WO2022012538A1 - Multi-chip 3d package structure and manufacturing method therefor - Google Patents

Multi-chip 3d package structure and manufacturing method therefor Download PDF

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Publication number
WO2022012538A1
WO2022012538A1 PCT/CN2021/106025 CN2021106025W WO2022012538A1 WO 2022012538 A1 WO2022012538 A1 WO 2022012538A1 CN 2021106025 W CN2021106025 W CN 2021106025W WO 2022012538 A1 WO2022012538 A1 WO 2022012538A1
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WIPO (PCT)
Prior art keywords
die
layer
redistribution layer
conductive
redistribution
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PCT/CN2021/106025
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French (fr)
Chinese (zh)
Inventor
霍炎
涂旭峰
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矽磐微电子(重庆)有限公司
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Publication of WO2022012538A1 publication Critical patent/WO2022012538A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/07Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L29/00
    • H01L25/071Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L29/00 the devices being arranged next and on each other, i.e. mixed assemblies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/498Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
    • H01L23/49838Geometry or layout
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/50Multistep manufacturing processes of assemblies consisting of devices, each device being of a type provided for in group H01L27/00 or H01L29/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/18High density interconnect [HDI] connectors; Manufacturing methods related thereto
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting

Definitions

  • the present application relates to the technical field of chip packaging, and in particular, to a multi-chip 3D packaging structure and a manufacturing method thereof.
  • the purpose of the invention of the present application is to provide a multi-chip 3D packaging structure and a manufacturing method thereof, so as to meet the requirements of small volume, compact structure and high integration of the packaging structure.
  • a first aspect of the present application provides a multi-chip 3D packaging structure, comprising: a first die and a second die, the first die includes a plurality of first pads, the first pads The pad is located on the active surface of the first die, the second die includes a plurality of second pads, the second pads are located on the active surface of the second die, the first die is connected to the the second die is arranged back-to-back; a protective layer covers the active surface of the first die, the protective layer exposes at least part of the first pad; and a conductive column is located between the first die and the the side of the second die, the conductive post includes opposite first ends and a second end; a plastic encapsulation layer covers the first die, the second die and the conductive post, the The front side of the plastic packaging layer exposes the protective layer, the exposed portion of the first pad and the first end of the conductive pillar, and the back side of the plastic packaging layer exposes the active surface of the second die and the conductive pillar the second
  • a second aspect of the present application provides a multi-chip 3D packaging structure, including: a first die and a second die, the first die includes a plurality of first pads, the first pads are located on the first die The active surface of a die, the second die includes a plurality of second pads, the second pads are located on the active surface of the second die, the first die and the second die back-to-back arrangement; a protective layer covering the active surface of the first die, the protective layer exposing at least part of the first pad; a plastic encapsulation layer covering the first die and the second die The front side of the plastic encapsulation layer exposes the protective layer and the exposed part of the first pad, the back side of the plastic encapsulation layer exposes the active surface of the second die, and the plastic encapsulation layer has conductive plugs , the conductive plug is located on the side of the first die and the second die; the first redistribution layer is located on the protective layer, the exposed part of the first pad, the conductive plug One end of the plug and the front
  • a third aspect of the present application provides a method for manufacturing a multi-chip 3D package structure, including: providing a carrier board and at least one group of components to be packaged carried on the carrier board, each group of components to be packaged includes: A die and a second die, the first die includes a plurality of first pads, the first pads are located on the active surface of the first die, and the active surface of the first die is covered with a protective layer, the second die includes a plurality of second pads, the second pads are located on the active surface of the second die; and a conductive column, the conductive column includes opposite first ends and second wherein, the active surface of the second die and the second ends of the conductive pillars face the carrier, and the conductive pillars are located on the sides of the first die and the second die; A plastic sealing layer is formed on the surface of the carrier board to embed the components to be packaged; the plastic sealing layer is thinned until the first ends of the protective layer and the conductive pillars are exposed; an opening is formed in the protective layer , to expose
  • a first dielectric layer burying the first redistribution layer; removing the carrier to expose the active surface of the second die, the second ends of the conductive pillars and all the backside of the plastic encapsulation layer; a second redistribution layer is formed on the active surface of the second die, the second end of the conductive post and the backside of the plastic encapsulation layer, and the second redistribution layer is used to connect the Circuit layout is performed on each of the second pads, the second redistribution layer is electrically connected to the first redistribution layer through the conductive pillars, and the second redistribution layer includes one or more layers; Pins are formed on the second redistribution layer and a second dielectric layer at least embedded in the second redistribution layer is formed, and the pins are exposed outside the second dielectric layer.
  • a fourth aspect of the present application provides a method for manufacturing a multi-chip 3D packaging structure, including: providing a carrier board and at least one group of components to be packaged carried on the carrier board, each group of components to be packaged includes: A first die and a second die, the first die includes a plurality of first pads, the first pads are located on the active surface of the first die, and the active surface of the first die covers There is a protective layer, the second die includes a plurality of second pads, and the second pads are located on the active surface of the second die; wherein, the active surface of the second die faces the carrier board ; forming a plastic encapsulation layer to embed the to-be-packaged component on the surface of the carrier board; thinning the plastic encapsulation layer until the protective layer is exposed; forming an opening in the protective layer to expose the first solder at least part of the pad; a first redistribution layer is formed on the protective layer, the exposed part of the first pad and the front surface of the plastic encapsulation layer, the first redis
  • the first redistribution layer is combined with the second redistribution layer, and through the circuit layout on two sides, compared with the circuit layout on only one side, the density of wiring can be improved, forming More complex wiring and smaller multi-chip 3D package structure.
  • the multi-chip 3D package structure realizes external circuit connection through pins, and the performance is reliable.
  • the layout of the conductive pillars, the first redistribution layer, and the second redistribution layer is free and flexible, and is not limited by the size of the substrate.
  • the first redistribution layer can be directly formed on the front side of the protective layer and the plastic sealing layer after the plastic sealing process, instead of forming a dielectric layer on the entire panel; in panel packaging, due to the large panel area , it is difficult to form a dielectric layer on a large-area panel, and more materials are used for the dielectric layer, and the existence of the protective layer reduces the process difficulty and cost of packaging.
  • FIG. 1 is a schematic cross-sectional structural diagram of a multi-chip 3D packaging structure according to a first embodiment of the present application
  • Fig. 2 is the flow chart of the manufacturing method of the multi-chip 3D packaging structure in Fig. 1;
  • 3 to 9 are schematic diagrams of intermediate structures corresponding to the process in FIG. 2;
  • FIG. 10 is a schematic cross-sectional structural diagram of a multi-chip 3D packaging structure according to a second embodiment of the present application.
  • FIG. 11 is a flowchart of a method for manufacturing the multi-chip 3D packaging structure in FIG. 10;
  • FIG. 12 to 18 are schematic diagrams of intermediate structures corresponding to the process in FIG. 11 .
  • FIG. 1 is a schematic cross-sectional structural diagram of a multi-chip 3D packaging structure according to a first embodiment of the present application.
  • the multi-chip 3D packaging structure 1 includes:
  • the first bare chip 11 and the second bare chip 12 wherein the first bare chip 11 includes a plurality of first pads 111, the first pads 111 are located on the active surface 11a of the first bare chip 11, and the second bare chip 12 includes a plurality of first pads 111
  • the second pad 121, the second pad 121 is located on the active surface 12a of the second die 12, and the first die 11 and the second die 12 are arranged back-to-back;
  • the protective layer 110 covers the active surface 11a of the first die 11, and the protective layer 110 exposes at least part of the first pad 111;
  • the conductive pillars 13 are located at the sides of the first die 11 and the second die 12, and the conductive pillars 13 include opposite first ends 13a and second ends 13b;
  • the plastic encapsulation layer 14 covers the first die 11 , the second die 12 and the conductive pillars 13 .
  • the front surface 14 a of the plastic encapsulation layer 14 exposes the protective layer 110 , the exposed portion of the first pad 111 and the first end 13 a of the conductive pillars 13 , the back surface 14b of the plastic encapsulation layer 14 exposes the active surface 12a of the second die 12 and the second end 13b of the conductive pillar 13;
  • the first redistribution layer 15 is located on the protective layer 110 , the exposed portion of the first pad 111 , the first end 13 a of the conductive post 13 and the front surface 14 a of the plastic sealing layer 14 , and is used for circuit layout of each first pad 111 , the first redistribution layer 15 is led to the back surface 14b of the plastic sealing layer 14 through the conductive column 13;
  • the first dielectric layer 16 burying the first redistribution layer 15;
  • the second redistribution layer 17 is located on the active surface 12a of the second die 12, the second end 13b of the conductive pillar 13, and the back surface 14b of the plastic encapsulation layer 14, and is used for circuit layout of each second pad 121.
  • the second The redistribution layer 17 is electrically connected to the first redistribution layer 15 through the conductive pillars 13;
  • the pin 18 is connected to the second redistribution layer 17;
  • the second dielectric layer 19 at least embeds the second redistribution layer 17 , and the pins 18 are exposed outside the second dielectric layer 19 .
  • the orthographic projection area of the second die 12 is larger than the orthographic projection area of the first die 11 , In order to reduce the area of the multi-chip 3D packaging structure.
  • the orthographic projection area of the first die 11 may also be larger than the orthographic projection area of the second die 12 .
  • the first die 11 may be a power die (POWER DIE), a memory die (MEMORY DIE), a sensor die (SENSOR DIE), or a radio frequency die (RADIO FREQUENCE DIE).
  • the second die 12 may be a control chip for controlling the first die 11 .
  • the first die 11 and the second die 12 may be dies that require electrical interconnection and have other functions. The present application does not limit the functions of the first die 11 and the second die 12 .
  • the first die 11 includes an opposite active surface 11a and a back surface 11b.
  • the first pad 111 is provided on the active surface 11a.
  • the first die 11 may contain a variety of devices formed on the semiconductor substrate, and electrical interconnect structures that are electrically connected to the respective devices.
  • the first pads 111 are connected with the electrical interconnection structure to input and/or output electrical signals of the respective devices.
  • the second die 12 includes opposing active surfaces 12a and back surfaces 12b.
  • the second pad 121 is provided on the active surface 12a.
  • the second die 12 may contain various devices formed on the semiconductor substrate, as well as electrical interconnect structures that electrically connect the various devices.
  • the second pads 121 are connected with an electrical interconnection structure to input and/or output electrical signals of the respective devices.
  • the back-to-back arrangement of the first die 11 and the second die 12 means that the back surface 11 b of the first die 11 and the back surface 12 b of the second die 12 are attached together.
  • the protective layer 110 is an insulating material, which may be an insulating resin material or an inorganic material.
  • the insulating resin material is, for example, polyimide, epoxy resin, ABF (Ajinomoto buildup film), PBO (Polybenzoxazole), organic polymer film, organic polymer composite material or other organic materials with similar insulating properties.
  • the inorganic material is, for example, at least one of silicon dioxide and silicon nitride.
  • the material of the conductive pillar 13 may be a metal with excellent conductivity such as copper.
  • the number of the conductive pillars 13 may be one or more, and the number and position of the conductive pillars 13 may be determined according to a predetermined circuit layout.
  • the material of the plastic sealing layer 14 can be epoxy resin, polyimide resin, benzocyclobutene resin, polybenzoxazole resin, polybutylene terephthalate, polycarbonate, polyethylene terephthalate Diol ester, polyethylene, polypropylene, polyolefin, polyurethane, polyolefin, polyethersulfone, polyamide, polyurethane, ethylene-vinyl acetate copolymer or polyvinyl alcohol, etc.
  • the material of the plastic sealing layer 14 can also be various polymers or composite materials of resin and polymer.
  • the plastic sealing layer 14 includes a front side 14a and a back side 14b opposite to each other.
  • the front surface 14 a of the plastic encapsulation layer 14 exposes the protective layer 110 , the first pads 111 and the first ends 13 a of the conductive pillars 13 .
  • the first redistribution layer 15 includes several metal blocks 15a with one layer.
  • the plurality of metal blocks 15a are selectively electrically connected to a plurality of first pads 111 to realize the circuit layout of the first pads 111;
  • the electrical signals of the first bare chip 11 are led to the back surface 14b of the plastic encapsulation layer 14 .
  • the layout of the first redistribution layer 15 may be determined according to a predetermined circuit layout.
  • the first redistribution layer 15 may further include two or more layers, that is, the metal blocks 15a having two or more layers.
  • the second redistribution layer 17 includes several metal blocks 17a having one layer.
  • the plurality of metal blocks 17a are selectively electrically connected to a plurality of second pads 121 to implement the circuit layout of the second pads 121;
  • the electrical connection between the second redistribution layer 17 and the first redistribution layer 15 is achieved.
  • the layout of the second redistribution layer 17 may be determined according to a predetermined circuit layout.
  • the second redistribution layer 17 may further include two or more layers, that is, the metal blocks 17a having two or more layers.
  • the pins 18 on the second redistribution layer 17 may be metal bumps.
  • the materials of the first dielectric layer 16 and the second dielectric layer 19 may be insulating resin materials or inorganic materials.
  • the insulating resin material is, for example, polyimide, epoxy resin, ABF (Ajinomoto buildup film), PBO (Polybenzoxazole), organic polymer film, organic polymer composite material or other organic materials with similar insulating properties.
  • the inorganic material is, for example, at least one of silicon dioxide and silicon nitride. Compared with inorganic materials, the tensile stress of the insulating resin material is smaller, which can prevent warpage of the surface of the multi-chip 3D packaging structure 1 .
  • the multi-chip 3D packaging structure 1 in this embodiment realizes the connection between multiple chips and external circuits through pins 18 .
  • the circuit layout is realized on the front side 14a of the plastic sealing layer 14 through the first redistribution layer 15; Circuit layout of the back side 14b.
  • the circuit layout on both sides of this embodiment can improve the density of wiring, and form a multi-chip 3D package structure 1 with more complex wiring and smaller volume.
  • the multi-chip 3D packaging structure 1 realizes the connection with the external circuit through the pins 18, so that the performance of the multi-chip 3D packaging structure 1 is reliable.
  • the layout of the conductive pillars 13 , the first redistribution layer 15 , and the second redistribution layer 17 is free and flexible, and is not limited by the size of the substrate.
  • FIG. 2 is a flow chart of the production method.
  • 3 to 9 are schematic diagrams of intermediate structures corresponding to the process in FIG. 2 .
  • a carrier board 2 and a plurality of groups of components to be packaged 10 carried on the carrier board 2 are provided.
  • Each group of components to be packaged 10 includes: The chip 11 and the second die 12, the first die 11 includes a number of first pads 111, the first pads 111 are located on the active surface 11a of the first die 11, and the active surface 11a of the first die 11 is covered with a protection Layer 110, the second die 12 includes a plurality of second pads 121, the second pads 121 are located on the active surface 12a of the second die 12; and the conductive post 13, the conductive post 13 includes opposite first ends 13a and second The end 13b; wherein, the active surface 12a of the second die 12 and the second end 13b of the conductive pillar 13 face the carrier 2, and the conductive pillar 13 is located on the side of the first die 11 and the second die 12.
