WO2022104978A1 - 无线电能传输适配器组装设备及具有其的组装系统 - Google Patents

无线电能传输适配器组装设备及具有其的组装系统 Download PDF

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Publication number
WO2022104978A1
WO2022104978A1 PCT/CN2020/136782 CN2020136782W WO2022104978A1 WO 2022104978 A1 WO2022104978 A1 WO 2022104978A1 CN 2020136782 W CN2020136782 W CN 2020136782W WO 2022104978 A1 WO2022104978 A1 WO 2022104978A1
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WO
WIPO (PCT)
Prior art keywords
assembly
carrier
positioning
positioning carrier
wireless power
Prior art date
Application number
PCT/CN2020/136782
Other languages
English (en)
French (fr)
Inventor
孙丰
张宝峰
吴斌
刘斌
Original Assignee
苏州赛腾精密电子股份有限公司
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Application filed by 苏州赛腾精密电子股份有限公司 filed Critical 苏州赛腾精密电子股份有限公司
Priority to JP2022545054A priority Critical patent/JP2023516266A/ja
Publication of WO2022104978A1 publication Critical patent/WO2022104978A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/007—Picking-up and placing mechanisms
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10—Technologies relating to charging of electric vehicles
    • Y02T90/14—Plug-in electric vehicles

Definitions

  • the present application relates to the technical field of wireless charging adapter assembly, for example, to a wireless power transmission adapter assembly device and an assembly system having the same.
  • wireless charging technology With the rapid development of science and technology, wireless charging technology has entered people's lives.
  • Some electronic devices such as cell phones, can be charged using a wireless adapter.
  • the wireless adapter By placing an electronic device that supports wireless charging, such as a mobile phone, on the charging surface of the wireless adapter, the wireless adapter detects the wireless receiving coil in the electronic device. After the wireless transmitting coil and the wireless receiving coil of the wireless adapter are matched with each other, charging can be started.
  • the wireless adapter has the defect of unstable connection with the electronic device, some existing adapters will set a specially treated ring magnet inside, the ring magnet surrounds the wireless transmitting coil, so as to avoid the power transmission caused by the misalignment of the coil. problem or interrupted charging.
  • the existing magnets are usually assembled manually, and the manual assembly has the following problems: (1) loading and unloading is cumbersome, which is not conducive to improving production efficiency; (2) the dimensional accuracy during assembly is low.
  • the magnets are usually made of nickel alloy to achieve thinning. Because it is made of nickel alloy, its physical properties are relatively fragile, and the manual method of magnet positioning accuracy is low, and the magnet is easily damaged during the assembly process, resulting in a low yield rate and increased production costs.
  • the present application provides a wireless power transmission adapter assembly device and an assembly system having the same, which can automatically and accurately assemble the magnet.
  • a wireless power transmission adapter assembly device comprising: a positioning carrier mechanism, which includes a positioning carrier and a push-tight assembly, the positioning carrier is provided with a circular an annularly-arranged accommodating portion for accommodating a number of magnets, and the push-tightening component is arranged outside the positioning carrier and can move toward the accommodating portion to position the magnets in a full circle; a feeding mechanism is used to locate the magnets.
  • the magnets are arranged and conveyed; and a material distribution and assembly mechanism is arranged at the end of the feeding mechanism and used to push the magnets into the receiving portion; wherein, the positioning carrier includes a first position and a second position , the positioning carrier is configured to be able to descend to the first position and rotate, so as to sequentially receive a plurality of the magnets pushed by the material distribution and assembling mechanism, and rise to the second position, so that the receiving portion and the The push-tight assembly corresponds to.
  • the positioning carrier mechanism includes a support frame, the support frame includes a horizontally arranged first support plate and a second support plate, the second support plate is located on the first support plate Below; wherein, the pushing assembly is supported on the first support plate, the feeding mechanism and the material distribution and assembling mechanism are partially supported on the second support plate, and the positioning carrier is connected to the first support plate.
  • the positioning carrier is located in the first position, and when the positioning carrier passes through the first support plate and reaches the push assembly, the positioning carrier is located in the first position. Second position.
  • the pushing assembly includes a plurality of first driving members and a positioning unit connected with the first driving members; wherein, after the first driving member drives the positioning unit to extend, A plurality of the positioning units are enclosed in a circle, and push the magnets to move and position toward the inside of the positioning carrier.
  • the positioning unit includes a first mounting plate connected to the first driving member and a plurality of pushing claws installed in the first mounting plate to push the magnet, the pushing claws are connected to the first mounting plate.
  • the accommodating parts are in one-to-one correspondence, and the pushing claw is configured to be retractable toward the first mounting plate under the action of an external force, and rebound and reset when the external force is removed.
  • the positioning carrier mechanism includes a lifting component and a rotating component connected to the lifting component, and the positioning carrier is connected to the rotating component.
  • the lifting assembly includes a lifting frame and a second driving member that is connected to the lifting frame and drives the lifting frame to rise and fall, and the positioning carrier is rotatably penetrated in the lifting frame , the rotating assembly is arranged on the lifting frame, and includes a third driving member which is connected with the positioning carrier and drives it to rotate.
  • a magnetic member is disposed below the receiving portion, and the magnetic member is configured to actively approach and move away from the receiving portion, so as to adsorb or cancel the adsorption of the magnet.
  • the positioning carrier includes a carrier main body and a carrier connected to an end portion thereof, the receiving portion is located on the carrier, and the positioning carrier mechanism includes a sliding sleeve disposed on the carrier.
  • a sleeve on the carrier body and below the carrier, and a fourth driving member for driving the sleeve to slide, the magnetic member is arranged on the sleeve and can be inserted into the carrier tower.
  • the feeding mechanism includes a vibrating disc feeding assembly
  • the vibrating disc feeding assembly includes a vibrating disc for regulating the magnet and a direct vibration track connected to the outlet of the vibrating disc,
  • the material distribution and assembly mechanism is arranged at the discharge end of the direct vibration track.
  • the feeding mechanism further includes a storage assembly for storing magnets, the storage assembly includes a hopper and a conveying channel communicated with the bottom of the hopper, and the conveying channel discharges the material. The end is located above the vibrating plate.
  • the material distributing and assembling mechanism includes: a drive assembly, including a fifth drive member and an eccentric drive connected to the output end of the fifth drive member; and a pusher assembly, including a drive block and an eccentric Connected to the push block that pushes the magnet on the second support plate, the eccentric wheel is connected to one end of the drive block and drives it to reciprocate linearly, and the push block is connected to the other end of the drive block. is connected and moves synchronously with the driving block to approach and move away from the receiving portion.
  • the second support plate is provided with a second chute with an end corresponding to the receiving portion, and the push block is partially embedded in the second chute, so The side edge of the second chute is provided with a notch corresponding to the discharge end of the feeding mechanism.
  • the material distributing and assembling mechanism includes a blocking component
  • the blocking component includes: a blocking block, the blocking block is disposed above the notch, and the blocking block is configured to act on an external force The notch is blocked downwards downwards, and rebounds upwards and resets when the force is removed; and a pressing block, the pressing block is connected with the driving block and moves synchronously with the driving block, and the pressing block is configured to When moving toward the positioning carrier, the stopper is pressed to block the gap, and when moving in a direction away from the positioning carrier, the pressing is canceled, so that the pressing block can rebound.
  • the number of the material distribution and assembly mechanisms is two sets, and they are symmetrically arranged on both sides of the positioning carrier, and the number of the feeding mechanisms is two sets, which are respectively related to the two sets of the components Corresponding to the material assembly mechanism.
