WO2022021674A1 - 管件分离装置 - Google Patents

管件分离装置 Download PDF

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Publication number
WO2022021674A1
WO2022021674A1 PCT/CN2020/129094 CN2020129094W WO2022021674A1 WO 2022021674 A1 WO2022021674 A1 WO 2022021674A1 CN 2020129094 W CN2020129094 W CN 2020129094W WO 2022021674 A1 WO2022021674 A1 WO 2022021674A1
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WIPO (PCT)
Prior art keywords
separation
pipe
plate
landslide body
separation device
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PCT/CN2020/129094
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English (en)
French (fr)
Inventor
周猛
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福立旺精密机电(中国)股份有限公司
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Publication of WO2022021674A1 publication Critical patent/WO2022021674A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers

Definitions

  • the present application relates to the technical field of pipe fittings processing, for example, to a pipe fitting separation device.
  • the application provides a pipe fitting separation device, which can automatically realize the separation of a single pipe fitting in a batch of pipe fittings, which is beneficial to reduce labor intensity and improve the separation efficiency of the pipe fittings; in addition, it can also effectively avoid the occurrence of sticking of the pipe fittings.
  • An embodiment provides a pipe separation device, including a frame and a lifting separation device, the frame is connected with a downwardly inclined landslide body, the landslide body is provided with a bar-shaped protrusion, and the bar-shaped protrusion is
  • the top of the slide body is arc-shaped, the lower part of the slide body is provided with a first chute, the lifting separation device includes a separation plate, the separation plate is connected with a separation piece, and the separation piece is inserted into the first slide
  • the groove can slide along the first chute, the upper part of the separation plate is connected with a separation projection, the upper surface of the separation projection is only used for accommodating a single pipe in the width direction, the separation projection
  • the upper surface of the block slopes downward from the end close to the landslide body to the end away from the landslide body, and the upper surface of the separation piece slopes upward from the end close to the landslide body to the end away from the landslide body,
  • a drive source is connected to the lower part of
  • the pipe separation device further includes a first auxiliary plate, a blocking strip is connected to the first auxiliary plate, a second chute is provided on the separation plate, and the blocking strip is inserted into the The second chute can slide along the second chute.
  • the blocking strip is connected to the first auxiliary plate by a fastener, a countersunk hole is provided on the blocking strip, and one end of the fastener is placed in the countersunk hole The inside is not exposed to the outside of the blocking strip, and the other end penetrates into the inside of the first auxiliary plate.
  • the width of the separating element gradually increases from top to bottom.
  • limit plates are connected on both sides of the landslide body, the distance between the limit plates on both sides of the landslide body is not less than the length of a single pipe fitting, and the The distance between the limiting plates on both sides is less than twice the length of a single tube.
  • second auxiliary plates are connected to both sides of the landslide body, and the distance between the second auxiliary plate and the limit plate on the same side is fixed or adjustable .
  • an adjustment screw is connected between the second auxiliary plate and the limit plate on the same side, a nut is connected to the adjustment screw, and one end of the adjustment screw is connected to the limit plate connected, the other end is locked by the nut after passing through the limiting plate, the second auxiliary plate is provided with a U-shaped groove, and the adjusting screw rod penetrates into the U-shaped groove.
  • a third auxiliary board is connected between the second auxiliary boards on both sides of the landslide body.
  • a limiting block is further provided at the bottom of the separating member.
  • the landslide body adopts a plate body or a frame.
  • the separation device of the present application can automatically realize the separation of a single pipe fitting in a batch of pipe fittings, reduces labor intensity, and effectively improves the separation efficiency of the pipe fittings; and for pipes with easy-adhesion coating on the outer wall of the pipe fittings, the device can effectively avoid The pipe fittings stick together, thereby reducing the chance of damage to the outer surface of the pipe fittings during the separation process.
