WO2022105150A1 - 多片式模组电极连接切断装置 - Google Patents

多片式模组电极连接切断装置 Download PDF

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Publication number
WO2022105150A1
WO2022105150A1 PCT/CN2021/093181 CN2021093181W WO2022105150A1 WO 2022105150 A1 WO2022105150 A1 WO 2022105150A1 CN 2021093181 W CN2021093181 W CN 2021093181W WO 2022105150 A1 WO2022105150 A1 WO 2022105150A1
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WO
WIPO (PCT)
Prior art keywords
angle grinder
angle
electrode connection
optical axis
cutting device
Prior art date
Application number
PCT/CN2021/093181
Other languages
English (en)
French (fr)
Inventor
姜校林
李长东
Original Assignee
湖南邦普汽车循环有限公司
广东邦普循环科技有限公司
湖南邦普循环科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 湖南邦普汽车循环有限公司, 广东邦普循环科技有限公司, 湖南邦普循环科技有限公司 filed Critical 湖南邦普汽车循环有限公司
Priority to US18/029,646 priority Critical patent/US11931852B2/en
Priority to HUP2200203A priority patent/HU231376B1/hu
Priority to EP21893306.7A priority patent/EP4205903A4/en
Publication of WO2022105150A1 publication Critical patent/WO2022105150A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • B24B7/224Portal grinding machines; Machines having a tool movable in a plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/02Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor
    • B24B23/028Angle tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/005Auxiliary devices used in connection with portable grinding machines, e.g. holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/02Bench grinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • B24B27/0608Grinders for cutting-off using a saw movable on slideways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/068Table-like supports for panels, sheets or the like
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

Definitions

  • the invention relates to the technical field of batteries, in particular to a cutting device for cutting electrode connections of power battery modules after decommissioning.
  • the battery modules are usually disassembled into monomers and then used in cascade.
  • the necessary part is to mill off the aluminum pole pieces on the module to cut off the mechanical connection between the monomers, and at the same time make the surface of each separated monomer electrode flat to prevent Conducive to subsequent echelon utilization.
  • the module pole piece needs to be pretreated. Specifically, the aluminum pole piece on one side of the module is disconnected (hereinafter referred to as the pole piece), so that when milling the aluminum pole piece on the other side, It does not form a loop to avoid short circuit.
  • the method adopted for the pole breaking process is to use manual tools (pliers, shovels, angle grinders, etc.) to disconnect the arch where the pole pieces are connected.
  • the manual operation speed is slow, the labor intensity is high, and the effect of breaking the pole is not good.
  • the shape of the broken pole is irregular, which is not conducive to the subsequent milling of the pole piece on the milling machine.
  • the efficiency of cutting poles with a hand-held angle grinder is not high enough, and because the grinding wheel used is generally a resin saw blade (a metal saw blade cannot be used, the reason is that when the metal saw blade is cutting metal, the reaction force When hand-held, the angle grinder that cannot be held and caused to rotate will hurt people accidentally), the resin saw blade is a consumable part, it wears itself quickly when cutting, and the saw blade needs to be replaced frequently, so it also affects the work efficiency and increase Job cost.
  • the present invention provides a multi-piece module electrode connection and disconnection device, which is especially suitable for the disconnection operation of battery modules.
  • the technical solution adopted by the present invention to solve the technical problem is: to provide a multi-piece modular electrode connection and cutting device, including a machine base, a worktable is arranged on the machine base, and a height adjustment device is connected to the worktable; It also includes an angle grinder, the angle grinder includes an optical axis and an angle grinder, the angle grinder is arranged on the optical axis, and the distance between the angle grinders can be along the optical axis.
  • the angle grinder is provided with a saw blade; the worktable or the angle grinder is provided with a translation feeding device for controlling the translational movement of the worktable or the angle grinder.
  • the simultaneous cutting operation of multiple electrodes of the module can be realized by using the angle grinding device and the working table, which not only has higher efficiency and better cutting effect, but also is suitable for general purpose
  • the saw blade saves costs and is safer.
  • the distance between the saw blades of the angle grinder can be adjusted along the optical axis to adapt to different modules.
  • the angle grinder is provided with an angle grinder fixing frame
  • the angle grinder fixing frame includes a square tube and an angle grinder slider, and the angle grinder is inserted into the angle grinder. Inside the square tube, the slider of the angle grinder is sleeved on the optical axis.
