WO2022041749A1 - 一种焊接机器人焊接用焊条供给装置及其使用方法 - Google Patents

一种焊接机器人焊接用焊条供给装置及其使用方法 Download PDF

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Publication number
WO2022041749A1
WO2022041749A1 PCT/CN2021/086563 CN2021086563W WO2022041749A1 WO 2022041749 A1 WO2022041749 A1 WO 2022041749A1 CN 2021086563 W CN2021086563 W CN 2021086563W WO 2022041749 A1 WO2022041749 A1 WO 2022041749A1
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WIPO (PCT)
Prior art keywords
welding
turntable
groove
supply device
fixedly installed
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PCT/CN2021/086563
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English (en)
French (fr)
Inventor
李定国
潘晓平
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南京涵曦月自动化科技有限公司
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Publication of WO2022041749A1 publication Critical patent/WO2022041749A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means

Definitions

  • the invention relates to the field of electrode supply devices, in particular to a welding electrode supply device for welding robots, and more particularly to a welding electrode supply device for welding robots and a method of using the same.
  • the welding robot is a robot that can be controlled by mechanical programming. It can grab the welding rod through its manipulator, and at the same time imitate the manual welding operation, which can save manpower.
  • the welding rod supply device is a device that provides welding rods to the welding robot. ;
  • the existing electrode supply device has certain shortcomings that need to be improved. First, it does not have a drying function, and the electrode will be disturbed by the moisture in the air during storage, resulting in the appearance of moisture on the surface. In use, there will be insufficient combustion, unstable welding, and poor functionality; secondly, it does not have the distribution function, and the welding rods cannot be divided into independent functions, which is less practical; , and does not have the effect of independently conveying a welding rod, which leads to the phenomenon of stacking of welding rods. When the manipulator of the welding robot clamps the welding rod, it is difficult to hold and separate the welding rod.
  • the main purpose of the present invention is to provide a welding electrode supply device for welding robot, which can effectively solve the problem that the welding rod does not have a drying function in the background technology, and the welding rod will be disturbed by the moisture in the air during storage, resulting in the appearance of moisture on the surface layer.
  • the welding rod When the welding rod is used, there will be insufficient combustion, unstable welding, and poor functionality; secondly, it does not have the distribution function, and the welding rod cannot be divided into independent functions, so the practicability is poor. ; In addition, it does not have the effect of independently conveying a welding rod, which leads to the phenomenon of stacking of welding rods. When the manipulator of the welding robot clamps the welding rod, there are technical problems that it is difficult to hold and separate the welding rod.
  • the technical scheme adopted in the present invention is:
  • a welding electrode supply device for welding robot welding comprises a box body, an upper part of the box body is integrally connected with a storage bin, a partition is arranged between the inside of the box body and the storage bin, and the storage bin is provided with a partition plate.
  • the inner bottom side is provided with a drying mechanism, and the drying mechanism includes a partition screen, a support rod, a blowing pipe, a horn, a drying box, a drying motor, a driving bevel tooth, a fixing frame, a heating wire, a fan blade and a driven bevel tooth,
  • the inside of the box body is located at the bottom of the partition plate with a distribution mechanism, and the distribution mechanism includes a fixed seat, a discharge port, a rotating stick, a distribution motor, a distribution slot, a feed slot and a discharge slot.
  • a conveying mechanism is provided at the inner bottom of the box body.
  • the partition net is fixedly installed on the inner bottom side of the storage bin
  • the support rod is fixedly installed inside the storage bin and located at the bottom of the partition net
  • the horn head is fixedly installed on the bottom of the support rod.
  • one end of the blowing pipe is fixedly connected with the horn head
  • the drying box is fixedly installed at the rear of the box
  • the drying motor is fixedly installed at the center of the rear of the drying box
  • the driving bevel teeth are fixedly connected
  • One end of the output shaft of the drying motor is located inside the drying box
  • the heating wire is fixedly installed on the inner side of the drying box
  • the fan blade is movably installed inside the drying box through the fixing frame, located between the heating wire and the driving bevel teeth. Between positions, the driven bevel teeth are fixedly installed on one end of the main shaft of the fan blade.
  • the fixing frame, the heating wire, the fan blade and the driven bevel teeth form a hot air assembly
  • the number of the hot air assembly is two
  • the two driven bevel teeth are both connected with the driving bevel teeth.
  • the lower surface of the drying box is provided with an air inlet.
  • the number of the partition nets, struts, blowing pipes and horn heads is two, and the other ends of the two blowing pipes are fixedly connected to both sides of the drying box, respectively. It is inclined forty-five degrees from the horizontal.
  • the fixing seat is fixedly installed at the bottom of the partition plate, the feeding opening is opened at the center position of the upper surface of the partition plate, the rotating roller is movably connected inside the fixing seat, and the distribution
  • the motor is fixedly installed at the rear of the box, and the output shaft of the distribution motor is fixedly connected to the rotating stick.
  • the distributing slot is set on the outer surface of the rotating stick, and the feeding slot is set at the center position of the upper surface of the fixed seat.
  • the discharge chute is opened on the outer surface of the fixed seat vertically downward.
  • the number of the distribution troughs is eight, the eight distribution troughs are arranged at equal distances, and the discharge ports are vertically corresponding to the feed troughs.
