WO2022030163A1 - 化学増幅型感光性組成物、感光性ドライフィルム、めっき用鋳型付き基板の製造方法、及びめっき造形物の製造方法 - Google Patents
化学増幅型感光性組成物、感光性ドライフィルム、めっき用鋳型付き基板の製造方法、及びめっき造形物の製造方法 Download PDFInfo
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
- G03F7/0397—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition the macromolecular compound having an alicyclic moiety in a side chain
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
Definitions
- the present invention comprises a chemically amplified photosensitive composition used for forming a template for plating on a substrate by a photoresist method, and a photosensitive dry composed of the chemically amplified photosensitive composition.
- the present invention relates to a method for producing a film and a patterned substrate with a mold for plating using the above-mentioned chemically amplified photosensitive composition, and a method for producing a plated molded product using the substrate with a mold for plating produced by the above-mentioned method.
- Photofabrication is the mainstream of precision microfabrication technology.
- Photofabrication is a method in which a photoresist composition is applied to the surface of a workpiece to form a photoresist layer, the photoresist layer is patterned by photolithography technology, and the patterned photoresist layer (photoresist pattern) is used as a mask for chemical etching and electrolysis. It is a general term for technologies for manufacturing various precision parts such as semiconductor packages by performing etching or electroforming mainly for electroplating.
- connection terminals for example, a protruding electrode (mounting terminal) such as a bump protruding on a package, or a metal post connecting a rewiring extending from a peripheral terminal on a wafer and a mounting terminal. Etc. are arranged on the substrate with high precision.
- Photoresist compositions are used for photofabrication as described above, and as such photoresist compositions, chemically amplified photosensitive compositions containing an acid generator are known (Patent Documents 1 and 2). Etc.).
- acid is generated from the acid generator by irradiation (exposure), diffusion of the acid is promoted by heat treatment, and an acid catalytic reaction occurs with the base resin or the like in the composition. Its alkali solubility changes.
- Such a chemically amplified photosensitive composition can be used for forming a patterned insulating film and an etching mask, as well as forming a plated object such as a bump, a metal post, and Cu rewiring by a plating process. It is used in. Specifically, a chemically amplified photosensitive composition is used to form a photoresist layer having a desired film thickness on a support such as a metal substrate, exposed through a predetermined mask pattern, developed, and then developed. A patterned resist film is formed in which the portion forming the plated product is selectively removed (peeled) and used as a mold. Then, by embedding a conductor such as copper in the removed portion (non-resist portion) by plating and then removing the resist film around the conductor, bumps, metal posts, and Cu rewiring can be formed. ..
- the cross-sectional shape of the non-resist portion of the resist pattern used as a template is rectangular. ..
- the temperature at the time of plating may be set high or plating may be performed for a long time. Therefore, the resist film is required to have a high resistance to a plating solution. Be done.
- the present invention has been made in view of the above problems, and even when a patterned resist film having a thick film thickness is formed, the cross-sectional shape of the non-resist portion is rectangular, and the resistance to the plating solution is high.
- a chemically amplified positive photosensitive composition capable of forming a highly patterned resist film, a photosensitive dry film provided with a photosensitive layer composed of the chemically amplified positive photosensitive composition, and the above-mentioned chemically amplified positive It is an object of the present invention to provide a method for manufacturing a substrate with a plating mold using a mold photosensitive composition and a method for manufacturing a plated molded product using a substrate with a plating mold manufactured by the above-mentioned method.
- the present inventors have obtained an acid generator (A) that generates an acid by irradiation with active light or radiation, and a resin (B) whose solubility in an alkali is increased.
- the positive chemical amplification type photosensitive composition containing the above-mentioned resin (B) contains an acrylic resin (B1a) containing a predetermined amount of a structural unit (bL1) derived from a crosslinkable monomer satisfying a predetermined requirement.
- the present invention has been found that the above problems can be solved by setting the calculated value of the glass transition temperature of the virtual non-crosslinked acrylic resin excluding the constituent unit (bL1) from the acrylic resin (B1a) to 90 ° C. or higher and 120 ° C. or lower. Has been completed. Specifically, the present invention provides the following.
- a first aspect of the present invention is a chemically amplified positive photosensitive composition used for forming a template for plating on a substrate by a photolithography method. It contains an acid generator (A) that generates an acid by irradiation with active light or radiation, and a resin (B) that increases its solubility in alkali by the action of the acid.
- the resin (B) has the following formula (BL1): R B1 -OR B3 -OR B2 ... (BL1) (In the formula (BL1), RB1 and RB2 are independently (meth) acryloyl groups or vinylphenyl groups, and RB3 is a divalent linking group, respectively, in the formula (BL1).
- a second aspect of the present invention is a chemically amplified positive photosensitive composition used for forming a template for plating on a substrate by a photolithography method. It contains an acid generator (A) that generates an acid by irradiation with active light or radiation, and a resin (B) that increases its solubility in alkali by the action of the acid.
- the resin (B) has the following formula (BL1): R B1 -OR B3 -OR B2 ... (BL1) (In the formula (BL1), RB1 and RB2 are independently (meth) acryloyl groups or vinylphenyl groups, and RB3 is a divalent linking group, respectively, in the formula (BL1).
- At least one of the two ORB3 bonds is cleaved by the action of an acid to generate a carboxy group or a phenolic hydroxyl group.
- It contains a structural unit (bL1) derived from a crosslinkable monomer represented by (bL1), a structural unit (bL2) derived from an alkyl (meth) acrylate (BL2), and an alicyclic hydrocarbon group or an aromatic group.
- bL1 derived from a crosslinkable monomer represented by (bL1)
- bL2 derived from an alkyl (meth) acrylate (BL2)
- an alicyclic hydrocarbon group or an aromatic group Contains an acrylic resin (B1b) containing a structural unit (bL3) derived from (meth) acrylate (BL3).
- alkyl (meth) acrylate (BL2) an alkyl group having 1 or more and 10 or less carbon atoms which may be substituted with a hydroxyl group or an alkoxy group is bonded to the (meth) acryloyloxy group and (meth) acryloyl.
- the carbon atom bonded to the oxy group does not correspond to a tertiary carbon atom having an sp3 hybrid orbital.
- the (meth) acrylate (BL3) containing an alicyclic hydrocarbon group or an aromatic group the alicyclic hydrocarbon group or the aromatic group is bonded to the (meth) acryloyloxy group, and the alicyclic hydrocarbon group is bonded.
- the aromatic group may be substituted with one or more substituents selected from the group consisting of an alkyl group, an alkoxy group and a hydroxyl group, respectively, and the carbon atom bonded to the (meth) acryloyloxy group is sp 3 It does not correspond to a tertiary carbon atom that takes a mixed orbit,
- the molar ratio of the constituent unit (bL1) to all the constituent units of the acrylic resin (B1b) is 1 mol% or more and 10 mol% or less.
- the molar ratio of the constituent unit (bL2) to all the constituent units of the acrylic resin (B1b) is 0.1 mol% or more and 10 mol% or less.
- a third aspect of the present invention has a substrate film and a photosensitive layer formed on the surface of the substrate film, and the photosensitive layer is a chemically amplified positive according to the first aspect or the second aspect.
- a photosensitive dry film made of a type photosensitive composition.
- a fourth aspect of the present invention is A laminating step of laminating a photosensitive layer made of the chemically amplified positive photosensitive composition according to the first aspect or the second aspect on a substrate.
- a method for manufacturing a substrate with a plating mold which comprises a mold forming step of developing a photosensitive layer after exposure to form a patterned resist film as a plating mold.
- a fifth aspect of the present invention is a method for producing a plated model, which comprises plating the substrate with a plating mold produced by the method according to the fourth aspect to form a plated model. ..
- the cross-sectional shape of the non-resist portion is rectangular, and a patterned resist film having high resistance to a plating solution is formed.
- a photosensitive dry film provided with a photosensitive layer composed of the chemically amplified positive photosensitive composition, and the above-mentioned chemically amplified positive photosensitive composition. It is possible to provide a method for manufacturing a substrate with a mold and a method for manufacturing a plated molded product using a substrate with a mold for plating manufactured by the above-mentioned method.
- Chemically amplified positive photosensitive composition is used to form a mold for plating on a substrate by a photolithography method.
- a chemically amplified positive photosensitive composition used to form a mold for plating on a substrate by a photolithography method. It contains an acid generator (A) that generates an acid by irradiation with active light or radiation, and a resin (B) that increases its solubility in alkali by the action of the acid.
- the resin (B) has the following formula (BL1): R B1 -OR B3 -OR B2 ... (BL1) (In the formula (BL1), RB1 and RB2 are independently (meth) acryloyl groups or vinylphenyl groups, and RB3 is a divalent linking group, respectively, in the formula (BL1).
- At least one of the two ORB3 bonds is cleaved by the action of an acid to generate a carboxy group or a phenolic hydroxyl group.
- Acrylic resin (B1a) containing a structural unit (bL1) derived from a crosslinkable monomer represented by The molar ratio of the constituent unit (bL1) to all the constituent units of the acrylic resin (B1a) is 1 mol% or more and 10 mol% or less.
- a chemically amplified positive photosensitive composition in which the calculated value of the glass transition temperature of the virtual non-crosslinked acrylic resin obtained by removing the structural unit (bL1) from the acrylic resin (B1a) is 90 ° C. or higher and 120 ° C. or lower will be described.
- a chemically amplified positive photosensitive composition used to form a mold for plating on a substrate by a photolithography method. It contains an acid generator (A) that generates an acid by irradiation with active light or radiation, and a resin (B) that increases its solubility in alkali by the action of the acid.
- the resin (B) has the following formula (BL1): R B1 -OR B3 -OR B2 ... (BL1) (In the formula (BL1), RB1 and RB2 are independently (meth) acryloyl groups or vinylphenyl groups, and RB3 is a divalent linking group, respectively, in the formula (BL1).
- At least one of the two ORB3 bonds is cleaved by the action of an acid to generate a carboxy group or a phenolic hydroxyl group.
- It contains a structural unit (bL1) derived from a crosslinkable monomer represented by (bL1), a structural unit (bL2) derived from an alkyl (meth) acrylate (BL2), and an alicyclic hydrocarbon group or an aromatic group.
- bL1 derived from a crosslinkable monomer represented by (bL1)
- bL2 derived from an alkyl (meth) acrylate (BL2)
- an alicyclic hydrocarbon group or an aromatic group Contains an acrylic resin (B1b) containing a structural unit (bL3) derived from (meth) acrylate (BL3).
- alkyl (meth) acrylate (BL2) an alkyl group having 1 or more and 10 or less carbon atoms which may be substituted with a hydroxyl group or an alkoxy group is bonded to the (meth) acryloyloxy group and (meth) acryloyl.
- the carbon atom bonded to the oxy group does not correspond to a tertiary carbon atom having an sp3 hybrid orbital.
- the (meth) acrylate (BL3) containing an alicyclic hydrocarbon group or an aromatic group the alicyclic hydrocarbon group or the aromatic group is bonded to the (meth) acryloyloxy group, and the alicyclic hydrocarbon group is bonded.
- the aromatic group may be substituted with one or more substituents selected from the group consisting of an alkyl group, an alkoxy group and a hydroxyl group, respectively, and the carbon atom bonded to the (meth) acryloyloxy group is sp 3 It does not correspond to a tertiary carbon atom that takes a mixed orbit,
- the molar ratio of the constituent unit (bL1) to all the constituent units of the acrylic resin (B1b) is 1 mol% or more and 10 mol% or less.
- the molar ratio of the constituent unit (bL2) to all the constituent units of the acrylic resin (B1b) is 0.1 mol% or more and 10 mol% or less.
- a chemically amplified positive photosensitive composition having a molar ratio of the constituent unit (bL3) of 25 mol% or more and 50 mol% or less with respect to all the constituent units of the acrylic resin (B1b) will be described.
- the first chemically amplified positive photosensitive composition is a chemically amplified positive photosensitive composition used for forming a template for plating on a substrate by a photolithography method.
- the first chemically amplified positive photosensitive composition contains an acid generator (A) that generates an acid by irradiation with active light or radiation, and a resin (B) whose solubility in an alkali is increased by the action of the acid. do.
- the resin (B) has the following formula (BL1): R B1 -OR B3 -OR B2 ... (BL1) (In the formula (BL1), RB1 and RB2 are independently (meth) acryloyl groups or vinylphenyl groups, and RB3 is a divalent linking group, respectively, in the formula (BL1).
- At least one of the two ORB3 bonds is cleaved by the action of an acid to generate a carboxy group or a phenolic hydroxyl group.
- It contains an acrylic resin (B1a) containing a structural unit (bL1) derived from a crosslinkable monomer represented by.
- the molar ratio of the constituent unit (bL1) to all the constituent units of the acrylic resin (B1a) is 1 mol% or more and 10 mol% or less.
- the calculated value of the glass transition temperature of the virtual non-crosslinked acrylic resin excluding the structural unit (bL1) from the acrylic resin (B1a) is 90 ° C. or higher and 120 ° C. or lower.
- the cross section of the non-resist portion is formed. It has a rectangular shape and can form a patterned resist film having high resistance to a plating solution.
- first chemically amplified positive photosensitive composition is also referred to as “first photosensitive composition”.
- the acid generator (A) described below and various optional components are also applicable to the second chemically amplified positive photosensitive composition described later.
- the acid generator (A) is a compound that generates an acid by irradiation with active light or radiation, and is not particularly limited as long as it is a compound that directly or indirectly generates an acid by light.
- the acid generator (A) the acid generator of the first to fifth aspects described below is preferable.
- suitable ones will be described as the first to fifth embodiments.
- X 1a represents a sulfur atom or an iodine atom having a valence g, and g is 1 or 2.
- h represents the number of repeating units of the structure in parentheses.
- R 1a is an organic group bonded to X 1a , an aryl group having 6 to 30 carbon atoms, a heterocyclic group having 4 to 30 carbon atoms, an alkyl group having 1 to 30 carbon atoms, and the like.
- R 1a is alkyl, hydroxy, alkoxy, alkylcarbonyl, arylcarbonyl, alkoxycarbonyl, aryloxycarbonyl, arylthio. At least one selected from the group consisting of carbonyl, acyloxy, arylthio, alkylthio, aryl, heterocyclic, aryloxy, alkylsulfinyl, arylsulfinyl, alkylsulfonyl, arylsulfonyl, alkyleneoxy, amino, cyano, nitro groups, and halogens.
- R 1a is g + h (g-1) + 1, and R 1a may be the same or different from each other.
- An alkylene group having 1 or more and 3 or less carbon atoms or a phenylene group may be bonded to form a ring structure containing X 1a .
- R 2a is an alkyl group having 1 or more and 5 or less carbon atoms or an aryl group having 6 or more and 10 or less carbon atoms.
- X 2a has a structure represented by the following formula (a2).
- X4a comprises an alkylene group having 1 or more and 8 or less carbon atoms, an arylene group having 6 or more and 20 or less carbon atoms, or a divalent group of a heterocyclic compound having 8 or more and 20 or less carbon atoms.
- X 4a is composed of a group consisting of an alkyl having 1 to 8 carbon atoms, an alkoxy having 1 to 8 carbon atoms, an aryl, hydroxy, cyano, and nitro groups having 6 to 10 carbon atoms, and a halogen. It may be substituted with at least one selected.
- X 5a is -O-, -S-, -SO-, -SO 2- , -NH-, -NR 2a- , -CO-, -COO-, -CONH-, alkylene with 1 or more carbon atoms and 3 or less carbon atoms.
- h represents the number of repeating units of the structure in parentheses.
- the h + 1 X4a and the h X5a may be the same or different, respectively.
- R 2a is the same as the above definition.
- X 3a- is a counterion of onium, and examples thereof include a fluorinated alkylfluorophosphate anion represented by the following formula (a17) and a borate anion represented by the following formula (a18).
- R 3a represents an alkyl group in which 80% or more of hydrogen atoms are substituted with fluorine atoms.
- j indicates the number thereof, and is an integer of 1 or more and 5 or less.
- the j R3a may be the same or different.
- R 4a to R 7a independently represent a fluorine atom or a phenyl group, and a part or all of the hydrogen atom of the phenyl group is selected from the group consisting of a fluorine atom and a trifluoromethyl group. It may be replaced with at least one of these.
- Examples of the onium ion in the compound represented by the above formula (a1) include triphenylsulfonium, tri-p-tolylsulfonium, 4- (phenylthio) phenyldiphenylsulfonium, bis [4- (diphenylsulfonio) phenyl] sulfide, and the like.
- preferable onium ions include sulfonium ions represented by the following formula (a19).
- R 8a is independently composed of a hydrogen atom, an alkyl, a hydroxy, an alkoxy, an alkylcarbonyl, an alkylcarbonyloxy, an alkyloxycarbonyl, a halogen atom, and an aryl, an arylcarbonyl, which may have a substituent. Represents a group selected from the group.
- X 2a has the same meaning as X 2a in the above formula (a1).
- sulfonium ion represented by the above formula (a19) include 4- (phenylthio) phenyldiphenylsulfonium, 4- (4-benzoyl-2-chlorophenylthio) phenylbis (4-fluorophenyl) sulfonium, 4-.
- R 3a represents an alkyl group substituted with a fluorine atom, and the preferable number of carbon atoms is 1 or more and 8 or less, and the more preferable number of carbon atoms is 1 or more. It is 4 or less.
- Specific examples of the alkyl group include linear alkyl groups such as methyl, ethyl, propyl, butyl, pentyl and octyl; branched alkyl groups such as isopropyl, isobutyl, sec-butyl and tert-butyl; and further cyclopropyl, cyclobutyl and cyclopentyl.
- Cycloalkyl groups such as cyclohexyl, and the like, and the ratio of the hydrogen atom of the alkyl group substituted with the fluorine atom is usually 80% or more, preferably 90% or more, and more preferably 100%.
- substitution rate of the fluorine atom is less than 80%, the acid strength of the onium fluorinated alkylfluorophosphate represented by the above formula (a1) decreases.
- R 3a is a linear or branched perfluoroalkyl group having 1 or more and 4 or less carbon atoms and a substitution rate of 100% of fluorine atoms, and specific examples thereof include CF 3 and CF 3 CF. 2 , (CF 3 ) 2 CF, CF 3 CF 2 CF 2 , CF 3 CF 2 CF 2 , (CF 3 ) 2 CF CF 2 , CF 3 CF 2 (CF 3 ) CF, (CF 3 ) 3 C Can be mentioned.
- the number j of R 3a is an integer of 1 or more and 5 or less, preferably 2 or more and 4 or less, and particularly preferably 2 or 3.
- preferred fluorinated alkylfluorophosphate anions include [(CF 3 CF 2 ) 2 PF 4 ] - , [(CF 3 CF 2 ) 3 PF 3 ] - , [((CF 3 ) 2 CF) 2 ).
- Preferred specific examples of the borate anion represented by the above formula (a18) are tetrakis (pentafluorophenyl) borate ([B (C6 F 5) 4 ] - ) and tetrakis [(trifluoromethyl) phenyl] borate ( [B (C 6 H 4 CF 3 ) 4 ] - ), difluorobis (pentafluorophenyl) borate ([(C 6 F 5 ) 2 BF 2 ] - ), trifluoro (pentafluorophenyl) borate ([(C) 6 F 5 ) BF 3 ] - ), tetrakis (difluorophenyl) borate ([B (C 6 H 3 F 2 ) 4 ] - ) and the like.
- tetrakis (pentafluorophenyl) borate ([B (C 6 F 5 ) 4 ] - ) is particularly preferable
- the second aspect of the acid generator (A) is 2,4-bis (trichloromethyl) -6-piperonyl-1,3,5-triazine, 2,4-bis (trichloromethyl) -6- [2. -(2-Frill) ethenyl] -s-triazine, 2,4-bis (trichloromethyl) -6- [2- (5-methyl-2-furyl) ethenyl] -s-triazine, 2,4-bis ( Trichloromethyl) -6- [2- (5-ethyl-2-furyl) ethenyl] -s-triazine, 2,4-bis (trichloromethyl) -6- [2- (5-propyl-2-furyl) ethenyl ] -S-Triazine, 2,4-bis (trichloromethyl) -6- [2- (3,5-dimethoxyphenyl) ethenyl] -s-triazine, 2,
- R 9a , R 10a , and R 11a each independently represent an alkyl halide group.
- R 12a represents a monovalent, divalent or trivalent organic group
- R 13a is a substituted or unsubstituted saturated hydrocarbon group, unsaturated hydrocarbon group or aromatic group.
- n represents the number of repeating units of the structure in parentheses.
- examples of the aromatic group include an aryl group such as a phenyl group and a naphthyl group, and a heteroaryl group such as a frill group and a thienyl group. These may have one or more suitable substituents such as a halogen atom, an alkyl group, an alkoxy group, a nitro group and the like on the ring.
- R 13a is particularly preferably an alkyl group having 1 or more and 6 or less carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group and a butyl group.
- a compound in which R 12a is an aromatic group and R 13a is an alkyl group having 1 or more and 4 or less carbon atoms is preferable.
- R 12a is any of a phenyl group, a methyl phenyl group, and a methoxy phenyl group
- R 13a is a compound having a methyl group, specifically. Specifically, ⁇ - (methylsulfonyloxyimino) -1-phenyl acetonitrile, ⁇ - (methylsulfonyloxyimino) -1- (p-methylphenyl) acetonitrile, ⁇ - (methylsulfonyloxyimino) -1- (p-).
- the acid generator represented by the above formula (a4) specifically includes an acid generator represented by the following formula.
- an onium salt having a naphthalene ring in the cation portion can be mentioned.
- having a naphthalene ring it means having a structure derived from naphthalene, and it means that the structure of at least two rings and their aromaticity are maintained.
- This naphthalene ring has a substituent such as a linear or branched alkyl group having 1 or more and 6 or less carbon atoms, a hydroxyl group, and a linear or branched alkoxy group having 1 or more and 6 or less carbon atoms. May be good.
- the structure derived from the naphthalene ring may be a monovalent group (one free valence) or a divalent group (two free valences) or more, but it may be a monovalent group. Desirable (however, at this time, the free valence shall be counted except for the portion bonded to the above substituent).
- the number of naphthalene rings is preferably 1 or more and 3 or less.
- a structure represented by the following formula (a5) is preferable.
- R 14a , R 15a , and R 16a represents a group represented by the following formula (a6), and the rest are linear or branched with 1 or more and 6 or less carbon atoms.
- one of R 14a , R 15a , and R 16a is a group represented by the following formula (a6), and the remaining two are independently linear or branched with 1 or more and 6 or less carbon atoms. It is an alkylene group of, and these ends may be bonded to form a cyclic.
- R 17a and R 18a are independently hydroxyl groups, linear or branched alkoxy groups having 1 or more and 6 or less carbon atoms, or linear or linear groups having 1 or more and 6 or less carbon atoms, respectively.
- R 19a represents a linear or branched alkylene group having 1 to 6 carbon atoms which may have a single bond or a substituent.
- l and m independently represent integers of 0 or more and 2 or less, and l + m is 3 or less.
- R 17a when there are a plurality of R 17a , they may be the same or different from each other. Further, when a plurality of R 18a exist, they may be the same or different from each other.
- the number of groups represented by the above formula (a6) is preferably one from the viewpoint of compound stability, and the rest are direct sequences having 1 or more and 6 or less carbon atoms. It is a chain-shaped or branched alkylene group, and these ends may be bonded to form a cyclic group. In this case, the above two alkylene groups form a 3- to 9-membered ring including a sulfur atom.
- the number of atoms (including sulfur atoms) constituting the ring is preferably 5 or more and 6 or less.
- examples of the substituent that the alkylene group may have include an oxygen atom (in this case, a carbonyl group is formed together with a carbon atom constituting the alkylene group), a hydroxyl group and the like.
- the substituents that the phenyl group may have include a hydroxyl group, a linear or branched alkoxy group having 1 or more and 6 or less carbon atoms, and a linear or branched alkoxy group having 1 or more and 6 or less carbon atoms. Alkoxy group and the like can be mentioned.
- Suitable examples of these cation portions include those represented by the following formulas (a7) and (a8), and a structure represented by the following formula (a8) is particularly preferable.
- the cation portion may be an iodonium salt or a sulfonium salt, but a sulfonium salt is preferable from the viewpoint of acid generation efficiency and the like.
- an anion portion of an onium salt having a naphthalene ring in the cation portion an anion capable of forming a sulfonium salt is desirable.
- the anion portion of such an acid generator is a fluoroalkyl sulfonic acid ion or an aryl sulfonic acid ion in which a part or all of hydrogen atoms are fluorinated.
- the alkyl group in the fluoroalkyl sulfonic acid ion may be linear, branched or cyclic with 1 or more and 20 or less carbon atoms, and has 1 or more and 10 or less carbon atoms from the bulkiness of the generated acid and its diffusion distance. Is preferable. In particular, branched or annular ones are preferable because they have a short diffusion distance. Further, since it can be synthesized at low cost, a methyl group, an ethyl group, a propyl group, a butyl group, an octyl group and the like can be mentioned as preferable ones.
- the aryl group in the aryl sulfonic acid ion is an aryl group having 6 to 20 carbon atoms, and examples thereof include an alkyl group, a phenyl group which may or may not be substituted with a halogen atom, and a naphthyl group.
- an aryl group having 6 or more and 10 or less carbon atoms is preferable because it can be synthesized at low cost.
- Specific examples of the preferred ones include a phenyl group, a toluenesulfonyl group, an ethylphenyl group, a naphthyl group, a methylnaphthyl group and the like.
- the fluorination rate when a part or all of hydrogen atoms is fluorinated is preferably 10% or more and 100% or less, more preferably 50% or more and 100%.
- the following is particularly preferable, in which all hydrogen atoms are replaced with fluorine atoms because the acid strength becomes stronger.
- Specific examples of such a substance include trifluoromethanesulfonate, perfluorobutane sulfonate, perfluorooctane sulfonate, perfluorobenzene sulfonate and the like.
- a preferable anion portion includes one represented by the following formula (a9).
- R 20a is a group represented by the following formulas (a10), (a11), and (a12).
- x represents an integer of 1 or more and 4 or less.
- R 21a is a hydrogen atom, a hydroxyl group, a linear or branched alkyl group having 1 or more and 6 or less carbon atoms, or a linear or branched alkyl group having 1 or more and 6 or less carbon atoms.
- y represents an integer of 1 or more and 3 or less.
- trifluoromethanesulfonate and perfluorobutanesulfonate are preferable from the viewpoint of safety.
- anion portion those containing nitrogen represented by the following formulas (a13) and (a14) can also be used.
- Xa represents a linear or branched alkylene group in which at least one hydrogen atom is substituted with a fluorine atom, and the number of carbon atoms of the alkylene group is 2 or more and 6 It is preferably 3 or more and 5 or less, and most preferably the number of carbon atoms is 3.
- Y a and Z a each independently represent a linear or branched alkyl group in which at least one hydrogen atom is substituted with a fluorine atom, and the number of carbon atoms of the alkyl group is 1 or more and 10 or less. It is preferably 1 or more and 7 or less, and more preferably 1 or more and 3 or less.
- the ratio of fluorine atoms in the alkylene group or alkyl group, that is, the fluorination rate is preferably 70% or more and 100% or less, more preferably 90% or more and 100% or less, and most preferably all hydrogen atoms are fluorine. It is a perfluoroalkylene group or a perfluoroalkyl group substituted with an atom.
- onium salt having a naphthalene ring in such a cation portion include compounds represented by the following formulas (a15) and (a16).
- the fifth aspect of the acid generator (A) includes bis (p-toluenesulfonyl) diazomethane, bis (1,1-dimethylethylsulfonyl) diazomethane, bis (cyclohexylsulfonyl) diazomethane, and bis (2,4-).
- Dimethylphenylsulfonyl) Bissulfonyldiazomethanes such as diazomethane; p-toluenesulfonic acid 2-nitrobenzyl, p-toluenesulfonic acid 2,6-dinitrobenzyl, nitrobenzyltosylate, dinitrobenzyltosylate, nitrobenzylsulfonate, nitro Nitrobenzyl derivatives such as benzylcarbonate, dinitrobenzylcarbonate; pyrogalloltrimesylate, pyrogalloltritosylate, benzyltosylate, benzylsulfonate, N-methylsulfonyloxysuccinimide, N-trichloromethylsulfonyloxysuccinimide, N-phenylsulfonyl Sulfonic acid esters such as oxymaleimide and N-methylsulfonyloxyphthalimide; N- (tri
- a naphthalic acid derivative represented by the following formula (a21) is also preferable.
- R 22a is a monovalent organic group
- R 23a , R 24a , R 25a , and R 26a are independently hydrogen atoms or monovalent organic groups, respectively, and R 23a .
- R 24a , R 24a and R 25a , or R 25a and R 26a , respectively, may be coupled to each other to form a ring.
- the organic group as R 22a is not particularly limited as long as it does not impair the object of the present invention.
- the organic group may be a hydrocarbon group or may contain a hetero atom such as an O, N, S, P or a halogen atom.
- the structure of the organic group may be linear, branched, cyclic, or a combination of these structures.
- Suitable organic groups as R 22a include an aliphatic hydrocarbon group having 1 or more and 18 or less carbon atoms which may be substituted with a halogen atom and / or an alkylthio group, and 6 carbon atoms which may have a substituent.