  • FIG. 3 is a top view of a carrier board and groups of components to be packaged;
  • FIG. 4 is
  • the first die 11 may be a power die (POWER DIE), a memory die (MEMORY DIE), a sensor die (SENSOR DIE), or a radio frequency die (RADIO FREQUENCE DIE).
  • the second die 12 may be a control chip for controlling the first die 11 .
  • the first die 11 and the second die 12 may be dies that require electrical interconnection and have other functions. The present application does not limit the functions of the first die 11 and the second die 12 .
  • the orthographic projection area of the second die 12 is larger than the orthographic projection area of the first die 11 , In order to reduce the area of the multi-chip 3D packaging structure 1 .
  • the orthographic projection area of the first die 11 may also be larger than the orthographic projection area of the second die 12 .
  • the first die 11 includes an opposite active surface 11a and a back surface 11b.
  • the first die 11 may contain a variety of devices formed on the semiconductor substrate, and electrical interconnect structures that are electrically connected to the respective devices.
  • the first pads 111 disposed on the active surface 11a of the first die 11 are connected to the electrical interconnection structure for inputting and/or outputting electrical signals of the respective devices.
  • the protective layer 110 covers the first pads 111 to protect the first pads 111 when the plastic encapsulation layer is thinned.
  • the second die 12 includes opposing active surfaces 12a and back surfaces 12b.
  • the second pad 121 is provided on the active surface 12a.
  • the second die 12 may also contain various devices formed on the semiconductor substrate, as well as electrical interconnect structures that electrically connect the various devices.
  • the second pads 121 disposed on the active surface 12a of the second die 12 are connected to the electrical interconnection structure for inputting and/or outputting electrical signals of the respective devices.
  • Both the first die 11 and the second die 12 are formed by dicing wafers.
  • the wafer includes an active surface of the wafer and a back surface of the wafer, and the active surface of the wafer is provided with a first pad 111 and an insulating layer (not shown) protecting the first pad 111 .
  • a first bare chip 11 is formed.
  • the first bare chip 11 includes an active surface 11a and a back surface 11b, and the active surface 11a of the bare chip is provided with a first pad 111 and an electrically insulating adjacent first pad 111. Insulation.
  • a protective layer 110 is applied on the active surface 11 a of the first die 11 .
  • the process of applying the protective layer 110 may be as follows: before the wafer is cut into the first die 11 , the protective layer 110 is applied on the active surface of the wafer; the wafer with the protective layer 110 is cut to form the first die 11 with the protective layer 110 . .
  • the process of applying the protective layer 110 can also be as follows: after the wafer is cut into the first die 11 , the protective layer 110 is applied on the active surface 11 a of the first die 11 .
  • a dielectric layer needs to be applied on the encapsulated layer.
  • the protective layer 110 is applied on the first die 11 to avoid large-area fabrication of the dielectric layer, and on the one hand, to save the dielectric material, on the other hand can avoid the warpage of the plastic body.
  • the protective layer 110 is an insulating material, which may be an insulating resin material or an inorganic material.
  • the insulating resin material is, for example, polyimide, epoxy resin, ABF (Ajinomoto buildup film), PBO (Polybenzoxazole), organic polymer film, organic polymer composite material or other organic materials with similar insulating properties.
  • the material of the protective layer 110 is an insulating resin material
  • it can be a) pressed on the first pad 111 and the insulating layer between the adjacent first pads 111 by a lamination process, or b) firstly coated or printed on the insulating layer.
  • the material of the protective layer 110 is an inorganic material such as silicon dioxide or silicon nitride, it can be formed on the first pad 111 and the insulating layer between the adjacent first pads 111 through a deposition process.
  • the protective layer 110 may include one or more layers.
  • the wafer may be thinned from the backside before dicing to reduce the thickness of the first die 11 and/or the second die 12 .
  • the carrier plate 2 is a rigid plate, which may include a plastic plate, a glass plate, a ceramic plate, a metal plate, or the like.
  • a plurality of second dies 12 may be arranged on the carrier board 2 first.
  • An adhesive layer may be provided between the active surface 12a of the second die 12 and the carrier board 2, so as to realize the fixation between the two.
  • a whole-surface adhesive layer may be coated on the surface of the carrier board 2, and a plurality of second dies 12 may be placed on the adhesive layer.
  • a plurality of first dies 11 may be arranged on another carrier board.
  • An adhesive layer may also be provided between the active surface 11a of the first die 11 and the carrier, so as to realize the fixation between the two.
  • the backside 11b of the first die 11 and/or the backside 12b of the second die 12 may be provided with an adhesive layer.
  • the two carriers are butted together, so that the backside 11b of the first die 11 and the backside 12b of the second die 12 are bonded together.
  • the carrier carrying the plurality of first dies 11 is then removed.
  • the adhesive layer between the second die 12 and the carrier board 2 and the adhesive layer between the first die 11 and the carrier board can be made of easily peelable materials, so as to peel off the corresponding carrier board, for example, by heating Thermal separation material that can be made to lose tack, or UV separation material that can be made to lose tack by UV irradiation.
  • the second ends 13b of the respective conductive pillars 13 are placed on the adhesive layer on the surface of the carrier board 2 in a predetermined arrangement, so as to realize the fixation between the two.
  • the height of the conductive pillars 13 is greater than the sum of the thicknesses of the first die 11 and the second die 12 arranged back to back.
  • a group of components 10 to be packaged are located in an area on the surface of the carrier board 2 for the convenience of subsequent cutting.
  • a plurality of groups of components to be packaged 10 are fixed on the surface of the carrier board 2 to manufacture a plurality of multi-chip 3D packaging structures 1 at the same time, thereby facilitating mass production and reducing costs.
  • a group of components 10 to be packaged can also be fixed on the surface of the carrier board 2 .
  • a plastic sealing layer 14 is formed on the surface of the carrier board 2 to embed each group of components to be packaged 10 ; as shown in FIG.
  • the protective layer 110 on the active surface 11 a of the first die and the first end 13 a of each conductive pillar 13 .
  • the material of the plastic sealing layer 14 can be epoxy resin, polyimide resin, benzocyclobutene resin, polybenzoxazole resin, polybutylene terephthalate, polycarbonate, polyethylene terephthalate Diol ester, polyethylene, polypropylene, polyolefin, polyurethane, polyolefin, polyethersulfone, polyamide, polyurethane, ethylene-vinyl acetate copolymer or polyvinyl alcohol, etc.
  • the material of the plastic sealing layer 14 can also be various polymers or composite materials of resin and polymer.
  • the encapsulation can be performed by first filling the first die 11 and the second die 12 and the conductive pillars 13 with liquid molding compound, and then curing at high temperature with a molding mold.
  • the plastic encapsulation layer 14 can also be formed by means of plastic material forming such as thermocompression forming and transfer forming.
  • the molding layer 14 may include opposite front surfaces 14a and back surfaces 14b.
  • the thinning of the plastic sealing layer 14 is performed from the front surface 14a, and may be performed by mechanical grinding such as grinding with a grinding wheel.
  • the plastic encapsulation layer 14 When the plastic encapsulation layer 14 is thinned until the protective layer 110 disposed on the active surface 11 a of each first die 11 is exposed, the conductive pillars 13 have been partially removed to ensure that the first ends 13 a of the conductive pillars 13 are exposed to the plastic encapsulation layer. 14 on the front side 14a.
  • the protective layer 110 can prevent the electrical interconnection structures and devices in the first pad 111 , the first die 11 and the second die 12 from being damaged.
  • the plastic package of the component to be packaged 10 is formed.
  • an opening 110 a is formed in the protective layer 110 to expose at least part of the first pad 111 ; in the protective layer 110 , the exposed part of the first pad 111 , A first redistribution layer 15 is formed on the first end 13a of the conductive pillar 13 and the front surface 14a of the plastic encapsulation layer 14, wherein the first redistribution layer 15 is used for each first pad 111 of the first die 11 in the group.
  • the circuit layout is carried out, the first redistribution layer 15 is led to the back surface 14b of the plastic encapsulation layer 14 through the conductive pillars 13 in the group;
  • the first redistribution layer 15 includes one layer, that is, a metal block 15a having one layer. Forming the opening 110a and the first redistribution layer 15 further includes the following steps S31 to S38.
  • Step S31 forming a first photoresist layer on the protective layer 110 of each first die 11 , the first end 13 a of each conductive pillar 13 and the front surface 14 a of the plastic sealing layer 14 .
  • the first photoresist layer formed may be a photosensitive film.
  • the photosensitive film can be peeled off from the adhesive tape and attached to the protective layer 110 of each first die 11 , the first end 13 a of each conductive pillar 13 and the front surface 14 a of the plastic sealing layer 14 .
  • the photoresist layer can also be formed by first coating a liquid photoresist and then heating and curing.
  • Step S32 exposing and developing the photoresist layer to form a patterned first photoresist layer.
  • the first photoresist layer is patterned.
  • other easily removable sacrificial materials can also be used to replace the first photoresist layer.
  • Step S33 using the patterned first photoresist layer as a mask, dry etching or wet etching the protective layer 110 to form a plurality of openings 110 a to expose partial regions of the first pads 111 .
  • An opening 110a may expose a partial area of a first pad 111 . In other embodiments, one opening 110a may also expose partial regions of two or more first pads 111 .
  • Step S34 removing the remaining first photoresist layer by ashing.
  • Step S35 forming a second photoresist layer on the protective layer 110 of each first die 11 , the first pad 111 , the first end 13 a of each conductive pillar 13 and the front surface 14 a of the plastic sealing layer 14 .
  • Step S36 exposing and developing the second photoresist layer, leaving the second photoresist layer in the first predetermined area, wherein the first predetermined area is complementary to the area where the metal block 15a of the first redistribution layer 15 to be formed is located.
  • Step S37 filling a metal layer in a complementary region of the first predetermined region to form the metal block 15 a of the first redistribution layer 15 .
  • the position of the metal block 15 a is such that it can be electrically connected to several first pads 111 of the first die 11 .
  • a portion of the metal blocks 15a are positioned so that they can be electrically connected to the first ends 13a of the conductive pillars 13, so as to lead the electrical signals of the first die 11 to the backside 14b of the plastic encapsulation layer 14.
  • This step S37 may be completed by an electroplating process.
  • the process of electroplating copper or aluminum is relatively mature.
  • the protective layer 110 of each first die 11 and the first solder exposed by the protective layer 110 may be formed by physical vapor deposition or chemical vapor deposition.
  • a seed layer is formed on the disk 111 , the first ends 13 a of the conductive pillars 13 and the front surface 14 a of the plastic encapsulation layer 14 .
  • the seed layer can be used as a power supply layer for electroplating copper or aluminum.
  • Electroplating may include electrolytic plating or electroless plating.
  • Electrolytic plating is to use the part to be plated as a cathode and electrolyze the electrolyte to form a layer of metal on the part to be plated.
  • Electroless plating is a method of reducing and precipitation of metal ions in a solution to form a metal layer on the part to be plated.
  • the metal block 15a may also be formed by a method of sputtering first and then etching.
  • Step S38 removing the second photoresist layer in the first predetermined region by ashing.
  • the seed layer in the first predetermined region is removed by dry etching or wet etching.
  • the upper surface of the metal block 15a of the first redistribution layer 15 may be flattened by a polishing process, such as chemical mechanical polishing.
  • the metal blocks 15a of the first redistribution layer 15 in this step S3 are arranged according to the design requirements, and the distribution of the first redistribution layers 15 on each of the first bare chips 11 in the different groups to be packaged 10 Can be the same or different.
  • the first redistribution layer 15 may further include two or more layers, that is, the metal blocks 15a having two or more layers.
  • the first dielectric layer 16 may also be formed on the portion of the front surface 14 a of the plastic encapsulation layer 14 where the first redistribution layer 15 is not formed.
  • the first dielectric layer 16 is an insulating material, which may be an insulating resin material or an inorganic material.
  • the insulating resin material is, for example, polyimide, epoxy resin, ABF (Ajinomoto buildup film), PBO (Polybenzoxazole), organic polymer film, organic polymer composite material or other organic materials with similar insulating properties.
  • the material of the first dielectric layer 16 is an insulating resin material, it can be a) laminated on the first redistribution layer 15 and the front surface 14a of the plastic sealing layer 14 through a lamination process, or b) coated on the first redistribution layer first
  • the layer 15 and the front side 14a of the molding layer 14 are post-cured, or c) cured on the first redistribution layer 15 and the front side 14a of the molding layer 14 by an injection molding process.
  • the material of the first dielectric layer 16 is an inorganic material such as silicon dioxide or silicon nitride, it can be formed on the first redistribution layer 15 and the front surface 14a of the plastic sealing layer 14 through a deposition process.
  • the tensile stress of the insulating resin material is smaller, which can prevent the plastic package from warping when the first dielectric layer 16 is formed in a large area.
  • the first dielectric layer 16 may include one or more layers.
  • step S4 in FIG. 2 and as shown in FIG. 8 the carrier plate 2 is removed to expose the active surface 12a of each second die 12, the second end 13b of each conductive post 13 and the back surface 14b of the plastic encapsulation layer 14;
  • a second redistribution layer 17 is formed on the active surface 12a of each second die 12, the second end 13b of each conductive pillar 13, and the back surface 14b of the plastic encapsulation layer 14, and the second redistribution layer 17 is used to align the second Each second pad 121 of the bare chip 12 performs circuit layout, and the second redistribution layer 17 is electrically connected to the first redistribution layer 15 through the conductive pillars 13 in the group.
  • the support plate 3 may be disposed on the first dielectric layer 16 .
  • the removal method of the carrier plate 2 may be the existing removal methods such as laser lift-off and UV irradiation.
  • the support plate 3 may play a supporting role in the subsequent steps of forming the second redistribution layer 17 , and/or forming the pins 18 , and/or forming the second dielectric layer 19 .
  • the support plate 3 is a rigid plate, which may include a glass plate, a ceramic plate, a metal plate, and the like.
  • the layout of the second redistribution layer 17 may be determined according to a predetermined layout.
  • the second redistribution layer 17 may include one layer, two layers, or more than two layers.
  • leads 18 are formed on the second redistribution layer 17 and a second dielectric layer 19 at least embedded in the second redistribution layer 17 is formed, and the leads 18 are exposed. outside the second dielectric layer 19 .
  • This step S5 may further include steps S51-S55.
  • Step S51 forming a third photoresist layer on the metal block 17 a , the insulating layer (not shown) between the adjacent second pads 121 and the back surface 14 b of the plastic sealing layer 14 .
  • the formed third photoresist layer may be a photosensitive film.
  • the photosensitive film can be peeled off from the adhesive tape and attached to the metal block 17 a , the insulating layer between the adjacent second pads 121 and the back surface 14 b of the plastic sealing layer 14 .
  • the photoresist layer can also be formed by first coating a liquid photoresist and then heating and curing.
  • Step S52 exposing and developing the third photoresist layer, and retaining the photoresist in the second predetermined area.
  • the second predetermined area is complementary to the area where the conductive bump 181 is to be formed.
  • the third photoresist layer is patterned.
  • other easily removable sacrificial materials can also be used to replace the third photoresist layer.