  • the present application also provides an assembling system, comprising the above-mentioned assembling equipment; a suction head for taking out the magnet assembled into a ring from the positioning carrier; and a control terminal, together with the positioning carrier
  • the mechanism, the feeding mechanism, the material distribution and assembly mechanism and the suction head are electrically connected to control the automatic operation of the feeding mechanism, the material distribution and assembly mechanism, the positioning carrier mechanism and the suction head.
  • the present application can replace manual automatic feeding, and assemble the magnets into rings with high precision, saving manpower and improving production efficiency.
  • the magnets are not easily damaged during the assembly process, and the yield is high. Effectively reduce production costs.
  • FIG. 1 is a schematic structural diagram of the assembling equipment of the present application.
  • FIG. 2 is a schematic structural diagram of the positioning carrier mechanism in the present application.
  • FIG. 3 is a schematic cross-sectional view of the positioning carrier mechanism in the present application.
  • FIG. 4 is a partial enlarged view at A of FIG. 3 .
  • FIG. 5 is a schematic structural diagram of a positioning carrier of the positioning carrier mechanism of FIG. 3 .
  • FIG. 6 is a schematic structural diagram of the stage in the present application.
  • FIG. 7 is a schematic structural diagram of the push-tight assembly in the present application.
  • FIG. 8 is an exploded schematic diagram of the push-tightening assembly of FIG. 7 .
  • FIG. 9 is a schematic structural diagram of the feeding mechanism in the present application.
  • FIG. 10 is a schematic structural diagram of the material distribution and assembly mechanism in the present application.
  • FIG. 11 is a schematic view of the assembly of the material distribution and assembly mechanism and the second support plate in FIG. 10 .
  • FIG. 12 is a partial enlarged view at B in FIG. 11 .
  • FIG. 13 is a schematic view of the assembly of the pusher assembly and the blocking assembly in the present application.
  • FIG. 14 is a schematic diagram of the assembly of the block and the elastic seat of the blocking assembly in the present application.
  • positioning carrier mechanism 101, support frame; 1011, first support plate; 101a, first avoidance hole; 101b, second avoidance hole; 101c, second chute; 101d, gap; 1012, second Support plate; 200, feeding mechanism; 300, distributing and assembling mechanism; 301, mounting frame; 400, bottom plate; 1, positioning carrier; 1a, first position; 1b, second position; 11, carrier body; 12, stage; 12a, bearing end surface; 12b, accommodating part; 121, limit piece; 122, positioning flange; 13, magnetic part; 14, sleeve; 141, upper end of sleeve; 142, lower end of sleeve; 15 2, the fourth drive member; 2, the push assembly; 21, the first drive member; 22, the positioning unit; 221, the first mounting plate; 2211, the first chute; 222, the cover plate; Push claw; 2231, guide rod; 2232, positioning part; 224, first elastic member; 3, lifting assembly; 31, second driving member; 32, lifting frame; 321, through hole; 4, rotating assembly; 41, first Three
  • a wireless power transmission adapter assembly device corresponding to an optional embodiment of the present application includes a positioning carrier mechanism 100 , including a positioning carrier 1 and a pushing assembly 2 .
  • the tool 1 is provided with a ring-shaped accommodating portion 12b for accommodating a number of magnets (not shown in the figure).
  • the pusher assembly 2 is surrounded by the positioning carrier 1 and can move toward the accommodating portion 12b to align the magnets.
  • the feeding mechanism 200 is used for regularizing and conveying the magnets; and the material distribution and assembling mechanism 300 is arranged at the end of the feeding mechanism 200 and used to push the magnets into the receiving portion 12b; wherein, the positioning carrier 1 includes the first position 1a and the second position 1b, the positioning carrier 1 is configured to be able to descend to the first position 1a and rotate to sequentially receive a number of magnets pushed by the distributing and assembling mechanism 300, and to rise to the second position 1b, so that the receiving portion 12b Corresponds to the push-up assembly 2.
  • the assembly equipment includes a base plate 400 , on which the positioning carrier mechanism 100 , the feeding mechanism 200 and the material distributing and assembling mechanism 300 are all disposed.
  • the positioning carrier mechanism 100 includes a support frame 101 connected to the bottom plate 400 .
  • the support frame 101 includes a first support plate 1011 disposed horizontally at the upper end thereof and a second support plate 1012 disposed horizontally below the first support plate 1011 .
  • the pushing assembly 2 is supported on the first support plate 1011 , and the feeding mechanism 200 and the material distributing and assembling mechanism 300 are partially supported on the second support plate 1012 .
  • the first support plate 1011 defines a first avoidance hole 101a for the positioning carrier 1 to pass through
  • the second support plate 1012 defines a second avoidance hole 101b for the positioning carrier 1 to pass through
  • the second avoidance hole 101b The hole diameter is the same as the outer diameter of the stage 12 or slightly larger than the outer diameter of the stage 12 .
  • the positioning carrier 1 When the carrier 12 passes through the first avoidance hole 101a and is located in the pusher assembly 2, the positioning carrier 1 is located at the second position 1b, and when the carrier 12 is located in the second avoidance hole 101b, and is connected with the second support plate When 1012 is flush, the positioning carrier 1 is in the first position 1a.
  • the positioning carrier 1 includes a carrier main body 11 and a carrier platform 12 fixedly connected to the ends thereof, and the carrier main body 11 and the carrier platform 12 are both cylindrical structures.
  • the carrier 12 includes a bearing end surface 12a for carrying the magnet, and a plurality of limiting pieces 121 are protruded along the outer edge of the bearing end surface 12a along the circumferential direction.
  • the middle portion of the bearing end surface 12a is protruded with a positioning convex edge 122 coaxially disposed with the carrier 12, and the positioning convex edge 122 cooperates with the limiting piece 121 to enclose the receiving portion 12b.
  • the magnet is an arc-shaped sheet structure, which is attached between the limiting pieces 121 to achieve circumferential positioning, and one end of the magnet is abutted against the positioning convex edge 122 to achieve radial positioning, thereby realizing that the magnets are arranged in a ring on the carrier 12 . precise positioning of the cloth.
  • the pushing assembly 2 includes a plurality of first driving members 21 mounted on the first support plate 1011 and a positioning unit 22 connected with the first driving members 21 , and the first driving members 21 can drive the positioning The unit 22 projects towards the positioning carrier 1 .
  • the first driving member 21 drives the positioning unit 22 to extend, a plurality of positioning units 22 are enclosed in a circle, so as to perform full-circle positioning for the entire circle of magnets.
  • the number of the positioning units 22 is four, and correspondingly, the number of the first driving members 21 is four.
  • the first driving member 21 is specifically an air cylinder to extend and retract the positioning member 22 .
  • the first driving member 21 may also be driven by an electric driving member, which is not limited in this application.
  • the positioning unit 22 is an arc-shaped structure coaxially disposed with the positioning carrier 1 , and includes a first mounting plate 221 connected to the first driving member 21 and a push claw 223 mounted in the first mounting plate 221 .
  • the side of the plate 221 facing the accommodating portion 12b is an arc surface, and the push claws 223 are arranged along the arc surface of the first mounting plate 221 in the circumferential direction. correspond.
  • One end of the push claw 223 close to the positioning carrier 1 is a structure inclined from the outside to the inside, and the lower end of the push claw 223 extends horizontally outward with a positioning portion 2232 for abutting the magnet.
  • the positioning portion 2232 contacts the outer edge of the magnet to push the inner edge of the magnet against the positioning convex edge 122, so as to achieve dimensional stability of the inner ring of the magnet.
  • the push claw 223 is configured to protrude relative to the first mounting plate 221, and can retract toward the first mounting plate 221 under the action of an external force, and rebound and reset when the external force is removed.