  • Fig. 1 is the structural representation of the pipe fitting separation device of the present application
  • Fig. 2 is the structural representation of the first auxiliary board in Fig. 1;
  • Fig. 3 is the structural representation of the lift separation device in Fig. 1;
  • Fig. 4 is the partial enlarged schematic diagram of A place in Fig. 3;
  • Fig. 5 is the structural schematic diagram after removing the first auxiliary plate, the lifting separation device and the adjusting screw in Fig. 1;
  • Fig. 6 is the rolling state diagram of the pipe fitting on the lifting separation device
  • Figure 7 is a schematic diagram of the use of the pipe separation device.
  • this embodiment discloses a pipe fitting separation device, including a frame (not shown in the figure) and a lifting separation device 3 .
  • the frame is connected with a downwardly inclined landslide body 2 for supplying pipe fittings 1 .
  • the landslide body 2 is provided with a strip protrusion 21, and the top of the strip protrusion 21 is arc-shaped; the lower part of the landslide body 2 is provided with a first chute 22, and the lifting separation device 3 includes a separation plate 31.
  • the separation plate 31 A separation piece 32 is connected to the upper part, and the separation piece 32 is inserted into the first chute 22 and can slide along the first chute 22 .
  • the upper part of the separation plate 31 is connected with a separation bump 33 , and the upper surface of the separation bump 33 is only used for accommodating a single pipe 1 in the width direction h1 , that is, the upper part of the separation bump 33
  • the width of the surface is configured to be able to support only a single pipe 1, so as to realize the separation of the single pipe 1, the upper surface of the separation bump 33 is inclined downward from the end close to the landslide body 2 to the end away from the landslide body 2, so that the pipe 1 can naturally slide to the next process equipment.
  • the upper surface of the separating piece 32 is inclined upward from the end close to the landslide body 2 to the end far from the landslide body 2 , so that the remaining pipe fittings other than the separated single pipe fitting can naturally slide to the landslide body 2 to ensure the separation effect between the remaining pipe fittings and the separated single pipe fitting.
  • a drive source 34 is connected to the lower part of the separation plate 31 to drive the separation plate 31 to move up and down.
  • the drive source 34 can be a lift motor or a hydraulic drive device or the like.
  • the strip protrusions 21 are arranged on the landslide body 2, which can reduce the contact area between the pipe fitting 1 and the landslide body 2 when sliding, so as to better prevent the surface between the pipe fitting 1 and the landslide body 2, or between the pipe fitting and the landslide body 2. Adhesion occurs between the pipe fittings, and the top of the strip protrusion 21 is arc-shaped. contact area to avoid sticking of the pipe 1.
  • the length of the above-mentioned strip protrusions 21 is equal to the inclined length of the wave glide body 2 .
  • the pipe separation device further includes a first auxiliary plate 4, and the first auxiliary plate 4 is used to connect with the next process equipment (such as an inkjet printer), for example, the first auxiliary plate 4 and the next process equipment (such as inkjet printers) are connected by bolts.
  • the first auxiliary plate 4 is provided with mounting holes 42 through which the above-mentioned bolts are passed.
  • the first auxiliary plate 4 is connected with a blocking bar 41 for blocking the pipe falling to this position.
  • the separating plate 31 is provided with a second chute 311 , and the blocking bar 41 is inserted into the second chute 311 It can slide up and down along the second chute 311 to better avoid the interference between the separating plate 31 and the blocking strip 41 when it rises.
  • the pipe fitting 1 can be directly contacted with the blocking strip 41. , so as to prevent the pipe fitting 1 from directly contacting with the first auxiliary plate 4 in a large area to cause adhesion.
  • one side of the separating plate 31 can be directly set at the entrance of the equipment in the next process.
  • one side of the separating plate 31 can be directly set on the surface where the entrance of the inkjet printer is located, and this surface can directly serve as the first auxiliary
  • the blocking effect of the plate 4 and the blocking strip 41 may not be provided with the first auxiliary plate 4 and the blocking strip 41 at this time.
