WO2022110303A1 - 定子冲片、定子铁芯、电机、压缩机和制冷设备 - Google Patents
定子冲片、定子铁芯、电机、压缩机和制冷设备 Download PDFInfo
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- WO2022110303A1 WO2022110303A1 PCT/CN2020/134782 CN2020134782W WO2022110303A1 WO 2022110303 A1 WO2022110303 A1 WO 2022110303A1 CN 2020134782 W CN2020134782 W CN 2020134782W WO 2022110303 A1 WO2022110303 A1 WO 2022110303A1
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- WIPO (PCT)
- Prior art keywords
- stator
- tooth
- rotor
- motor
- core
- Prior art date
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 16
- 210000000332 tooth crown Anatomy 0.000 claims abstract description 63
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 84
- 238000004080 punching Methods 0.000 claims description 21
- 230000007423 decrease Effects 0.000 claims description 4
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical group [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 15
- 230000009286 beneficial effect Effects 0.000 description 11
- 238000004804 winding Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000035699 permeability Effects 0.000 description 7
- 230000004907 flux Effects 0.000 description 6
- 230000003993 interaction Effects 0.000 description 6
- 230000003313 weakening effect Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/14—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
- H02K21/16—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures having annular armature cores with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
- H02K29/03—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2201/00—Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
- H02K2201/03—Machines characterised by aspects of the air-gap between rotor and stator
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Definitions
- the present application relates to the field of electric motors, in particular to a stator punch, a stator iron core, a motor, a compressor and a refrigeration device.
- the motors generally use built-in permanent magnet motors.
- higher requirements have been placed on the vibration and noise of the motors. It is increasingly unable to meet the needs of silence.
- the present application aims to solve at least one of the technical problems existing in the prior art.
- the first aspect of the present application proposes a stator punch.
- a second aspect of the present application proposes a stator core.
- a third aspect of the present application proposes a motor.
- a fourth aspect of the present application proposes a compressor.
- a fifth aspect of the present application proposes a refrigeration device.
- the present application proposes a stator punching piece, comprising: a stator yoke, the stator yoke is in a ring structure; a plurality of stator teeth are arranged on the inner ring of the stator yoke; the stator teeth include : tooth root, connected with the stator yoke; tooth crown, connected with the tooth root, along the circumferential direction of the stator yoke, the two ends of the tooth crown are the first end and the second end respectively, wherein at least one tooth crown is provided with The magnetic guiding part, along the circumferential direction of the stator yoke, the shortest distance between the contour line of the magnetic guiding part deviating from the tooth root direction and facing the first end of the tooth crown and the first end of the tooth crown is smaller than the magnetic guiding part deviating from the tooth root direction And the shortest distance between the contour line facing the second end of the tooth crown and the second end of the tooth crown.
- the stator punching piece proposed in the present application includes a stator yoke and stator teeth.
- the stator yoke has a ring-shaped structure as a whole, and a plurality of stator teeth are evenly distributed on the inner ring of the stator yoke, that is, a stator slot is formed between the stator teeth, so as to facilitate the Set the windings.
- the stator tooth includes a tooth root and a tooth crown, the first end of the tooth root is connected with the stator yoke, the second end of the tooth root is connected with the tooth crown, and the first end and the second end are opposite ends.
- the end face of the tooth crown on the side away from the tooth root includes a first tooth surface and a second tooth surface, that is, after the motor is assembled, along the direction in which the rotor can rotate, the tooth crown is away from the tooth root.
- the end surface of one side of the tooth root includes a first tooth surface and a second tooth surface. Specifically, the first tooth surface and the second tooth surface are distributed in a clockwise direction or a counterclockwise direction.
- At least one tooth crown is provided with a magnetic guiding part, and along the circumferential direction of the stator yoke, the magnetic guiding part is away from the direction of the tooth root and faces the shortest distance between the contour line of the first end of the tooth crown and the first end of the tooth crown , which is smaller than the shortest distance between the contour line of the magnetic guide portion facing away from the tooth root direction and toward the second end of the tooth crown and the second end of the tooth crown.
- the rotor rotates along the first end to the second end. Further, the magnetic guide portion is close to the first end, that is, close to the rotor and initially enters the stator tooth region. Further, the magnetic field is partially dispersed by the magnetic permeability, thereby increasing the voltage drop of the magnetic circuit on the side of the first end, thereby reducing the local saturation effect, weakening the distortion of the air-gap magnetic field, which is conducive to suppressing the even harmonics of the armature magnetic field and significantly reducing the
- the radial electromagnetic force wave generated by the interaction of the armature magnetic field harmonics and the rotor magnetic field harmonics can improve the vibration noise in the key frequency band of the compressor and reduce the noise of the motor.
- stator punching sheet in the above-mentioned technical solution provided by this application, it can also have the following additional technical features:
- the end face of the side of the tooth crown facing away from the tooth root includes a first tooth surface and a second tooth surface, and the first end is located at the side of the first tooth surface.
- the edge, the second tooth surface includes at least a second arc surface, and the axis of the second arc surface does not coincide with the axes of the inscribed circles of the plurality of stator teeth.
- the axis of the second tooth surface does not coincide with the axes of the inscribed circles of the plurality of stator teeth, so that the air gap between the second tooth surface and the rotor is changed, thereby ensuring that the air gap magnetic The density is in a state of change, reducing the radial force generated by the same air gap magnetic density on the rotor.