  • the first mounting plate 221 is provided with a plurality of first sliding grooves 2211 for accommodating the push claws 223 .
  • One end of the first sliding groove 2211 away from the arc surface of the first mounting plate 221 is fixedly mounted with a first elastic member 224 which is abutted against the push claw 223 .
  • the push-tightening assembly 2 further includes a cover plate 222, and the cover plate 222 is covered on the end surface of the first mounting plate 221 to limit the up and down movement of the push claw 223.
  • the cover plate 222 is provided with a number of waist-shaped sliding holes 2221 that communicate with the first sliding groove 2211.
  • the length direction of the sliding holes 2221 is consistent with the length direction of the first sliding groove 2211.
  • the guide rod 2231 in the hole 2221 is limited in the sliding hole 2221 to ensure that the push claw 223 will not be separated from the first sliding groove 2211 when sliding.
  • the first driving member 21 drives the positioning unit 22 to extend, and makes the pushing claw 223 contact the magnet. Under the action, an outward elastic force is provided to push the magnet to be precisely positioned on the carrier 12 .
  • the positioning carrier mechanism 100 further includes a lifting assembly 3 connected to the support frame 101 and a rotating assembly 4 connected to the lifting assembly 3 , and the carrier body 11 of the positioning carrier 1 is positioned. Connected to the rotating assembly 4.
  • the lifting component 3 can drive the positioning carrier 1 to ascend and descend to reach the first position 1a and the second position 1b, and the rotating component 4 can drive the positioning carrier 1 to rotate at the first position 1a, so as to cooperate with the material distribution and assembly mechanism 300 to sequentially The magnet is pushed into the accommodating portion 12b.
  • the lifting assembly 3 includes a second driving member 31 fixed on the support frame 101 and a lifting frame 32 connected with the second driving member 31 .
  • the second driving member 31 is used to drive the lifting frame 32 to move up and down.
  • the second driving member 31 can drive the lifting frame 32 to go up and down in a pneumatic or electric manner.
  • the second driving member 31 adopts an electric cylinder sliding table, and the lifting frame 32 is fixed on the second driving member 31. on the slide table 311.
  • a through hole 321 is opened in the lift frame 32 , and the carrier body 11 is rotatably inserted through the through hole 321 .
  • the rotating assembly 4 includes a third driving member 41 .
  • the third driving member 41 is disposed under the lifting frame 32 and is drivingly connected to the bottom of the carrier body 11 .
  • the third driving member 41 is specifically a servo motor, and the output end of the third driving member 41 is connected with the carrier main body 11 through a coupling 42 to drive the carrier main body 11 to rotate in the lifting frame 32 .
  • at least one bearing 43 is sleeved on the carrier body 11 , and the outer ring of the bearing 43 is fixed in the through hole 321 .
  • a magnetic member 13 is provided below the receiving portion 12b, and the number of the magnetic member 13 is multiple and correspondingly disposed between two adjacent limiting pieces 121 .
  • the magnetic member 13 can actively approach and move away from the bearing end surface 12a, so as to adsorb or cancel the adsorption of the magnet, thereby facilitating the fixation and removal of the magnet.
  • the outer diameter of the carrier 12 is larger than the outer diameter of the carrier main body 11 .
  • the carrier main body 11 is slidably sleeved with a sleeve 14 . and the lower end portion 142 of the sleeve; wherein, the upper end portion 141 of the sleeve is located below the stage 12 , and the magnetic member 13 is fixed on the upper end portion 141 of the sleeve.
  • the carrier 12 has a via hole 123 corresponding to the position of the magnetic element 13 . When the upper end 141 of the sleeve is in contact with the carrier 12 , the magnetic element 13 can pass through the via hole 123 and be placed at the bearing end surface 12 a .
  • the lifting frame 32 is provided with a fourth driving member 15 for driving the sleeve 14 to move up and down along the carrier body 11 , and the fourth driving member 15 is in contact with the lower end 142 of the sleeve.
  • the fourth driving member 15 can drive the sleeve 14 in a pneumatic or electric manner.
  • the fourth driving member 15 is a sliding table cylinder, and the sliding table portion thereof is fixedly connected with the lower end portion 142 of the sleeve.
  • the feeding mechanism 200 includes a vibrating plate feeding component 5 and a material storage component 6 .
  • the vibrating disc feeding assembly 5 includes a vibrating disc 51 and a direct vibrating track 52 connected at the outlet of the vibrating disc 51 .
  • the vibrating plate 51 is used for aligning the magnets, and the regulated magnets are sequentially sent to the direct vibration track 52 .
  • the discharge end of the direct vibration rail 52 is overlapped on the second support plate 1012 , so as to transport the magnets into the loading platform 12 along the second support plate 1012 .
  • pneumatic assistance can be added to the direct vibration track 52 to increase the thrust and make the magnet move more smoothly.
  • the storage assembly 6 is used for storing magnets and feeding the magnets into the vibrating plate 51 .
  • the storage assembly 6 includes a hopper 61 and a conveying channel 62 communicating with the bottom of the hopper 61 , and the discharge end of the conveying channel 62 is located above the vibrating plate 51 .
  • An automatic opening and closing device (not shown) can be arranged between the bottom of the hopper 61 and the conveying channel 62, so that the magnet can be automatically controlled to flow into the vibrating plate 51 regularly and quantitatively to achieve uninterrupted and continuous feeding.
  • the material distribution and assembly mechanism 300 includes a mounting frame 301 fixed on the bottom plate 400 , a drive assembly 7 and a pusher assembly 8 mounted on the mount frame 301 , and the drive assembly 7 drives the pusher assembly 8 to move The magnet at the discharge end of the direct vibration track 52 is pushed into the carrier 12 .
  • the drive assembly 7 includes a fifth drive member 71 and an eccentric wheel 72 that is drive-connected to the output end of the fifth drive member 71 .
  • the fifth driving member 71 is specifically a motor, which is vertically fixed on the mounting frame 301 to drive the eccentric wheel 72 to rotate.
  • the eccentric wheel 72 includes an eccentric wheel main body 721 and a detachable lever 722 that penetrates the eccentric wheel main body 721.
  • the eccentric wheel main body 721 is coaxially arranged with the output end of the fifth driving member 71, and the lever 722 is arranged on the eccentric wheel main body. 721 is close to the outer position, when the eccentric wheel main body 721 rotates, the lever 722 will make a circular movement along the circumferential direction of the eccentric wheel main body 721 .
  • the pusher assembly 8 includes a second mounting plate 81 , a drive block 82 and a push block 83 .
  • the driving block 82 is slidably fitted on the second mounting plate 81 .
  • a sliding block 84 is fixed on the second mounting plate 81
  • a sliding rail 85 slidably coupled with the sliding block 84 is fixed on the bottom of the driving block 82 .
  • One end of the drive block 82 is connected with the push block 83 , and the other end is provided with a transmission groove 821 .
  • the lever 722 makes a circular motion along the circumferential direction of the eccentric wheel main body 721, and toggles the driving block 82 to make a linear reciprocating motion along the slide rail 85, thereby driving the push block 83 to make a linear reciprocating motion.
  • the push block 83 is overlapped on the second support plate 1012 and is located on one side of the discharge end of the direct vibration track 52.
  • the moving direction of the push block 83 and the feed direction of the direct vibration track 52 intersect each other, so as to remove the magnet from the direct vibration track.
  • the discharge end of 52 is pushed into the carrier 12 through the second support plate 1012 .
  • the moving direction of the push block 83 and the feeding direction of the straight vibration track 52 can be selected to be perpendicular to each other, so as to achieve the best pushing effect.