  • Step S53 filling a metal layer in a complementary region of the second predetermined region to form conductive bumps 181 .
  • This step S53 can be completed by an electroplating process.
  • the process of electroplating copper or aluminum is relatively mature.
  • a seed layer (Seed Layer) can also be deposited by physical vapor deposition or chemical vapor deposition as a power supply layer.
  • Step S54 removing the third photoresist layer in the second predetermined region by ashing.
  • the conductive bumps 181 can be flattened on the upper surface by a polishing process, such as chemical mechanical polishing.
  • Step S55 Referring to FIG. 8 , forming a second dielectric layer 19 on the conductive bumps 181 , the metal blocks 17 a , the insulating layer between the adjacent second pads 121 and the back surface 14 b of the plastic sealing layer 14 ; Two dielectric layers 19 until the conductive bumps 181 are exposed.
  • the second redistribution layer 17 may also be formed on the back surface 14 b of the plastic sealing layer 14 between the adjacent groups of the components to be packaged 10 where the second redistribution layer 17 is not formed.
  • the second dielectric layer 19 may also be formed on the back surface 14 b of the plastic sealing layer 14 between the adjacent groups of the components to be packaged 10 where the second redistribution layer 17 is not formed.
  • the second dielectric layer 19 may include one or more layers.
  • the conductive bumps 181 serve as the pins 18 .
  • an anti-oxidation layer is also formed on the conductive bumps 181 .
  • the anti-oxidation layer may include: b1) a tin layer, or b2) a bottom-up stack of nickel layers and gold layers, or b3) a bottom-up stack of nickel layers, palladium layers, and gold layers.
  • the anti-oxidation layer can be formed by an electroplating process.
  • the material of the conductive bumps 181 can be copper, and the above-mentioned anti-oxidation layer can prevent the copper from being oxidized, thereby preventing the deterioration of the electrical connection performance.
  • solder balls are formed on the conductive bumps 181 for flip-chipping of the multi-chip 3D package structure 1 (see FIG. 1 ).
  • the support plate 3 is removed.
  • the removal method of the support plate 3 may be a conventional removal method such as laser lift-off and UV irradiation.
  • a plurality of multi-chip 3D packaging structures 1 are formed by cutting, and each multi-chip 3D packaging structure 1 includes a group of components to be packaged 10 .
  • the first die 11 and the second die 12 in a group of components to be packaged 10 can be connected to external circuits through pins 18 , so that the performance of the multi-chip 3D packaging structure 1 is reliable.
  • the layout of the conductive pillars 13 , the first redistribution layer 15 and the second redistribution layer 17 is free and flexible, and is not limited by the size of the substrate.
  • FIG. 10 is a schematic cross-sectional structural diagram of a multi-chip 3D packaging structure according to a second embodiment of the present application.
  • the multi-chip 3D packaging structure 2 in this embodiment includes:
  • the first bare chip 11 and the second bare chip 12 wherein the first bare chip 11 includes a plurality of first pads 111, the first pads 111 are located on the active surface 11a of the first bare chip 11, and the second bare chip 12 includes a plurality of first pads 111
  • the second pad 121, the second pad 121 is located on the active surface 12a of the second die 12, and the first die 11 and the second die 12 are arranged back-to-back;
  • the protective layer 110 covers the active surface 11a of the first die 11, and the protective layer 110 exposes at least part of the first pad 111;
  • the plastic encapsulation layer 14 covers the first die 11 and the second die 12 , the front surface 14 a of the plastic encapsulation layer 14 exposes the exposed portion of the protective layer 110 and the first pad 111 , and the back surface 14 b of the plastic encapsulation layer 14 exposes the second die 12
  • the active surface 12a of the plastic encapsulation layer 14 has a conductive plug 20.
  • the conductive plug 20 includes opposite first ends 20a and second ends 20b.
  • the conductive plugs 20 are located on the sides of the first die 11 and the second die 12. side;
  • the first redistribution layer 15 is located on the protective layer 110 , the exposed portion of the first pad 111 , the first end 20 a of the conductive plug 20 and the front surface 14 a of the plastic encapsulation layer 14 , and is used for conducting circuits on each of the first pads 111 layout, the first redistribution layer 15 is led to the back surface 14b of the plastic sealing layer 14 through the conductive plug 20;
  • the first dielectric layer 16 burying the first redistribution layer 15;
  • the second redistribution layer 17 is located on the active surface 12a of the second die 12, the second end 20a of the conductive plug 20 and the back surface 14b of the plastic sealing layer 14, and is used for circuit layout of each second pad 121.
  • the second redistribution layer 17 is electrically connected to the first redistribution layer 15 through the conductive plug 20;
  • the pin 18 is connected to the second redistribution layer 17;
  • the second dielectric layer 19 at least embeds the second redistribution layer 17 and exposes the pins 18 .
  • the multi-chip 3D packaging structure 2 in the second embodiment is substantially the same as the multi-chip 3D packaging structure 1 in the first embodiment, and the only difference is that the conductive plugs 20 replace the conductive posts 13 .
  • the conductive material in the conductive plug 20 may be a metal with good electrical conductivity such as copper and aluminum.
  • the number of the conductive plugs 20 may be one, two or more.
  • FIG. 11 is a flowchart of a production method.
  • 12 to 18 are schematic diagrams of intermediate structures corresponding to the process in FIG. 11 .
  • a carrier board 2 and a plurality of groups of components to be packaged 10 ′ supported on the carrier board 2 are provided.
  • Each group of components to be packaged 10 ′ includes: The first die 11 and the second die 12 , wherein the first die 11 includes a plurality of first pads 111 , the first pads 111 are located on the active surface 11 a of the first die 11 , and the active The surface 11a is covered with the protective layer 110, the second die 12 includes a plurality of second pads 121, the second pads 121 are located on the active surface 12a of the second die 12, and the active surface 12a of the second die 12 faces the carrier 2 .
  • 12 is a top view of the carrier board and multiple groups of components to be packaged;
  • FIG. 13 is a cross-sectional view along line BB in FIG. 12 .
  • step S1 ′ is substantially the same as the step S1 in the first embodiment, and the difference is only that the conductive column 13 is missing from the to-be-packaged component 10 ′ relative to the to-be-packaged component 10 .
  • a plastic encapsulation layer 14 is formed on the surface of the carrier board 2 to embed each group of components to be packaged 10 ′; as shown in FIG. 15 , the plastic encapsulation layer 14 is thinned until the The protective layer 110 on the active surface 11a of each first die is exposed.
  • step S2 For related content, please refer to the relevant part of step S2 above.
  • an opening 110 a is formed in the protective layer 110 to expose at least part of the first pad 111 ; the exposed part of the protective layer 110 and the first pad 111 is formed.
  • a first redistribution layer 15 is formed on the front surface 14a of the plastic packaging layer 14, and the first redistribution layer 15 is used for circuit layout of each first pad 111 of the first die 11 in the group; The first dielectric layer 16 of the wiring layer 15 .
  • step S3 For related content, please refer to the relevant part of step S3 above.
  • step S4 ′ in FIG. 11 and FIG. 17 the carrier plate 2 is removed to expose the active surface 12 a of each second die 12 and the back surface 14 b of the plastic sealing layer 14 ; the back surface 14 b of the plastic sealing layer 14 is in the plastic sealing layer.
  • Conductive plugs 20 are formed in 14 to lead the first redistribution layer 15 to the back side 14b of the plastic encapsulation layer 14, and the conductive plugs include opposite first ends 20a and second ends 20b;
  • a second redistribution layer 17 is formed on the surface 12a, the second end 20b of each conductive plug 20, and the back surface 14b of the plastic encapsulation layer 14, and the second redistribution layer 17 is used to align the second redistribution layers of the second die 12 in the group.
  • the pads 121 perform circuit layout, and the second redistribution layer 17 is electrically connected to the first redistribution layer 15 through the conductive plugs 20 in the group.
  • the step S4 ′ is substantially the same as the step S4 in the first embodiment, and the only difference is that the step of forming the conductive plug 20 is added.
  • the material of the plastic encapsulation layer 14 is a laser-removable material
  • a through hole can be opened in the plastic encapsulation layer 14 by means of laser irradiation, and then a conductive material is filled in the through hole to form the conductive plug 20 .
  • the material of the plastic sealing layer 14 is a dry-etchable material
  • a through hole can be formed in the plastic sealing layer 14 by dry etching, and then a conductive material is filled in the through hole to form the conductive plug 20 .
  • the support plate 3 may be disposed on the first dielectric layer 16 .
  • the removal method of the carrier plate 2 may be the existing removal methods such as laser lift-off and UV irradiation.
  • leads 18 are formed on the second redistribution layer 17 and a second dielectric layer 19 at least embedded in the second redistribution layer 17 is formed, and the leads 18 are exposed. outside the second dielectric layer 19 .
  • This step S5 is the same as the step S5 in the first embodiment.
  • each multi-chip 3D packaging structure 2 includes a group of components to be packaged 10 ′.
  • each multi-chip 3D package structure 2 includes a conductive plug 20 .

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Abstract

The present application provides a multi-chip 3D package structure and a manufacturing method therefor. In the package structure, a first bare chip and a second bare chip, which are arranged back to back, and a conductive column are packaged in a plastic packaging layer, wherein the first bare chip comprises a plurality of first bonding pads located on an active surface, the active surface of the first bare chip is covered with a protective layer exposing the first bonding pads, and the second bare chip comprises a plurality of second bonding pads positioned on the active surface; the protective layer, the first bonding pads, a first end of the conductive column and the front surface of the plastic packaging layer are provided with one or more first rewiring layers for carrying out circuit layout on the first bonding pads, and the first rewiring layers are led to the back surface of the plastic packaging layer by means of the conductive column; and the active surface of the second bare chip, a second end of the conductive column and the back surface of the plastic packaging layer are provided with one or more second rewiring layers for carrying out circuit layout on the second bonding pads, the second rewiring layers are electrically connected to the first rewiring layers by means of the conductive column, and the second rewiring layers are provided with pins.

Description

多芯片3D封装结构及其制作方法Multi-chip 3D packaging structure and fabrication method thereof 技术领域technical field
本申请涉及芯片封装技术领域,尤其涉及一种多芯片3D封装结构及其制作方法。The present application relates to the technical field of chip packaging, and in particular, to a multi-chip 3D packaging structure and a manufacturing method thereof.
背景技术Background technique
近年来,随着电路集成技术的不断发展,电子产品越来越向小型化、智能化、高集成度、高性能以及高可靠性方向发展。封装技术不但影响产品的性能,而且还制约产品的小型化。In recent years, with the continuous development of circuit integration technology, electronic products are developing in the direction of miniaturization, intelligence, high integration, high performance and high reliability. Packaging technology not only affects the performance of the product, but also restricts the miniaturization of the product.
发明内容SUMMARY OF THE INVENTION
本申请的发明目的是提供一种多芯片3D封装结构及其制作方法,以实现封装结构的体积小、结构紧凑、集成度高的需求。The purpose of the invention of the present application is to provide a multi-chip 3D packaging structure and a manufacturing method thereof, so as to meet the requirements of small volume, compact structure and high integration of the packaging structure.
为实现上述目的,本申请的第一方面提供一种多芯片3D封装结构,包括:第一裸片与第二裸片,所述第一裸片包括若干第一焊盘,所述第一焊盘位于所述第一裸片的活性面,所述第二裸片包括若干第二焊盘,所述第二焊盘位于所述第二裸片的活性面,所述第一裸片与所述第二裸片背靠背设置;保护层,覆盖于所述第一裸片的活性面,所述保护层暴露所述第一焊盘的至少部分;导电柱,位于所述第一裸片与所述第二裸片的侧边,所述导电柱包括相对的第一端与第二端;塑封层,包覆所述第一裸片、所述第二裸片以及所述导电柱,所述塑封层的正面暴露所述保护层、所述第一焊盘的暴露部分以及所述导电柱的第一端,所述塑封层的背面暴露所述第二裸片的活性面与所述导电柱的第二端;第一再布线层,位于所述保护层、所述第一焊盘的暴露部分、所述导电柱的第一端以及所述塑封层的正面上,用于对各个所述第一焊盘进行电路布局,所述第一再布线层通过所述导电柱引至所述塑封层的背面,所述第一再布线层包括一层或一层以上;第一介电层,包埋所述第一再布线层;第二再布线层,位于所述第二裸片的活性面、所述导电柱的第二端以及所述塑封层的背面上,用于对各个所述第二焊盘进行电路布局,所述第二再布线层通过所述导电柱与所述第一再布线层电连接,所述第二再布线层包括一层或一层以上;引脚,连接于所述第二再布线层;第二介电层,至少包埋所述第二再布线层,所述引脚暴露在所述第二介电层外。In order to achieve the above object, a first aspect of the present application provides a multi-chip 3D packaging structure, comprising: a first die and a second die, the first die includes a plurality of first pads, the first pads The pad is located on the active surface of the first die, the second die includes a plurality of second pads, the second pads are located on the active surface of the second die, the first die is connected to the the second die is arranged back-to-back; a protective layer covers the active surface of the first die, the protective layer exposes at least part of the first pad; and a conductive column is located between the first die and the the side of the second die, the conductive post includes opposite first ends and a second end; a plastic encapsulation layer covers the first die, the second die and the conductive post, the The front side of the plastic packaging layer exposes the protective layer, the exposed portion of the first pad and the first end of the conductive pillar, and the back side of the plastic packaging layer exposes the active surface of the second die and the conductive pillar the second end of the first redistribution layer, located on the protective layer, the exposed portion of the first pad, the first end of the conductive post and the front surface of the plastic encapsulation layer; The first pad is used for circuit layout, the first redistribution layer is led to the back of the plastic sealing layer through the conductive column, and the first redistribution layer includes one or more layers; the first dielectric layer, The first redistribution layer is embedded; the second redistribution layer is located on the active surface of the second bare chip, the second end of the conductive column and the back surface of the plastic packaging layer, and is used for each of the The second pad performs circuit layout, the second redistribution layer is electrically connected to the first redistribution layer through the conductive posts, and the second redistribution layer includes one or more layers; pins, connected on the second redistribution layer; the second dielectric layer at least embeds the second redistribution layer, and the pins are exposed outside the second dielectric layer.
