WO2022041817A1 - 一种端盖去毛刺清洗机以及清洗方法 - Google Patents

一种端盖去毛刺清洗机以及清洗方法 Download PDF

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Publication number
WO2022041817A1
WO2022041817A1 PCT/CN2021/090500 CN2021090500W WO2022041817A1 WO 2022041817 A1 WO2022041817 A1 WO 2022041817A1 CN 2021090500 W CN2021090500 W CN 2021090500W WO 2022041817 A1 WO2022041817 A1 WO 2022041817A1
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WO
WIPO (PCT)
Prior art keywords
deburring
fixed
fixedly connected
plate
outer frame
Prior art date
Application number
PCT/CN2021/090500
Other languages
English (en)
French (fr)
Inventor
杨凤
孙鑫南
Original Assignee
南京涵铭置智能科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南京涵铭置智能科技有限公司 filed Critical 南京涵铭置智能科技有限公司
Publication of WO2022041817A1 publication Critical patent/WO2022041817A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental

Definitions

  • the invention relates to the related field of deburring cleaning, in particular to an end cap deburring cleaning machine and a cleaning method.
  • an electric motor typically includes a housing, a stator formed inside the housing for being energized, a rotor that rotates by interacting with the stator, and a motor end cover mounted on the housing.
  • the end cover is a rear cover installed behind the motor and other casings. The quality of the end cap directly affects the quality of the motor.
  • the current deburring device uses a motor to drive the grinding wheel to rotate, so as to remove the burrs on the side surface and the end surface of the end cap, and keep the outer surface of the end cap flat.
  • the object of the present invention is to provide an end cap deburring cleaning machine and a cleaning method, so as to solve the problem that the current deburring device proposed in the above-mentioned background technology cannot completely remove the burrs during deburring, and some burrs are turned over to fit the end face. , resulting in incomplete burr removal.
  • an end cap deburring cleaning machine comprising a protective casing, a large turntable is installed inside the protective casing, and a lower side is fixedly connected to one side of the upper end of the large turntable.
  • a fixed rectangular block, an upper support arm is fixedly connected to one side of the middle of the upper end of the lower fixed rectangular block, an auxiliary deburring roller is fixedly connected to the upper end of the lower fixed rectangular block along one side of the upper support arm, and the auxiliary deburring
  • the roller consists of a fixed inner core, a circular sealing plate, a rubber layer, a deburring sand plate and a buffer spring.
  • the fixed inner core is located in the middle of the inner side of the auxiliary deburring roller, the rubber layer is located in the middle of the outer side of the fixed inner core, and the circular sealing plate is located in the middle of the inner side of the auxiliary deburring roller.
  • the upper and lower ends of the rubber layer, the fixed inner core passes through the circular sealing plate, the fixed inner core is fixedly connected with the circular sealing plate, the deburring sand plate is located on the outside of the rubber layer, and there are several deburring sand plates.
  • the sand plate is in a circular array with the center of the fixed inner core as the center, the deburring sand plate and the rubber layer are fixed by fixing nails, the buffer spring is located between the fixed inner core and the rubber layer, and the two ends of the buffer spring are respectively fixed with the fixed inner core and the rubber layer. Connect, the buffer spring corresponds to the position of the deburring sanding board.
  • a limiting column is provided on one side of the protective housing, a fixing piece is fixedly connected to the upper and lower ends of the limiting column, and a lower end of the fixing piece is connected with a bearing along one side of the limiting column.
  • a threaded rod, a sliding sleeve is arranged on the outer side of the limiting column, a vertical moving piece is fixedly connected to one side of the sliding sleeve, and a threaded hole matching the threaded rod is arranged on the vertical moving piece.
  • a deburring motor is installed on the moving part, and a deburring grinding wheel is fixedly connected to one side of the deburring motor. The deburring wheel removes burrs under the action of rotation.
  • an outer frame is also provided on the vertical moving member, a small drive motor is installed on one side of the inner side of the outer frame, and the output shaft end of the small drive motor is provided with a rotating screw, so A partition is arranged between the small drive motor and the rotating screw, a sliding limit rod is fixedly connected between the partition and the outer frame along both sides of the rotating screw, and a sliding block is arranged inside the outer frame.
  • the sliding block is slidably connected with the sliding limit rod, the sliding block and the rotating screw rod are connected by threaded rotation, one side of the upper end of the sliding block and the outer side of the upper end of the outer frame are fixedly connected with a fixing block, and between the two fixing blocks
  • a horizontal rod body is provided, the horizontal rod body is fixedly connected with the fixed block on the upper end of the sliding block, the horizontal rod body is slidably connected with the fixed block on the outer side of the upper end of the outer frame, and the end of the horizontal rod body away from the sliding block is fixedly connected with a fixed lap plate, to remove
  • the burr motor is installed with the upper end of the fixed strap, the middle of the two ends of the outer frame is provided with a T-shaped limit bar, the T-shaped limit bar is integrally formed with the outer frame, and the outer frame is slidably connected to the protective shell through the T-shaped limit bar , which can drive the sliding block to slide through the rotation of the rotating screw driven by the small drive motor, thereby driving the
  • a second electric telescopic rod is installed at the lower end of the upper support arm, a pressure plate is fixedly connected to the lower end of the second electric telescopic rod, a ball is installed inside the lower end of the pressure plate, and the ball rotates with the pressure plate
  • One side of the lower fixed rectangular block is provided with a driven pulley, the driven pulley is connected with the large turntable through a bearing, the lower fixed rectangular block and the upper support arm are provided with an equipment cavity, and the equipment of the lower fixed rectangular block
  • a driving pulley is installed inside the cavity, a motor is installed inside the equipment cavity of the upper support arm, the output shaft of the motor is fixed with the driving pulley, the driving pulley and the driven pulley are connected by belt transmission, and the upper end of the driven pulley is fixedly connected with a lower fixed
  • the upper end of the lower fixed plate is provided with a fixing rod, which can fix the end cover through the pressure plate, but the setting of the ball under the pressure plate does not affect the rotation of the
  • the lower end of the protective casing is provided with a lower water tank
  • the upper end of the lower water tank is installed with a delivery pump along the front end of the protective casing
  • one end of the delivery pump is provided with a water delivery pipe
  • the other side of the water delivery pipe is provided with a water delivery pump.
  • One end extends to the inside of the lower water tank
  • the other end of the delivery pump is provided with a drain pipe
  • the other end of the drain pipe extends to the interior of the protective casing and is connected to the water delivery tray, and the protective casing and the water delivery tray are connected.
  • a first electric telescopic rod is installed between the first electric telescopic rod, the output rod of the first electric telescopic rod is fixedly connected with the water delivery tray, the end cover can be cleaned by pumping the cleaning water by the conveying pump, the removed burrs can be removed, and the deburring can be relieved. The heat caused by friction rises.
  • sprinkler heads are installed on both sides of the lower end of the water conveyance tray, and the sprinkler heads, the water conveyance tray and the drain pipe are connected adjacently, and a water leakage groove is provided through the upper support arm, The downward flow of the washing water can be not hindered.