  • the optical axes extend along the left and right directions, there are at least two optical axes corresponding to one angle grinder, and the optical axes are arranged along the upper and lower directions.
  • the optical axes include several groups, each group of the optical axes corresponds to a plurality of the angle grinders, and the optical axes of each group are arranged along the front and rear directions.
  • the angle grinding device includes an optical axis frame, and the optical axis is arranged in the optical axis frame.
  • a gantry frame is arranged on the machine base, and the angle grinding device is arranged on the gantry frame.
  • the machine base is provided with a longitudinal guide rod
  • the longitudinal guide rod is provided with a longitudinal translation frame
  • the longitudinal translation frame is provided with a transverse guide rail
  • the transverse guide rail is provided with a A lateral translation frame
  • the workbench is arranged on the lateral translation frame
  • the height adjusting device is arranged between the workbench and the lateral translation frame.
  • the worktable is provided with an L-shaped fixing plate, and the worktable is provided with a movable clamping plate.
  • the height adjusting device includes a height adjusting screw and a lifting guide rod.
  • the longitudinal translation frame is provided with a longitudinal translation oil cylinder
  • the longitudinal translation frame is provided with a trapezoidal screw rod
  • the trapezoidal screw rod is provided with a hand wheel
  • the trapezoidal screw rod is provided with a hand wheel.
  • a trapezoidal nut is arranged on the top, and the trapezoidal nut is connected with the transverse translation frame.
  • the new device is suitable for multiple motors of the module to cut at the same time, with higher cutting efficiency and better cutting effect, especially suitable for modules with arched connecting pieces (electrodes);
  • the saw blade of the angle grinder adopts the saw blade for cutting aluminum alloy instead of the resin saw blade, thereby reducing the cost of use and the frequency of replacing the saw blade , significantly improve work efficiency;
  • the angle grinder saw blade spacing can be adjusted, and the applicability is stronger;
  • the angle grinding device adopts the design of staggered layout between two rows (multiple rows) of angle grinders, which can cut modules with a small d value, and at the same time, the modules can be completed in one feeding and cutting.
  • the breaking of the pole piece expands the scope of application of the technology, and also significantly improves the working efficiency of the breaking.
  • Fig. 1 is the perspective view of the present invention
  • Fig. 2 is the perspective view of the angle grinder part of the present invention
  • Fig. 3 is the perspective view of the angle grinder part in the present invention.
  • Fig. 4 is the perspective view of the workbench part in the present invention.
  • Fig. 5 is a working schematic diagram of the present invention.
  • Machine base 100 gantry 110, worktable 200, L-shaped fixing plate 210, clamping plate 220, height adjustment device 300, height adjustment screw 310, lift guide rod 320, angle grinder 400, optical axis 410, angle grinder 420, saw blade 421, angle grinder fixing frame 430, square tube 431, angle grinder slider 432, optical axis frame 440, longitudinal translation frame 500, longitudinal guide rod 510, longitudinal translation cylinder 520, lateral translation frame 600, lateral Guide rail 610 , trapezoidal screw 620 , hand wheel 621 , module 700 , electrode 701 .
  • FIG. 1 is a perspective view of an embodiment of the present invention.
  • an embodiment of the present invention provides a multi-piece modular electrode connection and cutting device, including a base 100, and a worktable 200 is arranged on the base 100.
  • a height adjusting device 300 is connected to the workbench 200 .
  • the height-adjusting device 300 is used to control the height of the workbench 200 to adjust the height to match the battery modules of different heights.
  • the workbench 200 is used for fixing the battery module to be disconnected.
  • the multi-piece module electrode connection and cutting device further includes an angle grinder 400 , and the angle grinder 400 includes an optical axis 410 and an angle grinder 420 , and the angle grinder 420 is arranged on the optical axis. On 410 , a saw blade 421 is provided on the angle grinder 420 .
  • the specific number of angle grinders 420 distributed on the optical axis 410 is determined according to the number of electrodes 701 on the module 700 (refer to FIG. 5 ). Connecting piece) to cut off the pole to achieve the purpose of quickly and safely cutting off the circuit connection.
  • the decommissioned modules received by recycling companies are of various types and sizes, but the number of modules of the same type is very limited. Therefore, it is required that the multi-piece cutting machine must be adapted to different types of modules 700. Otherwise, if it is only suitable for one or A handful of mods 700.