本申请的第二方面提供一种多芯片3D封装结构,包括:第一裸片与第二裸片,所述第一裸片包括若干第一焊盘,所述第一焊盘位于所述第一裸片的活性面,所述第二裸片包括若干第二焊盘,所述第二焊盘位于所述第二裸片的活性面,所述第一裸片与所述第二裸片背靠背设置;保护层,覆盖于所述第一裸片的活性面,所述保护层暴露所述第一焊盘的至少部分;塑封层,包覆所述第一裸片与所述第二裸片,所述塑封层的正面暴露所述保护层与所述第一焊盘的暴露部分,所述塑封层的背面暴露所述第二裸片的活性面,所述塑封层内具有导电插塞,所述导电插塞位于所述第一裸片与所述第二裸片的侧边;第一再布线层,位于所述保护层、所述第一焊盘的暴露部分、所述导电插塞的一端以及所述塑封层的正面上,用于对各个所述第一焊盘进行电路布局,所述第一再布线层通过所述导电插塞引至所述塑封层的背面,所述第一再布线层包括一层或一层以上;第 一介电层,包埋所述第一再布线层;第二再布线层,位于所述第二裸片的活性面、所述导电插塞的另一端以及所述塑封层的背面上,用于对各个所述第二焊盘进行电路布局,所述第二再布线层通过所述导电插塞与所述第一再布线层电连接,所述第二再布线层包括一层或一层以上;引脚,连接于所述第二再布线层;第二介电层,至少包埋所述第二再布线层,所述引脚暴露在所述第二介电层外。A second aspect of the present application provides a multi-chip 3D packaging structure, including: a first die and a second die, the first die includes a plurality of first pads, the first pads are located on the first die The active surface of a die, the second die includes a plurality of second pads, the second pads are located on the active surface of the second die, the first die and the second die back-to-back arrangement; a protective layer covering the active surface of the first die, the protective layer exposing at least part of the first pad; a plastic encapsulation layer covering the first die and the second die The front side of the plastic encapsulation layer exposes the protective layer and the exposed part of the first pad, the back side of the plastic encapsulation layer exposes the active surface of the second die, and the plastic encapsulation layer has conductive plugs , the conductive plug is located on the side of the first die and the second die; the first redistribution layer is located on the protective layer, the exposed part of the first pad, the conductive plug One end of the plug and the front surface of the plastic sealing layer are used for circuit layout of each of the first pads, and the first redistribution layer is led to the back surface of the plastic sealing layer through the conductive plug, and the The first redistribution layer includes one or more layers; the first dielectric layer embeds the first redistribution layer; the second redistribution layer is located on the active surface of the second bare chip, the conductive plug The other end of the plug and the back surface of the plastic sealing layer are used for circuit layout of each of the second pads, and the second redistribution layer is electrically connected to the first redistribution layer through the conductive plug , the second rewiring layer includes one or more layers; pins are connected to the second rewiring layer; a second dielectric layer at least embeds the second rewiring layer, and the pins exposed to the second dielectric layer.
本申请第三方面提供一种多芯片3D封装结构的制作方法,包括:提供载板与承载于所述载板的至少一组待封装件,每组所述待封装件包括:背靠背设置的第一裸片与第二裸片,所述第一裸片包括若干第一焊盘,所述第一焊盘位于所述第一裸片的活性面,所述第一裸片的活性面覆盖有保护层,所述第二裸片包括若干第二焊盘,所述第二焊盘位于所述第二裸片的活性面;以及导电柱,所述导电柱包括相对的第一端与第二端;其中,所述第二裸片的活性面与所述导电柱的第二端朝向所述载板,所述导电柱位于所述第一裸片与所述第二裸片的侧边;在所述载板的表面形成包埋所述待封装件的塑封层;减薄所述塑封层,直至露出所述保护层与所述导电柱的第一端;在所述保护层内形成开口,以暴露所述第一焊盘的至少部分;在所述保护层、所述第一焊盘、所述导电柱的第一端以及所述塑封层的正面上形成第一再布线层,所述第一再布线层用于对各个所述第一焊盘进行电路布局,所述第一再布线层通过所述导电柱引至所述塑封层的背面,所述第一再布线层包括一层或一层以上;形成包埋所述第一再布线层的第一介电层;去除所述载板,暴露所述第二裸片的活性面、所述导电柱的第二端以及所述塑封层的背面;在所述第二裸片的活性面、所述导电柱的第二端以及所述塑封层的背面上形成第二再布线层,所述第二再布线层用于对各个所述第二焊盘进行电路布局,所述第二再布线层通过所述导电柱与所述第一再布线层电连接,所述第二再布线层包括一层或一层以上;在所述第二再布线层上形成引脚以及形成至少包埋所述第二再布线层的第二介电层,所述引脚暴露在所述第二介电层外。A third aspect of the present application provides a method for manufacturing a multi-chip 3D package structure, including: providing a carrier board and at least one group of components to be packaged carried on the carrier board, each group of components to be packaged includes: A die and a second die, the first die includes a plurality of first pads, the first pads are located on the active surface of the first die, and the active surface of the first die is covered with a protective layer, the second die includes a plurality of second pads, the second pads are located on the active surface of the second die; and a conductive column, the conductive column includes opposite first ends and second wherein, the active surface of the second die and the second ends of the conductive pillars face the carrier, and the conductive pillars are located on the sides of the first die and the second die; A plastic sealing layer is formed on the surface of the carrier board to embed the components to be packaged; the plastic sealing layer is thinned until the first ends of the protective layer and the conductive pillars are exposed; an opening is formed in the protective layer , to expose at least part of the first pad; a first redistribution layer is formed on the protective layer, the first pad, the first end of the conductive post and the front surface of the plastic encapsulation layer, so The first redistribution layer is used for circuit layout of each of the first pads. layer or more; forming a first dielectric layer burying the first redistribution layer; removing the carrier to expose the active surface of the second die, the second ends of the conductive pillars and all the backside of the plastic encapsulation layer; a second redistribution layer is formed on the active surface of the second die, the second end of the conductive post and the backside of the plastic encapsulation layer, and the second redistribution layer is used to connect the Circuit layout is performed on each of the second pads, the second redistribution layer is electrically connected to the first redistribution layer through the conductive pillars, and the second redistribution layer includes one or more layers; Pins are formed on the second redistribution layer and a second dielectric layer at least embedded in the second redistribution layer is formed, and the pins are exposed outside the second dielectric layer.
本申请的第四方面提供一种多芯片3D封装结构的制作方法,包括:提供载板与承载于所述载板的至少一组待封装件,每组所述待封装件包括:背靠背设置的第一裸片与第二裸片,所述第一裸片包括若干第一焊盘,所述第一焊盘位于所述第一裸片的活性面,所述第一裸片的活性面覆盖有保护层,所述第二裸片包括若干第二焊盘,所述第二焊盘位于所述第二裸片的活性面;其中,所述第二裸片的活性面朝向所述载板;在所述载板的表面形成包埋所述待封装件的塑封层;减薄所述塑封层,直至露出所述保护层;在所述保护层内形成开口,以暴露所述第一焊盘的至少部分;在所述保护层、所述第一焊盘的暴露部分以及所述塑封层的正面上形成第一再布线层,所述第一再布线层用于对各个所述第一焊盘进行电路布局,所述第一再布线层包括一层或一层以上;形成包埋所述第一再布线层的第一介电层;去除所述载板,暴露所述第二裸片的活性面以及所述塑封层的背面;经所述塑封层的背面在所述塑封层内形成导电插塞,以将所述第一再布线层引至所述塑封层的背面,所述导电插塞包括相对的第一端和第二端;在所述第二裸片的活性面、所述导电插塞的第二端以及所述塑封层的背面上形成第二再布线层,所述第二再布线层用于对各个所述第二焊盘进行电路布局,所述第二再布线层通过所述导电插塞与所述第一再布线层电连接,所述第二再布线层包括一层或一层以上;在所述第二再布线层上形成引脚以及形成至少包埋所述第二再布线层的第二介电层,所述引脚暴露在所述第二介电层外。A fourth aspect of the present application provides a method for manufacturing a multi-chip 3D packaging structure, including: providing a carrier board and at least one group of components to be packaged carried on the carrier board, each group of components to be packaged includes: A first die and a second die, the first die includes a plurality of first pads, the first pads are located on the active surface of the first die, and the active surface of the first die covers There is a protective layer, the second die includes a plurality of second pads, and the second pads are located on the active surface of the second die; wherein, the active surface of the second die faces the carrier board ; forming a plastic encapsulation layer to embed the to-be-packaged component on the surface of the carrier board; thinning the plastic encapsulation layer until the protective layer is exposed; forming an opening in the protective layer to expose the first solder at least part of the pad; a first redistribution layer is formed on the protective layer, the exposed part of the first pad and the front surface of the plastic encapsulation layer, the first redistribution layer is used for each of the first redistribution layers The pads are used for circuit layout, and the first redistribution layer includes one or more layers; a first dielectric layer that embeds the first redistribution layer is formed; the carrier plate is removed to expose the second bare The active side of the sheet and the back side of the plastic sealing layer; a conductive plug is formed in the plastic sealing layer through the back side of the plastic sealing layer, so as to lead the first redistribution layer to the back side of the plastic sealing layer, the The conductive plug includes opposite first ends and second ends; a second redistribution layer is formed on the active surface of the second die, the second end of the conductive plug and the back surface of the plastic encapsulation layer, so that the The second redistribution layer is used for circuit layout of each of the second pads, the second redistribution layer is electrically connected to the first redistribution layer through the conductive plug, and the second redistribution layer is The layer includes one or more layers; leads are formed on the second redistribution layer and a second dielectric layer at least embedded in the second redistribution layer is formed, and the leads are exposed on the second redistribution layer. outside the dielectric layer.
本申请的多芯片3D封装结构中,第一再布线层结合第二再布线层,通过两个面上的电路布局,相对于仅通过一个面上的电路布局,可提高布线的密集程度,形成布线更复杂、体积更小的多芯片3D封装结构。多芯片3D封装结构通过引脚实现外部电路连接,性能可靠。此外,导电柱、第一再布线层、第二再布线层的布局方式自由灵活,不受基板尺寸的限制。In the multi-chip 3D packaging structure of the present application, the first redistribution layer is combined with the second redistribution layer, and through the circuit layout on two sides, compared with the circuit layout on only one side, the density of wiring can be improved, forming More complex wiring and smaller multi-chip 3D package structure. The multi-chip 3D package structure realizes external circuit connection through pins, and the performance is reliable. In addition, the layout of the conductive pillars, the first redistribution layer, and the second redistribution layer is free and flexible, and is not limited by the size of the substrate.
此外,由于保护层的存在,可以在塑封工艺结束后直接在保护层和塑封层正面形成第一再布线层,而不用在整个面板上形成介电层;在面板封装中,由于面板面积较大,在大面积面板上形成介电层工艺难度较大,介电层用料较多,保护层的存在降低了封装的工艺难度以及成本。In addition, due to the existence of the protective layer, the first redistribution layer can be directly formed on the front side of the protective layer and the plastic sealing layer after the plastic sealing process, instead of forming a dielectric layer on the entire panel; in panel packaging, due to the large panel area , it is difficult to form a dielectric layer on a large-area panel, and more materials are used for the dielectric layer, and the existence of the protective layer reduces the process difficulty and cost of packaging.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其他特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below. Other features, objects and advantages of the present application will become apparent from the description, drawings and claims.
附图说明Description of drawings
图1是本申请第一实施例的多芯片3D封装结构的截面结构示意图;1 is a schematic cross-sectional structural diagram of a multi-chip 3D packaging structure according to a first embodiment of the present application;
图2是图1中的多芯片3D封装结构的制作方法的流程图;Fig. 2 is the flow chart of the manufacturing method of the multi-chip 3D packaging structure in Fig. 1;
图3至图9是图2中的流程对应的中间结构示意图;3 to 9 are schematic diagrams of intermediate structures corresponding to the process in FIG. 2;
图10是本申请第二实施例的多芯片3D封装结构的截面结构示意图;10 is a schematic cross-sectional structural diagram of a multi-chip 3D packaging structure according to a second embodiment of the present application;
图11是图10中的多芯片3D封装结构的制作方法的流程图;FIG. 11 is a flowchart of a method for manufacturing the multi-chip 3D packaging structure in FIG. 10;
图12至图18是图11中的流程对应的中间结构示意图。12 to 18 are schematic diagrams of intermediate structures corresponding to the process in FIG. 11 .
具体实施方式detailed description
为使本申请的上述目的、特征和优点能够更为明显易懂,下面结合附图对本申请的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present application more obvious and easy to understand, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
图1是本申请第一实施例的多芯片3D封装结构的截面结构示意图。FIG. 1 is a schematic cross-sectional structural diagram of a multi-chip 3D packaging structure according to a first embodiment of the present application.
参照图1所示,多芯片3D封装结构1包括:Referring to FIG. 1 , the multi-chip 3D packaging structure 1 includes:
第一裸片11与第二裸片12,其中,第一裸片11包括若干第一焊盘111,第一焊盘111位于第一裸片11的活性面11a,第二裸片12包括若干第二焊盘121,第二焊盘121位于第二裸片12的活性面12a,第一裸片11与第二裸片12背靠背设置;The first bare chip 11 and the second bare chip 12, wherein the first bare chip 11 includes a plurality of first pads 111, the first pads 111 are located on the active surface 11a of the first bare chip 11, and the second bare chip 12 includes a plurality of first pads 111 The second pad 121, the second pad 121 is located on the active surface 12a of the second die 12, and the first die 11 and the second die 12 are arranged back-to-back;
保护层110,覆盖于第一裸片11的活性面11a,保护层110暴露第一焊盘111的至少部分;The protective layer 110 covers the active surface 11a of the first die 11, and the protective layer 110 exposes at least part of the first pad 111;
导电柱13,位于第一裸片11与第二裸片12的侧边,导电柱13包括相对的第一端13a与第二端13b;The conductive pillars 13 are located at the sides of the first die 11 and the second die 12, and the conductive pillars 13 include opposite first ends 13a and second ends 13b;
塑封层14,包覆第一裸片11、第二裸片12以及导电柱13,塑封层14的正面14a暴露保护层110、第一焊盘111的暴露部分以及导电柱13的第一端13a,塑封层14的背面14b暴露第二裸片12的活性面12a与导电柱13的第二端13b;The plastic encapsulation layer 14 covers the first die 11 , the second die 12 and the conductive pillars 13 . The front surface 14 a of the plastic encapsulation layer 14 exposes the protective layer 110 , the exposed portion of the first pad 111 and the first end 13 a of the conductive pillars 13 , the back surface 14b of the plastic encapsulation layer 14 exposes the active surface 12a of the second die 12 and the second end 13b of the conductive pillar 13;
第一再布线层15,位于保护层110、第一焊盘111的暴露部分、导电柱13的第一端13a以及塑封层14的正面14a上,用于对各个第一焊盘111进行电路布局,第一再布线层15通过导电柱13引至塑封层14的背面14b;The first redistribution layer 15 is located on the protective layer 110 , the exposed portion of the first pad 111 , the first end 13 a of the conductive post 13 and the front surface 14 a of the plastic sealing layer 14 , and is used for circuit layout of each first pad 111 , the first redistribution layer 15 is led to the back surface 14b of the plastic sealing layer 14 through the conductive column 13;
第一介电层16,包埋第一再布线层15;the first dielectric layer 16, burying the first redistribution layer 15;
第二再布线层17,位于第二裸片12的活性面12a、导电柱13的第二端13b以及塑封层14的背面14b上,用于对各个第二焊盘121进行电路布局,第二再布线层17通过导电柱13与第一再布线层15电连接;The second redistribution layer 17 is located on the active surface 12a of the second die 12, the second end 13b of the conductive pillar 13, and the back surface 14b of the plastic encapsulation layer 14, and is used for circuit layout of each second pad 121. The second The redistribution layer 17 is electrically connected to the first redistribution layer 15 through the conductive pillars 13;
引脚18,连接于第二再布线层17;The pin 18 is connected to the second redistribution layer 17;
第二介电层19,至少包埋第二再布线层17,引脚18暴露在第二介电层19外。The second dielectric layer 19 at least embeds the second redistribution layer 17 , and the pins 18 are exposed outside the second dielectric layer 19 .
