , the control device 15 triggers the switch device 28 to turn off, so as to disconnect the electrical connection between the heating device 21 and the power supply device 30 .
  • the control device 15 is a metal sheet
  • the switch device 28 is the first probe 281 and the second probe 282 arranged on the atomizer seat 20 , when the liquid storage device 10 is installed on it, the metal One end of the sheet is in contact with the first probe 281, and the other end is in contact with the second probe 282.
  • the first probe 281 and the second probe 282 are connected through the metal sheet; when the liquid storage device 10 is removed from the atomization seat 20
  • the first probe 281 and the second probe 282 are electrically disconnected.
  • whether the power supply device 30 supplies power to the heating device 21 is controlled by whether the first probe 281 and the second probe 282 are turned on or not; when the first probe 281 and the second probe 282 are turned on, the power supply device 30 supplies power to the heating device 21, and the heating device 21 can complete its heating action; when the first probe 281 and the second probe 282 are electrically disconnected, the power supply device 30 stops the power supply to the heating device 21, and the heating device 21 cannot complete the heating. action.
  • the power supply device 30 of the electronic cigarette is provided with a controller, and the controller is used to control whether the power supply device 30 supplies power to the heating device 21 to perform the atomization action.
  • the first probe 281 is connected to the controller, and the second probe 282 is grounded; when the first probe 281 and the second probe 282 are connected, the controller can control the power supply device 30 to supply power to the heating device 21 according to the operation; When the needle 281 and the second probe 282 are electrically disconnected, the controller controls the power supply device 30 to stop supplying power to the heating device 21 .
  • the heating device 21 is electrically connected to the power supply device 30;
  • the heating device 21 is disconnected from the power supply device 30, and the electronic cigarette cannot work. Even if other operations of smoking are performed, the heating device 21 also cannot realize the heating function, so as to ensure the safety and the service life of the heating device 21 .
  • the atomizing seat 20 is provided with a first conductive member and a second conductive member
  • the heating device 21 is provided with a first electrode and a second electrode; one end of the first conductive member is connected to the The first electrode is connected, and the other end is connected to the positive electrode of the power supply device 30 ; one end of the second conductive member is connected to the second electrode, and the other end is connected to the negative electrode of the power supply device 30 .
  • control device 15 is preferably a metal sheet, and the shape of the metal sheet is not limited, and only needs to be matched with the first probe 281 and the second probe 282 .
  • the first conductive member and the second conductive member are preferably metal domes.
  • the first probe 281 and the second probe 282 are conductive probes, and their shapes are not limited, as long as they can be matched with the metal sheet.
  • the power supply device 30 is provided with a controller (MCU), the first probe 281 is connected to the controller, and the second probe 282 is grounded (GND signal).
  • MCU controller
  • the MCU detects the GND signal and performs corresponding processing. At this time, it can be powered on and the device works; when the metal sheet contacts the first probe 281 and the second probe When the 282 is disconnected, the device is powered off.