  • the conveying mechanism includes a fixed frame, a first support, a conveyor belt, a conveying trough, a second support, a driven turntable, a connecting groove, a material receiving rod, a material receiving groove, an active turntable and a fixed column
  • the fixed frame is fixedly installed at the inner bottom position of the box through the first bracket and the second bracket
  • the conveyor belt is movably connected to the inner side of the fixed frame through the rotating shaft
  • the conveying slot is opened on the outer surface of the conveyor belt
  • the driven The turntable is fixedly installed on one end of the rotating shaft of the conveyor belt
  • the connecting groove is opened on the outer surface of the driven turntable
  • the material receiving rod is fixedly installed on one side of the second bracket
  • the material receiving groove is arranged at one end of the material receiving rod
  • the active turntable is fixedly installed at the rear end of the turntable
  • the fixed column is fixedly installed at the rear of the active turntable.
  • the driving turntable and the driven turntable are connected by a fixed column and a connecting groove, and the conveyor belt runs through one side of the box body.
  • a method of using a welding rod supply device for welding robot welding specifically comprises the following steps:
  • Step 1 Put the welding rod into the storage bin through the top of the storage bin.
  • the welding rod stays on the upper part of the separator in the interior of the storage bin.
  • the driven bevel tooth rotates, the driven bevel tooth drives the fan blade to rotate through the fixed frame, the fan blade rotates to generate wind, and the air enters the air through the air inlet on the lower surface of the drying box. After heating by the heating wire, the heated air enters the inside of the horn head through the blowing pipe, and finally is discharged through the horn head. ;
  • Step 2 The welding rod is guided into the inside of the feeding port through two forty-five-degree inclined separation nets, and enters the feeding trough on the upper surface of the fixed seat through the feeding port.
  • the welding rod inside the feeding trough enters the inner part of the trough. discharge;
  • Step 3 When the turntable rotates, it drives the active turntable to rotate, the active turntable rotates to drive the fixed column to rotate, the fixed column drives the driven turntable to rotate through the connecting groove, and the driven turntable drives the conveyor belt to rotate, so that the conveying groove moves, and when the turntable stops When rotating, the conveyor belt stops rotating, so that the conveying trough corresponds to the discharge port vertically, and the welding rod falls into the interior of the conveying trough;
  • Step 4 With the continuous rotation of the conveyor belt, when it rotates to the turning position, the welding rod falls on the feeding rod due to gravity, and falls into the feeding groove through the guidance of the feeding rod to ensure the position and angle of the welding rod.
  • the welding robot is The electrode can be grasped by its manipulator.
  • the drying motor works, its output shaft drives the driving bevel teeth to work and rotate, the driving bevel teeth drive the driven bevel teeth to rotate, the driven bevel teeth drive the fan blades to rotate through the fixing frame, and the fan blades rotate to generate wind power, which passes through the drying box.
  • the air inlet on the lower surface enters the air, and at the same time, the air is blown into the inside of the blowing pipe by the fan blade, and is heated by the heating wire in the middle.
  • the heated air enters the interior of the horn head through the blowing pipe, and finally is discharged through the horn head.
  • the hot air enters the interior of the storage bin through the partition screen, and dries the welding rod inside the storage bin. Also improves the functionality of the electrode feeding device;
  • the welding rod enters the feeding slot on the upper surface of the fixed seat through the feeding port, and the distribution motor works to drive the rotating stick to rotate.
  • the distribution slot corresponds to the feeding slot vertically
  • the welding rod inside the feeding slot Entering the inside of the distribution slot, with the continuous rotation of the turning stick, when the distribution slot and the discharge slot are perpendicular to each other, the welding rod is discharged through the discharge slot, which can easily divide the stacked welding rods into independent welding rods. , which is conducive to transportation;
  • the turntable By setting the conveying mechanism, when the turntable rotates, it drives the active turntable to rotate, the active turntable rotates to drive the fixed column to rotate, the fixed column drives the driven turntable to rotate through the connecting groove, and the driven turntable drives the conveyor belt to rotate, so that the conveying groove moves.
  • the conveyor belt stops rotating, so that the conveying trough corresponds to the discharge port vertically, and the welding rod falls into the interior of the conveying trough.
  • the fixed direction and angle prevent the welding robot from being difficult to separate and clamp due to the stacking of welding electrodes, and the conveyor belt can achieve the effect of synchronous rotation with the turntable, ensuring that the conveying trough can always correspond to the feeding port vertically, which is more practical.
  • FIG. 1 is a schematic diagram of the overall structure of a welding electrode supply device for welding robot welding according to the present invention
  • FIG. 2 is a rear view of a welding electrode supply device for welding robot welding according to the present invention
  • FIG. 3 is a front view of the internal structure of the drying box of a welding electrode supply device for welding robot welding according to the present invention
  • FIG. 4 is a disassembled view of a rotating stick and a fixed seat of a welding electrode supply device for welding robot welding according to the present invention
  • FIG. 5 is a side view of a rotating roller and a conveyor belt of a welding electrode supply device for welding of a welding robot according to the present invention
  • FIG. 6 is a rear view of an active turntable of a welding electrode supply device for welding robot according to the present invention.