  • a collection drawer is provided at the upper end of the lower water tank, the collection drawer is composed of a fixed outer frame and a filter screen, the filter screen is located inside the fixed outer frame, and the filter screen is fixedly connected to the fixed outer frame,
  • the fixed outer frame is slidably connected to the lower water tank, the size of the filter screen is larger than the inner size of the protective casing, and the lower end of the protective casing is communicated with the lower water tank, which can filter the cleaning water and collect the removed burrs and debris.
  • the interior of the protective casing is provided with an equipment partition along the lower end of the large turntable, the equipment partition is fixedly connected to the protective casing, and a plurality of hollow holes are provided on the equipment partition.
  • a large drive motor is installed at the lower end of the large drive motor, and the output shaft of the large drive motor is fixedly connected to the large turntable through the reducer, and the large drive motor can drive the rotation of the large turntable to complete the process of loading, conveying, processing and unloading the end cover. .
  • a water inlet pipe is installed at the upper end of one side of the lower water tank
  • a water outlet pipe is installed at the lower end of the other side of the lower water tank
  • the bottom plate of the lower end of the lower water tank is inclined to the water outlet pipe side
  • the protective shell The upper end of one side is fixedly connected with an upper baffle, which can replace the cleaning water inside the lower tank and protect the operator.
  • a cleaning method comprising the steps of:
  • Step 1 Put the end cover on the upper end of the lower fixing plate through the external manipulator structure, make the flange hole of the end cover pass through the fixing rod for limit fixing, and use the second electric telescopic rod to drive the pressure plate to move downward and press against the end cover. upper end face;
  • Step 2 The large drive motor drives the large turntable to rotate horizontally under the action of the reducer, so that the fixed unit fixed with the end cover rotates to the position of the deburring grinding wheel;
  • Step 3 The threaded rod rotates when the handwheel is turned, and the vertical movement of the vertical moving part drives the deburring motor and the deburring grinding wheel to move vertically;
  • Step 4 The small drive motor inside the vertical moving part drives the rotating screw to rotate, the sliding block slides horizontally under the action of the sliding limit rod, and drives the horizontal rod body fixed at the upper end to slide along the fixing block on the upper side of the outer frame, driving the sliding block to slide.
  • the deburring motor and deburring grinding wheel move horizontally to fit the deburring position of the end cover;
  • Step 5 The deburring motor drives the deburring grinding wheel to rotate, the motor inside the lower fixed rectangular block drives the driving pulley to rotate, and the driven pulley is driven to rotate through the transmission action of the belt, thereby driving the lower fixed disc and the end cover fixed on the upper end to rotate;
  • Step 6 The lower fixing plate drives the end cap fixed at the upper end to rotate, and the deburring position rotates to the position of the auxiliary deburring roller. Under the action of the buffer spring being compressed and the rubber layer being pressed, the end cap is embedded in the auxiliary deburring roller. Inside, the burr at the folded position of the end cap is further removed by the deburring sand board;
  • Step 7 While Step 5 and Step 6 are working, the delivery pump absorbs the cleaning water inside the lower tank through the water delivery pipe, and sprays the cleaning water from the upper end of the end cover through the drain pipe, water delivery tray and spray head, and the cleaning water is removed with The debris flows down to the inside of the lower tank, the debris is blocked by the filter screen, and the cleaning water is filtered by the filter screen and then re-enters the inside of the lower tank.
  • an auxiliary deburring roller is added to the inner side of the deburring position.
  • the auxiliary deburring roller is composed of a fixed inner core, a circular sealing plate, a rubber layer, a deburring sand plate and a buffer spring.
  • the side of the end cap will sink into the auxiliary deburring roller.
  • one side of the end cap and the outer edge of the upper end are brought into contact with the deburring sand plate of the auxiliary deburring roller, so that the burrs that are partially folded upward and attached to the end face are removed by the deburring sand plate, thereby solving the problem.
  • the current deburring device cannot completely remove the burr during deburring, and part of the burr is turned over to fit the end face, resulting in the problem of incomplete burr removal;
  • the threaded rod is rotated by rotating the hand wheel, so that the vertical moving part threadedly connected with the threaded rod slides vertically, so that the deburring motor drives the deburring grinding wheel to move up and down, so that it is connected to the outer edge of the end cap.
  • the burr can be removed only when the position of the burr corresponds to the position of the burr; and the sliding block slides along the sliding limit rod under the action of the rotation of the small drive motor, and the horizontal rod body is fixed on the side of the fixed block at the upper end of the sliding block.
  • the horizontal rod body is driven to slide along the fixed block on the upper side of the outer frame, so that the fixed lap plate moves horizontally, so that the deburring motor drives the deburring grinding wheel to move, which can adapt to the burr removal of end caps of different diameters, so that the The device is more versatile;
  • the large turntable is driven to rotate by a large drive motor, so that the four processing stations are rotated, and the conversion of the feeding, conveying, processing and unloading stations is completed, so that the entire deburring cleaning process is more continuous; And after the end cover is placed on the lower fixing plate, it is clamped in the flange hole of the end cover by the fixing rod, so that the end cover can rotate together under the rotating action of the lower fixing plate, and cooperate with other structures to complete the rotating deburring process. There are balls under the pressure plate for fixing the end cover, so that the free rotation of the end cover does not affect the downward pressing and fixing of the pressure plate to the end cover;
  • the conveying pump sucks the cleaning water in the lower water tank through the water supply pipe, and sprays it downward through the drain pipe, the water conveying plate and the spray head, and the removed burr is brought under the removed burr.
  • the grooves set in each structure Under the action of the grooves set in each structure, it flows to the inside of the lower water tank, and is blocked by the filter screen in the collection drawer, so that the removed burrs and some debris from grinding fall on the upper end of the filter screen and are collected, and the falling water is in the filter screen.
  • Fig. 1 is the front view of a kind of end cap deburring cleaning machine of the present invention
  • FIG. 2 is a schematic diagram of the internal structure of a protective casing in an end cap deburring cleaning machine of the present invention
  • Fig. 3 is the overall structure schematic diagram of the vertical moving part of the present invention.
  • Fig. 4 is the overall structure schematic diagram of the collecting drawer of the present invention.
  • FIG. 5 is a schematic diagram of the connection relationship between the lower fixed rectangular block and the upper support arm of the present invention.
  • Fig. 6 is the overall structure schematic diagram of the auxiliary deburring roller of the present invention.
  • Fig. 7 is a cross-sectional view of the auxiliary deburring roller of the present invention.