- Y 1 is a single bond or an alkanediyl group having 1 or more and 4 or less carbon atoms.
- R 27a and R 28a have 2 or more carbon atoms which may be substituted with halogen atoms, respectively.
- R 29a is an alkyl having 1 or more and 18 or less carbon atoms which may be substituted with a halogen atom.
- a group an alicyclic hydrocarbon group having 3 or more and 12 or less carbon atoms, an aryl group having 6 or more and 20 or less carbon atoms which may be substituted with a halogen atom, and 7 or more and 20 carbon atoms which may be substituted with a halogen atom.
- the following aralkyl groups, a and b are 0 or 1, respectively, and at least one of a and b is 1.
- halogen atom examples include a chlorine atom, a bromine atom, an iodine atom and a fluorine atom.
- the alkylthio group preferably has 1 or more and 18 or less carbon atoms.
- the alkylthio group having 1 or more and 18 or less carbon atoms include methylthio group, ethylthio group, n-propylthio group, isopropylthio group, n-butylthio group, sec-butylthio group, tert-butylthio group, isobutylthio group and n-pentylthio.
- N-nonylthio group N-nonylthio group, n-decylthio group, n-undecylthio group, n-dodecylthio group, n-tridecylthio group, n-tetradecylthio group, n-pentadecylthio group, n-hexadecylthio group, n-heptadecylthio group, And n-octadecylthio groups.
- the organic group as R 22a is an aliphatic hydrocarbon group having 1 or more and 18 or less carbon atoms which may be substituted with a halogen atom and / or an alkylthio group
- the aliphatic hydrocarbon group is unsaturated. It may contain a double bond.
- the structure of the aliphatic hydrocarbon group is not particularly limited, and may be linear, branched, cyclic, or a combination of these structures.
- Preferred examples of the case where the organic group as R 22a is an alkenyl group include an allyl group and a 2-methyl-2-propenyl group.
- the organic group as R 22a is an alkyl group
- the organic group as R 22a is an alkyl group
- the organic group as R 22a is an alkyl group
- the organic group as R 22a is an alkyl group
- N-pentyl group isopentyl group, tert-pentyl group, n-hexyl group, n-hexane-2-yl group, n-hexane-3-yl group, n-heptyl group, n-heptane-2-yl group , N-heptane-3-yl group, isoheptyl group, tert-heptyl group, n-octyl group, isooctyl group, tert-octyl group, 2-ethylhexyl group, n-nonyl group, isononyl group, n-decyl group, n -Undecyl group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, n-pentadecyl group, n-hexadecyl group, n-heptade
- examples of the alicyclic hydrocarbon constituting the main skeleton of the alicyclic hydrocarbon group include cyclopropane, cyclobutane, cyclopentane, and cyclohexane.
- Cycloheptane, cyclooctane, cyclodecane, bicyclo [2.1.1] hexane, bicyclo [2.2.1] heptane, bicyclo [3.2.1] octane, bicyclo [2.2.2] octane, and adamantan Can be mentioned.
- the alicyclic hydrocarbon group a group obtained by removing one hydrogen atom from these alicyclic hydrocarbons is preferable.
- organic group as R 22a is an aliphatic hydrocarbon group substituted with a halogen atom
- organic group as R 22a is an aliphatic hydrocarbon group substituted with a halogen atom
- a halogen atom include a trifluoromethyl group, a pentafluoroethyl group, a 2-chloroethyl group, a 2-bromoethyl group and a heptafluoro.
- -N-propyl group 3-bromopropyl group, nonafluoro-n-butyl group, tridecafluoro-n-hexyl group, heptadecafluoro-n-octyl group, 2,2,2-trifluoroethyl group, 1, 1-difluoroethyl group, 1,1-difluoro-n-propyl group, 1,1,2,2-tetrafluoro-n-propyl group, 3,3,3-trifluoro-n-propyl group, 2,2 , 3,3,3-Pentafluoro-n-propyl group, 2-norbornyl-1,1-difluoroethyl group, 2-norbornyltetrafluoroethyl group, and 3-adamantyl-1,1,2,2- Examples include the tetrafluoropropyl group.
- organic group as R 22a is an aliphatic hydrocarbon group substituted with an alkylthio group
- organic group as R 22a is an aliphatic hydrocarbon group substituted with an alkylthio group
- 2-methylthioethyl group 4-methylthio-n-butyl group
- 2-n-butylthio 2-n-butylthio.
- Ethyl groups can be mentioned.
- organic group as R 22a is an aliphatic hydrocarbon group substituted with a halogen atom and an alkylthio group is a 3-methylthio-1,1,2,2-tetrafluoro-n-propyl group. Can be mentioned.
- Preferred examples of the case where the organic group as R 22a is an aryl group include a phenyl group, a naphthyl group and a biphenylyl group.
- organic group as R 22a is an aryl group substituted with a halogen atom
- organic group as R 22a is an aryl group substituted with a halogen atom
- organic group as R 22a is an aryl group substituted with an alkylthio group
- organic group as R 22a is an aryl group substituted with an alkylthio group
- examples of the case where the organic group as R 22a is an aryl group substituted with an alkylthio group include a 4-methylthiophenyl group, a 4-n-butylthiophenyl group, a 4-n-octylthiophenyl group, and 4 Examples thereof include the -n-dodecylthiophenyl group.
- a preferred example of the case where the organic group as R 22a is an aryl group substituted with a halogen atom and an alkylthio group is a 1,2,5,6-tetrafluoro-4-methylthiophenyl group, 1,2,5. , 6-Tetrafluoro-4-n-butylthiophenyl group, 1,2,5,6-tetrafluoro-4-n-dodecylthiophenyl group.
- Preferred examples of the case where the organic group as R 22a is an aralkyl group include a benzyl group, a phenethyl group, a 2-phenylpropane-2-yl group, a diphenylmethyl group and a triphenylmethyl group.
- organic group as R 22a is an aralkyl group substituted with a halogen atom
- organic group as R 22a is an aralkyl group substituted with a halogen atom
- a pentafluorophenylmethyl group a phenyldifluoromethyl group, a 2-phenyltetrafluoroethyl group and 2- (pentafluorophenyl).
- Ethyl group can be mentioned.
- a preferred example of the case where the organic group as R 22a is an aralkyl group substituted with an alkylthio group is a p-methylthiobenzyl group.
- organic group as R 22a is an aralkyl group substituted with a halogen atom and an alkylthio group is a 2- (2,3,5,6-tetrafluoro-4-methylthiophenyl) ethyl group.
- an alkylthio group is a 2- (2,3,5,6-tetrafluoro-4-methylthiophenyl) ethyl group.
- organic group as R 22a is an alkylaryl group
- organic group as R 22a is an alkylaryl group
- 2-methylphenyl group 3-methylphenyl group
- 4-methylphenyl group 3-isopropylphenyl group
- 4-isopropylphenyl group 4-isopropylphenyl group.
- the group represented by the formula (a21a) is an ether group-containing group.
- the alkanediyl group represented by Y1 having 1 or more and 4 or less carbon atoms includes a methylene group, an ethane-1,2-diyl group, an ethane-1,1-diyl group, and a propane-1.
- 3-Diyl Group, Propane-1,2-Diyl Group, Butane-1,4-Diyl Group, Butane-1,3-Diyl Group, Butane-2,3-Diyl Group, Butane-1,2-Diyl Group Can be mentioned.
- examples of the alkanediyl group having 2 or more and 6 or less carbon atoms represented by R27a or R28a include ethane-1,2-diyl group, propane-1,3-diyl group, and propane-1.
- R 27a or R 28a is an arcandyl group having 2 or more and 6 or less carbon atoms substituted with a halogen atom
- the halogen atoms include chlorine atom, bromine atom, iodine atom, and fluorine. Atoms are mentioned.
- alkylandyl groups substituted with halogen atoms include tetrafluoroethane-1,2-diyl group, 1,1-difluoroethane-1,2-diyl group, 1-fluoroethane-1,2-diyl group, 1,2-Difluoroethane-1,2-diyl group, hexafluoropropane-1,3-diyl group, 1,1,2,2, -tetrafluoropropane-1,3-diyl group, 1,1,2, 2,-Tetrafluoropentane-1,5-diyl group can be mentioned.
- R 27a or R 28a is an arylene group in the formula (a21a)
- examples of cases where R 27a or R 28a is an arylene group in the formula (a21a) include 1,2-phenylene group, 1,3-phenylene group, 1,4-phenylene group, 2,5-dimethyl-1, 4-Phenylene group, biphenyl-4,4'-diyl group, diphenylmethane-4,4'-diyl group, 2,2,-diphenylpropane-4,4'-diyl group, naphthalene-1,2-diyl group, Naphthalene-1,3-diyl group, naphthalene-1,4-diyl group, naphthalene-1,5-diyl group, naphthalene-1,6-diyl group, naphthalene-1,7-diyl group, naphthalene-1,8 -Diyl group, na
- R 27a or R 28a is an arylene group substituted with a halogen atom
- examples of the halogen atom include a chlorine atom, a bromine atom, an iodine atom, and a fluorine atom.
- examples of arylene groups substituted with halogen atoms include 2,3,5,6-tetrafluoro-1,4-phenylene groups.
- the alkyl group having 1 or more and 18 or less carbon atoms which may have a branch represented by R 29a includes a methyl group, an ethyl group, an n-propyl group, an isopropyl group and an n-butyl group.
- R 29a when R 29a is an alkyl group having 1 or more and 18 or less carbon atoms substituted with a halogen atom, the halogen atom includes a chlorine atom, a bromine atom, an iodine atom, and a fluorine atom. ..
- alkyl groups substituted with halogen atoms include trifluoromethyl group, pentafluoroethyl group, heptafluoro-n-propyl group, nonafluoro-n-butyl group, tridecafluoro-n-hexyl group and heptadecafluoro.
- -N-octyl group 2,2,2-trifluoroethyl group, 1,1-difluoroethyl group, 1,1-difluoro-n-propyl group, 1,1,2,2-tetrafluoro-n-propyl Groups include 3,3,3-trifluoro-n-propyl group, 2,2,3,3,3-pentafluoro-n-propyl group and 1,1,2,2-tetrafluorotetradecyl group. ..
- R 29a is an alicyclic hydrocarbon group having 3 or more carbon atoms and 12 or less carbon atoms
- R 29a is an alicyclic hydrocarbon group having 3 or more carbon atoms and 12 or less carbon atoms
- the alicyclic hydrocarbon group a group obtained by removing one hydrogen atom from these alicyclic hydrocarbons is preferable.
- R 29a is an aryl group, an aryl halide group, an aralkyl group, or a halogenated aralkyl group
- suitable examples of these groups are the same as when R 22a is these groups. ..
- a preferable group is a group represented by R 27a in which the carbon atom bonded to the sulfur atom is replaced with a fluorine atom.
- the number of carbon atoms of such a suitable group is preferably 2 or more and 18 or less.
- R 22a a perfluoroalkyl group having 1 or more and 8 or less carbon atoms is preferable. Further, a camphor-10-yl group is also preferable as R 22a because it is easy to form a high-definition patterned resist film.
- R 23a to R 26a are hydrogen atoms or monovalent organic groups. Further, R 23a and R 24a , R 24a and R 25a , or R 25a and R 26a may be coupled to each other to form a ring, respectively. For example, an acenaphthene skeleton may be formed by combining R 25a and R 26a to form a 5-membered ring together with a naphthalene ring.
- the monovalent organic group may be substituted with an alicyclic hydrocarbon group, a heterocyclic group (heterocyclyl group), or a halogen atom, and may have a branch.
- Heterocyclylthio groups are preferred.
- a group in which a methylene group at an arbitrary position not adjacent to the oxygen atom of the alkoxy group is substituted with ⁇ CO— is also preferable.
- a group in which the alkoxy group is interrupted by an -O-CO- bond or an -O-CO-NH- bond is also preferable.
- the left end of the -O-CO- bond and the -O-CO-NH- bond is the side of the alkoxy group close to the naphthalic acid matrix.
- an alkylthio group having 4 to 18 carbon atoms which may be substituted with an alicyclic hydrocarbon group, a heterocyclic group or a halogen atom and may have a branch is also preferable as R 23a to R 26a .
- a group in which the methylene group at an arbitrary position not adjacent to the sulfur atom of the alkylthio group is substituted with -CO- is also preferable.
- a group in which the alkylthio group is interrupted by an -O-CO- bond or an -O-CO-NH- bond is also preferable.
- the left end of the -O-CO- bond and the -O-CO-NH- bond is the side of the alkylthio group close to the naphthalic acid matrix.
- R 23a to R 26a R 23a is an organic group and R 24a to R 26a are hydrogen atoms, or R 24a is an organic group and R 23a , R 25a , and R 26a are hydrogen atoms. Is preferable. Further, all of R 23a to R 26a may be hydrogen atoms.
- R 23a to R 26a are unsubstituted alkyl groups include n-butyl group, sec-butyl group, tert-butyl group, isobutyl group, n-pentyl group, isopentyl group and tert-pentyl group.
- Examples thereof include a group, an n-dodecyl group, an n-tridecyl group, an n-tetradecyl group, an n-pentadecyl group, an n-hexadecyl group, an n-heptadecyl group and an n-octadecyl group.
- R 23a to R 26a are unsubstituted alkoxy groups include n-butyloxy group, sec-butyloxy group, tert-butyloxy group, isobutyloxy group, n-pentyloxy group and isopentyloxy group.
- tert-pentyloxy group n-hexyloxy group, n-heptyloxy group, isoheptyloxy group, tert-heptyloxy group, n-octyloxy group, isooctyloxy group, tert-octyloxy group, 2-ethylhexyl group , N-nonyloxy group, n-decyloxy group, n-undecyloxy group, n-dodecyloxy group, n-tridecyloxy group, n-tetradecyloxy group, n-pentadecyloxy group, n-hexadecyloxy Examples thereof include a group, an n-heptadecyloxy group and an n-octadecyloxy group.
- R 23a to R 26a are unsubstituted alkylthio groups include n-butylthio group, sec-butylthio group, tert-butylthio group, isobutylthio group, n-pentylthio group, isopentylthio group and tert.
- -Pentylthio group n-hexylthio group, n-heptylthio group, isoheptylthio group, tert-heptylthio group, n-octylthio group, isooctylthio group, tert-octylthio group, 2-ethylhexylthio group, n-nonylthio group, n- Examples thereof include decylthio group, n-undecylthio group, n-dodecylthio group, n-tridecylthio group, n-tetradecylthio group, n-pentadecylthio group, n-hexadecylthio group, n-heptadecylthio group and n-octadecylthio group. ..
- R 23a to R 26a are an alkyl group, an alkoxy group or an alkylthio group substituted with an alicyclic hydrocarbon group
- an example of the alicyclic hydrocarbon constituting the main skeleton of the alicyclic hydrocarbon group is , Cyclopropane, cyclobutane, cyclopentane, cyclohexane, cycloheptane, cyclooctane, cyclodecane, bicyclo [2.1.1] hexane, bicyclo [2.2.1] heptane, bicyclo [3.2.1] octane, bicyclo [2.2.2] Octane and adamantan can be mentioned.
- the alicyclic hydrocarbon group a group obtained by removing one hydrogen atom from these alicyclic hydrocarbons is preferable.
- R 23a to R 26a are an alkyl group, an alkoxy group or an alkylthio group substituted with a heterocyclic group, or when R 23a to R 26a are heterocyclyloxy groups, the main skeleton of the heterocyclic group or heterocyclyloxy group is used.
- the constituent heterocycles are pyrrole, thiophene, furan, pyran, thiopyran, imidazole, pyrazole, thiazole, isothiazole, oxazole, isooxazole, pyridine, pyrazine, pyrimidine, pyridazine, pyrrolidine, pyrazolidine, imidazolidine, isooxazolidine.
- heterocyclic group substituting an alkyl group, an alkoxy group or an alkylthio group, or a heterocyclic group contained in a heterocyclyloxy group, a group obtained by removing one hydrogen atom from the above heterocycle is preferable.
- R 23a to R 26a are alkoxy groups containing an alicyclic hydrocarbon group
- examples of cases where R 23a to R 26a are alkoxy groups containing an alicyclic hydrocarbon group include cyclopentyloxy group, methylcyclopentyloxy group, cyclohexyloxy group, fluorocyclohexyloxy group, chlorocyclohexyloxy group and cyclohexylmethyl.
- R 23a to R 26a are heterocyclyloxy groups
- examples of cases where R 23a to R 26a are heterocyclyloxy groups include a tetrahydrofuranyloxy group, a furfuryloxy group, a tetrahydrofurfuryloxy group, a tetrahydropyranyloxy group, a butyrolactonyloxy group, and an indolyloxy group. The group is mentioned.
- R 23a to R 26a are alkylthio groups containing an alicyclic hydrocarbon group
- examples of cases where R 23a to R 26a are alkylthio groups containing an alicyclic hydrocarbon group include a cyclopentylthio group, a cyclohexylthio group, a cyclopentylmethylthio group, a norbornylthio group, and an isonorbornylthio group.
- R 23a to R 26a are heterocyclylthio groups
- examples of cases where R 23a to R 26a are heterocyclylthio groups include a furfurylthio group and a tetrahydrofuranylthio group.
- R 23a to R 26a are groups in which a methylene group at an arbitrary position not adjacent to the oxygen atom of the alkoxy group is substituted with -CO- are 2-ketobutyl-1-oxy group and 2-ketopentyl.
- R 23a to R 26a are groups in which the methylene group at an arbitrary position not adjacent to the sulfur atom of the alkylthio group is substituted with -CO- are 2-ketobutyl-1-thio group and 2-ketopentyl.
- a naphthalic acid derivative represented by the following formula (a22) is also preferable.
- R b1 is a hydrocarbon group having 1 or more carbon atoms and 30 or less carbon atoms.
- the hydrocarbon group as R b1 contains 1 or more methylene groups, at least a part of the methylene groups is -O-, -S-, -CO-, -CO-O-, -SO-, -SO 2- , -CR b4 R b5- , and -NR b6 -may be substituted with a group selected from the group.
- R b1 When the hydrocarbon group as R b1 contains a hydrocarbon ring, at least one of the carbon atoms constituting the hydrocarbon ring is a heteroatom selected from the group consisting of N, O, P, S, and Se, or the hetero thereof. It may be substituted with an atomic group containing an atom.
- R b4 and R b5 are independently hydrogen atoms or halogen atoms, and at least one of R b4 and R b5 is a halogen atom.
- R b6 is a hydrogen atom or a hydrocarbon group having 1 or more and 6 or less carbon atoms.
- R a1 and R a2 independently have a hydrogen atom and an aliphatic hydrocarbon group having 1 to 20 carbon atoms which may have a substituent and 5 ring-constituting atoms which may have a substituent. It is an aromatic group of 20 or more, or a group represented by ⁇ R a3 ⁇ R a4 .
- R a1 and R a2 are not hydrogen atoms at the same time.
- the aliphatic hydrocarbon group as R a1 or R a2 contains 1 or more methylene groups, at least a part of the methylene groups is -O-, -S-, -CO-, -CO-O-,-.
- R a5 is a hydrogen atom or a hydrocarbon group having 1 or more and 6 or less carbon atoms.
- R a3 is a methylene group, -O-, -CO-, -CO-O-, -SO-, -SO 2- , or -NR a6- .
- R a6 is a hydrogen atom or a hydrocarbon group having 1 or more and 6 or less carbon atoms.
- R a4 has an aromatic group having 5 or more and 20 or less ring constituent atoms which may have a substituent, a perfluoroalkyl group having 1 or more and 6 or less carbon atoms, and 7 or more carbon atoms which may have a substituent. It is a heteroarylalkyl group containing an aromatic heterocyclic group having 20 or less aralkyl groups or an aromatic heterocyclic group having 5 or more and 20 or less ring-constituting atoms which may have a substituent.
- Q 1 and Q 2 are independently fluorine atoms or perfluoroalkyl groups having 1 or more and 6 or less carbon atoms.
- L is an ester bond.
- the aliphatic hydrocarbon group having 1 or more and 20 or less carbon atoms as Ra1 and Ra2 may be linear, branched-chain, or cyclic. It may be a combination of these structures.
- an alkyl group is preferable. Suitable specific examples of the alkyl group include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group and n-hexyl.
- Examples include a group, an n-heptyl group, an n-octyl group, a 2-ethylhexyl group, an n-nonyl group, and an n-decyl group.
- Substituents that the aliphatic hydrocarbon group having 1 or more and 20 or less carbon atoms as R a1 and R a2 may have include a hydroxyl group, a mercapto group, an amino group, a halogen atom, an oxygen atom, a nitro group, and a cyano group.
- the group etc. can be mentioned.
- the number of substituents is arbitrary.
- Examples of the aliphatic hydrocarbon group having 1 or more and 20 or less carbon atoms having substituents as R a1 and R a2 include a perfluoroalkyl group having 1 or more and 6 or less carbon atoms. Specific examples are CF 3- , CF 3 CF 2- , (CF 3 ) 2 CF-, CF 3 CF 2 CF 2- , CF 3 CF 2 CF 2 CF 2- , (CF 3 ) 2 CFCF 2- , CF 3 CF 2 (CF 3 ) CF-, (CF 3 ) 3 C-.
- the aromatic group having 5 or more and 20 or less ring constituent atoms which may have a substituent as Ra1 and Ra2 may be an aromatic hydrocarbon group or an aromatic heterocyclic group.
- the aromatic group include an aryl group such as a phenyl group and a naphthyl group, and a heteroaryl group such as a frill group and a thienyl group.
- the substituent which may be contained in the aromatic group having 5 or more and 20 or less ring constituent atoms may be contained in the aliphatic hydrocarbon group having 1 or more and 20 or less carbon atoms as Ra1 and Ra2 . Similar to the substituent.
- the aromatic group as R a4 which may have a substituent may have a ring-constituting atom of 5 or more and 20 or less, which may have a substituent described for R a1 and R a2 . It is the same as the aromatic group having 5 or more and 20 or less constituent atoms.
- the perfluoroalkyl group having 1 or more and 6 or less carbon atoms as Ra4 is the same as the perfluoroalkyl group having 1 or more and 6 or less carbon atoms described as Ra1 and Ra2 .
- aralkyl group having 7 or more and 20 or less carbon atoms which may have a substituent as Ra4 include a benzyl group, a phenethyl group, an ⁇ -naphthylmethyl group and a ⁇ -naphthylmethyl group. Examples thereof include a group, a 2- ⁇ -naphthylethyl group, a 2- ⁇ -naphthylethyl group and the like.
- the heteroarylalkyl group is a group in which a part of carbon atoms constituting the aromatic hydrocarbon ring in the arylalkyl group is substituted with a heteroatom such as N, O or S.
- a heteroatom such as N, O or S.
- Specific examples of the heteroarylalkyl group containing an aromatic heterocyclic group having 5 or more and 20 or less ring constituent atoms which may have a substituent as R a4 include a pyridine-2-ylmethyl group and a pyridine-3-ylmethyl. Examples thereof include a group, a pyridine-4-ylmethyl group and the like.
- the hydrocarbon group having 1 or more and 6 or less carbon atoms as R a5 may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination thereof.
- the aliphatic hydrocarbon group may be linear, branched, cyclic, or a combination of these structures.
- Examples of the aliphatic hydrocarbon group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group and an n-hexyl group.
- the aromatic hydrocarbon group include a phenyl group.
- the hydrocarbon group having 1 or more and 6 or less carbon atoms as Ra6 is the same as the hydrocarbon group having 1 or more and 6 or less carbon atoms described for Ra5 .
- the hydrocarbon group having 1 or more and 30 or less carbon atoms as R b1 may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination thereof.
- the aliphatic hydrocarbon group may be linear, branched, cyclic, or a combination of these structures.
- Examples of the aliphatic hydrocarbon group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group and an n-hexyl group.
- Examples thereof include a chain-like aliphatic hydrocarbon group, and a cyclic aliphatic hydrocarbon group (hydrocarbon ring) such as a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, an adamantyl group, and a norbornyl group.
- Examples of the aromatic hydrocarbon group include a phenyl group and a naphthyl group.
- Examples of the group in which the aliphatic hydrocarbon group and the aromatic hydrocarbon group are combined include a benzyl group, a phenethyl group and a frillmethyl group.
- R b1 contains a hydrocarbon ring
- R b7 is a hydrocarbon group having 1 or more and 6 or less carbon atoms, and is the same as the hydrocarbon group having 1 or more and 6 or less carbon atoms described for R a5 .
- halogen atom as R b4 and R b5 in the formula (a22) include a chlorine atom, a fluorine atom, a bromine atom, and an iodine atom.
- the hydrocarbon group having 1 or more and 6 or less carbon atoms as R b6 is the same as the hydrocarbon group having 1 or more and 6 or less carbon atoms described as R a5 in the formula (a22).
- the perfluoroalkyl group having 1 or more and 6 or less carbon atoms as Q1 and Q2 is the perfluoroalkyl group having 1 or more and 6 or less carbon atoms described as Ra1 and Ra2 in the formula (a22). It is the same as the group.
- the direction of the ester bond as L is not particularly limited, and either -CO-O- or -O-CO- may be used.
- the compound represented by the formula (a22) is preferably a compound represented by the following formula (a22-1).
- R b1 , R a1 , Q 1 and Q 2 in the formula (a22-1) are the same as those in the formula (a22). )
- R a1 in the formula (a22-1) is an aliphatic hydrocarbon group having 1 or more and 20 or less carbon atoms which may have a substituent, and the aliphatic hydrocarbon group as R a1 is a methylene group having 1 or more.
- the methylene group is selected from the group consisting of -O-, -S-, -CO-, -CO-O-, -SO-, -SO 2- , and -NR a5- .
- a compound represented by the formula (a22-1), which may be substituted with a group, is preferable.
- the compound represented by the formula (a22) can be produced by the following method for producing an N-organosulfonyloxy compound.
- an N-hydroxy compound (a') and a sulfonic acid fluoride compound (b') are used as a basic compound (d'. )
- the silylating agent (c') is present in, the sulfonic acid fluoride compound (b') is represented by the following formula (b1-1), and the silylating agent (c') is an N-hydroxy compound.
- This is a method for producing an N-organosulfonyloxy compound capable of converting a hydroxy group on a nitrogen atom of (a') into a silyloxy group represented by the following formula (ac1).
- -O-Si (R c1 ) 3 ... (ac1) In the formula (ac1), R c1 is a hydrocarbon group having 1 or more and 10 or less carbon atoms independently.
- R b1 -L-CQ 1 Q 2 -SO 2 -F ... (b1-1) In the formula (b1-1), R b1 , L, Q 1 and Q 2 are the same as those in the above formula (a22), respectively.)
- the method for producing the N-organosulfonyloxy compound capable of producing the compound represented by the formula (a22) includes a silylation step of silylating the N-hydroxy compound (a') with a silylating agent (c').
- the sulfonic acid fluoride compound (b') is represented by the above formula (b1-1), and the silylating agent is a hydroxy group on the nitrogen atom of the N-hydroxy compound (a'), which is represented by the above formula (ac1).
- N-hydroxy compound (a') is a compound represented by the following formula (a22-2).
- R a1 and R a2 in the formula (a22-2) are the same as those in the above formula (a22).
- the N-hydroxy compound (a') can be synthesized by a conventional method, for example, as disclosed in International Publication No. 2014/084269 and Japanese Patent Application Laid-Open No. 2017-535595.
- a compound represented by the formula (a22-1) in which R a2 is a hydrogen atom converts a bromo group on naphthalic acid anhydride into R a1 by a reaction represented by the following formula using a commercially available bromide as a starting material.
- a hydroxylamine compound such as hydroxylamine hydrochloride
- a commercially available product may be used as the N-hydroxy compound (a').
- the sulfonic acid fluoride compound (b') can be synthesized by a conventional method.
- the compound in which Q 1 and Q 2 are fluorine atoms can be synthesized by the reaction represented by the following formula.
- a commercially available product may be used as the sulfonic acid fluoride compound (b').
- the hydrocarbon group having 1 or more and 10 or less carbon atoms as R c1 may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination thereof.
- the aliphatic hydrocarbon group may be linear, branched, cyclic, or a combination of these structures.
- Examples of the aliphatic hydrocarbon group include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group and an n-hexyl group.
- Examples thereof include alkyl groups such as n-heptyl group, n-octyl group, 2-ethylhexyl group, n-nonyl group, and n-decyl group.
- Examples of the aromatic hydrocarbon group include a phenyl group and a naphthyl group.
- Examples of the silylating agent (c') include compounds represented by the following formula (c'1). X-Si (R c1 ) 3 ... (c'1) (In the formula (c'1), R c1 is the same as R c1 in the formula (ac1), and X is a halogen atom.)
- halogen atom as X in the formula (c1) include a chlorine atom, a fluorine atom, a bromine atom, and an iodine atom.
- silylating agent (c') examples include trimethylsilyl chloride, trimethylsilylfluoride, trimethylsilylbromid, t-butyldimethylsilyl chloride, ethyldimethylsilyl chloride, and isopropyldimethylsilyl chloride.
- the basic compound (d') may be an organic base or an inorganic base.
- the organic base include nitrogen-containing basic compounds, and specific examples thereof include methylamine, ethylamine, n-propylamine, isopropylamine, n-butylamine, dimethylamine, diethylamine, and di-n-propylamine.