参照图1所示,本实施例中,在所述第一裸片与所述第二裸片堆叠的方向上,第二裸片12的正投影面积大于第一裸片11的正投影面积,以减小多芯片3D封装结构的面积。一些实施例中,在所述第一裸片与所述第二裸片堆叠的方向上,第一裸片11的正投影面积也可以大于第二裸片12的正投影面积。Referring to FIG. 1 , in this embodiment, in the stacking direction of the first die and the second die, the orthographic projection area of the second die 12 is larger than the orthographic projection area of the first die 11 , In order to reduce the area of the multi-chip 3D packaging structure. In some embodiments, in the stacking direction of the first die and the second die, the orthographic projection area of the first die 11 may also be larger than the orthographic projection area of the second die 12 .
第一裸片11可以为电力裸片(POWER DIE)、存储裸片(MEMORY DIE)、传感裸片(SENSOR DIE)、或射频裸片(RADIO FREQUENCE DIE)。第二裸片12可以为用于控制第一裸片11的控制芯片。其它实施例中,第一裸片11与第二裸片12可以为需电互连、具有其它功能的裸片。本申请不限定第一裸片11与第二裸片12的功能。The first die 11 may be a power die (POWER DIE), a memory die (MEMORY DIE), a sensor die (SENSOR DIE), or a radio frequency die (RADIO FREQUENCE DIE). The second die 12 may be a control chip for controlling the first die 11 . In other embodiments, the first die 11 and the second die 12 may be dies that require electrical interconnection and have other functions. The present application does not limit the functions of the first die 11 and the second die 12 .
第一裸片11包括相对的活性面11a与背面11b。第一焊盘111设置在活性面11a上。第一裸片11内可以包含形成于半导体衬底上的多种器件,以及与各个器件电连接的电互连结构。第一焊盘111与电互连结构连接,以将各个器件的电信号输入和/或输出。The first die 11 includes an opposite active surface 11a and a back surface 11b. The first pad 111 is provided on the active surface 11a. The first die 11 may contain a variety of devices formed on the semiconductor substrate, and electrical interconnect structures that are electrically connected to the respective devices. The first pads 111 are connected with the electrical interconnection structure to input and/or output electrical signals of the respective devices.
第二裸片12包括相对的活性面12a与背面12b。第二焊盘121设置在活性面12a上。第二裸片12内可以包含形成于半导体衬底上的多种器件,以及与各个器件电连接的电互连结构。第二焊盘121与电互连结构连接,以将各个器件的电信号输入和/或输出。The second die 12 includes opposing active surfaces 12a and back surfaces 12b. The second pad 121 is provided on the active surface 12a. The second die 12 may contain various devices formed on the semiconductor substrate, as well as electrical interconnect structures that electrically connect the various devices. The second pads 121 are connected with an electrical interconnection structure to input and/or output electrical signals of the respective devices.
第一裸片11与第二裸片12背靠背设置是指:第一裸片11的背面11b与第二裸片12的背面12b贴合在一起。The back-to-back arrangement of the first die 11 and the second die 12 means that the back surface 11 b of the first die 11 and the back surface 12 b of the second die 12 are attached together.
保护层110为绝缘材料,可以为绝缘树脂材料,也可以为无机材料。绝缘树脂材料例如为聚酰亚胺、环氧树脂、ABF(Ajinomoto buildup film)、PBO(Polybenzoxazole)、有机聚合物膜、有机聚合物复合材料或者其它具有类似绝缘性能的有机材料等。无机材料例如为二氧化硅、氮化硅中的至少一种。The protective layer 110 is an insulating material, which may be an insulating resin material or an inorganic material. The insulating resin material is, for example, polyimide, epoxy resin, ABF (Ajinomoto buildup film), PBO (Polybenzoxazole), organic polymer film, organic polymer composite material or other organic materials with similar insulating properties. The inorganic material is, for example, at least one of silicon dioxide and silicon nitride.
导电柱13的材料可以为铜等导电性优良的金属。The material of the conductive pillar 13 may be a metal with excellent conductivity such as copper.
导电柱13的数目可以为一个或多个,导电柱13的数目及位置可根据预设电路布局而定。The number of the conductive pillars 13 may be one or more, and the number and position of the conductive pillars 13 may be determined according to a predetermined circuit layout.
塑封层14的材料可以为环氧树脂、聚酰亚胺树脂、苯并环丁烯树脂、聚苯并恶唑树脂、聚对苯二甲酸丁二酯、聚碳酸酯、聚对苯二甲酸乙二醇酯、聚乙烯、聚丙烯、聚烯烃、聚氨酯、聚烯烃、聚醚砜、聚酰胺、聚亚氨酯、乙烯-醋酸乙烯共聚物或聚乙烯醇等。塑封层14的材料还可以为各种聚合物或者树脂与聚合物的复合材料。The material of the plastic sealing layer 14 can be epoxy resin, polyimide resin, benzocyclobutene resin, polybenzoxazole resin, polybutylene terephthalate, polycarbonate, polyethylene terephthalate Diol ester, polyethylene, polypropylene, polyolefin, polyurethane, polyolefin, polyethersulfone, polyamide, polyurethane, ethylene-vinyl acetate copolymer or polyvinyl alcohol, etc. The material of the plastic sealing layer 14 can also be various polymers or composite materials of resin and polymer.
塑封层14包括相对的正面14a与背面14b。本实施例中,塑封层14的正面14a暴露保护层110、第一焊盘111以及导电柱13的第一端13a。The plastic sealing layer 14 includes a front side 14a and a back side 14b opposite to each other. In this embodiment, the front surface 14 a of the plastic encapsulation layer 14 exposes the protective layer 110 , the first pads 111 and the first ends 13 a of the conductive pillars 13 .
图1所示实施例中,第一再布线层15包括若干金属块15a,具有一层。该若干金属块15a与若干数目的第一焊盘111选择性电连接,以实现第一焊盘111的电路布局;部分数目的金属块15a还与导电柱13的第一端13a电连接,以实现将第一裸片11的电信号引至塑封层14的背面14b。第一再布线层15的布局可根据预设电路布局而定。In the embodiment shown in FIG. 1 , the first redistribution layer 15 includes several metal blocks 15a with one layer. The plurality of metal blocks 15a are selectively electrically connected to a plurality of first pads 111 to realize the circuit layout of the first pads 111; The electrical signals of the first bare chip 11 are led to the back surface 14b of the plastic encapsulation layer 14 . The layout of the first redistribution layer 15 may be determined according to a predetermined circuit layout.
一些实施例中,第一再布线层15还可以包括两层或两层以上,即具有两层或两层以上的金属块15a。In some embodiments, the first redistribution layer 15 may further include two or more layers, that is, the metal blocks 15a having two or more layers.
第二再布线层17包括若干金属块17a,具有一层。该若干金属块17a与若干数目的第二焊盘121选择性电连接,以实现第二焊盘121的电路布局;部分数目的金属块17a还与导电柱13的第二端13b电连接,以实现第二再布线层17与第一再布线层15的电连接。第二再布线层17的布局可根据预设电路布局而定。The second redistribution layer 17 includes several metal blocks 17a having one layer. The plurality of metal blocks 17a are selectively electrically connected to a plurality of second pads 121 to implement the circuit layout of the second pads 121; The electrical connection between the second redistribution layer 17 and the first redistribution layer 15 is achieved. The layout of the second redistribution layer 17 may be determined according to a predetermined circuit layout.
一些实施例中,第二再布线层17还可以包括两层或两层以上,即具有两层或两层以上的金属块17a。In some embodiments, the second redistribution layer 17 may further include two or more layers, that is, the metal blocks 17a having two or more layers.
第二再布线层17上的引脚18可以为金属凸柱。The pins 18 on the second redistribution layer 17 may be metal bumps.
第一介电层16与第二介电层19的材料可以为绝缘树脂材料或无机材料。绝缘树脂材料例如为聚酰亚胺、环氧树脂、ABF(Ajinomoto buildup film)、PBO(Polybenzoxazole)、有机聚合物膜、有机聚合物复合材料或者其它具有类似绝缘性能的有机材料等。无机材料例如为二氧化硅、氮化硅中的至少一种。相对于无机材料,绝缘树脂材的张应力较小,可防止多芯片3D封装结构1表面出现翘曲。The materials of the first dielectric layer 16 and the second dielectric layer 19 may be insulating resin materials or inorganic materials. The insulating resin material is, for example, polyimide, epoxy resin, ABF (Ajinomoto buildup film), PBO (Polybenzoxazole), organic polymer film, organic polymer composite material or other organic materials with similar insulating properties. The inorganic material is, for example, at least one of silicon dioxide and silicon nitride. Compared with inorganic materials, the tensile stress of the insulating resin material is smaller, which can prevent warpage of the surface of the multi-chip 3D packaging structure 1 .
参照图1所示,本实施例中的多芯片3D封装结构1,通过引脚18实现了多个芯片与外部电路的连接。Referring to FIG. 1 , the multi-chip 3D packaging structure 1 in this embodiment realizes the connection between multiple chips and external circuits through pins 18 .
多芯片3D封装结构1中,一方面,通过第一再布线层15在塑封层14的正面14a实现电路布局,另一方面,通过导电柱13与第二再布线层17实现在塑封层14的背面14b的电路布局。相对于仅在一个面上的电路布局,本实施例的两面电路布局方式可提高布线的密集程度,形成布线更复杂、体积更小的多芯片3D封装结构1。In the multi-chip 3D packaging structure 1, on the one hand, the circuit layout is realized on the front side 14a of the plastic sealing layer 14 through the first redistribution layer 15; Circuit layout of the back side 14b. Compared with the circuit layout on only one side, the circuit layout on both sides of this embodiment can improve the density of wiring, and form a multi-chip 3D package structure 1 with more complex wiring and smaller volume.
此外,多芯片3D封装结构1通过引脚18实现与外部电路的连接,使得多芯片3D封装结构1的性能可靠。导电柱13、第一再布线层15、第二再布线层17的布局方式自由灵活,不受基板尺寸的限制。In addition, the multi-chip 3D packaging structure 1 realizes the connection with the external circuit through the pins 18, so that the performance of the multi-chip 3D packaging structure 1 is reliable. The layout of the conductive pillars 13 , the first redistribution layer 15 , and the second redistribution layer 17 is free and flexible, and is not limited by the size of the substrate.
本申请一实施例提供了图1中的多芯片3D封装结构1的制作方法。图2是制作方法的流程图。图3至图9是图2中的流程对应的中间结构示意图。An embodiment of the present application provides a method for fabricating the multi-chip 3D packaging structure 1 in FIG. 1 . FIG. 2 is a flow chart of the production method. 3 to 9 are schematic diagrams of intermediate structures corresponding to the process in FIG. 2 .
首先,参照图2中的步骤S1、图3与图4所示,提供载板2与承载于载板2的多组待封装件10,每组待封装件10包括:背靠背设置的第一裸片11与第二裸片12,第一裸片11包括若干第一焊盘111,第一焊盘111位于第一裸片11的活性面11a,第一裸片11的活性面11a覆盖有保护层110,第二裸片12包括若干第二焊盘121,第二焊盘121位于第二裸片12的活性面12a;以及导电柱13,导电柱13包括相对的第一端13a与第二端13b;其中,第二裸片12的活性面12a与导电柱13的第二端13b朝向载板2, 导电柱13位于第一裸片11与第二裸片12的侧边。图3是载板和多组待封装件的俯视图;图4是沿着图3中的AA线的剖视图。First, referring to step S1 in FIG. 2 , FIG. 3 and FIG. 4 , a carrier board 2 and a plurality of groups of components to be packaged 10 carried on the carrier board 2 are provided. Each group of components to be packaged 10 includes: The chip 11 and the second die 12, the first die 11 includes a number of first pads 111, the first pads 111 are located on the active surface 11a of the first die 11, and the active surface 11a of the first die 11 is covered with a protection Layer 110, the second die 12 includes a plurality of second pads 121, the second pads 121 are located on the active surface 12a of the second die 12; and the conductive post 13, the conductive post 13 includes opposite first ends 13a and second The end 13b; wherein, the active surface 12a of the second die 12 and the second end 13b of the conductive pillar 13 face the carrier 2, and the conductive pillar 13 is located on the side of the first die 11 and the second die 12. FIG. 3 is a top view of a carrier board and groups of components to be packaged; FIG. 4 is a cross-sectional view along line AA in FIG. 3 .
本实施例中,第一裸片11可以为电力裸片(POWER DIE)、存储裸片(MEMORY DIE)、传感裸片(SENSOR DIE)、或射频裸片(RADIO FREQUENCE DIE)。第二裸片12可以为用于控制第一裸片11的控制芯片。其它实施例中,第一裸片11与第二裸片12可以为需电互连、具有其它功能的裸片。本申请不限定第一裸片11与第二裸片12的功能。In this embodiment, the first die 11 may be a power die (POWER DIE), a memory die (MEMORY DIE), a sensor die (SENSOR DIE), or a radio frequency die (RADIO FREQUENCE DIE). The second die 12 may be a control chip for controlling the first die 11 . In other embodiments, the first die 11 and the second die 12 may be dies that require electrical interconnection and have other functions. The present application does not limit the functions of the first die 11 and the second die 12 .
参照图3所示,本实施例中,在所述第一裸片与所述第二裸片堆叠的方向上,第二裸片12的正投影面积大于第一裸片11的正投影面积,以减小多芯片3D封装结构1的面积。一些实施例中,在所述第一裸片与所述第二裸片堆叠的方向上,第一裸片11的正投影面积也可以大于第二裸片12的正投影面积。Referring to FIG. 3 , in this embodiment, in the stacking direction of the first die and the second die, the orthographic projection area of the second die 12 is larger than the orthographic projection area of the first die 11 , In order to reduce the area of the multi-chip 3D packaging structure 1 . In some embodiments, in the stacking direction of the first die and the second die, the orthographic projection area of the first die 11 may also be larger than the orthographic projection area of the second die 12 .
第一裸片11包括相对的活性面11a与背面11b。第一裸片11内可以包含形成于半导体衬底上的多种器件,以及与各个器件电连接的电互连结构。设置在第一裸片11的活性面11a上的第一焊盘111与电互连结构连接,用于将各个器件的电信号输入和/或输出。保护层110覆盖第一焊盘111,以在减薄塑封层时对第一焊盘111进行保护。The first die 11 includes an opposite active surface 11a and a back surface 11b. The first die 11 may contain a variety of devices formed on the semiconductor substrate, and electrical interconnect structures that are electrically connected to the respective devices. The first pads 111 disposed on the active surface 11a of the first die 11 are connected to the electrical interconnection structure for inputting and/or outputting electrical signals of the respective devices. The protective layer 110 covers the first pads 111 to protect the first pads 111 when the plastic encapsulation layer is thinned.
