WO2022085729A1 - Film métallisé et condensateur à film - Google Patents
Film métallisé et condensateur à film Download PDFInfo
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- WO2022085729A1 WO2022085729A1 PCT/JP2021/038796 JP2021038796W WO2022085729A1 WO 2022085729 A1 WO2022085729 A1 WO 2022085729A1 JP 2021038796 W JP2021038796 W JP 2021038796W WO 2022085729 A1 WO2022085729 A1 WO 2022085729A1
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- Prior art keywords
- electrode
- divided
- fuse
- film
- metallized film
- Prior art date
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- 239000011104 metalized film Substances 0.000 title claims abstract description 124
- 239000010408 film Substances 0.000 title claims abstract description 67
- 239000003990 capacitor Substances 0.000 title claims description 46
- 230000005611 electricity Effects 0.000 claims abstract description 9
- 238000009413 insulation Methods 0.000 claims description 13
- 230000000052 comparative effect Effects 0.000 description 31
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 229920000134 Metallised film Polymers 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 238000012986 modification Methods 0.000 description 10
- 230000004048 modification Effects 0.000 description 10
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 8
- 230000015556 catabolic process Effects 0.000 description 8
- -1 polypropylene Polymers 0.000 description 7
- 239000004743 Polypropylene Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000011701 zinc Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000007740 vapor deposition Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- 230000008034 disappearance Effects 0.000 description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000000873 masking effect Effects 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/005—Electrodes
- H01G4/008—Selection of materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/005—Electrodes
- H01G4/015—Special provisions for self-healing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/018—Dielectrics
- H01G4/06—Solid dielectrics
- H01G4/14—Organic dielectrics
- H01G4/18—Organic dielectrics of synthetic material, e.g. derivatives of cellulose
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/32—Wound capacitors
Definitions
- the present invention relates to a metallized film and a film capacitor.
- Patent Document 1 discloses a metallized film capacitor.
- a pattern of a metal vapor deposition film is formed on the dielectric film.
- a plurality of divided small electrode portions are formed via the divided margin.
- the two divided small electrode portions adjacent to each other in the width direction of the metal-deposited film are connected by a fuse portion (horizontal fuse) extending in the width direction of the metal-deposited film (see Patent Document 1).
- the heat generation of the film capacitor can be suppressed by connecting the adjacent divided electrode portions only with a horizontal fuse. However, if the horizontal fuse is blown when the vertical fuse is not provided, the effective electrode area may disappear more than necessary.
- the present invention has been made to solve such a problem, and an object thereof is to suppress an increase in dielectric loss (tan ⁇ ) and self-heating in the case of using a film capacitor, and to withstand it in a high temperature environment. It is an object of the present invention to provide a metallized film or the like capable of minimizing a decrease in the capacitance of a capacitor by improving the properties and suppressing a situation in which the effective electrode area disappears more than necessary.
- the metallized film according to a certain aspect of the present invention is a metallized film for a film capacitor.
- the metallized film comprises a dielectric film.
- On the dielectric film an electrical introduction portion located at one end of the metallized film in the width direction and connected to the metallikon electrode, and an insulation margin located at the other end of the metallized film in the width direction.
- An electrode portion located between the electricity introduction portion and the insulation margin is formed.
- the electrode portion is divided into a large electrode portion, a first divided electrode portion, a second divided electrode portion, and a third divided electrode portion, which are arranged in order from the electricity introduction portion toward the insulation margin via the margin portion.
- the first, second and third divided electrodes are divided into a plurality of first, second and third divided electrodes in the direction perpendicular to the width direction of the metallized film, respectively, via the margin portion.
- the number of the second divided electrodes existing at the positions corresponding to one first divided electrode in the direction perpendicular to the width direction of the metallized film is two or more and three or less.
- the number of the third divided electrodes existing at the positions corresponding to one first divided electrode in the direction perpendicular to the width direction of the metallized film is 3 or more and 6 or less.
- the large electrode portion is connected to the first split electrode via the first fuse.
