Classifications

• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
• • C—CHEMISTRY; METALLURGY
  • C21—METALLURGY OF IRON
  • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
  • C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
  • C21D8/12—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/001—Ferrous alloys, e.g. steel alloys containing N
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C38/00—Ferrous alloys, e.g. steel alloys
  • C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
  • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
  • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
  • H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
  • H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
  • H01F1/147—Alloys characterised by their composition
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
  • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
  • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
  • H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
  • H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
  • H01F1/147—Alloys characterised by their composition
  • H01F1/14766—Fe-Si based alloys
• • C—CHEMISTRY; METALLURGY
  • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
  • C22C—ALLOYS
  • C22C2202/00—Physical properties
  • C22C2202/02—Magnetic

Definitions

• the present invention relates to electromagnetic soft iron having excellent machinability and magnetic properties.
• Pure iron-based electromagnetic soft iron is usually used as a material that easily responds to an external magnetic field.
• a steel material having a C content of approximately 0.01% by mass or less is used, and the steel bar obtained by hot rolling and then wire drawing is subjected to forging or cutting to form an electrical component. It is generally manufactured.
• Patent Document 1 discloses a technique for producing a soft magnetic steel material having excellent magnetic properties and machinability by controlling the size and number of MnS dispersed in steel.
• Patent Document 2 discloses a technique relating to a soft magnetic steel material having excellent cold forgeability, machinability and magnetic properties, which controls the size and density of FeS precipitates.
• Patent Document 1 and Patent Document 2 are techniques for improving machinability by the sole effect of MnS or FeS.
• an increase in the amount of these precipitates (MnS, FeS) may lead to deterioration of magnetic properties. Therefore, there is a technical limit in achieving both magnetic properties and machinability at a higher level.
• the present invention has been made in view of such circumstances, and provides a technique for achieving both magnetic properties and machinability at a high level, which could not be realized only by the conventional machinability improving technique by MnS or the like.
• the purpose is.
• the present invention has been completed after further studies based on the above-mentioned novel findings, and its gist structure is as follows. 1. 1. By mass%, C: 0.02% or less, Si: 0.15% or less Mn: 0.01% or more and 0.50% or less, P: 0.002% or more and 0.020% or less, S: 0.001% or more and 0.050% or less, Al: 0.05% or less, Electromagnetic soft iron containing N: 0.0100% or less and Se: 0.001% or more and 0.30% or less, and the balance having a component composition of iron and unavoidable impurities.
• composition of the components is further increased by mass%.
• Cu 0.20% or less
• Ni 0.30% or less
• Cr 0.30% or less
• Mo 0.10% or less
• V 0.02% or less
• composition of the components is further increased by mass%.
• Pb 0.30% or less
• Bi 0.30% or less
• Te 0.30% or less
• Ca 0.0100% or less
• Mg 0.0100% or less
• C 0.02% or less If the amount of C exceeds 0.02%, the iron loss is significantly deteriorated by magnetic aging, so C is limited to 0.02% or less. Even if the amount of C is less than 0.001%, the influence on the magnetic characteristics is saturated, but the amount of C is 0 because the refining cost is increased to reduce the amount of C to less than 0.001%. It is preferably 001% or more. It is preferably 0.001% or more and 0.015% or less, and more preferably 0.001% or more and 0.010% or less.
• Si 0.15% or less Si is an effective element as a deoxidizing element. When the Si content exceeds 0.15%, the ferrite is cured and the workability in the cold is lowered. Therefore, Si may be contained, but the content thereof is 0.15% or less. It is preferably 0.10% or less. Of course, Si may be 0%.
• Mn 0.01% or more and 0.50% or less Mn is effective in improving the strength by solid solution strengthening, and MnS bonded to S and MnSe bonded to Se are dispersed in the steel to work. It is an element that is effective in improving sex.
• the content should be 0.01% or more.
• the content should be 0.50% or less.
• it is 0.05% or more and 0.40% or less. More preferably, it is 0.15% or more and 0.35%.
• P 0.002% or more and 0.020% or less
• P has a large solid solution enhancing ability even when added in a relatively small amount.
• the content should be 0.002% or more.
• the upper limit is set to 0.020%. It is preferably 0.002% or more and 0.015% or less.
• S 0.001% or more and 0.050% or less S forms MnS in the steel and contributes to the improvement of machinability. To exhibit the effect, it is necessary to add 0.001% or more. On the other hand, addition of more than 0.050% deteriorates workability in the cold. Therefore, the amount of S is set to 0.001% or more and 0.050% or less. It is preferably 0.005% or more and 0.045% or less, and more preferably 0.010% or more and 0.040% or less.
• Al 0.05% or less Al combines with N in steel to form fine AlN. Since this fine AlN inhibits the growth of crystal grains and deteriorates the magnetic properties, it needs to be 0.05% or less, preferably 0.010% or less, and preferably 0.005% or less. Is more preferable. Of course, Al may be 0%.