第二裸片12包括相对的活性面12a与背面12b。第二焊盘121设置在活性面12a上。第二裸片12内也可以包含形成于半导体衬底上的多种器件,以及与各个器件电连接的电互连结构。设置在第二裸片12的活性面12a上的第二焊盘121与电互连结构连接,用于将各个器件的电信号输入和/或输出。The second die 12 includes opposing active surfaces 12a and back surfaces 12b. The second pad 121 is provided on the active surface 12a. The second die 12 may also contain various devices formed on the semiconductor substrate, as well as electrical interconnect structures that electrically connect the various devices. The second pads 121 disposed on the active surface 12a of the second die 12 are connected to the electrical interconnection structure for inputting and/or outputting electrical signals of the respective devices.
第一裸片11与第二裸片12都为分割晶圆形成。以第一裸片11为例,晶圆包括晶圆活性面与晶圆背面,晶圆活性面设置有第一焊盘111和保护第一焊盘111的绝缘层(未示出)。晶圆切割后形成第一裸片11,相应地,第一裸片11包括活性面11a与背面11b,裸片活性面11a设置有第一焊盘111和电绝缘相邻第一焊盘111的绝缘层。Both the first die 11 and the second die 12 are formed by dicing wafers. Taking the first bare chip 11 as an example, the wafer includes an active surface of the wafer and a back surface of the wafer, and the active surface of the wafer is provided with a first pad 111 and an insulating layer (not shown) protecting the first pad 111 . After the wafer is cut, a first bare chip 11 is formed. Correspondingly, the first bare chip 11 includes an active surface 11a and a back surface 11b, and the active surface 11a of the bare chip is provided with a first pad 111 and an electrically insulating adjacent first pad 111. Insulation.
在第一裸片11的活性面11a上施加保护层110。保护层110的施加过程可以为:在晶圆切割为第一裸片11之前在晶圆活性面上施加保护层110;切割具有保护层110的晶圆形成具有保护层110的第一裸片11。保护层110的施加过程也可以为:在晶圆切割为第一裸片11之后,在第一裸片11的活性面11a上施加保护层110。A protective layer 110 is applied on the active surface 11 a of the first die 11 . The process of applying the protective layer 110 may be as follows: before the wafer is cut into the first die 11 , the protective layer 110 is applied on the active surface of the wafer; the wafer with the protective layer 110 is cut to form the first die 11 with the protective layer 110 . . The process of applying the protective layer 110 can also be as follows: after the wafer is cut into the first die 11 , the protective layer 110 is applied on the active surface 11 a of the first die 11 .
在多组待封装件10塑封完后,后续还需在塑封层上施加介电层,塑封前在第一裸片11上施加保护层110可避免大面积制作介电层,一方面节约介电材料,另一方面可避免塑封体翘曲。After the multiple groups of components 10 to be encapsulated are encapsulated, a dielectric layer needs to be applied on the encapsulated layer. Before encapsulation, the protective layer 110 is applied on the first die 11 to avoid large-area fabrication of the dielectric layer, and on the one hand, to save the dielectric material, on the other hand can avoid the warpage of the plastic body.
保护层110为绝缘材料,可以为绝缘树脂材料,也可以为无机材料。绝缘树脂材料例如为聚酰亚胺、环氧树脂、ABF(Ajinomoto buildup film)、PBO(Polybenzoxazole)、有机聚合物膜、有机聚合物复合材料或者其它具有类似绝缘性能的有机材料等。The protective layer 110 is an insulating material, which may be an insulating resin material or an inorganic material. The insulating resin material is, for example, polyimide, epoxy resin, ABF (Ajinomoto buildup film), PBO (Polybenzoxazole), organic polymer film, organic polymer composite material or other organic materials with similar insulating properties.
保护层110的材料为绝缘树脂材料时,可a)通过层压工艺压合在第一焊盘111以及相邻第一焊盘111之间的绝缘层上,或b)先涂布或印刷在第一焊盘111以及相邻第一焊盘111之间的绝缘层上、后固化,或c)通过注塑工艺固化在第一焊盘111以及相邻第一焊盘111之间的绝缘层上。When the material of the protective layer 110 is an insulating resin material, it can be a) pressed on the first pad 111 and the insulating layer between the adjacent first pads 111 by a lamination process, or b) firstly coated or printed on the insulating layer. On the first pad 111 and the insulating layer between the adjacent first pads 111, post-curing, or c) curing on the first pad 111 and the insulating layer between the adjacent first pads 111 by an injection molding process .
保护层110的材料为二氧化硅或氮化硅等无机材料时,可通过沉积工艺形成在第一焊盘111以及相邻第一焊盘111之间的绝缘层上。When the material of the protective layer 110 is an inorganic material such as silicon dioxide or silicon nitride, it can be formed on the first pad 111 and the insulating layer between the adjacent first pads 111 through a deposition process.
保护层110可以包括一层或多层。The protective layer 110 may include one or more layers.
晶圆在切割前可自背面减薄厚度,以降低第一裸片11和/或第二裸片12的厚度。The wafer may be thinned from the backside before dicing to reduce the thickness of the first die 11 and/or the second die 12 .
载板2为硬质板件,可以包括塑料板、玻璃板、陶瓷板或金属板等。The carrier plate 2 is a rigid plate, which may include a plastic plate, a glass plate, a ceramic plate, a metal plate, or the like.
多组待封装件10设置在载板2的表面时,可以先将多个第二裸片12设置在载板2上。第二裸片12的活性面12a与载板2之间可以设置粘结层,以此实现两者之间的固定。可以在载板2表面涂布一整面粘结层,将多个第二裸片12置于该粘结层上。When multiple groups of components to be packaged 10 are arranged on the surface of the carrier board 2 , a plurality of second dies 12 may be arranged on the carrier board 2 first. An adhesive layer may be provided between the active surface 12a of the second die 12 and the carrier board 2, so as to realize the fixation between the two. A whole-surface adhesive layer may be coated on the surface of the carrier board 2, and a plurality of second dies 12 may be placed on the adhesive layer.
多个第一裸片11可以排布在另一载板上。第一裸片11的活性面11a与载板之间也可以设置粘结层,以此实现两者之间的固定。A plurality of first dies 11 may be arranged on another carrier board. An adhesive layer may also be provided between the active surface 11a of the first die 11 and the carrier, so as to realize the fixation between the two.
第一裸片11的背面11b和/或第二裸片12的背面12b可以设置粘结层。The backside 11b of the first die 11 and/or the backside 12b of the second die 12 may be provided with an adhesive layer.
在上述基础上,将两载板对合,使得第一裸片11的背面11b与第二裸片12的背面12b粘接在一起。然后去除承载多个第一裸片11的载板。On the above basis, the two carriers are butted together, so that the backside 11b of the first die 11 and the backside 12b of the second die 12 are bonded together. The carrier carrying the plurality of first dies 11 is then removed.
第二裸片12与载板2之间的粘结层以及第一裸片11与载板之间的粘结层可以采用易剥离的材料,以便将对应载板剥离下来,例如可以采用通过加热能够使其失去粘性的热分离材料或通过紫外照射能够使其失去粘性的UV分离材料。The adhesive layer between the second die 12 and the carrier board 2 and the adhesive layer between the first die 11 and the carrier board can be made of easily peelable materials, so as to peel off the corresponding carrier board, for example, by heating Thermal separation material that can be made to lose tack, or UV separation material that can be made to lose tack by UV irradiation.
接着,将各个导电柱13的第二端13b按预定排布方式置于载板2表面的粘结层,以此实现两者之间的固定。Next, the second ends 13b of the respective conductive pillars 13 are placed on the adhesive layer on the surface of the carrier board 2 in a predetermined arrangement, so as to realize the fixation between the two.
导电柱13的高度大于背靠背设置的第一裸片11与第二裸片12的厚度之和。The height of the conductive pillars 13 is greater than the sum of the thicknesses of the first die 11 and the second die 12 arranged back to back.
一组待封装件10位于载板2表面的一块区域,以便于后续切割。载板2表面固定多组待封装件10,以同时制作多个多芯片3D封装结构1,从而有利于批量化生产、降低成本。一些实施例中,载板2表面也可以固定一组待封装件10。A group of components 10 to be packaged are located in an area on the surface of the carrier board 2 for the convenience of subsequent cutting. A plurality of groups of components to be packaged 10 are fixed on the surface of the carrier board 2 to manufacture a plurality of multi-chip 3D packaging structures 1 at the same time, thereby facilitating mass production and reducing costs. In some embodiments, a group of components 10 to be packaged can also be fixed on the surface of the carrier board 2 .
接着,参照图2中的步骤S2与图5所示,在载板2的表面形成包埋各组待封装件10的塑封层14;参照图6所示,减薄塑封层14,直至露出各个第一裸片活性面11a上的保护层110与各个导电柱13的第一端13a。Next, referring to step S2 in FIG. 2 and as shown in FIG. 5 , a plastic sealing layer 14 is formed on the surface of the carrier board 2 to embed each group of components to be packaged 10 ; as shown in FIG. The protective layer 110 on the active surface 11 a of the first die and the first end 13 a of each conductive pillar 13 .
塑封层14的材料可以为环氧树脂、聚酰亚胺树脂、苯并环丁烯树脂、聚苯并恶唑树脂、聚对苯二甲酸丁二酯、聚碳酸酯、聚对苯二甲酸乙二醇酯、聚乙烯、聚丙烯、聚烯烃、聚氨酯、聚烯烃、聚醚砜、聚酰胺、聚亚氨酯、乙烯-醋酸乙烯共聚物或聚乙烯醇等。塑封层14的材料还可以为各种聚合物或者树脂与聚合物的复合材料。对应地,封装可以经由先在各个背靠背设置的第一裸片11与第二裸片12以及各个导电柱13之间填充液态塑封料、后以塑封模具高温固化进行。一些实施例中,塑封层14也可以采用热压成型、传递成型等塑性材料成型的方式成型。The material of the plastic sealing layer 14 can be epoxy resin, polyimide resin, benzocyclobutene resin, polybenzoxazole resin, polybutylene terephthalate, polycarbonate, polyethylene terephthalate Diol ester, polyethylene, polypropylene, polyolefin, polyurethane, polyolefin, polyethersulfone, polyamide, polyurethane, ethylene-vinyl acetate copolymer or polyvinyl alcohol, etc. The material of the plastic sealing layer 14 can also be various polymers or composite materials of resin and polymer. Correspondingly, the encapsulation can be performed by first filling the first die 11 and the second die 12 and the conductive pillars 13 with liquid molding compound, and then curing at high temperature with a molding mold. In some embodiments, the plastic encapsulation layer 14 can also be formed by means of plastic material forming such as thermocompression forming and transfer forming.
塑封层14可以包括相对的正面14a与背面14b。The molding layer 14 may include opposite front surfaces 14a and back surfaces 14b.
参照图6所示,塑封层14的减薄自正面14a进行,可采用机械研磨例如砂轮研磨进行。Referring to FIG. 6 , the thinning of the plastic sealing layer 14 is performed from the front surface 14a, and may be performed by mechanical grinding such as grinding with a grinding wheel.
减薄塑封层14至设置在各个第一裸片11的活性面11a上的保护层110暴露出时,导电柱13已被去除部分高度,以确保导电柱13的第一端13a暴露在塑封层14的正面14a。When the plastic encapsulation layer 14 is thinned until the protective layer 110 disposed on the active surface 11 a of each first die 11 is exposed, the conductive pillars 13 have been partially removed to ensure that the first ends 13 a of the conductive pillars 13 are exposed to the plastic encapsulation layer. 14 on the front side 14a.
在形成塑封层14以及减薄塑封层14的过程中,保护层110可以防止第一焊盘111、第一裸片11以及第二裸片12内的电互连结构、各器件受损坏。During the process of forming the plastic encapsulation layer 14 and thinning the plastic encapsulation layer 14 , the protective layer 110 can prevent the electrical interconnection structures and devices in the first pad 111 , the first die 11 and the second die 12 from being damaged.
本步骤形成了待封装件10的塑封体。In this step, the plastic package of the component to be packaged 10 is formed.
再接着,参照图2中的步骤S3与图7所示,在保护层110内形成开口110a,以暴露第一焊盘111的至少部分;在保护层110、第一焊盘111的暴露部分、导电柱13的第一端13a以及塑封层14的正面14a上形成第一再布线层15,其中,第一再布线层15用于对组内的第一裸片11的各个第一焊盘111进行电路布局,第一再布线层15通过组内的导电柱13引至塑封层14的背面14b;形成包埋第一再布线层15的第一介电层16。Next, referring to step S3 in FIG. 2 and as shown in FIG. 7 , an opening 110 a is formed in the protective layer 110 to expose at least part of the first pad 111 ; in the protective layer 110 , the exposed part of the first pad 111 , A first redistribution layer 15 is formed on the first end 13a of the conductive pillar 13 and the front surface 14a of the plastic encapsulation layer 14, wherein the first redistribution layer 15 is used for each first pad 111 of the first die 11 in the group. The circuit layout is carried out, the first redistribution layer 15 is led to the back surface 14b of the plastic encapsulation layer 14 through the conductive pillars 13 in the group;
本实施例中,第一再布线层15包括一层,即具有一层的金属块15a。形成开口110a和第一再布线层15进一步包括如下步骤S31~S38。In this embodiment, the first redistribution layer 15 includes one layer, that is, a metal block 15a having one layer. Forming the opening 110a and the first redistribution layer 15 further includes the following steps S31 to S38.
步骤S31:在各个第一裸片11的保护层110、各个导电柱13的第一端13a以及塑封层14的正面14a上形成第一光刻胶层。Step S31 : forming a first photoresist layer on the protective layer 110 of each first die 11 , the first end 13 a of each conductive pillar 13 and the front surface 14 a of the plastic sealing layer 14 .
本步骤S31中,一个可选方案中,形成的第一光刻胶层可为感光膜。感光膜可以从胶带上撕下,贴敷在各个第一裸片11的保护层110、各个导电柱13的第一端13a以及塑封层14的正面14a上。其它可选方案中,光刻胶层也可以采用先涂布液体光刻胶,后加热固化形成。In this step S31, in an optional solution, the first photoresist layer formed may be a photosensitive film. The photosensitive film can be peeled off from the adhesive tape and attached to the protective layer 110 of each first die 11 , the first end 13 a of each conductive pillar 13 and the front surface 14 a of the plastic sealing layer 14 . In other alternatives, the photoresist layer can also be formed by first coating a liquid photoresist and then heating and curing.
步骤S32:曝光并显影光刻胶层,以形成图形化的第一光刻胶层。Step S32 : exposing and developing the photoresist layer to form a patterned first photoresist layer.
本步骤S32对第一光刻胶层进行了图案化。其它可选方案中,也可以使用其它易去除的牺牲材料代替第一光刻胶层。In this step S32, the first photoresist layer is patterned. In other alternatives, other easily removable sacrificial materials can also be used to replace the first photoresist layer.