  • the newly designed angle grinder 420 can move and adjust the position along the optical axis 410 to match different retired modules.
  • the worktable 200 is provided with a translation feeding device for controlling the translational movement of the worktable 200 .
  • the angle grinder 420 can be brought close to the module 700 and the electrode 701 (connecting piece) of the module 700 can be cut off to complete the electrode breaking step.
  • the saw blade 421 of the angle grinder can use a saw blade suitable for cutting aluminum alloys, instead of a resin saw blade, thereby reducing the cost of use and the number of saw blade replacements. Significantly improved work efficiency.
  • the multi-chip module electrode connection and cutting device disclosed above is only a preferred embodiment of the present invention, and is only used to illustrate the technical solution of the present invention, but not to limit it.
  • the translational feeding device can be set at an angle
  • the angle grinding device 400 is controlled to move on the grinding device 400; however, these modifications or substitutions do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
  • Example 1 the angle grinder 420 is provided with an angle grinder fixing frame 430, the angle grinder fixing frame 430 includes a square tube 431 and an angle grinder slider 432, the angle grinder 420 is inserted into the square tube, and the angle grinder The slider 432 is sleeved on the optical axis 410 to facilitate the fixing of the angle grinder 420 , which is suitable not only for the specially developed angle grinder 420 , but also for the angle grinder 420 commonly used in the market.
  • the angle grinder 420 is fastened on the square tube 431 with four screws.
  • the angle grinder 420 in order to prevent the angle grinder 420 from being displaced on the optical axis 410 , the angle grinder 420 can be fixed on the optical axis 410 by a five-head screw so that it does not move.
  • the optical axis 410 extends along the left and right directions, there are at least two optical axes 410 corresponding to one angle grinder 420, and the optical axes 410 are arranged along the upper and lower directions to avoid the angle grinder 420 shaking on the optical axis 410 , Offset dislocation.
  • the optical axes 410 include several groups, each group of optical axes 410 corresponds to several angle grinders 420 , and the optical axes 410 of each group are arranged along the front and rear directions.
  • the technology can adopt the method of arranging angle grinders in multiple rows and intervals, thereby solving the problem of cutting off the pole pieces of the small-pitch module.
  • the two-row layout as an example (see Figure 2), when the second row and the first row are arranged at intervals, the minimum distance of the circular saw blades will be reduced from d to d/2, so the minimum distance between the monomers of the module 700 It can be cut not less than 35mm, and this spacing can be adapted to most of the 700 modules.
  • the angle grinding device 400 includes an optical axis frame 440 , and the optical axis 410 is arranged in the optical axis frame 440 .
  • each row of optical axes 410 has a total of two optical axes 410.
  • the machine base 100 is provided with a gantry 110 , and the angle grinding device 400 is provided on the gantry 110 .
  • the machine base 100 is provided with a longitudinal guide rod 510
  • the longitudinal guide rod 510 is provided with a longitudinal translation frame 500
  • the longitudinal translation frame 500 can translate back and forth along the longitudinal guide rod 510 .
  • the longitudinal translation frame 500 is provided with a transverse guide rail 610
  • the transverse guide rail 610 is provided with a transverse translation frame 600 .
  • the height adjusting device 300 is arranged between the workbench 200 and the lateral translation frame 600 .
  • the worktable 200 is provided with an L-shaped fixing plate 210 , and the worktable 200 is provided with a movable clamping plate 220 .
  • a biaxial cylinder is installed under the worktable 200, and the biaxial cylinder passes through the clamping plate installed thereon. 220 clamps and loosens the module 700.
  • the height adjusting device 300 includes a height adjusting screw 310 and a lifting guide rod 320, so that the worktable 200 can always be stably moved in parallel in the direction parallel to the operating table, thereby ensuring that the module 700 and the above angle grinding The accuracy of the relative position of the circular saw blade, that is, to ensure the cutting accuracy.
  • the longitudinal translation frame 500 is provided with a longitudinal translation cylinder 520 . That is, the longitudinal translation cylinder 520 is used as a translation feeding device. During specific operation, the longitudinal translation cylinder 520 controls the translation of the table 200 to realize the feeding step, and the angle grinder 420 does not need to move to complete the pole breaking step.
  • the longitudinal translation frame 500 is provided with a trapezoidal screw 620
  • the trapezoidal screw 620 is provided with a hand wheel 621
  • the trapezoidal screw 620 is provided with a trapezoidal nut which is connected to the lateral translation frame 600 .