  • protective shell 1. Limiting column 2. Threaded rod 3. Sliding sleeve 4. Delivery pump 5. Water supply pipe 6. Drain pipe 7. Water tank 8. Collection drawer 9. Water inlet pipe 10. Outlet pipe 11. Upper baffle 12. Vertical moving parts 13. Deburring motor 14. Deburring grinding wheel 15. The first electric telescopic rod 16. Water delivery tray 17. Sprinkler head 18. Equipment partition 19. Large drive motor 20. Large turntable 21. Lower fixed rectangular block 22. Upper support arm 23. Auxiliary deburring roller 24. Second electric telescopic rod 25. 26, ball 27, fixed rod 28. Lower fixed plate 29, driven pulley 30, outer frame 31, small drive motor 32, rotating screw 33, sliding limit rod 34, sliding block 35, horizontal rod body 36, fixed block 37, fixed lap 38, T type limit bar 39. Fixed frame 40. Filter 41. Water leakage tank 42. Equipment cavity 43. Fixed inner core 44, circular sealing plate 45, rubber layer 46, deburring sand plate 47, buffer spring, 48.
  • an end cover deburring cleaning machine including a protective casing 1, a large turntable 21 is installed inside the protective casing 1, and one side of the upper end of the large turntable 21 is installed
  • a lower fixed rectangular block 22 is fixedly connected
  • an upper support arm 23 is fixedly connected to the middle side of the upper end of the lower fixed rectangular block 22
  • an auxiliary deburring roller 24 is fixedly connected to the upper end of the lower fixed rectangular block 22 along one side of the upper support arm 23
  • the auxiliary deburring roller 24 is composed of a fixed inner core 44, a circular sealing plate 45, a rubber layer 46, a deburring sand plate 47 and a buffer spring 48.
  • the rubber layer 46 has a certain toughness and can be freely deformed, even if the size of the end cap There are differences, but it can still fit with the end cap.
  • the surface of the deburring sand plate 47 has a number of friction protrusions, the fixed inner core 44 is located in the middle of the inner side of the auxiliary deburring roller 24, and the rubber layer 46 is located on the outer side of the fixed inner core 44.
  • the circular sealing plate 45 is located at the upper and lower ends of the rubber layer 46, the fixed inner core 44 passes through the circular sealing plate 45, the fixed inner core 44 is fixedly connected with the circular sealing plate 45, and the deburring sand plate 47 is located on the rubber layer 46.
  • the buffer spring 48 is located between the fixed inner core 44 and the rubber layer 46 .
  • a limit post 2 is provided on one side of the protective housing 1, the upper and lower ends of the limit post 2 are fixedly connected with a fixing piece, and the lower end of the fixing piece is connected with a threaded rod 3 along one side of the limit post 2 through a bearing.
  • the outer side of 2 is provided with a sliding sleeve 4, and the sliding of the sliding sleeve 4 on the outer side of the limiting column 2 mainly plays a role in limiting the position.
  • One side of the sliding sleeve 4 is fixedly connected with a vertical moving member 13.
  • a threaded hole matching the threaded rod 3 is provided on the 13
  • a deburring motor 14 is installed on the vertical moving part 13
  • a deburring grinding wheel 15 is fixedly connected to one side of the deburring motor 14 .
  • the vertical moving member 13 is also provided with an outer frame 31, a small drive motor 32 is installed on one side of the outer frame 31, the output shaft end of the small drive motor 32 is provided with a rotating screw 33, and the small drive motor 32 is connected with the rotating
  • a partition is arranged between the screw rods 33, and a sliding limit rod 34 is fixedly connected between the partition plate and the outer frame 31 along both sides of the rotating screw rod 33.
  • a sliding block 35 is arranged inside the outer frame 31.
  • the sliding limit rod 34 is slidably connected, the sliding block 35 is connected with the rotating screw rod 33 through threaded rotation, and one side of the upper end of the sliding block 35 and the outer side of the upper end of the outer frame 31 are fixedly connected with a fixing block 37, between the two fixing blocks 37
  • a horizontal rod body 36 is provided.
  • the horizontal rod body 36 is fixedly connected with the fixing block 37 on the upper end side of the sliding block 35.
  • the horizontal rod body 36 is slidably connected with the fixing block 37 on the outer side of the upper end of the outer frame 31. When the sliding block 35 slides, the horizontal rod body can be driven.
  • a T-shaped limit bar 39 is arranged on the upper end of the lap plate 38 and between the two ends of the outer frame 31 .
  • the T-shaped limit bar 39 is integrally formed with the outer frame 31 , and the outer frame 31 slides with the protective shell 1 through the T-shaped limit bar 39 connected, so that when the threaded rod 3 is rotated by turning the hand wheel, the vertical moving member 13 can be limited to move up and down.
  • a second electric telescopic rod 25 is installed on the lower end of the upper support arm 23, the lower end of the second electric telescopic rod 25 is fixedly connected with a pressure plate 26, and the second electric telescopic rod 25 drives the pressure plate 26 to move downward and press against the upper end surface of the end cover After completing the fixing of the end cover, a ball 27 is installed inside the lower end of the pressing plate 26, and the rotation of the end cover is not hindered under the fixed action.
  • the driven pulley 30 is connected with the large turntable 21 through a bearing, an equipment cavity 43 is arranged inside the lower fixed rectangular block 22 and the upper support arm 23, a driving pulley is installed inside the equipment cavity 43 of the lower fixed rectangular block 22, and the upper support arm 23 A motor is installed inside the equipment cavity 43 , the output shaft of the motor is fixed with the driving pulley, the driving pulley and the driven pulley 30 are connected by belt transmission, the upper end of the driven pulley 30 is fixedly connected with the lower fixing plate 29 , and the lower fixing plate 22 inside the rectangular block 22 is fixedly connected.
  • the motor drives the driving pulley to rotate, and drives the driven pulley 30 to rotate through the transmission action of the belt, thereby driving the lower fixed plate 29 and the end cover fixed on its upper end to rotate.
  • the upper end of the lower fixed plate 29 is provided with a fixed rod 28.
  • the flange of the end cover The hole passes through the fixing rod 28 for limit fixing.
  • the lower end of the protective casing 1 is provided with a lower water tank 8, the upper end of the lower water tank 8 is installed with a delivery pump 5 along the front end of the protective casing 1, one end of the delivery pump 5 is provided with a water delivery pipe 6, and the other end of the water delivery pipe 6 extends to Inside the lower tank 8, the other end of the delivery pump 5 is provided with a drain pipe 7, and the other end of the drain pipe 7 extends to the interior of the protective casing 1 and is connected to the water delivery tray 17, between the protective casing 1 and the water delivery tray 17 A first electric telescopic rod 16 is installed, and the output rod of the first electric telescopic rod 16 is fixedly connected with the water delivery tray 17 .
  • shower heads 18 are installed on both sides of the lower end of the water delivery tray 17, the delivery pump 5 absorbs the cleaning water inside the lower tank 8 through the water delivery pipe 6, and the cleaning water is discharged through the drain pipe 7, the water delivery tray 17 and the shower head 18. When sprayed from the upper end of the end cap, the cleaning water flows downward with the removed debris.
  • the shower head 18 , the water delivery tray 17 and the drain pipe 7 are connected adjacently, and the upper support arm 23 is provided with a water leakage groove 42 .
  • a collection drawer 9 is arranged at the upper end of the lower water tank 8.
  • the collection drawer 9 is composed of a fixed outer frame 40 and a filter screen 41.
