WO2022089086A1 - 一种自行走隧道养护作业车 - Google Patents

一种自行走隧道养护作业车 Download PDF

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Publication number
WO2022089086A1
WO2022089086A1 PCT/CN2021/118943 CN2021118943W WO2022089086A1 WO 2022089086 A1 WO2022089086 A1 WO 2022089086A1 CN 2021118943 W CN2021118943 W CN 2021118943W WO 2022089086 A1 WO2022089086 A1 WO 2022089086A1
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Prior art keywords
platform
working
arm
self
luffing
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PCT/CN2021/118943
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English (en)
French (fr)
Inventor
陈志伟
李根文
邱剑飞
孔令燕
晁小青
马士金
毛少坊
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徐州徐工随车起重机有限公司
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Application filed by 徐州徐工随车起重机有限公司 filed Critical 徐州徐工随车起重机有限公司
Priority to JP2022566379A priority Critical patent/JP7483937B2/ja
Publication of WO2022089086A1 publication Critical patent/WO2022089086A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00Vehicles adapted to transport, to carry or to comprise special loads or objects
    • B60P3/14Vehicles adapted to transport, to carry or to comprise special loads or objects the object being a workshop for servicing, for maintenance, or for carrying workmen during work
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/12Devices for removing or hauling away excavated material or spoil; Working or loading platforms
    • E21D9/122Working or loading platforms

Definitions

  • the invention relates to a self-propelled tunnel maintenance vehicle, belonging to the technical field of tunnel maintenance.
  • Tunnels are limited by geological conditions, design and construction technical conditions, and there are many problems. Judging from the completed highway tunnels, there are serious phenomena such as water leakage, cracking of the lining, voids in the back of the arch, insufficient thickness of the lining, and deterioration of concrete strength.
  • Some highway tunnels are in a sub-healthy state of disease development, and many tunnels have entered the maintenance and repair period.
  • Common tunnel maintenance contents include: civil engineering maintenance (lining cracking, water leakage, etc.); lighting, ventilation, monitoring equipment maintenance; mechanical and electrical, fire rescue facilities maintenance, etc. At present, many tunnels in my country have entered the maintenance and repair period.
  • the height of tunnel maintenance operation is less than 2 meters without the help of the working platform, but the position above 2 meters cannot be achieved without the help of the working platform.
  • the tunnel construction personnel mainly rely on the ground to build scaffolding, the rear of the truck is equipped with temporary scaffolding and use ordinary high-altitude operations. It can be realized by three ways to transport the construction workers from the ground to the high tunnel surface.
  • the height of the scaffolding method is fixed and cannot be adjusted; the scaffolding at the rear of the truck is unstable in connection with the carriage, the scaffolding shakes violently when the vehicle is walking, the safety of the operators is not guaranteed, and the operation efficiency is low.
  • Ordinary aerial work trucks have small working buckets and small carrying capacity, and can only achieve point-to-point detection. They cannot walk for one operation, and the operation efficiency is low;
  • the purpose of the present invention is to overcome the deficiencies in the prior art, and to provide a self-propelled tunnel maintenance vehicle with a self-propelled function, which can realize low-speed walking and controllable walking speed during construction operations, and solve the problem of current tunnel maintenance operations.
  • There are a series of problems such as unadjustable height range, point-to-point operation, low carrying capacity of operation bucket, inability to walk during operation, occupation of road during operation, low operation efficiency and low safety.
  • the present invention adopts the following technical solutions to realize:
  • a self-propelled tunnel maintenance operation vehicle includes a second-class automobile chassis, a sub-frame, a self-propelled device and a working device, the sub-frame is connected to the second-class automobile chassis, and the self-propelled device includes a sub-frame fixed
  • the four outriggers at the bottom are connected to the movable legs through the oil cylinder below the legs, and the bottom of the movable legs is equipped with walking wheels;
  • the operation device is a multi-platform foldable operation device, including a plurality of operation platforms that can be unfolded in the horizontal and vertical directions. , the plurality of working platforms can cover a quarter arc surface in an unfolded state, and the bottom of the working device is connected to the subframe through a first slewing mechanism.