  • a plurality of strip-shaped protrusions 21 may be provided on the landslide body 2, and the arrangement number of the strip-shaped protrusions 21 may be adjusted according to the actual situation.
  • a plurality of separation pieces 32 and a plurality of separation bumps 33 may be provided on the separation plate 31, and the number of the arrangement may be adjusted according to the actual situation.
  • two separating pieces 32 may be provided on the separating plate 31
  • two first sliding grooves 22 may be correspondingly provided on the lower part of the landslide body 2
  • the two first sliding grooves 22 may be symmetrically arranged on the landslide body 2 .
  • the blocking bar 41 is connected to the first auxiliary plate 4 through fasteners, the blocking bar 41 is provided with a countersunk hole 411, and one end of the fastener is placed inside the countersunk hole 411 and is not exposed to the outside Outside the blocking strip 41, the other end penetrates into the first auxiliary plate 4, one end of the fastener is placed inside the countersunk hole 411 and is not exposed outside the blocking strip 41, which can prevent the end of the fastener from protruding or flat.
  • the outer surface of the blocking strip 41 is flush with the pipe piece 1 falling to this position, causing scratches or abrasions.
  • the arrangement of the countersunk hole 411 also reduces the contact area between the pipe fitting 1 and the barrier strip 41 , which can avoid the damage to the outer surface of the pipe fitting 1 caused by adhesion between the two.
  • the above-mentioned fasteners may be screws, bolts and the like.
  • the width h2 of the separation piece 32 is gradually increased from top to bottom, so that the remaining pipe pieces other than the separated single pipe piece can be gradually separated from the separated pipe piece by a certain distance, Increase the spacing between a single fitting and the rest of the fittings.
  • a limiting block 321 is also provided at the bottom of the separating member 31 to limit the ascending stroke of the separating member 31 , and the limiting block 321 can be flexibly changed according to requirements, such as a rectangular block or a triangle. block etc.
  • both sides of the landslide body 2 are connected with limit plates 5 , and the distance between the limit plates 5 on both sides of the landslide body is not less than the length of a single pipe 1 , and the distance between the limit plates 5 on both sides of the landslide body 2 is less than twice the length of a single pipe piece 1 , so that the distance between the limit plates 5 on both sides of the landslide body 2 cannot accommodate two lateral side by side at the same time.
  • the pipe fittings are arranged so that when the pipe fitting 1 slides down between the limit plates 5 on both sides of the landslide body 2 , only a single pipe fitting 1 can slide down successively, which ensures the orderly falling of the pipe fitting 1 .
  • the limiting plates 5 on both sides of the landslide body 2 are arranged symmetrically.
  • both sides of the landslide body 2 are connected with a second auxiliary plate 6, and the distance between the second auxiliary plate 6 and the limit plate 5 on the same side is fixed or adjustable.
  • an adjustment screw 7 is connected between the second auxiliary plate 6 and the limit plate 5 on the same side, and the side One end of the adjusting screw 7 is connected with the limit plate 5, and the other end passes through the limit plate 5 and is locked by the nut 8.
  • the limit plate 5 can be adjusted. position on the landslide body 2, so as to adjust the spacing between the limit plates 5 on both sides to adapt to pipes of different lengths.
  • the adjustment method of the distance between the second auxiliary plate 6 and the limit plate 5 on the same side is not limited to the above-mentioned screw adjustment method, and a pneumatic or electric push rod can also be used to directly drive the limit plate 5 to move to achieve the effect of adjusting the above distance. .
  • the second auxiliary plate 6 is provided with a U-shaped groove 61 , and the adjusting screw 7 is inserted into the U-shaped groove 61 ; the U-shaped groove 61 is more suitable for adjusting the height of the adjusting screw 7 .
  • a third auxiliary plate 9 is connected between the second auxiliary plates 6 on both sides of the landslide body 2 to form a stable frame structure.
