WO2022078083A1 - 一种柱头回收压榨系统 - Google Patents

一种柱头回收压榨系统 Download PDF

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Publication number
WO2022078083A1
WO2022078083A1 PCT/CN2021/115174 CN2021115174W WO2022078083A1 WO 2022078083 A1 WO2022078083 A1 WO 2022078083A1 CN 2021115174 W CN2021115174 W CN 2021115174W WO 2022078083 A1 WO2022078083 A1 WO 2022078083A1
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WO
WIPO (PCT)
Prior art keywords
conveying
soup
base block
recovery
pressing
Prior art date
Application number
PCT/CN2021/115174
Other languages
English (en)
French (fr)
Inventor
戴晨义
戴晨旭
王新松
李淑洁
袁海
Original Assignee
百珍堂生物科技(浙江)有限公司
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Filing date
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Application filed by 百珍堂生物科技(浙江)有限公司 filed Critical 百珍堂生物科技(浙江)有限公司
Publication of WO2022078083A1 publication Critical patent/WO2022078083A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B9/00—Presses specially adapted for particular purposes
    • B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L23/00—Soups; Sauces; Preparation or treatment thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D33/00—Filters with filtering elements which move during the filtering operation
    • B01D33/01—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons
    • B01D33/03—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with vibrating filter elements
    • B01D33/0346—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with vibrating filter elements with flat filtering elements
    • B01D33/0353—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with vibrating filter elements with flat filtering elements self-supporting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D36/00—Filter circuits or combinations of filters with other separating devices
    • B01D36/02—Combinations of filters of different kinds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027—Cleaning the internal surfaces; Removal of blockages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32—Discharging presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B9/00—Presses specially adapted for particular purposes
    • B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/127—Feed means

Definitions

  • the invention relates to the technical field of food processing, in particular to a stigma recovery and pressing system.
  • Dashi is one of the most commonly used accessories in cooking. Adding broth during the cooking process can increase the freshness of the dish and make the taste of the dish more intense. When making broth, it is necessary to boil old hens, old ducks, pork bones, pigeons and other materials first, and then filter and separate the boiled bone broth mixture to obtain the soup base. However, the bone and meat residues removed by filtration still contain A large amount of juice, such as direct disposal will cause waste.
  • the present invention provides a stigma recovery and pressing system to solve the above technical problems.
  • a stigma recovery and pressing system including a conveying device, a pressing device, a screening device, a cleaning system and a control system, and at least one feed is provided on the conveying pipeline of the conveying device
  • the feeding port is connected with the lower material end of the cooking tank, the connection between the feeding port and the lower material end of the cooking tank is provided with a first valve, and the outlet port of the conveying pipeline is connected to the pressing
  • the feeding port of the device is connected, the pressing device is used for extruding the mixture of meat residue and soup to separate the soup, and the feeding end of the screening device is arranged below the lower soup port of the pressing device,
  • the screening device is used to filter the soup separated by the pressing device, the cleaning system is used to clean the residual waste water in the conveying pipeline, and the control system is used to control the stigma recovery and pressing system. run.
  • the conveyor belt is used for conveying the meat puree discharged from the lower slag port of the pressing device and the slag outlet of the screening device
  • the soup tank is used for storing The soup is discharged from the soup outlet of the screening device.
  • the delivery pump is used to send the soup in the soup tank into the mixing tank.
  • a trash can is provided at the unloading end of the conveyor belt.
  • a liquid level sensor is arranged in the soup tank.
  • a second valve is provided at the connection between the discharge port and the feed port of the pressing device.
  • both ends of the conveying pipe are respectively connected with the air source of the conveying device, one end of the conveying pipe is provided with a first intake valve, and the other end of the conveying pipe is provided with a second intake valve,
  • the discharge port is arranged at the bottom of the end of the conveying pipe close to the second intake valve, and the bottom of the conveying pipe close to the end of the first intake valve is provided with an exhaust port.
  • An exhaust valve is provided at the exhaust port.
  • a conveying plug is arranged in the conveying pipeline, and the conveying plug moves in the conveying pipeline under the action of air pressure.
  • the pressing device is a pressing machine.
  • the cleaning system adopts a CIP cleaning system.
  • the screening device includes a frame, a vibrating screen and a vibrating motor, the vibrating screen is movably arranged on the frame, the vibrating motor is arranged on the vibrating screen, and the screen of the vibrating screen is movably arranged on the frame.
  • the net is 80 meshes.
  • the left end of the conveying pipe is provided with a first end seat, a first air intake pipe is provided on the first end seat, the first air intake valve is provided on the first air intake pipe, the The right end of the conveying pipe is provided with a second end seat, the second end seat is provided with a second air intake pipe, the second air intake valve is provided on the second air intake pipe, the first end seat and all the A buffer structure is arranged on the inner end of the second end seat.
  • the end of the conveying plug is provided with an inclined surface
  • the buffer structure includes a mounting seat, a floating seat, a wedge block, a first buffer spring and a second buffer spring
  • the floating seat is movably connected to the mounting seat.
  • the first buffer spring is arranged between the mounting seat and the floating seat
  • the wedge-shaped block is slidably arranged on the floating seat
  • the second buffer spring is arranged between the wedge-shaped block and the floating seat.