  • the self-propelled device of the present invention can be driven by a transfer case to drive the chassis, and then drive the self-propelled device to travel through the sub-frame connected to the chassis; a motor and a wheel-side reducer can also be installed in the traveling wheel, and the traveling wheel acts as a driving wheel to drive the self-propelled device.
  • the subframe walks.
  • the movable legs are extended through the oil cylinder, the walking wheels support the ground, and the upper body is rigidly supported, and under the action of the driving mechanism, together with the chassis tires, it realizes the low-speed walking in the working state, and realizes walking while working.
  • the maintenance operation device can sweep over half of the arc tunnel surface, which greatly improves the efficiency of construction work.
  • the width of the sub-frame does not exceed the body of the second-class automobile chassis, and the sub-frame is a transition device between the working device and the second-class chassis of the automobile, which increases the rigidity of the upper body and makes the working platform more stable during operation;
  • the second-class automobile chassis is the carrier of the tunnel maintenance operation device;
  • the first slewing mechanism is set at the center of the subframe, and the rotation angle range of the first slewing mechanism is ⁇ 90 degrees, so that the operation device can operate on both sides, solving the problem of The problem of not turning around on one-way highways.
  • the working device includes a telescopic arm
  • the telescopic arm includes a basic arm and a deployment arm, one end of the basic arm is connected to the counterweight, and the other end is slidably connected to the deployment arm, and the first slewing mechanism is provided on the basic arm.
  • the plurality of working platforms are arranged on the deployment arm.
  • the distance between the center of the first slewing mechanism and the outer edge of the counterweight block not more than 1/2 of the width of the subframe, so that the counterweight block is always in the vehicle body when the working device rotates, so as to ensure that it only occupies A lane that does not affect normal vehicle traffic.
  • the free end of the deployment arm is fixedly connected to the luffing operation mechanism that can be deployed in the vertical direction, and the inner side of the free end is rotatably connected to one end of the first operation platform through the second rotation mechanism, and the rotation of the second rotation mechanism
  • the angle range is ⁇ 90 degrees, so that the first working platform can be deployed in the horizontal direction, and can be extended to the rear along the tunnel direction to increase the working area of the tunnel;
  • the luffing working mechanism includes several working platforms, which are stepped when deployed. distribution; in the retracted state, the length directions of the first working platform and the luffing working mechanism are arranged in the same direction as the telescopic arm.
  • the first working platform can be provided with a movable escalator and a fixed climbing ladder.
  • the first working platform can include a platform bottom plate and a guardrail, the guardrail is arranged on the edge of the platform bottom plate, and a folding handrail is installed on the upper part of the guardrail.
  • the handrail can be opened during work to protect the safety of workers, and folded 180 degrees to the inside of the platform when folded to reduce the occupied space.
  • the movable escalator and the fixed ladder are arranged on both sides of the platform bottom plate close to one end of the second slewing mechanism, which is convenient for workers to enter the platform
  • the movable escalator is connected with the platform bottom plate in rotation, so that it can be folded into the platform and lowered to the outside of the platform. When it is in a vertical position, it can be used as a guardrail.
  • the luffing operation mechanism includes a luffing main arm, one end of the luffing main arm is hinged with a connecting platform, the other end is installed with a third operation platform, and a number of second operation platforms are installed in parallel and spaced in the middle, so A fixed working platform is installed on the top of the connecting platform, and the bottom is fixed on the unfolding arm.
  • a luffing oil cylinder is arranged between the luffing main arm and the connecting platform to lift the luffing main arm.
  • the third working platform and the second working platform The platform and the fixed work platform are distributed in steps from top to bottom when the luffing main boom is lifted, and the number and spacing of the second work platform can be adjusted according to the specific construction situation.
  • Two connecting rods are arranged parallel to the two sides of the luffing main arm, and the two ends of the connecting rods are respectively connected to the third working platform and the connecting platform, and the connecting platform, the second working platform and the third working platform are all connected to the
  • the luffing main arm and the connecting rod are hinged. Specifically, several sets of hinge points can be arranged on the luffing main arm and the connecting rod at the same distance and staggered.
  • the parallelogram structure makes multiple working platforms flush in the retracted state, and gradually presents a stepped arrangement from flush with the lifting of the luffing main arm in the working state, and the foot surface of the working platform is always in a horizontal state.