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Abstract

一种发热装置(21)、雾化装置及电子烟,用于克服现有技术中发热丝会发生烧糊或陶瓷发生碳化影响发热丝等问题。发热装置(21),包括发热体(211)和发热支架(212),发热体(211)平铺在发热支架上(212)。发热体(211)平铺在发热支架上(212),增加了发热体(211)与导油介质(12)的接触面积,提高雾化效率;同时,发热体(211)平铺在发热支架(212)上,也避免了棉绕发热丝烧结的问题以及陶瓷烧结发热丝方案中的碳化问题。

Description

一种发热装置、雾化装置及电子烟
本申请要求于2020年11月24日提交中国专利局、申请号为202022752275.4、申请名称为“一种发热装置、雾化装置及电子烟”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及电子烟领域,尤其涉及一种发热装置、使用该发热装置的雾化装置及电子烟。
背景技术
由于烟草燃烧产生的烟雾中存在尼古丁、焦液等多种危害健康的物质,因此吸烟成为了当今世界最大的可预防死亡原因,而且吸烟者身边的人群吸入二手烟也会对身体造成伤害。因此随着科技的进步与人们对健康的日益重视,电子烟的使用越来越广泛。电子烟是一种通过加热烟油产生烟雾供用户吸食的电子产品,其一般包括雾化装置和电源装置两个部分;电源装置为雾化装置供电,通过将烟油雾化产生烟雾,相比于烟丝的直接燃烧,有效减少了有害物质的产生,在一定程度上减弱了对吸烟者以及周围人群的伤害。
雾化装置作为电子烟的核心结构,主要包括储液腔、导油介质、发热装置、雾化腔和吸嘴等结构,储液腔中的烟油导入储液介质,发热装置作为加热元件用于对导油介质中烟油进行加热。当电源装置对发热装置供电时,发热装置升温加热导油介质中的烟油,从而实现烟油的雾化而产生烟雾。
常用的雾化装置中,发明人发现,储液腔、导油介质和发热装置为一体结构。发热装置在使用过程中出现老化或烧坏等情况需要更换发热装置时、用户想更换不同口味的烟油、或者雾化装置中烟油用尽需要更换时,由于储液腔、导油介质和发热装置为一体结构,则需要将整个雾化装置拆除更换。特别是烟油用尽需要更换的情况,其属于正常使用,且发生频率较高;若每一次都将带有发热装置的一体结构全部更换,将造成耗材无法重复利用,带来很大的资源浪费,导致用户使用成本过高,也不环保。
另外,发热装置与储液腔为一体结构,二者的装配间隙随着时间的推移,特别是在运输过程中,经常出现烟油泄露的情况。因此,传统的发热装置与储液腔的一体式结构,在零部件及产品运输过程中不渗漏是一个急需解决的问题。
市面上存在的一体式结构中,发热装置一般是棉绕发热丝或者陶瓷底部烧结发热丝等方式制作而成,棉绕发热丝经常发生烧糊需要丢弃更换的情况;而陶瓷烧结发热丝的方案,由于陶瓷的碳化会严重影响烟油雾化的效果,抽吸口感差。
申请内容
为克服现有技术中发热丝会发生烧糊或陶瓷发生碳化影响发热丝等问题,本申请提供了一种发热装置、雾化装置及电子烟。
本申请一方面提供了一种发热装置,包括发热体和发热支架,所述发热体平铺在所述发热支架上。
一些实施例中,所述发热支架中间位置镂空,所述发热体平铺在所述发热支架的镂空处。
一些实施例中,所述发热体为丝状发热体,所述丝状发热体平铺在所述发热支架上。
一些实施例中,所述发热支架为中间位置镂空的矩形框架,所述发热体为发热丝,所述发热丝呈网状穿设在所述矩形框架内。
一些实施例中,所述矩形框架相对的两侧设置有第一电极和第二电极,所述发热丝连接在第一电极和第二电极之间。
一些实施例中,所述矩形框架相对的两个边为陶瓷基座,所述发热丝的两端烧结在陶瓷基座上。
本申请另一方面提供了一种雾化装置,包括储液装置和雾化座,所述储液装置安装于所述雾化座,其中,所述雾化座上设置有本申请提供的发热装置
一些实施例中,所述雾化座上设置有发热装置支架,所述发热支架安装在所述发热装置支架上。