- the shortest distance between the contour line of the magnetic guiding portion facing away from the tooth root direction and the second end of the tooth crown and the first end of the tooth crown is smaller than the magnetic guiding portion deviating from the tooth root direction and The shortest distance between the contour line towards the second end of the crown and the second end of the crown.
- the magnetic guide portion is further limited to be completely located on the side of the centerline of the tooth root to the first end, thereby further ensuring the radial electromagnetic force when the rotor first enters the stator teeth, thereby improving the noise reduction effect.
- the magnetic guide portion conducts along the axis of the tooth crown.
- the magnetic guide part conducts along the axis of the stator yoke, which is more conducive to the penetration of the magnetic field lines, thereby reducing the distortion of the air gap magnetic field to the greatest extent, and is conducive to suppressing the even harmonics of the armature magnetic field.
- the magnetic guide portion includes: a magnetic guide hole; or a magnetic guide groove, and the opening of the magnetic guide groove is located on the side of the tooth crown away from the tooth root.
- the magnetic guide portion may be a magnetic guide hole, that is, a hole opened on the tooth crown along the axial direction of the stator yoke, so that the side of the tooth crown facing away from the tooth root is complete.
- the magnetic guide portion may be a magnetic guide groove, that is, an open groove on the tooth crown toward one side of the axis of the inscribed circle of the plurality of stator teeth.
- the first tooth surface includes at least a segment of a first circular arc surface, and the axis of the first circular arc surface does not coincide with the axes of the inscribed circles of the plurality of stator teeth.
- the tooth crown faces one side of the axis of the inscribed circle of the plurality of stator teeth, and has different axes, so that the air gap between the first tooth surface and the rotor is changed, thereby further reducing the armature
- the even harmonics of the magnetic field reduce the radial force on the rotor and reduce the noise of the motor or compressor.
- the first tooth surface includes at least a segment of a first circular arc surface, and the axis of the first circular arc surface coincides with the axes of the inscribed circles of the plurality of stator teeth.
- the axis of the first tooth surface coincides with the axes of the inscribed circles of the plurality of stator teeth, so that the air gap between the first tooth surface and the rotor is uniform, thereby ensuring the electromagnetic force applied to the rotor. force, thereby improving the efficiency of the motor.
- the ratio of the outer diameter of the stator yoke to the minimum inner diameter enclosed by the end faces of the stator teeth is greater than or equal to 0.5 and less than or equal to 0.57.
- the ratio of the outer diameter of the stator yoke to the minimum inner diameter enclosed by the end faces of the stator teeth is greater than or equal to 0.5 and less than or equal to 0.57, thereby ensuring that the stator punching pieces have sufficient winding space and sufficient arrangement
- the space of the rotor is reduced, the consumption of stator punching material is reduced, and the cost of stator punching is reduced.
- the distance between the first tooth surface and the centers of the inscribed circles of the plurality of stator teeth gradually decreases.
- the center of the inscribed circle of the plurality of stator teeth is the center of rotation of the rotor, and from the first end to the second end, the distance between the first tooth surface and the center of rotation of the rotor is The distance gradually decreases, thereby increasing the air gap when the rotor enters the stator teeth, further increasing the magnetic circuit pressure drop on the side of the first end, thereby reducing the local saturation effect, weakening the distortion of the air gap magnetic field, and helping to suppress the electrical
- the even harmonics of the armature magnetic field can significantly reduce the radial electromagnetic force wave generated by the interaction of the armature magnetic field harmonics and the rotor magnetic field harmonics, thereby improving the vibration noise in the key frequency band of the compressor and reducing the noise of the motor.
- the present application proposes a stator iron core, comprising: at least one stator punch as proposed in any of the above technical solutions.
- the stator core proposed in the present application includes at least one stator punch provided by any of the above technical solutions, therefore, it has all the beneficial effects of the stator punch provided by any of the above technical solutions, and will not be described one by one here.
- it further includes: at least one iron core punch, the iron core punch and the stator punch are stacked along the axial direction of the stator core.
- iron core punching sheets of other structures may also be included in the stator iron core, thereby improving the performance of the motor.
- the total height of the stator punching pieces is L1; along the axial direction of the stator iron core, the total height of the iron core punching pieces is L2, where 0.001 ⁇ L1/ L2 ⁇ 0.6.
- the present application proposes a motor, comprising: a stator iron core as proposed in any of the above technical solutions; and a rotor rotatably disposed in the stator iron core.
- the motor proposed in the present application includes the stator iron core proposed by any of the above technical solutions, it has all the beneficial effects of the stator iron core proposed by any of the above technical solutions, and will not be described one by one here.
- the rotor rotates along the first end to the second end of the stator teeth of the stator punching pieces of the stator core.
- the inner diameter of the stator core is Di
- the rated torque of the motor is T
- the torque per unit volume of the rotor is TPV, where 5.18 ⁇ 10 -7 ⁇ T ⁇ Di -3 ⁇ TPV -1 ⁇ 1.17 ⁇ 10 -6 , 5kN ⁇ m ⁇ m -3 ⁇ TPV ⁇ 45kN ⁇ m ⁇ m -3 .