  • the connecting table includes a connecting column, the top of the connecting column is installed with a fixed working platform, the bottom is fixed on the deployment arm by bolts, and the upper part of the connecting column is hinged with the luffing main arm, the connecting rod and the luffing cylinder through the mounting seat.
  • a guardrail can be set on the side of the foot board of the second work platform to ensure the safety of workers during construction, and an auxiliary ladder can be set at the lower part to facilitate workers to move between platforms; a guardrail can be set on the side of the fixed work platform, and the working state faces the first work platform; A movable door can be set on one side, an auxiliary ladder can be set on the lower part of the foot board on one side of the movable door, and a handrail can be set on the side to facilitate workers to enter the fixed work platform from the first work platform.
  • the width of the third working platform in the direction of the telescopic arm can be set to be greater than the width of the second working platform, and the length of the first working platform is greater than the length of the second working platform, which can solve the problem of heavy workload at the top and bottom of the tunnel. problem, increase the working area and improve the working efficiency.
  • the second working platform and the fixed working platform arranged in steps can just cover the arch waist position, the third working platform covers the top of the tunnel, and the first working platform covers the bottom of the tunnel, which realizes the simultaneous operation of half sections of the tunnel.
  • the platform is arranged in two layers, the first working platform is on the bottom layer, and the second working platform, the fixed working platform and the third working platform are arranged horizontally above the first working platform.
  • the invention is especially suitable for the maintenance operation of the tunnel, and can also be used in other operation fields.
  • the present invention provides a special tunnel maintenance operation equipment.
  • the vehicle has a large carrying capacity, can travel by itself at a low speed, and the travel speed is controllable.
  • the multi-platform foldable operation device can sweep over half of the arc tunnel surface, covering The scope is large, which greatly improves the efficiency of construction work, the safety of the whole vehicle is high, the structure is simple and the cost is low;
  • the installation platform is divided into two layers and retracted above the chassis, which occupies less space and has a neat appearance when the vehicle is closed;
  • the tunnel maintenance operation device can operate on both sides, which effectively solves the problem that the one-way expressway cannot turn around.
  • the multi-platform structure has the characteristics of wide coverage, large platform area, strong load capacity, safe operation and high efficiency.
  • FIG. 1 is a side structural schematic diagram of an embodiment of the self-propelled tunnel maintenance work vehicle according to the present invention in a retracted state.
  • FIG. 2 is a side structural schematic diagram of the working state of the embodiment of the self-propelled tunnel maintenance work vehicle according to the present invention.
  • FIG. 3 is a three-dimensional structural schematic diagram of the working state of the embodiment of the self-propelled tunnel maintenance vehicle according to the present invention.
  • FIG. 4 is a schematic side view and a three-dimensional structure diagram of the self-propelled device and the sub-frame according to the embodiment of the present invention.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • FIG. 1-FIG. 4 it includes a second-class automobile chassis 1, a sub-frame 2, a self-propelled device 3 and a working device 4, and the sub-frame 2 is connected to the second-class automobile On the chassis 1, the width of the sub-frame 2 does not exceed the body of the second-class chassis 1 of the automobile.
  • the self-propelled device 3 includes four outriggers 31 fixed on the bottom of the sub-frame 2, and the legs 31 are connected to move through the oil cylinder below.
  • the legs 32 and the movable legs 32 are installed with walking wheels 33 at the bottom, and a motor and a wheel side reducer are installed in the walking wheels 33.
  • the walking wheels 33 act as driving wheels to drive the subframe 2 to walk.
  • the working device 4 is a multi-platform foldable working device, including a plurality of working platforms that can be unfolded in the horizontal direction and the vertical direction.
  • the bottom of the device 4 is connected with the sub-frame 2 through the first slewing mechanism 5.
  • the first slewing mechanism 5 is arranged at the center of the sub-frame 2, and the rotation angle range is ⁇ 90 degrees, so that the working device 4 can work on both sides, and solve the problem of single-sided operation. The problem of not turning around on the highway to the lane.
  • the working device 4 in this embodiment includes a telescopic arm 41.
  • the telescopic arm 41 includes a basic arm 411 and a deployment arm 412. One end of the basic arm 411 is connected to the counterweight 42, and the other end is slidably connected to the deployment arm 412.