  • a welding electrode supply device for welding robot includes a box body 1, the upper part of the box body 1 is integrally connected with a storage bin 2, and a storage bin 2 is provided between the inside of the box body 1 and the storage bin 2.
  • the partition 3, the inner bottom side of the storage bin 2 is provided with a drying mechanism 4.
  • the drying mechanism 4 includes a partition net 401, a support rod 402, a blowing pipe 403, a horn head 404, a drying box 405, a drying motor 406, and a driving bevel tooth 407, the fixing frame 408, the heating wire 409, the fan blade 4010 and the driven bevel tooth 4011, the inside of the box 1 is located at the bottom of the partition 3 with a distribution mechanism 5, and the distribution mechanism 5 includes a fixed seat 501, a blanking The mouth 502, the turning stick 503, the distributing motor 504, the distributing slot 505, the feeding slot 506 and the discharging slot 507, the inner bottom of the box body 1 is provided with a conveying mechanism 6;
  • the partition net 401 is fixedly installed on the inner bottom side of the storage bin 2
  • the support rod 402 is fixedly installed in the interior of the storage bin 2 and located at the bottom of the partition net 401
  • the horn head 404 is fixedly installed on the front of the support rod 402
  • the blowing pipe 403 One end is fixedly connected to the horn head 404
  • the drying box 405 is fixedly installed at the rear of the box 1
  • the drying motor 406 is fixedly installed at the rear center of the drying box 405
  • the driving bevel 407 is fixedly connected to the output shaft of the drying motor 406
  • One end is located inside the drying box 405
  • the heating wire 409 is fixedly installed on the inner side of the drying box 405
  • the fan blade 4010 is movably installed inside the drying box 405 through the fixing frame 408 and is located between the heating wire 409 and the driving bevel teeth 407 position
  • the driven bevel teeth 4011 are fixedly installed at one end of the main shaft of the fan blade 4010;
  • the conveying mechanism 6 includes a fixed frame 601, a first bracket 602, and a conveyor belt 603 , conveying slot 604, second bracket 605, driven turntable 606, connecting slot 607, receiving rod 608, receiving slot 609, active turntable 6010 and fixing column 6011, the fixing frame 601 passes through the first bracket 602 and the second bracket 605 It is fixedly installed at the inner bottom position of the box body 1.
  • the conveyor belt 603 is movably connected to the inner side of the fixed frame 601 through the rotating shaft.
  • the conveying groove 604 is opened on the outer surface of the conveyor belt 603.
  • 607 is opened on the outer surface of the driven turntable 606,
  • the material receiving rod 608 is fixedly installed on one side of the second bracket 605,
  • the material receiving groove 609 is set at one end of the material receiving rod 608, and
  • the active turntable 6010 is fixedly installed on the rotating stick 503.
  • the fixed column 6011 is fixedly installed at the rear of the driving turntable 6010; the driving turntable 6010 and the driven turntable 606 are fixed by
  • the column 6011 and the connecting groove 607 are in a toothed connection, and the conveyor belt 603 runs through one side of the box body 1 .
  • a method of using a welding rod supply device for welding robot welding specifically comprises the following steps:
  • Step 1 Put the welding rod into the storage bin 2 through the top of the storage bin 2.
  • the welding rod stays on the upper part of the separator 401 inside the storage bin 2.
  • the drying motor 406 works, and its output shaft drives the active bevel gear 407 to work.
  • the driving bevel tooth 407 drives the driven bevel tooth 4011 to rotate
  • the driven bevel tooth 4011 drives the fan blade 4010 to rotate through the fixing frame 408, and the fan blade 4010 rotates to generate wind force, which enters the air through the air inlet on the lower surface of the drying box 405, and at the same time the air It is blown into the interior of the blowing pipe 403 by the fan blade 4010, and is heated by the heating wire 409 in the middle.
  • the heated air enters the interior of the horn head 404 through the blowing pipe 403, and is finally discharged through the horn head 404, and the exhausted hot air passes through
  • the separator 401 enters the interior of the storage bin 2, and dries the welding rod inside the storage bin 2;
  • Step 2 The welding rod is guided into the inside of the feeding port 502 through the two forty-five-degree inclined partition nets 401, and enters the feeding slot 506 on the upper surface of the fixed seat 501 through the feeding port 502, and the distribution motor 504 works Drive the rotating stick 503 to rotate, when the distribution slot 505 is vertically corresponding to the feeding slot 506, the welding rod inside the feeding slot 506 enters the inside of the distribution slot 505, and as the rotating stick 503 continues to rotate, when the distribution slot 505 and the When the discharge chute 507 corresponds vertically, the welding rod is discharged through the discharge chute 507;
  • Step 3 When the rotating stick 503 rotates, it drives the active turntable 6010 to rotate, the active turntable 6010 rotates to drive the fixed column 6011 to rotate, the fixed column 6011 drives the driven turntable 606 to rotate through the connecting groove 607, and the driven turntable 606 drives the conveyor belt 603 to rotate,
  • the conveyor trough 604 is moved, and when the rotating stick 503 stops rotating, the conveyor belt 603 stops rotating, so that the conveyor trough 604 corresponds to the discharge port 502 vertically, and the welding rod falls into the interior of the conveyor trough 604;
  • Step 4 With the continuous rotation of the conveyor belt 603, when it rotates to the turning position, the welding rod falls on the feeding rod 608 due to gravity, and falls into the feeding groove 609 through the guidance of the feeding rod 608 to ensure the position and angle of the welding rod. , the welding robot can grab the welding rod with its manipulator.