步骤S33:以图形化的第一光刻胶层为掩膜,干法刻蚀或湿法刻蚀保护层110形成若干开口110a,以暴露出各个第一焊盘111的部分区域。一个开口110a可以暴露一个第一焊盘111的部分区域。其它实施例中,一个开口110a也可以暴露两个或两个以上第一焊盘111的部分区域。Step S33 : using the patterned first photoresist layer as a mask, dry etching or wet etching the protective layer 110 to form a plurality of openings 110 a to expose partial regions of the first pads 111 . An opening 110a may expose a partial area of a first pad 111 . In other embodiments, one opening 110a may also expose partial regions of two or more first pads 111 .
步骤S34:灰化去除剩余的第一光刻胶层。Step S34 : removing the remaining first photoresist layer by ashing.
步骤S35:在各个第一裸片11的保护层110、第一焊盘111、各个导电柱13的第一端13a以及塑封层14的正面14a上形成第二光刻胶层。Step S35 : forming a second photoresist layer on the protective layer 110 of each first die 11 , the first pad 111 , the first end 13 a of each conductive pillar 13 and the front surface 14 a of the plastic sealing layer 14 .
第二光刻胶层的形成方法可以参照步骤S31中的第一光刻胶层的形成方法。For the formation method of the second photoresist layer, reference may be made to the formation method of the first photoresist layer in step S31.
步骤S36:曝光并显影第二光刻胶层,保留第一预定区域的第二光刻胶层,其中,第一预定区域与待形成的第一再布线层15的金属块15a所在区域互补。Step S36 : exposing and developing the second photoresist layer, leaving the second photoresist layer in the first predetermined area, wherein the first predetermined area is complementary to the area where the metal block 15a of the first redistribution layer 15 to be formed is located.
步骤S37:在第一预定区域的互补区域填充金属层以形成第一再布线层15的金属块15a。Step S37 : filling a metal layer in a complementary region of the first predetermined region to form the metal block 15 a of the first redistribution layer 15 .
金属块15a的位置使得其能电连接第一裸片11的若干第一焊盘111。部分数目的金 属块15a的位置使得其能与导电柱13的第一端13a电连接,以实现将第一裸片11的电信号引至塑封层14的背面14b。The position of the metal block 15 a is such that it can be electrically connected to several first pads 111 of the first die 11 . A portion of the metal blocks 15a are positioned so that they can be electrically connected to the first ends 13a of the conductive pillars 13, so as to lead the electrical signals of the first die 11 to the backside 14b of the plastic encapsulation layer 14.
本步骤S37可以采用电镀工艺完成。电镀铜或铝的工艺较为成熟。This step S37 may be completed by an electroplating process. The process of electroplating copper or aluminum is relatively mature.
在一实施例中,步骤S35形成第二光刻胶层之前,可以先通过物理气相沉积法或化学气相沉积法在各个第一裸片11的保护层110、保护层110暴露出的第一焊盘111、各个导电柱13的第一端13a以及塑封层14的正面14a上形成一层籽晶层(Seed Layer)。籽晶层可以作为电镀铜或铝的供电层。In one embodiment, before the second photoresist layer is formed in step S35, the protective layer 110 of each first die 11 and the first solder exposed by the protective layer 110 may be formed by physical vapor deposition or chemical vapor deposition. A seed layer is formed on the disk 111 , the first ends 13 a of the conductive pillars 13 and the front surface 14 a of the plastic encapsulation layer 14 . The seed layer can be used as a power supply layer for electroplating copper or aluminum.
电镀可以包括电解电镀或无极电镀。电解电镀是将待电镀件作为阴极,对电解液进行电解,从而在待电镀件上形成一层金属。无极电镀是将溶液中的金属离子还原析出在待电镀件上形成金属层的方法。一些实施例中,还可以采用先溅射、后刻蚀的方法形成金属块15a。Electroplating may include electrolytic plating or electroless plating. Electrolytic plating is to use the part to be plated as a cathode and electrolyze the electrolyte to form a layer of metal on the part to be plated. Electroless plating is a method of reducing and precipitation of metal ions in a solution to form a metal layer on the part to be plated. In some embodiments, the metal block 15a may also be formed by a method of sputtering first and then etching.
步骤S38:灰化去除第一预定区域的第二光刻胶层。Step S38 : removing the second photoresist layer in the first predetermined region by ashing.
灰化完成后,通过干法刻蚀或湿法刻蚀去除第一预定区域的籽晶层。After the ashing is completed, the seed layer in the first predetermined region is removed by dry etching or wet etching.
第一再布线层15的金属块15a可以通过抛光工艺,例如化学机械研磨法实现上表面平整。The upper surface of the metal block 15a of the first redistribution layer 15 may be flattened by a polishing process, such as chemical mechanical polishing.
需要说明的是,本步骤S3中的第一再布线层15的金属块15a根据设计需要进行布置,不同组待封装件10内的各个第一裸片11上的第一再布线层15的分布可以相同,也可以不同。It should be noted that the metal blocks 15a of the first redistribution layer 15 in this step S3 are arranged according to the design requirements, and the distribution of the first redistribution layers 15 on each of the first bare chips 11 in the different groups to be packaged 10 Can be the same or different.
此外,一些实施例中,第一再布线层15还可以包括两层或两层以上,即具有两层或两层以上的金属块15a。In addition, in some embodiments, the first redistribution layer 15 may further include two or more layers, that is, the metal blocks 15a having two or more layers.
形成第一介电层16步骤中,为防止工艺造成塑封层14刮擦,可以在塑封层14的正面14a未形成有第一再布线层15的部分上也形成第一介电层16。In the step of forming the first dielectric layer 16 , in order to prevent the plastic encapsulation layer 14 from being scratched by the process, the first dielectric layer 16 may also be formed on the portion of the front surface 14 a of the plastic encapsulation layer 14 where the first redistribution layer 15 is not formed.
第一介电层16为绝缘材料,可以为绝缘树脂材料,也可以为无机材料。绝缘树脂材料例如为聚酰亚胺、环氧树脂、ABF(Ajinomoto buildup film)、PBO(Polybenzoxazole)、有机聚合物膜、有机聚合物复合材料或者其它具有类似绝缘性能的有机材料等。The first dielectric layer 16 is an insulating material, which may be an insulating resin material or an inorganic material. The insulating resin material is, for example, polyimide, epoxy resin, ABF (Ajinomoto buildup film), PBO (Polybenzoxazole), organic polymer film, organic polymer composite material or other organic materials with similar insulating properties.
第一介电层16的材料为绝缘树脂材料时,可a)通过层压工艺压合在第一再布线层15以及塑封层14的正面14a上,或b)先涂布在第一再布线层15以及塑封层14的正面14a上、后固化,或c)通过注塑工艺固化在第一再布线层15以及塑封层14的正面14a上。When the material of the first dielectric layer 16 is an insulating resin material, it can be a) laminated on the first redistribution layer 15 and the front surface 14a of the plastic sealing layer 14 through a lamination process, or b) coated on the first redistribution layer first The layer 15 and the front side 14a of the molding layer 14 are post-cured, or c) cured on the first redistribution layer 15 and the front side 14a of the molding layer 14 by an injection molding process.
第一介电层16的材料为二氧化硅或氮化硅等无机材料时,可通过沉积工艺形成在第一再布线层15以及塑封层14的正面14a上。When the material of the first dielectric layer 16 is an inorganic material such as silicon dioxide or silicon nitride, it can be formed on the first redistribution layer 15 and the front surface 14a of the plastic sealing layer 14 through a deposition process.
相对于无机材料,绝缘树脂材料的张应力较小,可防止第一介电层16大面积形成时引发塑封体出现翘曲。Compared with the inorganic material, the tensile stress of the insulating resin material is smaller, which can prevent the plastic package from warping when the first dielectric layer 16 is formed in a large area.
第一介电层16可以包括一层或多层。The first dielectric layer 16 may include one or more layers.
之后,参照图2中的步骤S4与图8所示,去除载板2,暴露各个第二裸片12 的活性面12a、各个导电柱13的第二端13b以及塑封层14的背面14b;在各个第二裸片12的活性面12a、各个导电柱13的第二端13b以及塑封层14的背面14b上形成第二再布线层17,第二再布线层17用于对组内的第二裸片12的各个第二焊盘121进行电路布局,第二再布线层17通过组内的导电柱13与第一再布线层15电连接。Then, referring to step S4 in FIG. 2 and as shown in FIG. 8 , the carrier plate 2 is removed to expose the active surface 12a of each second die 12, the second end 13b of each conductive post 13 and the back surface 14b of the plastic encapsulation layer 14; A second redistribution layer 17 is formed on the active surface 12a of each second die 12, the second end 13b of each conductive pillar 13, and the back surface 14b of the plastic encapsulation layer 14, and the second redistribution layer 17 is used to align the second Each second pad 121 of the bare chip 12 performs circuit layout, and the second redistribution layer 17 is electrically connected to the first redistribution layer 15 through the conductive pillars 13 in the group.
参照图8所示,去除载板2后,可以在第一介电层16上设置支撑板3。Referring to FIG. 8 , after the carrier plate 2 is removed, the support plate 3 may be disposed on the first dielectric layer 16 .
载板2的去除方式可以为激光剥离、UV照射等现有去除方式。The removal method of the carrier plate 2 may be the existing removal methods such as laser lift-off and UV irradiation.
支撑板3在后续形成第二再布线层17、和/或形成引脚18、和/或形成第二介电层19的工序中,可起支撑作用。The support plate 3 may play a supporting role in the subsequent steps of forming the second redistribution layer 17 , and/or forming the pins 18 , and/or forming the second dielectric layer 19 .
支撑板3为硬质板件,可以包括玻璃板、陶瓷板、金属板等。The support plate 3 is a rigid plate, which may include a glass plate, a ceramic plate, a metal plate, and the like.
第二再布线层17中的金属块17a的形成方法可以参照第一再布线层15中的金属块15a的形成方法。第二再布线层17的布局可根据预定布局而定。第二再布线层17可以包括一层、两层或两层以上。For the method of forming the metal blocks 17 a in the second redistribution layer 17 , reference may be made to the method of forming the metal blocks 15 a in the first redistribution layer 15 . The layout of the second redistribution layer 17 may be determined according to a predetermined layout. The second redistribution layer 17 may include one layer, two layers, or more than two layers.
接着,参照图2中的步骤S5与图8所示,在第二再布线层17上形成引脚18以及形成至少包埋第二再布线层17的第二介电层19,引脚18暴露在第二介电层19外。Next, referring to step S5 in FIG. 2 and as shown in FIG. 8 , leads 18 are formed on the second redistribution layer 17 and a second dielectric layer 19 at least embedded in the second redistribution layer 17 is formed, and the leads 18 are exposed. outside the second dielectric layer 19 .
本步骤S5可以进一步包括步骤S51-S55。This step S5 may further include steps S51-S55.
步骤S51:在金属块17a、相邻第二焊盘121之间的绝缘层(未示出)以及塑封层14的背面14b上形成第三光刻胶层。Step S51 : forming a third photoresist layer on the metal block 17 a , the insulating layer (not shown) between the adjacent second pads 121 and the back surface 14 b of the plastic sealing layer 14 .
本步骤S51中,一个可选方案中,形成的第三光刻胶层可为感光膜。感光膜可以从胶带上撕下,贴敷在金属块17a、相邻第二焊盘121之间的绝缘层以及塑封层14的背面14b上。其它可选方案中,光刻胶层也可以经由先涂布液体光刻胶,后加热固化形成。In this step S51, in an optional solution, the formed third photoresist layer may be a photosensitive film. The photosensitive film can be peeled off from the adhesive tape and attached to the metal block 17 a , the insulating layer between the adjacent second pads 121 and the back surface 14 b of the plastic sealing layer 14 . In other alternatives, the photoresist layer can also be formed by first coating a liquid photoresist and then heating and curing.
步骤S52:曝光并显影第三光刻胶层,保留第二预定区域的光刻胶。第二预定区域与待形成导电凸柱181的区域互补。Step S52 : exposing and developing the third photoresist layer, and retaining the photoresist in the second predetermined area. The second predetermined area is complementary to the area where the conductive bump 181 is to be formed.
本步骤S52对第三光刻胶层进行了图案化。其它可选方案中,也可以使用其它易去除的牺牲材料代替第三光刻胶层。In this step S52, the third photoresist layer is patterned. In other alternatives, other easily removable sacrificial materials can also be used to replace the third photoresist layer.
步骤S53:在第二预定区域的互补区域填充金属层以形成导电凸柱181。Step S53 : filling a metal layer in a complementary region of the second predetermined region to form conductive bumps 181 .
本步骤S53可以采用电镀工艺完成。电镀铜或铝的工艺较为成熟。电镀铜或铝之前,还可以先物理气相沉积或化学气相沉积一层籽晶层(Seed Layer)作为供电层。This step S53 can be completed by an electroplating process. The process of electroplating copper or aluminum is relatively mature. Before electroplating copper or aluminum, a seed layer (Seed Layer) can also be deposited by physical vapor deposition or chemical vapor deposition as a power supply layer.
步骤S54:灰化去除第二预定区域的第三光刻胶层。Step S54 : removing the third photoresist layer in the second predetermined region by ashing.
导电凸柱181可以通过抛光工艺,例如化学机械研磨法实现上表面平整。The conductive bumps 181 can be flattened on the upper surface by a polishing process, such as chemical mechanical polishing.
步骤S55:参照图8所示,在导电凸柱181、金属块17a、相邻第二焊盘121之间的绝缘层以及塑封层14的背面14b上形成第二介电层19;减薄第二介电层19,直至暴露出导电凸柱181。Step S55 : Referring to FIG. 8 , forming a second dielectric layer 19 on the conductive bumps 181 , the metal blocks 17 a , the insulating layer between the adjacent second pads 121 and the back surface 14 b of the plastic sealing layer 14 ; Two dielectric layers 19 until the conductive bumps 181 are exposed.
一些实施例中,也可以:先形成包埋第二再布线层17的第二介电层19;减薄第二介电层19,直至暴露出第二再布线层17的最上层金属块17a;接着在金属块17a上 形成导电凸柱181。In some embodiments, it is also possible to: firstly form the second dielectric layer 19 burying the second redistribution layer 17 ; thin the second dielectric layer 19 until the uppermost metal block 17 a of the second redistribution layer 17 is exposed ; Next, a conductive bump 181 is formed on the metal block 17a.
第二介电层19的材料及形成方法可以参照第一介电层16的材料及形成方法。For the material and formation method of the second dielectric layer 19 , reference may be made to the material and formation method of the first dielectric layer 16 .
形成第二介电层19步骤中,为防止造成塑封层14刮擦,可在相邻组待封装件10间的塑封层14的背面14b未形成有第二再布线层17的部分上也形成第二介电层19。In the step of forming the second dielectric layer 19 , in order to prevent the plastic sealing layer 14 from being scratched, the second redistribution layer 17 may also be formed on the back surface 14 b of the plastic sealing layer 14 between the adjacent groups of the components to be packaged 10 where the second redistribution layer 17 is not formed. The second dielectric layer 19 .
第二介电层19可以包括一层或多层。The second dielectric layer 19 may include one or more layers.
