WO2022057149A1 - 一种用于针状焦生产过程的脱硫吸收装置 - Google Patents

一种用于针状焦生产过程的脱硫吸收装置 Download PDF

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Publication number
WO2022057149A1
WO2022057149A1 PCT/CN2020/140709 CN2020140709W WO2022057149A1 WO 2022057149 A1 WO2022057149 A1 WO 2022057149A1 CN 2020140709 W CN2020140709 W CN 2020140709W WO 2022057149 A1 WO2022057149 A1 WO 2022057149A1
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Prior art keywords
tower
desulfurization
activated carbon
stirring
frame structure
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PCT/CN2020/140709
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English (en)
French (fr)
Inventor
钱峰
张永鹏
毛楠楠
李楠楠
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山东联化新材料有限责任公司
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Publication of WO2022057149A1 publication Critical patent/WO2022057149A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34—Chemical or biological purification of waste gases
    • B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77—Liquid phase processes
    • B01D53/79—Injecting reactants
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1456—Removing acid components
    • B01D53/1481—Removing sulfur dioxide or sulfur trioxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18—Absorbing units; Liquid distributors therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34—Chemical or biological purification of waste gases
    • B01D53/46—Removing components of defined structure
    • B01D53/48—Sulfur compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10—Inorganic adsorbents
    • B01D2253/102—Carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2258/00—Sources of waste gases
    • B01D2258/02—Other waste gases
    • B01D2258/0283—Flue gases

Definitions

  • the invention belongs to the technical field of petrochemical industry and coal chemical industry, and in particular relates to a desulfurization absorption device used in the production process of needle coke.
  • High-quality needle coke products are high-quality materials for manufacturing high-power and ultra-high-power electrodes. Needle coke is divided into petroleum-based and coal-based products according to the raw materials used. The quality of the product is very important. In order to produce higher quality needle coke, the temperature in the crystallization environment of the needle coke in the coke drum must be relatively uniform, and the relatively low degree of agitation in the crystallization environment is more conducive to the formation of crystals. In the process of needle coke production, the desulfurization absorption device will be used to assist the production of needle coke, so that it can work better and be used.
  • the existing desulfurization absorption device still has the problems that the spraying effect is poor, which makes part of the flue gas inconvenient for desulfurization, cleaning and maintenance with the absorption device, and maintenance with the user.
  • the present invention provides a desulfurization absorption device used in the production process of needle coke, so as to solve the problem that the spraying effect of the existing desulfurization absorption device is poor, so that part of the flue gas is inconvenient for desulfurization and inconvenient to cooperate with the absorption device Cleaning and maintenance and inconvenience for users to maintain.
  • a desulfurization absorption device used in the production process of needle coke comprising a desulfurization tower, an injection pipe, a liquid medicine tank, a conveying pump, a medicine conveying pipe, a rotatable spray frame structure, a filterable interception stirring frame structure, a conveying pipeline, an absorption Tower, liftable maintenance rack structure, support rod, PLC, drive switch, chimney, condenser, activated carbon adsorption tower, movable cleaning and disassembly rack structure, centrifugal fan and sewage gate, the lower part of the left end of the desulfurization tower is welded with injection
  • the liquid medicine tank is welded on the lower end of the desulfurization tower;
  • the delivery pump bolt is installed on the right end of the liquid medicine tank;
  • the medicine delivery pipe flange is connected to the upper end of the delivery pump;
  • the shower frame structure is installed on the upper and lower sides of the desulfurization tower respectively;
  • the filterable interception stirring frame structure
  • the filterable and intercepted stirring frame structure includes a support plate, a mounting frame, a filter screen, a stirring motor, a stirring shaft and a stirring blade, and the screen bolt is installed on the upper surface of the mounting frame; the stirring motor The bolt is installed on the left end of the liquid medicine tank; the stirring shaft coupling is connected to the output shaft of the stirring motor; the stirring blade is welded on the outer wall of the stirring shaft.
  • the liftable maintenance frame structure includes a top plate, a support column, an electric hoist, a standing plate, a guardrail and a lifting seat, and the top plate bolts are installed on the upper part of the front end of the absorption tower; the support columns are respectively welded on The left and right sides of the front of the lower end of the roof, and the rear of the lower end of the support column are connected with the absorption tower bolts; the electric hoist bolts are installed on the lower surface of the roof; the middle part of the upper surface of the standing plate is connected with the electric hoist bolts; The guard rails are respectively welded around the upper surface of the standing board; the lifting bases are respectively welded on the left and right sides of the standing board.
  • the movable cleaning and disassembling frame structure includes a fixed plate, a conveying motor, a threaded rod, a moving block, an activated carbon mesh, a work frame, a sealing frame and a cleaning brush, and the fixed plates are respectively bolted to the activated carbon adsorption tower.
  • the conveying motor bolt is installed on the left end of the fixed plate; the left end coupling of the threaded rod is connected to the output shaft of the conveying motor; the moving block bolt is installed on the activated carbon mesh
  • the middle part of the right side of the front end; the activated carbon mesh is inserted into the working frame and the activated carbon adsorption tower respectively; the left side of the inner wall of the working frame is embedded with a cleaning brush; the sealing frame is embedded on the right side of the inner wall of the working frame .
  • a plurality of spray heads are arranged around the outer wall of the connecting pipe, and the connecting pipes are respectively arranged on the upper and lower sides of the interior of the desulfurization tower.
  • the rotating head at the left end of the connecting pipe is keyed to the right end of the reducer, and the front end of the reducer is keyed to the output shaft of the rotating electrical machine.
  • the left end of the rotary joint is threadedly connected to the right end of the connecting pipe, and the right end of the rotary joint is threadedly connected to the assembly head.
  • an output shaft of a stirring motor is inserted inside the support plate, and the right end of the stirring motor is connected with the stirring shaft and the stirring blade.