- the inner diameter Di of the stator iron core, the rated torque T of the motor and the torque per unit volume of the rotor are TPV satisfying: 5.18 ⁇ 10 -7 ⁇ T ⁇ Di -3 ⁇ TPV -1 ⁇ 1.17 ⁇ 10 -6 , 5kN ⁇ m ⁇ m -3 ⁇ TPV ⁇ 45kN ⁇ m ⁇ m -3 , which further defines the value of the combined variable of the rated torque T of the motor, the inner diameter Di of the stator core and the torque TPV per unit volume of the rotor range, so that the motor can meet the power requirements of high-intensity environments, such as compressors.
- such a structure can effectively reduce the magnetic flux leakage of the rotor, increase the utilization rate of the permanent magnet, and improve the efficiency of the motor.
- stator slots are formed between adjacent stator teeth of the stator core, and the ratio of the number of stator slots to twice the number of pole pairs of the rotor is any one of the following:
- the pole-slot fit of the motor is further defined, Z and 2 ⁇ P satisfy or It can effectively reduce the armature iron loss, increase the magnetic flux, and then improve the motor efficiency.
- the present application proposes a compressor, comprising: a stator core as proposed in any of the foregoing technical solutions; or a motor as provided in any of the foregoing technical solutions.
- the compressor proposed in the present application includes the stator iron core proposed in any of the above technical solutions or the motor proposed in any of the above technical solutions, so it has the stator iron core proposed in any of the above technical solutions and the stator iron core proposed in any of the above technical solutions. All the beneficial effects of the motor proposed by the technical solution will not be described one by one here.
- the present application proposes a refrigeration device, comprising: a stator core as proposed in any of the above technical solutions; or a motor as proposed in any of the above technical solutions; or as proposed in any of the above technical solutions compressor.
- the refrigeration equipment proposed in this application includes the stator iron core proposed by any of the above technical solutions, the motor proposed by any of the above technical solutions, or the compressor proposed by any of the above technical solutions. Therefore, it has the above technical solutions. All the beneficial effects of the stator core proposed by the solution, the motor provided by any of the above technical solutions, and the compressor provided by any of the above technical solutions will not be described one by one here.
- FIG. 1 shows a schematic structural diagram of a stator punch provided by an embodiment of the present application
- FIG. 2 shows a schematic structural diagram of a stator punch provided by an embodiment of the present application
- FIG. 3 shows a schematic structural diagram of a magnetic guide portion in a stator punch provided by an embodiment of the present application
- FIG. 4 shows a schematic structural diagram of a magnetic guide portion in a stator punch provided by an embodiment of the present application
- FIG. 5 shows a schematic structural diagram of a magnetic guide portion in a stator punch provided by an embodiment of the present application
- FIG. 6 shows a schematic structural diagram of a stator punch provided by an embodiment of the present application.
- FIG. 7 shows a schematic structural diagram of an iron core punch provided by an embodiment of the present application.
- FIG. 8 shows a schematic structural diagram of a compressor provided by an embodiment of the present application.
- stator punch 110 stator yoke, 120 stator teeth, 122 tooth root, 124 tooth crown, 126 first tooth surface, 128 second tooth surface, 130 first end, 132 second end, 140 magnetic conductor, 150 stator Slot, 200 iron core punch, 300 compressor, 310 rotor, 320 crankshaft, 330 first bearing, 340 second bearing, 350 cylinder, 360 piston.
- stator punch 100 The stator punch 100, the stator core, the motor, the compressor 300, and the refrigeration equipment provided according to some embodiments of the present application will be described below with reference to FIGS. 1 to 8 .
- the present application provides a stator punch 100 , including: a stator yoke 110 and stator teeth 120 , wherein the stator yoke 110 is an annular structure, the number of stator teeth 120 is multiple, and the number of the stator teeth 120 is multiple.
- the stator teeth 120 are evenly distributed on the inner ring of the stator yoke 110 , and stator slots 150 are formed between adjacent stator teeth 120 , so that windings can be arranged in the stator slots 150 , and the plurality of stator teeth 120 surround the space in order to For setting the rotor 310 .
- the magnets on the rotor 310 are located in the magnetic field generated by the energization of the windings, and are further rotated by the magnetic force generated by the windings.
- the stator tooth 120 includes a tooth root 122 and a tooth crown 124 .
- the tooth root 122 is connected between the tooth crown 124 and the stator yoke 110 , that is, one end of the tooth root 122 is connected to the stator yoke 110 , and is connected to the opposite end of the stator yoke 110 .
- the tooth crown 124 is connected.
- the two ends of the tooth crown 124 are the first end 130 and the second end 132 respectively.
- any point on the circumference of the rotor 310 in the space surrounded by the stator punch 100 will first pass through the first end 130 and then pass through the second end 132 .
- a magnetic guide portion 140 is provided on the tooth crown 124 of the stator tooth 120 .
- the magnetic guide portion 140 is away from the direction of the tooth root 122 and faces the contour line of the first end 130 of the tooth crown 124 and the tooth.
- the shortest distance between the first end 130 of the crown 124 is smaller than the shortest distance between the contour line of the magnetic guide portion 140 away from the tooth root 122 and toward the second end 132 of the tooth crown 124 and the second end 132 of the tooth crown 124 , that is, the magnetic guide portion 140 is close to the first end 130 .
- the pressure drop of the magnetic circuit at the beginning increases, thereby reducing the local saturation effect, weakening the distortion of the air-gap magnetic field, and helping to suppress the even harmonics of the armature magnetic field, significantly reducing the
- the radial electromagnetic force wave generated by the interaction of the armature magnetic field harmonics and the rotor 310 magnetic field harmonics is reduced, thereby improving the vibration noise in the key frequency band of the compressor 300 and reducing the noise of the motor.