  • the first slewing mechanism 5 is arranged at the bottom of the basic arm 411, and the distance between the center of the first slewing mechanism 5 and the outer edge of the counterweight block 42 does not exceed 1/2 of the width of the sub-frame 2, so that the counterweight block is always in the position when the working device rotates. Inside the vehicle body, it is guaranteed that only one lane is occupied during operation, and normal vehicle traffic is not affected.
  • the free end of the deployment arm 412 is fixedly connected to the luffing working mechanism 44, and the inner side of the free end is rotatably connected to one end of the first working platform 43 through a second rotating mechanism 45, and the rotating angle of the second rotating mechanism 45 is ⁇ 90 degrees. , so that the first working platform 43 can be unfolded in the horizontal direction, and can be extended to the rear along the tunnel direction to increase the tunnel working area; the length direction of the first working platform 43 and the luffing working mechanism 44 in the retracted state of the working device 4 It is arranged in the same direction as the telescopic arm 41 .
  • the above-mentioned first operation platform 43 includes a platform bottom plate 431 and a guardrail 432.
  • the guardrail 432 is arranged on the edge of the platform bottom plate, and one end of the platform bottom plate 431 close to the second slewing mechanism 45 is provided with a movable escalator 433 and a fixed ladder 434, which is convenient for workers to enter the platform and on each platform.
  • the movable escalator 433 is connected with the platform bottom plate 431 in rotation, so that it can be folded into the platform and lowered to the outside of the platform.
  • the above-mentioned luffing operation mechanism 44 includes a luffing main arm 441, one end of the luffing main arm 441 is hinged with a connecting table 443, the other end is installed with a third operation platform 444, and three second operation platforms 445 are installed in parallel and spaced in the middle.
  • a fixed working platform 446 is installed on the top of the connecting table 443, and the bottom is fixed on the deployment arm 412.
  • a luffing cylinder 448 is arranged between the luffing main arm 441 and the connecting table 443 to lift the luffing main arm 441.
  • the third working platform 444 , the second working platform 445 and the fixed working platform 446 are distributed in steps from top to bottom when the luffing main arm 441 is lifted.
  • Two connecting rods 442 are arranged on both sides of the luffing main arm 441 in parallel with it.
  • the working platform 444 is hinged with the luffing main arm 441 and the connecting rod 442 through the mounting seat 447 .
  • several sets of hinge points are arranged on the luffing main arm 441 and the connecting rod 442 at the same interval and staggered.
  • a parallelogram structure with variable angle is formed, so that multiple working platforms are flush in the retracted state.
  • the connecting table includes a connecting column, the top of the connecting column is installed with a fixed working platform 446, the bottom is fixed on the deployment arm 412 by bolts, and the upper part of the connecting column is connected to the luffing main arm 441, the connecting rod 442 and the variable amplitude through the mounting seat 447.
  • the web cylinder 448 is hinged.
  • the width of the third working platform 444 along the direction of the telescopic arm 41 is greater than the width of the second working platform 445, and the length of the first working platform 43 is greater than the length of the second working platform 445, which can solve the problem of heavy workload at the top and bottom of the tunnel. problem, increase the working area and improve the working efficiency.
  • the second working platform 445 and the fixed working platform 446 arranged in steps can just cover the arch waist position, the third working platform 444 covers the top of the tunnel, and the first working platform 43 covers the bottom of the tunnel, so that the half-sections of the tunnel can be operated simultaneously.
  • the device platform When retracting, the device platform is arranged in two layers, the first work platform 43 is on the bottom layer, the second work platform 445, the fixed work platform 446 and the third work platform 444 are arranged horizontally above the first work platform 43, and the space is small when the vehicle is retracted , the appearance is simple.