  • the operator can drive the trapezoidal nut to move along the left and right directions, and then move the middle plate along the left and right directions.
  • Example 10 the left-right direction is defined as the X-axis, the front-back direction is defined as the Y-axis, and the up-down direction is defined as the Z-axis.
  • Two parallel longitudinal guide rods 510 are placed on the base 100 of the multi-piece modular electrode connection and cutting device along the Y-axis direction. There are 2 linear bearings installed on it, and these 4 linear bearings are connected with the longitudinal translation frame 500 by screws.
  • Each linear guide rail has two sliders, and the four sliders are fixed to the lateral translation frame 600 by screws.
  • the lateral translation frame 600 is equipped with four vertical lifting guide rods 320, the lower ends of the lifting guide rods 320 are fixedly connected with the lateral translation frame 600 through the support screws, and the other end of each lifting guide rod 320 is provided with sliding bearings, four The sliding bearing is fixed on the table 200 by screws.
  • the worktable 200 , the lateral translation frame 600 and the longitudinal translation frame 500 are arranged from top to bottom and are divided into three layers: upper, middle and lower.
  • An L-shaped fixing plate 210 is welded on the worktable 200 for positioning the workpiece (the module 700 ).
  • a double-axis cylinder is installed under the worktable 200 , and the double-axis cylinder is used to perform the operation on the module 700 through the clamping plate installed thereon. Clamping and unclamping.
  • the working process of the multi-chip module electrode connection and cutting device is as follows:
  • the module 700 can be fixed at a suitable height. This position The circular saw blade can easily cut off the arched portion connecting the pole pieces on the module 700 in height;
  • the air circuit can be manipulated to make the air cylinder push the lug and then drive the module 700 to realize the feeding movement in the direction of the Y axis.