  • the filter screen 41 is located inside the fixed outer frame 40, and the filter screen 41 is fixedly connected with the fixed outer frame 40.
  • the fixed outer frame 40 is slidably connected to the lower water tank 8, the size of the filter screen 41 is larger than the inner size of the protective casing 1, and the lower end of the protective casing 1 is communicated with the lower water tank 8, so that the flowing debris is blocked by the filter screen 41, and the cleaning water is blocked.
  • the filter screen 41 re-enters the interior of the lower water tank 8 after filtering.
  • the interior of the protective casing 1 is provided with an equipment partition 19 along the lower end of the large turntable 21, the equipment partition 19 is fixedly connected with the protective casing 1, and a number of hollow holes are arranged on the equipment partition 19, which does not hinder the direction of the cleaning water.
  • a large drive motor 20 is installed at the lower end of the equipment partition 19. The output shaft of the large drive motor 20 is fixedly connected to the large turntable 21 through the reducer, and the large drive motor 20 can drive the large turntable 21 to rotate to complete the end cover. Loading, conveying, handling and unloading processes.
  • a water inlet pipe 10 is installed on the upper end of one side of the lower water tank 8
  • a water outlet pipe 11 is installed on the lower end of the other side of the lower water tank 8
  • the bottom plate of the lower end of the lower water tank 8 is inclined to the side of the water outlet pipe 11, which is convenient for the absorption and discharge of water flow, and protects the
  • An upper baffle plate 12 is fixedly connected to the upper end of one side of the casing 1 .
  • a cleaning method comprising the steps of:
  • Step 1 The end cover is placed on the upper end of the lower fixing plate 29 through the external manipulator structure, so that the flange hole of the end cover passes through the fixing rod 28 for limit and fixing, and the second electric telescopic rod 25 drives the pressure plate 26 to move downward to press. on the upper end face of the end cap;
  • Step 2 The large drive motor 20 drives the large turntable 21 to rotate horizontally under the action of the reducer, so that the fixed unit fixed with the end cover is rotated to the position of the deburring grinding wheel 15;
  • Step 3 When the hand wheel is rotated, the threaded rod 3 rotates, and the vertical moving member 13 moves vertically to drive the deburring motor 14 and the deburring grinding wheel 15 to move vertically;
  • Step 4 The small drive motor 32 inside the vertical moving member 13 drives the rotating screw rod 33 to rotate, the sliding block 35 slides horizontally under the action of the sliding limit rod 34, and drives the horizontal rod body 36 fixed at the upper end along the upper end side of the outer frame 31
  • the fixed block 37 slides to drive the deburring motor 14 and the deburring grinding wheel 15 to move horizontally to fit the deburring position of the end cover;