- the first split electrode is connected to the two second split electrodes via one second fuse.
- the second split electrode is connected to the two third split electrodes via one third fuse.
- the first split electrode and the two second split electrodes are connected via one second fuse.
- the first divided electrode and the two second divided electrodes are arranged in the width direction (horizontal direction) of the metallized film.
- the two second divided electrodes are arranged in a direction (vertical direction) perpendicular to the width direction of the metallized film. Since the second fuse connects the first split electrode and the two second split electrodes, it also serves as a horizontal fuse and a vertical fuse. Therefore, according to this metallized film, it is not necessary to provide the horizontal fuse and the vertical fuse independently, so that the number of fuses can be reduced and self-heating can be suppressed when the film capacitor is used. Further, according to this metallized film, since each of the second fuse and the third fuse also functions as a vertical fuse, it is possible to suppress a situation in which the effective electrode area disappears more than necessary.
- the area of the first divided electrode when the area of the first divided electrode is 1, the area of the second divided electrode is 1/3 or more and 1/2 or less, and the area of the third divided electrode is 1/12 or more. It may be 1/3 or less.
- the other third divided electrode portion is located at a position facing one of the large electrode portions
- the other second divided electrode portion is located at a position facing one of the first divided electrode portions.
- the area of the third divided electrode is smaller than that of each of the first divided electrode and the second divided electrode. Therefore, according to this metallized film, even if dielectric breakdown occurs in a part of the large electrode portion due to the inrush current, the area of the third divided electrode facing the position where the dielectric breakdown has occurred is small. Even if the fuse blows, the effective electrode area that disappears can be reduced.
- the area of the third divided electrode when the area of the first divided electrode is 1, the area of the third divided electrode may be 1/6 or more and 1/3 or less.
- the width of the first fuse when the width of the first fuse is 1, the width of the second fuse is 0.6 or more and 0.9 or less, and the width of the third fuse is 0.3 or more and 0.6. It may be as follows.
- the width of the fuse gradually narrows from the first fuse to the third fuse. Therefore, according to this metallized film, the fuse connecting the divided electrodes having a small area is easier to blow, so that it is possible to suppress the situation where the effective electrode area is lost more than necessary.
- the second fuse has both two second split electrodes adjacent to each other in the direction perpendicular to the width of the metallised film and two second split electrodes in the width direction of the metallised film. It may be formed at a position adjacent to each of the adjacent first divided electrodes.
- the second fuse Since the second fuse is adjacent to each of the first split electrode and the two second split electrodes, it also serves as a horizontal fuse and a vertical fuse. Therefore, according to this metallized film, it is not necessary to provide the horizontal fuse and the vertical fuse independently, so that the number of fuses can be reduced and the current flow path to the divided electrode is secured when the film capacitor is used. At the same time, since the divided electrode in which dielectric breakdown has occurred can be electrically separated, the time for the short-circuit current to flow can be shortened, and the self-heating of the element can be suppressed.
- the third fuse has both two third divided electrodes adjacent to each other in the direction perpendicular to the width direction of the metallized film and two third divided electrodes in the width direction of the metallized film. It may be formed at a position adjacent to each of the adjacent second divided electrodes.
- the third fuse is adjacent to each of the second split electrode and the two third split electrodes, it also serves as a horizontal fuse and a vertical fuse. Therefore, according to this metallized film, it is not necessary to provide the horizontal fuse and the vertical fuse independently, so that the number of fuses can be reduced and the current flow path to the divided electrode is secured when the film capacitor is used. At the same time, since the divided electrode in which dielectric breakdown has occurred can be electrically separated, the time for the short-circuit current to flow can be shortened, and the self-heating of the element can be suppressed.
- the film capacitor according to another aspect of the present invention is composed of the above-mentioned metallized film.
- the present invention it is possible to minimize the decrease in the capacitance of the capacitor by suppressing the self-heating in the case of using a film capacitor and suppressing the situation where the effective electrode area disappears more than necessary.
- a metallized film or the like can be provided.