- the magnetic permeability portion 140 is equivalent to increasing the number of stator slots 150, thus increasing the basic cogging torque order. As the harmonic order increases, the corresponding magnetic potential harmonics and magnetic permeability harmonic amplitudes follow is reduced, the cogging torque is also reduced, thereby reducing the noise of the motor or compressor 300 .
- the magnetic guide portion 140 is away from the direction of the tooth root 122 and faces the contour line of the second end 132 of the tooth crown 124 of the tooth crown 124 and the tooth crown 124
- the shortest distance between the first ends 130 is smaller than the shortest distance between the contour line of the magnetic guide portion 140 away from the tooth root 122 and toward the second end 132 of the tooth crown 124 and the second end 132 of the tooth crown 124 .
- the magnetic guide portion 140 is further defined to be completely located on the side of the centerline of the tooth root 122 to the first end 130, thereby further ensuring the radial electromagnetic force when the rotor 310 first enters the stator tooth 120, This improves the noise reduction effect.
- the tooth root 122 is a center-symmetric structure, and the tooth root 122 is symmetrically arranged with a diameter of the stator yoke 110 as the symmetry axis.
- the magnetic guide portion 140 conducts along the axial direction of the tooth crown 124 .
- the magnetic guide portion 140 conducts along the axis of the tooth crown 124, which is more conducive to the penetration of the magnetic field lines, thereby reducing the distortion of the air gap magnetic field to the greatest extent, and is conducive to suppressing the even-order of the armature magnetic field. harmonic.
- the magnetic guide portion 140 includes: a magnetic guide hole.
- the magnetic guide portion 140 may be a magnetic guide hole, that is, a hole opened on the tooth crown 124 along the axial direction of the stator yoke 110 , so that the side of the tooth crown 124 away from the tooth root 122 is complete.
- the magnetic guide portion 140 further includes: a magnetic guide groove, and the opening of the magnetic guide groove is located on the tooth crown 124 away from the tooth root 122 side.
- the magnetic guide portion 140 may be a magnetic guide groove, that is, an open groove on the side of the tooth crown 124 toward the shaft center of the stator yoke 110.
- the structure of the magnetic guide portion 140 may be a part of a rectangular structure, that is, the two adjacent surfaces of the magnetic guide portion 140 are in a vertical relationship.
- the structure of the magnetic guide portion 140 may be a part of a circular structure, that is, the magnetic guide portion 140 is a curved surface.
- the structure of the magnetic guide portion 140 may be a part of a trapezoidal structure, that is, the relationship between two adjacent surfaces of the magnetic guide portion 140 is non-perpendicular. is an acute or obtuse angle.
- the end surface includes a first tooth surface 126 and a second tooth surface 128, the second tooth surface includes at least a second arc surface, and the axis of the second arc surface does not coincide with the axes of the inscribed circles of the plurality of stator teeth.
- the second tooth surface 128 may be a complete circular arc surface, and the axis of the second tooth surface 128 does not coincide with the rotation center of the rotor 310 .
- the axis of the second tooth surface 128 does not coincide with the axes of the inscribed circles of the plurality of stator teeth 120, so that the air gap between the second tooth surface 128 and the rotor 310 is changed, thereby ensuring that In order to make the air-gap magnetic density change, the radial force on the rotor 310 caused by the same air-gap magnetic density is reduced.
- the first tooth surface 126 includes at least a section of a first arc surface, and the axis of the first arc surface is The axes of the inscribed circles of the plurality of stator teeth 120 coincide.
- the entirety of the first tooth surface 126 is a circular arc surface, and the axis of the first tooth surface 126 coincides with the rotation axis of the rotor 310 .
- the axis of the first tooth surface 126 coincides with the axes of the inscribed circles of the plurality of stator teeth 120 , so that the air gap between the first tooth surface 126 and the rotor 310 is uniform, thereby ensuring that the air gap between the first tooth surface 126 and the rotor 310 is uniform.
- the electromagnetic force applied to the rotor 310 further improves the efficiency of the motor.
- the inscribed circle between the first tooth surface 126 and the plurality of stator teeth 120 is The distance between the centers of the circles gradually decreases.
- the center of the inscribed circle of the plurality of stator teeth 120 is the rotation center of the rotor 310 , and from the first end 130 to the second end 132 , the first tooth surface 126 and the The distance between the rotation centers of the rotors 310 is gradually reduced, which further increases the magnetic circuit pressure drop on the side of the first end 130, thereby reducing the local saturation effect, weakening the distortion of the air gap magnetic field, and helping to suppress the armature magnetic field.
- Even-order harmonics can significantly reduce the radial electromagnetic force waves generated by the interaction of the armature magnetic field harmonics and the rotor magnetic field harmonics, thereby improving the vibration noise in the key frequency bands of the compressor and reducing the noise of the motor.
- the first tooth surface 126 includes at least a section of a first arc surface, and the axis of the first arc surface is The axes of the inscribed circles of the plurality of stator teeth 120 do not coincide.
- the tooth crown 124 faces one side of the axis of the inscribed circle of the plurality of stator teeth 120, and has different axes, so that the air gap between the first tooth surface 126 and the rotor is changed, thereby It further reduces the even harmonics of the armature magnetic field, reduces the radial force on the rotor, and reduces the noise of the motor or compressor.