- Amines such as diisopropylamine, di-n-butylamine, trimethylamine, triethylamine, methyldiethylamine, N-ethyldiisopropylamine, tri-n-propylamine, triisopropylamine, monoethanolamine, diethanolamine, and triethanolamine, pyrrole, Cyclic basic compounds such as piperidine, 1,8-diazabicyclo [5,4,0] -7-undecene, and 1,5-diazabicyclo [4,3,0] -5-nonane, tetramethylammonium hydroxide (TMAH).
- TMAH tetramethylammonium hydroxide
- Tetraethylammonium hydroxide Tetraethylammonium hydroxide, tetrapropylammonium hydroxide (TPAH), tetrabutylammonium hydroxide, methyltripropylammonium hydroxide, methyltributylammonium hydroxide, benzyltrimethylammonium hydroxide, benzyltriethylammonium hydroxide, and hydroxylation.
- examples thereof include quaternary ammonium salts such as trimethyl (2-hydroxyethyl) ammonium.
- the inorganic base include metal hydroxides, metal hydrogen carbonates, and metal bicarbonates.
- the inorganic base include metal hydroxides such as lithium hydroxide, potassium hydroxide, sodium hydroxide, rubidium hydroxide, cesium hydroxide, magnesium hydroxide, calcium hydroxide, strontium hydroxide, and barium hydroxide.
- metal hydroxides such as lithium hydroxide, potassium hydroxide, sodium hydroxide, rubidium hydroxide, cesium hydroxide, magnesium hydroxide, calcium hydroxide, strontium hydroxide, and barium hydroxide.
- Lithium carbonate, potassium carbonate, sodium carbonate, rubidium carbonate, cesium carbonate, magnesium carbonate, calcium carbonate, strontium carbonate, and metal carbonates such as barium carbonate, lithium hydrogen carbonate, potassium hydrogen carbonate, sodium hydrogen carbonate, rubidium hydrogen carbonate, And metal bicarbonate such as cesium hydrogen carbonate.
- an N-organosulfonyloxy compound such an N-hydroxy compound (a') and a sulfonic acid fluoride compound (b') are used as a silylating agent (c') and a basic compound (d'). React in the presence of.
- the silylating agent (c') is present. Therefore, the N-organosulfonyloxy compound can be efficiently produced.
- the N-organosulfonyloxy compound can be obtained in an amount of 65% or more with respect to the raw material N-hydroxy compound (a') and the sulfonic acid fluoride compound (b').
- An N-organosulfonyloxy compound having a structure bound to —SO 2 ⁇ is obtained.
- the silyl is contained in the system.
- the agent (c') may be present, and the N-hydroxy compound (a'), the sulfonic acid fluoride compound (b'), the silylating agent (c') and the basic compound (d') are mixed at the same time.
- the reaction between the N-hydroxy compound (a') and the silylating agent (c') is partially reacted or the reaction between the N-hydroxy compound (a') and the silylating agent (c') is completed.
- sulfonic acid fluoride (b') and basic compound (d') may be added.
- N-hydroxy compound (a') and a sulfonic acid fluoride compound (b') are reacted in the presence of a silylating agent (c') and a basic compound (d'), N-hydroxy
- the compound (a') is silylated by the silylating agent (c'), and the hydroxy group on the nitrogen atom is converted into the silyloxy group represented by the above formula (ac1) (Step 1: Cyrilization step).
- the silylated product of the N-hydroxy compound (a') produced in the silylation step is condensed with the sulfonic acid fluoride compound (b') on which the basic compound (d') has acted (Step 2: condensation step). This gives an N-organosulfonyloxy compound.
- a compound represented by the above formula (a22-2) as an N-hydroxy compound (a') is designated as a sulfonic acid fluoride compound (b') by the above formula (b1-b1-).
- the reaction formulas in the case of using the compound in which Q 1 and Q 2 are fluorine atoms in 1), trimethylsilyl chloride as the silylating agent (c'), and triethylamine as the basic compound (d') are shown below. It should be noted that what is shown below is not an analytically confirmed reaction mechanism, but a reaction mechanism estimated from the raw materials and their behavior during the reaction.
- organic solvent examples include esters such as ethyl acetate, butyl acetate and cellosolve acetate, ketones such as acetone, methyl ethyl ketone, isobutyl ketone and methyl isobutyl ketone, ethyl acetate, butyl acetate and diethyl malonate.
- esters such as ethyl acetate, butyl acetate and cellosolve acetate
- ketones such as acetone, methyl ethyl ketone, isobutyl ketone and methyl isobutyl ketone
- ethyl acetate butyl acetate and diethyl malonate.
- Esters such as N-methylpyrrolidone, N, N-dimethylformamide, ethers such as diethyl ether, ethylcyclopentyl ether, tetrahydrofuran, dioxane, aromatic hydrocarbons such as toluene and xylene, hexane, heptane, octane.
- Fat group hydrocarbons such as decahydronaphthalene, halogenated hydrocarbons such as chloroform, dichloromethane, methylene chloride, ethylene chloride, nitrile solvents such as acetonitrile and propionitrile, dimethylsulfoxide, dimethylsulfoamide and the like. ..
- the reaction temperature that can be adopted is, for example, in the range of ⁇ 10 ° C. to 200 ° C., preferably in the range of 0 ° C. to 150 ° C., and more preferably in the range of 5 ° C. to 120 ° C.
- the reaction time that can be adopted is, for example, 5 minutes or more and 20 hours or less, 10 minutes or more and 15 hours or less, and 30 minutes or more and 12 hours or less.
- the sulfonic acid fluoride compound (b'), the silylating agent (c') and the basic compound (d') is preferable to use an excess of the sulfonic acid fluoride compound (b'), the silylating agent (c') and the basic compound (d') with respect to the N-hydroxy compound (a').
- the N-hydroxy compound (a') 1.1 mol or more and 2.5 mol or less of the sulfonic acid fluoride compound (b') and 1.1 mol of the silylating agent (c'). It is preferable to use 2.5 mol or more and the basic compound (d') in 1.1 mol or more and 2.5 mol or less.
- the acid generator (A) may be used alone or in combination of two or more.
- the content of the acid generator (A) is preferably 0.1% by mass or more and 10% by mass or less, and 0.2% by mass or more and 6 by mass, based on the total solid content of the first photosensitive composition. It is more preferably 5% by mass or less, and particularly preferably 0.5% by mass or more and 3% by mass or less.
- the resin (B) whose solubility in alkali is increased by the action of acid is represented by the following formula (BL1): R B1 -OR B3 -OR B2 ... (BL1)
- RB1 and RB2 are independently (meth) acryloyl groups or vinylphenyl groups
- RB3 is a divalent linking group, respectively, in the formula (BL1).
- At least one of the two ORB3 bonds is cleaved by the action of an acid to generate a carboxy group or a phenolic hydroxyl group.
- the molar ratio of the constituent unit (bL1) to all the constituent units of the acrylic resin (B1a) is 1 mol% or more and 10 mol% or less. Further, the calculated value of the glass transition temperature of the virtual non-crosslinked acrylic resin obtained by removing the structural unit (bL1) from the acrylic resin (B1a) is 90 ° C. or higher and 120 ° C. or lower.
- the glass transition temperature of the virtual non-crosslinked acrylic resin can be calculated by the method (the method of Bicellano) described in Precision of polymer properties, Marcel Dekker Inc, and New York (1993).
- the glass transition temperature of the virtual non-crosslinked acrylic resin calculated by the above method can be adjusted by adjusting the ratio of the constituent units constituting the acrylic resin (B1a).
- the glass transition temperature calculated by the above method of the virtual non-crosslinked acrylic resin can be easily adjusted within the range of 90 ° C. or higher and 120 ° C. or lower.
- the structural unit for increasing the glass transition temperature include a structural unit (bL3) described later, which is a structural unit derived from (meth) acrylate (BL3) containing an alicyclic hydrocarbon group or an aromatic group.
- the ratio of the structural unit (bL1) derived from the crosslinkable monomer to the total structural unit of the acrylic resin (B1a) is within the above-mentioned predetermined range, good development is performed on the first photosensitive composition. Sexuality and resolution are imparted. Further, the acrylic resin (B1a) contains the structural unit (bL1) at a ratio within the above-mentioned predetermined range, and the calculated value of the glass transition temperature of the virtual non-crosslinked acrylic resin is within the above-mentioned range, so that the flexibility is satisfied. It is possible to form a patterned resist film having an excellent balance of hardness and heat resistance.
- a patterned resist film having a rectangular cross-sectional shape of the non-resist portion and having high resistance to a plating solution can be formed.
- the resin (B) is a resin whose solubility in an alkali is increased by the action of an acid together with the above acrylic resin (B1a) as long as the object of the present invention is not impaired, and is other than the acrylic resin (B1a). It may contain a resin.
- an acrylic resin (B1A), a novolak resin (B2), and a polyhydroxystyrene resin (B3) which are acrylic resins other than the acrylic resin (B1a), are preferable.
- the resin (B) may contain a combination of two or more of the above other resins.
- the various resins described above that can be used as the resin (B) will be described.
- the first photosensitive composition contains an acrylic resin (B1a) as the resin (B).
- a substituent may be provided on the nitrogen atom constituting the amide group, which is a structural unit derived from (meth) acrylic acid ester ((meth) acrylate).
- a resin containing one or more units selected from the group consisting of a structural unit derived from (meth) acrylamide and a structural unit derived from (meth) acrylic acid is defined as an "acrylic resin".
- the acrylic resin (B1a) has the following formula (BL1): R B1 -OR B3 -OR B2 ... (BL1)
- RB1 and RB2 are independently (meth) acryloyl groups or vinylphenyl groups, and -RB3- is a divalent linking group, respectively, and the formula (BL1).
- At least one of the two O- RB3 bonds in the group is cleaved by the action of an acid to generate a carboxy group or a phenolic hydroxyl group.
- RB1 and RB2 are independently (meth) acryloyl groups or vinylphenyl groups, respectively.
- the vinylphenyl group may be any of an o-vinylphenyl group, an m-vinylphenyl group, and a p-vinylphenyl group. As the vinylphenyl group, a p-vinylphenyl group is preferable.
- RB3 is a divalent linking group. However, at least one of the two O- RB3 bonds in the formula (BL1) is cleaved by the action of an acid to generate a carboxy group or a phenolic hydroxyl group.
- the RB3 satisfying the above conditions includes a group represented by the following formula (BL1-A), a group represented by the formula (BL1- B ), a group represented by the formula (BL1-C), and a formula.
- the group represented by (BL1-D) is preferable.
- RB4, RB5 , RB6 , and RB7 are each independently an alkyl group having 1 or more and 4 or less carbon atoms, and RB8 is a single bond or a divalent organic substance. It is a group, and RB4 or RB5 may form a ring with RB8 , RB6 or RB7 may form a ring with RB8 , and a carbon atom to which RB4 and RB5 are bonded may be formed. And the carbon atom to which RB6 and RB7 are bonded are both tertiary carbon atoms that take sp3 hybrid orbitals.)
- alkyl groups as RB4 , RB5 , RB6 , and RB7 include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, and tert-Butyl groups can be mentioned. Among these, a methyl group and an ethyl group are preferable, and a methyl group is more preferable. It is particularly preferable that RB4, RB5 , RB6 , and RB7 are all methyl groups.
- the divalent organic group as RB8 is a tertiary carbon atom in which both the carbon atom to which RB4 and RB5 are bonded and the carbon atom to which RB6 and RB7 are bonded take sp3 hybrid orbitals.
- heteroatoms such as O, N, S, P, B, Si, and halogen atoms may be contained.
- RB8 a hydrocarbon group having 1 or more carbon atoms and 10 or less carbon atoms is preferable.
- the hydrocarbon group an aliphatic hydrocarbon group is preferable, and an alkylene group is more preferable.
- alkylene group examples include a methylene group, an ethane-1,2-diyl group (ethylene group), an ethane-1,1-diyl group, a propane-1,3-diyl group, and a butane-1,4-diyl group.
- 10-Diyl group is a methylene group, an ethane-1,2-diyl group (ethylene group), an ethane-1,1-diyl group, a propane-1,3-diyl group, and a butane-1,4-diyl group.
- Pentan-1,5-diyl group hexane-1,6-di
- alkylene groups as RB8 a methylene group, an ethane-1,2-diyl group (ethylene group), a propane-1,3-diyl group, and a butane-1,4-diyl group are preferable, and a methylene group, The ethane-1,2-diyl group (ethylene group) and the propane-1,3-diyl group are more preferable.
- the groups represented by the following formulas (BL1-A-1) to the following formulas (BL1-A-3) are preferable.
- RB4 and RB5 are each independently an alkyl group having 1 or more and 4 or less carbon atoms, RB9 is a divalent organic group, and RB4 or RB5 is.
- a ring may be formed together with RB9 , and the carbon atom to which RB4 and RB5 are bonded is a tertiary carbon atom having an sp3 hybrid orbital.
- RB4 and RB5 in the formula (BL1- B ) are the same as RB4 and RB5 in the formula (BL1-A).
- the divalent organic group as RB9 is O, N, S, P, B, Si, as long as the carbon atom to which RB4 and RB5 are bonded is a tertiary carbon atom having an sp3 hybrid orbital. And may contain heteroatoms such as halogen atoms.
- RB9 a hydrocarbon group having 1 or more carbon atoms and 10 or less carbon atoms is preferable.
- an aliphatic hydrocarbon group is preferable, and an alkylene group is more preferable.
- Specific examples of the alkylene group are the same as those described for the alkylene group as RB8 in the formula (BL1-A).
- the groups represented by the following formulas (BL1-B-1) to the following formulas (BL1-B-3) are preferable.
- RB12 , RB13 , RB14 , and RB15 are each independently a hydrogen atom or an alkyl group having 1 or more and 4 or less carbon atoms, and RB10 is a divalent organic substance. The two bonds that are groups and that RB10 has are bonded on the carbon atoms that make up the organic group as RB10 , respectively.
- Alkyl groups having 1 or more and 4 or less carbon atoms as RB12 , RB13 , RB14 , and RB15 in the formula (BL1-C) are carbons as RB4 and RB5 in the formula (BL1-A). This is the same as the alkyl group having 1 or more and 4 or less atoms.
- -CR B12 R B13- and the group represented by -CR B14 R B15- -CH 2- and -C (CH 3 ) H- are preferable, respectively.
- the divalent organic group as RB10 in the formula (BL1-C) is as long as the two bonds of RB10 are bonded to the carbon atoms constituting the organic group as RB10 , respectively.
- Heteroatoms such as O, N, S, P, B, Si, and halogen atoms may be contained.
- Preferred specific examples of RB10 in the formula (BL1-C) include an alkylene group which may be interrupted by the following ether bond or may be substituted with a hydroxyl group.
- RB10 p-phenylene group, m-phenylene group, o-phenylene group, naphthalene-1,4-diyl group, naphthalene-1,3-diyl group, naphthalene-1,2.
- naphthalene-1,5-diyl group naphthalene-1,6-diyl group, naphthalene-1,7-diyl group, naphthalene-1,8-diyl group, naphthalene-2,3-diyl group, naphthalene -2,6-diyl group, naphthalene-2,7-diyl group, biphenyl-4,4'-diyl group, biphenyl-3,3'-diyl group, biphenyl-2,2'-diyl group, biphenyl-3 , 4'-diyl group, biphenyl-2,3'-diyl group, biphenyl-2,4'-diyl group and the like.
- a divalent group having the following structure including a cyclic group is also preferable as RB10 .
- RB12 and RB13 are independently hydrogen atoms or alkyl groups having 1 or more and 4 or less carbon atoms, and RB10 is a divalent organic group and RB10 . The two bonds possessed by are bonded on the carbon atom constituting the organic group as RB10 , respectively.
- the alkyl groups having 1 or more and 4 or less carbon atoms as RB12 and RB13 in the formula (BL1-D) have 1 or more and 4 or less carbon atoms as RB4 and RB5 in the formula (BL1-A). It is the same as the alkyl group of. As the group represented by -CR B12 R B13- , -CH 2- and -C (CH 3 ) H- are preferable, respectively.
- the divalent organic group as RB11 in the formula (BL1-D) is the same as the organic group for 2 days as RB10 in the formula (BL1-C).
- the group represented by the formula (BL1-A) is preferable because it is easy to balance the good shape of the patterned resist film and the resistance of the resist film to the plating solution.
- the molar ratio of the constituent unit (bL1) to all the constituent units of the acrylic resin (B1a) is 1 mol% or more and 10 mol% or less.
- the molar ratio of the constituent unit (bL1) to all the constituent units of the acrylic resin (B1a) is preferably 1 mol% or more and 7 mol% or less, and more preferably 1 mol% or more and 5 mol% or less.
- the acrylic resin (B1a) is further derived from a structural unit (bL2) derived from an alkyl (meth) acrylate (BL2) and a (meth) acrylate (BL3) containing an alicyclic hydrocarbon group or an aromatic group. It is preferable to include a structural unit (bL3).
- a structural unit (bL3) In the alkyl (meth) acrylate (BL2), an alkyl group having 1 or more and 10 or less carbon atoms which may be substituted with a hydroxyl group or an alkoxy group is bonded to the (meth) acryloyloxy group and (meth) acryloyl.
- the aromatic group may be substituted with one or more substituents selected from the group consisting of an alkyl group, an alkoxy group and a hydroxyl group, respectively, and the carbon atom bonded to the (meth) acryloyloxy group is sp 3 It does not correspond to a tertiary carbon atom that takes a mixed orbit.
- alkyl (meth) acrylates are methyl (meth) acrylates, ethyl (meth) acrylates, n-propyl (meth) acrylates, isopropyl (meth) acrylates, n-butyl (meth) acrylates, isobutyls.
- the molar ratio of the constituent unit (bL2) to all the constituent units of the acrylic resin (B1a) is preferably 0.1 mol% or more and 10 mol% or less, more preferably 0.5 mol% or more and 8 mol% or less, and 1 mol%. More preferably 5 mol% or less. Since the acrylic resin (B1a) contains a structural unit (bL2) in such an amount, it is easy to form a patterned resist film having excellent adhesion to the substrate.
- Examples of the alicyclic hydrocarbon group bonded to the (meth) acryloyloxy group in the (meth) acrylate (BL3) containing an alicyclic hydrocarbon group or an aromatic group include a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, and a cycloheptyl group.
- a cycloalkyl group such as a cyclooctyl group, a tricyclodecanyl group, an adamantyl group, a tetracyclododecanyl group, an isobornyl group, a norbornyl group and the like are preferable in terms of industrial availability and the like.
- the aromatic group bonded to the (meth) acryloyloxy group includes a phenyl group, a naphthalene-1-yl group, and a naphthalene-2-. Examples thereof include an yl group, an o-phenylphenyl group, an m-phenylphenyl group, a p-phenylphenyl group and the like.
- the alicyclic hydrocarbon group or an aromatic group is selected from the group consisting of an alkyl group, an alkoxy group and a hydroxyl group, respectively. It may be substituted with the above substituents.
- the number of carbon atoms of the alkyl group as a substituent and the alkoxy group is not particularly limited.
- the number of carbon atoms of the alkyl group and the alkoxy group as the substituent is preferably 1 or more and 4 or less.
- the number of substituents of the alicyclic hydrocarbon group or aromatic group is not particularly limited.
- the number of substituents is, for example, preferably 0 or more and 5 or less, more preferably 0 or more and 3 or less, and further preferably 0 or more and 2 or less.
- the structural unit (bL3) derived from the (meth) acrylate (BL3) containing an alicyclic hydrocarbon group or an aromatic group include the following formulas (bL3-1) to (bL3-9).
- the structural unit of the structure can be exemplified.
- RB20 represents a hydrogen atom or a methyl group.
- the molar ratio of the constituent unit (bL3) to all the constituent units of the acrylic resin (B1a) is preferably 25 mol% or more and 50 mol% or less, more preferably 27 mol% or more and 45 mol% or less, and 30 mol% or more and 40 mol%. The following is more preferable. Since the acrylic resin (B1a) contains a structural unit (bL3) in such an amount, it is easy to form a patterned resist film having high resistance to the plating solution.
- the acrylic resin (B1a) preferably contains, for example, a constituent unit (bL4) derived from an acrylic acid ester containing a —SO2 -containing cyclic group or a lactone-containing cyclic group.
- a constituent unit (bL4) derived from an acrylic acid ester containing a —SO2 -containing cyclic group or a lactone-containing cyclic group.
- -SO 2 -containing cyclic group means a cyclic group containing a ring containing -SO 2- in its ring skeleton, and specifically, , -SO 2 -Sulfur atom (S) is a cyclic group forming a part of the cyclic skeleton of the cyclic group.
- a ring containing -SO 2- in its ring skeleton is counted as the first ring, and if it is the ring alone, it is a monocyclic group, and if it has another ring structure, it is a polycyclic group regardless of its structure. It is called.
- -SO 2 -The contained cyclic group may be monocyclic or polycyclic.
- -SO 2 -containing cyclic groups are particularly cyclic groups containing -O-SO 2 -in their cyclic skeleton, that is, -OS- in -O-SO 2- contains a part of the cyclic skeleton. It is preferably a cyclic group containing a sultone ring to be formed.
- the number of carbon atoms of the —SO2 -containing cyclic group is preferably 3 or more and 30 or less, more preferably 4 or more and 20 or less, further preferably 4 or more and 15 or less, and particularly preferably 4 or more and 12 or less.
- the number of carbon atoms is the number of carbon atoms constituting the ring skeleton, and does not include the number of carbon atoms in the substituent.
- the —SO 2 -containing cyclic group may be a —SO 2 -containing aliphatic cyclic group or a —SO 2 -containing aromatic cyclic group. It is preferably a —SO2 -containing aliphatic cyclic group.
- a hydrogen atom is obtained from an aliphatic hydrocarbon ring in which a part of carbon atoms constituting the ring skeleton is substituted with -SO 2- or -O-SO 2- .
- Examples include groups excluding at least one. More specifically, a group in which at least one hydrogen atom is removed from an aliphatic hydrocarbon ring in which -CH 2- is substituted with -SO 2- , which constitutes the ring skeleton, constitutes the ring-CH 2- .
- examples thereof include a group in which at least one hydrogen atom is removed from an aliphatic hydrocarbon ring in which CH 2 -is substituted with —O — SO2-.
- the number of carbon atoms in the alicyclic hydrocarbon ring is preferably 3 or more and 20 or less, and more preferably 3 or more and 12 or less.
- the alicyclic hydrocarbon ring may be a polycyclic type or a monocyclic type.
- the monocyclic alicyclic hydrocarbon group a group obtained by removing two hydrogen atoms from a monocycloalkane having 3 or more and 6 or less carbon atoms is preferable. Examples of the monocycloalkane include cyclopentane and cyclohexane.
- the polycyclic alicyclic hydrocarbon ring is preferably a group obtained by removing two hydrogen atoms from a polycycloalkane having 7 or more and 12 or less carbon atoms, and specifically, the polycycloalkane is adamantane or norbornane. , Isobornane, tricyclodecane, tetracyclododecane and the like.
- the —SO2 -containing cyclic group may have a substituent.
- an alkyl group having 1 or more carbon atoms and 6 or less carbon atoms is preferable.
- the alkyl group is preferably linear or branched. Specific examples thereof include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a tert-butyl group, an n-pentyl group, an isopentyl group, a neopentyl group, an n-hexyl group and the like. Be done. Among these, a methyl group or an ethyl group is preferable, and a methyl group is particularly preferable.
- alkoxy group As the alkoxy group as the substituent, an alkoxy group having 1 or more carbon atoms and 6 or less carbon atoms is preferable.
- the alkoxy group is preferably linear or branched. Specific examples thereof include a group in which an alkyl group mentioned as the above-mentioned alkyl group as a substituent is bonded to an oxygen atom (—O—).
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like, and a fluorine atom is preferable.
- halogenated alkyl group of the substituent examples include a group in which a part or all of the hydrogen atom of the above-mentioned alkyl group is substituted with the above-mentioned halogen atom.
- alkyl halide group examples include a group in which a part or all of the hydrogen atom of the alkyl group mentioned as the alkyl group as the above-mentioned substituent is substituted with the above-mentioned halogen atom.
- halogenated alkyl group a fluorinated alkyl group is preferable, and a perfluoroalkyl group is particularly preferable.
- R is a hydrogen atom or a linear, branched or cyclic alkyl group having 1 or more and 15 or less carbon atoms.
- R " is a linear or branched alkyl group
- the number of carbon atoms of the chain alkyl group is preferably 1 or more and 10 or less, more preferably 1 or more and 5 or less, and particularly preferably 1 or 2.
- R " is a cyclic alkyl group
- the number of carbon atoms of the cyclic alkyl group is preferably 3 or more and 15 or less, more preferably 4 or more and 12 or less, and particularly preferably 5 or more and 10 or less.
- a fluorine atom preferably 3 or more and 15 or less, more preferably 4 or more and 12 or less, and particularly preferably 5 or more and 10 or less.
- a fluorine atom preferably 3 or more and 15 or less, more preferably 4 or more and 12 or less, and particularly preferably 5 or more and 10 or less.
- a fluorine atom preferably 3 or more and 15 or less, more preferably 4 or more and 12 or less, and particularly preferably 5 or more and 10 or less.
- a fluorine atom preferably 3 or more and 15 or less, more preferably 4 or more and 12 or less, and particularly preferably 5 or more and 10 or less.
- a fluorine atom preferably 3 or more and 15 or less, more preferably
- one or more hydrogen atoms can be obtained from monocycloalkanes such as cyclopentane and cyclohexane, and polycycloalkyls such as adamantan, norbornan, isobornane, tricyclodecane and tetracyclododecane. Examples include the excluded groups.
- hydroxyalkyl group As the hydroxyalkyl group as the substituent, a hydroxyalkyl group having 1 or more carbon atoms and 6 or less carbon atoms is preferable. Specifically, a group in which at least one of the hydrogen atoms of the alkyl group mentioned above as the alkyl group as the substituent is substituted with a hydroxyl group can be mentioned.
- -SO 2 -Containing cyclic groups include, more specifically, groups represented by the following formulas (bL4-1) to (bL4-4).
- A' is an alkylene group, an oxygen atom or a sulfur atom having 1 or more and 5 or less carbon atoms which may contain an oxygen atom or a sulfur atom
- z is an integer of 0 or more and 2 or less
- A' is an alkylene group having 1 or more and 5 or less carbon atoms which may contain an oxygen atom (-O-) or a sulfur atom (-S-). , Oxygen atom, or sulfur atom.
- a linear or branched alkylene group is preferable, and examples thereof include a methylene group, an ethylene group, an n-propylene group and an isopropylene group.
- the alkylene group contains an oxygen atom or a sulfur atom
- specific examples thereof include a group in which —O— or —S— is interposed between the terminal or carbon atom of the above-mentioned alkylene group, for example, —O—.
- examples thereof include CH 2- , -CH 2 -O-CH 2- , -S-CH 2- , -CH 2 -S-CH 2- , and the like.
- A' an alkylene group having 1 or more and 5 or less carbon atoms or —O— is preferable, an alkylene group having 1 or more and 5 or less carbon atoms is more preferable, and a methylene group is most preferable.
- z may be any of 0, 1, and 2, with 0 being most preferred.
- the plurality of R 10b may be the same or different.
- the group represented by the above-mentioned formula (bL4-1) is preferable, and the above-mentioned chemical formulas (bL4-1-1) and (bL4-1-18) are preferable.
- (BL4-3-1) and at least one selected from the group consisting of the groups represented by (bL4-4-1) are more preferable, and are represented by the above-mentioned chemical formula (bL4-1-1).
- the groups that are used are most preferred.
- the lactone ring is counted as the first ring, and when it has only a lactone ring, it is called a monocyclic group, and when it has another ring structure, it is called a polycyclic group regardless of its structure.
- the lactone-containing cyclic group may be a monocyclic group or a polycyclic group.
- lactone-containing cyclic group in the structural unit (bL4) can be used without particular limitation.
- the lactone-containing monocyclic group is a group obtained by removing one hydrogen atom from a 4- to 6-membered ring lactone, for example, a group obtained by removing one hydrogen atom from ⁇ -propionolactone, or ⁇ -butyrolactone. Examples thereof include a group from which one hydrogen atom has been removed, a group from which one hydrogen atom has been removed from ⁇ -valerolactone, and the like.
- lactone-containing polycyclic group include a bicycloalkane having a lactone ring, a tricycloalkane, and a group obtained by removing one hydrogen atom from a tetracycloalkane.
- the structural unit (bL4) is not particularly limited as long as it has a —SO2 -containing cyclic group or a lactone-containing cyclic group, but the structure of the other portion is not particularly limited, but it is a hydrogen atom bonded to a carbon atom at the ⁇ -position.
- bL4-S -Structure unit
- bL4-S As an example of the structural unit (bL4-S), more specifically, a structural unit represented by the following formula (bL4-S1) can be mentioned.
- R is a hydrogen atom, an alkyl group having 1 or more and 5 or less carbon atoms, or an alkyl halide group having 1 or more and 5 or less carbon atoms, and R 11b is a ⁇ SO2 -containing cyclic group.
- R 12b is a single bond or a divalent linking group.
- R is the same as described above.
- R 11b is the same as the —SO2 -containing cyclic group mentioned above.
- R 12b may be either a single bond or a divalent linking group.