- FIG. 1 is a diagram schematically showing a part of a flat surface of the metallized film 10 according to the present embodiment. In FIG. 1, only a part of the metallized film 10 in the flow direction is shown.
- the metallized film 10 is used, for example, in the manufacture of a film capacitor.
- the width direction of the metallized film 10 is also simply referred to as “width direction”
- the flow direction of the metallized film 10 is also simply referred to as “flow direction”.
- the metallized film 10 includes a dielectric film 20.
- the dielectric film 20 include polypropylene (PP: polypolylone), polyethylene terephthalate (PET: polyphenylene terephthalate), polyphenylene sulfide (PPS: polyphenylene sulfide), polyethylene naphthalate (PEN: polyphenylene fluoride), and polyvinylidene fluoride. : Polyvinylidene fluoride) and other resins having various insulating properties can be used.
- the thickness of the dielectric film 20 is not particularly limited, but is preferably 0.5 ⁇ m to 25 ⁇ m, and more preferably 1.5 ⁇ m to 10 ⁇ m.
- an electric introduction portion 30 which is a region where a metal (for example, aluminum or zinc) is vapor-deposited is formed on one end, and a region where no metal is vapor-deposited on the other end.
- An insulation margin 40 is formed.
- An electrode portion 50 is formed between the electricity introduction portion 30 and the insulation margin 40.
- the electrode portion 50 is formed by depositing a metal (for example, aluminum or zinc) on the dielectric film 20.
- the metal forming the electrode portion 50 and the electric introduction portion 30 is not particularly limited, but for example, a metal material such as aluminum (Al), zinc (Zn), tin (Sn), copper (Cu), or an alloy thereof or the like. Can be used.
- the thickness of the metal-deposited electrode (electrode portion 50) is not particularly limited, but is preferably 1 nm to 200 nm.
- the thickness of the metal-deposited film of the electric introduction section 30 is preferably about 2 to 5 times that of the metal-deposited electrode. Further, the thickness of the metal-deposited electrode may be set according to the intrinsic resistance of the metal-deposited electrode material so that desired electrical characteristics can be obtained.
- the electrode portion 50 is arranged in order from the electric introduction portion 30 toward the insulation margin 40 via the margin portion 60 which is a region where metal is not vapor-deposited, and the large electrode portion 100, the first divided electrode portion 200, and the second divided portion 50 are arranged in order. It is divided into an electrode portion 300 and a third divided electrode portion 400. Each of the large electrode portion 100, the first split electrode portion 200, the second split electrode portion 300, and the third split electrode portion 400 is formed by depositing metal.
- the first divided electrode portion 200 is divided into a plurality of first divided electrodes 210 in a direction (flow direction) perpendicular to the width direction of the metallized film 10 via a margin portion 60.
- the length of each first divided electrode 210 in the width direction is, for example, 160% (1.6 times) or more and 180% (1.8 times) or less of the length in the width direction of the large electrode portion 100.
- the second divided electrode portion 300 is divided into a plurality of second divided electrodes 310 in the flow direction of the metallized film 10 via the margin portion 60.
- the number of the second divided electrodes 310 existing at the positions corresponding to one first divided electrode 210 is two.
- the number of the second divided electrodes 310 existing at the positions corresponding to one first divided electrode 210 in the flow direction of the metallized film 10 does not necessarily have to be two, but may be three.
- the length of each of the second divided electrodes 310 in the width direction is, for example, 80% (0.8 times) or more and 120% (1.2 times) or less of the length of the first divided electrode 210 in the width direction. be.
- the third divided electrode portion 400 is divided into a plurality of third divided electrodes 410 in the flow direction of the metallized film 10 via the margin portion 60.
- the number of the third divided electrodes 410 existing at the positions corresponding to one first divided electrode 210 is three.
- the number of third divided electrodes 410 existing at positions corresponding to one first divided electrode 210 in the flow direction of the metallized film 10 may be four or more and six or less.