- the ratio of the outer diameter of the stator yoke 110 to the minimum inner diameter enclosed by the end faces of the stator teeth 120 is greater than or equal to 0.5 and less than or equal to 0.57.
- the ratio of the outer diameter of the stator punch 100 to the inner diameter of the stator punch 100 is greater than or equal to 0.5 and less than or equal to 0.57.
- the ratio of the outer diameter of the stator yoke 110 to the minimum inner diameter enclosed by the end faces of the stator teeth 120 is greater than or equal to 0.5 and less than or equal to 0.57, thereby ensuring that the stator punch 100 has sufficient winding space, and While there is enough space for arranging the rotor 310 , the material consumption of the stator punch 100 is reduced, and the cost of the stator punch 100 is reduced.
- the present application provides a stator core, including: at least one stator punch 100 as provided in any of the embodiments.
- the stator core proposed in the present application includes at least one stator punch 100 as provided in any of the embodiments. Therefore, it has all the beneficial effects of the stator punch 100 proposed in any of the above technical solutions, which will not be described here. statement.
- the stator core includes a plurality of stator punches 100 , and the plurality of stator punches 100 are stacked along the axial direction of the stator core.
- it further includes: at least one iron core punch 200 , and the iron core punch 200 and the stator punch 100 are stacked along the axial direction of the stator core.
- stator iron core may further include iron core punching sheets 200 of other structures, thereby providing more variations for the magnetic field, so as to expand the effect of the stator iron core.
- the core punch 200 and the stator punch 100 may be stacked in any manner.
- stack iron core punches 200 at both ends of stator punches 100; stack stator punches 100 at both ends of iron core punches 200; stack core punches 200 on one side of stator punches 100; stator punches 100 and the core punch 200 are interspersed and stacked.
- the total height of the stator punch 100 is L1; along the axial direction of the stator core, the total height of the core punch 200 is L1. Height is L2. in,
- two kinds of punching sheets are assembled according to different axial thicknesses to obtain different effects of improving the vibration and noise of the motor.
- the present application provides a motor, including: a stator iron core as provided in any of the above embodiments; a rotor 310, which is rotatably disposed in the stator iron core.
- the motor provided by the present application includes the stator core provided by any of the above embodiments, it has all the beneficial effects of the stator core provided by any of the above embodiments, which will not be described one by one here.
- the motor includes a stator, and the stator includes the stator iron core provided in any of the above embodiments, and windings provided on the stator iron core.
- the rotor 310 includes a rotor iron core and a magnet arranged with the rotor iron core. After the winding is energized, a magnetic field is generated, which can push the magnet to rotate.
- the rotor 310 rotates along the first tooth surface 126 to the second tooth surface 128 of the stator teeth 120 of the stator punch 100 of the stator core, that is, the rotor 310 rotates along the stator punch of the stator core
- the first end 130 to the second end 132 of the stator teeth 120 of the sheet 100 rotate.
- the rotor 310 by setting the rotor 310 to rotate along the first tooth surface 126 to the second tooth surface 128 of the stator teeth 120 of the stator punch 100 of the stator iron core, it is ensured that the rotor 310 passes through the first tooth surface 126 first.
- the width of the air gap will be increased, and the increased air gap width will increase the pressure drop of the magnetic circuit, thereby reducing the magnetic saturation at the first tooth surface 126, reducing the local saturation effect, and weakening the distortion of the air gap magnetic field.
- the inner diameter of the stator core is Di
- the rated torque of the motor is T
- the torque per unit volume of the rotor 310 is TPV, where 5.18 ⁇ 10 ⁇ 7 ⁇ T ⁇ Di ⁇ 3 ⁇ TPV ⁇ 1 ⁇ 1.17 ⁇ 10 ⁇ 6 , 5kN ⁇ m ⁇ m ⁇ 3 ⁇ TPV ⁇ 45kN ⁇ m ⁇ m ⁇ 3 .
- the unit of the rated torque T of the motor is N ⁇ m
- the unit of the inner diameter Di of the stator core is mm
- the unit of the torque TPV per unit volume of the rotor 310 is kN ⁇ m ⁇ m ⁇ 3 .
- the inner diameter Di of the stator iron core, the rated torque T of the motor, and the torque per unit volume of the rotor 310 are TPV satisfying: 5.18 ⁇ 10 ⁇ 7 ⁇ T ⁇ Di ⁇ 3 ⁇ TPV ⁇ 1 ⁇ 1.17 ⁇ 10 -6 , 5kN ⁇ m ⁇ m -3 ⁇ TPV ⁇ 45kN ⁇ m ⁇ m -3 , which further defines the combined variable of the rated torque T of the motor, the inner diameter Di of the stator core and the torque TPV per unit volume of the rotor 310
- the value range of so that the motor can meet the power requirements of a high-intensity environment, such as the compressor 300.
- such a structure can effectively reduce the magnetic flux leakage of the rotor 310, increase the utilization rate of the permanent magnets, and improve the efficiency of the motor.
- stator slots 150 are formed between adjacent stator teeth 120 of the stator iron core, and the number of stator slots 150 is twice as many as the pole pairs of the rotor 310 .
- the ratio of numbers which is any of the following:
- Z and 2 ⁇ P satisfy or It can effectively reduce the armature iron loss, increase the magnetic flux, and then improve the motor efficiency.