  • both ends of the limiting plate 5 are provided with folded edges, so as to reduce the phenomenon of pipe fittings being bumped during the process of placing the pipe fittings.
  • both ends of the third auxiliary board 9 are provided with a folded edge, and the folded edge of the second auxiliary board 6 is fixed to each other.
  • the landslide body 2 can be in the form of a plate body, which is more convenient for processing and installation; the landslide body 2 can also be in the form of a frame, for example, a frame formed by a plurality of circular tubes arranged horizontally and vertically, The frame itself is inclined so that the pipe can slide down and roll naturally.
  • the round tube itself has an arc-shaped outer wall, which can directly play the role of the strip-shaped protrusion 21.
  • the frame form realizes the landslide body 2 and the strip-shaped protrusion.
  • the integration of the 21 can have both the functions of the landslide body 2 and the strip protrusion 21, which can better avoid the occurrence of adhesion.
  • the above-mentioned landslide body 2 can also adopt other structural forms that satisfy the inclined arrangement so that the pipe member can roll naturally without interfering with the movement trajectory of the separating member 32 .
  • the working principle of the pipe fitting separation device is described in detail by taking the pipe fitting separation device provided with the first auxiliary plate 4 as an example: firstly, the first auxiliary plate 4 is fixed on the next process equipment (such as a printer), and then the pipe fitting 1 is placed On the landslide body 2 , as shown in FIG. 7 (the second auxiliary plate 6 , the third auxiliary plate 9 , the limit plate 5 and the adjusting screw 7 are not shown in FIG. 7 ), the pipe fitting 1 extends along the strip protrusion 21 Slide down until the pipe fitting 1 falls to the bottom of the landslide body 2 and slides onto the separation bump 33 on the top of the separation plate 31, and then the driving source 34 is activated to drive the separation plate 31 to rise.