  • the drying motor 406 works, its output shaft drives the driving bevel teeth 407 to work and rotate, the driving bevel teeth 407 drive the driven bevel teeth 4011 to rotate, and the driven bevel teeth 4011 drive the fan blades 4010 to rotate through the fixing frame 408 , the fan blade 4010 rotates to generate wind power, and the air enters the air through the air inlet on the lower surface of the drying box 405.
  • the air is blown into the interior of the blowing pipe 403 by the fan blade 4010, and is heated by the heating wire 409 in the middle, and the heated air passes through the blowing pipe. 403 enters the inside of the horn head 404 and is finally discharged through the horn head 404.
  • the discharged hot air enters the interior of the storage bin 2 through the screen 401, and dries the welding rod inside the storage bin 2, which has the function of drying the welding rod.
  • the electrode enters the fixed seat 501 through the discharge port 502.
  • the dividing motor 504 works to drive the rotating stick 503 to rotate.
  • the rotating stick 503 drives the active turntable 6010 to rotate at the same time, the active turntable 6010 rotates and drives the fixed post 6011 to rotate, the fixed post 6011 drives the driven turntable 606 to rotate through the connecting groove 607, and the driven turntable 606 drives the conveyor belt 603 Rotate to make the conveying groove 604 move.
  • the conveyor belt 603 stops rotating, so that the conveying groove 604 corresponds to the discharge port 502 vertically, and the welding rod falls into the interior of the conveying groove 604, and the welding rods can be removed one by one.
  • the roots are independently transported into the feeding chute 609, so that the welding rods remain independent, and maintain a fixed direction and angle, to avoid the welding robot being difficult to separate clamping due to the stacking of welding rods, and the conveyor belt 603 can achieve the effect of synchronous rotation with the rotating roller 503, ensuring that The conveying trough 604 can always be vertically corresponding to the feeding opening 502, which is more practical.

Abstract

一种焊接机器人焊接用焊条供给装置,包括箱体(1),箱体(1)的上部一体连接有储料仓(2),箱体(1)的内部与储料仓(2)之间设有隔板(3),储料仓(2)的内部底部侧面设有干燥机构(4),箱体(1)的内部位于隔板(3)的底部设有分拨机构(5),箱体(1)的内部底部位置设有输送机构(6)。还涉及焊条供给装置的使用方法。该焊条供给装置,具有干燥焊条的功能,提高了焊条供给装置的功能性,将堆叠的焊条分拨成一根一根独立的焊条,有利于输送给焊接机器人,也避免焊条堆叠导致焊接机器人难以分开夹持。