  • the support plate is welded on the left side of the inner wall of the liquid medicine tank; the mounting frame bolt is installed on the upper part of the right end of the support plate.
  • the electric hoist is connected to a standing board, and the guard rails on the upper part of the standing board are arranged around.
  • the moving block at the front end of the activated carbon mesh adopts a rectangular steel block, and the moving block is threadedly connected with the threaded rod.
  • the cleaning brush is a nylon stiff brush, and the inner side of the cleaning brush is respectively in contact with the outer wall of the activated carbon mesh.
  • the sprinkler heads around the outer wall of the described connecting pipe are provided with a plurality of, and the described connecting pipes are respectively arranged on the upper and lower sides of the interior of the desulfurization tower, thereby increasing the area of spraying and the scope of spraying, and make The flue gas is more fully contacted with the sprayed liquid and desulfurized.
  • the rotating head at the left end of the connecting pipe is connected with the right end key of the reducer, and the front end of the reducer is connected with the output shaft key of the rotating motor, and the rotating motor can be driven to drive the connecting pipe to rotate, so as to increase the speed of the rotating motor. Good to spray and use.
  • the left end of the rotary joint is threadedly connected with the right end of the connecting pipe, and the right end of the rotary joint is threadedly connected with the assembly head, so that it is convenient to install and connect with the connecting pipe, and then communicate with each other and transport the medicinal liquid. Work.
  • the filter screen is installed on the upper end of the liquid medicine tank through the installation frame. After receiving the liquid medicine, it can intercept and separate the liquid and sundries, thereby avoiding the easy blockage of the transfer pump and affecting the use.
  • the output shaft of the stirring motor is interspersed inside the support plate, and the right end of the stirring motor is connected with the stirring shaft and the stirring blade.
  • Driving the stirring motor can drive the stirring shaft and the stirring blade to rotate, thereby assisting
  • the liquid medicine is mixed with water and used.
  • the support plate is welded on the left side of the inner wall of the liquid medicine tank; the mounting frame bolt is installed on the upper part of the right end of the support plate, which is convenient for installation and use with other structures.
  • the supporting columns there are two supporting columns at the lower end of the top plate, and the supporting columns are arranged in an L shape, which is convenient for supporting with the top plate, and also convenient for use with the supporting columns.
  • the electric hoist is connected with the standing board, and the guard rails on the upper part of the standing board are arranged around, which is convenient to drive the standing board to rise and fall, and then drives the staff standing on the standing board to rise and fall, thereby It is convenient to maintain the absorption tower.
  • the lift seats are respectively sleeved on the support columns, and the lift seats are adapted to the support columns, which increases the stability of the standing board and makes it easier to lift and use.
  • the moving block at the front end of the activated carbon mesh adopts a rectangular steel block, and the moving block is threadedly connected with the threaded rod.
  • the threaded rod rotates, it is convenient to move left and right with the activated carbon mesh and use it.
  • the cleaning brush adopts nylon stiff brush, and the inner side of the cleaning brush is respectively in contact with the outer wall of the activated carbon mesh. During the movement of the activated carbon mesh, the cleaning brush is used for cleaning, thereby increasing the functionality. , which facilitates cleaning of debris.
  • the working frame is adapted to the activated carbon mesh, and the sealing frame inside the working frame adopts a rubber frame, thereby increasing the sealing effect of the connection between the working frame and the activated carbon mesh.
  • Figure 1 is a schematic structural diagram of the present invention.
  • FIG. 2 is a schematic structural diagram of the rotatable spray frame structure of the present invention.
  • FIG. 3 is a schematic structural diagram of the filterable interception stirring frame structure of the present invention.
  • FIG. 4 is a schematic structural diagram of the liftable maintenance rack structure of the present invention.
  • FIG. 5 is a schematic structural diagram of the movable cleaning and disassembling frame structure of the present invention.
  • Figure 6 is a schematic diagram of the electrical wiring of the present invention.
  • a desulfurization absorption device for needle coke production process includes a desulfurization tower 1, an injection pipe 2, a liquid medicine tank 3, a delivery pump 4, and a medicine delivery pipe 5, which can be rotated Spray rack structure 6, filterable interception stirring rack structure 7, conveying pipeline 8, absorption tower 9, liftable maintenance rack structure 10, support rod 11, PLC12, drive switch 13, chimney 14, condenser 15, activated carbon adsorption tower 16 , movable cleaning and disassembly rack structure 17, centrifugal fan 18 and sewage gate 19, the lower part of the left end of the desulfurization tower 1 is welded with an injection pipe 2; the liquid medicine tank 3 is welded on the lower end of the desulfurization tower 1;
  • the delivery pump 4 is bolted on the right end of the liquid medicine tank 3; the medicine delivery pipe 5 is flanged on the upper end of the delivery pump 4; the rotatable spray frame structure 6 is installed on the upper and lower parts of the desulfurization tower 1 Both sides; the filterable
  • the filterable and intercepted stirring frame structure 7 includes a support plate 71 , an installation frame 72 , a filter screen 73 , a stirring motor 74 , a stirring shaft 75 and a stirring blade 76 ,
  • the filter screen 73 is bolted on the upper surface of the installation frame 72;
  • the stirring motor 74 is bolted on the left end of the liquid medicine tank 3;
  • the stirring shaft 75 coupling is connected to the output shaft of the stirring motor 74 ;
  • the stirring blade 76 is welded on the outer wall of the stirring shaft 75 .
  • the liftable maintenance rack structure 10 includes a top plate 101 , a support column 102 , an electric hoist 103 , a standing plate 104 , a guardrail 105 and a lifting seat 106 .