  • Step 5 The deburring motor 14 drives the deburring grinding wheel 15 to rotate, the motor inside the lower fixed rectangular block 22 drives the driving pulley to rotate, and drives the driven pulley 30 to rotate through the transmission action of the belt, thereby driving the lower fixed plate 29 and the fixed upper end thereof. end cap rotation;
  • Step 6 The lower fixing plate 29 drives the end cap fixed at the upper end to rotate, and the deburring position is rotated to the position of the auxiliary deburring roller 24. Under the action of the buffer spring 48 being compressed and the rubber layer 46 being pressed, the end cap is embedded in the In the auxiliary deburring roller 24, the burr at the folded position of the end cap is further removed by the deburring sand plate 47;
  • Step 7 While steps 5 and 6 are working, the delivery pump 5 absorbs the cleaning water inside the lower tank 8 through the water delivery pipe 6, and sprays the cleaning water from the upper end of the end cover through the drain pipe 7, the water delivery tray 17 and the spray head 18. , the cleaning water flows down with the removed debris and flows to the interior of the lower water tank 8 , the debris is blocked by the filter screen 41 , and the cleaning water is filtered by the filter screen 41 and then re-enters the interior of the lower water tank 8 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

一种端盖去毛刺清洗机以及清洗方法，该清洗机的防护壳体(1)的内部安装有大型转盘(21)，所述大型转盘(21)上端的一侧固定连接有下固定矩形块(22)，所述下固定矩形块(22)上端中间的一侧固定连接有上支撑臂(23)，所述下固定矩形块(22)的上端沿上支撑臂(23)的一侧固定连接有辅助去毛刺辊(24)，所述辅助去毛刺辊(24)由固定内芯(44)、圆形封板(45)、橡胶层(46)、去毛刺砂板(47)和缓冲弹簧(48)组成，若干个去毛刺砂板(47)以固定内芯(44)圆心为中心环形阵列，去毛刺砂板(47)与橡胶层(46)通过固定钉固定，缓冲弹簧(48)的两端分别与固定内芯(44)和橡胶层(46)固定连接；通过在去毛刺位置的内侧增加辅助去毛刺辊，将部分被翻折向上与端面贴合的毛刺进一步去除，使得端盖毛刺的去除更加彻底。

Description

一种端盖去毛刺清洗机以及清洗方法 技术领域
本发明涉及去毛刺清洗相关领域，具体为一种端盖去毛刺清洗机以及清洗方法。
 背景技术
通常，电动机包括外壳、形成于外壳内部用于被通电的定子、通过与定子相互作用而旋转的转子，以及安装在外壳上的电动机端盖。端盖，是安装在电机等机壳后面的一个后盖。端盖的好坏直接影响到电机马达的质量。
在端盖的生产加工过程中，在边缘处会产生毛刺，需要对其去除。目前的去毛刺装置是通过电机带动砂轮转动，从而将端盖侧面与端面位置的毛刺去除，使端盖的外表面保持平整。
但目前的去毛刺装置大多是侧面打磨，部分毛刺在侧面打磨作用下向端面位置部分翻折，部分毛刺从侧面凸起状态变成了与上下端面贴合的状态，造成了生产的端盖还具有毛刺，处理不彻底；因此市场急需研制一种端盖去毛刺清洗机以及清洗方法来帮助人们解决现有的问题。
 技术问题
本发明的目的在于提供一种端盖去毛刺清洗机以及清洗方法，以解决上述背景技术中提出的目前的去毛刺装置在去毛刺时不能将毛刺完全去除，部分毛刺被翻折与端面贴合，导致毛刺去除不彻底的问题。
 技术解决方案
为实现上述目的，本发明提供如下技术方案：一种端盖去毛刺清洗机，包括防护壳体，所述防护壳体的内部安装有大型转盘，所述大型转盘上端的一侧固定连接有下固定矩形块，所述下固定矩形块上端中间的一侧固定连接有上支撑臂，所述下固定矩形块的上端沿上支撑臂的一侧固定连接有辅助去毛刺辊，所述辅助去毛刺辊由固定内芯、圆形封板、橡胶层、去毛刺砂板和缓冲弹簧组成，固定内芯位于辅助去毛刺辊内侧的中间，橡胶层位于固定内芯外侧的中间，圆形封板位于橡胶层上下两端，固定内芯穿过圆形封板，固定内芯与圆形封板固定连接，去毛刺砂板位于橡胶层的外侧，去毛刺砂板设置有若干个，若干个去毛刺砂板以固定内芯圆心为中心环形阵列，去毛刺砂板与橡胶层通过固定钉固定，缓冲弹簧位于固定内芯与橡胶层之间，缓冲弹簧的两端分别与固定内芯和橡胶层固定连接，缓冲弹簧与去毛刺砂板位置对应。
在进一步的实施例中，所述防护壳体的一侧设置有限位柱，所述限位柱上下两端固定连接有固定片，所述固定片下端沿限位柱的一侧通过轴承连接有螺纹杆，所述限位柱的外侧设置有滑动套筒，所述滑动套筒的一侧固定连接有竖向移动件，竖向移动件上设置有与螺纹杆匹配的螺纹孔，所述竖向移动件上安装有去毛刺电机，所述去毛刺电机的一侧固定连接有去毛刺砂轮，能够通过去毛刺电机和去毛刺砂轮的上下移动，调整去毛刺砂轮与端盖毛刺位置对应，使去毛刺砂轮在转动作用下对毛刺进行去除。
在进一步的实施例中，所述竖向移动件上还设置有外框架，所述外框架内部的一侧安装有小型驱动电机，所述小型驱动电机的输出轴端设置有转动丝杆，所述小型驱动电机与转动丝杆之间设置有隔板，所述隔板与外框架之间沿转动丝杆的两侧固定连接有滑动限位杆，所述外框架的内部设置有滑动块，滑动块与滑动限位杆滑动连接，滑动块与转动丝杆通过螺纹转动连接，所述滑动块上端的一侧与外框架上端的外侧均固定连接有固定块，两个所述固定块之间设置有水平杆体，水平杆体与滑动块上端一侧的固定块固定连接，水平杆体与与外框架上端外侧的固定块滑动连接，所述水平杆体远离滑动块的一端固定连接有固定搭板，去毛刺电机安装有固定搭板的上端，所述外框架两端的中间设置有T型限位条，T型限位条与外框架一体成型，外框架通过T型限位条与防护壳体滑动连接，能给通过小型驱动电机带动转动丝杆的转动带动滑动块滑动，从而带动去毛刺电机和去毛刺砂轮滑动，与不同直径对的端盖进行位置的匹配。