  • the delivery plug includes a first base block, a second base block, a third base block, a first sealing ring, a first wear-resistant ring, a second wear-resistant ring and a second sealing ring, the first A base block, the second base block and the third base block are connected in sequence, and the first sealing ring is disposed in a first sealing groove formed between the first base block and the second base block Inside, the second sealing ring is set in the second sealing groove formed between the second base block and the third base block, and the first wear-resistant ring is sleeved on the second base block On the outer circumference, the second wear-resistant ring is sleeved on the outer circumference of the first base block.
  • the delivery plug also includes a plurality of guide posts, one end of the guide posts is slidably arranged in the first guide hole on the first base block, and the other end of the guide posts is slidably arranged in the first guide hole.
  • the guide post is sleeved with a first compression spring, one end of the first compression spring abuts on the second base block, the first compression spring The other end abuts on the first base block.
  • the stigma recovery and pressing system can squeeze and filter the mixture of meat residue and soup remaining in the cooking tank, and fully recover the soup of the mixture of meat residue and soup to avoid waste;
  • the diameter of the stigma is 300mm, which makes the stigma recovery and pressing system have a driving force of large flux.
  • the stigma recovery and pressing system has high economic and social benefits. benefit.
  • FIG. 1 is a schematic structural diagram of the present invention.
  • FIG. 2 is another structural schematic diagram of the present invention.
  • FIG. 3 is a schematic structural diagram of the conveying device of the present invention.
  • FIG. 4 is another structural schematic diagram of the conveying device of the present invention.
  • FIG. 5 is a schematic structural diagram of the screening device of the present invention.
  • FIG. 6 is a schematic structural diagram of the conveying pipeline according to the second embodiment of the present invention.
  • FIG. 7 is an enlarged view of B in FIG. 6 .
  • FIG. 8 is a schematic structural diagram of the delivery plug according to the second embodiment of the present invention.
  • FIG. 9 is an enlarged view of C in FIG. 8 .
  • a stigma recovery and pressing system as shown in Figures 1 and 2 includes a conveying device, a pressing device, a screening device, a cleaning system 20, a control system, a conveyor belt 60, a soup tank 53, a conveying device
  • the pump 70 and the mixing tank 80 are provided with a plurality of feed ports 37 on the conveying pipe 30 of the conveying device, and each feed port 37 is correspondingly connected to the feeding end of a cooking tank 10, and the feeding end of the cooking tank 10 is connected
  • a first valve 11 is provided, and the two ends of the conveying pipe 30 are respectively connected with the air source of the conveying device through the air pipe.
  • the conveying device uses air to convey the material.
  • the discharge port 36 is connected, and the press 40 is used to squeeze the mixture of meat residue and soup conveyed by the conveying device to separate the soup.
  • the discharge port 36 of the conveying pipeline 30 is provided with a second valve 33.
  • the screening device The feed end is arranged below the lower soup port 42 of the press 40, the screening device is used to filter the soup separated by the press 40, and the conveyor belt 60 is arranged at the lower slag port 41 of the press 40 and sieves Below the slag outlet 52 of the device, a trash can 61 is provided at the discharge end of the conveyor belt 60, and the conveyor belt 60 conveys the residue discharged from the lower slag outlet 41 of the press 40 and the slag outlet 52 of the screening device In the trash can 61, the soup tank 53 is arranged at the soup outlet 51 of the screening device.
  • the soup tank 53 is used to store the soup discharged from the soup outlet 51 of the screening device.
  • the soup inside is sent to the mixing tank 80, the cleaning system 20 is used to clean the residual waste water in the conveying pipeline 30, and the control system is used to control the operation of the stigma recovery and pressing system.
  • feeding ports 37 are provided.
  • the number of feeding ports 37 can also be set to one, two, three, five, six, etc. according to actual needs.
  • the transmitting end of the conveying pipe 30 is provided with a first air inlet valve 31
  • the receiving end of the conveying pipe 30 is provided with a second air intake valve 32
  • the discharge port 36 is disposed near the conveying pipe 30 .
  • the bottom of the receiving end and the bottom of the conveying pipe 30 near the transmitting end are provided with an exhaust port 35
  • an exhaust valve is provided at the exhaust port 35
  • a conveying plug 34 is provided in the conveying pipe 30, and the conveying plug 34 is under the action of air pressure Moving in the conveying pipe 30, when the first intake valve 31 is opened and the second intake valve 32 is closed, the conveying plug 34 moves from the transmitting end of the conveying pipe 30 to the receiving end under the action of air pressure.
  • the conveying plug 34 pushes the material in the conveying pipe 30, so that the material enters the press 40 from the discharge port 36.
  • the second air inlet valve 32 is opened and the first air inlet valve 31 is closed, the air is exhausted.
  • the valve is opened, and the delivery plug 34 is returned from the receiving end of the delivery pipe 30 to the transmitting end under the action of air pressure.
  • both ends of the delivery plug 34 are provided with inclined surfaces 341 .
  • the cleaning system 20 adopts a CIP cleaning system, which has the advantages of high automation level and lightening labor intensity of workers.
  • the screening device includes a frame 54, a vibrating screen 50 and a pair of vibration motors 55.
  • the vibrating screen 50 is movably arranged on the frame 54 through a plurality of second compression springs 57, and the pair of vibration motors 55 are symmetrically arranged
  • the vibrating screen 50 vibrates up and down under the driving of the vibrating motor 55, the screen of the vibrating screen 50 is inclined, and the blanking end of the screen of the vibrating screen 50 is directed to the bottom of the conveyor belt 60.