- the divalent linking group in R 12b is not particularly limited, and examples thereof include a divalent hydrocarbon group which may have a substituent, a divalent linking group containing a heteroatom, and the like.
- the hydrocarbon group as a divalent linking group may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group.
- Aliphatic hydrocarbon groups mean hydrocarbon groups that do not have aromaticity.
- the aliphatic hydrocarbon group may be saturated or unsaturated. Saturated hydrocarbon groups are usually preferred. More specifically, the aliphatic hydrocarbon group includes a linear or branched aliphatic hydrocarbon group, an aliphatic hydrocarbon group containing a ring in the structure, and the like.
- the number of carbon atoms of the linear or branched aliphatic hydrocarbon group is preferably 1 or more and 10 or less, more preferably 1 or more and 8 or less, and further preferably 1 or more and 5 or less.
- linear alkylene group As the linear aliphatic hydrocarbon group, a linear alkylene group is preferable. Specifically, methylene group [-CH 2- ], ethylene group [-(CH 2 ) 2- ], trimethylene group [-(CH 2 ) 3- ], tetramethylene group [-(CH 2 ) 4- ]. , Pentamethylene group [-(CH 2 ) 5- ] and the like.
- branched-chain alkylene group As the branched-chain aliphatic hydrocarbon group, a branched-chain alkylene group is preferable. Specifically, -CH (CH 3 )-, -CH (CH 2 CH 3 )-, -C (CH 3 ) 2- , -C (CH 3 ) (CH 2 CH 3 )-, -C (CH) 3 ) (CH 2 CH 2 CH 3 )-, -C (CH 2 CH 3 ) 2 -etc.
- Alkylmethylene groups -CH (CH 3 ) CH 2- , -CH (CH 3 ) CH (CH 3 )- , -C (CH 3 ) 2 CH 2- , -CH (CH 2 CH 3 ) CH 2- , -C (CH 2 CH 3 ) 2 -CH 2- , etc.
- Alkylethylene groups -CH (CH 3 ) CH 2 CH 2- , -CH 2 CH (CH 3 ) CH 2 -etc.
- Alkyltrimethylene groups -CH (CH 3 ) CH 2 CH 2 CH 2- , -CH 2 CH (CH 3 ) CH 2 CH 2-
- alkylalkylene group such as an alkyltetramethylene group and the like.
- alkyl group in the alkylalkylene group a linear alkyl group having 1 or more and 5 or less carbon atoms is preferable.
- the linear or branched aliphatic hydrocarbon group described above may or may not have a substituent (a group or atom other than a hydrogen atom) that replaces a hydrogen atom.
- a cyclic aliphatic hydrocarbon group which may contain a substituent containing a hetero atom in the ring structure (two hydrogen atoms are removed from the aliphatic hydrocarbon ring).
- Group a group in which the cyclic aliphatic hydrocarbon group is bonded to the terminal of a linear or branched aliphatic hydrocarbon group, or a cyclic aliphatic hydrocarbon group in a linear or branched chain. Examples thereof include groups intervening in the middle of the aliphatic hydrocarbon group. Examples of the above-mentioned linear or branched-chain aliphatic hydrocarbon group include the same as described above.
- the number of carbon atoms of the cyclic aliphatic hydrocarbon group is preferably 3 or more and 20 or less, and more preferably 3 or more and 12 or less.
- the cyclic aliphatic hydrocarbon group may be a polycyclic type or a monocyclic type.
- a group obtained by removing two hydrogen atoms from a monocycloalkane is preferable.
- the number of carbon atoms of the monocycloalkane is preferably 3 or more and 6 or less. Specific examples thereof include cyclopentane and cyclohexane.
- the polycyclic aliphatic hydrocarbon group a group obtained by removing two hydrogen atoms from a polycycloalkane is preferable.
- the number of carbon atoms of the polycycloalkane is preferably 7 or more and 12 or less. Specific examples thereof include adamantane, norbornane, isobornane, tricyclodecane, tetracyclododecane and the like.
- the cyclic aliphatic hydrocarbon group may or may not have a substituent (a group or atom other than a hydrogen atom) that replaces a hydrogen atom.
- an alkyl group having 1 or more carbon atoms and 5 or less carbon atoms is preferable, and a methyl group, an ethyl group, a propyl group, an n-butyl group and a tert-butyl group are more preferable.
- an alkoxy group having 1 or more and 5 or less carbon atoms is preferable, and a methoxy group, an ethoxy group, an n-propoxy group, an iso-propoxy group, an n-butoxy group, and a tert-butoxy group. Is more preferable, and a methoxy group and an ethoxy group are particularly preferable.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like, and a fluorine atom is preferable.
- Examples of the above-mentioned alkyl halide group as a substituent include a group in which a part or all of the hydrogen atom of the above-mentioned alkyl group is substituted with the above-mentioned halogen atom.
- the cyclic aliphatic hydrocarbon group may have a part of carbon atoms constituting its ring structure substituted with —O— or —S—.
- the aromatic hydrocarbon group as a divalent hydrocarbon group is a divalent hydrocarbon group having at least one aromatic ring, and may have a substituent.
- the aromatic ring is not particularly limited as long as it is a cyclic conjugated system having 4n + 2 ⁇ electrons, and may be a monocyclic type or a polycyclic type.
- the number of carbon atoms in the aromatic ring is preferably 5 or more and 30 or less, more preferably 5 or more and 20 or less, further preferably 6 or more and 15 or less, and particularly preferably 6 or more and 12 or less. However, the number of carbon atoms does not include the number of carbon atoms of the substituent.
- the aromatic ring is an aromatic hydrocarbon ring such as benzene, naphthalene, anthracene, and phenanthrene; an aromatic heterocycle in which a part of carbon atoms constituting the aromatic hydrocarbon ring is substituted with a heteroatom; And so on.
- the hetero atom in the aromatic heterocycle include an oxygen atom, a sulfur atom, a nitrogen atom and the like.
- Specific examples of the aromatic heterocycle include a pyridine ring and a thiophene ring.
- an aromatic hydrocarbon group as a divalent hydrocarbon group, a group obtained by removing two hydrogen atoms from the above-mentioned aromatic hydrocarbon ring or aromatic heterocycle (arylene group or heteroarylene group); A group obtained by removing two hydrogen atoms from an aromatic compound containing two or more aromatic rings (for example, biphenyl, fluorene, etc.); a group obtained by removing one hydrogen atom from the above aromatic hydrocarbon ring or aromatic heterocycle (for example, a group obtained by removing one hydrogen atom from the above aromatic hydrocarbon ring or aromatic heterocycle).
- a group in which one of the hydrogen atoms of an aryl group or heteroaryl group is substituted with an alkylene group for example, a benzyl group, a phenethyl group, a 1-naphthylmethyl group, a 2-naphthylmethyl group, a 1-naphthylethyl group, 2- A group obtained by removing one hydrogen atom from an aryl group in an arylalkyl group such as a naphthylethyl group); and the like.
- the number of carbon atoms of the alkylene group bonded to the above aryl group or heteroaryl group is preferably 1 or more and 4 or less, more preferably 1 or more and 2 or less, and particularly preferably 1.
- the hydrogen atom of the aromatic hydrocarbon group may be substituted with a substituent.
- the hydrogen atom bonded to the aromatic ring in the aromatic hydrocarbon group may be substituted with a substituent.
- an alkyl group having 1 or more carbon atoms and 5 or less carbon atoms is preferable, and a methyl group, an ethyl group, an n-propyl group, an n-butyl group and a tert-butyl group are more preferable.
- an alkoxy group having 1 or more and 5 or less carbon atoms is preferable, and a methoxy group, an ethoxy group, an n-propoxy group, an iso-propoxy group, an n-butoxy group, and a tert-butoxy group. Is preferable, and a methoxy group and an ethoxy group are more preferable.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom and the like, and a fluorine atom is preferable.
- Examples of the above-mentioned alkyl halide group as a substituent include a group in which a part or all of the hydrogen atom of the above-mentioned alkyl group is substituted with the above-mentioned halogen atom.
- the hetero atom in the divalent linking group containing a hetero atom is an atom other than a carbon atom and a hydrogen atom, and is, for example, an oxygen atom, a nitrogen atom, a sulfur atom, and a halogen atom. And so on.
- divalent hydrocarbon group include the same as those of the divalent hydrocarbon group which may have the above-mentioned substituent, and a linear or branched aliphatic hydrocarbon group is preferable. ..
- the number of carbon atoms of the substituent is preferably 1 or more and 10 or less, more preferably 1 or more and 8 or less, and particularly preferably 1 or more and 5 or less.
- divalent linking group in R 12b a linear or branched alkylene group, a cyclic aliphatic hydrocarbon group, or a divalent linking group containing a heteroatom is particularly preferable.
- the divalent linking group in R 12b is a linear or branched alkylene group
- the number of carbon atoms of the alkylene group is preferably 1 or more and 10 or less, more preferably 1 or more and 6 or less, and 1 or more and 4 or less. Is particularly preferable, and 1 or more and 3 or less are most preferable.
- divalent hydrocarbon group which may have a substituent it is mentioned as a linear or branched aliphatic hydrocarbon group. Examples thereof include a linear alkylene group and a branched alkylene group.
- the cyclic aliphatic hydrocarbon group may have a "substituent" as the above-mentioned divalent linking group.
- divalent hydrocarbon group the same group as the cyclic aliphatic hydrocarbon group mentioned as “aliphatic hydrocarbon group containing a ring in the structure" can be mentioned.
- cyclic aliphatic hydrocarbon group a group in which two or more hydrogen atoms are removed from cyclopentane, cyclohexane, norbornane, isobornane, adamantane, tricyclodecane, or tetracyclododecane is particularly preferable.
- the divalent linking group in R 12b is a divalent linking group containing a heteroatom
- the hydrogen atom in -NH- may be substituted with a substituent such as an alkyl group or an acyl group.
- the number of carbon atoms of the substituent is preferably 1 or more and 10 or less, more preferably 1 or more and 8 or less, and particularly preferably 1 or more and 5 or less.
- Y 1 and Y 2 are divalent hydrocarbon groups that may independently have a substituent.
- Examples of the divalent hydrocarbon group include the same as the "divalent hydrocarbon group which may have a substituent" mentioned in the description as the divalent linking group.
- a linear aliphatic hydrocarbon group is preferable, a linear alkylene group is more preferable, a linear alkylene group having 1 or more carbon atoms and 5 or less carbon atoms is more preferable, and a methylene group and ethylene are preferable. Groups are particularly preferred.
- a linear or branched aliphatic hydrocarbon group is preferable, and a methylene group, an ethylene group, and an alkyl methylene group are more preferable.
- the alkyl group in the alkylmethylene group is preferably a linear alkyl group having 1 or more and 5 or less carbon atoms, more preferably a linear alkyl group having 1 or more and 3 or less carbon atoms, and particularly preferably a methyl group.
- a' is an integer of 1 or more and 10 or less, preferably an integer of 1 or more and 8 or less, more preferably 1 or more and 5 or less, further preferably 1 or 2, and most preferably 1.
- b' is an integer of 1 or more and 10 or less, preferably an integer of 1 or more and 8 or less, more preferably an integer of 1 or more and 5 or less, still more preferably 1 or 2, and most preferably 1.
- the divalent linking group in R 12b as the divalent linking group containing a hetero atom, an organic group composed of a combination of at least one non-hydrocarbon group and a divalent hydrocarbon group is preferable.
- -O] A group represented by m' -Y 2- or -Y 1 -OC ( O) -Y 2- is particularly preferable.
- the alkylene group is preferably a linear or branched alkylene group.
- Suitable examples of the linear aliphatic hydrocarbon group include methylene group [-CH 2- ], ethylene group [-(CH 2 ) 2- ], trimethylene group [-(CH 2 ) 3- ], Examples thereof include a tetramethylene group [-(CH 2 ) 4- ], a pentamethylene group [-(CH 2 ) 5- ], and the like.
- Suitable examples of the branched alkylene group are -CH (CH 3 )-, -CH (CH 2 CH 3 )-, -C (CH 3 ) 2- , -C (CH 3 ) (CH 2 ).
- Alkylmethylene groups such as CH 3 )-, -C (CH 3 ) (CH 2 CH 2 CH 3 )-, -C (CH 2 CH 3 ) 2- , etc .; -CH (CH 3 ) CH 2- , -CH ( Alkylene ethylene such as CH 3 ) CH (CH 3 )-,-C (CH 3 ) 2 CH 2- , -CH (CH 2 CH 3 ) CH 2- , -C (CH 2 CH 3 ) 2 -CH 2- , etc. Group; -CH (CH 3 ) CH 2 CH 2- , -CH 2 CH (CH 3 ) CH 2- , etc.
- Alkyltrimethylene group -CH (CH 3 ) CH 2 CH 2 CH 2- , -CH 2 CH (CH 3 ) CH 2
- An alkyl alkylene group such as an alkyl tetramethylene group such as CH 2- or the like can be mentioned.
- the structural unit (bL4-S) is preferably a structural unit represented by the following formula (bL4-S1-1).
- R and R 11b are the same as described above, and R 13b is a divalent linking group.
- the R 13b is not particularly limited, and examples thereof include the same as the above-mentioned divalent linking group in R 12b .
- the divalent linking group of R 13b a linear or branched alkylene group, an aliphatic hydrocarbon group containing a ring in the structure, or a divalent linking group containing a hetero atom is preferable, and the divalent linking group is linear.
- a branched alkylene group or a divalent linking group containing an oxygen atom as a hetero atom is preferable.
- linear alkylene group a methylene group or an ethylene group is preferable, and a methylene group is particularly preferable.
- branched alkylene group an alkylmethylene group or an alkylethylene group is preferable, and -CH (CH 3 )-, -C (CH 3 ) 2- , or -C (CH 3 ) 2 CH 2- is particularly preferable. preferable.
- Y 1 and Y 2 are divalent hydrocarbon groups that may independently have substituents, and m'is an integer of 0 or more and 3 or less.
- c is an integer of 1 or more and 5 or less, preferably 1 or 2.
- d is an integer of 1 or more and 5 or less, preferably 1 or 2.
- a structural unit represented by the following formula (bL4-S1-11) or (bL4-S1-12) is particularly preferable, and it is represented by the formula (bL4-S1-12).
- the structural unit is more preferable.
- A' preferably is a methylene group, an oxygen atom (-O-), or a sulfur atom (-S-).
- a linear or branched alkylene group or a divalent linking group containing an oxygen atom is preferable.
- the linear or branched alkylene group and the divalent linking group containing an oxygen atom in R 13b include the above-mentioned linear or branched alkylene group and a divalent linking group containing an oxygen atom, respectively. The same can be mentioned.
- the structural unit represented by the formula (bL4-S1-12) As the structural unit represented by the formula (bL4-S1-12), the structural unit represented by the following formula (bL4-S1-12a) or (bL4-S1-12b) is particularly preferable.
- -Structure unit (bL4-L) examples include, for example, those in which R 11b in the above-mentioned formula (bL4-S1) is substituted with a lactone-containing cyclic group, and more specifically, the following formula (bL4-). Examples thereof include structural units represented by L1) to (bL4-L5).
- R is a hydrogen atom, an alkyl group having 1 or more and 5 or less carbon atoms, or an alkyl halide group having 1 or more and 5 or less carbon atoms; R'is an independent hydrogen atom, an alkyl group and an alkoxy group, respectively.
- Haloalkane alkyl group, hydroxyl group, -COOR ", -OC ( O) R", hydroxyalkyl group, or cyano group, where R "is a hydrogen atom or alkyl group; R 12b is a single bond or It is a divalent linking group, where s "is an integer of 0 or more and 2 or less; A" is an alkylene group having 1 or more and 5 or less carbon atoms which may contain an oxygen atom or a sulfur atom, an oxygen atom, or sulfur. It is an atom; r is 0 or 1.)
- R in the formulas (bL4-L1) to (bL4-L5) is the same as described above.
- R' is preferably a hydrogen atom in consideration of industrial availability and the like.
- the alkyl group in “R” may be linear, branched or cyclic.
- R "is a linear or branched alkyl group the number of carbon atoms is preferably 1 or more and 10 or less, and more preferably 1 or more and 5 or less.
- R "is a cyclic alkyl group the number of carbon atoms is preferably 3 or more and 15 or less, more preferably 4 or more and 12 or less, and most preferably 5 or more and 10 or less.
- one or more polycycloalkanes such as monocycloalkane, bicycloalkane, tricycloalkane, and tetracycloalkane which may or may not be substituted with a fluorine atom or a fluorinated alkyl group.
- examples thereof include groups excluding hydrogen atoms.
- one or more monocycloalkanes such as cyclopentane and cyclohexane, and polycycloalkanes such as adamantan, norbornan, isobornane, tricyclodecane and tetracyclododecane. Examples include groups excluding hydrogen atoms.
- A is an alkylene group having 1 or more and 5 or less carbon atoms, an oxygen atom (—O—) or a sulfur atom. It is preferably (—S—), and more preferably an alkylene group having 1 or more and 5 or less carbon atoms, or —O—.
- a methylene group or a dimethylmethylene group is more preferable, and a methylene group is most preferable.
- R 12b is the same as R 12b in the above formula (bL4-S1).
- s is preferably 1 or 2.
- R ⁇ represents a hydrogen atom, a methyl group, or a trifluoromethyl group.
- the structural unit (bL4-L) at least one selected from the group consisting of the structural units represented by the above-mentioned formulas (bL4-L1) to (bL4-L5) is preferable, and the structural units (bL4-L1) to At least one selected from the group consisting of the structural units represented by (bL4-L3) is more preferable, and from the group consisting of the structural units represented by the above-mentioned formula (bL4-L1) or (bL4-L3). At least one selected is particularly preferred.
- the structural unit (bL4-L) the structural unit represented by the following formulas (bL4-L6) to (bL4-L7) is also preferable.
- R and R 12b are the same as described above.
- the molar ratio of the constituent unit (bL4) to all the constituent units of the acrylic resin (B1a) is preferably 5 mol% or more and 35 mol% or less, more preferably 10 mol% or more and 30 mol% or less, and 15 mol% or more and 25 mol%. The following is more preferable.
- the acrylic resin (B1a) preferably contains a structural unit (bL5) derived from (meth) acrylic acid.
- the molar ratio of the constituent unit (bL5) to all the constituent units of the acrylic resin (B1a) is preferably 5 mol% or more and 30 mol% or less, more preferably 7 mol% or more and 25 mol% or less, and 10 mol% or more and 20 mol%. The following is more preferable.
- the acrylic resin (B1a) is represented by the following formulas (bL6-1) to (bL6-3) having an acid dissociating group as a structural unit that enhances the solubility of the acrylic resin (B1a) in an alkali by the action of an acid. It is preferable to include a structural unit.
- R 14b and R 18b to R 23b are independently hydrogen atoms, linear or branched alkyl groups having 1 or more and 6 or less carbon atoms, respectively.
- R 15b to R 17b are independently linear or branched with 1 or more and 6 or less carbon atoms.
- a hydrocarbon ring having 5 or more and 20 or less carbon atoms may be formed together with the carbon atoms, where Y b represents an aliphatic cyclic group or an alkyl group which may have a substituent, and p is 0. It represents an integer of 4 or more, and q represents 0 or 1.
- linear or branched alkyl group examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a tert-butyl group, a pentyl group, an isopentyl group, a neopentyl group and the like.
- the fluorinated alkyl group is one in which a part or all of the hydrogen atom of the above alkyl group is substituted with a fluorine atom.
- aliphatic cyclic group examples include groups obtained by removing one or more hydrogen atoms from polycycloalkanes such as monocycloalkanes, bicycloalkanes, tricycloalkanes, and tetracycloalkanes.
- a group obtained by removing one hydrogen atom from monocycloalkanes such as cyclopentane, cyclohexane, cycloheptane, and cyclooctane
- polycycloalkanes such as adamantan, norbornane, isobornane, tricyclodecane, and tetracyclododecane.
- a group obtained by removing one hydrogen atom from cyclohexane or adamantane (which may further have a substituent) is preferable.
- the carbon atoms of the R 15b , R 16b , and R 17b are high in contrast and have good resolution, depth of focus, and the like. It is preferably a linear or branched alkyl group having a number of 1 or more and 4 or less, and more preferably a linear or branched alkyl group having 2 or more and 4 or less carbon atoms.
- the R 19b , R 20b , R 22b , and R 23b are preferably hydrogen atoms or methyl groups.
- R 16b and R 17b may form an aliphatic cyclic group having 5 or more and 20 or less carbon atoms together with the carbon atom to which both are bonded.
- Specific examples of such an aliphatic cyclic group include groups obtained by removing one or more hydrogen atoms from polycycloalkanes such as monocycloalkanes, bicycloalkanes, tricycloalkanes, and tetracycloalkanes.
- one or more hydrogen atoms were removed from monocycloalkanes such as cyclopentane, cyclohexane, cycloheptane, and cyclooctane, and polycycloalkanes such as adamantan, norbornane, isobornane, tricyclodecane, and tetracyclododecane.
- monocycloalkanes such as cyclopentane, cyclohexane, cycloheptane, and cyclooctane
- polycycloalkanes such as adamantan, norbornane, isobornane, tricyclodecane, and tetracyclododecane.
- the group is mentioned.
- a group obtained by removing one or more hydrogen atoms from cyclohexane or adamantane (which may further have a substituent) is preferable.
- the Y b is an aliphatic cyclic group or an alkyl group, and examples thereof include groups obtained by removing one or more hydrogen atoms from polycycloalkanes such as monocycloalkanes, bicycloalkanes, tricycloalkanes, and tetracycloalkanes. .. Specifically, one or more hydrogen atoms were removed from monocycloalkanes such as cyclopentane, cyclohexane, cycloheptane, and cyclooctane, and polycycloalkanes such as adamantan, norbornane, isobornane, tricyclodecane, and tetracyclododecane. The basis etc. can be mentioned. In particular, a group obtained by removing one or more hydrogen atoms from adamantane (which may further have a substituent) is preferable.
- Y b is an alkyl group
- it is preferably a linear or branched alkyl group having 1 or more and 20 or less carbon atoms, preferably 6 or more and 15 or less.
- Such an alkyl group is particularly preferably an alkoxyalkyl group, and examples of such an alkoxyalkyl group include 1-methoxyethyl group, 1-ethoxyethyl group, 1-n-propoxyethyl group, and 1-isopropoxy.
- Ethyl group 1-n-butoxyethyl group, 1-isobutoxyethyl group, 1-tert-butoxyethyl group, 1-methoxypropyl group, 1-ethoxypropyl group, 1-methoxy-1-methyl-ethyl group, 1 -Ethyl-1-methylethyl group and the like can be mentioned.
- R 24b represents a hydrogen atom or a methyl group.
- R 24b represents a hydrogen atom or a methyl group.
- R 24b represents a hydrogen atom or a methyl group.
- the configuration represented by the formula (bL6-2) is easy to synthesize and relatively easy to increase the sensitivity.
- the unit is preferred.
- a structural unit in which Y b is an alkyl group is preferable, and a structural unit in which one or both of R 19b and R 20b is an alkyl group is preferable.
- the acrylic resin (B1a) is derived from a polymerizable compound other than the monomer giving the structural unit (bL1) to the structural unit (bL6) for the purpose of appropriately controlling the physical and chemical properties. It may include a structural unit.
- the polymerizable compound giving such another structural unit is appropriately selected from known radically polymerizable compounds and anionic polymerizable compounds.
- polymerizable compounds examples include monocarboxylic acids such as crotonic acid; dicarboxylic acids such as maleic acid, fumaric acid and itaconic acid; 2-methacryloyloxyethyl succinic acid, 2-methacryloyloxyethyl maleic acid and 2-.
- Methacrylic acid derivatives having a carboxy group and ester bond such as methacryloyloxyethyl phthalic acid and 2-methacryloxyethyl hexahydrophthalic acid; (meth) acrylic acid aralkyl esters such as benzyl (meth) acrylate; diethyl maleate, fumal Dicarboxylic acid diesters such as dibutyl acid; Vinyl group-containing aromatic compounds such as styrene, ⁇ -methylstyrene, chlorostyrene, chloromethylstyrene, vinyltoluene, hydroxystyrene, ⁇ -methylhydroxystyrene, ⁇ -ethylhydroxystyrene; Vinyl group-containing aliphatic compounds such as vinyl acetate; conjugated diolefins such as butadiene and isoprene; nitrile group-containing polymerizable compounds such as acrylonitrile and methacrylonitrile; chlorine-containing
- the ratio of the mass of the acrylic resin (B1a) described above to the mass of the resin (B) is not particularly limited as long as it does not impair the object of the present invention.
- the ratio of the mass of the acrylic resin (B1a) described above to the mass of the resin (B) may be 50% by mass or more, 70% by mass or more, 80% by mass or more, 90. It may be 100% by mass or more, and may be 100% by mass.
- the resin (B) may contain an acrylic resin (B1A) which is an acrylic resin other than the acrylic resin (B1a).
- the acrylic resin (B1A) is not particularly limited as long as it is an acrylic resin corresponding to the resin (B).
- the acrylic resin (B1A) may be an acrylic resin that does not correspond to the acrylic resin (B1a) and may be an acrylic resin composed of the various structural units described above for the acrylic resin (B1a).
- the acrylic resin (B1A) may be a homopolymer or a copolymer.
- Novolak resin (B2) As the novolak resin (B2), a resin containing a structural unit represented by the following formula (b2) can be used.
- R 1b represents an acid dissociative dissolution inhibitory group
- R 2b and R 3b each independently represent a hydrogen atom or an alkyl group having 1 or more and 6 or less carbon atoms.
- Examples of the acid dissociative dissolution inhibitor group represented by R 1b include a group represented by the following formulas (b2) and (b3), and a linear, branched, or cyclic alkyl having 1 or more and 6 or less carbon atoms. It is preferably a group, a vinyloxyethyl group, a tetrahydropyranyl group, a tetrahydrofuranyl group, or a trialkylsilyl group.
- R 4b and R 5b each independently represent a hydrogen atom or a linear or branched alkyl group having 1 or more and 6 or less carbon atoms, and R 6b is carbon.
- R 4b and R 5b represents a linear, branched, or cyclic alkyl group having 1 or more and 10 or less atoms
- R7b represents a linear, branched, or cyclic alkyl group having 1 or more and 6 or less carbon atoms. Represents 0 or 1.
- linear or branched alkyl group examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a tert-butyl group, a pentyl group, an isopentyl group, a neopentyl group and the like. ..
- cyclic alkyl group examples include a cyclopentyl group and a cyclohexyl group.
- the acid dissociative dissolution inhibitory group represented by the above formula (b2) specifically, a methoxyethyl group, an ethoxyethyl group, an n-propoxyethyl group, an isopropoxyethyl group, an n-butoxyethyl group, Examples thereof include isobutoxyethyl group, tert-butoxyethyl group, cyclohexyloxyethyl group, methoxypropyl group, ethoxypropyl group, 1-methoxy-1-methyl-ethyl group, 1-ethoxy-1-methylethyl group and the like.
- the acid dissociative dissolution inhibitory group represented by the above formula (b3) include a tert-butoxycarbonyl group and a tert-butoxycarbonylmethyl group.
- the trialkylsilyl group include groups having 1 or more and 6 or less carbon atoms in each alkyl group such as a trimethylsilyl group and a tri-tert-butyldimethylsilyl group.
- Polyhydroxystyrene resin (B3) As the polyhydroxystyrene resin (B3), a resin containing a structural unit represented by the following formula (b4) can be used.
- R 8b represents a hydrogen atom or an alkyl group having 1 or more and 6 or less carbon atoms
- R 9b represents an acid dissociative dissolution inhibitory group.
- the above-mentioned alkyl group having 1 or more and 6 or less carbon atoms is, for example, a linear, branched, or cyclic alkyl group having 1 or more and 6 or less carbon atoms.
- the linear or branched alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a tert-butyl group, a pentyl group, an isopentyl group, a neopentyl group and the like.
- the cyclic alkyl group include a cyclopentyl group and a cyclohexyl group.
- the same acid dissociative dissolution inhibitor as those exemplified in the formulas (b2) and (b3) can be used.
- the polyhydroxystyrene resin (B2) can contain another polymerizable compound as a constituent unit for the purpose of appropriately controlling the physical and chemical properties.
- a polymerizable compound include known radically polymerizable compounds and anionic polymerizable compounds.
- polymerizable compounds include monocarboxylic acids such as crotonic acid; dicarboxylic acids such as maleic acid, fumaric acid and itaconic acid; dicarboxylic acid diesters such as diethyl maleate and dibutyl fumarate; styrene, and the like.
- Vinyl group-containing aromatic compounds such as ⁇ -methylstyrene, chlorostyrene, chloromethylstyrene, vinyltoluene, hydroxystyrene, ⁇ -methylhydroxystyrene, ⁇ -ethylhydroxystyrene; vinyl group-containing aliphatic compounds such as vinyl acetate.
- Conjugate diolefins such as butadiene and isoprene; nitrile group-containing polymerizable compounds such as acrylonitrile and methacrylate; chlorine-containing polymerizable compounds such as vinyl chloride and vinylidene chloride; and the like can be mentioned.
- the polystyrene-equivalent weight average molecular weight of the resin (B) described above is preferably 10,000 or more and 600,000 or less, more preferably 20,000 or more and 400,000 or less, and further preferably 30,000 or more and 300,000 or less.