Abstract

一种自行走隧道养护作业车,包括汽车二类底盘(1)、副车架(2)、自行走装置(3)和作业装置(4),副车架(2)连接于汽车二类底盘(1)上,自行走装置(3)包括固定于副车架(2)底部的四个支腿(31),支腿(31)下面通过油缸连接活动腿(32),活动腿(32)底部安装行走轮(33);作业装置(4)为多平台可折叠作业装置,包括能够在水平方向和竖直方向展开的多个作业平台,多个作业平台展开状态能够覆盖四分之一圆弧面。

Description

一种自行走隧道养护作业车 技术领域
本发明涉及一种自行走隧道养护作业车,属于隧道养护技术领域。
背景技术
随着科学技术的进步,公路隧道数量越来越多,甚至隧道增长率高于高速公路本身增长率。隧道受地质条件、设计和施工技术条件的限制,存在很多问题。从已建成的公路隧道看,渗漏水,衬砌开裂,拱背空洞,衬砌厚度不够,混泥土强度劣化等现象较为严重。目前有些公路隧道处于病害发育的亚健康状态,很多隧道已经进入到养护维修期。常见隧道养护的内容包括:土建工程检修(衬砌开裂、渗漏水等);照明、通风、监控设备检修;机电、消防救援设施检修等。目前我国很多隧道已经进入到养护维修期。
目前隧道养护作业时2米以下的高度,不借助作业平台,但是2米以上位置不借助作业平台根本无法实现,隧道施工人员主要是靠在地面搭脚手架、货车尾部搭载临时脚手架和使用普通高空作业车三种方式来实现,把施工作业人员从地面运送到高处隧道面。搭脚手架的方法高度固定,不可调节;货车尾部脚手架与车厢连接不稳,车辆行走时脚手架晃动剧烈,作业人员安全性没有保障,作业效率低。普通高空作业车作业斗小、承载能力小,只能实现点对点检测,不能一边行走一遍作业,作业效率低;另一方面,作业时臂架结构旋转超出车身宽度占用两个车道,影响车辆通行。
公开于该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域普通技术人员所 公知的现有技术。
发明内容
本发明的目的在于克服现有技术中的不足,提供一种自行走隧道养护作业车,带有自行走功能,可以实现在施工作业时低速行走且行走速度可控,解决了目前隧道养护作业时存在的高度幅度不可调节、点对点作业,作业斗承载能力低、作业时不能行走、作业时占道以及作业效率低、安全性低等一系列问题。
为达到上述目的,本发明是采用下述技术方案实现的:
一种自行走隧道养护作业车,包括汽车二类底盘、副车架、自行走装置和作业装置,所述副车架连接于汽车二类底盘上,所述自行走装置包括固定于副车架底部的四个支腿,支腿下面通过油缸连接活动腿,活动腿底部安装行走轮;所述作业装置为多平台可折叠作业装置,包括能够在水平方向和竖直方向展开的多个作业平台,所述多个作业平台展开状态能够覆盖四分之一圆弧面,所述作业装置底部通过第一回转机构与副车架连接。
本发明所述自行走装置可以由分动箱驱动底盘,进而通过连接于底盘的副车架带动自行走装置行走;也可以在行走轮内安装马达和轮边减速机,行走轮作为主动轮带动副车架行走。上述两种驱动方式所涉及的分动箱和轮边减速机等机构的具体结构和连接方式均可参考或直接采用现有技术,本发明不在赘述。在养护作业时,通过油缸将活动腿伸出,行走轮撑地,对上装实现刚性支撑,并在驱动机构的作用下与底盘轮胎一起实现作业状态低速行走,实现一边作业一边行走,行走时隧道养护作业装置可以扫过半个圆弧隧道面,大大提高施工作业效率。
进一步的,所述副车架的宽度不超过汽车二类底盘的车体,副车架是作业装置同汽车二类底盘之间的过度装置,增加上装的刚性,使作业时作业平台更加平稳;汽车二类底盘是隧道养护作业装置的的载体;所述第一回转机构设置于副车架中心位置,第一回转机构的回转角度范围为±90度,使作业装置可以双侧作业,解决了单向车道高速公路上不能掉头的问题。
进一步的,所述作业装置包括伸缩臂,所述伸缩臂包括基本臂和展开臂,所述基本臂的一端连接配重块,另一端滑动连接展开臂,所述第一回转机构设置于基本臂底部,所述多个作业平台设置于展开臂上。
进一步的,优选设置所述第一回转机构的中心与配重块外边缘的距离不超过副车架宽度的1/2,使作业装置回转时配重块始终在车体内,保证作业时只占用一个车道,不影响正常的车辆通行。