  • a soup guide plate is inclined below the screen of the vibrating screen 50, so that the soup can flow into the soup outlet 51 smoothly.
  • one end of the delivery pump 70 is connected to the liquid outlet of the soup tank 53, and the other end of the delivery pump 70 is connected to the preparation tank 80.
  • the extruded broth is The 20-mesh primary filtration is performed on the Jiaolong outer cover outside the Jiaolong in the press 40 , and then the 80-mesh filtration is performed on the vibrating screen 50 .
  • the cooking process is standardized and standardized by controlling pressure, temperature, and time, and it is confirmed by detecting soluble solids and sensory monitoring that the cooking meets the internal control standards, and the quality inspection department will release it.
  • the production department will perform soup extraction and slag removal operations; during the slag removal operation, first release the supernatant liquid from the clear liquid port until only the mixture of meat dregs and soup remains in the cooking tank 10, and then the central control room of the control system executes the operation.
  • click the slag removal button click the slag removal button, and the program of the control system automatically executes the slag removal process.
  • the program first automatically opens the first valve 11 and the second valve 33, so that the mixture of meat dregs and soup in the cooking tank 10 flows into the transportation In the pipeline 30, the first intake valve 31 at the transmitting end is opened, and the compressed air pushes the conveying plug 34 to the receiving end.
  • the first intake valve 31 is closed.
  • the conveying plug 34 pushes the mixture of meat residue and soup in the conveying pipe 30, so that the mixture of meat residue and soup flows into the press 40 from the discharge port 36 on the conveying pipe 30. 40.
  • the screening device and the conveyor belt 60 are activated, and after the mixture of meat residue and soup enters the press 40, under the extrusion of the dragon of the
  • the soup port 42 falls into the screening device, and the screening device filters the soup juice separated by the press 40.
  • the filtered soup juice flows into the soup tank 53 from the soup outlet 51 at the bottom of the screening device for recovery, and the press 40 squeezes the soup.
  • the meat puree produced and the meat puree filtered by the screening device fall to the conveyor belt 60 from the lower slag port 41 and the slag discharge port 52 respectively, and finally the meat paste is sent into the trash can 61 through the conveyor belt 60, and the conveying pipeline is confirmed on site.
  • a signal is sent to the central control room, and then the central control room performs the recovery operation, clicks the recovery button, and the program is automatically executed. Specifically, the program automatically closes the first valve 11 and the second valve 11. Valve 33, then the second intake valve 32 at the receiving end is opened, and the exhaust valve at the exhaust port 35 is opened, and the plug 34 is transported back to the transmitting end under the push of pneumatic force, and the slag of the next tank is ready to be transported. When the head 34 returns to the launch end, the exhaust valve at the exhaust port 35 is closed.
  • the diameter of the stigma in this stigma recovery and pressing system is 300mm, which is only 108mm at most compared to the traditional daily chemical products.
  • the stigma recovery and pressing system has the driving force of large flux.
  • the recovery and pressing system has high economic and social benefits.
  • a first end seat 301 is fixedly mounted on the transmitting end of the conveying pipe 30
  • a first air inlet pipe 302 is arranged on the first end seat 301 .
  • the air valve 31 is arranged on the first air intake pipe 302
  • a second end seat 303 is fixedly mounted on the receiving end of the conveying pipe 30
  • a second air intake pipe 304 is installed on the second end seat 303
  • the second air intake valve 32 is arranged on the second end seat 303.
  • a plurality of buffer structures 38 are provided on the inner ends of the first end seat 301 and the second end seat 303 .
  • the buffer structure 38 includes a mounting seat 381 , a floating seat 382 , a wedge block 383 , a first buffer spring 384 , a second buffer spring 386 , a ball 387 and a ball seat 388 , and the guide rod 3821 of the floating seat 382 is movably arranged In the center hole 3811 of the mounting seat 381, a pin rod 385 is inserted into the pin hole 3813 on the tube portion 3812 of the mounting seat 381, and the pin rod 385 is inserted into the limiting hole 3822 on the guide rod 3821 to avoid floating
  • the seat 382 is separated from the mounting seat 381 , the first buffer spring 384 is sleeved on the tube portion 3812 of the mounting seat 381 , one end of the first buffer spring 384 abuts on the mounting seat 381 , and the other end of the first buffer spring 384 abuts against the mounting seat 381 .
  • the wedge block 383 is slidably arranged in the T-shaped chute 3823 on the floating seat 382
  • the ball seat 388 is slidably arranged in the side hole 3831 on the wedge block 383
  • the second buffer spring 386 is arranged in the wedge block
  • the ball 387 is movably arranged in the groove on the ball seat 388, and the ball 387 abuts on the inner wall of the conveying pipe 30, and the inclined surface 341 of the end of the plug 34 to be conveyed abuts.
  • the wedge block 383 When the wedge block 383 is pressed, the wedge block 383 moves relative to the floating seat 382 to compress the second buffer spring 386 , and the floating seat 382 moves relative to the mounting seat 381 to compress the first buffer spring 384 , which can play an elastic buffering role.