  • the second support plate 1012 is provided with a second chute 101c, the length direction of the second chute 101c is consistent with the sliding direction of the slide rail 85, and the end of the second chute 101c
  • the portion corresponds to the accommodating portion 12b.
  • the push block 83 includes a push head 831 embedded in the second chute 101c, and the push head 831 includes a push surface 8311 facing the receiving portion 12b and used for pushing the magnet.
  • a notch 101d is formed on one side of the second chute 101c, the notch 101d corresponds to the discharge end of the direct vibration track 52, and the magnets in the straight vibration track 52 enter the second chute 101c through the notch 101d.
  • the width of the second sliding slot 101c is slightly larger than that of the magnet, so as to accurately guide the magnet and avoid the magnet from shifting.
  • the material distribution and assembly mechanism 300 further includes a The blocking component of the magnet at the blocking notch 101d.
  • the blocking assembly includes a blocking block 91 and a pressing block 92 .
  • the stopper 91 is disposed above the notch 101d, and the stopper 91 is configured to be able to block the notch 101d downward under the action of an external force, and to rebound upward and reset when the force is withdrawn.
  • the pressing block 92 is connected to the driving block 82 and moves synchronously with the driving block 82 .
  • the pressing block 92 is configured to press against the stop block 91 when moving toward the positioning carrier 1 , so as to close the gap 101d and move away from the positioning carrier 1 . When the direction moves, the pressing force is cancelled, so that the pressing block 92 springs back.
  • One end of the blocking block 91 protrudes downwardly and is formed with a blocking portion 911 that matches with the notch 101d.
  • the blocking assembly further includes an elastic seat 93 fixed on the second support plate 1012 , and the other end of the blocking block 91 is rotatably connected with the elastic seat 93 .
  • a rotating shaft 931 is fixedly passed through the elastic seat 93 , and the stopper 91 is rotatably sleeved on the rotating shaft 931 .
  • the elastic seat 93 is provided with a second elastic member 932 that restricts the blocking portion 911 of the blocking block 91 to turn toward the notch 101 d .
  • the blocking block 91 is supported by the second elastic member 932 , so that the blocking portion 911 is located above the discharge end of the straight vibration rail 52 .
  • the number of the rotating shafts 931 is two, and they are located on both sides of the elastic seat 93 respectively.
  • the stopper 91 includes a pressing end surface 912 with a height difference, the height of the side close to the resisting portion 911 is higher than the height of the side close to the elastic seat 93, and a slope transition is used between the two.
  • the pressing block 92 is located above the blocking block 91 , and is provided with a pressing wheel 921 for pressing against the blocking block 91 .
  • the stopper 91 is elastically acted by the second elastic member 932, and the pressing end face 912 is in contact with the pressing roller 921.
  • the resisting portion 911 is located above the gap 101d.
  • the pressing wheel 921 drives the blocking block 91 to rotate downward, so as to block the blocking portion 911 at the notch 101d.
  • the two sets of material assembling mechanisms 300 can install the magnets into the positioning carrier 1 respectively.
  • the number of the feeding mechanisms 200 is also two groups, so as to feed the two groups of material assembling mechanisms 300 respectively.
  • the assembly equipment also includes a control terminal (not shown in the figure), the control terminal is a programmable PLC controller, which is electrically connected to the feeding mechanism 200 , the material distribution and assembling mechanism 300 and the positioning carrier mechanism 100 respectively and is used for feeding the material
  • the mechanism 200 , the material distribution and assembly mechanism 300 and the positioning carrier mechanism 100 are automatically controlled to realize the automatic assembly of the magnets.
  • the working process of the assembly equipment of the present application is as follows.
  • the operator pours the magnets into the material storage assembly 6, and the material storage assembly 6 sends the magnets into the vibrating plate 51.
  • the magnets are regulated by the vibrating plate 51, they are sent into the direct vibration track 52 for arrangement, and are automatically
  • the discharge end of the direct vibration track 52 flows into the second chute 101c on the second support plate 1012 through the gap 101d on the second support plate 1012;
  • the lift assembly 3 controls the positioning carrier 1 to descend to the first position 1a, the pusher 831 of the pusher assembly 8 reciprocates linearly in the second chute 101c, and moves the magnets flowing into the second chute 101c Push into the accommodating portion 12b of the carrier 12.
  • the rotary assembly 4 drives the carrier 12 to rotate by a certain angle, so that the accommodating portion 12b where the magnet is not installed faces the pusher 831, thereby realizing the alignment
  • the magnetic member 13 under the receiving portion 12b can fix the magnet to prevent the magnet from detaching from the carrier 12;
  • the blocking member located at the notch 101d works in coordination with the pusher 831 to prevent the magnet from flowing into the second slider 831 in the direct vibration track 52 when the pusher 831 pushes the magnet into the carrier 12 .
  • the blocking component In the groove 101c, when the pusher 831 slides to the side of the notch 101d in a direction away from the carrier 12, the blocking component reopens the notch 101d, so that a single magnet flows into the second chute 101c;
  • the lifting assembly 3 drives the positioning carrier 1 to rise to the second position 1b.
  • the pushing assembly 2 is arranged around the periphery of the stage 12, and pushes the push claws of the assembly 2.
  • the 223 protrudes toward the carrier 12 and forms a circle to press the magnet inward against the positioning protrusion 122 of the carrier 12, so as to realize the full-circle positioning of the magnet.
  • the present application also provides an assembly system, which includes the above-mentioned assembly equipment, and a suction head (not shown) for taking out the magnet assembled into a ring from the stage 12 and moving it to the next assembly process.
  • the head is electrically connected with the control terminal, and the number of suction heads is multiple and arranged in a circle.
  • the suction head moves to the upper end face of the magnet and attracts the magnet.
  • the fourth driving member 15 drives the sleeve 14 to move down, so as to be positioned on the sleeve 14
  • the magnetic element 13 is downward away from the carrier 12 , and the suction head can easily take the magnet out of the carrier 12 .
  • the application can replace manual automatic feeding, and assemble the magnets into rings with high precision, saving manpower and improving production efficiency.
  • the magnets are not easily damaged during the assembly process, and the yield rate is high and effective. reduce manufacturing cost.