- the length of each third divided electrode 410 in the width direction is, for example, 45% (0.45 times) or more and 55% (0.55 times) or less of the length of each first divided electrode 210 in the width direction. Is.
- the areas of the first divided electrode 210, the second divided electrode 310, and the third divided electrode 410 are larger in this order.
- the area of the first divided electrode 210 is 1, the area of the second divided electrode 310 is 1/3 or more and 1/2 or less, and the area of the third divided electrode 410 is 1/12 or more and 1 It is less than / 3rd.
- the area of the third divided electrode 410 is 1/6 or more and 1/3 or less.
- FIG. 2 is an enlarged view schematically showing a part of the part P1 of FIG. As shown in FIG. 2, the large electrode portion 100 is electrically connected to the first divided electrode 210 via the first fuse 70. The width of the first fuse 70 is L1.
- FIG. 3 is an enlarged view schematically showing a part of the part P2 of FIG.
- the first split electrode 210 is electrically connected to the two second split electrodes 310 via the second fuse 72. That is, the second fuse 72 is located adjacent to each of the two second split electrodes 310 adjacent to each other in the flow direction and the first split electrode 210 adjacent to both of the two second split electrodes 310 in the width direction. Is formed in.
- the second fuse 72 serves as a horizontal fuse for electrically connecting the first divided electrode 210 and the second divided electrode 310 arranged in the width direction, and electrically connects the two second divided electrodes 310 arranged in the flow direction.
- the width of the second fuse 72 is L2.
- FIG. 4 is an enlarged view schematically showing a part of the part P3 of FIG.
- the second split electrode 310 is electrically connected to the two third split electrodes 410 via the third fuse 74. That is, the third fuse 74 is located adjacent to each of the two third divided electrodes 410 adjacent to each other in the flow direction and the second divided electrodes 310 adjacent to both of the two third divided electrodes 410 in the width direction. Is formed in.
- the third fuse 74 serves as a horizontal fuse that connects the second divided electrode 310 and the third divided electrode 410 arranged in the width direction to electricity, and electrically connects the two third divided electrodes 410 arranged in the flow direction.
- the width of the third fuse 74 is L3.
- the width is wider in the order of the first fuse 70, the second fuse 72, and the third fuse 74.
- the width L1 of the first fuse 70 is 1, the width L2 of the second fuse 72 is 0.6 or more and 0.9 or less, and the width L3 of the third fuse 74 is 0.3 or more and 0. It is 6.6 or less.
- the width of the fuse gradually narrows from the first fuse 70 to the third fuse 74. Therefore, according to the metallized film 10, since the fuse connecting the divided electrodes having a small area is easier to blow, it is possible to suppress the situation where the effective electrode area is lost more than necessary.
- FIG. 5 is an enlarged view schematically showing a part of the metallized film 10.
- the second fuse 72 is blown in the portion P4.
- the current flowing from the first dividing electrode 210 is, for example, an arrow in the figure.
- the current flows into the upper second dividing electrode 310 in the figure via the second divided electrode 310, the third fuse 74, and the third divided electrode 410 in the lower part of the figure.
- each of the second fuse 72 and the third fuse 74 functions not only as a horizontal fuse but also as a vertical fuse, so that the effective electrode area disappears more than necessary. Can be suppressed.
- FIG. 6 is a diagram for explaining the orientation of the two metallized films 10 that are overlapped at the time of manufacturing the film capacitor 5.
- the two metallized films 10 are superposed so that the electric introduction portions 30 are located at the opposite ends. .. That is, the other third divided electrode portion 400 is located at a position facing one of the large electrode portions 100, and the other second divided electrode portion 300 is located at a position facing one of the first divided electrode portions 200. do.
- the area of the third divided electrode 410 is smaller than that of each of the first divided electrode 210 and the second divided electrode 310.
- the metallised film 10 even if dielectric breakdown occurs in a part of the large electrode portion 100 due to the inrush current, the area of the third divided electrode portion 400 facing the position where self-healing or the like occurs. Is small, so that the disappearance of the effective electrode area can be suppressed.