  • the delivery plug 34 includes a first base block 342, a second base block 343, a third base block 344, a first sealing ring 345, a first wear-resistant ring 346, and a second wear-resistant ring 347, the second sealing ring 348 and a plurality of guide posts 3493, the second base block 343 is fixed on the left side of the first base block 342 through a plurality of first screws 3491, and the first half groove 3421 at the left end of the first base block 342 A first sealing groove is formed between the second half groove 3431 at the right end of the second base block 343 , the first sealing ring 345 is arranged in the first sealing groove, and the outer periphery of the first sealing ring 345 is pressed against the inner peripheral wall of the conveying pipe 30
  • the outer circumference of the first sealing ring 345 is provided with several hemispherical protrusions, which can improve the sealing effect of the first sealing ring 345.
  • the first wear-resistant ring 346 is sleeved on the first outer circumference of the first base block 342 In the ring groove 3422, the right end of the first wear ring 346 abuts on the right end surface of the first outer ring groove 3422, the left end of the first wear ring 346 abuts on the first sealing ring 345, and the first wear ring The outer circumference of 346 can abut against the inner peripheral wall of the conveying pipe 30.
  • the first wear-resistant ring 346 is provided to increase the wear resistance of the conveying plug 34 and prolong the service life of the conveying plug 34.
  • One end of the guide post 3493 slides Set in the first guide hole 3424 on the first base block 342, the other end of the guide post 3493 is slidably set in the second guide hole 3433 on the second base block 343, and a first compression spring 3494 is sheathed on the guide post 3493 , one end of the first compression spring 3494 abuts against the left end surface of the second annular groove 3434 on the right end of the second base block 343 , and the other end of the first compression spring 3494 abuts against the first On the right end surface of the annular groove 3423, the central column 3425 of the first base block 342 extends to the left through the through hole 3435 on the second base block 343, and the third base block 344 is connected to the central column 3425 through the second screw 3492, And the third base block 344 abuts on the left end of the second base block 343, and a second sealing groove is formed between the right end of the third base block 344 and the second outer ring groove 3432 at the left end of the second base