- the motor may be a 6-pole 9-slot motor, a 4-pole 6-slot motor, an 8-pole 12-slot motor, and a 10-pole 12-slot motor.
- the present application provides a compressor 300 , including: a stator core provided in any of the foregoing embodiments; or a motor provided in any of the foregoing embodiments.
- the compressor 300 provided in the present application includes the stator iron core provided in any of the above embodiments or the motor provided in any of the above embodiments, it has the stator iron core provided in any of the above embodiments and the stator iron core provided in any of the above embodiments. All the beneficial effects of the motor provided by an embodiment will not be described one by one here.
- the compressor 300 further includes: a crankshaft 320 , which penetrates through the rotor iron core of the rotor 310 and is connected to the rotor iron core; the power part is connected to the crankshaft 320 In connection, the power part is configured to be adapted to follow the rotation of the rotor 310 to compress the medium.
- the power part includes a piston 360 and a cylinder 350, which are arranged in the cylinder 350 and connected to the crankshaft 320, and the crankshaft 320 is provided with a first bearing 330 and a second bearing 340, the first bearing 330 and the second bearing 340 are respectively located at both ends of the power part.
- the present application provides a refrigeration device, including: a stator core provided in any of the foregoing embodiments; or a motor provided in any of the foregoing embodiments; or a compressor 300 provided in any of the foregoing embodiments.
- the refrigeration equipment proposed in the present application includes the stator iron core provided in any of the above embodiments, the motor provided in any of the above embodiments, or the compressor 300 provided in any of the above embodiments, therefore, it has the above-mentioned one All the beneficial effects of the stator core provided by the embodiment, the motor provided by any of the foregoing embodiments, and the compressor 300 provided by any of the foregoing embodiments will not be described one by one here.
- the refrigeration equipment further includes a heat exchanger and a throttling member, and then a heat exchange circuit is formed by the heat exchanger, the throttling member and the compressor 300, and further, the heat exchanger includes a condenser and an evaporator.
- Refrigeration equipment includes: refrigerators, freezers, air conditioners and other heat exchange equipment.
- a stator iron core is provided, which is applied to a motor.
- the motor includes a stator, and the stator includes a stator iron core, and the stator iron core is arranged around the rotor 310 .
- the outer part of the stator core includes stator punching pieces 100 .
- the stator punch 100 includes a plurality of stator teeth 120 , the stator teeth 120 are arranged on the side of the stator core facing the rotor 310 , and the plurality of stator teeth 120 are arranged along the circumferential direction of the stator core, between adjacent stator teeth 120 .
- the stator slot 150 is defined so that the coil can be wound on the stator iron core. Taking the rotation center of the rotor 310 as the center of the circle, the tooth crown 124 of the stator tooth 120 that is closest to the rotation center point of the rotor 310 is in the rotation direction of the rotor 310.
- the circle where the point on the outermost contour of the side is defined as the first base circle, and the magnetic permeability portion 140 is provided near the side of the tooth crown 124 of the stator tooth 120 of the stator punch 100 facing the rotor 310 , specifically a magnetic permeability modulation slot.
- the permeance modulation slot is biased toward the direction in which the rotor 310 rotates into the stator teeth 120 , and the contour lines of the tooth crowns 124 of the stator teeth 120 facing the rotor 310 have at least a section of the first base circle that does not overlap.
- the use of the stator punch 100 structure is beneficial to suppress the even-order harmonics of the armature magnetic field, significantly reduce the radial electromagnetic force waves generated by the interaction between the armature magnetic field harmonics and the magnetic field harmonics of the rotor 310, thereby improving the compressor 300. Vibration and noise in key frequency bands can effectively improve the listening experience of Compressor 300.
- the permeance modulation slot is deviated from the centerline of the stator teeth 120 and is disposed on the opposite side of the rotation direction of the motor rotor 310 , that is, the side where the rotor 310 enters the stator teeth 120 .
- the magnetic permeability modulation groove communicates or does not communicate with the air gap of the motor.
- contour line of the tooth crown 124 of the stator tooth 120 on the opposite side to the rotation direction of the rotor 310 of the permeance modulation slot toward the rotor 310 is an arc, that is, the side of the rotor 310 entering the stator tooth 120, the center of which is the same as the rotor 310. 310 The center of rotation coincides.
- contour line of the tooth crown 124 of the stator tooth 120 facing the rotor 310 side with the magnetic permeability modulation slot biased toward the rotor 310 rotation direction is an arc, and the circle center does not coincide with the rotor 310 rotation center.
- the present application also provides a motor, including: the stator core provided in any of the above embodiments.
- the motor provided by the present application includes the stator iron core provided by any of the above embodiments, it has all the beneficial effects of the above stator iron core.
- the motor includes: a stator, the stator includes a stator iron core, and the stator iron core is arranged outside the rotor 310; a plurality of stator teeth 120 are provided on the side of the multi-stator iron core facing the rotor iron core, and the plurality of stator teeth 120 are arranged along the stator iron.