- the first split electrode 210 and the two second split electrodes 310 are connected via one second fuse 72.
- the first divided electrode 210 and the two second divided electrodes 310 are arranged in the width direction (horizontal direction) of the metallized film 10.
- the two second divided electrodes 310 are arranged in the flow direction (longitudinal direction) of the metallized film 10. Since the second fuse 72 connects the first split electrode 210 and the two second split electrodes 310, it serves both as a horizontal fuse and as a vertical fuse.
- each of the second fuse 72 and the third fuse 74 also functions as a vertical fuse, it is possible to suppress a situation in which the effective electrode area disappears more than necessary.
- FIG. 7 is a diagram schematically showing a part of the plane of the metallized film 10A in the first modification. As shown in FIG. 7, the number of the second divided electrodes 310A existing at the positions corresponding to one first divided electrode 210A in the flow direction of the metallized film 10A may be three.
- FIG. 8 is a diagram schematically showing a part of the plane of the metallized film 10B in the second modification. As shown in FIG. 8, the relative positions of the third divided electrodes 410B with respect to the first divided electrodes 210B in the flow direction are different from those in the metallized film 10 according to the above embodiment. The position of the third split electrode relative to the first split electrode in the flow direction may be as shown in FIG.
- FIG. 9 is a diagram schematically showing a part of the plane of the metallised film 10C in the third modification.
- the lengths of the first divided electrode portion 200C, the second divided electrode portion 300C, and the third divided electrode portion 400C in the width direction may be the same.
- the length of the large electrode portion 100C in the width direction is preferably 1/5 or more and 1/4 or less of the length in the width direction of the metallized film 10C.
- the length of the large electrode portion 100C in the width direction is 1/4 or less of the length of the metallized film 10C in the width direction, the disappearance of the effective electrode area due to dielectric breakdown on the electricity introduction side should be reduced.
- the displacement of the overlapping divided electrodes can be reduced, so that the number of divided electrodes separated due to dielectric breakdown can be reduced, and the effect of suppressing the decrease in capacitance can be improved.
- the length in the width direction of the large electrode portion 100C is 1/5 or more of the length in the width direction of the metallized film 10C
- the area of the divided electrode to be set can be suppressed, and the area at the time of dielectric breakdown can be suppressed. It is possible to reduce the disappearance of the effective electrode area and improve the effect of suppressing the decrease in electrostatic capacity.
- FIG. 10 is a diagram schematically showing a part of the plane of the metallised film 10D in the fourth modification.
- the number of the second divided electrodes 310D existing at the positions corresponding to one first divided electrode 210D in the flow direction of the metallized film 10A may be three, and further, one.
- the number of the third divided electrodes 410D existing at the positions corresponding to the first divided electrodes 210D may be six.
- Example 1-3 In the metallized film 10 in Examples 1-3, the split electrode pattern shown in FIG. 1 was formed. That is, in each of Examples 1-3, the ratio of the lengths of the first divided electrode 210, the second divided electrode 310, and the third divided electrode 410 in the flow direction was 1: 1/2: 1/3. .. The length of the first split electrode 210 in the flow direction was 4.6 mm. Further, the ratio of the lengths of the first divided electrode 210, the second divided electrode 310 and the third divided electrode 410 in the width direction was 1: 1: 1/2. The length of the first split electrode 210 in the width direction was 8.0 mm.
- Examples 1-3 the relationship between the widths of the fuses was different from each other.
- the width of the first fuse 70 when the width of the first fuse 70 is 1, the width of the second fuse 72 is 0.7 and the width of the third fuse 74 is 0.5.
- the width of the first fuse 70 was 0.35 mm.
- Example 2 when the width of the first fuse 70 was 1, the width of the second fuse 72 was 0.6 and the width of the third fuse 74 was 0.3. The width of the first fuse 70 was 0.35 mm.
- Example 3 when the width of the first fuse 70 was 1, the width of the second fuse 72 was 0.9 and the width of the third fuse 74 was 0.6. The width of the first fuse 70 was 0.35 mm.