Abstract

一种无线电能传输适配器组装设备，包括：定位载具机构，包括定位载具和推紧组件，定位载具上设置有一圈呈环形排布收容磁铁的收容部，推紧组件围设在定位载具外部并可向收容部移动，以对磁铁定位整圆；送料机构，用于对磁铁进行规整和输送；分料组装机构，设置在送料机构末端，用于将磁铁推入收容部；定位载具包括第一位置和第二位置，定位载具被配置成可下降至第一位置并旋转，以依次接收由分料组装机构推入的若干磁铁，以及上升至第二位置，以使收容部与推紧组件相对应。

Description

无线电能传输适配器组装设备及具有其的组装系统
本申请要求申请日为2020年11月17日、申请号为202011289075.8的中国专利申请的优先权，该申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及无线充电适配器组装技术领域，例如涉及一种无线电能传输适配器组装设备及具有其的组装系统。
背景技术
随着科学技术的飞速发展，无线充电技术已经进入了人们的生活中。一些电子设备，例如手机可以应用无线适配器来充电。通过将手机等支持无线充电的电子设备放到无线适配器的充电表面上，无线适配器检测到电子设备中的无线接收线圈，无线适配器的无线发射线圈与无线接收线圈完成彼此匹配后即可开始充电。
由于无线适配器存在电子设备与其连接不稳的缺陷，现有的一些适配器会在内部设置一个特殊处理的环形磁铁，该环形磁铁围绕在无线发射线圈外围，从而避免因线圈未对准而导致功率传输问题或充电中断。
现有的磁铁通常采用人工方式进行组装，人工组装存在以下问题，(1)上下料繁琐，不利于提高生产效率；(2)装配时尺寸精度较低。此外，为适应现阶段轻薄化的主流设计方向，磁铁通常采用镍合金材质，以做到轻薄化。由于其采用镍合金材质，其物理特性较为脆弱，采用人工方式磁铁定位精度低，在组装过程中磁铁十分容易损伤，从而造成良品率较低，继而增加生产成本。
发明内容
针对上述技术中存在的不足之处，本申请提供了无线电能传输适配器组装设备及具有其的组装系统，能够自动并高精度的对磁铁进行组装。
为解决上述技术问题，本申请采用的技术方案是：一种无线电能传输适配器组装设备，包括：定位载具机构，其包括定位载具和推紧组件，所述定位载具上设置有一圈呈环形排布的收容部，以收容若干磁铁，所述推紧组件围设在所述定位载具外部并可向着所述收容部移动，以对所述磁铁定位整圆；送料机 构，用于对所述磁铁进行规整和输送；以及分料组装机构，设置在所述送料机构末端，并用于将所述磁铁推入所述收容部；其中，所述定位载具包括第一位置和第二位置，所述定位载具被配置成可下降至所述第一位置并旋转，以依次接收由所述分料组装机构推入的若干所述磁铁，以及上升至第二位置，以使收容部与所述推紧组件相对应。
在本申请的一实施例中，所述定位载具机构包括支撑架，所述支撑架包括水平设置的第一支撑板和第二支撑板，所述第二支撑板位于所述第一支撑板下方；其中，所述推紧组件承接于所述第一支撑板上，所述送料机构和所述分料组装机构部分承接于所述第二支撑板上，所述定位载具与所述第二支撑板平齐时，所述定位载具位于所述第一位置，所述定位载具穿过所述第一支撑板到达所述推紧组件内时，所述定位载具位于所述第二位置。
在本申请的一实施例中，所述推紧组件包括若干第一驱动件和与所述第一驱动件连接的定位单元；其中，所述第一驱动件驱动所述定位单元伸出后，若干所述定位单元围合成圆，并推动所述磁铁向着所述定位载具内部移动并定位。
在本申请的一实施例中，所述定位单元包括与第一驱动件相接的第一安装板和安装在所述第一安装板内推动所述磁铁的若干推爪，所述推爪与所述收容部一一对应，所述推爪被配置成可在在外力作用下向着所述第一安装板内收缩，撤消外力时，回弹复位。
在本申请的一实施例中，所述定位载具机构包括升降组件和连接在所述升降组件上的旋转组件，所述定位载具与所述旋转组件相接。
在本申请的一实施例中，所述升降组件包括升降架和与所述升降架相接并驱动其升降的第二驱动件，所述定位载具可转动的穿设在所述升降架中，所述旋转组件设置在所述升降架上，其包括与所述定位载具相接并驱动其转动的第三驱动件。
在本申请的一实施例中，所述收容部下方设置有磁性件，所述磁性件被配置成可主动靠近和远离所述收容部，以对所述磁铁进行吸附或者取消吸附。
在本申请的一实施例中，所述定位载具包括载具主体和连接在其端部的载台，所述收容部位于所述载台上，所述定位载具机构包括滑动套设在所述载具主体上且位于所述载台下方的套筒，以及驱动所述套筒滑动的第四驱动件，所述磁性件设置在所述套筒上，并可穿设入所述载台。
在本申请的一实施例中，所述送料机构包括振动盘供料组件，所述振动盘供料组件包括用于规整所述磁铁的振动盘和连接所述振动盘出口处的直振轨道，所述分料组装机构设置在所述直振轨道的出料端。
在本申请的一实施例中，所述送料机构还包括用于存储磁铁的储料组件，所述储料组件包括料斗和与所述料斗底部相连通的输送通道，所述输送通道的出料端位于所述振动盘上方。
在本申请的一实施例中，所述分料组装机构包括：驱动组件，包括第五驱动件和传动连接在所述第五驱动件输出端的偏心轮；以及推料组件，包括驱动块和搭接在所述第二支撑板上推动所述磁铁的推块，所述偏心轮与所述驱动块的一端相接并带动其直线往复移动，所述推块与所述驱动块的另一端相接并随所述驱动块同步移动，以靠近和远离所述收容部。
在本申请的一实施例中，所述第二支撑板上开设有端部与所述收容部相对应的第二滑槽，所述推块部分嵌设在所述第二滑槽内，所述第二滑槽侧边开设有与所述送料机构出料端相对应的缺口。
在本申请的一实施例中，所述分料组装机构包括阻挡组件，所述阻挡组件包括：挡块，所述挡块设置在所述缺口上方，所述挡块被配置成可在外力作用下向下封堵所述缺口，以及撤力时向上回弹复位；以及压块，所述压块与所述驱动块相接并随所述驱动块同步运动，所述压块被配置成在向着所述定位载具移动时抵压所述挡块，以封堵所述缺口，以及朝远离所述定位载具方向移动时，撤销抵压，以使所述压块回弹。
在本申请的一实施例中，所述分料组装机构数量为两组，且对称的设置在所述定位载具两侧，所述送料机构数量为两组，且分别与两组所述分料组装机构相对应。
此外，本申请还提供一种组装系统，包括上述所述的组装设备；吸头，用于将组装成环的所述磁铁从所述定位载具取出；以及控制终端，与所述定位载具机构、所述送料机构、所述分料组装机构以及吸头电性连接，以控制所述送料机构、所述分料组装机构、所述定位载具机构以及吸头自动工作。
本申请与相关技术相比，能够替代人工自动送料，并高精度的对磁铁组装成环，节省人力，提高生产效率，与人工组装相比，其在组装过程中磁铁不易损坏，良品率高，有效降低生产成本。
附图说明
图1是本申请组装设备的结构示意图。
图2是本申请中定位载具机构的结构示意图。
图3是本申请中定位载具机构的剖视示意图。
图4是图3在A处的局部放大图。
图5是图3定位载具机构的定位载具的结构示意图。
图6是本申请中载台的结构示意图。
图7是本申请中推紧组件的结构示意图。
图8是图7推紧组件的分解结构示意图。
图9是本申请中送料机构的结构示意图。
图10是本申请中分料组装机构的结构示意图。
图11是图10分料组装机构与第二支撑板的装配示意图。
图12是图11在B处的局部放大图。
图13是本申请中推料组件和阻挡组件的装配示意图。
图14是本申请中阻挡组件的挡块与弹性座的装配示意图。
图中：