  • the saw blades 421 between 420 are adjusted in the direction of the X axis, that is, each circular saw blade is facing the arched pole piece (electrode 701) of the module 700, and the height of the module 700 (that is, the Z axis direction) ) is also suitable for the pole disconnection generated by the circular saw blade, so the pole disconnection will be performed on the busbar on one side of the module 700 during the feeding process of the Y axis.
  • the present invention can also make appropriate changes and modifications to the above-mentioned embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention.
  • the angle grinder is not only significantly lower in price than the self-made parts, but also significantly in performance and reliability. It is better than self-made parts because of the well-known advantages of mature and large-scale general-purpose equipment compared with self-made, special-purpose non-standard customized equipment;

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Multi-Conductor Connections (AREA)
  • Sawing (AREA)

Abstract

本发明公开了一种多片式模组电极连接切断装置,包括机座,所述机座上设置有工作台,所述工作台连接有调高装置;还包括有角磨装置,所述角磨装置包括有光轴、角磨机,所述角磨机设置在所述光轴上,所述角磨机上设置有锯片;根据模组电极的特点,通过采用角磨装置配合工作台实现模组的多个电极同时断极操作,不但效率更高,切割效果更好,而且适合通用的锯片,节省成本,也更安全。

Description

多片式模组电极连接切断装置 技术领域
本发明涉及电池技术领域,特别是一种用于对退役后动力电池模组的电极连接进行切割的切断装置。
背景技术
出于节能环保考虑,对于退役后的动力电池,其梯次利用越来越受到重视。但是退役后能够直接进行梯次利用的模组很少,而以电池单体的形式利用居多,所以通常都是先将电池模组拆解成单体再进行梯次利用的。为了将模组拆解成单体,其必要的一环是将模组上的铝极片铣削掉,以切断单体间的机械连接,同时也使每个分离出来的单体电极表面平整以利于后续的梯次利用。
然而在铣床上对模组直接用铣刀进行铣削时,具体当铣刀在经过相邻的两个单体的正、负极间的空隙时,因铣刀自身会将其正负电极产生电连接,在铣刀与极片之间形成短路而产生火花,容易导致铣刀切削韧退火而立即报废,甚至会产生火灾安全隐患。为了铝极片铣削工序的安全,需要对模组极片进行预处理,具体先将模组一侧的铝极片断开(以下简称断极),这样在对另一侧铣削铝极片时,就不构成回路避免出现短路。
目前对于断极工序采用的方法是对极片连接的拱形处,用人力使用工具(钳子、铲子、角磨机等)断开。人力操作速度慢、劳动强度大,而且断极的效果也不好,断极后的形状不规则,不利于后续极片在铣床上的铣削,同时人力撬断极片对电池电极的本身有时也会造成损害;此外,手持角磨机进行切割断极的效率不够高,而且因为其采用的砂轮片一般为树脂锯片(不能用金属锯片,原因是金属锯片在切削金属时,反作用力大,手持时不小心会把持不住而导致旋转的角磨机伤人),树脂锯片是消耗性配件,切削时很快出现自身磨损而需经常更换锯片,故也影响工作效率和增加作业费用。
发明内容
为了克服现有技术的不足,本发明提供一种多片式模组电极连接切断装置,尤其适用于电池模组的断极操作。
本发明解决其技术问题所采用的技术方案是:提供一种多片式模组电极连接切断装置,包括机座,所述机座上设置有工作台,所述工作台连接有调高装置;还包括有角磨装置,所述角磨装置包括有光轴、角磨机,所述角磨机设置在所述光轴上,所述角磨机之间的间距可顺着所述光轴进行调整,所述角磨机上设置有锯片;所述工作台或所述角磨装置上设置有平移进给装置,用于控制所述工作台或所述角磨装置平移活动。
根据本发明所提供的切断装置,根据模组电极的特点,通过采用角磨装置配合工作台实现模组的多个电极同时断极操作,不但效率更高,切割效果更好,而且适合通用的锯片,节省成本,也更安全,角磨机的锯片之间距离可顺着光轴进行调整,适应不同的模组。
作为本发明的一些优选实施例,所述角磨机上设置有角磨机固定架,所述角磨机固定架包括有方管和角磨机滑块,所述角磨机插接入所述方管内,所述角磨机滑块套装在所述光轴上。