- the circumferential arrangement of the core defines stator slots 150 between adjacent teeth; the coils are wound on the stator teeth 120 to form windings; wherein the number of stator slots 150 is Z, the number of pole pairs of the rotor 310 is P,
- the ratio of Z to 2P is equal to or
- the stator includes a stator iron core, stator teeth 120 are arranged on the stator iron core, stator slots 150 are defined between adjacent stator teeth 120, coils are wound around the stator teeth 120, and the stator iron core is surrounded by Outside the rotor 310, the proportional relationship between the number Z of the stator slots 150 and the number of pole pairs P of the rotor 310 is defined, thereby defining the pole-slot fit of the motor, wherein, when the number of pole pairs of the rotor 310 is P, then the The number of poles is 2P, that is, the motor can be a 6-pole 9-slot motor, a 4-pole 6-slot motor, an 8-pole 12-slot motor, and a 10-pole 12-slot motor.
- the above types of motors can effectively reduce the armature iron loss, increase the magnetic flux, and then improve the Motor efficiency.
- the inner diameter of the stator core is Di
- the rated torque of the motor is T
- the torque per unit volume of the rotor 310 is TPV, which satisfies the following relationship: 5.18 ⁇ 10 ⁇ 7 ⁇ T ⁇ Di ⁇ 3 ⁇ TPV ⁇ 1 ⁇ 1.17 ⁇ 10 -6 , 5kN ⁇ m ⁇ m -3 ⁇ TPV ⁇ 45kN ⁇ m ⁇ m -3 .
- the unit of the rated torque T of the motor is N ⁇ m
- the unit of the inner diameter Di of the stator core is mm
- the unit of the torque TPV per unit volume of the rotor 310 is kN ⁇ m ⁇ m ⁇ 3 .
- the rated torque of the motor is T
- the inner diameter of the stator core is Di
- the torque per unit volume of the rotor 310 is TPV
- the value range of the torque TPV per unit volume is 5kN ⁇ m ⁇ m -3 ⁇ TPV ⁇ 45kN ⁇ m ⁇ m -3 , by limiting the rated torque T of the motor and the inner diameter Di of the stator core
- the value range of the combined variable of the torque TPV per unit volume of the rotor 310 so that the motor can meet the power requirements of the compressor 300.
- the magnetic flux leakage of the rotor 310 can be effectively reduced , increase the utilization rate of permanent magnets and improve the efficiency of the motor.
- the side of the plurality of stator teeth 120 facing the rotor iron core forms an inner side wall of the stator iron core, and the ratio of the minimum diameter of the inner side wall of the stator iron core to the diameter of the outer side wall of the stator iron core is greater than 0.5 and less than is equal to 0.57.
- the ratio of the diameter of the inner side wall of the stator to the diameter of the outer side wall of the stator iron core is greater than 0.5, and less than or equal to 0.57, so that the motor has higher cost performance.
- the present application further provides a compressor 300 , including: a stator core provided in any of the foregoing embodiments; or a motor provided in any of the foregoing embodiments.
- the compressor 300 provided by the present application includes the stator iron core provided in any of the above embodiments, or the motor provided in any of the above embodiments, it has all the beneficial effects of the stator iron core or the motor.
- the compressor 300 further includes: a crankshaft 320, which penetrates through the rotor iron core of the rotor 310 and is connected with the rotor iron core; follow the motor to rotate.
- the compressor 300 further includes a crankshaft 320 and a power part.
- the crankshaft 320 is penetrated through the rotor iron core of the rotor 310, and the crankshaft 320 is connected to the rotor iron core and the power part, so that when the motor works, it can drive the power part to move. , and then compress the medium, such as: refrigerant.
- crankshaft 320 of the compressor 300 is connected to the rotor iron core through the shaft hole of the rotor iron core.
- the compressor 300 further includes a main bearing and an auxiliary bearing
- the power part further includes a cylinder 350 and a piston 360
- one end of the crankshaft 320 is inserted in the rotor 310, and the other end passes through the main bearing, the cylinder 350 and the auxiliary bearing in sequence.
- a refrigeration device is also provided according to the present application, including: a stator core provided in any of the foregoing embodiments; or a motor provided in any of the foregoing embodiments; or a compressor 300 as provided in any of the foregoing embodiments.