在进一步的实施例中，所述上支撑臂的下端安装有第二电动伸缩杆，所述第二电动伸缩杆的下端固定连接有压板，所述压板下端的内部安装有滚珠，滚珠与压板转动连接，所述下固定矩形块的一侧设置有从动皮带轮，从动皮带轮与大型转盘通过轴承连接，所述下固定矩形块和上支撑臂的内部设置有设备腔，下固定矩形块的设备腔内部安装有驱动皮带轮，上支撑臂的设备腔内部安装有电机，电机的输出轴与驱动皮带轮固定，驱动皮带轮与从动皮带轮通过皮带传动连接，所述从动皮带轮的上端固定连接有下固定盘，所述下固定盘的上端设置有固定杆，能够通过压板固定端盖，但压板下滚珠的设置不影响端盖的转动，使端盖转动水平。
在进一步的实施例中，所述防护壳体的下端设置有下水箱，所述下水箱上端沿防护壳体的前端安装有输送泵，所述输送泵的一端设置有送水管，送水管的另一端延伸至下水箱的内部，所述输送泵的另一端设置有排水管，所述排水管的另一端延伸至防护壳体的内部与输水盘连接，所述防护壳体与输水盘之间安装有第一电动伸缩杆，第一电动伸缩杆的输出杆与输水盘固定连接，能够通过输送泵泵动清洗水对端盖进行清洗，将去除的毛刺带下，且能缓解去毛刺时因摩擦带来的热量上升。
在进一步的实施例中，所述输水盘下端的两侧安装有喷淋头，喷淋头、输水盘和排水管相邻之间连通，所述上支撑臂上贯穿设置有漏水槽，能够不阻碍清洗水的向下流动。
在进一步的实施例中，所述下水箱内部的上端设置有收集屉，所述收集屉由固定外框和滤网构成，滤网位于固定外框的内部，滤网与固定外框固定连接，固定外框与下水箱滑动连接，滤网的尺寸大于防护壳体的内尺寸，防护壳体下端与下水箱连通，能够进行清洗水的过滤，以及去除的毛刺碎屑的收集。
在进一步的实施例中，所述防护壳体的内部沿大型转盘的下端设置有设备隔板，设备隔板与防护壳体固定连接，设备隔板上设置有若干镂空孔，所述设备隔板的下端安装有大型驱动电机，所述大型驱动电机的输出轴穿过减速器与大型转盘固定连接，能够通过大型驱动电机带动大型转盘的转动完成端盖的上料、输送、处理和下料过程。
在进一步的实施例中，所述下水箱一侧的上端安装有进水管，所述下水箱另一侧的下端安装有出水管，下水箱下端的底板向出水管侧倾斜，所述防护壳体一侧的上端固定连接有上挡板，能够进行下水箱内部清洗水的更换，以及对操作人员的防护。
一种清洗方法，包括如下步骤：
步骤一：通过外部机械手结构将端盖置于下固定盘的上端，使端盖的法兰孔穿过固定杆进行限位固定，通过第二电动伸缩杆带动压板向下运动压于端盖的上端面；
步骤二：大型驱动电机在减速器的作用下带动大型转盘水平转动，使固定有端盖的固定单元转动至去毛刺砂轮位置；
步骤三：通过转动手轮时螺纹杆转动，竖向移动件竖向移动带动去毛刺电机和去毛刺砂轮竖向移动；
步骤四：竖向移动件内部的小型驱动电机带动转动丝杆转动，滑动块在滑动限位杆作用下水平滑动，带动上端固定的水平杆体沿着外框架上端一侧的固定块滑动，带动去毛刺电机和去毛刺砂轮水平移动，与端盖的去毛刺位置贴合；
步骤五：去毛刺电机带动去毛刺砂轮转动，下固定矩形块内部的电机带动驱动皮带轮转动，通过皮带的传动作用带动从动皮带轮转动，从而带动下固定盘以及其上端固定的端盖转动；
步骤六：下固定盘带动上端固定的端盖转动下，被去毛刺位置转动至辅助去毛刺辊位置，在缓冲弹簧被压缩以及橡胶层被压紧的作用下，端盖嵌于辅助去毛刺辊内，通过去毛刺砂板将端盖被翻折位置的毛刺进一步去除；
步骤七：步骤五和步骤六工作的同时输送泵通过送水管吸取下水箱内部的清洗水，通过排水管、输水盘和喷淋头将清洗水从端盖上端喷下，清洗水带着去除的碎屑向下流动，流动至下水箱的内部，碎屑被滤网阻拦，清洗水被滤网过滤后重新进入下水箱的内部。
 有益效果
1、该发明中，在去毛刺位置的内侧增加有辅助去毛刺辊，辅助去毛刺辊由固定内芯、圆形封板、橡胶层、去毛刺砂板和缓冲弹簧构成，当去毛刺电机驱动去毛刺砂轮转动以及下固定矩形块内部电机带动驱动皮带轮从而带动从动皮带轮连着下固定盘共同转动时，去毛刺砂轮对下固定盘上端固定的端盖进行毛刺的去除，由于端盖在下固定盘转动下转动时，去除位置被转动至辅助去毛刺辊位置与辅助去毛刺辊接触，由于辅助去毛刺辊内部有缓冲弹簧，加上橡胶层自身具有一定的韧性，端盖的侧面会陷于辅助去毛刺辊内，使端盖的一侧和上端的外边缘与辅助去毛刺辊的去毛刺砂板接触，从而将部分翻折向上与端面贴合的毛刺被去毛刺砂板去除，从而解决了目前的去毛刺装置在去毛刺时不能将毛刺完全去除，部分毛刺被翻折与端面贴合，导致毛刺去除不彻底的问题；
2、该发明中，通过转动手轮使螺纹杆转动，从而与螺纹杆螺纹连接的竖向移动件竖直向滑动，使去毛刺电机带动去毛刺砂轮上下移动，使之与端盖外边缘的毛刺位置对应，才能够去除毛刺；并且在小型驱动电机的驱动转动丝杆转动的作用下滑动块沿着滑动限位杆滑动，而滑动块上端的固定块一侧固定有水平杆体，在滑动块的滑动作用下带动水平杆体沿着外框架上端一侧的固定块滑动，从而使固定搭板水平移动，使去毛刺电机带动去毛刺砂轮移动，能够适应不同直径大小的端盖的毛刺去除，使本装置更具有通用性；
3、该发明中，通过大型驱动电机带动大型转盘进行转动，从而使四个处理工位进行转动，完成上料、输送、处理和下料工位的转换，使整个去毛刺清洗过程更加连续；且端盖放置于下固定盘后，通过固定杆卡在端盖的法兰孔内，从而使端盖能够在下固定盘的转动作用下共同转动，与其他结构配合完成转动去毛刺过程，而上端固定端盖的压板下设置有滚珠，使端盖自由转动作用下不影响压板对端盖的向下压迫固定；
该发明中，在去毛刺过程中输送泵通过送水管吸入下水箱内的清洗水，并通过排水管、输水盘和喷淋头向下喷淋，将去除的毛刺带下，去除的毛刺在各个结构设置的槽的作用下流至下水箱的内部，被收集屉内的滤网阻挡，使去除的毛刺以及打磨下的一些碎屑落于滤网上端，被收集，而落下的水在滤网过滤后重新与下水箱内部的清洗水混合，被再次吸取进行喷淋，以此循环，完成对端盖的毛刺清洗和碎屑的收集，且最大程度的减少水资源的利用。
 附图说明
图1是本发明的一种端盖去毛刺清洗机的主视图；
图2是本发明的一种端盖去毛刺清洗机中防护壳体的内部结构示意图；
图3是本发明的竖向移动件的整体结构示意图；
图4是本发明的收集屉的整体结构示意图；
图5是本发明的下固定矩形块和上支撑臂的连接关系示意图；
图6是本发明的辅助去毛刺辊的整体结构示意图；
图7是本发明的辅助去毛刺辊的剖视图。
图中：防护壳体 1、限位柱 2、螺纹杆 3、滑动套筒 4、输送泵 5、送水管 6、排水管 7、下水箱 8、收集屉 9、进水管 10、出水管 11、上挡板 12、竖向移动件 13、去毛刺电机 14、去毛刺砂轮 15、第一电动伸缩杆 16、输水盘 17、喷淋头 18、设备隔板 19、大型驱动电机 20、大型转盘 21、下固定矩形块 22、上支撑臂 23、辅助去毛刺辊 24、第二电动伸缩杆 25、压板 26、滚珠 27、固定杆 28、下固定盘 29、从动皮带轮 30、外框架 31、小型驱动电机 32、转动丝杆 33、滑动限位杆 34、滑动块 35、水平杆体 36、固定块 37、固定搭板 38、T型限位条 39、固定外框 40、滤网 41、漏水槽 42、设备腔 43、固定内芯 44、圆形封板 45、橡胶层 46、去毛刺砂板 47、缓冲弹簧、48。
 本发明的实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