作为本发明的一些优选实施例,所述光轴顺着左右侧方向延伸,一个所述角磨机对应的所述光轴至少有两根,且所述光轴顺着上下侧方向排列。
作为本发明的一些优选实施例,所述光轴包括有若干组,每组所述光轴对应若干个所述角磨机,各组所述光轴顺着前后侧方向排列。
作为本发明的一些优选实施例,所述角磨装置包括有光轴框,所述光轴设置在所述光轴框内。
作为本发明的一些优选实施例,所述机座上设置有龙门架,所述角磨装置设置在所述龙门架上。
作为本发明的一些优选实施例,所述机座上设置有纵向导杆,所述纵向导杆上设置有纵向平移架,所述纵向平移架上设置有横向导轨,所述横向导轨上设置 有横向平移架,所述工作台设置在所述横向平移架上,所述调高装置设置在所述工作台与所述横向平移架之间。
作为本发明的一些优选实施例,所述工作台上设置有L字形固定板,所述工作台上设置有可活动的夹紧板。
作为本发明的一些优选实施例,所述调高装置包括有调高螺杆和升降导杆。
作为本发明的一些优选实施例,所述纵向平移架上设置有纵向平移油缸,所述纵向平移架上设置有梯形丝杆,所述梯形丝杆上设置有手摇轮,所述梯形丝杆上设置有梯形螺帽,所述梯形螺帽与所述横向平移架连接。
本发明的有益效果是:
1.相比起手持角磨机操作,新装置适合模组的多个电机同时切割,切割效率更高,切割效果也更好,尤其适用于连接片(电极)为拱形的模组;
2.由于采用的是机械操作而不用手持角磨机,故角磨机的锯片采用了用于切割铝合金的锯片而取代了树脂锯片,从而降低了使用费用和更换锯片的次数,显著提高了工作效率;
3.可针对不同的模组,例如单体尺寸的和数量的不同,极片间距的长宽高不同等电极特点,进行角磨机锯片间距的调整,适用性更强;
4.角磨装置采用对两排(多排)角磨机间错布局的设计,可以切断d值很小的模组,同时可以对模组实现在一次的进给切割中即可完成模组极片的断极工作,扩大了技术的适用范围,也显著提高了断极的工作效率。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明的立体图;
图2是本发明中角磨装置部分的立体图;
图3是本发明中角磨机部分的立体图;
图4是本发明中工作台部分的立体图;
图5是本发明的工作示意图。
附图标记:
机座100、龙门架110、工作台200、L字形固定板210、夹紧板220、调高装置300、调高螺杆310、升降导杆320、角磨装置400、光轴410、角磨机420、锯片421、角磨机固定架430、方管431、角磨机滑块432、光轴框440、纵向平移架500、纵向导杆510、纵向平移油缸520、横向平移架600、横向导轨610、梯形丝杆620、手摇轮621、模组700、电极701。
具体实施方式
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。为透彻的理解本发明创造,在接下来的描述中会涉及一些特定细节。而在没有这些特定细节时,本发明创造仍可实现,即所属领域内的技术人员使用此处的这些描述和陈述向所属领域内的其他技术人员可更有效的介绍他们的工作本质。此外需要说明的是,下面描述中使用的词语“前侧”、“后侧”、“左侧”、“右侧”、“上侧”、“下侧”等指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向,相关技术人员在对上述方向作简单、不需要创造性的调整不应理解为本申请保护范围以外的技术。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定实际保护范围。而为避免混淆本发明创造的目的,由于熟知的制造方法、控制程序、部件尺寸、材料成分、管路布局等的技术已经很容易理解,因此它们并未被详细描述。
图1是本发明一个实施方式的立体图,参照图1,本发明的一个实施方式提供了一种多片式模组电极连接切断装置,包括机座100,机座100上设置有工作台200,工作台200连接有调高装置300。调高装置300用于控制工作台200调节高度,以匹配不同高度的电池模组。而工作台200用于固定待断极处理的电池模组。
进一步的,参照图2、图3,多片式模组电极连接切断装置还包括有角磨装置400,角磨装置400包括有光轴410、角磨机420,角磨机420设置在光轴410上,角磨机420上设置有锯片421。
分布在光轴410上的角磨机420具体数目根据模组700上的电极701数目而定(参照图5),具体作用是将角磨机420的锯片421同时对模组的电极701(连接片)进行断极切割,以达到快速安全地切断电路连接的目的。
回收企业接收的退役模组,种类繁多、尺寸各异,但同种型号的模组数量却十分有限,故要求多片切断机必须适应不同种类的模组700,否则若只适用于一种或少数几种模组700。而新设计的角磨机420就可以顺着光轴410移动调整位置,匹配不同的退役模组。
再进一步的,工作台200上设置有平移进给装置,用于控制工作台200平移活动。在实际工作时,通过平移进给装置控制工作台200平移进给,就可以使角磨机420靠近模组700并把模组700的电极701(连接片)切断,完成断极步骤。
采用机械夹装切割而不用原来的手持角磨机,角磨机的锯片421就可以采用适合切割铝合金的锯片,取代了树脂锯片,从而降低了使用费用和更换锯片的次数,显著提高了工作效率。