  • the second wear-resistant ring 347 is sleeved on the outer circumference of the first base block 342, and the right end of the second wear-resistant ring 347 abuts against the first sealing ring. 345, the left end of the second wear-resistant ring 347 abuts on the second sealing ring 348, the outer circumference of the second wear-resistant ring 347 can abut on the inner peripheral wall of the conveying pipe 30, and the second wear-resistant ring 347 is used for lifting
  • the wear resistance of the delivery plug 34 prolongs the service life of the delivery plug 34 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Seeds, Soups, And Other Foods (AREA)

Abstract

一种柱头回收压榨系统，包括输送装置、压榨装置、筛分装置、清洗系统(20)和控制系统，输送装置的输送管道(30)上设置有至少一个进料口(37)，进料口(37)与蒸煮罐(10)的下料端连接，进料口(37)与蒸煮罐(10)的下料端的连接处设置有第一阀门(11)，输送管道(30)的出料口(36)与压榨装置的入料口连接，压榨装置用于将肉渣和汤的混合物进行挤压以分离汤汁，筛分装置的进料端设置在压榨装置的下汤口(42)的下方，筛分装置用于对压榨装置分离出的汤汁进行过滤，清洗系统(20)用于清洗输送管道(30)内的残渣废水，控制系统用于控制柱头回收压榨系统的运行。柱头回收压榨系统能够对蒸煮罐里剩余的肉渣和汤的混合物中的汤汁充分回收，避免浪费。

Description

一种柱头回收压榨系统 技术领域
本发明涉及食品加工技术领域，具体涉及一种柱头回收压榨系统。
 背景技术
高汤是烹饪中最常用的辅料之一，在菜肴烹制过程中添加高汤能够增加菜肴的鲜度，使菜肴的味道更加浓郁。在制作高汤时，需要先将老母鸡、老母鸭、猪骨、鸽子等材料进行熬制，然后对熬制好的骨汤混合物进行过滤分离得到汤底，然而过滤除去的骨肉残渣中仍包含有大量的汁水，如直接废弃会造成浪费。
 技术解决方案
有鉴于此，本发明提供一种柱头回收压榨系统，以解决上述技术问题。
为实现上述目的，本发明提供如下技术方案：一种柱头回收压榨系统，包括输送装置、压榨装置、筛分装置、清洗系统和控制系统，所述输送装置的输送管道上设置有至少一个进料口，所述进料口与蒸煮罐的下料端连接，所述进料口与所述蒸煮罐的下料端的连接处设置有第一阀门，所述输送管道的出料口与所述压榨装置的入料口连接，所述压榨装置用于将肉渣和汤的混合物进行挤压以分离汤汁，所述筛分装置的进料端设置在所述压榨装置的下汤口的下方，所述筛分装置用于对所述压榨装置分离出的汤汁进行过滤，所述清洗系统用于清洗所述输送管道内的残渣废水，所述控制系统用于控制所述柱头回收压榨系统的运行。
进一步地，还包括传输带和汤罐，所述传输带用于运送从所述压榨装置的下渣口和从所述筛分装置的出渣口排出的肉泥，所述汤罐用于存放从所述筛分装置的出汤口排出的汤汁。
更进一步地，还包括输送泵和调配罐，所述输送泵用于将所述汤罐内的汤汁送入所述调配罐。
更进一步地，所述传输带的下料端处设置有垃圾桶。
更进一步地，所述汤罐内设置有液位传感器。
进一步地，所述出料口与所述压榨装置的入料口的连接处设置有第二阀门。
进一步地，所述输送管道的两端分别与所述输送装置的气源连接，所述输送管道的一端设置有第一进气阀门，所述输送管道的另一端设置有第二进气阀门，所述出料口设置在所述输送管道的靠近所述第二进气阀门的一端的底部，所述输送管道的靠近所述第一进气阀门的一端的底部设置有排气口，所述排气口处设置有排气阀。
更进一步地，所述输送管道内设置有输送堵头，所述输送堵头在气压的作用下在所述输送管道内移动。
更进一步地，所述压榨装置为压榨机。
更进一步地，所述清洗系统采用CIP清洗系统。
更进一步地，所述筛分装置包括机架、振动筛和振动电机，所述振动筛活动设置在所述机架上，所述振动电机设置在所述振动筛上，所述振动筛的筛网为80目。
更进一步地，所述输送管道的左端设置有一第一端座，所述第一端座上设置有一第一进气管，所述第一进气阀设置在所述第一进气管上，所述输送管道的右端设置有一第二端座，所述第二端座上设置有一第二进气管，所述第二进气阀设置在所述第二进气管上，所述第一端座和所述第二端座的内端上均设置有缓冲结构。
更进一步地，所述输送堵头的端部设置有斜面，所述缓冲结构包括安装座、浮动座、楔形块、第一缓冲弹簧和第二缓冲弹簧，所述浮动座活动连接在所述安装座上，所述第一缓冲弹簧设置在所述安装座与所述浮动座之间，所述楔形块滑动设置在所述浮动座上，所述第二缓冲弹簧设置在所述楔形块与所述输送管道的内壁之间，待所述斜面抵压所述楔形块时，所述楔形块相对所述浮动座移动使所述第二缓冲弹簧被压缩，所述浮动座相对所述安装座移动使所述第一缓冲弹簧被压缩。
更进一步地，所述输送堵头包括第一基块、第二基块、第三基块、第一密封圈、第一耐磨环、第二耐磨环和第二密封圈，所述第一基块、所述第二基块和所述第三基块依次连接设置，所述第一密封圈设置在所述第一基块与所述第二基块之间形成的第一密封槽内，所述第二密封圈设置在所述第二基块与所述第三基块之间形成的第二密封槽内，所述第一耐磨环套设在所述第二基块的外周上，所述第二耐磨环套设在所述第一基块的外周上。