  • the top plate 101 is bolted on the upper part of the front end of the absorption tower 9; the support columns 102 are welded to the left and right sides of the front part of the lower end of the top plate 101 respectively, and the rear part of the lower end of the support column 102 is bolted to the absorption tower 9; the The electric hoist 103 is bolted on the lower surface of the top plate 101; the middle part of the upper surface of the standing plate 104 is connected with the electric hoist 103 by bolts; the guard rails 105 are welded around the upper surface of the standing plate 104; The seats 106 are respectively welded on the left and right sides of the standing plate 104; the staff stands on the standing plate 104, and the electric hoist 103 can be driven by the PLC12 to drive the standing plate 104 to rise and fall, so as to cooperate with the staff to maintain and complete the work of the absorption tower 9.
  • the movable cleaning and disassembling frame structure 17 includes a fixing plate 171 , a conveying motor 172 , a threaded rod 173 , a moving block 174 , an activated carbon mesh 175 , and a working frame 176 , the sealing frame 177 and the cleaning brush 178,
  • the fixing plate 171 is respectively bolted on the upper and middle parts of the front surface of the activated carbon adsorption tower 16;
  • the conveying motor 172 is bolted on the left end of the fixing plate 171;
  • the The left end coupling of the threaded rod 173 is connected to the output shaft of the conveying motor 172;
  • the moving block 174 is bolted on the middle part of the right side of the front end of the activated carbon mesh 175;
  • the activated carbon mesh 175 is inserted into the working frame 176 and the activated carbon mesh respectively Inside the adsorption tower 16;
  • a cleaning brush 178 is embedded on the left side of the inner wall of the working frame
  • a plurality of spray heads 62 are provided around the outer wall of the connecting pipe 61, and the connecting pipes 61 are respectively arranged on the upper and lower sides of the interior of the desulfurization tower 1, thereby increasing the spraying area and The scope of spraying, and the flue gas is more fully contacted with the sprayed liquid and desulfurized.
  • the rotating head 65 at the left end of the connecting pipe 61 is keyed to the right end of the reducer 66, and the front end of the reducer 66 is keyed to the output shaft of the rotary motor 67 to drive the rotary motor 67. It can drive the connecting pipe 61 to rotate, so as to better spray and use.
  • the left end of the rotary joint 63 is threadedly connected with the right end of the connecting pipe 61, and the right end of the rotary joint 63 is threadedly connected with the assembly head 64, so that it is convenient to cooperate with the connecting pipe 61 for installation and connection, and then to each other. Connect and carry out the work of transporting the liquid medicine.
  • the filter screen 73 is installed on the upper end of the liquid medicine tank 3 through the installation frame 72, and after receiving the liquid medicine, it can intercept and separate the liquid and sundries, thereby avoiding the easy operation of the delivery pump 4. Blockage affects use.
  • the output shaft of the stirring motor 74 is interspersed inside the support plate 71, and the right end of the stirring motor 74 is connected with the stirring shaft 75 and the stirring blade 76, and the stirring motor 74 can be driven to drive the stirring.
  • the shaft 75 and the stirring blade 76 are rotated to assist the mixing and use of the chemical liquid with the water.
  • the support plate 71 is welded on the left side of the inner wall of the liquid medicine tank 3; the mounting frame 72 is bolted on the upper part of the right end of the support plate 71, which is convenient for installation with other structures and with use it.
  • the supporting columns 102 are arranged in an L shape, which is convenient for supporting with the top plate 101 , and also convenient for using with the supporting columns 102 .
  • the electric hoist 103 is connected with the standing board 104, and the guard rails 105 on the upper part of the standing board 104 are arranged around, which is convenient to drive the standing board 104 to rise and fall, and then drives the standing board 104 to stand on the standing board.
  • the staff on the 104 is lifted and lowered, thereby facilitating the maintenance of the absorption tower 9 .
  • the lift seats 106 are respectively sleeved on the support columns 102, and the lift seats 106 are adapted to the support columns 102, which increases the stability of the standing board 104 and improves the Lift and use.
  • the moving block 174 at the front end of the activated carbon mesh 175 is a rectangular steel block, and the moving block 174 is threadedly connected with the threaded rod 173.
  • the threaded rod 173 rotates, it is convenient to cooperate with the activated carbon mesh 175. Move and use.
  • the cleaning brush 178 is a nylon hard brush, and the inner side of the cleaning brush 178 is in contact with the outer wall of the activated carbon mesh 175. During the movement of the activated carbon mesh 175, the cleaning brush 178 is used to carry out cleaning, which increases functionality and facilitates cleaning of debris.
  • the working frame 176 is adapted to the activated carbon mesh 175, and the sealing frame 177 inside the working frame 176 is a rubber frame, thereby increasing the connection between the working frame 176 and the activated carbon mesh 175. sealing effect.
  • the delivery pump 4 adopts the model MS-F-203 delivery pump.
  • the PLC 12 adopts a PLC with a model of FX2N-48.
  • the centrifugal fan 18 is a 4-72 type centrifugal fan.
  • the rotating motor 67 is a 57J1880-830 type motor.
  • the stirring motor 74 is a 57J1880-830 motor.
  • the electric hoist 103 is a RUGCEL12000 electric hoist.
  • the conveying motor 172 is a 57J1880-830 motor.
  • the drive switch 13 is electrically connected to the input end of the PLC 12
  • the delivery pump 4 is electrically connected to the output end of the PLC 12
  • the centrifugal fan 18 is electrically connected to the output end of the PLC 12.
  • the rotating motor 67 is electrically connected to the output end of the PLC12
  • the stirring motor 74 is electrically connected to the output end of the PLC12
  • the electric hoist 103 is electrically connected to the output end of the PLC12
  • the conveying motor 172 is electrically connected to the output end of the PLC12. Connect to the output of PLC12.
  • the working principle of the present invention when in use, the flue gas during needle coke production is injected into the desulfurization tower 1 through the injection pipe 2, and during the injection process, the transfer pump 4 and the rotary motor 67 are driven respectively, so that the rotary motor 67
  • the connecting pipe 61 and the spray head 62 are driven to rotate.