- the dispersity of the resin (B) is preferably 1.05 or more.
- the degree of dispersion is a value obtained by dividing the weight average molecular weight by the number average molecular weight. By setting such a degree of dispersion, it is possible to avoid problems such as stress resistance to the desired plating and the tendency of the metal layer obtained by the plating treatment to swell.
- the content of the resin (B) is preferably 5% by mass or more and 60% by mass or less with respect to the total mass of the first photosensitive composition.
- the content of the resin (B) is preferably 5% by mass or more and 98% by mass or less, preferably 10% by mass or more and 95% by mass or less, based on the total solid content mass of the first photosensitive composition. Is more preferable.
- the first photosensitive composition preferably further contains an alkali-soluble resin (C) in order to improve crack resistance.
- the alkali-soluble resin is a resin solution having a resin concentration of 20% by mass (solvent: propylene glycol monomethyl ether acetate) to form a resin film having a thickness of 1 ⁇ m on a substrate to form a 2.38% by mass TMAH aqueous solution.
- solvent propylene glycol monomethyl ether acetate
- the alkali-soluble resin (C) is preferably at least one resin selected from the group consisting of novolak resin (C1), polyhydroxystyrene resin (C2), and acrylic resin (C3).
- Novolak resin (C1) The novolak resin is obtained, for example, by adding and condensing an aromatic compound having a phenolic hydroxyl group (hereinafter, simply referred to as "phenols”) and aldehydes under an acid catalyst.
- phenols an aromatic compound having a phenolic hydroxyl group
- aldehydes aldehydes
- phenols examples include phenol, o-cresol, m-cresol, p-cresol, o-ethylphenol, m-ethylphenol, p-ethylphenol, o-butylphenol, m-butylphenol, p-butylphenol, 2 , 3-Xylenol, 2,4-Xylenol, 2,5-Xylenol, 2,6-Xylenol, 3,4-Xylenol, 3,5-Xylenol, 2,3,5-trimethylphenol, 3,4,5- Examples thereof include trimethylphenol, p-phenylphenol, resorcinol, hydroquinone, hydroquinone monomethyl ether, pyrogallol, fluoroxylenol, hydroxydiphenyl, bisphenol A, gallic acid, gallic acid ester, ⁇ -naphthol, ⁇ -naphthol and the like.
- aldehydes examples include formaldehyde, furfural, benzaldehyde, nitrobenzaldehyde, acetaldehyde and the like.
- the catalyst at the time of the addition condensation reaction is not particularly limited, but for example, hydrochloric acid, nitric acid, sulfuric acid, formic acid, oxalic acid, acetic acid and the like are used as the acid catalyst.
- the weight average molecular weight of the novolak resin (C1) is not particularly limited as long as it does not impair the object of the present invention, but is preferably 1000 or more and 50,000 or less.
- Polyhydroxystyrene resin (C2) examples include p-hydroxystyrene, ⁇ -methylhydroxystyrene, ⁇ -ethylhydroxystyrene and the like. Further, the polyhydroxystyrene resin (C2) is preferably a copolymer with the styrene resin. Examples of the styrene-based compound constituting such a styrene resin include styrene, chlorostyrene, chloromethylstyrene, vinyltoluene, ⁇ -methylstyrene and the like.
- the weight average molecular weight of the polyhydroxystyrene resin (C2) is not particularly limited as long as it does not impair the object of the present invention, but is preferably 1000 or more and 50,000 or less.
- the acrylic resin (CD3) preferably contains a structural unit derived from a polymerizable compound having an ether bond and a structural unit derived from a polymerizable compound having a carboxy group.
- Examples of the polymerizable compound having an ether bond include 2-methoxyethyl (meth) acrylate, methoxytriethylene glycol (meth) acrylate, 3-methoxybutyl (meth) acrylate, ethylcarbitol (meth) acrylate, and phenoxypolyethylene glycol (.
- Examples thereof include (meth) acrylic acid derivatives having ether bonds and ester bonds such as meth) acrylates, methoxypolypropylene glycol (meth) acrylates, and tetrahydrofurfuryl (meth) acrylates.
- the polymerizable compound having an ether bond is preferably 2-methoxyethyl acrylate or methoxytriethylene glycol acrylate. These polymerizable compounds may be used alone or in combination of two or more.
- Examples of the polymerizable compound having a carboxy group include monocarboxylic acids such as acrylic acid, methacrylic acid and crotonic acid; dicarboxylic acids such as maleic acid, fumaric acid and itaconic acid; 2-methacryloyloxyethyl succinic acid and 2-methacryloyloxy.
- Examples of compounds having a carboxy group and an ester bond such as ethylmaleic acid, 2-methacryloyloxyethylphthalic acid, 2-methacryloyloxyethylhexahydrophthalic acid; and the like can be exemplified.
- the polymerizable compound having a carboxy group is preferably acrylic acid or methacrylic acid. These polymerizable compounds may be used alone or in combination of two or more.
- the weight average molecular weight of the acrylic resin (C3) is not particularly limited as long as it does not impair the object of the present invention, but is preferably 50,000 or more and 800,000 or less.
- the content of the alkali-soluble resin (C) is preferably 0 parts by mass or more and 80 parts by mass or less, preferably 0 parts by mass or more and 60 parts by mass when the total of the above resin (B) and the alkali-soluble resin (C) is 100 parts by mass. More preferably, it is by mass or less.
- the first photosensitive composition contains a sulfur-containing compound (D).
- the sulfur-containing compound (D) is a compound containing a sulfur atom that can coordinate with a metal.
- a compound capable of producing two or more tautomers when at least one tautomer contains a sulfur atom coordinated with a metal constituting the surface of a metal substrate, the compound is a sulfur-containing compound. Applicable. When a patterned resist film used as a plating mold is formed on a surface made of a metal such as Cu, a defect in cross-sectional shape such as footing may occur.
- the first photosensitive composition contains the sulfur-containing compound (D) for the purpose of more reliably suppressing the defect of the cross-sectional shape.
- the first photosensitive composition contains the sulfur-containing compound (D)
- Sulfur atoms that can coordinate with a metal are, for example, a mercapto group (-SH), a thiocarboxy group (-CO-SH), a dithiocarboxy group (-CS-SH), and a thiocarbonyl group (-CS-). It is contained in sulfur-containing compounds as such. It is preferable that the sulfur-containing compound has a mercapto group because it is easy to coordinate with a metal and has an excellent effect of suppressing footing.
- Preferred examples of the sulfur-containing compound having a mercapto group include a compound represented by the following formula (d1).
- R d1 and R d2 each independently represent a hydrogen atom or an alkyl group
- R d3 represents a single bond or an alkylene group
- R d4 may contain an atom other than carbon u. It indicates an aliphatic group of valence, and u indicates an integer of 2 or more and 4 or less.
- R d1 and R d2 are alkyl groups
- the alkyl groups may be linear or branched, and are preferably linear.
- the number of carbon atoms of the alkyl group is not particularly limited as long as the object of the present invention is not impaired.
- the number of carbon atoms of the alkyl group is preferably 1 or more and 4 or less, particularly preferably 1 or 2, and most preferably 1.
- R d3 is an alkylene group
- the alkylene group may be linear or branched, and is preferably linear.
- the number of carbon atoms of the alkylene group is not particularly limited as long as it does not impair the object of the present invention.
- the number of carbon atoms of the alkylene group is preferably 1 or more and 10 or less, more preferably 1 or more and 5 or less, particularly preferably 1 or 2, and most preferably 1.
- R d4 is an aliphatic group having a valence of 2 or more and a valence of 4 or less, which may contain an atom other than carbon.
- the atom other than carbon that R d4 may contain include a nitrogen atom, an oxygen atom, a sulfur atom, a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- the structure of the aliphatic group of R d4 may be linear, branched chain, cyclic, or a combination of these structures.
- mercapto compounds represented by the above formulas (d3-L1) to (d3-L7) include the following compounds.
- mercapto compounds represented by the above formulas (d3-1) to (d3-4) include the following compounds.
- a suitable example of a compound having a mercapto group includes a compound represented by the following formula (d4).
- R d5 is a hydroxyl group, an alkyl group having 1 or more and 4 or less carbon atoms, an alkoxy group having 1 or more and 4 or less carbon atoms, an alkylthio group having 1 or more and 4 or less carbon atoms, and 1 or more carbon atoms and 4 or less.
- n1 is an integer of 0 or more and 3 or less.
- R d5 may be the same or different.
- R d5 is an alkyl group having 1 to 4 carbon atoms and may have a hydroxyl group
- R d5 is an alkyl group having 1 to 4 carbon atoms and may have a hydroxyl group
- Groups include groups, sec-butyl groups, and tert-butyl groups.
- a methyl group, a hydroxymethyl group, and an ethyl group are preferable.
- R d5 is an alkoxy group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkoxy group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkoxy group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkoxy group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkoxy group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkoxy group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkylthio group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkylthio group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkylthio group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkylthio group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is an alkylthio group having 1 or more carbon atoms and 4 or less carbon atoms
- a methylthio group an ethylthio group, an n-propylthio group, an isopropylthio group, an n-butylthio group, an isobutylthio group and a sec-butylthio group.
- tert-butylthio groups Among these alkylthio groups, a methylthio group and an eth
- R d5 is a hydroxyalkyl group having 1 or more carbon atoms and 4 or less carbon atoms
- R d5 is a hydroxyalkyl group having 1 or more carbon atoms and 4 or less carbon atoms
- a hydroxymethyl group a 2-hydroxyethyl group, a 1-hydroxyethyl group, a 3-hydroxy-n-propyl group, and 4 -Hydroxy-n-butyl group and the like can be mentioned.
- hydroxyalkyl groups a hydroxymethyl group, a 2-hydroxyethyl group, and a 1-hydroxyethyl group are preferable, and a hydroxymethyl group is more preferable.
- R d5 is a mercaptoalkyl group having 1 or more and 4 or less carbon atoms
- R d5 is a mercaptoalkyl group having 1 or more and 4 or less carbon atoms
- R d5 is a mercaptoalkyl group having 1 or more and 4 or less carbon atoms
- a mercaptomethyl group a 2-mercaptoethyl group, a 1-mercaptoethyl group, a 3-mercapto-n-propyl group, and 4 -Mercapto-n-butyl group and the like
- a mercaptoalkyl groups a mercaptomethyl group, a 2-mercaptoethyl group, and a 1-mercaptoethyl group are preferable, and a mercaptomethyl group is more preferable.
- R d5 is an alkyl halide group having 1 or more and 4 or less carbon atoms
- examples of the halogen atom contained in the alkyl halide group include fluorine, chlorine, bromine, and iodine.
- Specific examples of the case where R d5 is an alkyl halide group having 1 or more carbon atoms and 4 or less carbon atoms include a chloromethyl group, a bromomethyl group, an iodomethyl group, a fluoromethyl group, a dichloromethyl group, a dibromomethyl group, and a difluoromethyl group.
- Trichloromethyl group tribromomethyl group, trifluoromethyl group, 2-chloroethyl group, 2-bromoethyl group, 2-fluoroethyl group, 1,2-dichloroethyl group, 2,2-difluoroethyl group, 1-chloro- Examples thereof include 2-fluoroethyl group, 3-chloro-n-propyl group, 3-bromo-n-propyl group, 3-fluoro-n-propyl group, 4-chloro-n-butyl group and the like.
- chloromethyl group, bromomethyl group, iodomethyl group, fluoromethyl group, dichloromethyl group, dibromomethyl group, difluoromethyl group, trichloromethyl group, tribromomethyl group, and trifluoromethyl group is preferable, and chloromethyl group, dichloromethyl group, trichloromethyl group, and trifluoromethyl group are more preferable.
- R d5 is a halogen atom
- R d5 is a halogen atom
- n1 is an integer of 0 or more and 3 or less, and 1 is more preferable.
- n1 is 2 or 3
- the plurality of R d5s may be the same or different.
- the substitution position of R d5 on the benzene ring is not particularly limited.
- the substitution position of R d5 on the benzene ring is preferably the meta position or the para position with respect to the bond position of ⁇ (CH 2 ) n0 ⁇ SH.
- a compound having at least one group selected from the group consisting of an alkyl group, a hydroxyalkyl group, and a mercaptoalkyl group as R d5 is preferable, and an alkyl as R d5 .
- a compound having one group selected from the group consisting of a group, a hydroxyalkyl group, and a mercaptoalkyl group is more preferable.
- the compound represented by the formula (e4) has one group selected from the group consisting of an alkyl group, a hydroxyalkyl group, and a mercaptoalkyl group as R d5 , an alkyl group, a hydroxyalkyl group, or a mercaptoalkyl group is used.
- the substitution position on the benzene ring of the group is preferably the meta-position or the para-position with respect to the bond position of-(CH 2 ) n0 -SH, and more preferably the para-position.
- n0 is an integer of 0 or more and 3 or less. Since the compound can be easily prepared and obtained, n0 is preferably 0 or 1, and more preferably 0.
- Specific examples of the compound represented by the formula (d4) include p-mercaptophenol, p-thiocresol, m-thiocresol, 4- (methylthio) benzenethiol, 4-methoxybenzenethiol, 3-methoxybenzenethiol, and the like.
- Examples of the sulfur-containing compound having a mercapto group include homovariants of a compound containing a nitrogen-containing aromatic heterocycle substituted with a mercapto group and a compound containing a nitrogen-containing aromatic heterocycle substituted with a mercapto group. Be done.
- nitrogen-containing aromatic heterocycle examples include imidazole, pyrazole, 1,2,3-triazole, 1,2,4-triazole, oxazole, thiazole, pyridine, pyrimidine, pyridazine, pyrazine, 1,2, 3-Triazine, 1,2,4-Triazine, 1,3,5-Triazine, Indol, Indazole, Benzimidazole, Benzoxazole, Benzotriazole, 1H-Benzotriazole, Kinolin, Isoquinolin, Cinnoline, Phtalazine, Kinazoline, Kinoxalin, And 1,8-naphthylidine.
- Suitable specific examples of the nitrogen-containing heterocyclic compound suitable as the sulfur-containing compound and the tautomer of the nitrogen-containing heterocyclic compound include the following compounds.
- the amount used thereof is 0.01 part by mass with respect to 100 parts by mass of the total mass of the resin (B) and the alkali-soluble resin (C). 5 parts by mass or more is preferable, 0.02 parts by mass or more and 3 parts by mass or less is more preferable, and 0.05 parts by mass or more and 2 parts by mass or less is particularly preferable.
- the first photosensitive composition may contain an acid diffusion inhibitor (E).
- an acid diffusion inhibitor (E) As the acid diffusion inhibitor (E), a nitrogen-containing compound (E1) is preferable, and if necessary, an organic carboxylic acid or an oxo acid of phosphorus or a derivative thereof (E2) is contained in the first photosensitive composition. Can be made to.
- nitrogen-containing compound (E1) examples include trimethylamine, diethylamine, triethylamine, di-n-propylamine, tri-n-propylamine, tri-n-pentylamine, tribenzylamine, diethanolamine, triethanolamine and n-hexylamine.
- Adecastab LA-52 tetrakis (1,2,2,6,6-pentamethyl-4-piperidyl) butane-1,2,3,4-carboxylate
- Adecastab LA-57 tetrakis (2,2)
- Adecaster LA-63P (1,2,3,4-butanetetracarboxylic acid methyl ester, 1,2 , 2,6,6-pentamethyl-4-piperidinol, and ⁇ , ⁇ , ⁇ ', ⁇ '-tetramethyl-2,4,8,10-tetraoxaspiro [5.5] undecane-3,9-diethanol (Reaction product with), Adecastab LA-68 (1,2,3,4-butanetetracarboxylic acid tetramethylester, 2,2,6,6-tetramethyl-4-piperidinol, and ⁇ , ⁇ , ⁇ ', ⁇ '-Tetramethyl-2,4,8,10-Tetraoxaspiro [5.5] Undecane-3,9-Reaction product with diethanol), Adecastab LA-72 (bis (1,2,2) , 6,6-Pentamethyl
- the nitrogen-containing compound (E1) is usually used in a range of 0 parts by mass or more and 5 parts by mass or less with respect to 100 parts by mass of the total mass of the resin (B) and the alkali-soluble resin (C), and is 0 parts by mass or more. It is particularly preferable to use it in the range of 3 parts by mass or less.
- Organic carboxylic acid, or phosphorus oxo acid or its derivative (E2)
- organic carboxylic acids phosphorus oxo acids or derivatives thereof (E2)
- malonic acid, citric acid, malic acid, succinic acid, benzoic acid, salicylic acid and the like are suitable as the organic carboxylic acid.
- succinic acid succinic acid
- salicylic acid is preferred.
- Phosphoric oxo acids or derivatives thereof include phosphoric acids such as phosphoric acid, di-n-butyl ester of phosphoric acid, diphenyl ester of phosphoric acid and derivatives thereof; phosphonic acid, dimethyl phosphonic acid ester, phosphonic acid- Phosphonic acids such as di-n-butyl ester, phenylphosphonic acid, phosphonic acid diphenyl ester, phosphonic acid dibenzyl ester and derivatives such as their esters; like phosphinic acid such as phosphinic acid, phenylphosphinic acid and their esters. Derivatives; etc. Of these, phosphonic acid is particularly preferable. These may be used alone or in combination of two or more.
- the organic carboxylic acid, or the oxo acid of phosphorus or a derivative thereof (E2) is usually 0 parts by mass or more and 5 parts by mass or less with respect to 100 parts by mass of the total mass of the resin (B) and the alkali-soluble resin (C). It is used in a range, and it is particularly preferable to use it in a range of 0 parts by mass or more and 3 parts by mass or less.
- the organic carboxylic acid or the oxo acid of phosphorus or a derivative thereof (E2) as that of the nitrogen-containing compound (E1).
- the first photosensitive composition may contain a polyfunctional vinyl ether monomer (F).
- the first photosensitive composition contains the polyfunctional vinyl ether monomer (B) together with the above resin (B) and the alkali-soluble resin (C)
- the first photosensitive composition is used when forming the resist film.
- the carboxy group or phenolic hydroxyl group of the resin (B) or alkali-soluble resin (C) reacts with the polyfunctional vinyl ether monomer (F) to react with the resin (B) or alkali-soluble.
- the molecular chain of the resin (C) is crosslinked.
- the polyfunctional vinyl ether monomer (F) can be incorporated into the first photosensitive composition as described above. Further, the polyfunctional vinyl ether monomer (F) may be used in a state of being crosslinked with the resin (B) and / or the alkali-soluble resin (C) before preparing the first photosensitive composition.
- the alkali-soluble resin (C) is cross-linked with the polyfunctional vinyl ether monomer (F)
- the carboxy group and the phenolic hydroxyl group of the alkali-soluble resin (C) are cross-linked by the acetal-type cross-linking group.
- the acetal-type cross-linking group dissociates from the carboxy group or the phenolic hydroxyl group by the action of the acid to generate the carboxy group or the phenolic hydroxyl group. That is, the alkali-soluble resin (C) crosslinked with the polyfunctional vinyl ether monomer (F) corresponds to the resin (B) whose solubility in alkali is increased by the action of an acid. Regarding the resin (B) having a cross-linking group derived from the polyfunctional vinyl ether monomer (F), the mass of the cross-linking group is included in the mass of the resin (B).
- the polyfunctional vinyl ether monomer (F) is not particularly limited as long as it is an organic compound containing two or more vinyl oxy groups in one molecule.
- the divalent or polyvalent organic group to which the vinyloxy group is bonded may be a hydrocarbon group or an organic group containing a heteroatom. Examples of the hetero atom include O, S, N, P, a halogen atom and the like.
- the divalent or higher organic group as the mother nucleus to which the vinyloxy group is bonded is chemically stable and has good solubility in the first photosensitive composition. Therefore, it is preferably a hydrocarbon group.
- the hydrocarbon group may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination of an aliphatic hydrocarbon group and an aromatic hydrocarbon group, and may be an aliphatic hydrocarbon. Groups are preferred.
- the number of carbon atoms of the hydrocarbon group does not impair the object of the present invention. Not particularly limited.
- the number of carbon atoms of the hydrocarbon group is, for example, preferably 1 or more and 40 or less, more preferably 2 or more and 20 or less, and further preferably 2 or more and 10 or less.
- the number of vinyloxy groups contained in the polyfunctional vinyl ether monomer (F) is not particularly limited.
- the number of vinyloxy groups is preferably 2 or more and 6 or less, more preferably 2 or more and 4 or less, and particularly preferably 2 or 3 in one molecule.
- polyfunctional vinyl ether monomer (F) examples include ethylene glycol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, polyethylene glycol divinyl ether, propylene glycol divinyl ether, dipropylene glycol divinyl ether, and tripropylene glycol divinyl ether.
- Cyclic aliphatic divinyl ethers such as vinyl ether and 2-vinyloxy-5- (vinyloxymethyl) -7-oxabicyclo [2.2.1] heptane; 1,4-dibinyloxybenzene, 1,3-divinyl Loxybenzene, 1,2-divinyloxybenzene, 1,4-divinyloxynaphthalene, 1,3-divinyloxynaphthalene, 1,2-dibinyloxynaphthalene, 1,5-dibinyloxynaphthalene, 1, 6-Divinyloxynaphthalene, 1,7-Divinyloxynaphthalene, 1,8-Divinyloxynaphthalene, 2,3-Divinyloxynaphthalene, 2,6-Divinyloxynaphthalene, 2,7-Divinyloxy Naphthalene, 4,4'-dibiniroxybiphenyl, 3,3'-dibiniroxybi
- the amount of the polyfunctional vinyl ether monomer (F) used in the first photosensitive composition is not particularly limited as long as it does not impair the object of the present invention. Since it is particularly easy to suppress the generation of cracks during the formation of the resist film, and it is particularly easy to form a patterned resist film whose shape does not easily change even when it comes into contact with the plating solution under plating conditions, the first photosensitization is performed.
- the amount of the polyfunctional vinyl ether monomer (F) used in the sex composition is 0.5 parts by mass or more and 50 parts by mass with respect to 100 parts by mass in total of the mass of the resin (B) and the mass of the alkali-soluble resin (C). It is preferably 1 part by mass or less, and more preferably 1 part by mass or more and 30 parts by mass or less.
- the first photosensitive composition contains an organic solvent (S).
- the type of the organic solvent (S) is not particularly limited as long as it does not impair the object of the present invention, and can be appropriately selected and used from the organic solvents conventionally used in the photosensitive composition.
- organic solvent (S) examples include ketones such as acetone, methyl ethyl ketone, cyclohexanone, methyl isoamyl ketone, and 2-heptanone; ethylene glycol, ethylene glycol monoacetate, diethylene glycol, diethylene glycol monoacetate, propylene glycol, and propylene glycol monoacetate.
- ketones such as acetone, methyl ethyl ketone, cyclohexanone, methyl isoamyl ketone, and 2-heptanone
- ethylene glycol ethylene glycol monoacetate, diethylene glycol, diethylene glycol monoacetate, propylene glycol, and propylene glycol monoacetate.
- Polyvalent alcohols such as propylene glycol monomethyl ether acetate, dipropylene glycol, monomethyl ether of dipropylene glycol monoacetate, monoethyl ether, monopropyl ether, monobutyl ether, monophenyl ether
- the content of the organic solvent (S) is not particularly limited as long as it does not impair the object of the present invention.
- the solid content concentration of the first photosensitive composition is 30 mass by mass. It is preferable to use the organic solvent (S) in the range of% or more and 55% by mass or less.
- the first photosensitive composition may further contain a polyvinyl resin in order to improve plasticity.
- a polyvinyl resin include polyvinyl chloride, polystyrene, polyhydroxystyrene, polyvinyl acetate, polyvinylbenzoic acid, polyvinylmethyl ether, polyvinyl ethyl ether, polyvinyl alcohol, polyvinylpyrrolidone, polyvinylphenol, and copolymers thereof.
- the polyvinyl resin is preferably polyvinyl methyl ether because of its low glass transition point.
- the first photosensitive composition preferably contains a Lewis acidic compound. Since the first photosensitive composition contains a Lewis acidic compound, it is easy to obtain a highly sensitive first photosensitive composition, and the first photosensitive composition is used to pattern a rectangular cross-sectional shape. It is easier to form a resist film. Further, when the patterned cured film is formed by using the first photosensitive composition, the desired shape or the desired shape when the time required for each step at the time of forming the cured film or the time required between each step is long. There may be adverse effects such as difficulty in forming a dimensional pattern and deterioration of developability. However, by blending the Lewis acidic compound with the first photosensitive composition, such an adverse effect on the pattern shape and developability can be alleviated, and the process margin can be widened.
- the Lewis acidic compound means "a compound acting as an electron pair acceptor having an empty orbital capable of receiving at least one electron pair".
- the Lewis acidic compound is not particularly limited as long as it falls under the above definition and is recognized as a Lewis acidic compound by those skilled in the art.
- a compound that does not correspond to Bronsted acid (protonic acid) is preferably used.
- Specific examples of the Lewis acidic compound include boron trifluoride and an ether complex of boron trifluoride (for example, BF 3 ⁇ Et 2 O, BF 3 ⁇ Me 2 O, BF 3 ⁇ THF, etc. Et is an ethyl group and Me.
- THF is tetrahydrofuran
- organic boron compounds eg, tri-n-octyl borate, tri-n-butyl borate, triphenyl borate, and boron triphenylide
- titanium chloride chloride
- Zinc acid manganese chloride, manganese bromide, nickel chloride, nickel bromide, nickel cyanide, nickel acetylacetonate, cadmium chloride, cadmium bromide, stannous chloride, stannous bromide, stannous sulfate, and Examples thereof include stannous tartrate acid.
- Lewis acidic compounds include rare earth metal elements such as chloride, bromide, sulfate, nitrate, carboxylate, or trifluoromethanesulfonate, cobalt chloride, ferrous chloride, and yttrium chloride. Be done.
- rare earth metal element include lanthanum, cerium, placeodim, neodymium, samarium, europium, gadolinium, terbium, dysprosium, formium, erbium, thulium, ytterbium, and lutetium.
- the Lewis acidic compound contains a Lewis acidic compound containing a Group 13 element of the periodic table because it is easily available and the effect of its addition is good.
- the Group 13 element of the Periodic Table include boron, aluminum, gallium, indium, and thallium.
- boron is preferable because the Lewis acidic compound is easily available and the effect of addition is particularly excellent. That is, it is preferable that the Lewis acidic compound contains a Lewis acidic compound containing boron.
- Examples of the Lewis acidic compound containing boron include boron fluoride, an ether complex of boron fluoride, boron chloride, boron halides such as boron bromide, and various organoboron compounds.
- the Lewis acidic compound containing boron the content ratio of halogen atoms in the Lewis acidic compound is small, and the first photosensitive composition can be easily applied to applications requiring a low halogen content. Therefore, the organic boron compound. Is preferable.
- the organoboron compound As a preferable example of the organoboron compound, the following formula (g1): B (R g1 ) t1 (OR g2 ) (3-t1) ... (g1) (In the formula (g1), R g1 and R g2 are each independently a hydrocarbon group having 1 or more and 20 or less carbon atoms, and the hydrocarbon group may have 1 or more substituents, t1. Is an integer of 0 or more and 3 or less, and when a plurality of R g1s are present, two of the plurality of R g1s may be bonded to each other to form a ring, and when there are a plurality of OR g2s , a plurality of ORs are present. Two of g2 may be combined with each other to form a ring.)
- the boron compound represented by is mentioned.
- the first photosensitive composition preferably contains at least one boron compound represented by the above formula (g1) as a Lewis acidic compound.
- R g1 and R g2 are hydrocarbon groups in the formula (g1)
- the number of carbon atoms of the hydrocarbon group is 1 or more and 20 or less.
- the hydrocarbon group having 1 or more and 20 or less carbon atoms may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group, and may be a hydrocarbon group composed of a combination of an aliphatic group and an aromatic group. There may be.
- As the hydrocarbon group having 1 or more and 20 or less carbon atoms a saturated aliphatic hydrocarbon group or an aromatic hydrocarbon group is preferable.
- the number of carbon atoms of the hydrocarbon group as R g1 and R g2 is preferably 1 or more and 10 or less.
- the hydrocarbon group is an aliphatic hydrocarbon group
- the number of carbon atoms thereof is more preferably 1 or more and 6 or less, and particularly preferably 1 or more and 4 or less.
- the hydrocarbon groups as R g1 and R g2 may be saturated hydrocarbon groups or unsaturated hydrocarbon groups, and are preferably saturated hydrocarbon groups.
- the hydrocarbon groups as R g1 and R g2 are aliphatic hydrocarbon groups
- the aliphatic hydrocarbon groups may be linear, branched, or cyclic. It may be a combination of these structures.
- aromatic hydrocarbon group examples include a phenyl group, a naphthalene-1-yl group, a naphthalene-2-yl group, a 4-phenylphenyl group, a 3-phenylphenyl group, and a 2-phenylphenyl group. Be done. Of these, a phenyl group is preferred.
- the alkyl group is preferable as the saturated aliphatic hydrocarbon group. Suitable specific examples of the alkyl group include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group and n-hexyl. Examples include a group, an n-heptyl group, an n-octyl group, a 2-ethylhexyl group, an n-nonyl group, and an n-decyl group.
- the hydrocarbon groups as R g1 and R g2 may have one or more substituents.