Description

一种焊接机器人焊接用焊条供给装置及其使用方法 技术领域
本发明涉及焊条供给装置领域,具体涉及一种焊接机器人焊接用焊条供给装置,更具体涉及一种焊接机器人焊接用焊条供给装置及其使用方法。
背景技术
焊接机器人是一种够可以通过机械编程控制的机器人,可以通过其机械手抓取焊条,同时模仿人工进行焊接操作,能够起到节省人力的作用,而焊条供给装置就是为了给焊接机器人提供焊条的装置;
但是现有的焊条供给装置在使用时存在着一定的不足之处有待改善,首先,不具备干燥功能,焊条在储存期间会被空气中的湿气干扰,导致其表层出现潮湿现象,潮湿的焊条在使用时,就会出现燃烧不充分,焊接不稳定的现象,功能性较差;其次,不具备分拨功能,不能够将焊条分拨成一根一根独立的功效,实用性较差;此外,也不具备独立输送一根焊条的功效,导致焊条出现堆叠的现象,焊接机器人的机械手在夹持焊条的时候,存在难以夹持和难以分隔的现象。
技术问题
本发明的主要目的在于提供一种焊接机器人焊接用焊条供给装置,可以有效解决背景技术中的不具备干燥功能,焊条在储存期间会被空气中的湿气干扰,导致其表层出现潮湿现象,潮湿的焊条在使用时,就会出现燃烧不充分,焊接不稳定的现象,功能性较差;其次,不具备分拨功能,不能够将焊条分拨成一根一根独立的功效,实用性较差;此外,也不具备独立输送一根焊条的功效,导致焊条出现堆叠的现象,焊接机器人的机械手在夹持焊条的时候,存在难以夹持和难以分隔的现象技术问题。
技术解决方案
为实现上述目的,本发明采取的技术方案为:
一种焊接机器人焊接用焊条供给装置,包括箱体,所述箱体的上部一体连接有储料仓,所述箱体的内部与储料仓之间设有隔板,所述储料仓的内部底部侧面设有干燥机构,所述干燥机构包括有隔网、支杆、吹风管、喇叭头、干燥箱、干燥电机、主动锥齿、固定架、加热丝、扇叶和从动锥齿,所述箱体的内部位于隔板的底部设有分拨机构,所述分拨机构包括有固定座、下料口、转棍、分拨电机、分拨槽、进料槽和出料槽,所述箱体的内部底部位置设有输送机构。
作为本发明的进一步方案,所述隔网固定安装在储料仓的内部底部侧面,所述支杆固定安装在储料仓的内部位于隔网的底部,所述喇叭头固定安装在支杆的前部,所述吹风管的一端与喇叭头固定连接,所述干燥箱固定安装在箱体的后部,所述干燥电机固定安装在干燥箱的后部居中位置,所述主动锥齿固定连接在干燥电机的输出轴一端位于干燥箱的内部,所述加热丝固定安装在干燥箱的内部一侧位置,所述扇叶通过固定架活动安装在干燥箱的内部位于加热丝与主动锥齿的之间位置,所述从动锥齿固定安装在扇叶的主轴一端。
作为本发明的进一步方案,所述固定架、加热丝、扇叶和从动锥齿组成热风组件,热风组件的数量为两个,两个所述从动锥齿均与主动锥齿齿合连接,所述干燥箱的下表面开设有进风口。
作为本发明的进一步方案,所述隔网、支杆、吹风管和喇叭头的数量均为两个,两个所述吹风管的另一端分别固定连接在干燥箱的两侧,所述隔网与水平方向呈四十五度倾斜。
作为本发明的进一步方案,所述固定座固定安装在隔板的底部,所述下料口开设在隔板的上表面居中位置,所述转棍活动连接在固定座的内部,所述分拨电机固定安装在箱体的后部,且分拨电机的输出轴与转棍固定连接,所述分拨槽开设在转棍的外表面,所述进料槽开设在固定座的上表面居中位置,所述出料槽开设在固定座的外表面垂直朝下位置。
作为本发明的进一步方案,所述分拨槽的数量为八个,八个所述分拨槽等距排列,所述下料口与进料槽垂直对应。
作为本发明的进一步方案,所述输送机构包括有固定框、第一支架、传送带、输送槽、第二支架、从动转盘、连接槽、接料杆、接料槽、主动转盘和固定柱,所述固定框通过第一支架和第二支架固定安装在箱体的内部底部位置,所述传送带通过转轴活动连接在固定框的内侧,所述输送槽开设在传送带的外表面,所述从动转盘固定安装在传送带的转轴一端,所述连接槽开设在从动转盘的外表面,所述接料杆固定安装在第二支架的一侧,所述接料槽设置在接料杆的一端位置,所述主动转盘固定安装在转棍的后端,所述固定柱固定安装在主动转盘的后部。
作为本发明的进一步方案,所述主动转盘和从动转盘通过固定柱和连接槽齿合连接,所述传送带贯穿箱体的一侧。
一种焊接机器人焊接用焊条供给装置的使用方法,该使用方法具体包括以下步骤:
步骤一:将焊条通过储料仓的顶部放置到储料仓内,焊条在储料仓的内部停留在隔网的上部,干燥电机工作,其输出轴带动主动锥齿工作转动,主动锥齿带动从动锥齿转动,从动锥齿通过固定架带动扇叶转动,扇叶转动产生风力,通过干燥箱下表面的进风口进入空气,同时空气被扇叶吹入到吹风管的内部,并且中途经过加热丝加热,加热后的空气通过吹风管进入到喇叭头的内部,最终通过喇叭头排出,排出的热空气透过隔网进入到储料仓的内部,对储料仓内部的焊条进行干燥;
步骤二:焊条经过两个四十五度倾斜的隔网引导进入到下料口的内部,通过下料口进入到固定座上表面的进料槽内,分拨电机工作带动转棍转动,当分拨槽与进料槽垂直对应的时候,进料槽内部的焊条进入到分拨槽的内部,随着转棍的继续转动,当分拨槽与出料槽垂直对应的时候,焊条通过出料槽排出;
步骤三:在转棍转动的同时,带动主动转盘转动,主动转盘转动带动固定柱转动,固定柱通过连接槽带动从动转盘转动,从动转盘带动传送带转动,使得输送槽移动,当转棍停止转动的时候,传送带停止转动,使得输送槽与下料口垂直对应,焊条落入到输送槽的内部;