再进一步的,所述展开臂的自由端固定连接能够在竖直方向展开的变幅作业机构,自由端内侧通过第二回转机构转动连接第一作业平台的一端,所述第二回转机构的回转角度范围为±90度,使第一作业平台能够在水平方向展开,且可以沿隧道方向伸向后方,增加隧道作业面积;所述变幅作业机构包含若干个作业平台,在展开时呈阶梯状分布;收起状态下所述第一作业平台和变幅作业机构的长度方向与伸缩臂同向设置。所述的第一作业平台上可以设有活动扶梯和固定爬梯,具体可以设置为所述第一作业平台包括平台底板和护栏,所述护栏设置于平台底板边缘,护栏上部安装有折叠扶手,折叠扶手可以在工作时打开保护工人安全,在收起时向平台内部180度折叠,减少占用空间,所述活动扶梯和固定爬梯设置于平台底板靠近第二回转机构一端的两侧,方便工人进入平台以及在各平台间移动,活动扶梯与平台底板转动连接,使其既能向平台 内折叠又能向平台外下放,当其位于竖直位置时,可以作为护栏。
再进一步的,所述变幅作业机构包括变幅主臂,所述变幅主臂的一端铰接有连接台,另一端安装有第三作业平台,中间平行间隔安装若干个第二作业平台,所述连接台顶部安装有固定作业平台,底部固定于展开臂上,变幅主臂与连接台之间设有变幅油缸用来举升变幅主臂,所述第三作业平台、第二作业平台和固定作业平台在变幅主臂举升时由上至下呈阶梯状分布,第二作业平台的个数和间距可根据具体的施工情境进行调整。所述变幅主臂两侧与其平行设置两条连杆,连杆的两端分别连接第三作业平台和连接台,所述连接台、第二作业平台和第三作业平台均通过安装座与变幅主臂和连杆铰接。具体可以设置为所述变幅主臂和连杆上同间距错位设置若干组铰点,每一组铰点均连接一个安装座,相邻安装座与变幅主臂、连杆形成角度可变的平行四边形结构,使多个作业平台在收起状态下齐平,在工作状态下随变幅主臂的抬升从齐平逐渐呈现阶梯状排布,且作业平台的脚踩面始终处于水平状态,连接台包括连接柱,连接柱顶部安装固定作业平台,底部通过螺栓固定于展开臂上,连接柱上部通过安装座与变幅主臂、连杆和变幅油缸铰接。所述第二作业平台的脚踩板侧边可以设置护栏保障工人施工安全,下部可以设置辅助爬梯方便工人在平台间移动;固定作业平台的侧边可以设置护栏,工作状态面向第一作业平台的一侧可以设置活动门,活动门一侧的脚踩板下部可以设置辅助爬梯,侧边可以设置扶手,方便工人从第一作业平台进入固定作业平台。更具体的,可以设置所述沿伸缩臂方向第三作业平台的宽度大于第二作业平台的宽度,第一作业平台的长度大于第二作业平台的长度,可以解决隧道顶部和底部作业量大的问题,增大作业面积,提高作业效率。呈阶梯布置的第二作业平台和固定作业平台,刚好可以 覆盖拱腰位置,第三作业平台覆盖隧道的顶部,第一作业平台覆盖隧道底部,实现了隧道半断面同时作业,装置收回时,装置平台分成两层布置,第一作业平台在底层,第二作业平台、固定作业平台和第三作业平台水平布置在第一作业平台上方,收车时占用空间小,外观简洁。
本发明特别适用于隧道的养护作业,也可用于其他的作业领域。
与现有技术相比,本发明所达到的有益效果:
(1)本发明提供了一种专用的隧道养护作业设备,该车承载能力大,可以低速自行走,行走速度可控,行走时多平台可折叠作业装置可以扫过半个圆弧隧道面,覆盖范围大,大大提高施工作业效率,整车安全性高,结构简单成本低;
(2)隧道养护作业装置在作业状态时,只占用一个车道,不影响正常的车辆通行;
(3)整车收车时,装置平台分成两层收回底盘上方,收车时占用空间小,外观整洁;
(4)隧道养护作业装置可以双侧作业,有效解决了单向车道高速公路不能掉头的问题。
(5)多平台结构具有覆盖面广,平台面积大,载重能力强,作业安全,效率高的特点。
附图说明
图1是本发明所述自行走隧道养护作业车的实施例收起状态的侧面结构示意图。
图2是本发明所述自行走隧道养护作业车的实施例工作状态的侧面结构示意图。
图3是本发明所述自行走隧道养护作业车的实施例工作状态的立体结构示意图。
图4是本发明实施例所述的自行走装置与副车架的侧面和立体结构示意图。