100、定位载具机构；101、支撑架；1011、第一支撑板；101a、第一避位孔；101b、第二避位孔；101c、第二滑槽；101d、缺口；1012、第二支撑板；200、送料机构；300、分料组装机构；301、安装架；400、底板；1、定位载具；1a、第一位置；1b、第二位置；11、载具主体；12、载台；12a、承载端面；12b、收容部；121、限位片；122、定位凸沿；13、磁性件；14、套筒；141、套筒上端部；142、套筒下端部；15、第四驱动件；2、推紧组件；21、第一驱动件；22、定位单元；221、第一安装板；2211、第一滑槽；222、盖板；2221、滑孔；223、推爪；2231、导杆；2232、定位部；224、第一弹性件；3、升降组件；31、第二驱动件；32、升降架；321、贯通孔；4、旋转组件；41、第三驱动件；42、联轴器；43、轴承；5、振动盘供料组件；51、振动盘；52、直振轨道；6、储料组件；61、料斗；62、输送通道；7、驱动组件；71、第五驱动件；72、偏心轮；721、偏心轮主体；722、拨杆；8、推料组件；81、第二安装板；82、驱动块；821、传动槽；83、推块；831、推头；8311、推面；84、滑块；85、滑轨； 91、挡块；911、抵挡部；912、抵压端面；92、压块；921、压轮；93、弹性座；931、转轴；932、第二弹性件。
具体实施方式
本申请中的术语“包括”和“具有”以及它们任何变形，意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元，而是可选地还包括没有列出的步骤或单元，或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。
在本文中提及“实施例”意味着，结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例，也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是，本文所描述的实施例可以与其它实施例相结合。
如图1至图3、图6所示，对应于本申请一种可选实施例的无线电能传输适配器组装设备，包括定位载具机构100，包括定位载具1和推紧组件2，定位载具1上设置有一圈呈环形排布的收容部12b，以收容若干磁铁(图未示)，推紧组件2围设在定位载具1外部并可向着收容部12b移动，以对磁铁定位整圆；送料机构200，用于对磁铁进行规整和输送；以及分料组装机构300，设置在送料机构200末端，并用于将磁铁推入收容部12b；其中，定位载具1包括第一位置1a和第二位置1b，定位载具1配置成可下降至第一位置1a并旋转，以依次接收由分料组装机构300推入的若干磁铁，以及上升至第二位置1b，以使收容部12b与推紧组件2相对应。
组装设备包括底板400，定位载具机构100、送料机构200和分料组装机构300均设置在底板400上。
定位载具机构100包括与底板400相接的支撑架101，支撑架101包括位于其上端部水平设置的第一支撑板1011和位于第一支撑板1011下方水平设置的第二支撑板1012。推紧组件2承接于第一支撑板1011上，送料机构200和分料组装机构300部分承接于第二支撑板1012上。第一支撑板1011开设有供定位载具1穿过的第一避位孔101a，第二支撑板1012开设有供定位载具1穿过的第二避位孔101b，第二避位孔101b的孔径与载台12的外径相同或者略大于载台 12的外径。当载台12穿过第一避位孔101a并位于推紧组件2内时，定位载具1位于第二位置1b，当载台12位于第二避位孔101b内，且与第二支撑板1012平齐时，定位载具1位于第一位置1a。
定位载具1包括载具主体11和固定连接在其端部的载台12，载具主体11和载台12均呈圆柱状结构。载台12包括承载磁铁的承载端面12a，承载端面12a外沿沿着周向间隔凸设有若干限位片121。承载端面12a中部凸设有与载台12同轴设置的定位凸沿122，定位凸沿122与限位片121配合围成收容部12b。磁铁为弧形片状结构，其贴合在限位片121之间，以实现周向定位，磁铁一端与定位凸沿122相抵以实现径向定位，进而实现磁铁在载台12上呈环形排布的精确定位。
参照图7和图8所示，推紧组件2包括安装在第一支撑板1011上的若干第一驱动件21和与第一驱动件21连接的定位单元22，第一驱动件21可驱动定位单元22向着定位载具1伸出。当第一驱动件21驱动定位单元22伸出后，若干定位单元22围合成圆，以便对整圈磁铁进行整圆定位。在本实施例中，定位单元22数量为四个，相应的，第一驱动件21数量为四个。第一驱动件21具体为气缸，以对定位件22进行伸出和缩回。诚然，在其他实施例中，第一驱动件21也可采用电动驱动件实现驱动，本申请在此不作限定。
定位单元22为与定位载具1同轴设置的弧形结构，其包括与第一驱动件21相接的第一安装板221和安装在第一安装板221内的推爪223，第一安装板221面向收容部12b的一面为弧面，推爪223沿着第一安装板221的弧面周向排布，推爪223的数量与收容部12b的数量相同，且与收容部12b一一对应。推爪223靠近定位载具1的一端为自外向内倾斜的结构，其下端向外水平延伸有用于抵接磁铁的定位部2232。当推紧组件2作业时，定位部2232与磁铁的外沿相接触以推动磁铁的内沿抵持在定位凸沿122上，实现磁铁内环尺寸稳定。
可选的，为了避免损伤磁铁，推爪223被配置成相对第一安装板221凸出，并可在外力作用下向着第一安装板221内收缩，撤消外力时，回弹复位。
具体的，第一安装板221上开设有若干容纳推爪223的第一滑槽2211，第一滑槽2211自第一安装板221的弧面处向内开设成型。第一滑槽2211远离第一安装板221的弧面的一端固定安装有与推爪223相抵持的第一弹性件224。
为了防止推爪223脱离第一滑槽2211，推紧组件2还包括盖板222，盖板 222盖设在第一安装板221的端面上以限制推爪223的上下移动。盖板222上开设有若干与第一滑槽2211相连通的腰型的滑孔2221，滑孔2221的长度方向与第一滑槽2211的长度方向一致，推爪223上端设置有穿设在滑孔2221内的导杆2231，导杆2231被限位在滑孔2221中，以确保推爪223滑动时不会脱离第一滑槽2211。
推紧组件2工作时，第一驱动件21驱动定位单元22伸出，并使得推爪223接触磁铁，推爪223在外力作用下向着第一安装板221内移动，且在第一弹性件224作用下，提供向外的弹力，以推动磁铁精确定位在载台12上。
参照图2、图3和图5所示，定位载具机构100还包括连接在支撑架101上的升降组件3以及连接在升降组件3上的旋转组件4，定位载具1的载具主体11与旋转组件4相接。升降组件3能够驱动定位载具1升降，以到达第一位置1a和第二位置1b，旋转组件4能够驱动定位载具1在第一位置1a处进行旋转，以配合分料组装机构300依次将磁铁推入收容部12b。
升降组件3包括固定在支撑架101上的第二驱动件31和与第二驱动件31相接的升降架32，第二驱动件31用于驱动升降架32上下移动。第二驱动件31可采用气动或者电动方式驱动升降架32升降，在本实施例中，为提高升降精度，第二驱动件31采用电缸滑台，升降架32固定在第二驱动件31的滑台311上。升降架32内开设有贯通孔321，载具主体11可转动的穿设在贯通孔321内。
旋转组件4包括第三驱动件41，第三驱动件41设置在升降架32下方，并与载具主体11底部传动连接。第三驱动件41具体为伺服电机，其输出端与载具主体11之间通过联轴器42相接，以驱动载具主体11在升降架32内转动。可选的，为了使载具主体11转动顺畅，载具主体11上套设有至少一个轴承43，轴承43的外圈固定在贯通孔321内。
作为一种可选的实施例，参照图3至图6所示，为了防止载台12在转动和升降过程中晃落磁铁，收容部12b下方设置有磁性件13，磁性件13数量为多个且对应设置在相邻两限位片121之间。磁性件13可主动靠近和远离承载端面12a，以对磁铁进行吸附或者取消吸附，进而便于磁铁的固定和取出。