  • the separation device of the above-mentioned embodiment can automatically realize the separation of a single pipe fitting in a batch of pipe fittings, reduce labor intensity, and effectively improve the separation efficiency of pipe fittings;
  • TPU thermoplastic polyurethanes, thermoplastic polyurethane elastomer rubber coated pipe fittings
  • the device can effectively avoid the occurrence of adhesion between the pipe fittings and the landslide body or other pipe fittings when they fall in sequence, thereby reducing the occurrence of the outer surface of the pipe fittings during the separation process. chance of injury.
  • the separation device of this embodiment is not only suitable for the separation of pipes, but also for the separation of other types of workpieces.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sewage (AREA)
  • Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)

Abstract

一种管件分离装置,包括机架和升降分离装置(3),机架上连接有向下倾斜的滑坡体(2),滑坡体(2)上设置有条状凸起(21),条状凸起(21)的顶部呈弧形,滑坡体(2)的下部设置有第一滑槽(22),升降分离装置(3)包括分离板(31),分离板(31)上连接有分离件(32),分离件(32)插接在第一滑槽(22)中并可沿第一滑槽(22)滑移,分离板(31)的上部连接有分离凸块(33),分离凸块(33)的上表面在宽度方向上仅用于容置单个管件(1),分离凸块(33)的上表面自靠近滑坡体(2)的一端向远离滑坡体(2)的一端向下倾斜,分离板(31)的下部连接有驱动源(34)。该管件分离装置能够自动实现批量管件中单个管件的分离,利于降低劳动强度和提高管件分离效率,也能够有效避免管件发生粘连现象。

Description

管件分离装置
本申请要求申请日为2020年7月28日、申请号为202021525627.6的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及管件加工技术领域,例如涉及一种管件分离装置。
背景技术
在管件生产过程中,为便于对管件进行逐一喷码或进行其他工序,需在该工序之前将管件单独分开,现有的管件分离方式一般是借助倾斜装置来使得管件在重力作用下自然下落,并由人工辅助分离操作来保证倾斜送入下道工序的管件是单个管件,该方式劳动强度较大,分离效率较低,且当管件具有聚合物外层结构时,管件易发生粘连,加大了人工分离的操作难度,且易造成管件损伤。
发明内容
本申请提供了一种管件分离装置,能够自动实现批量管件中单个管件的分离,利于降低劳动强度和提高管件分离效率;另外也能够有效避免管件发生粘连现象。