图中:1-汽车二类底盘,2-副车架,3-自行走装置,31-支腿,32-活动腿,33-行走轮,4-作业装置,41-伸缩臂,411-基本臂,412-展开臂,42-配重块,43-第一作业平台,431-平台底板,432-护栏,433-活动扶梯,434-固定爬梯,44-变幅作业机构,441-变幅主臂,442-连杆,443-连接台,444-第三作业平台,445-第二作业平台,446-固定作业平台,447-安装座,448-变幅油缸,45-第二回转机构,5-第一回转机构。
具体实施方式
下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。
在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明 示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。
实施例
根据图1-图4所示的一种自行走隧道养护作业车,包括汽车二类底盘1、副车架2、自行走装置3和作业装置4,所述副车架2连接于汽车二类底盘1上,副车架2的宽度不超过汽车二类底盘1的车体,所述自行走装置3包括固定于副车架2底部的四个支腿31,支腿31下面通过油缸连接活动腿32,活动腿32底部安装行走轮33,行走轮33内安装马达和轮边减速机,行走轮33作为主动轮带动副车架2行走。所述作业装置4为多平台可折叠作业装置,包括能够在水平方向和竖直方向展开的多个作业平台,所述多个作业平台展开状态能够覆盖四分之一圆弧面,所述作业装置4底部通过第一回转机构5与副车架2连接,第一回转机构5设置于副车架2中心位置,回转角度范围为±90度,使作业装置4可以双侧作业,解决了单向车道高速公路上不能掉头的问题。
本实施例所述作业装置4包括伸缩臂41,所述伸缩臂41包括基本臂411和展开臂412,所述基本臂411的一端连接配重块42,另一端滑动连接展开臂412,所述第一回转机构5设置于基本臂411底部,第一回转机构5的中心与配重块42外边缘的距离不超过副车架2宽度的1/2,使作业装置回转时配重块始 终在车体内,保证作业时只占用一个车道,不影响正常的车辆通行。所述展开臂412的自由端固定连接变幅作业机构44,自由端内侧通过第二回转机构45转动连接第一作业平台43的一端,所述第二回转机构45的回转角度范围为±90度,使第一作业平台43能够在水平方向展开,且可以沿隧道方向伸向后方,增加隧道作业面积;作业装置4收起状态下所述第一作业平台43和变幅作业机构44的长度方向与伸缩臂41同向设置。
上述第一作业平台43包括平台底板431和护栏432,护栏432设置于平台底板边缘,平台底板431靠近第二回转机构45一端设有活动扶梯433和固定爬梯434,方便工人进入平台以及在各平台间移动,所述活动扶梯433与平台底板431转动连接,使其既能向平台内折叠又能向平台外下放。
上述变幅作业机构44包括变幅主臂441,所述变幅主臂441的一端铰接有连接台443,另一端安装有第三作业平台444,中间平行间隔安装3个第二作业平台445,所述连接台443顶部安装有固定作业平台446,底部固定于展开臂412上,变幅主臂441与连接台443之间设有变幅油缸448用来举升变幅主臂441,所述第三作业平台444、第二作业平台445和固定作业平台446在变幅主臂441举升时由上至下呈阶梯状分布。所述变幅主臂441两侧与其平行设置两条连杆442,连杆442的两端分别连接第三作业平台444和连接台443,所述连接台443、第二作业平台445和第三作业平台444均通过安装座447与变幅主臂441和连杆442铰接。具体为所述变幅主臂441和连杆442上同间距错位设置若干组铰点,每一组铰点均连接一个安装座447,相邻安装座447与变幅主臂441、连杆442形成角度可变的平行四边形结构,使多个作业平台在收起状态下齐平,在工作状态下随变幅主臂441的抬升从齐平逐渐呈现阶梯状排布,且作业平台的脚 踩面始终处于水平状态,连接台包括连接柱,连接柱顶部安装固定作业平台446,底部通过螺栓固定于展开臂412上,连接柱上部通过安装座447与变幅主臂441、连杆442和变幅油缸448铰接。