- substituents are halogen atom, hydroxyl group, alkyl group, aralkyl group, alkoxy group, cycloalkyloxy group, aryloxy group, aralkyloxy group, alkylthio group, cycloalkylthio group, arylthio group, aralkylthio group and acyl group.
- organoboron compound represented by the above formula (g1) include the following compounds.
- Pen indicates a pentyl group
- Hex indicates a hexyl group
- Hep indicates a heptyl group
- Oct indicates an octyl group
- Non indicates a nonyl group
- Dec indicates a decyl group.
- the Lewis acidic compound is preferably used in the range of 0.01 parts by mass or more and 5 parts by mass or less with respect to the total mass of 100 parts by mass of the resin (B) and the alkali-soluble resin (C), and more preferably 0. It is used in the range of 0.01 part by mass or more and 3 parts by mass or less, and more preferably 0.05 parts by mass or more and 2 parts by mass or less.
- the first photosensitive composition when used for forming a pattern serving as a mold for forming a plated model, in order to improve the adhesiveness between the mold formed by using the first photosensitive composition and the substrate. , Further may contain an adhesion aid.
- the first photosensitive composition may further contain a surfactant in order to improve coatability, defoaming property, leveling property and the like.
- a surfactant for example, a fluorine-based surfactant or a silicone-based surfactant is preferably used.
- Specific examples of the fluorine-based surfactants include BM-1000, BM-1100 (all manufactured by BM Chemie), Megafuck F142D, Megafuck F172, Megafuck F173, and Megafuck F183 (all manufactured by Dainippon Ink and Chemicals).
- Florard FC-135, Florard FC-170C, Florard FC-430, Florard FC-431 all manufactured by Sumitomo 3M
- Surfron S-112, Surfron S-113, Surfron S-131, Surfron S- Commercially available fluorine-based surfactants such as 141, Surflon S-145 (all manufactured by Asahi Glass Co., Ltd.), SH-28PA, SH-190, SH-193, SZ-6032, SF-8428 (all manufactured by Toray Silicone Co., Ltd.)
- fluorine-based surfactants such as 141, Surflon S-145 (all manufactured by Asahi Glass Co., Ltd.), SH-28PA, SH-190, SH-193, SZ-6032, SF-8428 (all manufactured by Toray Silicone Co., Ltd.)
- silicone-based surfactant examples include unmodified silicone-based surfactants, polyether-modified silicone-based surfactants, polyester-modified silicone-based surfactants, alkyl-modified silicone-based surfactants, aralkyl-modified silicone-based surfactants, and aralkyl-based silicone-based surfactants.
- a reactive silicone-based surfactant or the like can be preferably used.
- the silicone-based surfactant a commercially available silicone-based surfactant can be used.
- silicone-based surfactants include Paintad M (manufactured by Toray Dow Corning), Topika K1000, Topika K2000, Topika K5000 (all manufactured by Takachiho Sangyo Co., Ltd.), XL-121 (polyester-modified silicone-based). Examples thereof include surfactants (manufactured by Clariant), BYK-310 (polyester-modified silicone-based surfactants, manufactured by Big Chemie) and the like.
- the first photosensitive composition may further contain an acid, an acid anhydride, or a high boiling point solvent in order to finely adjust the solubility in a developing solution.
- acids and acid anhydrides include monocarboxylic acids such as acetic acid, propionic acid, n-butyric acid, isobutyric acid, n-valeric acid, isovaleric acid, benzoic acid and cinnamon acid; lactic acid, 2-hydroxybutyric acid, Hydroxy monocarboxylates such as 3-hydroxybutyric acid, salicylic acid, m-hydroxybenzoic acid, p-hydroxybenzoic acid, 2-hydroxykatosyl acid, 3-hydroxykatsura acid, 4-hydroxykatsura acid, 5-hydroxyisophthalic acid, syringic acid, etc.
- monocarboxylic acids such as acetic acid, propionic acid, n-butyric acid, isobutyric acid, n-valeric acid, isovaleric acid, benzoic acid and cinnamon acid
- lactic acid, 2-hydroxybutyric acid Hydroxy monocarboxylates such as 3-hydroxybutyric acid, salicylic acid, m-hydroxybenzoic acid, p
- Acids oxalic acid, succinic acid, glutaric acid, adipic acid, maleic acid, itaconic acid, hexahydrophthalic acid, phthalic acid, isophthalic acid, terephthalic acid, 1,2-cyclohexanedicarboxylic acid, 1,2,4-cyclohexanetricarbonate
- Polyvalent carboxylic acids such as acid, butanetetracarboxylic acid, trimellitic acid, pyromellitic acid, cyclopentanetetracarboxylic acid, butanetetracarboxylic acid, 1,2,5,8-naphthalenetetracarboxylic acid; itaconic anhydride, anhydrous Succinic acid, Citraconic anhydride, Dodecenyl succinic acid, Tricarbanyl anhydride, Maleic anhydride, Hexahydrophthalic acid anhydride, Methyltetrahydrophthalic acid anhydride, Hymic acid anhydride,
- high boiling point solvent examples include N-methylformamide, N, N-dimethylformamide, N-methylformanilide, N-methylacetamide, N, N-dimethylacetamide, N-methylpyrrolidone, dimethyl sulfoxide and benzyl.
- the first photosensitive composition may further contain a well-known sensitizer in order to improve the sensitivity.
- the second chemically amplified positive photosensitive composition is a chemically amplified positive photosensitive composition used for forming a template for plating on a substrate by a photolithography method.
- the second chemically amplified positive photosensitive composition will also be referred to as “second photosensitive composition”.
- the second photosensitive composition contains an acid generator (A) that generates an acid by irradiation with active light or radiation, and a resin (B) whose solubility in an alkali is increased by the action of the acid.
- the resin (B) has the following formula (BL1): R B1 -OR B3 -OR B2 ... (BL1) (In the formula (BL1), RB1 and RB2 are independently (meth) acryloyl groups or vinylphenyl groups, and RB3 is a divalent linking group, respectively, in the formula (BL1).
- At least one of the two ORB3 bonds is cleaved by the action of an acid to generate a carboxy group or a phenolic hydroxyl group.
- It contains a structural unit (bL1) derived from a crosslinkable monomer represented by (bL1), a structural unit (bL2) derived from an alkyl (meth) acrylate (BL2), and an alicyclic hydrocarbon group or an aromatic group.
- It contains an acrylic resin (B1b) containing a structural unit (bL3) derived from (meth) acrylate (BL3).
- alkyl (meth) acrylate (BL2) an alkyl group having 1 or more and 10 or less carbon atoms which may be substituted with a hydroxyl group or an alkoxy group is bonded to the (meth) acryloyloxy group and (meth) acryloyl. It does not correspond to a tertiary carbon atom in which the carbon atom bonded to the oxy group has an sp3 hybrid orbital.
- the (meth) acrylate (BL3) containing an alicyclic hydrocarbon group or an aromatic group the alicyclic hydrocarbon group or the aromatic group is bonded to the (meth) acryloyloxy group, and the alicyclic hydrocarbon group is bonded.
- the aromatic group may be substituted with one or more substituents selected from the group consisting of an alkyl group having 1 or more and 4 or less carbon atoms, an alkoxy group having 1 or more and 4 or less carbon atoms, and a hydroxyl group, respectively.
- the carbon atom bonded to the (meth) acryloyloxy group does not correspond to a tertiary carbon atom having an sp3 mixed orbital.
- the molar ratio of the constituent unit (bL1) to all the constituent units of the acrylic resin (B1b) is 1 mol% or more and 10 mol% or less.
- the molar ratio of the constituent unit (bL2) to all the constituent units of the acrylic resin (B1b) is 0.1 mol% or more and 10 mol% or less.
- the molar ratio of the constituent unit (bL3) to all the constituent units of the acrylic resin (B1b) is 25 mol% or more and 50 mol% or less.
- the cross-sectional shape of the non-resist portion is rectangular even when a patterned resist film having a thick film thickness is formed by the photolithography method. , A patterned resist film having high resistance to a plating solution can be formed.
- the second photosensitive composition contains the acrylic resin (B1b) instead of the acrylic resin (B1a), and the glass transition temperature of the virtual non-crosslinked acrylic resin obtained by removing the structural unit (bL1) from the acrylic resin (B1b). Is the same as that of the first photosensitive composition except that the calculated value of is not necessarily 90 ° C. or higher and 120 ° C. or lower.
- the calculated value of the glass transition temperature of the virtual non-crosslinked acrylic resin obtained by removing the structural unit (bL1) from the acrylic resin (B1b) is preferably 90 ° C. or higher and 120 ° C. or lower.
- the structural unit (bL1), the structural unit (bL2), and the structural unit (bL3) essentially contained in the acrylic resin (B1b) are the same as these structural units described for the resin (B1a) contained in the first photosensitive composition. The same is true. Further, the acrylic resin (B1b) may include the above-mentioned structural unit (bL4), the structural unit (bL5), the structural unit (bL6), and other structural units as in the acrylic resin (B1a).
- the first photosensitive composition and the second photosensitive composition are prepared by mixing and stirring the constituents of the composition by a usual method.
- Examples of the device that can be used when mixing and stirring each of the above components include a dissolver, a homogenizer, and a three-roll mill. After uniformly mixing each of the above components, the obtained mixture may be further filtered using a mesh, a membrane filter or the like.
- the photosensitive dry film has a base film and a photosensitive layer formed on the surface of the base film.
- the photosensitive layer comprises the above-mentioned first photosensitive composition or a second photosensitive composition.
- a film having light transmission is preferable.
- Specific examples thereof include polyethylene terephthalate (PET) film, polypropylene (PP) film, polyethylene (PE) film, and the like, and polyethylene terephthalate (PET) film is preferable because it has an excellent balance between light transmission and breaking strength.
- a photosensitive dry film is produced by applying the above-mentioned first photosensitive composition or the second photosensitive composition on a base film to form a photosensitive layer.
- an applicator, a bar coater, a wire bar coater, a roll coater, a curtain flow coater, or the like is used, and the film thickness after drying on the base film is preferably 0.5 ⁇ m.
- the first photosensitive composition or the second photosensitive composition is applied and dried so as to be 300 ⁇ m or less, more preferably 1 ⁇ m or more and 300 ⁇ m or less, and particularly preferably 3 ⁇ m or more and 100 ⁇ m or less.
- the photosensitive dry film may further have a protective film on the photosensitive layer.
- this protective film include polyethylene terephthalate (PET) film, polypropylene (PP) film, polyethylene (PE) film and the like.
- the method for forming a patterned resist film on the substrate by using the first photosensitive composition or the second photosensitive composition described above is not particularly limited. Such a patterned resist film is suitably used as a mold or the like for forming a plated model.
- the preferred method is A laminating step of laminating a photosensitive layer composed of a first photosensitive composition or a second photosensitive composition on a substrate. An exposure process in which the photosensitive layer is exposed by irradiating the photosensitive layer with active rays or radiation in a regioselective manner. A developing process that develops the photosensitive layer after exposure, Examples thereof include a method for producing a patterned resist film.
- the method for manufacturing a substrate with a mold provided with a mold for forming a plated product includes a step of laminating a photosensitive layer on the substrate and a mold for forming a plated product by development in the developing process. Other than the production, it is the same as the method for producing a patterned resist film.
- the substrate on which the photosensitive layer is laminated is not particularly limited, and a conventionally known substrate can be used.
- a substrate for electronic components, a substrate on which a predetermined wiring pattern is formed, and the like are exemplified. Can be done.
- a silicon substrate, a glass substrate, or the like can also be used.
- a substrate having a metal surface is preferably used as the substrate.
- the metal species constituting the metal surface copper, gold and aluminum are preferable, and copper is more preferable.
- the photosensitive layer is laminated on the substrate as follows, for example. That is, a liquid first photosensitive composition or a second photosensitive composition is applied onto a substrate, and the solvent is removed by heating to form a photosensitive layer having a desired film thickness.
- the thickness of the photosensitive layer is not particularly limited as long as the patterned resist film can be formed with a desired film thickness.
- the film thickness of the photosensitive layer is not particularly limited, but is preferably 0.5 ⁇ m or more, more preferably 0.5 ⁇ m or more and 300 ⁇ m or less, further preferably 0.5 ⁇ m or more and 200 ⁇ m or less, and particularly preferably 0.5 ⁇ m or more and 150 ⁇ m or less.
- the thickness of the photosensitive layer is preferably 50 ⁇ m or more and 300 ⁇ m or less.
- the temperature at the time of plating may be set higher, or plating may be performed for a long time. Therefore, the patterned resist film used as a template is required to have a high degree of resistance to a plating solution.
- the above-mentioned first photosensitive composition or the patterned resist film formed by using the second photosensitive composition has a high degree of resistance to a plating solution. Therefore, when the above-mentioned first photosensitive composition or the second photosensitive composition is used, a plated molded product can be satisfactorily produced even if the film thickness of the resist film used as a template is thick.
- a spin coating method, a slit coating method, a roll coating method, a screen printing method, an applicator method, or the like is adopted. be able to. It is preferable to prebake the photosensitive layer.
- the prebaking conditions vary depending on the type, blending ratio, coating film thickness, etc. of each component in the first photosensitive composition or the second photosensitive composition, but are usually 70 ° C. or higher and 200 ° C. or lower, preferably 70 ° C. or lower. It is about 80 ° C. or higher and 150 ° C. or lower, and 2 minutes or more and 120 minutes or less.
- the photosensitive layer formed as described above is selectively irradiated (exposed) with active light rays or radiation, for example, ultraviolet rays having a wavelength of 300 nm or more and 500 nm or less, or visible light rays, via a mask having a predetermined pattern.
- active light rays or radiation for example, ultraviolet rays having a wavelength of 300 nm or more and 500 nm or less, or visible light rays, via a mask having a predetermined pattern.
- the radiation source a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, a metal halide lamp, an argon gas laser, or the like can be used.
- the radiation includes microwaves, infrared rays, visible rays, ultraviolet rays, X-rays, ⁇ -rays, electron beams, proton rays, neutron rays, ion rays and the like.
- the amount of radiation irradiation varies depending on the composition of the first photosensitive composition, the composition of the second photosensitive composition, the thickness of the photosensitive layer, and the like, but for example, in the case of using an ultrahigh pressure mercury lamp, 100 mJ / cm 2 or more and 10,000 mJ. It is / cm 2 or less.
- the radiation includes a light beam that activates the acid generator (A) in order to generate an acid.
- the photosensitive layer is heated by a known method to promote the diffusion of the acid, and the exposed portion in the photosensitive resin film is exposed to a developing solution such as an alkaline developer of the photosensitive layer. Change solubility.
- the exposed photosensitive layer is developed according to a conventionally known method, and unnecessary portions are dissolved and removed to form a resist film patterned into a predetermined shape or a mold for forming a plated product. Is formed. At this time, an alkaline aqueous solution is used as the developing solution.
- Examples of the developing solution include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, and methyldiethylamine.
- An aqueous solution of an alkaline substance such as -5-nonane can be used.
- an aqueous solution obtained by adding an appropriate amount of a water-soluble organic solvent such as methanol or ethanol or a surfactant to the above alkaline aqueous solution can also be used as a developing solution.
- the development time varies depending on the composition of the first photosensitive composition, the composition of the second photosensitive composition, the film thickness of the photosensitive layer, and the like, but is usually between 1 minute and 30 minutes or less.
- the developing method may be any of a liquid filling method, a dipping method, a paddle method, a spray developing method and the like.