一实施例提供一种管件分离装置,包括机架和升降分离装置,所述机架上连接有向下倾斜的滑坡体,所述滑坡体上设置有条状凸起,所述条状凸起的顶部呈弧形,所述滑坡体的下部设置有第一滑槽,所述升降分离装置包括分离板,所述分离板上连接有分离件,所述分离件插接在所述第一滑槽中并可沿所述第一滑槽滑移,所述分离板的上部连接有分离凸块,所述分离凸块的上表面在宽度方向上仅用于容置单个管件,所述分离凸块的上表面自靠近所述滑坡体的一端向远离所述滑坡体的一端向下倾斜,所述分离件的上表面自靠近所述滑坡体的一端向远离所述滑坡体的一端向上倾斜,所述分离板的下部连接有驱动源。
在其中一个实施方式中,管件分离装置还包括第一辅助板,所述第一辅助板上连接有阻挡条,所述分离板上设置有第二滑槽,所述阻挡条插接在所述第二滑槽中并可沿所述第二滑槽滑移。
在其中一个实施方式中,所述阻挡条通过紧固件和所述第一辅助板相连接,所述阻挡条上设置有沉头孔,所述紧固件的一端置于所述沉头孔内部且不外露于阻挡条外部,另一端穿入所述第一辅助板内部。
在其中一个实施方式中,所述分离件的宽度自上至下逐渐递增。
在其中一个实施方式中,所述滑坡体的两侧均连接有限位板,所述滑坡体的两侧的限位板之间的间距不小于单个所述管件的长度,且所述滑坡体的两侧的限位板之间的间距小于单个所述管件的长度的两倍。
在其中一个实施方式中,所述滑坡体的两侧均连接有第二辅助板,所述第二辅助板和同侧的所述限位板之间的间距是固定不变的或可调节的。
在其中一个实施方式中,所述第二辅助板和同侧的所述限位板之间连接有调节螺杆,所述调节螺杆上连接有螺母,所述调节螺杆的一端和所述限位板相连接,另一端穿过所述限位板后由所述螺母锁紧,所述第二辅助板上设置有U形槽,所述调节螺杆穿接在所述U形槽中。
在其中一个实施方式中,所述滑坡体的两侧的第二辅助板之间连接有第三辅助板。
在其中一个实施方式中,所述分离件的底部还设置有限位块。
在其中一个实施方式中,所述滑坡体采用板体或框架。
本申请的分离装置,能够自动实现批量管件中单个管件的分离,降低了劳动强度,并有效提高了管件分离效率;且对于管件外壁上设置有易粘连涂层管件来说,该装置能够有效避免管件发生粘连现象,从而降低了管件外表面在分离过程中发生损伤的几率。
附图说明
图1是本申请的管件分离装置的结构示意图;
图2是图1中第一辅助板的结构示意图;
图3是图1中升降分离装置的结构示意图;
图4是图3中A处的局部放大示意图;
图5是图1中去除第一辅助板、升降分离装置和调节螺杆后的结构示意图;
图6是升降分离装置上管件的滚落状态图;
图7是管件分离装置的使用示意图。
图中:1、管件,2、滑坡体,21、条状凸起,22、第一滑槽,3、升降分离 装置,31、分离板,311、第二滑槽,32、分离件,321、限位块,33、分离凸块,34、驱动源,4、第一辅助板,41、阻挡条,411、沉头孔,42、安装孔,5、限位板,6、第二辅助板,61、U形槽,7、调节螺杆,8、螺母,9、第三辅助板。
具体实施方式
如图1所示,本实施例公开了一种管件分离装置,包括机架(图中未示出)和升降分离装置3,机架上连接有向下倾斜的滑坡体2,以供管件1下滑,滑坡体2上设置有条状凸起21,条状凸起21的顶部呈弧形;滑坡体2的下部设置有第一滑槽22,升降分离装置3包括分离板31,分离板31上连接有分离件32,分离件32插接在第一滑槽22中并可沿第一滑槽22滑移。
如图3-图4所示,分离板31的上部连接有分离凸块33,分离凸块33的上表面在宽度方向h1上仅用于容置单个管件1,也即分离凸块33的上表面宽度被配置为仅能够承托单个管件1,以实现单个管件1的分离,分离凸块33的上表面自靠近滑坡体2的一端开始向远离滑坡体2的一端向下倾斜,以使得管件1能够自然下滑至下一工序设备处。
如图4所示,分离件32的上表面自靠近滑坡体2的一端开始向远离滑坡体2的一端向上倾斜,以使得分离出的单个管件之外的其余管件能够自然滑移至滑坡体2上,以保证其余管件和已分离单个管件之间的分离效果。
分离板31的下部连接有驱动源34,以驱动分离板31升降。该驱动源34可采用升降电机或液压驱动装置等。
上述结构中,在滑坡体2上设置条状凸起21,可减少管件1在滑移时与滑坡体2的接触面积,从而较好的防止管件1和滑坡体2表面之间、或者管件与管件之间发生粘连,且条状凸起21的顶部呈弧形,一方面可减少管件1的下滑阻力,另一方面也可使得管件1和条状凸起21之间为点接触,可减少接触面积而避免管件1的粘连。