步骤四:随着传送带的持续转动,当转动到转折位置时,焊条因重力在接料杆上,通过接料杆的引导落入在接料槽的内部,保证焊条位置和角度,焊接机器人即可通过其机械手抓取焊条。
有益效果
通过设置干燥机构,干燥电机工作,其输出轴带动主动锥齿工作转动,主动锥齿带动从动锥齿转动,从动锥齿通过固定架带动扇叶转动,扇叶转动产生风力,通过干燥箱下表面的进风口进入空气,同时空气被扇叶吹入到吹风管的内部,并且中途经过加热丝加热,加热后的空气通过吹风管进入到喇叭头的内部,最终通过喇叭头排出,排出的热空气透过隔网进入到储料仓的内部,对储料仓内部的焊条进行干燥,具有干燥焊条的功能,避免焊条存放时间过久出现表面潮湿的现象,提高焊条焊接的稳定性,同时也提高了焊条供给装置的功能性;
通过设置分拨机构,焊条通过下料口进入到固定座上表面的进料槽内,分拨电机工作带动转棍转动,当分拨槽与进料槽垂直对应的时候,进料槽内部的焊条进入到分拨槽的内部,随着转棍的继续转动,当分拨槽与出料槽垂直对应的时候,焊条通过出料槽排出,能够方便将堆叠的焊条分拨成一根一根独立的焊条,有利于输送;
通过设置输送机构,转棍转动的同时,带动主动转盘转动,主动转盘转动带动固定柱转动,固定柱通过连接槽带动从动转盘转动,从动转盘带动传送带转动,使得输送槽移动,当转棍停止转动的时候,传送带停止转动,使得输送槽与下料口垂直对应,焊条落入到输送槽的内部,能够将焊条一根一根独立输送到接料槽内,使得焊条保持独立,并且保持固定的方向和角度,避免焊条堆叠导致焊接机器人难以分开夹持,并且传送带能够实现与转棍同步转动的功效,保证了输送槽始终可以垂直对应下料口,实用性更高。
附图说明
图1为本发明一种焊接机器人焊接用焊条供给装置的整体结构示意图;
图2为本发明一种焊接机器人焊接用焊条供给装置的后视图;
图3为本发明一种焊接机器人焊接用焊条供给装置的干燥箱内部结构主视图;
图4为本发明一种焊接机器人焊接用焊条供给装置的转棍与固定座拆分图;
图5为本发明一种焊接机器人焊接用焊条供给装置的转棍与传送带侧视图;
图6为本发明一种焊接机器人焊接用焊条供给装置的主动转盘后视图。
图中:1、箱体;2、储料仓;3、隔板;4、干燥机构;401、隔网;402、支杆;403、吹风管;404、喇叭头;405、干燥箱;406、干燥电机;407、主动锥齿;408、固定架;409、加热丝;4010、扇叶;4011、从动锥齿;5、分拨机构;501、固定座;502、下料口;503、转棍;504、分拨电机;505、分拨槽;506、进料槽;507、出料槽;6、输送机构;601、固定框;602、第一支架;603、传送带;604、输送槽;605、第二支架;606、从动转盘;607、连接槽;608、接料杆;609、接料槽;6010、主动转盘;6011、固定柱。
本发明的实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。
如图1-6所示,一种焊接机器人焊接用焊条供给装置,包括箱体1,箱体1的上部一体连接有储料仓2,箱体1的内部与储料仓2之间设有隔板3,储料仓2的内部底部侧面设有干燥机构4,干燥机构4包括有隔网401、支杆402、吹风管403、喇叭头404、干燥箱405、干燥电机406、主动锥齿407、固定架408、加热丝409、扇叶4010和从动锥齿4011,箱体1的内部位于隔板3的底部设有分拨机构5,分拨机构5包括有固定座501、下料口502、转棍503、分拨电机504、分拨槽505、进料槽506和出料槽507,箱体1的内部底部位置设有输送机构6;
隔网401固定安装在储料仓2的内部底部侧面,支杆402固定安装在储料仓2的内部位于隔网401的底部,喇叭头404固定安装在支杆402的前部,吹风管403的一端与喇叭头404固定连接,干燥箱405固定安装在箱体1的后部,干燥电机406固定安装在干燥箱405的后部居中位置,主动锥齿407固定连接在干燥电机406的输出轴一端位于干燥箱405的内部,加热丝409固定安装在干燥箱405的内部一侧位置,扇叶4010通过固定架408活动安装在干燥箱405的内部位于加热丝409与主动锥齿407的之间位置,从动锥齿4011固定安装在扇叶4010的主轴一端;固定架408、加热丝409、扇叶4010和从动锥齿4011组成热风组件,热风组件的数量为两个,两个从动锥齿4011均与主动锥齿407齿合连接,干燥箱405的下表面开设有进风口,进风口能够起到进入外界空气的作用;隔网401、支杆402、吹风管403和喇叭头404的数量均为两个,两个吹风管403的另一端分别固定连接在干燥箱405的两侧,隔网401与水平方向呈四十五度倾斜;固定座501固定安装在隔板3的底部,下料口502开设在隔板3的上表面居中位置,转棍503活动连接在固定座501的内部,分拨电机504固定安装在箱体1的后部,且分拨电机504的输出轴与转棍503固定连接,分拨槽505开设在转棍503的外表面,进料槽506开设在固定座501的上表面居中位置,出料槽507开设在固定座501的外表面垂直朝下位置;分拨槽505的数量为八个,八个分拨槽505等距排列,下料口502与进料槽506垂直对应;输送机构6包括有固定框601、第一支架602、传送带603、输送槽604、第二支架605、从动转盘606、连接槽607、接料杆608、接料槽609、主动转盘6010和固定柱6011,固定框601通过第一支架602和第二支架605固定安装在箱体1的内部底部位置,传送带603通过转轴活动连接在固定框601的内侧,输送槽604开设在传送带603的外表面,从动转盘606固定安装在传送带603的转轴一端,连接槽607开设在从动转盘606的外表面,接料杆608固定安装在第二支架605的一侧,接料槽609设置在接料杆608的一端位置,主动转盘6010固定安装在转棍503的后端,固定柱6011固定安装在主动转盘6010的后部;主动转盘6010和从动转盘606通过固定柱6011和连接槽607齿合连接,传送带603贯穿箱体1的一侧。