  • the liquid medicine in the liquid medicine tank 3 passes through the medicine delivery pipe 5, the assembly head 64 and the connecting pipe 61, and is then sprayed from the spray head 62 into the desulfurization tower 1, so that The flue gas in the desulfurization tower 1 can be desulfurized.
  • the centrifugal fan 18 is driven to absorb air, so that the desulfurized flue gas can enter the absorption tower 9 through the conveying pipeline 8 for absorption. After the absorption is completed It enters the condenser 15 through the conveying pipeline 8 to be condensed, and then enters the activated carbon adsorption tower 16 through the conveying pipeline 8 to be absorbed again through the activated carbon mesh 175, and finally enters the centrifugal fan 18 and the chimney 14.
  • the liquid medicine is injected into the liquid medicine tank 3, and then the stirring motor 74 is driven to drive the stirring shaft 75 and the stirring blade 76 to rotate and assist the liquid medicine to be mixed with water.
  • the conveying motor 172 is driven to drive the threaded rod 173 to rotate, and the activated carbon mesh 175 moves to the right in the work frame 176, so that the cleaning brushes 178 and The sealing frame 177 cleans the sundries, and then the sundries fall to the bottom of the activated carbon adsorption tower 16 to be discharged.
  • the activated carbon mesh 175 can be disassembled and replaced and maintained.
  • the staff stands to stand.
  • the electric hoist 103 can be driven by the PLC 12 to drive the standing plate 104 to rise and fall, so as to cooperate with the staff to maintain the absorption tower 9 and complete the work.

Abstract

本发明提供一种用于针状焦生产过程的脱硫吸收装置，包括脱硫塔，注入管，药液箱，输送泵，输药管，可旋转喷淋架结构，可过滤拦截搅拌架结构，输送管道，吸收塔，可升降维修架结构，支撑杆，PLC，驱动开关，烟囱，冷凝器，活性炭吸附塔，可活动清理拆装架结构，离心风机和排污闸，所述的脱硫塔左端的下部焊接有注入管；所述的药液箱焊接在脱硫塔的下端；所述的输送泵螺栓安装在药液箱的右端；所述的输药管法兰连接在输送泵的上端；所述的可旋转喷淋架结构分别安装在脱硫塔内部的上下两侧。本发明的有益效果为：通过可旋转喷淋架结构的设置，进而增加了喷洒的面积和喷洒的范围，且使烟气更加充分的与喷洒的液体接触并进行脱硫。

Description

一种用于针状焦生产过程的脱硫吸收装置 技术领域
本发明属于石油化工及煤化工技术领域，尤其涉及一种用于针状焦生产过程的脱硫吸收装置。
背景技术
优质针状焦产品是制造高功率和超高功率电极的优质材料，针状焦根据使用原料分为石油系和煤系，在针状焦的生产过程中，焦炭塔中的生焦反应对最终产品的质量至关重要，为了产出更高质量的针状焦，必须要求焦炭塔内针状焦的结晶生成环境中温度要相对均匀，结晶环境中相对搅动程度较低才更加有利于晶体的成长，并最终生产出纹路较好的针状焦结晶体，在针状焦生产过程中，会通过脱硫吸收装置来辅助针状焦的生产，从而更好的进行工作并使用。
但是，现有的脱硫吸收装置还存在着喷洒的效果较差容易使部分烟气不便于脱硫、不便于配合吸收装置进行清理并维护和不便于配合使用者进行维护的问题。
因此，发明一种用于针状焦生产过程的脱硫吸收装置显得非常必要。
发明内容