• N 0.0100% or less N has an upper limit of 0.0100% because if the content exceeds 0.0100%, the workability and magnetic properties in the cold are deteriorated. Preferably, it is 0.0015% or more and 0.0090% or less. Of course, N may be 0%.
• Se 0.001% or more and 0.30% or less Se combines with Mn in steel to form MnSe. This has the effect of improving machinability, and in order to obtain that effect, it is necessary to add 0.001% or more. On the other hand, addition of 0.30% or more causes deterioration of magnetic properties and castability, so the upper limit is 0.30%. It is preferably 0.001% or more and 0.10% or less, and more preferably 0.001% or more and 0.05% or less.
• the basic components of the present invention have been described above.
• the rest other than the above components are Fe and unavoidable impurities.
• any one or more of the elements described below can be appropriately contained.
• Ni and Cr contribute to the increase in strength mainly by strengthening the solid solution, and in order to exhibit the effect, it is preferable to add 0.01% or more of each.
• Mo, V, Nb and Ti contribute to the increase in strength mainly by strengthening precipitation, and in order to exert the effect, 0.001%, 0.0001%, 0.0001% and 0.0001%, respectively.
• the above addition is preferable.
• any one or more of the following elements can be contained.
• Pb 0.30% or less Bi: 0.30% or less Te: 0.30% or less Ca: 0.0100% or less Mg: 0.0100% or less Zr: 0.200% or less REM: 0.0100% or less
• Pb , Bi, Te, Ca, Mg, Zr and REM are elements that contribute to the improvement of machinability.
• Pb is 0.001% or more
• Bi is 0.001% or more
• Te is 0.001% or more
• Ca is 0.0001% or more
• Mg is 0.0001% or more
• Zr is Zr. It is preferable to add 0.005% or more and 0.0001% or more of REM.
• Pb is 0.30% or less
• Bi is 0.30% or less
• Te is 0.30% or less
• Ca is 0.0100% or less
• Mg is 0. It is preferable that the ratio is 0100% or less, Zr is 0.200% or less, and REM is 0.0100% or less.
• components other than the above are Fe and unavoidable impurities.
• a suitable method for producing pure iron-based electromagnetic soft iron according to the present invention will be described.
• Molten steel having the above composition is melted by a melting method such as a normal converter or an electric furnace, and is used as a steel material by a normal continuous casting or a slabbing method.
• the steel material is heated as necessary to obtain electromagnetic soft iron by hot rolling such as steel piece rolling and bar wire rolling.
• the above heating and rolling conditions are not particularly limited, but may be appropriately determined according to the required material.
• the structure is controlled so as to be advantageous for forging and machining for subsequent part molding. Just do it.
• the shape of the electromagnetic soft iron may be any of rods, rods, and wires, which are mainly used in applications where cutting is performed. It is preferable to have.
• each element can be determined by a spark discharge emission spectroscopic analysis method, a fluorescent X-ray analysis method, an ICP emission spectroscopic analysis method, an ICP mass spectrometry method, a combustion method, or the like.
• Other manufacturing conditions may follow the general manufacturing method of steel materials.
• the magnetic properties were measured according to JIS C2504. That is, a ring-shaped test piece was collected from the steel bar (material) and subjected to magnetic annealing at 750 ° C. for 2 hours. Then, an excitation winding (primary winding 220 turns) and a detection winding (secondary winding 100 turns) were wound around the ring test piece and subjected to the test.
• the magnetic flux density was determined by measuring the BH curve using a DC magnetization measuring device. Specifically, the magnetic flux densities at 100 and 300 A / m in the magnetization process with the maximum ultimate magnetic field of 10,000 A / m were determined. If it is 1.20T and 1.50T or more, respectively, it can be said that the magnetic characteristics are excellent.
• the coercive force was measured with a reversal magnetization force of ⁇ 400 A / m using a DC magnetic property tester using a ring-shaped test piece with the same winding as above. If the coercive force is 60 A / m or less, it can be said that the magnetic characteristics are excellent.
• Cold workability was evaluated by the marginal embedding rate. That is, the limit embedding rate is 15 mm in diameter and 22.5 mm in height from the depth position of 1/2 of the diameter from the peripheral surface of the steel bar, and the depth is 0.8 mm and the notch bottom R0.15 is cut on the side surface. A test piece having a notch was collected and compressed using this test piece. Sequential compression was performed until cracks having a width of 0.5 mm or more were generated at the bottom of the notch of the test piece. The stationary rate at this time was defined as the marginal stationary rate. If the limit setting rate is 55% or more, it can be said that the cold workability is excellent.
• the machinability was evaluated by measuring the amount of flank wear of the tool. Specifically, using an NC lathe, a steel bar with a diameter of 25 mm is cut with a cemented carbide base metal coating tool with a depth of cut of 0.2 mm, a feed rate of 0.15 mm / rev, a peripheral speed of 300 m / min, and a wet method. It was evaluated by measuring the amount of flank wear of the tool after cutting with a length of 1000 m. If the flank wear amount is 35 ⁇ m or less, it can be said that the machinability is excellent.

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• 2021
  • 2021-10-22 EP EP21886102.9A patent/EP4239094A4/en active Pending
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