以上公开的一种多片式模组电极连接切断装置所揭露的仅为本实用新型较佳的实施方式,仅用于说明本实用新型的技术方案,而非对其限制。本领域的普通技术人员应当理解,其依然可以对前述的技术方案所记载的技术方案结合现有技术进行修改或者补充,或者对其中部分技术特征进行等同替换,例如平移进给装置可设置在角磨装置400上控制角磨装置400移动;而这些修改或替换,并不使相应的技术方案的本质脱离本实用新型的实施方式技术方案的精神和范围。
以下结合一些实施例进行说明,其中此处所称的“实施例”是指可包含于本申请至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例 互相排斥的实施例。此外,表示一个或多个实施例的细节并非固定的指代任何特定顺序,也不构成对本发明创造的限制。
实施例1,角磨机420上设置有角磨机固定架430,角磨机固定架430包括有方管431和角磨机滑块432,角磨机420插接入方管内,角磨机滑块432套装在光轴410上,方便角磨机420的固定,既适合专门研发的角磨机420,也适合市面上通用的角磨机420。
本实施例中,可选地,其中,角磨机420用4个螺丝将其固紧在方管431上。
本实施例中,可选地,为了防止角磨机420在光轴410上移位,可通过五花螺钉将角磨机420固定在光轴410上使之不移位。
实施例2,光轴410顺着左右侧方向延伸,一个角磨机420对应的光轴410至少有两根,且光轴410顺着上下侧方向排列,避免角磨机420在光轴410摇晃、偏移错位。
实施例3,光轴410包括有若干组,每组光轴410对应若干个角磨机420,各组光轴410顺着前后侧方向排列。
由于手持式角磨机自身的宽度一般为60毫米,若考虑角磨机的装夹,两台角磨机的圆锯片间距最小约70毫米,为了可以切割单体间距小的模组700(即d值小),本技术可采用多排、间隔布置角磨机的方式,从而解决了对小间距模组极片切断的问题。现以两排布局为例(见图2),当第二排与第一排间隔布置时,圆锯片的最小距离就会由d降到d/2,于是模组700的单体最小间距不小于35毫米即可实现切割,这个间距可以适应大多数的模组700了。
若当d小于35时则两排布局无法满足要求,解决的方法是采用三排并列布置,则最小圆锯片间距的距离可以达到d/3=23.3毫米。可见,这个间距几乎可以覆盖所有的模组700了。
实施例4,角磨装置400包括有光轴框440,光轴410设置在光轴框440内。
本实施例中,光轴框440内安装了2排光轴410,每排光轴410共2根
实施例5,机座100上设置有龙门架110,角磨装置400设置在龙门架110上。
实施例6,参照图4,机座100上设置有纵向导杆510,纵向导杆510上设置有纵向平移架500,纵向平移架500可顺着纵向导杆510前后平移。
纵向平移架500上设置有横向导轨610,横向导轨610上设置有横向平移架600,工作台200设置在横向平移架600上,横向平移架600可顺着横向导轨610左右平移。
调高装置300设置在工作台200与横向平移架600之间。
实施例7,工作台200上设置有L字形固定板210,工作台200上设置有可活动的夹紧板220。
本实施例中,可选地,为了能夹紧模组700使之在断极过程中固定不动,在工作台200的下面安装有双轴气缸,双轴气缸通过其上安装的夹紧板220对模组700进行夹紧与松开。
实施例8,调高装置300包括有调高螺杆310和升降导杆320,使工作台200始终能稳固地在平行于操作台的方向上进行平行移动,从而保证模组700与上面的角磨机圆锯片相对位置的精度,也就是保证切割精度。
实施例9,纵向平移架500上设置有纵向平移油缸520。即纵向平移油缸520作为平移进给装置,在具体工作时,通过纵向平移油缸520控制工作台200平移实现进给步骤,而角磨机420则不需要移动,即可完成断极步骤。
纵向平移架500上设置有梯形丝杆620,梯形丝杆620上设置有手摇轮621,梯形丝杆620上设置有梯形螺帽,梯形螺帽与横向平移架600连接。操作人员通过摇动手摇轮621即可通过驱动梯形螺帽沿着左右侧方向运动,继而使中平板沿着左右侧方向移动。
实施例10,定义左右侧方向为X轴,定义前后侧方向为Y轴,定义上下侧方向为Z轴。
多片式模组电极连接切断装置的机座100上沿着Y轴方向放置两根平行的纵向导杆510,每根导向轴通过两个固定座用螺丝固定在操作台上,每根导向轴上装有2个直线轴承,这4个直线轴承与纵向平移架500通过螺丝连接在一起。
在纵向平移架500的上面沿着X轴方向平行放置两根横向导轨610,每个直线导轨上有两个滑块,四个滑块通过螺丝与横向平移架600固连。
横向平移架600上装有4个垂直的升降导杆320,升降导杆320的下端通过支座用螺丝与横向平移架600固连,每个升降导杆320的另一端装设滑动轴承,4个滑动轴承通过螺丝固装在工作台200上。
工作台200、横向平移架600、纵向平移架500从上到下排列分成上、中、下三层。
工作台200上焊接有L字形固定板210,用于定位工件(模组700),在工作台200的下面安装有双轴气缸,双轴气缸通过其上安装的夹紧板对模组700进行夹紧与松开。
多片式模组电极连接切断装置的工作过程如下:
1、首先,将待断极的模组700置放在工作台200上,并靠紧在L字形固定板210上,然后打开气路使双轴气缸驱动夹紧板220夹紧模组700,使之保持固定。
2、用扳手拧动螺杆上的六角头,即可上下调整工作台200使之沿着Z轴移动,在四个立轴的导向下,即可将模组700固定在适合的高度位置,这个位置可以使圆锯片在高度上能够容易地切断模组700上连接极片的拱形部分;
3、通过摇动手摇轮,将模组单体间的拱形极片在X轴的方向上对准角磨机的圆锯片;
4、在调整好模组700在X、Z轴的位置后,即可操纵气路使气缸推动耳缘进而带动模组700在Y轴方向实现进给运动,由于事先已将6个角磨机420间的锯片421在X轴的方向上调整好,也即每个圆锯片正对着模组700的拱形极 片(电极701)处,而模组700的高度(即Z轴方向)也适合对圆锯片产生的断极,故一次在Y轴的进给过程中,会在模组700的一侧汇流排上进行了断极。
由于同种类的模组700的尺寸误差不大,基本在0.5毫米以内,所以对同一批模组700,一旦将X轴、Z轴调整好后,以后的断极过程中,即可不用调整,而直接操作1、4步骤即可。
根据上述原理,本发明还可以对上述实施方式进行适当的变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。
实践证明,新技术与原有技术相比,具有以下优势:
1.匹配市面上广泛销售的手持式角磨机,相比于非标制作的圆锯片切割装置,角磨机不但在价格上显著低于自制件,同时在性能和可靠性上,也显著优于自制件,原因是:成熟的、大批量的通用设备,比起自制的、专用的非标定制设备来说,其优势是众所周知的;
2.在日后的维护保养中,切割部分自然是维护的重点,而一台角磨机即便是整体更换,一台也就几百元钱,但专用自制设备维修起来,要成数倍的增加,同时更换角磨机方便快捷,而更换专用设备则要复杂的多。

Claims (10)

  1. 一种多片式模组电极连接切断装置,其特征在于:包括机座(100),所述机座(100)上设置有工作台(200),所述工作台(200)连接有调高装置(300);
    还包括有角磨装置(400),所述角磨装置(400)包括有光轴(410)、角磨机(420),所述角磨机(420)设置在所述光轴(410)上,所述角磨机(420)之间的间距可顺着所述光轴(410)进行调整,所述角磨机(420)上设置有锯片(421);
    所述工作台(200)或所述角磨装置(400)上设置有平移进给装置,用于控制所述工作台(200)或所述角磨装置(400)平移活动。
  2. 根据权利要求1所述的一种多片式模组电极连接切断装置,其特征在于:所述角磨机(420)上设置有角磨机固定架(430),所述角磨机固定架(430)包括有方管(431)和角磨机滑块(432),所述角磨机(420)插接入所述方管内,所述角磨机滑块(432)套装在所述光轴(410)上。
  3. 根据权利要求1所述的一种多片式模组电极连接切断装置,其特征在于:所述光轴(410)顺着左右侧方向延伸,一个所述角磨机(420)对应的所述光轴(410)至少有两根,且所述光轴(410)顺着上下侧方向排列。
  4. 根据权利要求3所述的一种多片式模组电极连接切断装置,其特征在于:所述光轴(410)包括有若干组,每组所述光轴(410)对应若干个所述角磨机(420),各组所述光轴(410)顺着前后侧方向排列。
  5. 根据权利要求1或4所述的一种多片式模组电极连接切断装置,其特征在于:所述角磨装置(400)包括有光轴框(440),所述光轴(410)设置在所述光轴框(440)内。
  6. 根据权利要求1所述的一种多片式模组电极连接切断装置,其特征在于:所述机座(100)上设置有龙门架(110),所述角磨装置(400)设置在所述龙门架(110)上。
  7. 根据权利要求1所述的一种多片式模组电极连接切断装置,其特征在于: 所述机座(100)上设置有纵向导杆(510),所述纵向导杆(510)上设置有纵向平移架(500),所述纵向平移架(500)上设置有横向导轨(610),所述横向导轨(610)上设置有横向平移架(600),所述工作台(200)设置在所述横向平移架(600)上,所述调高装置(300)设置在所述工作台(200)与所述横向平移架(600)之间。
  8. 根据权利要求1所述的一种多片式模组电极连接切断装置,其特征在于:所述工作台(200)上设置有L字形固定板(210),所述工作台(200)上设置有可活动的夹紧板(220)。
  9. 根据权利要求1或7所述的一种多片式模组电极连接切断装置,其特征在于:所述调高装置(300)包括有调高螺杆(310)和升降导杆(320)。
  10. 根据权利要求7所述的一种多片式模组电极连接切断装置,其特征在于:所述纵向平移架(500)上设置有纵向平移油缸(520),所述纵向平移架(500)上设置有梯形丝杆(620),所述梯形丝杆(620)上设置有手摇轮(621),所述梯形丝杆(620)上设置有梯形螺帽,所述梯形螺帽与所述横向平移架(600)连接。
PCT/CN2021/093181 2020-11-23 2021-05-12 多片式模组电极连接切断装置 WO2022105150A1 (zh)

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