更进一步地，所述输送堵头还包括多个导柱，所述导柱的一端滑动设置在所述第一基块上的第一导孔内，所述导柱的另一端滑动设置在所述第二基块上的第二导孔内，所述导柱上套装有一第一压缩弹簧，所述第一压缩弹簧的一端抵靠在所述第二基块上，所述第一压缩弹簧的另一端抵靠在所述第一基块上。
 有益效果
从上述的技术方案可以看出，本发明的优点是：
1.本柱头回收压榨系统能够对蒸煮罐里剩余的肉渣和汤的混合物进行压榨过滤，将肉渣和汤的混合物的汤汁充分回收，避免浪费；
2.本柱头回收压榨系统中，柱头的直径具有300mm，使得本柱头回收压榨系统具有大通量的推动力，在CIP清洗系统的配合下，本柱头回收压榨系统具有很高的经济效益和社会效益。
 附图说明
构成本申请的一部分的附图用来提供对本发明的进一步理解，本发明的示意性实施例及其说明用于解释本发明，并不构成对本发明的不当限定。
图1为本发明的结构示意图。
图2为本发明的又一结构示意图。
图3为本发明的输送装置的结构示意图。
图4为本发明的输送装置的又一结构示意图。
图5为本发明的筛分装置的结构示意图。
图6为本发明的实施例二的输送管道的结构示意图。
图7为图6中的B处的放大图。
图8为本发明的实施例二的输送堵头的结构示意图。
图9为图8中的C处的放大图。
附图标记列表：蒸煮罐10、第一阀门11、清洗系统20、输送管道30、第一端座301、第一进气管302、第二端座303、第二进气管304、第一进气阀31、第二进气阀32、第二阀门33、输送堵头34、斜面341、第一基块342、第一半槽3421、第一外环槽3422、第一环形槽3423、第一导孔3424、中心柱3425、第二基块343、第二半槽3431、第二外环槽3432、第二导孔3433、第二环形槽3434、通孔3435、第三基块344、第一密封圈345、第一耐磨环346、第二耐磨环347、第二密封圈348、环状凸唇3481、第一螺钉3491、第二螺钉3492、导柱3493、第一压缩弹簧3494、排气口35、出料口36、进料口37、缓冲结构38、安装座381、中心孔3811、管部3812、销孔3813、浮动座382、导向杆3821、限位孔3822、T形滑槽3823、楔形块383、侧孔3831、第一缓冲弹簧384、销杆385、第二缓冲弹簧386、滚珠387、滚珠座388、压榨机40、下渣口41、下汤口42、振动筛50、出汤口51、出渣口52、汤罐53、机架54、振动电机55、液位传感器56、第二压缩弹簧57、传输带60、垃圾桶61、输送泵70、调配罐80。
 本发明的实施方式
为使本发明的目的、技术方案和优点更加清楚明白，下面结合实施方式和附图，对本发明做进一步详细说明。在此，本发明的示意性实施方式及其说明用于解释本发明，但并不作为对本发明的限定。
实施例一
参考图1至图5，如图1、图2所示的一种柱头回收压榨系统，包括输送装置、压榨装置、筛分装置、清洗系统20、控制系统、传输带60、汤罐53、输送泵70和调配罐80，输送装置的输送管道30上设置有多个进料口37，每个进料口37均与一个蒸煮罐10的下料端对应连接，蒸煮罐10的下料端处设置有第一阀门11，输送管道30的两端分别通过气管与输送装置的气源连接，输送装置利用气力输送物料，压榨装置为压榨机40，压榨机40的入料口与输送管道30的出料口36连接，压榨机40用于将输送装置输送来的肉渣和汤的混合物进行挤压以分离汤汁，输送管道30的出料口36处设置有第二阀门33，筛分装置的进料端设置在压榨机40的下汤口42的下方，筛分装置用于对压榨机40分离出的汤汁进行过滤，传输带60设置在压榨机40的下渣口41和筛分装置的出渣口52的下方，传输带60的下料端处设置有垃圾桶61，传输带60将从压榨机40的下渣口41和从筛分装置的出渣口52排出的残渣输送至垃圾桶61内，汤罐53设置在筛分装置的出汤口51处，汤罐53用于存放从筛分装置的出汤口51排出的汤汁，输送泵70用于将汤罐53内的汤汁送入调配罐80，清洗系统20用于清洗输送管道30内的残渣废水，控制系统用于控制本柱头回收压榨系统的运行。
本实施例中，进料口37设置有四个，此外，进料口37的数量还可根据实际需求设置为一个、二个、三个、五个、六个等。
如图3、图4所示，输送管道30的发射端设置有第一进气阀门31，输送管道30的接收端设置有第二进气阀门32，出料口36设置在输送管道30的靠近接收端的底部，输送管道30的靠近发射端的底部设置有排气口35，排气口35处设置有排气阀，输送管道30内设置有输送堵头34，输送堵头34在气压的作用下在输送管道30内移动，当第一进气阀门31打开而第二进气阀门32关闭时，在气压的作用下输送堵头34从输送管道30的发射端移动至接收端，在输送堵头34移动的过程中，输送堵头34推动输送管道30内的物料，使物料从出料口36进入压榨机40，当第二进气阀门32打开而第一进气阀门31关闭时，排气阀打开，在气压的作用下输送堵头34从输送管道30的接收端返回发射端。
本实施例中，输送堵头34两端的端部均设置有斜面341。
如图1、图2所示，清洗系统20采用CIP清洗系统，具有自动化水平高、减轻工人劳动强度等优点。
如图5所示，筛分装置包括机架54、振动筛50和一对振动电机55，振动筛50通过多个第二压缩弹簧57活动设置在机架54上，一对振动电机55对称设置在振动筛50上，在振动电机55工作时，振动筛50在振动电机55的带动下上下振动，振动筛50的筛网倾斜设置，振动筛50的筛网的下料端向传输带60的上方延伸，振动筛50的筛网的下方倾斜设置有一导汤板，以便于汤汁能够顺利的流入出汤口51，汤罐53设置在出汤口51的下方，且汤罐53内设置有用于检测罐内液体多少的液位传感器56，输送泵70的一端与汤罐53的出液口连接，输送泵70的另一端与调配罐80连接，本实施例中，挤压出的肉汤在压榨机40中的蛟龙外侧的蛟龙外罩进行20目初过滤，然后在振动筛50进行80目过滤。