一些实施例中,所述雾化座上设置有第一电极片和第二电极片,所述第一电极片用于连接第一电极,所述第二电极片用于连接第二电极。
本申请另一方面提供了一种电子烟,包括电源装置和本申请提供的雾化装置,所述电源装置为所述雾化装置供电。
本申请提供的发热装置,发热体平铺在发热支架上,增加了发热体与导油介质的接触面积,提高雾化效率;同时,发热体平铺在发热支架上,也避免了棉绕发热丝烧结的问题以及陶瓷烧结发热丝方案中的碳化问题。
本申请的一个或多个实施例的细节在下面的附图和描述中提出,本申请的其他特征和优点将从说明书、附图以及权利要求变得明显。
附图说明
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1是本申请一个实施例中,储液装置整体结构示意图;
图2是本申请一个实施例中,储液装置截面视图;
图3是本申请一个实施例中,储液装置爆炸图;
图4是本申请一个实施例中,发热装置结构示意图;
图5是本申请一个实施例中,雾化座结构示意图;
图6是本申请一个实施例中,雾化座结构爆炸图;
图7是本申请一个实施例中,雾化装置第一爆炸图;
图8是本申请一个实施例中,雾化装置截面视图;
图9是本申请一个实施例中,雾化装置第二爆炸图;
图10是本申请一个实施例中,雾化座与电源装置组合爆炸图;
图11是本申请另一个实施例中,雾化装置爆炸图;
图12是图11中,储液装置结构示意图;
图13是图11中,雾化座结构示意图。
其中,
储液装置10;储液腔11;导油介质12;导油孔13;介质安装槽14;铝塑膜141;控制装置15;腔本体16;油口密封件17;封装盖板18;密封圈19;雾化座20;发热装置21;发热体211;发热支架212;陶瓷基座213;雾化腔22;吸嘴23;气道24;发热装置支架25;第一电极片26;第二电极片27;开关装置28;第一探针281;第二探针282;电源装置30。
具体实施方式
为了使本申请所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。
在本申请的描述中,需要理解的是,术语“纵向”、“径向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
实施例1
如图1至图10所示,本实施例公开的电子烟包括电源装置30和雾化装置。雾化装置包括储液装置10和雾化座20,雾化座20上设置有发热装置21,且雾化座20上成型有雾化腔22,雾化座20上设置有吸嘴23和气道24,吸嘴23与雾化腔22通过气道24连通;如此,储液装置10内的烟油经雾化座20上的发热装置21雾化后,烟雾容纳在雾化腔22内;使用者通过吸嘴23往外吸气,雾化腔22内的烟雾受吸力作用,经气道24传递至吸嘴23,被使用者由吸嘴23吸出。
如图8所示,吸嘴23设置在雾化座20的右端,雾化腔22和发热装置21位于雾化座20的左侧,储液装置10安装在雾化座20和发热装置21的上方;储液装置10包括储液腔11和位于储液腔11与发热装置21之间的导油介质12,导油介质12与发热装置21配合设置。此处,配合设置指导油介质12位于发热装置21上方,且导油介质12靠近发热装置21设置或者与导油介质12接触设置,以能够实现发热装置21对导油介质12上的烟油进行加热为目标。
在本实施例中,为了便于制作并保证储液腔11的完整性,储液装置10在 加工过程中,一体注塑成型有储液腔11。此外,也可以采用吹塑的方式,在储液装置10内加工成型储液腔11。
本实施例中,为了保证在更换过程中,耗材的重复利用和资源节省,同时降低用户成本和实现环保目标,储液装置10可拆卸的安装在带有发热装置21的雾化座20上。储液装置10与发热装置21分开设置,在需要更换其中任意一者时,可以单独更换。