本实施例沿伸缩臂41方向第三作业平台444的宽度大于第二作业平台445的宽度,第一作业平台43的长度大于第二作业平台445的长度,可以解决隧道顶部和底部作业量大的问题,增大作业面积,提高作业效率。呈阶梯布置的第二作业平台445和固定作业平台446,刚好可以覆盖拱腰位置,第三作业平台444覆盖隧道的顶部,第一作业平台43覆盖隧道底部,实现了隧道半断面同时作业,装置收回时,装置平台分成两层布置,第一作业平台43在底层,第二作业平台445、固定作业平台446和第三作业平台444水平布置在第一作业平台43上方,收车时占用空间小,外观简洁。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。

Claims (8)

  1. 一种自行走隧道养护作业车,其特征在于包括汽车二类底盘(1)、副车架(2)、自行走装置(3)和作业装置(4),所述副车架(2)连接于汽车二类底盘(1)上,所述自行走装置(3)包括固定于副车架(2)底部的四个支腿(31),支腿(31)下面通过油缸连接活动腿(32),活动腿(32)底部安装行走轮(33);所述作业装置(4)为多平台可折叠作业装置,包括能够在水平方向和竖直方向展开的多个作业平台,所述多个作业平台展开状态能够覆盖四分之一圆弧面,所述作业装置(4)底部通过第一回转机构(5)与副车架(2)连接。
  2. 根据权利要求1所述的自行走隧道养护作业车,其特征在于,所述副车架(2)的宽度不超过汽车二类底盘(1)的车体,所述第一回转机构(5)设置于副车架(2)中心位置,第一回转机构(5)的回转角度范围为±90度。
  3. 根据权利要求1所述的自行走隧道养护作业车,其特征在于,所述作业装置包括伸缩臂(41),所述伸缩臂(41)包括基本臂(411)和展开臂(412),所述基本臂(411)的一端连接配重块(42),另一端滑动连接展开臂(412),所述第一回转机构(5)设置于基本臂(411)底部,所述多个作业平台设置于展开臂(412)上。
  4. 根据权利要求3所述的自行走隧道养护作业车,其特征在于,所述第一回转机构(5)的中心到配重块(42)外边缘的距离不超过副车架(2)宽度的1/2。
  5. 根据权利要求3所述的自行走隧道养护作业车,其特征在于,所述展开臂(412)的自由端固定连接能够在竖直方向展开的变幅作业机构(44),自由端内侧通过第二回转机构(45)转动连接第一作业平台(43)的一端,所述第二回转机构(45)的回转角度范围为±90度,使第一作业平台(43)能够在水平方向展开,所述变幅作业机构(44)包含若干个作业平台,在展开时呈阶梯状分布;收起状态下所述第一作业平台(43)和变幅作业机构(44)长度方向与伸缩臂(41)同向设置。
  6. 根据权利要求5所述的自行走隧道养护作业车,其特征在于,所述第一 作业平台(43)上还设有活动扶梯(433)和固定爬梯(434)。
  7. 根据权利要求5所述的自行走隧道养护作业车,其特征在于,所述变幅作业机构(44)包括变幅主臂(441),所述变幅主臂(441)的一端铰接有连接台(443),另一端安装有第三作业平台(444),中间平行间隔安装若干个第二作业平台(445),所述连接台(443)顶部安装有固定作业平台(446),底部固定于展开臂(412)上,变幅主臂(441)与连接台(443)之间设有变幅油缸(448)用来举升变幅主臂(441),所述第三作业平台(444)、第二作业平台(445)和固定作业平台(446)在变幅主臂(441)举升时由上至下呈阶梯状分布。
  8. 根据权利要求7所述的多平台可折叠隧道养护作业装置,其特征在于,所述变幅主臂(441)两侧与其平行设置两条连杆(442),连杆(442)的两端分别连接第三作业平台(444)和连接台(443),所述连接台(443)、第二作业平台(445)和第三作业平台(444)均通过安装座(447)与变幅主臂(441)和连杆(442)铰接。
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