一种焊接机器人焊接用焊条供给装置的使用方法,该使用方法具体包括以下步骤:
步骤一:将焊条通过储料仓2的顶部放置到储料仓2内,焊条在储料仓2的内部停留在隔网401的上部,干燥电机406工作,其输出轴带动主动锥齿407工作转动,主动锥齿407带动从动锥齿4011转动,从动锥齿4011通过固定架408带动扇叶4010转动,扇叶4010转动产生风力,通过干燥箱405下表面的进风口进入空气,同时空气被扇叶4010吹入到吹风管403的内部,并且中途经过加热丝409加热,加热后的空气通过吹风管403进入到喇叭头404的内部,最终通过喇叭头404排出,排出的热空气透过隔网401进入到储料仓2的内部,对储料仓2内部的焊条进行干燥;
步骤二:焊条经过两个四十五度倾斜的隔网401引导进入到下料口502的内部,通过下料口502进入到固定座501上表面的进料槽506内,分拨电机504工作带动转棍503转动,当分拨槽505与进料槽506垂直对应的时候,进料槽506内部的焊条进入到分拨槽505的内部,随着转棍503的继续转动,当分拨槽505与出料槽507垂直对应的时候,焊条通过出料槽507排出;
步骤三:在转棍503转动的同时,带动主动转盘6010转动,主动转盘6010转动带动固定柱6011转动,固定柱6011通过连接槽607带动从动转盘606转动,从动转盘606带动传送带603转动,使得输送槽604移动,当转棍503停止转动的时候,传送带603停止转动,使得输送槽604与下料口502垂直对应,焊条落入到输送槽604的内部;
步骤四:随着传送带603的持续转动,当转动到转折位置时,焊条因重力在接料杆608上,通过接料杆608的引导落入在接料槽609的内部,保证焊条位置和角度,焊接机器人即可通过其机械手抓取焊条。
本发明通过设置干燥机构4,干燥电机406工作,其输出轴带动主动锥齿407工作转动,主动锥齿407带动从动锥齿4011转动,从动锥齿4011通过固定架408带动扇叶4010转动,扇叶4010转动产生风力,通过干燥箱405下表面的进风口进入空气,同时空气被扇叶4010吹入到吹风管403的内部,并且中途经过加热丝409加热,加热后的空气通过吹风管403进入到喇叭头404的内部,最终通过喇叭头404排出,排出的热空气透过隔网401进入到储料仓2的内部,对储料仓2内部的焊条进行干燥,具有干燥焊条的功能,避免焊条存放时间过久出现表面潮湿的现象,提高焊条焊接的稳定性,同时也提高了焊条供给装置的功能性;通过设置分拨机构5,焊条通过下料口502进入到固定座501上表面的进料槽506内,分拨电机504工作带动转棍503转动,当分拨槽505与进料槽506垂直对应的时候,进料槽506内部的焊条进入到分拨槽505的内部,随着转棍503的继续转动,当分拨槽505与出料槽507垂直对应的时候,焊条通过出料槽507排出,能够方便将堆叠的焊条分拨成一根一根独立的焊条,有利于输送;通过设置输送机构6,转棍503转动的同时,带动主动转盘6010转动,主动转盘6010转动带动固定柱6011转动,固定柱6011通过连接槽607带动从动转盘606转动,从动转盘606带动传送带603转动,使得输送槽604移动,当转棍503停止转动的时候,传送带603停止转动,使得输送槽604与下料口502垂直对应,焊条落入到输送槽604的内部,能够将焊条一根一根独立输送到接料槽609内,使得焊条保持独立,并且保持固定的方向和角度,避免焊条堆叠导致焊接机器人难以分开夹持,并且传送带603能够实现与转棍503同步转动的功效,保证了输送槽604始终可以垂直对应下料口502,实用性更高。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (9)

  1. 一种焊接机器人焊接用焊条供给装置,其特征在于:包括箱体(1),所述箱体(1)的上部一体连接有储料仓(2),所述箱体(1)的内部与储料仓(2)之间设有隔板(3),所述储料仓(2)的内部底部侧面设有干燥机构(4),所述干燥机构(4)包括有隔网(401)、支杆(402)、吹风管(403)、喇叭头(404)、干燥箱(405)、干燥电机(406)、主动锥齿(407)、固定架(408)、加热丝(409)、扇叶(4010)和从动锥齿(4011),所述箱体(1)的内部位于隔板(3)的底部设有分拨机构(5),所述分拨机构(5)包括有固定座(501)、下料口(502)、转棍(503)、分拨电机(504)、分拨槽(505)、进料槽(506)和出料槽(507),所述箱体(1)的内部底部位置设有输送机构(6)。
  2. 根据权利要求1所述的一种焊接机器人焊接用焊条供给装置,其特征在于:所述隔网(401)固定安装在储料仓(2)的内部底部侧面,所述支杆(402)固定安装在储料仓(2)的内部位于隔网(401)的底部,所述喇叭头(404)固定安装在支杆(402)的前部,所述吹风管(403)的一端与喇叭头(404)固定连接,所述干燥箱(405)固定安装在箱体(1)的后部,所述干燥电机(406)固定安装在干燥箱(405)的后部居中位置,所述主动锥齿(407)固定连接在干燥电机(406)的输出轴一端位于干燥箱(405)的内部,所述加热丝(409)固定安装在干燥箱(405)的内部一侧位置,所述扇叶(4010)通过固定架(408)活动安装在干燥箱(405)的内部位于加热丝(409)与主动锥齿(407)的之间位置,所述从动锥齿(4011)固定安装在扇叶(4010)的主轴一端。