请参阅图1-7，本发明提供的一种实施例：一种端盖去毛刺清洗机，包括防护壳体1，防护壳体1的内部安装有大型转盘21，大型转盘21上端的一侧固定连接有下固定矩形块22，下固定矩形块22上端中间的一侧固定连接有上支撑臂23，下固定矩形块22的上端沿上支撑臂23的一侧固定连接有辅助去毛刺辊24，辅助去毛刺辊24由固定内芯44、圆形封板45、橡胶层46、去毛刺砂板47和缓冲弹簧48组成，橡胶层46具有一定的韧性，能够自由变形，即使端盖的尺寸有差别，但依旧能与端盖贴合，去毛刺砂板47的表面是有若干摩擦凸起，固定内芯44位于辅助去毛刺辊24内侧的中间，橡胶层46位于固定内芯44外侧的中间，圆形封板45位于橡胶层46上下两端，固定内芯44穿过圆形封板45，固定内芯44与圆形封板45固定连接，去毛刺砂板47位于橡胶层46的外侧，去毛刺砂板47设置有若干个，若干个去毛刺砂板47以固定内芯44圆心为中心环形阵列，去毛刺砂板47与橡胶层46通过固定钉固定，在使用一段时间后可以进行更换，缓冲弹簧48位于固定内芯44与橡胶层46之间，缓冲弹簧48的两端分别与固定内芯44和橡胶层46固定连接，缓冲弹簧48与去毛刺砂板47位置对应。
进一步，防护壳体1的一侧设置有限位柱2，限位柱2上下两端固定连接有固定片，固定片下端沿限位柱2的一侧通过轴承连接有螺纹杆3，限位柱2的外侧设置有滑动套筒4，滑动套筒4在限位柱2外侧的滑动主要起到限位的作用，滑动套筒4的一侧固定连接有竖向移动件13，竖向移动件13上设置有与螺纹杆3匹配的螺纹孔，竖向移动件13上安装有去毛刺电机14，去毛刺电机14的一侧固定连接有去毛刺砂轮15。
进一步，竖向移动件13上还设置有外框架31，外框架31内部的一侧安装有小型驱动电机32，小型驱动电机32的输出轴端设置有转动丝杆33，小型驱动电机32与转动丝杆33之间设置有隔板，隔板与外框架31之间沿转动丝杆33的两侧固定连接有滑动限位杆34，外框架31的内部设置有滑动块35，滑动块35与滑动限位杆34滑动连接，滑动块35与转动丝杆33通过螺纹转动连接，滑动块35上端的一侧与外框架31上端的外侧均固定连接有固定块37，两个固定块37之间设置有水平杆体36，水平杆体36与滑动块35上端一侧的固定块37固定连接，水平杆体36与与外框架31上端外侧的固定块37滑动连接，在滑动块35滑动时能够带动水平杆体36滑动，在不增加竖向移动件13自身长度的同时增加物品的输送行程，且占用空间小，水平杆体36远离滑动块35的一端固定连接有固定搭板38，去毛刺电机14安装有固定搭板38的上端，外框架31两端的中间设置有T型限位条39，T型限位条39与外框架31一体成型，外框架31通过T型限位条39与防护壳体1滑动连接，使转动手轮使螺纹杆3转动时竖向移动件13能够限位上下移动。
进一步，上支撑臂23的下端安装有第二电动伸缩杆25，第二电动伸缩杆25的下端固定连接有压板26，第二电动伸缩杆25带动压板26向下运动压于端盖的上端面完成对端盖的固定，压板26下端的内部安装有滚珠27，固定作用下不阻碍端盖的转动，滚珠27与压板26转动连接，下固定矩形块22的一侧设置有从动皮带轮30，从动皮带轮30与大型转盘21通过轴承连接，下固定矩形块22和上支撑臂23的内部设置有设备腔43，下固定矩形块22的设备腔43内部安装有驱动皮带轮，上支撑臂23的设备腔43内部安装有电机，电机的输出轴与驱动皮带轮固定，驱动皮带轮与从动皮带轮30通过皮带传动连接，从动皮带轮30的上端固定连接有下固定盘29，下固定矩形块22内部的电机带动驱动皮带轮转动，通过皮带的传动作用带动从动皮带轮30转动，从而带动下固定盘29以及其上端固定的端盖转动，下固定盘29的上端设置有固定杆28，端盖的法兰孔穿过固定杆28进行限位固定。
进一步，防护壳体1的下端设置有下水箱8，下水箱8上端沿防护壳体1的前端安装有输送泵5，输送泵5的一端设置有送水管6，送水管6的另一端延伸至下水箱8的内部，输送泵5的另一端设置有排水管7，排水管7的另一端延伸至防护壳体1的内部与输水盘17连接，防护壳体1与输水盘17之间安装有第一电动伸缩杆16，第一电动伸缩杆16的输出杆与输水盘17固定连接。
进一步，输水盘17下端的两侧安装有喷淋头18，输送泵5通过送水管6吸取下水箱8内部的清洗水，通过排水管7、输水盘17和喷淋头18将清洗水从端盖上端喷下，清洗水带着去除的碎屑向下流动，喷淋头18、输水盘17和排水管7相邻之间连通，上支撑臂23上贯穿设置有漏水槽42。
进一步，下水箱8内部的上端设置有收集屉9，收集屉9由固定外框40和滤网41构成，滤网41位于固定外框40的内部，滤网41与固定外框40固定连接，固定外框40与下水箱8滑动连接，滤网41的尺寸大于防护壳体1的内尺寸，防护壳体1下端与下水箱8连通，使流下的碎屑被滤网41阻拦，清洗水被滤网41过滤后重新进入下水箱8的内部。
进一步，防护壳体1的内部沿大型转盘21的下端设置有设备隔板19，设备隔板19与防护壳体1固定连接，设备隔板19上设置有若干镂空孔，不阻碍清洗水的向下流动，设备隔板19的下端安装有大型驱动电机20，大型驱动电机20的输出轴穿过减速器与大型转盘21固定连接，能够通过大型驱动电机20带动大型转盘21的转动完成端盖的上料、输送、处理和下料过程。
进一步，下水箱8一侧的上端安装有进水管10，下水箱8另一侧的下端安装有出水管11，下水箱8下端的底板向出水管11侧倾斜，方便水流的吸取和放出，防护壳体1一侧的上端固定连接有上挡板12。
一种清洗方法，包括如下步骤：
步骤一：通过外部机械手结构将端盖置于下固定盘29的上端，使端盖的法兰孔穿过固定杆28进行限位固定，通过第二电动伸缩杆25带动压板26向下运动压于端盖的上端面；
步骤二：大型驱动电机20在减速器的作用下带动大型转盘21水平转动，使固定有端盖的固定单元转动至去毛刺砂轮15位置；
步骤三：通过转动手轮时螺纹杆3转动，竖向移动件13竖向移动带动去毛刺电机14和去毛刺砂轮15竖向移动；
步骤四：竖向移动件13内部的小型驱动电机32带动转动丝杆33转动，滑动块35在滑动限位杆34作用下水平滑动，带动上端固定的水平杆体36沿着外框架31上端一侧的固定块37滑动，带动去毛刺电机14和去毛刺砂轮15水平移动，与端盖的去毛刺位置贴合；
步骤五：去毛刺电机14带动去毛刺砂轮15转动，下固定矩形块22内部的电机带动驱动皮带轮转动，通过皮带的传动作用带动从动皮带轮30转动，从而带动下固定盘29以及其上端固定的端盖转动；
步骤六：下固定盘29带动上端固定的端盖转动下，被去毛刺位置转动至辅助去毛刺辊24位置，在缓冲弹簧48被压缩以及橡胶层46被压紧的作用下，端盖嵌于辅助去毛刺辊24内，通过去毛刺砂板47将端盖被翻折位置的毛刺进一步去除；
步骤七：步骤五和步骤六工作的同时输送泵5通过送水管6吸取下水箱8内部的清洗水，通过排水管7、输水盘17和喷淋头18将清洗水从端盖上端喷下，清洗水带着去除的碎屑向下流动，流动至下水箱8的内部，碎屑被滤网41阻拦，清洗水被滤网41过滤后重新进入下水箱8的内部。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (10)