具体的，载台12的外径大于载具主体11的外径，载具主体11外滑动套设有一套筒14，套筒14两端沿其周向向外凸出形成套筒上端部141和套筒下端部142；其中，套筒上端部141位于载台12下方，磁性件13固定在套筒上端部141 上。载台12对应磁性件13位置开设有过孔123，当套筒上端部141与载台12相贴合时，磁性件13可穿过过孔123并置于承载端面12a处。
升降架32上设置有驱动套筒14沿着载具主体11上下移动的第四驱动件15，第四驱动件15与套筒下端部142相接。第四驱动件15可以采用气动或者电动方式来驱动套筒14，在本实施例中，第四驱动件15具体为滑台气缸，其滑台部与套筒下端部142固定连接。
参照图9所示，送料机构200包括振动盘供料组件5和储料组件6。振动盘供料组件5包括振动盘51和连接在振动盘51出口处的直振轨道52。振动盘51用于将磁铁进行规整，并依次将规整后的磁铁送入直振轨道52。直振轨道52的出料端搭接在第二支撑板1012上，以将磁铁沿着第二支撑板1012输送入载台12。可选的，直振轨道52上可以增设气动辅助，以增加推力，使得磁铁移动更为顺畅。
储料组件6用于存储磁铁，并将磁铁送入振动盘51。储料组件6包括料斗61和与料斗61底部相连通的输送通道62，输送通道62的出料端位于振动盘51上方。料斗61底部和输送通道62之间可设置自动开闭的开闭装置(图未示)，从而能够自动控制磁铁定时定量的流入振动盘51，达到不间断连续供料。
参照图10和图13所示，分料组装机构300包括固定在底板400上的安装架301、安装在安装架301上的驱动组件7和推料组件8，驱动组件7驱动推料组件8将直振轨道52出料端的磁铁推入载台12。
驱动组件7包括第五驱动件71和传动连接在第五驱动件71输出端的偏心轮72。第五驱动件71具体为电机，其竖直固定在安装架301上，以驱动偏心轮72转动。偏心轮72包括偏心轮主体721和可拆卸的穿设在偏心轮主体721上的拨杆722，偏心轮主体721与第五驱动件71的输出端同轴设置，拨杆722设置在偏心轮主体721靠近外侧位置，当偏心轮主体721转动时，拨杆722将沿着偏心轮主体721的周向作圆周运动。
推料组件8包括第二安装板81、驱动块82和推块83。驱动块82滑动配接在第二安装板81上。具体的，第二安装板81上固定有滑块84，驱动块82底部固定有与滑块84滑动配接的滑轨85。驱动块82一端与推块83相接，另一端开设有传动槽821，传动槽821为U形结构，拨杆722穿设在传动槽821内。当偏心轮72转动时，拨杆722沿偏心轮主体721的周向作圆周运动，并拨动驱动 块82沿着滑轨85作直线往复运动，进而带动推块83直线往复运动。
推块83搭接在第二支撑板1012上，且位于直振轨道52的出料端的一侧，推块83的运动方向与直振轨道52的送料方向相互交叉，以将磁铁从直振轨道52的出料端经第二支撑板1012推入载台12。在本实施例中，推块83的运动方向与直振轨道52的送料方向可选为相互垂直，从而达到最佳推动效果。
可选的，参照图11和图12所示，第二支撑板1012开设有第二滑槽101c，第二滑槽101c的长度方向与滑轨85的滑动方向一致，第二滑槽101c的端部与收容部12b相对应。推块83包括嵌设在第二滑槽101c内的推头831，推头831包括面向收容部12b并用于推动磁铁的推面8311。第二滑槽101c一侧开设有缺口101d，缺口101d与直振轨道52的出料端相对应，直振轨道52中的磁铁经缺口101d进入到第二滑槽101c中。第二滑槽101c的宽度略大于磁铁的宽度，以便对磁铁进行精确导向，避免磁铁偏移。
由于在推头831推动磁铁的过程中，存在缺口101d处的磁铁继续流入第二滑槽101c，从而造成干涉推头831的情况发生，为了避免干涉推头831，分料组装机构300还包括用于阻挡缺口101d处磁铁的阻挡组件。
参照图11至图14所示，阻挡组件包括挡块91和压块92。挡块91设置在缺口101d上方，挡块91被配置成可在外力作用下向下封堵缺口101d以及撤力时向上回弹复位。压块92与驱动块82相接并随驱动块82同步运动，压块92被配置成在向着定位载具1移动时抵压挡块91，以封堵缺口101d，以及朝远离定位载具1方向移动时，撤销抵压，以使压块92回弹。
挡块91一端向下凸出成型有与缺口101d相匹配的抵挡部911。
阻挡组件还包括固定在第二支撑板1012上的弹性座93，挡块91的另一端与弹性座93转动连接。具体的，弹性座93内固定穿设有转轴931，挡块91可转动的套设在转轴931上。弹性座93上设置有限制挡块91的抵挡部911转向缺口101d的第二弹性件932，第二弹性件932两端分别与弹性座93和挡块91相抵持。挡块91受第二弹性件932支撑，并使得抵挡部911位于直振轨道52出料端上方。可选的，为了提高弹性座93对挡块91的支撑效果，在本实施例中，转轴931数量为两个，且分别位于弹性座93两侧。
挡块91包括抵压端面912，抵压端面912具有高度差，其靠近抵挡部911一侧的高度高于靠近弹性座93一侧的高度，二者之间采用斜面过渡。
压块92位于挡块91上方位置，其设置有用于抵压挡块91的压轮921。挡块91受第二弹性件932弹力作用，抵压端面912与压轮921相接触，当压轮921位于抵压端面912高度较低位置处时，抵挡部911位于缺口101d上方，当压轮921滚至抵压端面912高度较高位置处时，压轮921驱使挡块91向下转动，以将抵挡部911封堵在缺口101d处。通过设置阻挡组件，能够确保推块83每次朝定位载具1滑动时，仅有单个磁铁流入第二滑槽101c，确保推块83正常工作。
作为一种可选的实施例，为了提高磁铁装入定位载具1的效率，参照图1所示，分料组装机构300数量为两组，且对称的设置在定位载具1的两侧，当定位载具1在第一位置1a旋转时，两组分料组装机构300可分别将磁铁装入定位载具1。相应的，送料机构200数量也为两组，以分别对两组分料组装机构300进行供料。
此外，组装设备还包括控制终端(图未示)，控制终端具体为可编程的PLC控制器，其分别与送料机构200、分料组装机构300和定位载具机构100电性连接并用于对送料机构200、分料组装机构300和定位载具机构100进行自动控制，以实现磁铁的自动化组装。
本申请组装设备工作过程如下，作业人员将磁铁倒入储料组件6内，储料组件6将磁铁送入振动盘51，磁铁经振动盘51规整后送入直振轨道52进行排列，并自直振轨道52出料端由第二支撑板1012上的缺口101d流入第二支撑板1012上的第二滑槽101c内；
与此同时，升降组件3控制定位载具1下降至第一位置1a，推料组件8的推头831在第二滑槽101c内作直线往复运动，并将流入第二滑槽101c内的磁铁推入载台12的收容部12b内，在此过程中，每推入一个磁铁，旋转组件4驱动载台12旋转一定角度，以使收容部12b未装磁铁处面向推头831，进而实现整圈收容部12b磁铁的组装，收容部12b下方的磁性件13能够对磁铁进行固定，以防止磁铁脱离载台12；
在推头831向着载台12推动磁铁时，位于缺口101d处的阻挡组件与推头831协调作业，以阻挡推头831在将磁铁推入载台12时直振轨道52内磁铁流入第二滑槽101c，当推头831朝着远离载台12的方向滑动至缺口101d边侧时，阻挡组件重新打开缺口101d，以使单个磁铁流入第二滑槽101c；
当整圈收容部12b均装入磁铁后，升降组件3驱动定位载具1上升至第二 位置1b，此时，推紧组件2围设在载台12外围，推紧组件2的若干推爪223向着载台12伸出，并围合成圆的将磁铁向内抵持在载台12的定位凸沿122上，以实现磁铁的整圆定位。