- connection terminals such as bumps and metal posts can be formed.
- Cu rewiring can form plated objects.
- the plating treatment method is not particularly limited, and various conventionally known methods can be adopted.
- As the plating solution solder plating, copper plating, gold plating, and nickel plating solution are particularly preferably used.
- the remaining mold is finally removed by a stripping solution or the like according to a conventional method.
- ashing treatment on the surface of the substrate exposed in the non-patterned portion of the patterned resist film that serves as a template for forming the plated model.
- it is easy to form a plated model having excellent adhesion to the substrate surface. This is because ashing can reduce the adverse effect of the components of the first photosensitive composition or the second photosensitive composition bonded or adhered to the surface of the substrate on the adhesion of the plated model.
- the ashing treatment is not particularly limited as long as it is a method that does not damage the patterned resist film, which is a mold for forming a plated model, to the extent that a plated resist film having a desired shape cannot be formed.
- a method using oxygen plasma can be mentioned. In order to ash the surface of the substrate using oxygen plasma, oxygen plasma may be generated using a known oxygen plasma generator, and the oxygen plasma may be applied to the surface of the substrate.
- the gas used for generating oxygen plasma various gases conventionally used for plasma treatment can be mixed with oxygen as long as the object of the present invention is not impaired.
- gases include nitrogen gas, hydrogen gas, CF4 gas and the like.
- the ashing condition using oxygen plasma is not particularly limited as long as it does not impair the object of the present invention, but the treatment time is, for example, in the range of 10 seconds or more and 20 minutes or less, preferably in the range of 20 seconds or more and 18 minutes or less. , More preferably in the range of 30 seconds or more and 15 minutes or less.
- adecaster LA-63P (1,2,3,4-butanetetracarboxylic acid methyl ester and 1,2,2,6,6-pentamethyl- 4-Piperidinol and reaction product with ⁇ , ⁇ , ⁇ ', ⁇ '-tetramethyl-2,4,8,10-tetraoxaspiro [5.5] undecane-3,9-diethanol) were used. ..
- a substrate provided with a copper film having a thickness of 200 nm by sputtering was prepared on the surface of the Si substrate, and the photosensitive compositions of Examples and Comparative Examples were applied onto the copper layer of this substrate and placed on a hot plate. It was dried at 130 ° C. for 20 seconds to form a photosensitive layer (coating film of a photosensitive composition) having a film thickness of 240 ⁇ m.
- TMAH tetramethylammonium hydroxide
- the upper surface of the line portion is a surface opposite to the surface of the line portion that comes into contact with the substrate.
- ⁇ The width of the upper surface of the line portion is 95% or more and 105% or less with respect to the width of the central portion in the thickness direction of the line portion.
- X The width of the upper surface of the line portion is less than 95% or more than 105% with respect to the width of the central portion in the thickness direction of the line portion.
- any of the requirements for the acrylic resin (B1a) for the above-mentioned first photosensitive composition and the requirements for the acrylic resin (B1b) for the above-mentioned second photosensitive composition are different.
- a chemically amplified positive photosensitive composition using Resin-B1 to Resin-B7 as a resin (B) which also satisfies the above conditions, a patterned resist film having a good cross-sectional shape and excellent plating solution resistance is used. It can be seen that can be formed.
- a comparative example containing Resist-B8 in which the calculated value of the glass transition temperature of the virtual non-crosslinked acrylic resin excluding the structural unit (bL1) exceeds 120 ° C. and the content of the structural unit (bL3) exceeds 50 mol%.
- the calculated value of the glass transition temperature of the chemically amplified positive photosensitive composition of No. 1 and the virtual non-crosslinked acrylic resin excluding the constituent unit (bL1) is less than 90 ° C., and the content of the constituent unit (bL3) is 25.
- the chemically amplified positive photosensitive composition of Comparative Example 2 containing Resin-B9 containing less than mol% is used, a patterned resist film having a good cross-sectional shape and excellent plating solution resistance can be formed. It turns out to be difficult.
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Abstract
Description
また、膜厚の厚いレジスト膜を鋳型として用いる場合、めっき時の温度が高めに設定されたり、長時間にわたってめっきが行われたりする場合があるため、レジスト膜に高度なめっき液に対する耐性が求められる。
活性光線又は放射線の照射により酸を発生する酸発生剤(A)、及び酸の作用によりアルカリに対する溶解性が増大する樹脂(B)を含有し、
樹脂(B)が、下記式(BL1):
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、RB3は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される架橋性の単量体に由来する構成単位(bL1)を含む、アクリル樹脂(B1a)を含み、
アクリル樹脂(B1a)の全構成単位に対する、構成単位(bL1)のモル比が1モル%以上10モル%以下であり、
アクリル樹脂(B1a)から構成単位(bL1)を除いた仮想非架橋アクリル樹脂のガラス転移温度の計算値が90℃以上120℃以下である、化学増幅型ポジ型感光性組成物である。
活性光線又は放射線の照射により酸を発生する酸発生剤(A)、及び酸の作用によりアルカリに対する溶解性が増大する樹脂(B)を含有し、
樹脂(B)が、下記式(BL1):
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、RB3は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される架橋性の単量体に由来する構成単位(bL1)と、アルキル(メタ)アクリレート(BL2)に由来する構成単位(bL2)と、脂環式炭化水素基又は芳香族基を含む(メタ)アクリレート(BL3)に由来する構成単位(bL3)とを含むアクリル樹脂(B1b)を含み、
アルキル(メタ)アクリレート(BL2)において、水酸基又はアルコキシ基で置換されていてもよい炭素原子数が1以上10以下のアルキル基が(メタ)アクリロイルオキシ基に結合しており、且つ(メタ)アクリロイルオキシ基に結合する炭素原子がsp3混成軌道をとる第三級炭素原子には該当せず、
脂環式炭化水素基又は芳香族基を含む(メタ)アクリレート(BL3)において、脂環式炭化水素基又は芳香族基が(メタ)アクリロイルオキシ基に結合しており、脂環式炭化水素基又は芳香族基は、それぞれアルキル基、アルコキシ基、及び水酸基からなる群より選択される1以上の置換基で置換されていてもよく、(メタ)アクリロイルオキシ基に結合する炭素原子が、sp3混成軌道をとる第三級炭素原子には該当せず、
アクリル樹脂(B1b)の全構成単位に対する、構成単位(bL1)のモル比が1モル%以上10モル%以下であり、
アクリル樹脂(B1b)の全構成単位に対する、構成単位(bL2)のモル比が0.1モル%以上10モル%以下であり、
アクリル樹脂(B1b)の全構成単位に対する、構成単位(bL3)のモル比が25モル%以上50モル%以下である、化学増幅型ポジ型感光性組成物である。
基板上に、第1の態様又は第2の態様にかかる化学増幅型ポジ型感光性組成物からなる感光性層を積層する積層工程と、
感光性層に、位置選択的に活性光線又は放射線を照射する露光工程と、
露光後の感光性層を現像して、パターン化されたレジスト膜をめっき用の鋳型として形成する鋳型形成工程と、を含む、めっき用鋳型付き基板の製造方法である。
化学増幅型ポジ型感光性組成物は、基板上にホトリソグラフィー法によりめっき用の鋳型を形成するために使用される。
基板上にホトリソグラフィー法によりめっき用の鋳型を形成するために使用される化学増幅型ポジ型感光性組成物であって、
活性光線又は放射線の照射により酸を発生する酸発生剤(A)、及び酸の作用によりアルカリに対する溶解性が増大する樹脂(B)を含有し、
樹脂(B)が、下記式(BL1):
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、RB3は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される架橋性の単量体に由来する構成単位(bL1)を含む、アクリル樹脂(B1a)を含み、
アクリル樹脂(B1a)の全構成単位に対する、構成単位(bL1)のモル比が1モル%以上10モル%以下であり、
アクリル樹脂(B1a)から構成単位(bL1)を除いた仮想非架橋アクリル樹脂のガラス転移温度の計算値が90℃以上120℃以下である、化学増幅型ポジ型感光性組成物について説明する。
基板上にホトリソグラフィー法によりめっき用の鋳型を形成するために使用される化学増幅型ポジ型感光性組成物であって、
活性光線又は放射線の照射により酸を発生する酸発生剤(A)、及び酸の作用によりアルカリに対する溶解性が増大する樹脂(B)を含有し、
樹脂(B)が、下記式(BL1):
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、RB3は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される架橋性の単量体に由来する構成単位(bL1)と、アルキル(メタ)アクリレート(BL2)に由来する構成単位(bL2)と、脂環式炭化水素基又は芳香族基を含む(メタ)アクリレート(BL3)に由来する構成単位(bL3)とを含むアクリル樹脂(B1b)を含み、
アルキル(メタ)アクリレート(BL2)において、水酸基又はアルコキシ基で置換されていてもよい炭素原子数が1以上10以下のアルキル基が(メタ)アクリロイルオキシ基に結合しており、且つ(メタ)アクリロイルオキシ基に結合する炭素原子がsp3混成軌道をとる第三級炭素原子には該当せず、
脂環式炭化水素基又は芳香族基を含む(メタ)アクリレート(BL3)において、脂環式炭化水素基又は芳香族基が(メタ)アクリロイルオキシ基に結合しており、脂環式炭化水素基又は芳香族基は、それぞれアルキル基、アルコキシ基、及び水酸基からなる群より選択される1以上の置換基で置換されていてもよく、(メタ)アクリロイルオキシ基に結合する炭素原子が、sp3混成軌道をとる第三級炭素原子には該当せず、
アクリル樹脂(B1b)の全構成単位に対する、構成単位(bL1)のモル比が1モル%以上10モル%以下であり、
アクリル樹脂(B1b)の全構成単位に対する、構成単位(bL2)のモル比が0.1モル%以上10モル%以下であり、
アクリル樹脂(B1b)の全構成単位に対する、構成単位(bL3)のモル比が25モル%以上50モル%以下である、化学増幅型ポジ型感光性組成物について説明する。
第1の化学増幅型ポジ型感光性組成物は、基板上にホトリソグラフィー法によりめっき用の鋳型を形成するために使用される化学増幅型ポジ型感光性組成物である。
樹脂(B)は、下記式(BL1):
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、RB3は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される架橋性の単量体に由来する構成単位(bL1)を含む、アクリル樹脂(B1a)を含む。
アクリル樹脂(B1a)の全構成単位に対する、構成単位(bL1)のモル比が1モル%以上10モル%以下である。
アクリル樹脂(B1a)から構成単位(bL1)を除いた仮想非架橋アクリル樹脂のガラス転移温度の計算値が90℃以上120℃以下である。
なお、以下説明する酸発生剤(A)と、種々の任意成分とは、後述する第2の化学増幅型ポジ型感光性組成物にも適用可能である。
酸発生剤(A)は、活性光線又は放射線の照射により酸を発生する化合物であり、光により直接又は間接的に酸を発生する化合物であれば特に限定されない。酸発生剤(A)としては、以下に説明する、第一~第五の態様の酸発生剤が好ましい。以下、第1の感光性組成物において好適に使用される酸発生剤(A)のうち好適なものについて、第一から第五の態様として説明する。
-R27a-(O)a-R28a-(O)b-Y1-R29a・・・(a21a)
(式(a21a)中、Y1は、単結合又は炭素原子数1以上4以下のアルカンジイル基である。R27a及びR28aは、それぞれ、ハロゲン原子で置換されてもよい炭素原子数2以上6以下のアルカンジイル基、又はハロゲン原子で置換されてもよい炭素原子数6以上20以下のアリーレン基である。R29aは、ハロゲン原子で置換されてもよい炭素原子数1以上18以下のアルキル基、炭素原子数3以上12以下の脂環式炭化水素基、ハロゲン原子で置換されてもよい炭素原子数6以上20以下のアリール基、ハロゲン原子で置換されてもよい炭素原子数7以上20以下のアラルキル基である。a及びbは、それぞれ0又は1であり、a及びbの少なくとも一方は1である。)
で表される基が挙げられる。
炭素原子数1以上18以下のアルキルチオ基としては、メチルチオ基、エチルチオ基、n-プロピルチオ基、イソプロピルチオ基、n-ブチルチオ基、sec-ブチルチオ基、tert-ブチルチオ基、イソブチルチオ基、n-ペンチルチオ基、イソペンチルチオ基、tert-ペンチルチオ基、n-ヘキシルチオ基、n-ヘプチルチオ基、イソヘプチルチオ基、tert-ヘプチルチオ基、n-オクチルチオ基、イソオクチルチオ基、tert-オクチルチオ基、2-エチルヘキシルチオ基、n-ノニルチオ基、n-デシルチオ基、n-ウンデシルチオ基、n-ドデシルチオ基、n-トリデシルチオ基、n-テトラデシルチオ基、n-ペンタデシルチオ基、n-ヘキサデシルチオ基、n-ヘプタデシルチオ基、及びn-オクタデシルチオ基が挙げられる。
また、当該脂肪族炭化水素基の構造は特に限定されず、直鎖状であっても、分岐鎖状であっても、環状であっても、これらの構造の組み合わせであってもよい。
式(a21a)において、Y1で表される炭素原子数1以上4以下のアルカンジイル基としては、メチレン基、エタン-1,2-ジイル基、エタン-1,1-ジイル基、プロパン-1,3-ジイル基、プロパン-1,2-ジイル基、ブタン-1,4-ジイル基、ブタン-1,3-ジイル基、ブタン-2,3-ジイル基、ブタン-1,2-ジイル基が挙げられる。
式(a21a)において、R27a又はR28aで表される炭素原子数2以上6以下のアルカンジイル基としては、エタン-1,2-ジイル基、プロパン-1,3-ジイル基、プロパン-1,2-ジイル基、ブタン-1,4-ジイル基、ブタン-1,3-ジイル基、ブタン-2,3-ジイル基、ブタン-1,2-ジイル基、ペンタン-1,5-ジイル基、ペンタン-1,3-ジイル基、ペンタン-1,4-ジイル基、ペンタン-2,3-ジイル基、ヘキサン-1,6-ジイル基、ヘキサン-1,2-ジイル基、ヘキサン-1,3-ジイル基、ヘキサン-1,4-ジイル基、ヘキサン-2,5-ジイル基、ヘキサン-2,4-ジイル基、ヘキサン-3,4-ジイル基が挙げられる。
また、当該アルコキシ基の酸素原子に隣接しない任意の位置のメチレン基が-CO-で置換された基も好ましい。
当該アルコキシ基が-O-CO-結合、又は-O-CO-NH-結合で中断された基も好ましい。なお、-O-CO-結合及び-O-CO-NH-結合の左端が、アルコキシ基中のナフタル酸母核に近い側である。
さらに、脂環式炭化水素基、複素環基、又はハロゲン原子で置換されてもよく、分岐を有してもよい炭素原子数4以上18以下のアルキルチオ基も、R23a~R26aとして好ましい。
当該アルキルチオ基の硫黄原子に隣接しない任意の位置のメチレン基が-CO-で置換された基も好ましい。
当該アルキルチオ基が-O-CO-結合、又は-O-CO-NH-結合で中断された基も好ましい。なお、-O-CO-結合及び-O-CO-NH-結合の左端が、アルキルチオ基中のナフタル酸母核に近い側である。
アルキル基、アルコキシ基又はアルキルチオ基を置換する複素環基、又はヘテロシクリルオキシ基に含まれる複素環基としては、上記の複素環から水素原子を1つ除いた基が好ましい。
Rb1としての炭化水素基が1以上のメチレン基を含む場合、メチレン基の少なくとも一部が-O-、-S-、-CO-、-CO-O-、-SO-、-SO2-、-CRb4Rb5-、及び-NRb6-からなる群より選択される基で置換されていてもよい。
Rb1としての炭化水素基が炭化水素環を含む場合、炭化水素環を構成する炭素原子の少なくとも1つが、N、O、P、S、及びSeからなる群より選択されるヘテロ原子又は当該ヘテロ原子を含む原子団で置換されていてもよい。
Rb4及びRb5は、それぞれ独立に水素原子、又はハロゲン原子であり、Rb4及びRb5の少なくとも一方はハロゲン原子である。
Rb6は、水素原子、又は炭素原子数1以上6以下の炭化水素基である。
Ra1、及びRa2は、それぞれ独立に、水素原子、置換基を有してもよい炭素原子数1以上20以下の脂肪族炭化水素基、置換基を有してもよい環構成原子数5以上20以下の芳香族基、又は-Ra3-Ra4で表される基である。
Ra1、及びRa2は同時に水素原子ではない。
Ra1、又はRa2としての脂肪族炭化水素基が1以上のメチレン基を含む場合、メチレン基の少なくとも一部が、-O-、-S-、-CO-、-CO-O-、-SO-、-SO2-、及び-NRa5-からなる群より選択される基で置換されていてもよい。
Ra5は、水素原子、又は炭素原子数1以上6以下の炭化水素基である。
Ra3は、メチレン基、-O-、-CO-、-CO-O-、-SO-、-SO2-、又は-NRa6-である。
Ra6は、水素原子、又は炭素原子数1以上6以下の炭化水素基である。
Ra4は、置換基を有してもよい環構成原子数5以上20以下の芳香族基、炭素原子数1以上6以下のペルフルオロアルキル基、置換基を有してもよい炭素原子数7以上20以下のアラルキル基、又は置換基を有してもよい環構成原子数5以上20以下の芳香族複素環基を含むヘテロアリールアルキル基である。
Q1、及びQ2は、それぞれ独立に、フッ素原子、又は炭素原子数1以上6以下のペルフルオロアルキル基である。
Lは、エステル結合である。
脂肪族炭化水素基としてはアルキル基が好ましい。アルキル基の好適な具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基、n-ヘプチル基、n-オクチル基、2-エチルヘキシル基、n-ノニル基、及びn-デシル基が挙げられる。
Ra1及びRa2としての炭素原子数1以上20以下の脂肪族炭化水素基が有していてもよい置換基としては、水酸基、メルカプト基、アミノ基、ハロゲン原子、酸素原子、ニトロ基、シアノ基等が挙げられる。置換基の数は任意である。Ra1及びRa2としての置換基を有する炭素原子数1以上20以下の脂肪族炭化水素基として、例えば、炭素原子数1以上6以下のペルフルオロアルキル基が挙げられる。その具体例としては、CF3-、CF3CF2-、(CF3)2CF-、CF3CF2CF2-、CF3CF2CF2CF2-、(CF3)2CFCF2-、CF3CF2(CF3)CF-、(CF3)3C-が挙げられる。
芳香族基としては、フェニル基、ナフチル基等のアリール基や、フリル基、チエニル基等のヘテロアリール基が挙げられる。
環構成原子数5以上20以下の芳香族基が有していてもよい置換基は、Ra1及びRa2としての炭素原子数1以上20以下の脂肪族炭化水素基が有していてもよい置換基と同様である。
式(a22)中、Ra4としての炭素原子数1以上6以下のペルフルオロアルキル基は、Ra1及びRa2として説明した炭素原子数1以上6以下のペルフルオロアルキル基と同様である。
式(a22)中、Ra4としての置換基を有してもよい炭素原子数7以上20以下のアラルキル基の具体例としては、ベンジル基、フェネチル基、α-ナフチルメチル基、β-ナフチルメチル基、2-α-ナフチルエチル基、及び2-β-ナフチルエチル基等が挙げられる。
式(a22)中、ヘテロアリールアルキル基とは、アリールアルキル基中の芳香族炭化水素環を構成する炭素原子の一部が、N、OやS等のヘテロ原子で置換された基である。Ra4としての置換基を有してもよい環構成原子数5以上20以下の芳香族複素環基を含むヘテロアリールアルキル基の具体例としては、ピリジン-2-イルメチル基、ピリジン-3-イルメチル基、ピリジン-4-イルメチル基等が挙げられる。
脂肪族炭化水素基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基等のアルキル基が挙げられる。
芳香族炭化水素基としては、フェニル基が挙げられる。
脂肪族炭化水素基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基等の鎖状の脂肪族炭化水素基や、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、アダマンチル基、ノルボルニル基等の環状の脂肪族炭化水素基(炭化水素環)が挙げられる。
芳香族炭化水素基としては、フェニル基、ナフチル基が挙げられる。
脂肪族炭化水素基及び芳香族炭化水素基が組み合わされた基としては、ベンジル基、フェネチル基、フリルメチル基が挙げられる。
Rb1としての炭化水素基が炭化水素環を含む場合に、炭化水素環を構成する炭素原子の少なくとも1つを置換するヘテロ原子を含む原子団としては、-CO-、-CO-O-、-SO-、-SO2-、-SO2-O-、-P(=O)-(ORb7)3が挙げられる。Rb7は、炭素原子数1以上6以下の炭化水素基であり、Ra5について説明した炭素原子数1以上6以下の炭化水素基と同様である。
式(a22)で表される化合物を製造できるN-オルガノスルホニルオキシ化合物の製造方法は、N-ヒドロキシ化合物(a’)と、スルホン酸フルオライド化合物(b’)とを、塩基性化合物(d’)の存在下に反応させることを含む、N-オルガノスルホニルオキシ化合物の製造方法であって、N-ヒドロキシ化合物(a’)と、スルホン酸フルオライド化合物(b’)とを反応させるにあたり、系中にシリル化剤(c’)が存在することを特徴とし、スルホン酸フルオライド化合物(b’)が、下記式(b1-1)で表され、シリル化剤(c’)が、N-ヒドロキシ化合物(a’)が有する窒素原子上のヒドロキシ基を、下記式(ac1)で表されるシリルオキシ基に変換し得る、N-オルガノスルホニルオキシ化合物の製造方法である。
-O-Si(Rc1)3・・・(ac1)
(式(ac1)中、Rc1は、それぞれ独立に、炭素原子数1以上10以下の炭化水素基である。)
Rb1-L-CQ1Q2-SO2-F・・・(b1-1)
(式(b1-1)中、Rb1、L、Q1、及びQ2は、それぞれ上記式(a22)におけるこれらと同様である。)
脂肪族炭化水素基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、n-ヘキシル基、n-ヘプチル基、n-オクチル基、2-エチルヘキシル基、n-ノニル基、及びn-デシル基等のアルキル基が挙げられる。
芳香族炭化水素基としては、フェニル基、ナフチル基が挙げられる。
X-Si(Rc1)3・・・(c’1)
(式(c’1)中、Rc1は、式(ac1)におけるRc1と同じであり、Xはハロゲン原子である。)
有機塩基としては、例えば、含窒素塩基性化合物が挙げられ、具体例としては、メチルアミン、エチルアミン、n-プロピルアミン、イソプロピルアミン、n-ブチルアミン、ジメチルアミン、ジエチルアミン、ジ-n-プロピルアミン、ジイソプロピルアミン、ジ-n-ブチルアミン、トリメチルアミン、トリエチルアミン、メチルジエチルアミン、N-エチルジイソプロピルアミン、トリ-n-プロピルアミン、トリイソプロピルアミン、モノエタノールアミン、ジエタノールアミン、及びトリエタノールアミン等のアミン類、ピロール、ピペリジン、1,8-ジアザビシクロ[5,4,0]-7-ウンデセン、及び1,5-ジアザビシクロ[4,3,0]-5-ノナン等の環状塩基性化合物、水酸化テトラメチルアンモニウム(TMAH)、水酸化テトラエチルアンモニウム、水酸化テトラプロピルアンモニウム(TPAH)、水酸化テトラブチルアンモニウム、水酸化メチルトリプロピルアンモニウム、水酸化メチルトリブチルアンモニウム、水酸化ベンジルトリメチルアンモニウム、水酸化ベンジルトリエチルアンモニウム、及び水酸化トリメチル(2-ヒドロキシエチル)アンモニウム等の第4級アンモニウム塩等が挙げられる。
無機塩基としては、例えば、金属水酸化物、金属炭酸水素塩、及び金属重炭酸塩が挙げられる。無機塩基の具体例としては、水酸化リチウム、水酸化カリウム、水酸化ナトリウム、水酸化ルビジウム、水酸化セシウム、水酸化マグネシウム、水酸化カルシウム、水酸化ストロンチウム、及び水酸化バリウム等の金属水酸化物、炭酸リチウム、炭酸カリウム、炭酸ナトリウム、炭酸ルビジウム、炭酸セシウム、炭酸マグネシウム、炭酸カルシウム、炭酸ストロンチウム、及び炭酸バリウム等の金属炭酸塩、炭酸水素リチウム、炭酸水素カリウム、炭酸水素ナトリウム、炭酸水素ルビジウム、及び炭酸水素セシウム等の金属重炭酸塩等が挙げられる。
このように、N-ヒドロキシ化合物(a’)と、スルホン酸フルオライド化合物(b’)とを塩基性化合物(d’)の存在下に反応させるにあたり、シリル化剤(c’)を存在させることにより、効率良くN-オルガノスルホニルオキシ化合物を製造することができる。例えば、原料のN-ヒドロキシ化合物(a’)及びスルホン酸フルオライド化合物(b’)に対して、N-オルガノスルホニルオキシ化合物を65%以上で得ることができる。
そして、シリル化工程で生成した、N-ヒドロキシ化合物(a’)のシリル化物が、塩基性化合物(d’)が作用したスルホン酸フルオライド化合物(b’)と縮合する(Step2:縮合工程)。これにより、N-オルガノスルホニルオキシ化合物が得られる。
採用できる反応温度としては、例えば-10℃~200℃の範囲であり、好ましくは0℃~150℃の範囲であり、より好ましくは5℃~120℃の範囲である。
採用できる反応時間としては、例えば5分以上20時間以下であり、10分以上15時間以下であり、30分以上12時間以下である。
酸の作用によりアルカリに対する溶解性が増大する樹脂(B)は、下記式(BL1):
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、RB3は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される架橋性の単量体に由来する構成単位(bL1)を含む、アクリル樹脂(B1a)を含む。
アクリル樹脂(B1a)の全構成単位に対する、構成単位(bL1)のモル比が1モル%以上10モル%以下である。
また、アクリル樹脂(B1a)から構成単位(bL1)を除いた仮想非架橋アクリル樹脂のガラス転移温度の計算値が90℃以上120℃以下である。
樹脂(B)としての他の樹脂としては、アクリル樹脂(B1a)以外のアクリル樹脂であるアクリル樹脂(B1A)、ノボラック樹脂(B2)、及びポリヒドロキシスチレン樹脂(B3)が好ましい。樹脂(B)は、上記の他の樹脂を2種以上組み合わせて含んでいてもよい。
以下樹脂(B)として使用できる上記の種々の樹脂について説明する。
第1の感光性組成物は、樹脂(B)としてアクリル樹脂(B1a)を含む。なお、本出願の明細書及び特許請求の範囲において、(メタ)アクリル酸エステル((メタ)アクリレート)に由来する構成単位、アミド基を構成する窒素原子上に置換基を有していてもよい(メタ)アクリルアミドに由来する構成単位、及び(メタ)アクリル酸に由来する構成単位からなる群より選択される1種以上の単位を含む樹脂を「アクリル樹脂」として定義する。
前述の通り、アクリル樹脂(B1a)は、下記式(BL1):
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、-RB3-は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される架橋性の単量体に由来する構成単位(bL1)を含む。
(式(BL1-A)中、RB4、RB5、RB6、及びRB7は、それぞれ独立に炭素原子数1以上4以下のアルキル基であり、RB8は、単結合又は2価の有機基であり、RB4、又はRB5はRB8とともに環を形成してもよく、RB6、又はRB7はRB8とともに環を形成してもよく、RB4及びRB5が結合する炭素原子と、RB6及びRB7が結合する炭素原子とがともにsp3混成軌道をとる第三級炭素原子である。)
RB8としては、炭素原子数1以上10以下の炭化水素基が好ましい。炭化水素基としては、脂肪族炭化水素基が好ましく、アルキレン基がより好ましい。アルキレン基の具体例としては、メチレン基、エタン-1,2-ジイル基(エチレン基)、エタン-1,1-ジイル基、プロパン-1,3-ジイル基、ブタン-1,4-ジイル基、ペンタン-1,5-ジイル基、ヘキサン-1,6-ジイル基、ヘプタン-1,7-ジイル基、オクタン-1,8-ジイル基、ノナン-1,9-ジイル基、及びデカン-1,10-ジイル基が挙げられる。RB8としてのアルキレン基の中では、メチレン基、エタン-1,2-ジイル基(エチレン基)、プロパン-1,3-ジイル基、及びブタン-1,4-ジイル基が好ましく、メチレン基、エタン-1,2-ジイル基(エチレン基)、及びプロパン-1,3-ジイル基がより好ましい。
-C(CH3)2-CH2-C(CH3)2-・・・(BL1-A-1)
-C(CH3)2-CH2CH2-C(CH3)2-・・・(BL1-A-2)
-C(CH3)2-CH2CH2CH2-C(CH3)2-・・・(BL1-A-3)
(式(BL1-B)中、RB4及びRB5は、それぞれ独立に炭素原子数1以上4以下のアルキル基であり、RB9は2価の有機基であり、RB4、又はRB5はRB9とともに環を形成してもよく、RB4及びRB5が結合する炭素原子がsp3混成軌道をとる第三級炭素原子である。)
RB9としては、炭素原子数1以上10以下の炭化水素基が好ましい。かかる炭化水素基としては、脂肪族炭化水素基が好ましく、アルキレン基がより好ましい。アルキレン基の具体例は、式(BL1-A)中のRB8としてのアルキレン基について説明した具体例と同様である。
-C(CH3)2-CH2-・・・(BL1-B-1)
-C(CH3)2-CH2CH2-・・・(BL1-B-2)
-C(CH3)2-CH2CH2CH2-・・・(BL1-B-3)
(式(BL1-C)中、RB12、RB13、RB14、及びRB15は、それぞれ独立に水素原子、又は炭素原子数1以上4以下のアルキル基であり、RB10は2価の有機基であり、RB10が有する2つの結合手は、それぞれRB10としての有機基を構成する炭素原子上に結合している。)
-CH2CH2-;
-CH2CH2-O-CH2CH2-;
-CH2CH2-O-CH2CH2-O-CH2CH2-;
-(CH2CH2-O)nC-CH2CH2-;
-CH2C(CH3)H-;
-CH2C(CH3)H-O-CH2C(CH3)H-;
-CH2C(CH3)H-O-CH2C(CH3)H-O-CH2C(CH3)H-;
-(CH2C(CH3)H-O)nC-CH2C(CH3)H-;
-(CH2)3-;
-(CH2)4-;
-(CH2)5-;
-(CH2)6-;
-(CH2)8-;
-(CH2)10-;
-CH2C(CH3)2CH2-;
-CH2C(CH2CH3)(CH2OH)CH2-;及び
-CH2C(CH2OH)2CH2-
(式(BL1-D)中、RB12、及びRB13は、それぞれ独立に水素原子、又は炭素原子数1以上4以下のアルキル基であり、RB10は2価の有機基であり、RB10が有する2つの結合手は、それぞれRB10としての有機基を構成する炭素原子上に結合している。)
式(BL1-D)中のRB11としての2価の有機基は、式(BL1-C)中のRB10としての2日の有機基と同様である。
アクリル樹脂(B1a)は、さらに、アルキル(メタ)アクリレート(BL2)に由来する構成単位(bL2)と、脂環式炭化水素基、又は芳香族基を含む(メタ)アクリレート(BL3)に由来する構成単位(bL3)とを含むのが好ましい。
アルキル(メタ)アクリレート(BL2)において、水酸基又はアルコキシ基で置換されていてもよい炭素原子数が1以上10以下のアルキル基が(メタ)アクリロイルオキシ基に結合しており、且つ(メタ)アクリロイルオキシ基に結合する炭素原子がsp3混成軌道をとる第三級炭素原子には該当しない。
脂環式炭化水素基又は芳香族基を含む(メタ)アクリレート(BL3)において、脂環式炭化水素基又は芳香族基が(メタ)アクリロイルオキシ基に結合しており、脂環式炭化水素基又は芳香族基は、それぞれアルキル基、アルコキシ基、及び水酸基からなる群より選択される1以上の置換基で置換されていてもよく、(メタ)アクリロイルオキシ基に結合する炭素原子が、sp3混成軌道をとる第三級炭素原子には該当しない。
アクリル樹脂(B1a)が、かかる範囲内の量の構成単位(bL2)を含むことにより、基板への密着性に優れるパターン化されたレジスト膜を形成しやすい。
脂環式炭化水素基、又は芳香族基を含む(メタ)アクリレート(BL3)において(メタ)アクリロイルオキシ基に結合する芳香族基としては、フェニル基、ナフタレン-1-イル基、ナフタレン-2-イル基、o-フェニルフェニル基、m-フェニルフェニル基、及びp-フェニルフェニル基等が挙げられる。
アクリル樹脂(B1a)が、かかる範囲内の量の構成単位(bL3)を含むことにより、めっき液に対する耐性が高いパターン化されたレジスト膜を形成しやすい。