  3. 根据权利要求2所述的一种焊接机器人焊接用焊条供给装置,其特征在于:所述固定架(408)、加热丝(409)、扇叶(4010)和从动锥齿(4011)组成热风组件,热风组件的数量为两个,两个所述从动锥齿(4011)均与主动锥齿(407)齿合连接,所述干燥箱(405)的下表面开设有进风口。
  4. 根据权利要求2所述的一种焊接机器人焊接用焊条供给装置,其特征在于:所述隔网(401)、支杆(402)、吹风管(403)和喇叭头(404)的数量均为两个,两个所述吹风管(403)的另一端分别固定连接在干燥箱(405)的两侧,所述隔网(401)与水平方向呈四十五度倾斜。
  5. 根据权利要求1所述的一种焊接机器人焊接用焊条供给装置,其特征在于:所述固定座(501)固定安装在隔板(3)的底部,所述下料口(502)开设在隔板(3)的上表面居中位置,所述转棍(503)活动连接在固定座(501)的内部,所述分拨电机(504)固定安装在箱体(1)的后部,且分拨电机(504)的输出轴与转棍(503)固定连接,所述分拨槽(505)开设在转棍(503)的外表面,所述进料槽(506)开设在固定座(501)的上表面居中位置,所述出料槽(507)开设在固定座(501)的外表面垂直朝下位置。
  6. 根据权利要求5所述的一种焊接机器人焊接用焊条供给装置,其特征在于:所述分拨槽(505)的数量为八个,八个所述分拨槽(505)等距排列,所述下料口(502)与进料槽(506)垂直对应。
  7. 根据权利要求1所述的一种焊接机器人焊接用焊条供给装置,其特征在于:所述输送机构(6)包括有固定框(601)、第一支架(602)、传送带(603)、输送槽(604)、第二支架(605)、从动转盘(606)、连接槽(607)、接料杆(608)、接料槽(609)、主动转盘(6010)和固定柱(6011),所述固定框(601)通过第一支架(602)和第二支架(605)固定安装在箱体(1)的内部底部位置,所述传送带(603)通过转轴活动连接在固定框(601)的内侧,所述输送槽(604)开设在传送带(603)的外表面,所述从动转盘(606)固定安装在传送带(603)的转轴一端,所述连接槽(607)开设在从动转盘(606)的外表面,所述接料杆(608)固定安装在第二支架(605)的一侧,所述接料槽(609)设置在接料杆(608)的一端位置,所述主动转盘(6010)固定安装在转棍(503)的后端,所述固定柱(6011)固定安装在主动转盘(6010)的后部。
  8. 根据权利要求1所述的一种焊接机器人焊接用焊条供给装置,其特征在于:所述主动转盘(6010)和从动转盘(606)通过固定柱(6011)和连接槽(607)齿合连接,所述传送带(603)贯穿箱体(1)的一侧。
  9. 一种采用权利要求1所述的焊接机器人焊接用焊条供给装置的使用方法,其特征在于,该使用方法具体包括以下步骤:
    步骤一:将焊条通过储料仓(2)的顶部放置到储料仓(2)内,焊条在储料仓(2)的内部停留在隔网(401)的上部,干燥电机(406)工作,其输出轴带动主动锥齿(407)工作转动,主动锥齿(407)带动从动锥齿(4011)转动,从动锥齿(4011)通过固定架(408)带动扇叶(4010)转动,扇叶(4010)转动产生风力,通过干燥箱(405)下表面的进风口进入空气,同时空气被扇叶(4010)吹入到吹风管(403)的内部,并且中途经过加热丝(409)加热,加热后的空气通过吹风管(403)进入到喇叭头(404)的内部,最终通过喇叭头(404)排出,排出的热空气透过隔网(401)进入到储料仓(2)的内部,对储料仓(2)内部的焊条进行干燥;
    步骤二:焊条经过两个四十五度倾斜的隔网(401)引导进入到下料口(502)的内部,通过下料口(502)进入到固定座(501)上表面的进料槽(506)内,分拨电机(504)工作带动转棍(503)转动,当分拨槽(505)与进料槽(506)垂直对应的时候,进料槽(506)内部的焊条进入到分拨槽(505)的内部,随着转棍(503)的继续转动,当分拨槽(505)与出料槽(507)垂直对应的时候,焊条通过出料槽(507)排出;
    步骤三:在转棍(503)转动的同时,带动主动转盘(6010)转动,主动转盘(6010)转动带动固定柱(6011)转动,固定柱(6011)通过连接槽(607)带动从动转盘(606)转动,从动转盘(606)带动传送带(603)转动,使得输送槽(604)移动,当转棍(503)停止转动的时候,传送带(603)停止转动,使得输送槽(604)与下料口(502)垂直对应,焊条落入到输送槽(604)的内部;
    步骤四:随着传送带(603)的持续转动,当转动到转折位置时,焊条因重力在接料杆(608)上,通过接料杆(608)的引导落入在接料槽(609)的内部,保证焊条位置和角度,焊接机器人即可通过其机械手抓取焊条。
PCT/CN2021/086563 2020-08-28 2021-04-12 一种焊接机器人焊接用焊条供给装置及其使用方法 WO2022041749A1 (zh)

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