- Example 4 In the metallized film 10D of Example 4, the split electrode pattern shown in FIG. 10 was formed. That is, in Example 4, the ratio of the lengths of the first divided electrode 210D, the second divided electrode 310D, and the third divided electrode 410D in the flow direction was 1: 1/3: 1/6. The length of the first split electrode 210D in the flow direction was 4.6 mm. Further, the ratio of the lengths of the first divided electrode 210D, the second divided electrode 310D and the third divided electrode 410D in the width direction was 1: 1: 1/2. The length of the first split electrode 210 in the width direction was 8.5 mm.
- Example 4 when the width of the first fuse 70D was 1, the width of the second fuse 72D was 0.7 and the width of the third fuse 74D was 0.5. The width of the first fuse 70D was 0.35 mm.
- FIG. 11 is a diagram showing a part of the plane of the metallized film 10E in Comparative Example 1. As shown in FIG. 11, in the metallized film 10E in Comparative Example 1, a so-called fishnet type split electrode pattern was formed by the margin portion 60E. In the metallized film 10E in Comparative Example 1, a plurality of divided electrodes (segments) were formed by the margin portion 60E, and fuses 76E were formed on each of the four sides of each divided electrode.
- FIG. 12 is a diagram showing a part of the plane of the metallized film 10F in Comparative Example 2.
- the ratio of the lengths of the first divided electrode 210F, the second divided electrode 310F and the third divided electrode 410F in the flow direction is 1: 1: 1. It was 1/2.
- the length of the first split electrode 210 in the flow direction was 4.6 mm.
- the ratio of the lengths of the first divided electrode 210F, the second divided electrode 310F, and the third divided electrode 410F in the width direction was 1: 1: 1/2.
- the length of the first split electrode 210F in the width direction was 8.5 mm.
- FIG. 13 is a diagram showing a part of a flat surface of the metallised film 10G in Comparative Example 3.
- the ratio of the lengths of the first divided electrode 210G, the second divided electrode 310G and the third divided electrode 410G in the flow direction is 1: 1 /. It was 4: 1/8.
- the length of the first split electrode 210G in the flow direction was 4.6 mm.
- the ratio of the lengths of the first divided electrode 210G, the second divided electrode 310G and the third divided electrode 410G in the width direction was 1: 1: 1/2.
- the length of the first split electrode 210G in the width direction was 8.5 mm.
- FIG. 14 is a diagram showing a part of the plane of the metallised film 10H in Comparative Example 4. As shown in FIG. 14, in the metallized film 10H in Comparative Example 4, the electrode portion 50H is formed by solid vapor deposition of the metal film on the dielectric film, and the divided electrode pattern is not formed. rice field.
- Example 1-3 and Comparative Example 1-3 were produced by a common method.
- the shape of the divided electrode pattern formed on the dielectric film was different.
- the manufacturing method common to Examples 1-3 and Comparative Example 1-3 will be described.
- An insulation margin and a split electrode pattern were formed on a PP (polypropylene) film roll having a thickness of 2.3 ⁇ m by oil masking using a retractable vacuum vapor deposition apparatus (EWE-060) manufactured by ULVAC.
- EWE-060 retractable vacuum vapor deposition apparatus
- Aluminum was vapor-deposited to form electrodes on the film, and zinc was vapor-deposited to form heavy edges (electrical introductions) on the film.
- a metallized film roll with an electrode pattern having an Al metal film resistance of 20 ⁇ / ⁇ and a Zn metal film resistance of 5 ⁇ / ⁇ was obtained.
- the produced metallized film roll was cut to an arbitrary width with a slitter to produce a small winding reel of a metallized film for element winding having a film width of 30 mm, an insulation margin width of 2.0 mm, and a heavy edge width of 1.5 mm.
- a small winding reel manufactured by Minato Seisakusho's metallized film capacitor fully automatic winder (3KAW-N2) element winding was performed so that the capacitance was 50 ⁇ F, and pressing and flattening were performed. ..