アクリル樹脂(B1a)は、例えば、-SO2-含有環式基、又はラクトン含有環式基を含むアクリル酸エステルから誘導される構成単位(bL4)を含有するのが好ましい。かかる場合、パターン化されたレジスト膜を形成する際に、好ましい断面形状を有するパターン化されたレジスト膜を形成しやすい。
ここで、「-SO2-含有環式基」とは、その環骨格中に-SO2-を含む環を含有する環式基を示し、具体的には、-SO2-における硫黄原子(S)が環式基の環骨格の一部を形成する環式基である。その環骨格中に-SO2-を含む環をひとつ目の環として数え、当該環のみの場合は単環式基、さらに他の環構造を有する場合は、その構造に関わらず多環式基と称する。-SO2-含有環式基は、単環式であってもよく、多環式であってもよい。
「ラクトン含有環式基」とは、その環骨格中に-O-C(=O)-を含む環(ラクトン環)を含有する環式基を示す。ラクトン環をひとつ目の環として数え、ラクトン環のみの場合は単環式基、さらに他の環構造を有する場合は、その構造に関わらず多環式基と称する。ラクトン含有環式基は、単環式基であってもよく、多環式基であってもよい。
構成単位(bL4-S)の例として、より具体的には、下記式(bL4-S1)で表される構成単位が挙げられる。
R11bは、前記で挙げた-SO2-含有環式基と同様である。
R12bは、単結合、2価の連結基のいずれであってもよい。
2価の連結基としての炭化水素基は、脂肪族炭化水素基であってもよく、芳香族炭化水素基であってもよい。脂肪族炭化水素基は、芳香族性を持たない炭化水素基を意味する。当該脂肪族炭化水素基は、飽和であってもよく、不飽和であってもよい。通常は飽和炭化水素基が好ましい。当該脂肪族炭化水素基として、より具体的には、直鎖状又は分岐鎖状の脂肪族炭化水素基、構造中に環を含む脂肪族炭化水素基等が挙げられる。
ヘテロ原子を含む2価の連結基におけるヘテロ原子とは、炭素原子及び水素原子以外の原子であり、例えば、酸素原子、窒素原子、硫黄原子、及びハロゲン原子等が挙げられる。
R13bの2価の連結基としては、直鎖状若しくは分岐鎖状のアルキレン基、構造中に環を含む脂肪族炭化水素基、又はヘテロ原子を含む2価の連結基が好ましく、直鎖状若しくは分岐鎖状のアルキレン基、又はヘテロ原子として酸素原子を含む2価の連結基が好ましい。
構成単位(bL4-L)の例としては、例えば前述の式(bL4-S1)中のR11bをラクトン含有環式基で置換したものが挙げられ、より具体的には、下記式(bL4-L1)~(bL4-L5)で表される構成単位が挙げられる。
R’におけるアルキル基、アルコキシ基、ハロゲン化アルキル基、-COOR”、-OC(=O)R”、ヒドロキシアルキル基としては、それぞれ、-SO2-含有環式基が有していてもよい置換基として挙げたアルキル基、アルコキシ基、ハロゲン化アルキル基、-COOR”、-OC(=O)R”、ヒドロキシアルキル基について前述したものと同様のものが挙げられる。
R”におけるアルキル基は、直鎖状、分岐鎖状、環状のいずれであってもよい。
R”が直鎖状又は分岐鎖状のアルキル基の場合は、炭素原子数1以上10以下であることが好ましく、炭素原子数1以上5以下であることがさらに好ましい。
R”が環状のアルキル基の場合は、炭素原子数3以上15以下であることが好ましく、炭素原子数4以上12以下であることがさらに好ましく、炭素原子数5以上10以下が最も好ましい。具体的には、フッ素原子又はフッ素化アルキル基で置換されていてもよいし、されていなくてもよいモノシクロアルカン、ビシクロアルカン、トリシクロアルカン、テトラシクロアルカン等のポリシクロアルカンから1個以上の水素原子を除いた基等を例示できる。具体的には、シクロペンタン、シクロヘキサン等のモノシクロアルカンや、アダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等のポリシクロアルカンから1個以上の水素原子を除いた基等が挙げられる。
A”としては、前述の式(3-1)中のA’と同様のものが挙げられる。A”は、炭素原子数1以上5以下のアルキレン基、酸素原子(-O-)又は硫黄原子(-S-)であることが好ましく、炭素原子数1以上5以下のアルキレン基、又は-O-がより好ましい。炭素原子数1以上5以下のアルキレン基としては、メチレン基、又はジメチルメチレン基がより好ましく、メチレン基が最も好ましい。
式(bL4-L1)中、s”は1又は2であることが好ましい。
以下に、前述の式(bL4-L1)~(bL4-L3)で表される構成単位の具体例を例示する。以下の各式中、Rαは、水素原子、メチル基、又はトリフルオロメチル基を示す。
なかでも、前述の式(bL4-L1-1)、(bL4-L1-2)、(bL4-L2-1)、(bL4-L2-7)、(bL4-L2-12)、(bL4-L2-14)、(bL4-L3-1)、及び(bL4-L3-5)で表される構成単位からなる群から選択される少なくとも1種が好ましい。
第1の感光性組成物の、現像性の調整の目的等で、アクリル樹脂(B1a)は、(メタ)アクリル酸に由来する構成単位(bL5)を含むのが好ましい。
アクリル樹脂(B1a)の全構成単位に対する、構成単位(bL5)のモル比は5モル%以上30モル%以下が好ましく、7モル%以上25モル%以下がより好ましく、10モル%以上20モル%以下がさらに好ましい。
アクリル樹脂(B1a)は、酸の作用によりアクリル樹脂(B1a)のアルカリに対する溶解性を高める構成単位として、酸解離性基を有する下記式(bL6-1)~(bL6-3)で表される構成単位を含むのが好ましい。
脂肪族環式基の具体例としては、モノシクロアルカン、ビシクロアルカン、トリシクロアルカン、テトラシクロアルカン等のポリシクロアルカンから1個以上の水素原子を除いた基が挙げられる。具体的には、シクロペンタン、シクロヘキサン、シクロヘプタン、シクロオクタン等のモノシクロアルカンや、アダマンタン、ノルボルナン、イソボルナン、トリシクロデカン、テトラシクロドデカン等のポリシクロアルカンから1個の水素原子を除いた基が挙げられる。特に、シクロヘキサン、アダマンタンから1個の水素原子を除いた基(さらに置換基を有していてもよい)が好ましい。
さらに、アクリル樹脂(B1a)には、物理的、化学的特性を適度にコントロールする目的で、構成単位(bL1)~構成単位(bL6)を与える単量体以外の他の重合性化合物に由来する構成単位を含んでいてもよい。このような他の構成単位を与える重合性化合物は、公知のラジカル重合性化合物やアニオン重合性化合物から適宜選択される。
樹脂(B)は、アクリル樹脂(B1a)以外のアクリル樹脂であるアクリル樹脂(B1A)を含んでいてもよい。アクリル樹脂(B1A)としては、樹脂(B)に該当するアクリル樹脂であれば特に限定されない。アクリル樹脂(B1A)としては、アクリル樹脂(B1a)に該当しないアクリル樹脂であって、アクリル樹脂(B1a)について説明した前述の種々の構成単位からなるアクリル樹脂であってよい。アクリル樹脂(B1A)はホモポリマーであってもよく、コポリマーであってもよい。
ノボラック樹脂(B2)としては、下記式(b2)で表される構成単位を含む樹脂を使用することができる。
ポリヒドロキシスチレン樹脂(B3)としては、下記式(b4)で表される構成単位を含む樹脂を使用することができる。
また、樹脂(B)の含有量は、第1の感光性組成物の全固形分質量に対して5質量%以上98質量%以下であることが好ましく、10質量%以上95質量%以下であることがより好ましい。
第1の感光性組成物は、クラック耐性を向上させるため、さらにアルカリ可溶性樹脂(C)を含有することが好ましい。ここで、アルカリ可溶性樹脂とは、樹脂濃度20質量%の樹脂溶液(溶媒:プロピレングリコールモノメチルエーテルアセテート)により、膜厚1μmの樹脂膜を基板上に形成し、2.38質量%のTMAH水溶液に1分間浸漬した際、0.01μm以上溶解する樹脂をいう。アルカリ可溶性樹脂(C)としては、ノボラック樹脂(C1)、ポリヒドロキシスチレン樹脂(C2)、及びアクリル樹脂(C3)からなる群より選ばれる少なくとも1種の樹脂であることが好ましい。
ノボラック樹脂は、例えばフェノール性水酸基を有する芳香族化合物(以下、単に「フェノール類」という。)とアルデヒド類とを酸触媒下で付加縮合させることにより得られる。
上記アルデヒド類としては、例えば、ホルムアルデヒド、フルフラール、ベンズアルデヒド、ニトロベンズアルデヒド、アセトアルデヒド等が挙げられる。
付加縮合反応時の触媒は、特に限定されないが、例えば酸触媒では、塩酸、硝酸、硫酸、蟻酸、シュウ酸、酢酸等が使用される。
ポリヒドロキシスチレン樹脂(C2)を構成するヒドロキシスチレン系化合物としては、p-ヒドロキシスチレン、α-メチルヒドロキシスチレン、α-エチルヒドロキシスチレン等が挙げられる。
さらに、ポリヒドロキシスチレン樹脂(C2)は、スチレン樹脂との共重合体とすることが好ましい。このようなスチレン樹脂を構成するスチレン系化合物としては、スチレン、クロロスチレン、クロロメチルスチレン、ビニルトルエン、α-メチルスチレン等が挙げられる。
アクリル樹脂(CD3)としては、エーテル結合を有する重合性化合物から誘導された構成単位、及びカルボキシ基を有する重合性化合物から誘導された構成単位を含むことが好ましい。
第1の感光性組成物が金属基板上でのパターン形成に用いられる場合、第1の感光性組成物が、含硫黄化合物(D)を含むのが好ましい。含硫黄化合物(D)は、金属に対して配位し得る硫黄原子を含む化合物である。なお、2以上の互変異性体を生じ得る化合物に関して、少なくとも1つの互変異性体が金属基板の表面を構成する金属に対して配位する硫黄原子を含む場合、当該化合物は含硫黄化合物に該当する。
Cu等の金属からなる表面上に、めっき用の鋳型として用いられるパターン化されたレジスト膜を形成する場合、フッティング(裾引き)等の断面形状の不具合が生じる場合がある。前述の通り、上記の第1の感光性組成物を用いる場合、断面形状の矩形性が良好であるパターン化されたレジスト膜の形成が容易である。一方で、より確実に断面形状の不具合を抑制する目的で、第1の感光性組成物が含硫黄化合物(D)を含むのが好ましい。第1の感光性組成物が含硫黄化合物(D)を含む場合、基板における金属からなる表面上にパターン化されたレジスト膜を形成する場合でも、フッティング等の断面形状の不具合の発生をより確実に抑制しやすい。
金属に対して配位しやすく、フッティングの抑制効果に優れることから、含硫黄化合物がメルカプト基を有するのが好ましい。
含窒素芳香族複素環の好適な具体例としては、イミダゾール、ピラゾール、1,2,3-トリアゾール、1,2,4-トリアゾール、オキサゾール、チアゾール、ピリジン、ピリミジン、ピリダジン、ピラジン、1,2,3-トリアジン、1,2,4-トリアジン、1,3,5-トリアジン、インドール、インダゾール、ベンゾイミダゾール、ベンゾオキサゾール、ベンゾチアゾール、1H-ベンゾトリアゾール、キノリン、イソキノリン、シンノリン、フタラジン、キナゾリン、キノキサリン、及び1,8-ナフチリジンが挙げられる。
第1の感光性組成物は酸拡散抑制剤(E)を含んでいてもよい。酸拡散抑制剤(E)としては、含窒素化合物(E1)が好ましく、さらに必要に応じて、有機カルボン酸、又はリンのオキソ酸若しくはその誘導体(E2)を第1の感光性組成物に含有させることができる。
含窒素化合物(E1)としては、トリメチルアミン、ジエチルアミン、トリエチルアミン、ジ-n-プロピルアミン、トリ-n-プロピルアミン、トリ-n-ペンチルアミン、トリベンジルアミン、ジエタノールアミン、トリエタノールアミン、n-ヘキシルアミン、n-ヘプチルアミン、n-オクチルアミン、n-ノニルアミン、エチレンジアミン、N,N,N’,N’-テトラメチルエチレンジアミン、テトラメチレンジアミン、ヘキサメチレンジアミン、4,4’-ジアミノジフェニルメタン、4,4’-ジアミノジフェニルエーテル、4,4’-ジアミノベンゾフェノン、4,4’-ジアミノジフェニルアミン、ホルムアミド、N-メチルホルムアミド、N,N-ジメチルホルムアミド、アセトアミド、N-メチルアセトアミド、N,N-ジメチルアセトアミド、プロピオンアミド、ベンズアミド、ピロリドン、N-メチルピロリドン、メチルウレア、1,1-ジメチルウレア、1,3-ジメチルウレア、1,1,3,3,-テトラメチルウレア、1,3-ジフェニルウレア、イミダゾール、ベンズイミダゾール、4-メチルイミダゾール、8-オキシキノリン、アクリジン、プリン、ピロリジン、ピペリジン、2,4,6-トリ(2-ピリジル)-S-トリアジン、モルホリン、4-メチルモルホリン、ピペラジン、1,4-ジメチルピペラジン、1,4-ジアザビシクロ[2.2.2]オクタン、ピリジン等を挙げることができる。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。
有機カルボン酸、又はリンのオキソ酸若しくはその誘導体(E2)のうち、有機カルボン酸としては、具体的には、マロン酸、クエン酸、リンゴ酸、コハク酸、安息香酸、サリチル酸等が好適であり、特にサリチル酸が好ましい。
第1の感光性組成物は、多官能ビニルエーテルモノマー(F)を含有していてもよい。第1の感光性組成物が、上記の樹脂(B)やアルカリ可溶性樹脂(C)とともに、多官能ビニルエーテルモノマー(B)を含む場合、レジスト膜を形成する際に第1の感光性組成物からなる塗布膜が加熱されることで、樹脂(B)やアルカリ可溶性樹脂(C)が有するカルボキシ基やフェノール性水酸基と、多官能ビニルエーテルモノマー(F)とが反応して樹脂(B)やアルカリ可溶性樹脂(C)の分子鎖が架橋される。
樹脂(B)やアルカリ可溶性樹脂(C)の分子鎖が架橋されることにより、第1の感光性組成物を用いてレジスト膜を形成する際にクラックの発生を抑制でき、また、めっき条件下でめっき液に接触しても形状が変化しにくいパターン化されたレジスト膜を形成できる。
なお、アルカリ可溶性樹脂(C)が多官能ビニルエーテルモノマー(F)により架橋された場合、アルカリ可溶性樹脂(C)が有するカルボキシ基やフェノール性水酸基がアセタール型の架橋基による架橋される。かかるアセタール型の架橋基は、酸の作用によりカルボキシ基又はフェノール性水酸基から解離し、カルボキシ基又はフェノール性水酸基を生じさせる。つまり、多官能ビニルエーテルモノマー(F)により架橋されたアルカリ可溶性樹脂(C)は、酸の作用によりアルカリに対する溶解性が増大する樹脂(B)に該当する。
なお、多官能ビニルエーテルモノマー(F)に由来する架橋基を有する樹脂(B)について、架橋基の質量は樹脂(B)の質量に含まれる。
当該炭化水素基の炭素原子数は、例えば、1以上40以下が好ましく、2以上20以下がより好ましく、2以上10以下がさらに好ましい。
第1の感光性組成物は、有機溶剤(S)を含有する。有機溶剤(S)の種類は、本発明の目的を阻害しない範囲で特に限定されず、従来より感光性組成物に使用されている有機溶剤から適宜選択して使用することができる。
第1の感光性組成物は、可塑性を向上させるため、さらにポリビニル樹脂を含有していてもよい。ポリビニル樹脂の具体例としては、ポリ塩化ビニル、ポリスチレン、ポリヒドロキシスチレン、ポリ酢酸ビニル、ポリビニル安息香酸、ポリビニルメチルエーテル、ポリビニルエチルエーテル、ポリビニルアルコール、ポリビニルピロリドン、ポリビニルフェノール、及びこれらの共重合体等が挙げられる。ポリビニル樹脂は、ガラス転移点の低さの点から、好ましくはポリビニルメチルエーテルである。
また、第1の感光性組成物を用いてパターン化された硬化膜を形成する場合、硬化膜形成時の各工程の所要時間や、各工程間の所要時間が長い場合に、所望する形状や寸法のパターンを形成しにくかったり、現像性が悪化したりする悪影響が生じる場合がある。しかし、第1の感光性組成物にルイス酸性化合物を配合することによって、このようなパターン形状や現像性への悪影響を緩和することができ、プロセスマージンを広くすることができる。
ルイス酸性化合物としては、上記の定義に該当し、当業者においてルイス酸性化合物であると認識される化合物であれば特に限定されない。ルイス酸性化合物としては、ブレンステッド酸(プロトン酸)に該当しない化合物が好ましく用いられる。
ルイス酸性化合物の具体例としては、フッ化ホウ素、フッ化ホウ素のエーテル錯体(例えば、BF3・Et2O、BF3・Me2O、BF3・THF等。Etはエチル基であり、Meはメチル基であり、THFはテトラヒドロフランである。)、有機ホウ素化合物(例えば、ホウ酸トリn-オクチル、ホウ酸トリn-ブチル、ホウ酸トリフェニル、及びトリフェニルホウ素等)、塩化チタン、塩化アルミニウム、臭化アルミニウム、塩化ガリウム、臭化ガリウム、塩化インジウム、トリフルオロ酢酸タリウム、塩化スズ、塩化亜鉛、臭化亜鉛、ヨウ化亜鉛、トリフルオロメタンスルホン酸亜鉛、酢酸亜鉛、硝酸亜鉛、テトラフルオロホウ酸亜鉛、塩化マンガン、臭化マンガン、塩化ニッケル、臭化ニッケル、シアン化ニッケル、ニッケルアセチルアセトネート、塩化カドミウム、臭化カドミウム、塩化第一スズ、臭化第一スズ、硫酸第一スズ、及び酒石酸第一スズ等が挙げられる。
また、ルイス酸性化合物の他の具体例としては、希土類金属元素の、クロリド、ブロミド、スルフェート、ニトレート、カルボキシレート、又はトリフルオロメタンスルホネートと、塩化コバルト、塩化第一鉄、及び塩化イットリウム等とが挙げられる。
ここで、希土類金属元素としては、例えばランタン、セリウム、プラセオジム、ネオジム、サマリウム、ユウロピウム、ガドリニウム、テルビウム、ジスプロシウム、ホルミウム、エルビウム、ツリウム、イッテルビウム、及びルテチウム等である。
ここで、周期律表第13族元素としては、ホウ素、アルミニウム、ガリウム、インジウム、及びタリウムが挙げられる。
上記の周期律表第13族元素の中では、ルイス酸性化合物の入手の容易性や、添加効果が特に優れることから、ホウ素が好ましい。つまり、ルイス酸性化合物が、ホウ素を含むルイス酸性化合物を含有するのが好ましい。
B(Rg1)t1(ORg2)(3-t1)・・・(g1)
(式(g1)中、Rg1及びRg2は、それぞれ独立に炭素原子数1以上20以下の炭化水素基であり、前記炭化水素基は1以上の置換基を有していてもよく、t1は0以上3以下の整数であり、Rg1が複数存在する場合、複数のRg1のうちの2つが互いに結合して環を形成してもよく、ORg2が複数存在する場合、複数のORg2のうちの2つが互いに結合して環を形成してもよい。)
で表されるホウ素化合物が挙げられる。第1の感光性組成物は、ルイス酸性化合物として上記式(g1)で表されるホウ素化合物の1種以上を含むのが好ましい。
炭素原子数1以上20以下の炭化水素基としては、飽和脂肪族炭化水素基、又は芳香族炭化水素基が好ましい。Rg1及びRg2としての炭化水素基の炭素原子数は、1以上10以下が好ましい。炭化水素基が脂肪族炭化水素基である場合、その炭素原子数は、1以上6以下がより好ましく、1以上4以下が特に好ましい。
Rg1及びRg2としての炭化水素基は、飽和炭化水素基であっても、不飽和炭化水素基であってもよく、飽和炭化水素基であるのが好ましい。
Rg1及びRg2としての炭化水素基が脂肪族炭化水素基である場合、当該脂肪族炭化水素基は、直鎖状であっても、分岐鎖状であっても、環状であっても、これらの構造の組み合わせであってもよい。
置換基の炭素原子数は、本発明の目的を阻害しない範囲で特に限定されないが、1以上10以下が好ましく、1以上6以下がより好ましい。
フッ素系界面活性剤の具体例としては、BM-1000、BM-1100(いずれもBMケミー社製)、メガファックF142D、メガファックF172、メガファックF173、メガファックF183(いずれも大日本インキ化学工業社製)、フロラードFC-135、フロラードFC-170C、フロラードFC-430、フロラードFC-431(いずれも住友スリーエム社製)、サーフロンS-112、サーフロンS-113、サーフロンS-131、サーフロンS-141、サーフロンS-145(いずれも旭硝子社製)、SH-28PA、SH-190、SH-193、SZ-6032、SF-8428(いずれも東レシリコーン社製)等の市販のフッ素系界面活性剤が挙げられるが、これらに限定されない。
シリコーン系界面活性剤としては、未変性シリコーン系界面活性剤、ポリエーテル変性シリコーン系界面活性剤、ポリエステル変性シリコーン系界面活性剤、アルキル変性シリコーン系界面活性剤、アラルキル変性シリコーン系界面活性剤、及び反応性シリコーン系界面活性剤等を好ましく用いることができる。
シリコーン系界面活性剤としては、市販のシリコーン系界面活性剤を用いることができる。市販のシリコーン系界面活性剤の具体例としては、ペインタッドM(東レ・ダウコーニング社製)、トピカK1000、トピカK2000、トピカK5000(いずれも高千穂産業社製)、XL-121(ポリエーテル変性シリコーン系界面活性剤、クラリアント社製)、BYK-310(ポリエステル変性シリコーン系界面活性剤、ビックケミー社製)等が挙げられる。
第2の化学増幅型ポジ型感光性組成物は、基板上にホトリソグラフィー法によりめっき用の鋳型を形成するために使用される化学増幅型ポジ型感光性組成物である。
以下第2の化学増幅型ポジ型感光性組成物について、「第2の感光性組成物」とも記す。
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、RB3は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される架橋性の単量体に由来する構成単位(bL1)と、アルキル(メタ)アクリレート(BL2)に由来する構成単位(bL2)と、脂環式炭化水素基又は芳香族基を含む(メタ)アクリレート(BL3)に由来する構成単位(bL3)とを含むアクリル樹脂(B1b)を含む。
脂環式炭化水素基又は芳香族基を含む(メタ)アクリレート(BL3)において、脂環式炭化水素基又は芳香族基が(メタ)アクリロイルオキシ基に結合しており、脂環式炭化水素基又は芳香族基は、それぞれ炭素原子数1以上4以下のアルキル基、炭素原子数1以上4以下のアルコキシ基、及び水酸基からなる群より選択される1以上の置換基で置換されていてもよく、(メタ)アクリロイルオキシ基に結合する炭素原子が、sp3混成軌道をとる第三級炭素原子には該当しない。
アクリル樹脂(B1b)の全構成単位に対する、構成単位(bL1)のモル比が1モル%以上10モル%以下である。
アクリル樹脂(B1b)の全構成単位に対する、構成単位(bL2)のモル比が0.1モル%以上10モル%以下である。
アクリル樹脂(B1b)の全構成単位に対する、構成単位(bL3)のモル比が25モル%以上50モル%以下である。
また、アクリル樹脂(B1b)から構成単位(bL1)を除いた仮想非架橋アクリル樹脂のガラス転移温度の計算値は、90℃以上120℃以下であるのが好ましい。
また、アクリル樹脂(B1b)は、アクリル樹脂(B1a)と同様に前述の構成単位(bL4)、構成単位(bL5)、構成単位(bL6)、及び他の構成単位を含んでいてもよい。
第1の感光性組成物、及び第2の感光性組成物は、当該組成物の構成成分を通常の方法で混合、撹拌して調製される。上記の各成分を、混合、撹拌する際に使用できる装置としては、ディゾルバー、ホモジナイザー、3本ロールミル等が挙げられる。上記の各成分を均一に混合した後に、得られた混合物を、さらにメッシュ、メンブランフィルタ等を用いて濾過してもよい。
感光性ドライフィルムは、基材フィルムと、該基材フィルムの表面に形成された感光性層とを有する。感光性ドライフィルムにおいて、感光性層が前述の第1の感光性組成物、又は第2の感光性組成物からなる。
基材フィルム上に感光性層を形成するに際しては、アプリケーター、バーコーター、ワイヤーバーコーター、ロールコーター、カーテンフローコーター等を用いて、基材フィルム上に乾燥後の膜厚が好ましくは0.5μm以上300μm以下、より好ましくは1μm以上300μm以下、特に好ましくは3μm以上100μm以下となるように第1の感光性組成物、又は第2の感光性組成物を塗布し、乾燥させる。
上記説明した第1の感光性組成物、又は第2の感光性組成物を用いて、基板上に、パターン化されたレジスト膜を形成する方法は特に限定されない。かかるパターン化されたレジスト膜は、めっき造形物を形成するための鋳型等として好適に用いられる。
好適な方法としては、
基板上に、第1の感光性組成物、又は第2の感光性組成物からなる感光性層を積層する積層工程と、
感光性層に、位置選択的に活性光線又は放射線を照射して露光する露光工程と、
露光後の感光性層を現像する現像工程と、
を含む、パターン化されたレジスト膜の製造方法が挙げられる。
めっき造形物を形成するための鋳型を備える鋳型付基板の製造方法は、基板上に感光性層を積層する工程を有することと、現像工程において、現像によりめっき造形物を形成するための鋳型を作製することの他は、パターン化されたレジスト膜の製造方法と同様である。
めっき造形物を形成するための鋳型を備える鋳型付基板を製造する場合、基板としては、金属表面を有する基板が好ましく用いられる。金属表面を構成する金属種としては、銅、金、アルミニウムが好ましく、銅がより好ましい。
しかし、前述の第1の感光性組成物、又は第2の感光性組成物を用いて形成されるパターン化されたレジスト膜は、高度なめっき液への耐性を備える。このため、前述の第1の感光性組成物、又は第2の感光性組成物を用いると、鋳型として使用されるレジスト膜の膜厚が厚くても良好にめっき造形物を製造できる。
この場合基板表面に対する密着性に優れるめっき造形物を形成しやすい。アッシングにより、基板表面に結合又は付着した第1の感光性組成物、又は第2の感光性組成物の成分が及ぼす、めっき造形物の密着性への悪影響を軽減できるためである。
好ましいアッシング処理方法としては酸素プラズマを用いる方法が挙げられる。基板表面を、酸素プラズマを用いてアッシングするためには、公知の酸素プラズマ発生装置を用いて酸素プラズマを発生させ、当該酸素プラズマを基板表面に対して照射すればよい。
酸素プラズマを用いるアッシング条件は、本発明の目的を阻害しない範囲で特に限定されないが、処理時間は、例えば10秒以上20分以下の範囲であり、好ましくは20秒以上18分以下の範囲であり、より好ましくは30秒以上15分以下の範囲である。
酸素プラズマによる処理時間を上記の範囲に設定することで、パターン化されたレジスト膜の形状の変化をもたらすことなく、めっき造形物の密着性改良の効果を奏しやすくなる。
Si基板の表面にスパッタリングによる厚さ200nmの銅膜が設けられた基板を準備し、実施例、及び比較例の感光性組成物を、この基板の銅層上に塗布し、ホットプレート上で、130℃で20秒間乾燥して膜厚240μmの感光性層(感光性組成物の塗膜)を形成した。
次いで、感光性層に対して、ライン幅100μmスペース幅100μmのラインアンドスペースパターンのマスクと投影露光装置Ultratech ghi prisma(Ultratech社製、NA=0.12)とを用いて、露光量2000J/cm2にて露光を行った。露光後に、基板をホットプレート上に載置して100℃で180秒間の露光後加熱(PEB)を行った。その後、テトラメチルアンモニウムヒドロキシド(TMAH)の2.38重量%水溶液(現像液、NMD-3、東京応化工業株式会社製)を露光された感光性層に滴下した後に23℃で60秒間静置(パドル現像)する操作を、計12回繰り返して行った。その後、現像によりパターン化されたレジスト膜の表面を60秒間流水洗浄(リンス)した後に、スピン乾燥してパターン化されたレジスト膜をめっき用の鋳型として得た。
得られたレジスト膜について、Si基板の面方向に対して垂直であって、幅約100μmのライン部と幅約100μmのスペース部とを観察可能な断面を、走査型電子顕微鏡により観察して、ライン部の厚さ方向中央部の幅と、ライン部の上面の幅とを測定して、以下の基準により断面形状を評価した。なお、ライン部の上面は、ライン部の基板と接触する面と反対側の面である。
〇:ライン部の上面の幅が、ライン部の厚さ方向中央部の幅に対して95%以上105%以下である。
×:ライン部の上面の幅が、ライン部の厚さ方向中央部の幅に対して95%未満又は105%超である。
上記の断面形状評価と同様の方法により形成されたパターン化されたレジスト膜を、酸性めっき液に45℃で120分間浸漬した。浸漬前のレジスト膜と、浸漬後のレジスト膜とについて、ライン部の厚さ方向中央部の幅を測定し、以下の基準によりレジスト膜のめっき液耐性を評価した。
〇:浸漬後のレジスト膜におけるライン部の厚さ方向中央部の幅が、浸漬前のレジスト膜におけるライン部の厚さ方向中央部の幅に対して97%以上103%以下である。
×:浸漬後のレジスト膜におけるライン部の厚さ方向中央部の幅が、浸漬前のレジスト膜におけるライン部の厚さ方向中央部の幅に対して97%未満又は103%超である。
Claims (10)
- 基板上にフォトリソグラフィー法によりめっき用の鋳型を形成するために使用される化学増幅型ポジ型感光性組成物であって、
活性光線又は放射線の照射により酸を発生する酸発生剤(A)、及び酸の作用によりアルカリに対する溶解性が増大する樹脂(B)含有し、
前記樹脂(B)が、下記式(BL1):
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、-RB3-は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される、架橋性の単量体に由来する構成単位(bL1)を含む、アクリル樹脂(B1a)を含み、
前記アクリル樹脂(B1a)の全構成単位に対する、前記構成単位(bL1)のモル比が1モル%以上10モル%以下であり、
前記アクリル樹脂(B1a)から前記構成単位(bL1)を除いた仮想非架橋アクリル樹脂のガラス転移温度の計算値が90℃以上120℃以下である、化学増幅型ポジ型感光性組成物。 - 前記アクリル樹脂(B1a)が、さらに、アルキル(メタ)アクリレート(BL2)に由来する構成単位(bL2)と、脂環式炭化水素基又は芳香族基を含む(メタ)アクリレート(BL3)に由来する構成単位(bL3)とを含み、
前記アルキル(メタ)アクリレート(BL2)において、水酸基又はアルコキシ基で置換されていてもよい炭素原子数1以上10以下のアルキル基が(メタ)アクリロイルオキシ基に結合しており、且つ前記(メタ)アクリロイルオキシ基に結合する炭素原子がsp3混成軌道をとる第三級炭素原子には該当せず、
前記脂環式炭化水素基又は前記芳香族基を含む前記(メタ)アクリレート(BL3)において、前記脂環式炭化水素基又は前記芳香族基が(メタ)アクリロイルオキシ基に結合しており、前記脂環式炭化水素基又は前記芳香族基は、それぞれアルキル基、アルコキシ基、及び水酸基からなる群より選択される1以上の置換基で置換されていてもよく、前記(メタ)アクリロイルオキシ基に結合する炭素原子が、sp3混成軌道をとる第三級炭素原子には該当せず、
前記アクリル樹脂(B1a)の全構成単位に対する、前記構成単位(bL2)のモル比が0.1モル%以上10モル%以下であり、
前記アクリル樹脂(B1a)の全構成単位に対する、前記構成単位(bL3)のモル比が25モル%以上50モル%以下である、請求項1に記載の化学増幅型ポジ型感光性組成物。 - 基板上にフォトリソグラフィー法によりめっき用の鋳型を形成するために使用される化学増幅型ポジ型感光性組成物であって、
活性光線又は放射線の照射により酸を発生する酸発生剤(A)、及び酸の作用によりアルカリに対する溶解性が増大する樹脂(B)含有し、
前記樹脂(B)が、下記式(BL1):
RB1-O-RB3-O-RB2・・・(BL1)
(式(BL1)中、RB1、及びRB2は、それぞれ独立に、(メタ)アクリロイル基、又はビニルフェニル基であり、-RB3-は、2価の連結基であり、式(BL1)中の2つのO-RB3結合のうちの少なくとも一方が、酸の作用により開裂することにより、カルボキシ基又はフェノール性水酸基が生成する。)
で表される架橋性の単量体に由来する構成単位(bL1)と、アルキル(メタ)アクリレート(BL2)に由来する構成単位(bL2)と、脂環式炭化水素基又は芳香族基を含む(メタ)アクリレート(BL3)に由来する構成単位(bL3)とを含むアクリル樹脂(B1b)を含み、
前記アルキル(メタ)アクリレート(BL2)において、水酸基又はアルコキシ基で置換されていてもよい炭素原子数1以上10以下のアルキル基が(メタ)アクリロイルオキシ基に結合しており、且つ前記(メタ)アクリロイルオキシ基に結合する炭素原子がsp3混成軌道をとる第三級炭素原子には該当せず、
前記脂環式炭化水素基又は前記芳香族基を含む前記(メタ)アクリレート(BL3)において、前記脂環式炭化水素基又は前記芳香族基が(メタ)アクリロイルオキシ基に結合しており、前記脂環式炭化水素基又は前記芳香族基は、それぞれアルキル基、アルコキシ基、及び水酸基からなる群より選択される1以上の置換基で置換されていてもよく、前記(メタ)アクリロイルオキシ基に結合する炭素原子が、sp3混成軌道をとる第三級炭素原子には該当せず、
前記アクリル樹脂(B1b)の全構成単位に対する、前記構成単位(bL1)のモル比が1モル%以上10モル%以下であり、
前記アクリル樹脂(B1b)の全構成単位に対する、前記構成単位(bL2)のモル比が0.1モル%以上10モル%以下であり、
前記アクリル樹脂(B1b)の全構成単位に対する、前記構成単位(bL3)のモル比が25モル%以上50モル%以下である、化学増幅型ポジ型感光性組成物。 - 前記アクリル樹脂(B1a)又は前記アクリル樹脂(B1b)が、-SO2-含有環式基、又はラクトン含有環式基を含む構成単位(bL4)を含む、請求項1~3のいずれか1項に記載の化学増幅型ポジ型感光性組成物。
- 前記アクリル樹脂(B1a)又は前記アクリル樹脂(B1b)が、(メタ)アクリル酸に由来する構成単位(bL5)を含み、
前記アクリル樹脂(B1a)又は前記アクリル樹脂(B1b)の全構成単位に対する、前記構成単位(bL5)のモル比が5モル%以上30モル%以下である、請求項1~4のいずれか1項に記載の化学増幅型ポジ型感光性組成物。 - 前記RB3が、下記式(BL1-A)
-CRB4RB5-RB8-CRB6RB7-・・・(BL1-A)
(式(BL1-A)中、RB4、RB5、RB6、及びRB7は、それぞれ独立に炭素原子数1以上4以下のアルキル基であり、RB8は、単結合又は2価の有機基であり、RB4、又はRB5はRB8とともに環を形成してもよく、RB6、又はRB7はRB8とともに環を形成してもよく、RB4及びRB5が結合する炭素原子と、RB6及びRB7が結合する炭素原子とがともにsp3混成軌道をとる第三級炭素原子である。)
で表される2価の基である、請求項1~5のいずれか1項に記載の化学増幅型ポジ型感光性組成物。 - 基材フィルムと、前記基材フィルムの表面に形成された感光性層とを有し、前記感光性層が請求項1~6のいずれか1項に記載の化学増幅型ポジ型感光性組成物からなる感光性ドライフィルム。
- 基板上に、請求項1~6のいずれか1項に記載の化学増幅型ポジ型感光性組成物からなる感光性層を積層する積層工程と、
前記感光性層に、位置選択的に活性光線又は放射線を照射する露光工程と、
露光後の前記感光性層を現像して、パターン化されたレジスト膜をめっき用の鋳型として形成する鋳型形成工程と、を含む、めっき用鋳型付き基板の製造方法。 - 前記感光性層の厚さが50μm以上300μm以下である、請求項8に記載のめっき用鋳型付き基板の製造方法。
- 請求項8又は9に記載の方法により製造された前記めっき用鋳型付き基板にめっきを施して、めっき造形物を形成することを含む、めっき造形物の製造方法。
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2021
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- 2021-07-07 CN CN202180058111.6A patent/CN116157739A/zh active Pending
- 2021-07-07 KR KR1020237007548A patent/KR20230048364A/ko not_active Application Discontinuation
- 2021-07-07 WO PCT/JP2021/025556 patent/WO2022030163A1/ja active Application Filing
- 2021-07-07 JP JP2022541167A patent/JP7444999B2/ja active Active
- 2021-07-21 TW TW110126803A patent/TW202216807A/zh unknown
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JP2000214587A (ja) * | 1999-01-27 | 2000-08-04 | Shin Etsu Chem Co Ltd | 化学増幅ポジ型レジスト組成物及びパタ―ン形成方法 |
JP2002121228A (ja) * | 2000-10-11 | 2002-04-23 | Nof Corp | 架橋性組成物、架橋型樹脂およびその脱架橋型樹脂 |
WO2005116098A1 (ja) * | 2004-05-31 | 2005-12-08 | Nippon Soda Co., Ltd. | アクリル系スターポリマー |
WO2005116768A1 (ja) * | 2004-05-31 | 2005-12-08 | Tokyo Ohka Kogyo Co., Ltd. | ポジ型レジスト組成物及びそれを用いたレジストパターン形成方法 |
JP2006225605A (ja) * | 2005-02-21 | 2006-08-31 | Nippon Soda Co Ltd | フェノール系スターポリマー |
WO2006134967A1 (ja) * | 2005-06-15 | 2006-12-21 | Tokyo Ohka Kogyo Co., Ltd. | ポジ型レジスト組成物およびレジストパターン形成方法 |
WO2008093507A1 (ja) * | 2007-01-31 | 2008-08-07 | Jsr Corporation | 感放射線性樹脂組成物 |
JP2012063728A (ja) * | 2010-09-17 | 2012-03-29 | Fujifilm Corp | 感活性光線性又は感放射線性樹脂組成物、並びに、該組成物を用いたレジスト膜及びパターン形成方法 |
JP2020016796A (ja) * | 2018-07-26 | 2020-01-30 | 東京応化工業株式会社 | 化学増幅型ポジ型感光性樹脂組成物、鋳型付き基板の製造方法、及びめっき造形物の製造方法 |
WO2020138236A1 (ja) * | 2018-12-26 | 2020-07-02 | 東京応化工業株式会社 | 化学増幅型ポジ型感光性樹脂組成物、感光性ドライフィルム、感光性ドライフィルムの製造方法、パターン化されたレジスト膜の製造方法、鋳型付き基板の製造方法及びめっき造形物の製造方法 |
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CN116157739A (zh) | 2023-05-23 |
JPWO2022030163A1 (ja) | 2022-02-10 |
JP7444999B2 (ja) | 2024-03-06 |
US20230273521A1 (en) | 2023-08-31 |
TW202216807A (zh) | 2022-05-01 |
KR20230048364A (ko) | 2023-04-11 |
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