为进一步提高安装拆卸的便捷性和高效性,如图6或图9所示,本实施例中的雾化座20上设置有发热装置支架25,发热装置21安装在发热装置支架25上。组装过程中,先将发热装置支架25固定在雾化座20上,再将发热装置21安装在发热装置支架25上。更具体的,发热装置21可拆卸的安装在发热装置支架25上;如此,可以实现对装置的单独安装和拆卸更换。
更具体的,为了方便储液装置10与雾化座20的安装和拆卸,储液装置10和雾化座20可以采用卡扣的方式连接。卡扣连接方式,以及卡扣结构的设计,在机械领域都是常用的设计,在此不再赘述。
同时,为方便将储液装置10从雾化座20上拆卸,在储液装置10上设置有用于拆卸的拉手位。需要对储液装置10进行拆卸时,使用者可以由拉手位用力,将储液装置10与雾化座20的连接拆除,储液装置10脱离雾化座20。
如图8所示,储液装置10的下侧设置有两个导油孔13,导油介质12封闭导油孔13。储液腔11内的烟油,向下经导油孔13浸润到导油介质12,再由发热装置21进行加热雾化。在其他一些实施例中,导油孔13可以设置为三个、四个或者更多。
导油介质12封闭导油孔13的方式,可以是平铺在介质安装槽14内,完全覆盖并封闭导油孔13;也可以将导油介质12的至少部分伸入到导油孔13内,以封闭导油孔13;更进一步的,可以将导油介质12的至少部分穿过导油孔13,经导油孔13伸入到储液腔11内。
导油孔13四周设置有介质安装槽14,具体的,导油孔13四周围设有边框,边框围成介质安装槽14,导油介质12安装在该介质安装槽14内。
在介质安装槽14远离导油孔13的一侧,即附图8中介质安装槽14的下侧开口处,封装有铝塑膜141,用于将导油孔13和导油介质12密封在介质安装槽14内,保证其密封性。具体的,导油孔13四周围设的边框下侧进行封膜,成型上述封口的铝塑膜141。作为备选方案,介质安装槽14远离导油孔13的一侧还 可以用螺纹瓶盖或者卡扣的方式实现密封。
为进一步提高密封性能,在储液装置10与雾化座20配合的位置设置密封圈19,以保证安全后储液装置10与雾化座20之间的密封性。同时,为了便于安装以及提升密封圈19的稳定性,在储液装置10与雾化座20配合的位置设置有密封槽,密封圈19安装在该密封槽内。
如图8所示,储液装置10包括内部成型有储液腔11的腔本体16,上述导油孔13开设在腔本体16的一侧,如图8中的腔本体16的下侧开设有导油孔13。而在腔本体16的一端端部设置有注油口,如图8,腔本体16的右端设置有注油口;为了提升储液腔11的密封性,在注油口内安装有用于密封注油口的油口密封件17,且在油口密封件17外侧设置有封装盖板18。其中,油口密封件17为硅胶密封件,封装盖板18为塑胶盖板。
本实施例中,导油介质12为一种具有导油功能的介质,可以使棉花、无纺布或者纤维绳子。储液腔11内的烟油从导油孔13漏出时,烟油会饱和、均匀的分布在导油介质12上,以便发热装置21对导油介质12上的烟油进行雾化。
如图4所示,发热装置21包括发热体211和发热支架212,发热体211平铺在所述发热支架212上。可以理解的,导油介质12为片状,发热装置21成型为与导油介质12大面对大面设置的构造,比如大面对大面平行设置;如此,可以增加发热装置21与导油介质12的接触面积,提高雾化效率并提升雾化效果。为了进一步保证雾化效率的提高和雾化效果的提升,发热装置21上的发热体211也要实现与导油介质12最大化的面对面接触;发热体211平铺在发热支架212上,能够最大化的实现发热体211与导油介质12的面对面接触。类似于羽毛球拍,当发热体211为丝状发热体时,丝状发热体的平铺状态,即为羽毛球拍的拉线结构,而发热支架212则类似于羽毛球拍拉线而成的球网外侧的金属圈。
更具体的,为了实现发热体211与导油介质12的直接接触,在发热支架212中间位置设置镂空结构,发热体211则平铺在发热支架212的镂空处。
本实施中,如图4所示,发热体211为丝状发热体,丝状发热体平铺在发热支架212上。
发热支架212为中间位置镂空的矩形框架,发热体211为发热丝,发热丝呈网状穿设在矩形框架内。