  1. 一种端盖去毛刺清洗机，包括防护壳体（1），其特征在于：所述防护壳体（1）的内部安装有大型转盘（21），所述大型转盘（21）上端的一侧固定连接有下固定矩形块（22），所述下固定矩形块（22）上端中间的一侧固定连接有上支撑臂（23），所述下固定矩形块（22）的上端沿上支撑臂（23）的一侧固定连接有辅助去毛刺辊（24），所述辅助去毛刺辊（24）由固定内芯（44）、圆形封板（45）、橡胶层（46）、去毛刺砂板（47）和缓冲弹簧（48）组成，固定内芯（44）位于辅助去毛刺辊（24）内侧的中间，橡胶层（46）位于固定内芯（44）外侧的中间，圆形封板（45）位于橡胶层（46）上下两端，固定内芯（44）穿过圆形封板（45），固定内芯（44）与圆形封板（45）固定连接，去毛刺砂板（47）位于橡胶层（46）的外侧，去毛刺砂板（47）设置有若干个，若干个去毛刺砂板（47）以固定内芯（44）圆心为中心环形阵列，去毛刺砂板（47）与橡胶层（46）通过固定钉固定，缓冲弹簧（48）位于固定内芯（44）与橡胶层（46）之间，缓冲弹簧（48）的两端分别与固定内芯（44）和橡胶层（46）固定连接，缓冲弹簧（48）与去毛刺砂板（47）位置对应。
  2. 根据权利要求1所述的一种端盖去毛刺清洗机，其特征在于：所述防护壳体（1）的一侧设置有限位柱（2），所述限位柱（2）上下两端固定连接有固定片，所述固定片下端沿限位柱（2）的一侧通过轴承连接有螺纹杆（3），所述限位柱（2）的外侧设置有滑动套筒（4），所述滑动套筒（4）的一侧固定连接有竖向移动件（13），竖向移动件（13）上设置有与螺纹杆（3）匹配的螺纹孔，所述竖向移动件（13）上安装有去毛刺电机（14），所述去毛刺电机（14）的一侧固定连接有去毛刺砂轮（15）。
  3. 根据权利要求2所述的一种端盖去毛刺清洗机，其特征在于：所述竖向移动件（13）上还设置有外框架（31），所述外框架（31）内部的一侧安装有小型驱动电机（32），所述小型驱动电机（32）的输出轴端设置有转动丝杆（33），所述小型驱动电机（32）与转动丝杆（33）之间设置有隔板，所述隔板与外框架（31）之间沿转动丝杆（33）的两侧固定连接有滑动限位杆（34），所述外框架（31）的内部设置有滑动块（35），滑动块（35）与滑动限位杆（34）滑动连接，滑动块（35）与转动丝杆（33）通过螺纹转动连接，所述滑动块（35）上端的一侧与外框架（31）上端的外侧均固定连接有固定块（37），两个所述固定块（37）之间设置有水平杆体（36），水平杆体（36）与滑动块（35）上端一侧的固定块（37）固定连接，水平杆体（36）与与外框架（31）上端外侧的固定块（37）滑动连接，所述水平杆体（36）远离滑动块（35）的一端固定连接有固定搭板（38），去毛刺电机（14）安装有固定搭板（38）的上端，所述外框架（31）两端的中间设置有T型限位条（39），T型限位条（39）与外框架（31）一体成型，外框架（31）通过T型限位条（39）与防护壳体（1）滑动连接。
  4. 根据权利要求1所述的一种端盖去毛刺清洗机，其特征在于：所述上支撑臂（23）的下端安装有第二电动伸缩杆（25），所述第二电动伸缩杆（25）的下端固定连接有压板（26），所述压板（26）下端的内部安装有滚珠（27），滚珠（27）与压板（26）转动连接，所述下固定矩形块（22）的一侧设置有从动皮带轮（30），从动皮带轮（30）与大型转盘（21）通过轴承连接，所述下固定矩形块（22）和上支撑臂（23）的内部设置有设备腔（43），下固定矩形块（22）的设备腔（43）内部安装有驱动皮带轮，上支撑臂（23）的设备腔（43）内部安装有电机，电机的输出轴与驱动皮带轮固定，驱动皮带轮与从动皮带轮（30）通过皮带传动连接，所述从动皮带轮（30）的上端固定连接有下固定盘（29），所述下固定盘（29）的上端设置有固定杆（28）。
  5. 根据权利要求1所述的一种端盖去毛刺清洗机，其特征在于：所述防护壳体（1）的下端设置有下水箱（8），所述下水箱（8）上端沿防护壳体（1）的前端安装有输送泵（5），所述输送泵（5）的一端设置有送水管（6），送水管（6）的另一端延伸至下水箱（8）的内部，所述输送泵（5）的另一端设置有排水管（7），所述排水管（7）的另一端延伸至防护壳体（1）的内部与输水盘（17）连接，所述防护壳体（1）与输水盘（17）之间安装有第一电动伸缩杆（16），第一电动伸缩杆（16）的输出杆与输水盘（17）固定连接。
  6. 根据权利要求5所述的一种端盖去毛刺清洗机，其特征在于：所述输水盘（17）下端的两侧安装有喷淋头（18），喷淋头（18）、输水盘（17）和排水管（7）相邻之间连通，所述上支撑臂（23）上贯穿设置有漏水槽（42）。
  7. 根据权利要求5所述的一种端盖去毛刺清洗机，其特征在于：所述下水箱（8）内部的上端设置有收集屉（9），所述收集屉（9）由固定外框（40）和滤网（41）构成，滤网（41）位于固定外框（40）的内部，滤网（41）与固定外框（40）固定连接，固定外框（40）与下水箱（8）滑动连接，滤网（41）的尺寸大于防护壳体（1）的内尺寸，防护壳体（1）下端与下水箱（8）连通。
  8. 根据权利要求1所述的一种端盖去毛刺清洗机，其特征在于：所述防护壳体（1）的内部沿大型转盘（21）的下端设置有设备隔板（19），设备隔板（19）与防护壳体（1）固定连接，设备隔板（19）上设置有若干镂空孔，所述设备隔板（19）的下端安装有大型驱动电机（20），所述大型驱动电机（20）的输出轴穿过减速器与大型转盘（21）固定连接。
  9. 根据权利要求5所述的一种端盖去毛刺清洗机，其特征在于：所述下水箱（8）一侧的上端安装有进水管（10），所述下水箱（8）另一侧的下端安装有出水管（11），下水箱（8）下端的底板向出水管（11）侧倾斜，所述防护壳体（1）一侧的上端固定连接有上挡板（12）。
  10. 一种清洗方法，基于权利要求1-9任意一项一种端盖去毛刺清洗机实现，其特征在于，包括如下步骤：
    步骤一：通过外部机械手结构将端盖置于下固定盘（29）的上端，使端盖的法兰孔穿过固定杆（28）进行限位固定，通过第二电动伸缩杆（25）带动压板（26）向下运动压于端盖的上端面；
    步骤二：大型驱动电机（20）在减速器的作用下带动大型转盘（21）水平转动，使固定有端盖的固定单元转动至去毛刺砂轮（15）位置；
    步骤三：通过转动手轮时螺纹杆（3）转动，竖向移动件（13）竖向移动带动去毛刺电机（14）和去毛刺砂轮（15）竖向移动；
    步骤四：竖向移动件（13）内部的小型驱动电机（32）带动转动丝杆（33）转动，滑动块（35）在滑动限位杆（34）作用下水平滑动，带动上端固定的水平杆体（36）沿着外框架（31）上端一侧的固定块（37）滑动，带动去毛刺电机（14）和去毛刺砂轮（15）水平移动，与端盖的去毛刺位置贴合；
    步骤五：去毛刺电机（14）带动去毛刺砂轮（15）转动，下固定矩形块（22）内部的电机带动驱动皮带轮转动，通过皮带的传动作用带动从动皮带轮（30）转动，从而带动下固定盘（29）以及其上端固定的端盖转动；
    步骤六：下固定盘（29）带动上端固定的端盖转动下，被去毛刺位置转动至辅助去毛刺辊（24）位置，在缓冲弹簧（48）被压缩以及橡胶层（46）被压紧的作用下，端盖嵌于辅助去毛刺辊（24）内，通过去毛刺砂板（47）将端盖被翻折位置的毛刺进一步去除；
    步骤七：步骤五和步骤六工作的同时输送泵（5）通过送水管（6）吸取下水箱（8）内部的清洗水，通过排水管（7）、输水盘（17）和喷淋头（18）将清洗水从端盖上端喷下，清洗水带着去除的碎屑向下流动，流动至下水箱（8）的内部，碎屑被滤网（41）阻拦，清洗水被滤网（41）过滤后重新进入下水箱（8）的内部。
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