如图1、图2所示，在熬制时，通过控制压力、温度、时间使熬制过程规范化、标准化，通过检测可溶性固形物并感官监测确认熬制符合内控标准，待质检部给予放行许可后，生产部门执行出汤及下渣操作；在进行下渣操作时，先从清液口释放上层清液至蒸煮罐10里只剩肉渣和汤的混合物，然后控制系统的中控室执行下渣操作，点击下渣按钮，控制系统的程序自动执行下渣流程，具体的，程序先自动打开第一阀门11和第二阀门33，使蒸煮罐10内的肉渣和汤的混合物流入输送管道30内，然后发射端的第一进气阀门31打开，压缩空气推动输送堵头34到接收端，待输送堵头34达到接收端时第一进气阀门31关闭，在输送堵头34移动的过程中，输送堵头34推动输送管道30内的肉渣和汤的混合物，使肉渣和汤的混合物从输送管道30上的出料口36流入压榨机40，在进行压榨过滤时，压榨机40、筛分装置和传输带60启动，肉渣和汤的混合物进入压榨机40后，在压榨机40的蛟龙的挤压下，肉渣里的汤汁被挤压出来，随后汤汁从下汤口42落入筛分装置，筛分装置对压榨机40分离出来的汤汁进行过滤，过滤后的汤汁从筛分装置底部的出汤口51流入汤罐53回收，而压榨机40压榨产生的肉泥和筛分装置过滤产生的肉泥则分别从下渣口41和出渣口52落向传输带60，最后肉泥通过传输带60被送入垃圾桶61内，现场确认输送管道30内的肉渣和汤的混合物完全从出料口36排出后给中控室信号，随后中控室执行回收操作，点击回收按钮，程序自动执行，具体的，程序自动关闭第一阀门11和第二阀门33，随后接收端的第二进气阀门32打开、排气口35处的排气阀打开，在气力的推动下输送堵头34回到发射端，准备下一罐的出渣，待输送堵头34回到发射端时，排气口35处的排气阀关闭。
本柱头回收压榨系统中的柱头的直径为300mm，相比于传统的日化产品的柱头最大只有108mm，本柱头回收压榨系统具有大通量的推动力，在CIP清洗系统的配合下，本柱头回收压榨系统具有很高的经济效益和社会效益。
实施例二
如图6所示，本实施例与实施例一的不同点在于，输送管道30的发射端固装有一第一端座301，第一端座301上设置有一第一进气管302，第一进气阀31设置在第一进气管302上，输送管道30的接收端固装有一第二端座303，第二端座303上设置有一第二进气管304，第二进气阀32设置在第二进气管304上，第一端座301和第二端座303的内端上均设置有多个缓冲结构38。
如图7所示，缓冲结构38包括安装座381、浮动座382、楔形块383、第一缓冲弹簧384、第二缓冲弹簧386、滚珠387和滚珠座388，浮动座382的导向杆3821活动设置在安装座381的中心孔3811内，安装座381的管部3812上的销孔3813内插装有一销杆385，且销杆385穿设在导向杆3821上的限位孔3822内以避免浮动座382与安装座381分离，第一缓冲弹簧384套设在安装座381的管部3812上，且第一缓冲弹簧384的一端抵靠在安装座381上，第一缓冲弹簧384的另一端抵靠在浮动座382上，楔形块383滑动设置在浮动座382上的T形滑槽3823内，滚珠座388滑动设置在楔形块383上的侧孔3831内，第二缓冲弹簧386设置在楔形块383的侧孔3831与滚珠座388之间，滚珠387活动设置在滚珠座388上的凹槽内，且滚珠387抵靠在输送管道30的内壁上，待输送堵头34端部的斜面341抵压楔形块383时，楔形块383相对浮动座382移动使第二缓冲弹簧386被压缩，浮动座382相对安装座381移动使第一缓冲弹簧384被压缩，能够起到弹性缓冲的作用。
如图8、图9所示，输送堵头34包括第一基块342、第二基块343、第三基块344、第一密封圈345、第一耐磨环346、第二耐磨环347、第二密封圈348和多个导柱3493，第二基块343通过多个第一螺钉3491固接在第一基块342的左侧，第一基块342左端的第一半槽3421与第二基块343右端的第二半槽3431之间形成第一密封槽，第一密封圈345设置在第一密封槽内，第一密封圈345的外周抵压在输送管道30的内周壁上，第一密封圈345的外周上设置有若干个半球状凸起，能够提升第一密封圈345的密封效果，第一耐磨环346套设在第一基块342外周上的第一外环槽3422内，第一耐磨环346的右端抵靠在第一外环槽3422的右端面上，第一耐磨环346的左端抵靠在第一密封圈345上，第一耐磨环346的外周能够抵靠在输送管道30的内周壁上，第一耐磨环346的设置用于增加输送堵头34的耐磨性，延长输送堵头34的使用寿命，导柱3493的一端滑动设置在第一基块342上的第一导孔3424内，导柱3493的另一端滑动设置在第二基块343上的第二导孔3433内，导柱3493上套装有一第一压缩弹簧3494，第一压缩弹簧3494的一端抵靠在第二基块343右端上的第二环形槽3434的左端面上，第一压缩弹簧3494的另一端抵靠在第一基块342左端上的第一环形槽3423的右端面上，第一基块342的中心柱3425穿过第二基块343上的通孔3435向左侧延伸，第三基块344通过第二螺钉3492与中心柱3425连接，且第三基块344抵靠在第二基块343的左端上，第三基块344的右端与所述第二基块343左端的第二外环槽3432之间形成第二密封槽内，第二密封圈348设置在第二密封槽内，第二密封圈348的外周抵压在输送管道30的内周壁上，第二密封圈348的外周上沿其轴向间隔设置有若干个环状凸唇3481，使得第二密封圈348处的密封效果更好，第二耐磨环347套设在第一基块342的外周上，第二耐磨环347的右端抵靠在第一密封圈345上，第二耐磨环347的左端抵靠在第二密封圈348上，第二耐磨环347的外周能够抵靠在输送管道30的内周壁上，第二耐磨环347用于提升输送堵头34的耐磨性，延长输送堵头34的使用寿命。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明实施例可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (15)