可选的,上述条状凸起21的长度和滑波体2的倾斜长度相等。
在其中一个实施方式中,管件分离装置还包括第一辅助板4,第一辅助板4用于和下一工序设备(如喷码机)相连接,例如第一辅助板4和下一工序设备 (如喷码机)通过螺栓相连接,如图2所示,在第一辅助板4上设置有穿设上述螺栓的安装孔42。第一辅助板4上连接有阻挡条41,用于对下落至该位置的管件起到阻挡作用,分离板31上设置有第二滑槽311,阻挡条41插接在第二滑槽311中并可沿第二滑槽311上下滑移,以较好的避免分离板31上升时和阻挡条41之间发生干涉,另外通过阻挡条41的设置,可以使得管件1直接与阻挡条41相接触,而避免管件1直接与第一辅助板4大面积相接触而发生粘连。
在安装时,分离板31的一侧可直接设置在下一工序设备入口处,例如,可将分离板31的一侧直接设置在喷码机入口所在面,该所在面可直接起到第一辅助板4和阻挡条41的阻挡作用,此时可以不设置第一辅助板4和阻挡条41。
其中,滑坡体2上可设置多个条状凸起21,条状凸起21的布置数量可根据实际情况进行调整。同样的,分离板31上可设置多个分离件32和多个分离凸块33,布置数量可根据实际情况进行调整。例如,可在分离板31上设置两个分离件32,滑坡体2的下部则对应设置两个第一滑槽22,两个第一滑槽22可在滑坡体2上呈对称设置。
在其中一个实施方式中,阻挡条41通过紧固件和第一辅助板4相连接,阻挡条41上设置有沉头孔411,紧固件的一端置于沉头孔411内部且不外露于阻挡条41外部,另一端穿入在第一辅助板4内部,上述紧固件的一端置于沉头孔411内部且不外露于阻挡条41外部,可避免紧固件的端部突出或平齐于阻挡条41的外表面而对落至该位置的管件1造成刮擦或磨损。另外沉头孔411的设置,也减少了管件1和阻挡条41的接触面积,可避免两者之间发生粘连而造成管件1外表面的损伤。
可选地,上述紧固件可以是螺钉、螺栓等。
在其中一个实施方式中,如图4所示,分离件32的宽度h2自上至下逐渐递增,以使得分离出的单个管件之外的其余管件能够与该分离管件之间逐渐分开一定距离,增大单个管件和其余管件之间的间距。
在其中一个实施方式中,分离件31的底部还设置有限位块321,以对分离件31的上升行程起到限制作用,该限位块321可依需求作灵活变换,如采用矩形块或三角形块等。
在其中一个实施方式中,如图1和图5所示,滑坡体2的两侧均连接有限位板5,滑坡体的两侧的限位板5之间的间距不小于单个管件1的长度,且滑坡体2的两侧的限位板5之间的间距小于单个管件1的长度的两倍,以使得滑坡体2两侧的限位板5之间的间距无法同时容纳两个横向并排排布的管件,使得管件1在滑坡体2的两侧的限位板5之间下滑时,只能以单个管件1逐次下滑,保证了管件1下落的有序性。
可选地,滑坡体2两侧的限位板5呈对称设置。
在其中一个实施方式中,滑坡体2的两侧均连接有第二辅助板6,第二辅助板6和同侧的限位板5之间的间距是固定不变的或可调节的。
当第二辅助板6和同侧的限位板5之间的间距可调时,可采用以下方式:第二辅助板6和同侧的限位板5之间连接有调节螺杆7,该侧调节螺杆7的一端和限位板5相连接,另一端穿过限位板5由螺母8锁紧,5通过调整调节螺杆7相对第二辅助板6的旋出深度,可调节限位板5在滑坡体2上的位置,从而调节两侧限位板5的间距,以适应不同长度的管件。
第二辅助板6和同侧的限位板5之间的间距的调节方式并不限于上述螺杆调节方式,也可采用气动或电动推杆直接驱动限位板5移动来达到调节上述间距的作用。
第二辅助板6上设置有U形槽61,调节螺杆7穿接在U形槽61中;U形槽61更利于适应调节螺杆7设置高度的调整。
在其中一个实施方式中,滑坡体2的两侧的第二辅助板6之间连接有第三辅助板9,以形成稳固的框架结构。
在其中一个实施方式中,限位板5的两端均设置有折边,以减少管件放置过程中造成管件碰伤现象。
在其中一个实施方式中,第三辅助板9的两端均设置有折边,该折边第二辅助板6相固定。
在其中一个实施方式中,滑坡体2可采用板体形式,以更利于加工和安装;滑坡体2也可采用框架形式,例如,可采用由多个圆管横纵排列而成的框架形式,该框架本身呈倾斜设置可使得管件发生自然下滑滚动,同时圆管本身具有 弧形外壁,可直接起到条状凸起21的作用,此时,该框架形式实现了滑坡体2和条状凸起21的一体化,可兼具滑坡体2和条状凸起21的作用,能够较好的避免粘连现象的发生。上述滑坡体2也可采用其他满足倾斜设置而使得管件发生自然滚动,且不与分离件32的运动轨迹发生干涉的其他结构形式。