此外，本申请还提供一种组装系统，其包括上述的组装设备、以及用于将组装成环的磁铁从载台12上取出并移至下一组装工序的吸头(图未示)，吸头与控制终端电性连接，吸头数量为多个，且呈圆形排布。
当磁铁在载台12组装成环并精确定位后，吸头移动至磁铁上端面处并对磁铁进行吸附，此时，第四驱动件15驱动套筒14下移，从而使得位于套筒14上的磁性件13向下远离载台12，吸头可轻易将磁铁取出载台12。
综上所述，本申请能够替代人工自动送料，并高精度的对磁铁组装成环，节省人力，提高生产效率，与人工组装相比，其在组装过程中磁铁不易损坏，良品率高，有效降低生产成本。

Claims (15)

  1. 一种无线电能传输适配器组装设备，包括：
    定位载具机构(100)，其包括定位载具(1)和推紧组件(2)，所述定位载具(1)上设置有一圈呈环形排布的收容部(12b)，以收容若干磁铁，所述推紧组件(2)围设在所述定位载具(1)外部并可向着所述收容部(12b)移动，以对所述磁铁定位整圆；
    送料机构(200)，用于对所述磁铁进行规整和输送；以及
    分料组装机构(300)，设置在所述送料机构(200)末端，并用于将所述磁铁推入所述收容部(12b)；
    其中，所述定位载具(1)包括第一位置(1a)和第二位置(1b)，所述定位载具(1)被配置成可下降至所述第一位置(1a)并旋转，以依次接收由所述分料组装机构(300)推入的若干所述磁铁，以及上升至第二位置(1b)，以使收容部(12b)与所述推紧组件(2)相对应。
  2. 根据权利要求1所述的无线电能传输适配器组装设备，其中，所述定位载具机构(100)包括支撑架(101)，所述支撑架(101)包括水平设置的第一支撑板(1011)和第二支撑板(1012)，所述第二支撑板(1012)位于所述第一支撑板(1011)下方；
    其中，所述推紧组件(2)承接于所述第一支撑板(1011)上，所述送料机构(200)和所述分料组装机构(300)部分承接于所述第二支撑板(1012)上，所述定位载具(1)与所述第二支撑板(1012)平齐时，所述定位载具(1)位于所述第一位置(1a)，所述定位载具(1)穿过所述第一支撑板(1011)到达所述推紧组件(2)内时，所述定位载具(1)位于所述第二位置(1b)。
  3. 根据权利要求1所述的无线电能传输适配器组装设备，其中，所述推紧组件(2)包括若干第一驱动件(21)和与所述第一驱动件(21)连接的定位单元(22)；
    其中，所述第一驱动件(21)驱动所述定位单元(22)伸出后，若干所述定位单元(22)围合成圆，并推动所述磁铁向着所述定位载具(1)内部移动并定位。
  4. 根据权利要求3所述的无线电能传输适配器组装设备，其中，所述定位单元(22)包括与所述第一驱动件(21)相接的第一安装板(221)和安装在所述第一安装板(221)内推动所述磁铁的若干推爪(223)；
    其中，所述推爪(223)与所述收容部(12b)一一对应，所述推爪(223)被配置成可在外力作用下向着所述第一安装板(221)内收缩，撤消外力时，回弹复位。
  5. 根据权利要求1所述的无线电能传输适配器组装设备，其中，所述定位载具机构(100)包括升降组件(3)和连接在所述升降组件(3)上的旋转组件(4)，所述定位载具(1)与所述旋转组件(4)相接。
  6. 根据权利要求5所述的无线电能传输适配器组装设备，其中，所述升降组件(3)包括升降架(32)和与所述升降架(32)相接并驱动其升降的第二驱动件(31)；
    其中，所述定位载具(1)可转动的穿设在所述升降架(32)中，所述旋转组件(4)设置在所述升降架(32)上，其包括与所述定位载具(1)相接并驱动其转动的第三驱动件(41)。
  7. 根据权利要求1所述的无线电能传输适配器组装设备，其中，所述收容部(12b)下方设置有磁性件(13)，所述磁性件(13)被配置成可主动靠近和远离所述收容部(12b)，以对所述磁铁进行吸附或者取消吸附。
  8. 根据权利要求7所述的无线电能传输适配器组装设备，其中，所述定位载具(1)包括载具主体(11)和连接在其端部的载台(12)，所述收容部(12b)位于所述载台(12)上；
    所述定位载具机构(100)包括滑动套设在所述载具主体(11)上且位于所述载台(12)下方的套筒(14)，以及驱动所述套筒(14)滑动的第四驱动件(15)，所述磁性件(13)设置在所述套筒(14)上，并可穿设入所述载台(12)。
  9. 根据权利要求1所述的无线电能传输适配器组装设备，其中，所述送料机构(200)包括振动盘供料组件(5)，所述振动盘供料组件(5)包括用于规整所述磁铁的振动盘(51)和连接所述振动盘(51)出口处的直振轨道(52)，所述分料组装机构(300)设置在所述直振轨道(52)的出料端。
  10. 根据权利要求9所述的无线电能传输适配器组装设备，其中，所述送料机构(200)还包括用于存储磁铁的储料组件(6)，所述储料组件(6)包括料斗(61)和与所述料斗(61)底部相连通的输送通道(62)，所述输送通道(62)的出料端位于所述振动盘(51)上方。
  11. 根据权利要求2所述的无线电能传输适配器组装设备，其中，所述分 料组装机构(300)包括：
    驱动组件(7)，包括第五驱动件(71)和传动连接在所述第五驱动件(71)输出端的偏心轮(72)；以及
    推料组件(8)，包括驱动块(82)和搭接在所述第二支撑板(1012)上推动所述磁铁的推块(83)，所述偏心轮(72)与所述驱动块(82)的一端相接并带动其直线往复移动，所述推块(83)与所述驱动块(82)的另一端相接并随所述驱动块(82)同步移动，以靠近和远离所述收容部(12b)。
  12. 根据权利要求11所述的无线电能传输适配器组装设备，其中，所述第二支撑板(1012)上开设有端部与所述收容部(12b)相对应的第二滑槽(101c)，所述推块(83)部分嵌设在所述第二滑槽(101c)内，所述第二滑槽(101c)侧边开设有与所述送料机构(200)出料端相对应的缺口(101d)。
  13. 根据权利要求12所述的无线电能传输适配器组装设备，其中，所述分料组装机构(300)包括阻挡组件，所述阻挡组件包括：
    挡块(91)，所述挡块(91)设置在所述缺口(101d)上方，所述挡块(91)被配置成可在外力作用下向下封堵所述缺口(101d)，以及撤力时向上回弹复位；以及
    压块(92)，所述压块(92)与所述驱动块(82)相接并随所述驱动块(82)同步运动，所述压块(92)被配置成在向着所述定位载具(1)移动时抵压所述挡块(91)，以封堵所述缺口(101d)，以及朝远离所述定位载具(1)方向移动时，撤销抵压，以使所述压块(92)回弹。
  14. 根据权利要求1所述的无线电能传输适配器组装设备，其中，所述分料组装机构(300)数量为两组，且对称的设置在所述定位载具(1)两侧，所述送料机构(200)数量为两组，且分别与两组所述分料组装机构(300)相对应。
  15. 一种组装系统，包括如权利要求1至14任一项所述的组装设备；还包括：
    吸头，用于将组装成环的所述磁铁从所述定位载具(1)取出；以及
    控制终端，与所述定位载具机构(100)、所述送料机构(200)、所述分料组装机构(300)以及吸头电性连接，以控制所述送料机构(200)、所述分料组装机构(300)、所述定位载具机构(100)以及吸头自动工作。
PCT/CN2020/136782 2020-11-17 2020-12-16 无线电能传输适配器组装设备及具有其的组装系统 WO2022104978A1 (zh)

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