  1. 一种柱头回收压榨系统，其特征在于，包括输送装置、压榨装置、筛分装置、清洗系统（20）和控制系统，所述输送装置的输送管道（30）上设置有至少一个进料口（37），所述进料口（37）与蒸煮罐（10）的下料端连接，所述进料口（37）与所述蒸煮罐（10）的下料端的连接处设置有第一阀门（11），所述输送管道（30）的出料口（36）与所述压榨装置的入料口连接，所述压榨装置用于将肉渣和汤的混合物进行挤压以分离汤汁，所述筛分装置的进料端设置在所述压榨装置的下汤口（42）的下方，所述筛分装置用于对所述压榨装置分离出的汤汁进行过滤，所述清洗系统（20）用于清洗所述输送管道（30）内的残渣废水，所述控制系统用于控制所述柱头回收压榨系统的运行。
  2. 根据权利要求1所述的柱头回收压榨系统，其特征在于，还包括传输带（60）和汤罐（53），所述传输带（60）用于运送从所述压榨装置的下渣口（41）和从所述筛分装置的出渣口（52）排出的肉泥，所述汤罐（53）用于存放从所述筛分装置的出汤口（51）排出的汤汁。
  3. 根据权利要求2所述的柱头回收压榨系统，其特征在于，还包括输送泵（70）和调配罐（80），所述输送泵（70）用于将所述汤罐（53）内的汤汁送入所述调配罐（80）。
  4. 根据权利要求2所述的柱头回收压榨系统，其特征在于，所述传输带（60）的下料端处设置有垃圾桶（61）。
  5. 根据权利要求2所述的柱头回收压榨系统，其特征在于，所述汤罐（53）内设置有液位传感器（56）。
  6. 根据权利要求1所述的柱头回收压榨系统，其特征在于，所述出料口（36）与所述压榨装置的入料口的连接处设置有第二阀门（33）。
  7. 根据权利要求1至6中任一项所述的柱头回收压榨系统，其特征在于，所述输送管道（30）的两端分别与所述输送装置的气源连接，所述输送管道（30）的一端设置有第一进气阀门（31），所述输送管道（30）的另一端设置有第二进气阀门（32），所述出料口（36）设置在所述输送管道（30）的靠近所述第二进气阀门（32）的一端的底部，所述输送管道（30）的靠近所述第一进气阀门（31）的一端的底部设置有排气口（35），所述排气口（35）处设置有排气阀。
  8. 根据权利要求7所述的柱头回收压榨系统，其特征在于，所述输送管道（30）内设置有输送堵头（34），所述输送堵头（34）在气压的作用下在所述输送管道（30）内移动。
  9. 根据权利要求7所述的柱头回收压榨系统，其特征在于，所述压榨装置为压榨机（40）。
  10. 根据权利要求7所述的柱头回收压榨系统，其特征在于，所述清洗系统（20）采用CIP清洗系统。
  11. 根据权利要求7所述的柱头回收压榨系统，其特征在于，所述筛分装置包括机架（54）、振动筛（50）和振动电机（55），所述振动筛（50）活动设置在所述机架（54）上，所述振动电机（55）设置在所述振动筛（50）上，所述振动筛（50）的筛网为80目。
  12. 根据权利要求8所述的柱头回收压榨系统，其特征在于，所述输送管道（30）的左端设置有一第一端座（301），所述第一端座（301）上设置有一第一进气管（302），所述第一进气阀（31）设置在所述第一进气管（302）上，所述输送管道（30）的右端设置有一第二端座（303），所述第二端座（303）上设置有一第二进气管（304），所述第二进气阀（32）设置在所述第二进气管（304）上，所述第一端座（301）和所述第二端座（303）的内端上均设置有缓冲结构（38）。
  13. 根据权利要求12所述的柱头回收压榨系统，其特征在于，所述输送堵头（34）的端部设置有斜面（341），所述缓冲结构（38）包括安装座（381）、浮动座（382）、楔形块（383）、第一缓冲弹簧（384）和第二缓冲弹簧（386），所述浮动座（382）活动连接在所述安装座（381）上，所述第一缓冲弹簧（384）设置在所述安装座（381）与所述浮动座（382）之间，所述楔形块（383）滑动设置在所述浮动座（382）上，所述第二缓冲弹簧（386）设置在所述楔形块（383）与所述输送管道（30）的内壁之间，待所述斜面（341）抵压所述楔形块（383）时，所述楔形块（383）相对所述浮动座（382）移动使所述第二缓冲弹簧（386）被压缩，所述浮动座（382）相对所述安装座（381）移动使所述第一缓冲弹簧（384）被压缩。
  14. 根据权利要求8所述的柱头回收压榨系统，其特征在于，所述输送堵头（34）包括第一基块（342）、第二基块（343）、第三基块（344）、第一密封圈（345）、第一耐磨环（346）、第二耐磨环（347）和第二密封圈（348），所述第一基块（342）、所述第二基块（343）和所述第三基块（344）依次连接设置，所述第一密封圈（345）设置在所述第一基块（342）与所述第二基块（343）之间形成的第一密封槽内，所述第二密封圈（348）设置在所述第二基块（343）与所述第三基块（344）之间形成的第二密封槽内，所述第一耐磨环（346）套设在所述第二基块（343）的外周上，所述第二耐磨环（347）套设在所述第一基块（342）的外周上。
  15. 根据权利要求14所述的柱头回收压榨系统，其特征在于，所述输送堵头（34）还包括多个导柱（3493），所述导柱（3493）的一端滑动设置在所述第一基块（342）上的第一导孔（3424）内，所述导柱（3493）的另一端滑动设置在所述第二基块（343）上的第二导孔（3433）内，所述导柱（3493）上套装有一第一压缩弹簧（3494），所述第一压缩弹簧（3494）的一端抵靠在所述第二基块（343）上，所述第一压缩弹簧（3494）的另一端抵靠在所述第一基块（342）上。
PCT/CN2021/115174 2020-10-13 2021-08-27 一种柱头回收压榨系统 WO2022078083A1 (zh)

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