- the refrigeration equipment provided in the present application includes the stator iron core provided in any of the above embodiments; or the motor provided in any of the above embodiments; or the compressor 300 provided in any of the above embodiments, so it has a stator iron core or the full benefit of the motor or compressor 300.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
Claims (17)
- 一种定子冲片,其中,包括:定子轭,所述定子轭呈环状结构;多个定子齿,设于所述定子轭的内圈;所述定子齿包括:齿根,与所述定子轭相连接;齿冠,与所述齿根相连接,沿所述定子轭的周向,所述齿冠的两端分别为第一端和第二端,其中,至少一个所述齿冠上设置有磁导部,沿所述定子轭的周向,所述磁导部背离所述齿根方向且朝向所述齿冠的所述第一端的轮廓线与所述第一端之间的最短距离,小于所述磁导部背离所述齿根方向且朝向所述齿冠的所述第二端的轮廓线与所述第二端之间的最短距离。
- 根据权利要求1所述的定子冲片,其中,沿所述第一端至所述第二端,所述齿冠背离所述齿根的一侧的端面包括第一齿面和第二齿面,所述第一端位于所述第一齿面的边缘,所述第二齿面包括的至少一段第二圆弧面,所述第二圆弧面的轴线与多个所述定子齿的内接圆的轴线不重合。
- 根据权利要求1所述的定子冲片,其中,所述磁导部沿所述齿冠的轴向导通。
- 根据权利要求1至3中任一项所述的定子冲片,其中,所述磁导部包括:磁导孔;或磁导凹槽,所述磁导凹槽的开口位于所述齿冠背离所述齿根的一侧。
- 根据权利要求2所述的定子冲片,其中,所述第一齿面包括至少一段第一圆弧面,所述第一圆弧面的轴线与多个所述定子齿的内接圆的轴线不重合。
- 根据权利要求2所述的定子冲片,其中,所述第一齿面包括至少一段第一圆弧面,所述第一圆弧面的轴线与多个所 述定子齿的内接圆的轴线重合。
- 根据权利要求1至3中任一项所述的定子冲片,其中,所述定子轭的外径与多个所述定子齿的端面之间形成的最小内径的比值,大于等于0.5,且小于等于0.57。
- 根据权利要求2所述的定子冲片,其中,由所述第一端至所述第二端的方向,所述第一齿面与多个所述定子齿的内接圆的圆心之间的距离逐渐减小。
- 一种定子铁芯,其中,包括:至少一个如权利要求1至8中任一项所述的定子冲片。
- 根据权利要求9所述的定子铁芯,其中,还包括:至少一个铁芯冲片,所述铁芯冲片和所述定子冲片沿所述定子铁芯的轴向堆叠。
- 根据权利要求10所述的定子铁芯,其中,沿所述定子铁芯的轴向,所述定子冲片总高度为L1;沿所述定子铁芯的轴向,所述铁芯冲片总高度为L2,其中,0.001≤L1/L2≤0.6。
- 一种电机,其中,包括:如权利要求9至11中任一项所述的定子铁芯;转子,可转动地设置在所述定子铁芯内。
- 根据权利要求12所述的电机,其中,所述转子沿所述定子铁芯的定子冲片的定子齿的第一端至第二端转动。
- 根据权利要求12或13所述的电机,其中,所述定子铁芯的内径为Di,所述电机的额定转矩为T,所述转子的单位体积转矩为TPV,其中,5.18×10 -7≤T×Di -3×TPV -1≤1.17×10 -6,5kN·m·m -3≤TPV≤45kN·m·m -3,所述定子铁芯的内径Di的单位为mm,所述电机的额定转矩T的单位为N·m,所述转子的单位体积转矩TPV的单位为kN·m·m -3。
- 一种压缩机,其中,包括:如权利要求9至11中任一项所述的定子铁芯;或如权利要求12至15中任一项所述的电机。
- 一种制冷设备,其中,包括:如权利要求9至11中任一项所述的定子铁芯;或如权利要求12至15中任一项所述的电机;或如权利要求16所述的压缩机。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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KR1020237015701A KR20230079451A (ko) | 2020-11-30 | 2020-12-09 | 고정자 라미네이션, 고정자 스틸 코어, 모터, 압축기 및 냉동 기기 |
JP2023528181A JP2023548925A (ja) | 2020-11-30 | 2020-12-09 | 固定子パンチングシート、固定子鉄心、モータ、圧縮機及び冷凍設備 |
EP20963191.0A EP4236034A4 (en) | 2020-11-30 | 2020-12-09 | STATOR PLATE, STATOR CORE, MOTOR, COMPRESSOR AND COOLING DEVICE |
Applications Claiming Priority (4)
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CN202011376547 | 2020-11-30 | ||
CN202011376547.3 | 2020-11-30 | ||
CN202011415684.3 | 2020-12-07 | ||
CN202011415684.3A CN112564319A (zh) | 2020-11-30 | 2020-12-07 | 定子冲片、定子铁芯、电机、压缩机和制冷设备 |
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WO2022110303A1 true WO2022110303A1 (zh) | 2022-06-02 |
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PCT/CN2020/134782 WO2022110303A1 (zh) | 2020-11-30 | 2020-12-09 | 定子冲片、定子铁芯、电机、压缩机和制冷设备 |
Country Status (5)
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EP (1) | EP4236034A4 (zh) |
JP (1) | JP2023548925A (zh) |
KR (1) | KR20230079451A (zh) |
CN (1) | CN112564319A (zh) |
WO (1) | WO2022110303A1 (zh) |
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US11496015B2 (en) * | 2019-06-03 | 2022-11-08 | GM Global Technology Operations LLC | Electric machine with stator tooth tip profile for reducing winding-based power losses |
CN114069905B (zh) * | 2021-12-08 | 2024-06-07 | 安徽美芝精密制造有限公司 | 定子、电机、压缩机和电器设备 |
CN114069906B (zh) * | 2021-12-08 | 2024-05-31 | 安徽美芝精密制造有限公司 | 定子、电机、压缩机和电器设备 |
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2020
- 2020-12-07 CN CN202011415684.3A patent/CN112564319A/zh active Pending
- 2020-12-09 WO PCT/CN2020/134782 patent/WO2022110303A1/zh active Application Filing
- 2020-12-09 KR KR1020237015701A patent/KR20230079451A/ko not_active Application Discontinuation
- 2020-12-09 EP EP20963191.0A patent/EP4236034A4/en active Pending
- 2020-12-09 JP JP2023528181A patent/JP2023548925A/ja active Pending
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Also Published As
Publication number | Publication date |
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KR20230079451A (ko) | 2023-06-07 |
EP4236034A4 (en) | 2024-05-01 |
CN112564319A (zh) | 2021-03-26 |
EP4236034A1 (en) | 2023-08-30 |
JP2023548925A (ja) | 2023-11-21 |
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