- the flattened device was subjected to metallicon spraying on the end face of the device to form a film electrode extraction portion, and then heat-treated under a high vacuum temperature to cure the device.
- a lead was attached to the metallikon spraying part, put in a resin case, filled with epoxy resin in the gap, and the resin was cured to obtain a film capacitor element for evaluation.
- the prepared metallized film roll was wound with a fully automatic winder for metallized film capacitors (3KAW-N2) manufactured by Minato Seisakusho Co., Ltd. so that the capacitance was 50 ⁇ F, and pressed and flattened.
- the flattened device was subjected to metallicon spraying on the end face of the device to form a film electrode extraction portion, and then heat-treated under a high vacuum temperature to cure the device.
- a lead was attached to the metallikon spraying part, put in a resin case, filled with epoxy resin in the gap, and the resin was cured to obtain a film capacitor element for evaluation.
- Test method> An applied voltage boost test, a short-time withstand voltage test, and an accelerated life test were performed.
- Example 2 As shown in Table 2, the results of the applied voltage boosting test and the accelerated life test were not preferable in Comparative Example 1, and the results of the accelerated life test were not preferable in Comparative Example 2. Further, in Comparative Example 3, the results of the applied voltage boosting test and the accelerated life test were not preferable, and in Comparative Example 4, the results of all the tests were not preferable. Compared with Comparative Example 1-4, each of Examples 1-4 obtained stable and good results in each test. In particular, Example 3 gave the best results in most of the tests (other than the 500 hour accelerated life test).
- the metallized film of the present invention can be used for various metallized film capacitors.
- the metallized film capacitor can be used for the following various purposes. That is, (1) mobile terminals (mobile phones, portable music players, smartphones, tablet terminals, wearable devices, etc.), (2) personal computers, (3) digital cameras, (4) home appliances (TVs, DVD recorders, refrigerators, etc.) Washing machines, air conditioners, etc.), (5) Car navigation, (6) Power conditioners for power generation (solar, wind power, etc.), (7) LED lighting, (8) Automobiles (electric vehicles, hybrid vehicles, plug-in hybrid vehicles, etc.) ), (9) Rail vehicles, (10) Construction machinery, (11) Industrial equipment, (12) Other various inverters, and the like. Above all, it can be used for capacitors used in automobiles and electric power applications that require high frequency characteristics.
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- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
L'invention concerne un film métallisé comprenant un film diélectrique. Sur le film diélectrique, sont formées une partie d'introduction d'électricité, une marge isolante et une partie d'électrode située entre la partie d'introduction d'électricité et la marge isolante. La partie d'électrode est divisée en une grande partie d'électrode, une première partie d'électrode divisée, une deuxième partie d'électrode divisée et une troisième partie d'électrode divisée qui sont agencées en ordre avec une partie de marge entre celles-ci depuis la partie d'introduction d'électricité vers la marge d'isolation. La grande partie d'électrode est connectée à la première électrode divisée par l'intermédiaire d'un premier fusible. La première électrode divisée est connectée à deux deuxièmes électrodes divisées par l'intermédiaire d'un deuxième fusible unique. Les deuxièmes électrodes divisées sont connectées à deux troisièmes électrodes divisées par l'intermédiaire d'un troisième fusible unique.