在本实施例中,矩形框架相对的两个边为陶瓷基座213,发热丝的两端烧结 在陶瓷基座213上。
矩形框架相对的两侧设置有第一电极和第二电极,发热丝连接在第一电极和第二电极之间。该第一电极和第二电极用于将发热丝与电源装置30连通。
在本实施例中,雾化座20上设置有第一电极片26和第二电极片27,第一电极片26用于连接第一电极,第二电极片27用于连接第二电极。同时,第一电极片26的另外一端连接电源装置30的正极,第二电极片27的另外一端连接电源装置30的负极。电源装置30安装在雾化装置上时,通过第一电极片26和第二电极片27实现为发热装置21供电。
如图5所示,雾化座20顶部设置有吸嘴23,中间设置有槽位,发热装置支架25则安装在中间的槽位内。
在本实施例中,导油介质12安装在介质安装槽14内,发热装置21与发热装置支架25装配在一起,压进雾化座20中间设置的槽位中,再将储液装置10与雾化座20扣合在一起,此时导油介质12刚好与发热装置21上的发热体211有效接触,以实现发热装置21对导油介质12中浸润的烟油加热。
本实施例中,发热支架212中间镂空,装配发热体211后,中间镂空的下部位置,可以作为气道24的一部分。发热体211与发热支架212烧结在一起,发热支架212以是陶瓷、耐高温的塑胶或硅胶、石英、木质结构等。此外,发热体211为发热丝时,还可以通过引脚穿孔的方式平铺固定在发热支架212上。更进一步,发热支架212还可以选择为金属材质,发热丝可以通过电焊的方式固定在发热支架212上。
在本实施例中,密封圈19为O型圈,也可以是截面为三角形、方形等其他形状的密封圈19。
本实施例提供的雾化装置,储液装置10与发热装置21是完全分离的两个部分,烟油用尽后,消费者只需要更换储液装置10,而发热装置21可以实现循环利用,降低了使用成本。
在本实施例中,发热丝设置在发热支架212的中间镂空位置,使得发热支架212无需具备导油功能,导油介质12上的烟油也能很好的与发热丝接触。
本申请的一个优选方案中,发热丝可以烧结在发热支架212上,导油介质12的两端经导油孔13插入到储液腔11内;发热装置21通过硅胶紧配的方式固定在发热装置支架25上,发热装置支架25也通过硅胶紧配的方式固定在雾化座20上。
本实施例中,通过热压的方式,将铝塑膜141封装在介质安装槽14远离所述导油孔13的一侧,起到密封作用。
本实施例中的多重密封方式,有效的解决了储液腔11在运输过程中会发生渗漏的情况,保证了密封性和安全性。
本实施例中,导油介质12安装在介质安装槽14内,然后用铝塑膜141封口;注油口采用硅胶的油口密封件17封装。通过两个针管刺穿硅胶的油口密封件17,一个针管注油,另一个针管做排气用;注油完成后,再用塑胶的封装盖板18铆压在硅胶的油口密封件17外侧。
实施例2
如图11至图13所示,本实施例中,电子烟的雾化装置,包括雾化座20和安装在雾化座20上的储液装置10,雾化座20上设置有发热装置21,同时,雾化座20上设置有开关装置28,且储液装置10上设置有控制装置15。开关装置28通过控制装置15的控制,实现闭合或关断。
当储液装置10安装在雾化座20上时,控制装置15触发开关装置28闭合,以接通发热装置21与电源装置30的电连接;当储液装置10从雾化座20上拆除时,控制装置15触发开关装置28关断,以断开发热装置21与电源装置30的电连接。
如图12和图13所示,控制装置15为金属片,开关装置28为设置在雾化座20上的第一探针281和第二探针282,储液装置10安装在上时,金属片的一端与第一探针281接触,另一端与第二探针282接触,第一探针281和第二探针282通过金属片导通;当储液装置10从雾化座20上拆除时,金属片与第一探针281和第二探针282都分离,第一探针281和第二探针282则断开电连接。
以上,通过第一探针281和第二探针282的导通与否,来控制电源装置30是否为发热装置21供电;当第一探针281和第二探针282导通时,电源装置30为发热装置21供电,发热装置21可以完成其加热动作;当第一探针281与第二探针282断开电连接时,电源装置30停止位发热装置21供电,发热装置21无法完成加热动作。