为了解决上述技术问题，本发明提供一种用于针状焦生产过程的脱硫吸收装置，以解决现有的脱硫吸收装置喷洒的效果较差容易使部分烟气不便于脱硫、不便于配合吸收装置进行清理并维护和不便于配合使用者进行维护的问题。一种用于针状焦生产过程的脱硫吸收装置，包括脱硫塔，注入管，药液箱，输送泵，输药管，可旋转喷淋架结构，可过滤拦截搅拌架结构，输送管道，吸收塔，可升降维修架结构，支撑杆，PLC，驱动开关，烟囱，冷凝器，活性炭吸附塔，可活动清理拆装架结构，离心风机和排污闸，所述的脱硫塔左端的下部焊接有注入管；所述的药液箱焊接在脱硫塔的下端；所述的输送泵螺栓安装在药液箱 的右端；所述的输药管法兰连接在输送泵的上端；所述的可旋转喷淋架结构分别安装在脱硫塔内部的上下两侧；所述的可过滤拦截搅拌架结构安装在药液箱的内部；所述的吸收塔左端通过输送管道与脱硫塔连接；所述的可升降维修架结构安装在吸收塔的外壁上；所述的支撑杆螺栓安装在可升降维修架结构前部的左侧；所述的PLC螺栓安装在支撑杆的上端；所述的驱动开关电性连接PLC的前表面；所述的烟囱左端通过输送管道与离心风机连接；所述的冷凝器左端通过输送管道与吸收塔连接，上端通过输送管道与活性炭吸附塔连接；所述的活性炭吸附塔上端通过输送管道与离心风机连接；所述的可活动清理拆装架结构安装在活性炭吸附塔的前端；所述的排污闸螺纹连接在药液箱的左上部；所述的可旋转喷淋架结构包括连接管，喷洒头，旋转接头，组装头，转动头，减速器和旋转电机，所述的连接管外壁的四周分别螺纹连接有喷洒头；所述的组装头分别焊接在输药管左端的中上部和上部；所述的转动头焊接在连接管的左端；所述的减速器分别螺栓安装在脱硫塔左端的上部和中上部；所述的旋转电机螺栓安装在减速器的前端。
优选的，所述的可过滤拦截搅拌架结构包括支撑板，安装框，滤网，搅拌电机，搅拌轴和搅拌叶，所述的滤网螺栓安装在安装框的上表面；所述的搅拌电机螺栓安装在药液箱的左端；所述的搅拌轴联轴器连接在搅拌电机的输出轴上；所述的搅拌叶焊接在搅拌轴的外壁上。
优选的，所述的可升降维修架结构包括顶板，支撑柱，电动葫芦，站立板，防护栏和升降座，所述的顶板螺栓安装在吸收塔的前端上部；所述的支撑柱分别焊接在顶板下端前部的左右两侧，同时支撑柱下端的后部与吸收塔螺栓连接；所述的电动葫芦螺栓安装在顶板的下表面；所述的站立板上表面中间部位与电动葫芦螺栓连接；所述的防护栏分别焊接在站立板上表面的四周；所述的升降座分别焊接在站立板的左右两侧。
优选的，所述的可活动清理拆装架结构包括固定板，输送电机，螺纹杆，移动块，活性炭网，工作框，密封框和清理刷，所述的固定板分别螺栓安装在 活性炭吸附塔前表面的上侧和中间部位；所述的输送电机螺栓安装在固定板的左端；所述的螺纹杆左端联轴器连接在输送电机的输出轴上；所述的移动块螺栓安装在活性炭网前端的右侧中间部位；所述的活性炭网分别插入在工作框和活性炭吸附塔内；所述的工作框内壁的左侧嵌入有清理刷；所述的密封框嵌入在工作框内壁的右侧。
优选的，所述的连接管外壁四周的喷洒头设置有多个，所述的连接管分别设置在脱硫塔的内部上下两侧。
优选的，所述的连接管左端的转动头与减速器的右端键连接，所述的减速器前端与旋转电机的输出轴键连接。
优选的，所述的旋转接头左端与连接管的右端螺纹连接，且旋转接头右端与组装头螺纹连接。
优选的，所述的支撑板内部穿插有搅拌电机的输出轴，所述的搅拌电机右端与搅拌轴和搅拌叶连接。
优选的，所述的支撑板焊接在药液箱内壁的左侧；所述的安装框螺栓安装在支撑板右端的上部。
优选的，所述的电动葫芦与站立板连接，所述的站立板上部的防护栏设置在四周。
优选的，所述的活性炭网前端的移动块采用矩形钢块，所述的移动块与螺纹杆螺纹连接。
优选的，所述的清理刷采用尼龙硬毛刷，所述的清理刷内侧分别与活性炭网的外壁四周接触。
与现有技术相比，本发明的有益效果为：
1.本发明中，所述的连接管外壁四周的喷洒头设置有多个，所述的连接管分别设置在脱硫塔的内部上下两侧，进而增加了喷洒的面积和喷洒的范围，且使烟气更加充分的与喷洒的液体接触并进行脱硫。
2.本发明中，所述的连接管左端的转动头与减速器的右端键连接，所述的减速器前端与旋转电机的输出轴键连接，驱动该旋转电机能够带动连接管旋转，从而更好的进行喷淋并使用。
3.本发明中，所述的旋转接头左端与连接管的右端螺纹连接，且旋转接头右端与组装头螺纹连接，便于配合连接管进行安装并连接，且随之相互连通并进行输送药液的工作。
4.本发明中，所述的滤网通过安装框安装在药液箱的上端，在接取药液后，能够拦截并分离液体和杂物，从而避免了输送泵容易堵塞影响使用。
5.本发明中，所述的支撑板内部穿插有搅拌电机的输出轴，所述的搅拌电机右端与搅拌轴和搅拌叶连接，驱动该搅拌电机即可带动搅拌轴和搅拌叶旋转，从而辅助药液与水混合并使用。
6.本发明中，所述的支撑板焊接在药液箱内壁的左侧；所述的安装框螺栓安装在支撑板右端的上部，便于配合其它的结构进行安装并随之进行使用。
7.本发明中，所述的顶板下端的支撑柱设置有两个，所述的支撑柱设置为L型，便于配合顶板进行支撑，同时也便于配合支撑柱进行使用。
8.本发明中，所述的电动葫芦与站立板连接，所述的站立板上部的防护栏设置在四周，便于带动站立板升降，且随之带动站立在站立板上的工作人员升降，从而便于对吸收塔进行维护。
9.本发明中，所述的升降座分别套接在支撑柱上，所述的升降座与支撑柱相适配，增加了站立板的稳定性，且更好的进行升降并使用。
10.本发明中，所述的活性炭网前端的移动块采用矩形钢块，所述的移动块与螺纹杆螺纹连接，在螺纹杆旋转时，便于配合活性炭网左右移动并进行使用。
11.本发明中，所述的清理刷采用尼龙硬毛刷，所述的清理刷内侧分别与活性炭网的外壁四周接触，在活性炭网移动过程中，配合清理刷进行清理，从而增加了功能性，进而便于清理杂物。
12.本发明中，所述的工作框与活性炭网相适配，所述的工作框内部的密封框采用橡胶框，进而增加了工作框与活性炭网连接处的密封效果。