下面以设置有第一辅助板4的管件分离装置为例来具体说明管件分离装置的工作原理:先将第一辅助板4固定在下一工序设备(如喷码机)上,然后将管件1放置在滑坡体2上,如图7所示(图7中第二辅助板6、第三辅助板9、限位板5和调节螺杆7均未示出),管件1沿条状凸起21向下滑落,直至管件1下落至滑坡体2的底部并滑动至分离板31顶部的分离凸块33上,然后启动驱动源34,带动分离板31上升,由于分离凸块33的上表面在宽度方向h1上仅能够承托单个管件1,因此其余管件1则落至分离件32的上表面处,参阅图6,由于分离件32的上表面为倾斜表面,则在该倾斜表面的作用下,其余管件1则自然回落至滑坡体2上,随着分离板31的上升,分离凸块33连同其承托的单个管件1也逐渐一起上升,当分离凸块33的上表面最低点位置和阻挡条41的顶面平齐时,承托的管件1在分离凸块33的倾斜上表面的作用下发生滚落而从第一辅助板4的上方滚落至下一工序设备(如喷码机)的入口处。
上述过程中,可能会出现多个管件1在竖直方向上发生堆叠的现象,例如,分离凸块33的上表面上承托了两个管件1,一个管件1堆叠在另一管件1的上方,则这两个管件会随分离件32一起上升,当最上层的管件1的重心高于阻挡条41的高度时,该管件1亦会自然滚向下一道工序设备处,之后随着分离件32的继续上升,则下层的管件1会依序滚向下一道工序设备。因此,上述情况下,本实施例的分离装置依然能够保证管件单独分离的效果。
上述实施例的分离装置,能够自动实现批量管件中单个管件的分离,降低了劳动强度,并有效提高了管件分离效率;另外,对于管件外壁上设置有易粘连涂层,如外壁上涂覆有TPU(Thermoplastic polyurethanes,热塑性聚氨酯弹性体橡胶)涂层的管件来说,该装置能够有效避免管件依次下落时与滑坡体或其他管件之间发生粘连现象,从而降低了管件外表面在分离过程中发生损伤的几率。
本实施例的分离装置,不仅仅适用于管材,也可用于其他类型的工件的分 离。

Claims (10)

  1. 一种管件分离装置,包括机架和升降分离装置,所述机架上连接有向下倾斜的滑坡体,所述滑坡体上设置有条状凸起,所述条状凸起的顶部呈弧形,所述滑坡体的下部设置有第一滑槽,所述升降分离装置包括分离板,所述分离板上连接有分离件,所述分离件插接在所述第一滑槽中并可沿所述第一滑槽滑移,所述分离板的上部连接有分离凸块,所述分离凸块的上表面在宽度方向上仅用于容置单个管件,所述分离凸块的上表面自靠近所述滑坡体的一端向远离所述滑坡体的一端向下倾斜,所述分离件的上表面自靠近所述滑坡体的一端向远离所述滑坡体的一端向上倾斜,所述分离板的下部连接有驱动源。
  2. 如权利要求1所述的管件分离装置,还包括第一辅助板,所述第一辅助板上连接有阻挡条,所述分离板上设置有第二滑槽,所述阻挡条插接在所述第二滑槽中并可沿所述第二滑槽滑移。
  3. 如权利要求2所述的管件分离装置,其中,所述阻挡条通过紧固件和所述第一辅助板相连接,所述阻挡条上设置有沉头孔,所述紧固件的一端置于所述沉头孔内部且不外露于阻挡条外部,另一端穿入所述第一辅助板内部。
  4. 如权利要求1所述的管件分离装置,其中,所述分离件的宽度自上至下逐渐递增。
  5. 如权利要求1所述的管件分离装置,其中,所述滑坡体的两侧均连接有限位板,所述滑坡体的两侧的限位板之间的间距不小于单个所述管件的长度,且所述滑坡体的两侧的限位板之间的间距小于单个所述管件的长度的两倍。
  6. 如权利要求5所述的管件分离装置,其中,所述滑坡体的两侧均连接有第二辅助板,所述第二辅助板和同侧的所述限位板之间的间距是固定不变的或可调节的。
  7. 如权利要求6所述的管件分离装置,其中,所述第二辅助板上设置有U形槽,所述调节螺杆穿接在所述U形槽中。
  8. 如权利要求6所述的管件分离装置,其中,所述滑坡体的两侧的第二辅助板之间连接有第三辅助板。
  9. 如权利要求1所述的管件分离装置,其中,所述分离件的底部还设置有限位块。
  10. 如权利要求1所述的管件分离装置,其中,所述滑坡体采用板体或框架。
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