如此,即使在储液装置10取下,发热装置21无烟油可加热的情况下,使用者却执行抽吸加热的动作,也不会发生发热装置21干烧的情况,保证了发热装置21的使用寿命。
在本实施例中,电子烟的电源装置30中设置有控制器,该控制器用于控制 电源装置30是否为发热装置21供电,以执行雾化动作。第一探针281与控制器连接,第二探针282接地;第一探针281与第二探针282接通时,控制器可根据操作控制电源装置30向发热装置21供电;第一探针281和第二探针282断开电连接时,控制器控制电源装置30停止向发热装置21供电。
本实施例提供的电子烟,当储液装置10与雾化座20连接时,第一探针281和第二探针282接通,此时发热装置21才会与电源装置30实现电连接;当储液装置10取下时,第一探针281和第二探针282断开,此时发热装置21与电源装置30断开,电子烟不能工作,即使执行抽吸的其他操作,发热装置21也无法实现加热功能,保证安全性和发热装置21的使用寿命。
在本实施例中,雾化座20上设置有第一导电件和第二导电件,所述发热装置21上设置有第一电极和第二电极;所述第一导电件的一端与所述第一电极连接,另一端与电源装置30的正极连接;所述第二导电件的一端与所述第二电极连接,另一端与电源装置30的负极连接。
在本实施例中,控制装置15优选为金属片,金属片的形状不做限制,与第一探针281和第二探针282配合即可。第一导电件和第二导电件优选采用金属弹片。第一探针281和第二探针282为导电探针,其形状也不做限制,能够实现与金属片的配合即可。
本实施例中,电源装置30中设置有控制器(MCU),第一探针281与控制器连接,第二探针282接地(GND信号)。当金属片同时接触第一探针281和第二探针282时,MCU检测到GND信号并作出相应处理,此时可通电,设备工作;当金属片与第一探针281和第二探针282分离时,设备断电。
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。

Claims (10)

  1. 一种发热装置,其中,包括发热体和发热支架,所述发热体平铺在所述发热支架上。
  2. 根据权利要求1所述的发热装置,其中,所述发热支架中间位置镂空,所述发热体平铺在所述发热支架的镂空处。
  3. 根据权利要求1所述的发热装置,其中,所述发热体为丝状发热体,所述丝状发热体平铺在所述发热支架上。
  4. 根据权利要求1所述的发热装置,其中,所述发热支架为中间位置镂空的矩形框架,所述发热体为发热丝,所述发热丝呈网状穿设在所述矩形框架内。
  5. 根据权利要求4所述的发热装置,其中,所述矩形框架相对的两侧设置有第一电极和第二电极,所述发热丝连接在第一电极和第二电极之间。
  6. 根据权利要求4所述的发热装置,其中,所述矩形框架相对的两个边为陶瓷基座,所述发热丝的两端烧结在陶瓷基座上。
  7. 一种雾化装置,包括储液装置和雾化座,所述储液装置安装于所述雾化座,其中,所述雾化座上设置有权利要求1-6任意一项所述的发热装置。
  8. 根据权利要求7所述的雾化装置,其中,所述雾化座上设置有发热装置支架,所述发热支架安装在所述发热装置支架上。
  9. 根据权利要求8所述的雾化装置,其中,所述雾化座上设置有第一电极片和第二电极片,所述第一电极片用于连接第一电极,所述第二电极片用于连接第二电极。
  10. 一种电子烟,其中,包括电源装置和权利要求7-9任意一项所述的雾化装置,所述电源装置用于为所述雾化装置供电。
PCT/CN2021/073880 2020-11-24 2021-01-27 一种发热装置、雾化装置及电子烟 WO2022110539A1 (zh)

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