附图说明
图1是本发明的结构示意图。
图2是本发明的可旋转喷淋架结构的结构示意图。
图3是本发明的可过滤拦截搅拌架结构的结构示意图。
图4是本发明的可升降维修架结构的结构示意图。
图5是本发明的可活动清理拆装架结构的结构示意图。
图6是本发明的电气接线示意图。
图中：
1、脱硫塔；2、注入管；3、药液箱；4、输送泵；5、输药管；6、可旋转喷淋架结构；61、连接管；62、喷洒头；63、旋转接头；64、组装头；65、转动头；66、减速器；67、旋转电机；7、可过滤拦截搅拌架结构；71、支撑板；72、安装框；73、滤网；74、搅拌电机；75、搅拌轴；76、搅拌叶；8、输送管道；9、吸收塔；10、可升降维修架结构；101、顶板；102、支撑柱；103、电动葫芦；104、站立板；105、防护栏；106、升降座；11、支撑杆；12、PLC；13、驱动开关；14、烟囱；15、冷凝器；16、活性炭吸附塔；17、可活动清理拆装架结构；171、固定板；172、输送电机；173、螺纹杆；174、移动块；175、 活性炭网；176、工作框；177、密封框；178、清理刷；18、离心风机；19、排污闸。
具体实施方式
以下结合附图对本发明做进一步描述：
实施例：
如附图1至附图2所示，一种用于针状焦生产过程的脱硫吸收装置，包括脱硫塔1，注入管2，药液箱3，输送泵4，输药管5，可旋转喷淋架结构6，可过滤拦截搅拌架结构7，输送管道8，吸收塔9，可升降维修架结构10，支撑杆11，PLC12，驱动开关13，烟囱14，冷凝器15，活性炭吸附塔16，可活动清理拆装架结构17，离心风机18和排污闸19，所述的脱硫塔1左端的下部焊接有注入管2；所述的药液箱3焊接在脱硫塔1的下端；所述的输送泵4螺栓安装在药液箱3的右端；所述的输药管5法兰连接在输送泵4的上端；所述的可旋转喷淋架结构6分别安装在脱硫塔1内部的上下两侧；所述的可过滤拦截搅拌架结构7安装在药液箱3的内部；所述的吸收塔9左端通过输送管道8与脱硫塔1连接；所述的可升降维修架结构10安装在吸收塔9的外壁上；所述的支撑杆11螺栓安装在可升降维修架结构10前部的左侧；所述的PLC12螺栓安装在支撑杆11的上端；所述的驱动开关13电性连接PLC12的前表面；所述的烟囱14左端通过输送管道8与离心风机18连接；所述的冷凝器15左端通过输送管道8与吸收塔9连接，上端通过输送管道8与活性炭吸附塔16连接；所述的活性炭吸附塔16上端通过输送管道8与离心风机18连接；所述的可活动清理拆装架结构17安装在活性炭吸附塔16的前端；所述的排污闸19螺纹连接在药液箱3的左上部；所述的可旋转喷淋架结构6包括连接管61，喷洒头62，旋转接头63，组装头64，转动头65，减速器66和旋转电机67，所述的连接管61外壁的四周分别螺纹连接有喷洒头62；所述的组装头64分别焊接在输药管5左端的中上部和上部；所述的转动头65焊接在连接管61的左端；所述的减速器66分别螺栓安装在脱硫塔1左端的上部和中上部；所述的旋转电机67螺栓安装在减速器66 的前端。
如附图3所示，上述实施例中，具体的，所述的可过滤拦截搅拌架结构7包括支撑板71，安装框72，滤网73，搅拌电机74，搅拌轴75和搅拌叶76，所述的滤网73螺栓安装在安装框72的上表面；所述的搅拌电机74螺栓安装在药液箱3的左端；所述的搅拌轴75联轴器连接在搅拌电机74的输出轴上；所述的搅拌叶76焊接在搅拌轴75的外壁上。
如附图4所示，上述实施例中，具体的，所述的可升降维修架结构10包括顶板101，支撑柱102，电动葫芦103，站立板104，防护栏105和升降座106，所述的顶板101螺栓安装在吸收塔9的前端上部；所述的支撑柱102分别焊接在顶板101下端前部的左右两侧，同时支撑柱102下端的后部与吸收塔9螺栓连接；所述的电动葫芦103螺栓安装在顶板101的下表面；所述的站立板104上表面中间部位与电动葫芦103螺栓连接；所述的防护栏105分别焊接在站立板104上表面的四周；所述的升降座106分别焊接在站立板104的左右两侧；工作人员站立到站立板104上，通过PLC12即可驱动电动葫芦103带动站立板104升降，从而配合工作人员对吸收塔9维护并完成工作。
如附图5所示，上述实施例中，具体的，所述的可活动清理拆装架结构17包括固定板171，输送电机172，螺纹杆173，移动块174，活性炭网175，工作框176，密封框177和清理刷178，所述的固定板171分别螺栓安装在活性炭吸附塔16前表面的上侧和中间部位；所述的输送电机172螺栓安装在固定板171的左端；所述的螺纹杆173左端联轴器连接在输送电机172的输出轴上；所述的移动块174螺栓安装在活性炭网175前端的右侧中间部位；所述的活性炭网175分别插入在工作框176和活性炭吸附塔16内；所述的工作框176内壁的左侧嵌入有清理刷178；所述的密封框177嵌入在工作框176内壁的右侧；当需要清理活性炭网175时，驱动输送电机172带动螺纹杆173旋转，且随之配合活性炭网175在工作框176内向右移动，这样即可通过四周的清理刷178和密封框177清理杂物，且随之使杂物下落到活性炭吸附塔16的下方排出，同时也能 够配合活性炭网175拆卸并进行更换维护。
上述实施例中，具体的，所述的连接管61外壁四周的喷洒头62设置有多个，所述的连接管61分别设置在脱硫塔1的内部上下两侧，进而增加了喷洒的面积和喷洒的范围，且使烟气更加充分的与喷洒的液体接触并进行脱硫。
上述实施例中，具体的，所述的连接管61左端的转动头65与减速器66的右端键连接，所述的减速器66前端与旋转电机67的输出轴键连接，驱动该旋转电机67能够带动连接管61旋转，从而更好的进行喷淋并使用。