Priority Applications (2)
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KR1020237011859A KR20230088700A (ko) | 2020-10-23 | 2021-10-20 | 금속화 필름 및 필름 콘덴서 |
CN202180072280.5A CN116420208A (zh) | 2020-10-23 | 2021-10-20 | 金属化薄膜以及薄膜电容器 |
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JP2020-177719 | 2020-10-23 | ||
JP2020177719A JP2022068902A (ja) | 2020-10-23 | 2020-10-23 | 金属化フィルム及びフィルムコンデンサ |
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WO2022085729A1 true WO2022085729A1 (fr) | 2022-04-28 |
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PCT/JP2021/038796 WO2022085729A1 (fr) | 2020-10-23 | 2021-10-20 | Film métallisé et condensateur à film |
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JP (1) | JP2022068902A (fr) |
KR (1) | KR20230088700A (fr) |
CN (1) | CN116420208A (fr) |
WO (1) | WO2022085729A1 (fr) |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH04225508A (ja) * | 1990-04-03 | 1992-08-14 | Steiner Gmbh & Co Kg | 真空蒸着され区分けされた金属被膜部を備えるフォイル |
JPH08250367A (ja) * | 1995-03-08 | 1996-09-27 | Shizuki Denki Seisakusho:Kk | 金属化フィルムコンデンサ |
JP2004087648A (ja) * | 2002-08-26 | 2004-03-18 | Matsushita Electric Ind Co Ltd | 蒸着フィルムとそのフィルムを用いたフィルムコンデンサとそのコンデンサを用いたインバータ装置 |
JP2005012082A (ja) * | 2003-06-20 | 2005-01-13 | Matsushita Electric Ind Co Ltd | 金属化フィルムコンデンサ |
JP2009259931A (ja) * | 2008-04-15 | 2009-11-05 | Panasonic Corp | 金属化フィルムコンデンサ |
JP2012099747A (ja) * | 2010-11-05 | 2012-05-24 | Kojima Press Industry Co Ltd | 金属蒸着フィルム |
JP2017143170A (ja) * | 2016-02-10 | 2017-08-17 | パナソニックIpマネジメント株式会社 | 金属化フィルムとこの金属化フィルムを用いた金属化フィルムコンデンサ |
JP2019129272A (ja) * | 2018-01-26 | 2019-08-01 | 株式会社指月電機製作所 | 金属化フィルム及び金属化フィルムコンデンサ |
CN210349582U (zh) * | 2019-05-31 | 2020-04-17 | 东莞市纬迪实业有限公司 | 一种具有安全膜的电容器 |
-
2020
- 2020-10-23 JP JP2020177719A patent/JP2022068902A/ja active Pending
-
2021
- 2021-10-20 CN CN202180072280.5A patent/CN116420208A/zh active Pending
- 2021-10-20 WO PCT/JP2021/038796 patent/WO2022085729A1/fr active Application Filing
- 2021-10-20 KR KR1020237011859A patent/KR20230088700A/ko unknown
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04225508A (ja) * | 1990-04-03 | 1992-08-14 | Steiner Gmbh & Co Kg | 真空蒸着され区分けされた金属被膜部を備えるフォイル |
JPH08250367A (ja) * | 1995-03-08 | 1996-09-27 | Shizuki Denki Seisakusho:Kk | 金属化フィルムコンデンサ |
JP2004087648A (ja) * | 2002-08-26 | 2004-03-18 | Matsushita Electric Ind Co Ltd | 蒸着フィルムとそのフィルムを用いたフィルムコンデンサとそのコンデンサを用いたインバータ装置 |
JP2005012082A (ja) * | 2003-06-20 | 2005-01-13 | Matsushita Electric Ind Co Ltd | 金属化フィルムコンデンサ |
JP2009259931A (ja) * | 2008-04-15 | 2009-11-05 | Panasonic Corp | 金属化フィルムコンデンサ |
JP2012099747A (ja) * | 2010-11-05 | 2012-05-24 | Kojima Press Industry Co Ltd | 金属蒸着フィルム |
JP2017143170A (ja) * | 2016-02-10 | 2017-08-17 | パナソニックIpマネジメント株式会社 | 金属化フィルムとこの金属化フィルムを用いた金属化フィルムコンデンサ |
JP2019129272A (ja) * | 2018-01-26 | 2019-08-01 | 株式会社指月電機製作所 | 金属化フィルム及び金属化フィルムコンデンサ |
CN210349582U (zh) * | 2019-05-31 | 2020-04-17 | 东莞市纬迪实业有限公司 | 一种具有安全膜的电容器 |
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KR20230088700A (ko) | 2023-06-20 |
JP2022068902A (ja) | 2022-05-11 |
CN116420208A (zh) | 2023-07-11 |
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