上述实施例中，具体的，所述的旋转接头63左端与连接管61的右端螺纹连接，且旋转接头63右端与组装头64螺纹连接，便于配合连接管61进行安装并连接，且随之相互连通并进行输送药液的工作。
上述实施例中，具体的，所述的滤网73通过安装框72安装在药液箱3的上端，在接取药液后，能够拦截并分离液体和杂物，从而避免了输送泵4容易堵塞影响使用。
上述实施例中，具体的，所述的支撑板71内部穿插有搅拌电机74的输出轴，所述的搅拌电机74右端与搅拌轴75和搅拌叶76连接，驱动该搅拌电机74即可带动搅拌轴75和搅拌叶76旋转，从而辅助药液与水混合并使用。
上述实施例中，具体的，所述的支撑板71焊接在药液箱3内壁的左侧；所述的安装框72螺栓安装在支撑板71右端的上部，便于配合其它的结构进行安装并随之进行使用。
所述的顶板101下端的支撑柱102设置有两个，所述的支撑柱102设置为L型，便于配合顶板101进行支撑，同时也便于配合支撑柱102进行使用。
上述实施例中，具体的，所述的电动葫芦103与站立板104连接，所述的站立板104上部的防护栏105设置在四周，便于带动站立板104升降，且随之带动站立在站立板104上的工作人员升降，从而便于对吸收塔9进行维护。
上述实施例中，具体的，所述的升降座106分别套接在支撑柱102上，所述的升降座106与支撑柱102相适配，增加了站立板104的稳定性，且更好的 进行升降并使用。
上述实施例中，具体的，所述的活性炭网175前端的移动块174采用矩形钢块，所述的移动块174与螺纹杆173螺纹连接，在螺纹杆173旋转时，便于配合活性炭网175左右移动并进行使用。
上述实施例中，具体的，所述的清理刷178采用尼龙硬毛刷，所述的清理刷178内侧分别与活性炭网175的外壁四周接触，在活性炭网175移动过程中，配合清理刷178进行清理，从而增加了功能性，进而便于清理杂物。
上述实施例中，具体的，所述的工作框176与活性炭网175相适配，所述的工作框176内部的密封框177采用橡胶框，进而增加了工作框176与活性炭网175连接处的密封效果。
上述实施例中，具体的，所述的输送泵4采用型号为MS-F-203型输送泵。
上述实施例中，具体的，所述的PLC12采用型号为FX2N-48型的PLC。
上述实施例中，具体的，所述的离心风机18采用型号为4-72型离心风机。
上述实施例中，具体的，所述的旋转电机67采用型号为57J1880-830型电机。
上述实施例中，具体的，所述的搅拌电机74采用型号为57J1880-830型电机。
上述实施例中，具体的，所述的电动葫芦103采用型号为RUGCEL12000型电动葫芦。
上述实施例中，具体的，所述的输送电机172采用型号为57J1880-830型电机。
上述实施例中，具体的，所述的驱动开关13电性连接PLC12的输入端，所述的输送泵4电性连接PLC12的输出端，所述的离心风机18电性连接PLC12的输出端，所述的旋转电机67电性连接PLC12的输出端，所述的搅拌电机74电性连接PLC12的输出端，所述的电动葫芦103电性连接PLC12的输出端，所述的输送电机172电性连接PLC12的输出端。
工作原理
本发明的工作原理：使用时，通过注入管2对脱硫塔1内注入生产针状焦时的烟气，在注入过程中，分别驱动输送泵4和旋转电机67，这样即可使旋转电机67带动连接管61和喷洒头62旋转，旋转过程中药液箱3内的药液经过输药管5、组装头64和连接管61，且随之从喷洒头62喷洒到脱硫塔1内，这样即可对脱硫塔1内的烟气进行脱硫的工作，工作过程中，驱动离心风机18进行吸风，这样能够使脱硫的烟气经过输送管道8进入到吸收塔9内进行吸收，完成吸收后经过输送管道8进入到冷凝器15内冷凝，再之后经过输送管道8进入到活性炭吸附塔16内通过活性炭网175再次进行吸收，最后进过离心风机18和烟囱14排出，从而完成工作，在进行注药过程中，对药液箱3内注入药液，之后驱动搅拌电机74即可带动搅拌轴75和搅拌叶76旋转并辅助药液与水混合，打开排污闸19即可排放通过滤网73过滤的浆液等杂物，当需要清理活性炭网175时，驱动输送电机172带动螺纹杆173旋转，且随之配合活性炭网175在工作框176内向右移动，这样即可通过四周的清理刷178和密封框177清理杂物，且随之使杂物下落到活性炭吸附塔16的下方排出，同时也能够配合活性炭网175拆卸并进行更换维护，当需要对吸收塔9维护时，工作人员站立到站立板104上，通过PLC12即可驱动电动葫芦103带动站立板104升降，从而配合工作人员对吸收塔9维护并完成工作。
利用本发明所述的技术方案，或本领域的技术人员在本发明技术方案的启发下，设计出类似的技术方案，而达到上述技术效果的，均是落入本发明的保护范围。

Claims (10)

  1. 一种用于针状焦生产过程的脱硫吸收装置，其特征在于，该用于针状焦生产过程的脱硫吸收装置，包括脱硫塔(1)，注入管(2)，药液箱(3)，输送泵(4)，输药管(5)，可旋转喷淋架结构(6)，可过滤拦截搅拌架结构(7)，输送管道(8)，吸收塔(9)，可升降维修架结构(10)，支撑杆(11)，PLC(12)，驱动开关(13)，烟囱(14)，冷凝器(15)，活性炭吸附塔(16)，可活动清理拆装架结构(17)，离心风机(18)和排污闸(19)，所述的脱硫塔(1)左端的下部焊接有注入管(2)；所述的药液箱(3)焊接在脱硫塔(1)的下端；所述的输送泵(4)螺栓安装在药液箱(3)的右端；所述的输药管(5)法兰连接在输送泵(4)的上端；所述的可旋转喷淋架结构(6)分别安装在脱硫塔(1)内部的上下两侧；所述的可过滤拦截搅拌架结构(7)安装在药液箱(3)的内部；所述的吸收塔(9)左端通过输送管道(8)与脱硫塔(1)连接；所述的可升降维修架结构(10)安装在吸收塔(9)的外壁上；所述的支撑杆(11)螺栓安装在可升降维修架结构(10)前部的左侧；所述的PLC(12)螺栓安装在支撑杆(11)的上端；所述的驱动开关(13)电性连接PLC(12)的前表面；所述的烟囱(14)左端通过输送管道(8)与离心风机(18)连接；所述的冷凝器(15)左端通过输送管道(8)与吸收塔(9)连接，上端通过输送管道(8)与活性炭吸附塔(16)连接；所述的活性炭吸附塔(16)上端通过输送管道(8)与离心风机(18)连接；所述的可活动清理拆装架结构(17)安装在活性炭吸附塔(16)的前端；所述的排污闸(19)螺纹连接在药液箱(3)的左上部；所述的可旋转喷淋架结构(6)包括连接管(61)，喷洒头(62)，旋转接头(63)，组装头(64)，转动头(65)，减速器(66)和旋转电机(67)，所述的连接管(61)外壁的四周分别螺纹连接有喷洒头(62)；所述的组装头(64)分别焊接在输药管(5)左端的中上部和上部；所述的转动头(65)焊接在连接管(61)的左端；所述的减速器(66)分别螺栓安装在脱硫塔(1)左端的上部和中上部；所述的旋转电机(67)螺栓安装在减速器(66)的前端；所述的可过滤拦截搅 拌架结构(7)包括支撑板(71)，安装框(72)，滤网(73)，搅拌电机(74)，搅拌轴(75)和搅拌叶(76)，所述的滤网(73)螺栓安装在安装框(72)的上表面；所述的搅拌电机(74)螺栓安装在药液箱(3)的左端；所述的搅拌轴(75)联轴器连接在搅拌电机(74)的输出轴上；所述的搅拌叶(76)焊接在搅拌轴(75)的外壁上。
  2. 如权利要求1所述的用于针状焦生产过程的脱硫吸收装置，其特征在于，所述的可升降维修架结构(10)包括顶板(101)，支撑柱(102)，电动葫芦(103)，站立板(104)，防护栏(105)和升降座(106)，所述的顶板(101)螺栓安装在吸收塔(9)的前端上部；所述的支撑柱(102)分别焊接在顶板(101)下端前部的左右两侧，同时支撑柱(102)下端的后部与吸收塔(9)螺栓连接；所述的电动葫芦(103)螺栓安装在顶板(101)的下表面；所述的站立板(104)上表面中间部位与电动葫芦(103)螺栓连接；所述的防护栏(105)分别焊接在站立板(104)上表面的四周；所述的升降座(106)分别焊接在站立板(104)的左右两侧。
  3. 如权利要求1所述的用于针状焦生产过程的脱硫吸收装置，其特征在于，所述的可活动清理拆装架结构(17)包括固定板(171)，输送电机(172)，螺纹杆(173)，移动块(174)，活性炭网(175)，工作框(176)，密封框(177)和清理刷(178)，所述的固定板(171)分别螺栓安装在活性炭吸附塔(16)前表面的上侧和中间部位；所述的输送电机(172)螺栓安装在固定板(171)的左端；所述的螺纹杆(173)左端联轴器连接在输送电机(172)的输出轴上；所述的移动块(174)螺栓安装在活性炭网(175)前端的右侧中间部位；所述的活性炭网(175)分别插入在工作框(176)和活性炭吸附塔(16)内；所述的工作框(176)内壁的左侧嵌入有清理刷(178)；所述的密封框(177)嵌入在工作框(176)内壁的右侧。
  4. 如权利要求1所述的用于针状焦生产过程的脱硫吸收装置，其特征在于，所述的连接管(61)外壁四周的喷洒头(62)设置有多个，所述的连接管(61) 分别设置在脱硫塔(1)的内部上下两侧。
  5. 如权利要求1所述的用于针状焦生产过程的脱硫吸收装置，其特征在于，所述的连接管(61)左端的转动头(65)与减速器(66)的右端键连接，所述的减速器(66)前端与旋转电机(67)的输出轴键连接。
  6. 如权利要求1所述的用于针状焦生产过程的脱硫吸收装置，其特征在于，所述的滤网(73)通过安装框(72)安装在药液箱(3)的上端。
  7. 如权利要求1所述的用于针状焦生产过程的脱硫吸收装置，其特征在于，所述的支撑板(71)内部穿插有搅拌电机(74)的输出轴，所述的搅拌电机(74)右端与搅拌轴(75)和搅拌叶(76)连接。
  8. 如权利要求2所述的用于针状焦生产过程的脱硫吸收装置，其特征在于，所述的电动葫芦(103)与站立板(104)连接，所述的站立板(104)上部的防护栏(105)设置在四周。
  9. 如权利要求2所述的用于针状焦生产过程的脱硫吸收装置，其特征在于，所述的升降座(106)分别套接在支撑柱(102)上，所述的升降座(106)与支撑柱(102)相适配。
  10. 如权利要求3所述的用于针状焦生产过程的脱硫吸收装置，其特征在于，所述的清理刷(178)采用尼龙硬毛刷，所述的清理刷(178)内侧分别与活性炭网(175)的外壁四周接触。
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CN115337768A (zh) * 2022-07-22 2022-11-15 聊城信源集团有限公司 一种电解铝烟气净化高效运行装置及方法
CN115337731A (zh) * 2022-10-17 2022-11-15 中节能(汕头潮南)环保能源有限公司 一种垃圾焚烧锅炉一体化脱硫负压除尘设备及其除尘方法
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CN116966704B (zh) * 2023-09-13 2024-02-06 辽宁普雷特环保科技有限公司 一种用于高温烟气处理的水冷除尘设备
CN117443177A (zh) * 2023-11-17 2024-01-26 河北碧隆化工科技有限公司 一种废气回收装置
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