导电凸柱181制作完毕后,参照图8所示,导电凸柱181充当引脚18。After the conductive bumps 181 are fabricated, as shown in FIG. 8 , the conductive bumps 181 serve as the pins 18 .
一些实施例中,暴露出导电凸柱181后,还在导电凸柱181上形成抗氧化层。In some embodiments, after the conductive bumps 181 are exposed, an anti-oxidation layer is also formed on the conductive bumps 181 .
抗氧化层可以包括:b1)锡层、或b2)自下而上堆叠的镍层与金层、或b3)自下而上堆叠的镍层、钯层与金层。抗氧化层可以采用电镀工艺形成。导电凸柱181的材料可以为铜,上述抗氧化层可以防止铜氧化,进而防止电连接性能变差。The anti-oxidation layer may include: b1) a tin layer, or b2) a bottom-up stack of nickel layers and gold layers, or b3) a bottom-up stack of nickel layers, palladium layers, and gold layers. The anti-oxidation layer can be formed by an electroplating process. The material of the conductive bumps 181 can be copper, and the above-mentioned anti-oxidation layer can prevent the copper from being oxidized, thereby preventing the deterioration of the electrical connection performance.
一些实施例中,暴露出导电凸柱181后,还在导电凸柱181上形成焊球,用于多芯片3D封装结构1(参见图1所示)的倒装。In some embodiments, after the conductive bumps 181 are exposed, solder balls are formed on the conductive bumps 181 for flip-chipping of the multi-chip 3D package structure 1 (see FIG. 1 ).
形成引脚18后,参照图9所示,去除支撑板3。After the lead 18 is formed, as shown in FIG. 9 , the support plate 3 is removed.
支撑板3的去除方式可以为激光剥离、UV照射等现有去除方式。The removal method of the support plate 3 may be a conventional removal method such as laser lift-off and UV irradiation.
之后,参照图2中的步骤S6、图9与图1所示,切割形成多个多芯片3D封装结构1,每个多芯片3D封装结构1中包含一组待封装件10。After that, referring to step S6 in FIG. 2 , FIG. 9 and FIG. 1 , a plurality of multi-chip 3D packaging structures 1 are formed by cutting, and each multi-chip 3D packaging structure 1 includes a group of components to be packaged 10 .
经过上述各步骤,一组待封装件10中的第一裸片11与第二裸片12可通过引脚18实现与外部电路的连接,使得多芯片3D封装结构1的性能可靠。此外,导电柱13、第一再布线层15、第二再布线层17的布局方式自由灵活,不受基板尺寸的限制。After the above steps, the first die 11 and the second die 12 in a group of components to be packaged 10 can be connected to external circuits through pins 18 , so that the performance of the multi-chip 3D packaging structure 1 is reliable. In addition, the layout of the conductive pillars 13 , the first redistribution layer 15 and the second redistribution layer 17 is free and flexible, and is not limited by the size of the substrate.
图10是本申请第二实施例的多芯片3D封装结构的截面结构示意图。参照图10所示,本实施例中的多芯片3D封装结构2包括:FIG. 10 is a schematic cross-sectional structural diagram of a multi-chip 3D packaging structure according to a second embodiment of the present application. Referring to FIG. 10 , the multi-chip 3D packaging structure 2 in this embodiment includes:
第一裸片11与第二裸片12,其中,第一裸片11包括若干第一焊盘111,第一焊盘111位于第一裸片11的活性面11a,第二裸片12包括若干第二焊盘121,第二焊盘121位于第二裸片12的活性面12a,第一裸片11与第二裸片12背靠背设置;The first bare chip 11 and the second bare chip 12, wherein the first bare chip 11 includes a plurality of first pads 111, the first pads 111 are located on the active surface 11a of the first bare chip 11, and the second bare chip 12 includes a plurality of first pads 111 The second pad 121, the second pad 121 is located on the active surface 12a of the second die 12, and the first die 11 and the second die 12 are arranged back-to-back;
保护层110,覆盖于第一裸片11的活性面11a,保护层110暴露第一焊盘111的至少部分;The protective layer 110 covers the active surface 11a of the first die 11, and the protective layer 110 exposes at least part of the first pad 111;
塑封层14,包覆第一裸片11与第二裸片12,塑封层14的正面14a暴露保护层110与第一焊盘111的暴露部分,塑封层14的背面14b暴露第二裸片12的活性面12a,塑封层14内具有导电插塞20,导电插塞20包括相对的第一端20a和第二端20b,导电插塞20位于第一裸片11与第二裸片12的侧边;The plastic encapsulation layer 14 covers the first die 11 and the second die 12 , the front surface 14 a of the plastic encapsulation layer 14 exposes the exposed portion of the protective layer 110 and the first pad 111 , and the back surface 14 b of the plastic encapsulation layer 14 exposes the second die 12 The active surface 12a of the plastic encapsulation layer 14 has a conductive plug 20. The conductive plug 20 includes opposite first ends 20a and second ends 20b. The conductive plugs 20 are located on the sides of the first die 11 and the second die 12. side;
第一再布线层15,位于保护层110、第一焊盘111的暴露部分、导电插塞20的第一端20a以及塑封层14的正面14a上,用于对各个第一焊盘111进行电路布局,第一再布线层15通过导电插塞20引至塑封层14的背面14b;The first redistribution layer 15 is located on the protective layer 110 , the exposed portion of the first pad 111 , the first end 20 a of the conductive plug 20 and the front surface 14 a of the plastic encapsulation layer 14 , and is used for conducting circuits on each of the first pads 111 layout, the first redistribution layer 15 is led to the back surface 14b of the plastic sealing layer 14 through the conductive plug 20;
第一介电层16,包埋第一再布线层15;the first dielectric layer 16, burying the first redistribution layer 15;
第二再布线层17,位于第二裸片12的活性面12a、导电插塞20的第二端20a以及塑封层14的背面14b上,用于对各个第二焊盘121进行电路布局,第二再布线层17通过导电插塞20与第一再布线层15电连接;The second redistribution layer 17 is located on the active surface 12a of the second die 12, the second end 20a of the conductive plug 20 and the back surface 14b of the plastic sealing layer 14, and is used for circuit layout of each second pad 121. The second redistribution layer 17 is electrically connected to the first redistribution layer 15 through the conductive plug 20;
引脚18,连接于第二再布线层17;The pin 18 is connected to the second redistribution layer 17;
第二介电层19,至少包埋第二再布线层17,并暴露引脚18。The second dielectric layer 19 at least embeds the second redistribution layer 17 and exposes the pins 18 .
可以看出,本实施例二中的多芯片3D封装结构2与实施例一中的多芯片3D封装结构1大致相同,区别仅在于:导电插塞20替换导电柱13。It can be seen that the multi-chip 3D packaging structure 2 in the second embodiment is substantially the same as the multi-chip 3D packaging structure 1 in the first embodiment, and the only difference is that the conductive plugs 20 replace the conductive posts 13 .
导电插塞20内的导电材料可以为铜、铝等导电性能佳的金属。导电插塞20的数目可以为一个、两个或两个以上。The conductive material in the conductive plug 20 may be a metal with good electrical conductivity such as copper and aluminum. The number of the conductive plugs 20 may be one, two or more.
本申请一实施例提供了图10中的多芯片3D封装结构2的制作方法。图11是制作方法的流程图。图12至图18是图11中的流程对应的中间结构示意图。An embodiment of the present application provides a manufacturing method of the multi-chip 3D package structure 2 in FIG. 10 . FIG. 11 is a flowchart of a production method. 12 to 18 are schematic diagrams of intermediate structures corresponding to the process in FIG. 11 .
首先,参照图11中的步骤S1'、图12与图13所示,提供载板2与承载于载板2的多组待封装件10',每组待封装件10'包括:背靠背设置的第一裸片11与第二裸片12,其中,第一裸片11包括若干第一焊盘111,第一焊盘111位于第一裸片11的活性面11a,第一裸片11的活性面11a覆盖有保护层110,第二裸片12包括若干第二焊盘121,第二焊盘121位于第二裸片12的活性面12a,第二裸片12的活性面12a朝向载板2。其中,图12是载板和多组待封装件的俯视图;图13是沿着图12中的BB线的剖视图。First, referring to step S1 ′ in FIG. 11 , FIG. 12 and FIG. 13 , a carrier board 2 and a plurality of groups of components to be packaged 10 ′ supported on the carrier board 2 are provided. Each group of components to be packaged 10 ′ includes: The first die 11 and the second die 12 , wherein the first die 11 includes a plurality of first pads 111 , the first pads 111 are located on the active surface 11 a of the first die 11 , and the active The surface 11a is covered with the protective layer 110, the second die 12 includes a plurality of second pads 121, the second pads 121 are located on the active surface 12a of the second die 12, and the active surface 12a of the second die 12 faces the carrier 2 . 12 is a top view of the carrier board and multiple groups of components to be packaged; FIG. 13 is a cross-sectional view along line BB in FIG. 12 .
可以看出,步骤S1'与实施例一中的步骤S1大致相同,区别仅在于:待封装件10'相对于待封装件10,少了导电柱13。It can be seen that the step S1 ′ is substantially the same as the step S1 in the first embodiment, and the difference is only that the conductive column 13 is missing from the to-be-packaged component 10 ′ relative to the to-be-packaged component 10 .
对于本实施例二与实施例一的制作方法中各步骤中的相同或相似结构、制作方法请参照前述实施例对应部分,本实施例重点介绍区别之处。For the same or similar structures and manufacturing methods in the steps of the manufacturing methods of the second embodiment and the first embodiment, please refer to the corresponding parts of the foregoing embodiments, and this embodiment focuses on the differences.
接着,参照图11中的步骤S2'与图14所示,在载板2的表面形成包埋各组待封装件10'的塑封层14;参照图15所示,减薄塑封层14,直至露出各个第一裸片活性面11a上的保护层110。Next, as shown in step S2 ′ in FIG. 11 and FIG. 14 , a plastic encapsulation layer 14 is formed on the surface of the carrier board 2 to embed each group of components to be packaged 10 ′; as shown in FIG. 15 , the plastic encapsulation layer 14 is thinned until the The protective layer 110 on the active surface 11a of each first die is exposed.
相关内容可以参照上文步骤S2相关部分。For related content, please refer to the relevant part of step S2 above.
再接着,参照图11中的步骤S3'与图16所示,在保护层110内形成开口110a,以暴露第一焊盘111的至少部分;在保护层110、第一焊盘111的暴露部分以及塑封层14的正面14a上形成第一再布线层15,第一再布线层15用于对组内的第一裸片11的各个第一焊盘111进行电路布局;形成包埋第一再布线层15的第一介电层16。Next, referring to step S3 ′ in FIG. 11 and as shown in FIG. 16 , an opening 110 a is formed in the protective layer 110 to expose at least part of the first pad 111 ; the exposed part of the protective layer 110 and the first pad 111 is formed. And a first redistribution layer 15 is formed on the front surface 14a of the plastic packaging layer 14, and the first redistribution layer 15 is used for circuit layout of each first pad 111 of the first die 11 in the group; The first dielectric layer 16 of the wiring layer 15 .
相关内容可以参照上文中步骤S3相关部分。For related content, please refer to the relevant part of step S3 above.
之后,参照图11中的步骤S4'与图17所示,去除载板2,暴露各个第二裸片12的活性面12a以及塑封层14的背面14b;经塑封层14的背面14b在塑封层14内形成导电插塞20,以将第一再布线层15引至塑封层14的背面14b,导电插塞包括相对的第一端20a和第二端20b;在各个第二裸片12的活性面12a、各个导电插塞20的第二端20b以及塑封层14的背面14b上形成第二再布线层17,第二再布线层17用于对组内的第二裸片12的各个第二焊盘121进行电路布局,第二再布线层17通过组内的导电插塞20 与第一再布线层15电连接。After that, referring to step S4 ′ in FIG. 11 and FIG. 17 , the carrier plate 2 is removed to expose the active surface 12 a of each second die 12 and the back surface 14 b of the plastic sealing layer 14 ; the back surface 14 b of the plastic sealing layer 14 is in the plastic sealing layer. Conductive plugs 20 are formed in 14 to lead the first redistribution layer 15 to the back side 14b of the plastic encapsulation layer 14, and the conductive plugs include opposite first ends 20a and second ends 20b; A second redistribution layer 17 is formed on the surface 12a, the second end 20b of each conductive plug 20, and the back surface 14b of the plastic encapsulation layer 14, and the second redistribution layer 17 is used to align the second redistribution layers of the second die 12 in the group. The pads 121 perform circuit layout, and the second redistribution layer 17 is electrically connected to the first redistribution layer 15 through the conductive plugs 20 in the group.
步骤S4'与实施例一中的步骤S4大致相同,区别仅在于:增加了形成导电插塞20的步骤。当塑封层14的材料为激光可去除材料时,可通过激光照射的方式在塑封层14内开设通孔,后在通孔内填充导电材料以形成导电插塞20。当塑封层14的材料为可干法刻蚀的材料时,可通过干法刻蚀的方式在塑封层14内开设通孔,后在通孔内填充导电材料以形成导电插塞20。The step S4 ′ is substantially the same as the step S4 in the first embodiment, and the only difference is that the step of forming the conductive plug 20 is added. When the material of the plastic encapsulation layer 14 is a laser-removable material, a through hole can be opened in the plastic encapsulation layer 14 by means of laser irradiation, and then a conductive material is filled in the through hole to form the conductive plug 20 . When the material of the plastic sealing layer 14 is a dry-etchable material, a through hole can be formed in the plastic sealing layer 14 by dry etching, and then a conductive material is filled in the through hole to form the conductive plug 20 .
参照图17所示,去除载板2后,可以在第一介电层16上设置支撑板3。Referring to FIG. 17 , after the carrier plate 2 is removed, the support plate 3 may be disposed on the first dielectric layer 16 .
载板2的去除方式可以为激光剥离、UV照射等现有去除方式。The removal method of the carrier plate 2 may be the existing removal methods such as laser lift-off and UV irradiation.
接着,参照图11中的步骤S5与图17所示,在第二再布线层17上形成引脚18以及形成至少包埋第二再布线层17的第二介电层19,引脚18暴露在第二介电层19外。Next, referring to step S5 in FIG. 11 and as shown in FIG. 17 , leads 18 are formed on the second redistribution layer 17 and a second dielectric layer 19 at least embedded in the second redistribution layer 17 is formed, and the leads 18 are exposed. outside the second dielectric layer 19 .
本步骤S5与实施例一中的步骤S5相同。This step S5 is the same as the step S5 in the first embodiment.
之后,参照图11中的步骤S6'、图18与图10所示,切割形成多个多芯片3D封装结构2,每个多芯片3D封装结构2中包含一组待封装件10'。Then, referring to step S6 ′ in FIG. 11 , as shown in FIG. 18 and FIG. 10 , a plurality of multi-chip 3D packaging structures 2 are formed by cutting, and each multi-chip 3D packaging structure 2 includes a group of components to be packaged 10 ′.
本步骤S6'与实施例一中的步骤S6大致相同,区别仅在于,每个多芯片3D封装结构2中包含导电插塞20。This step S6 ′ is substantially the same as the step S6 in the first embodiment, the only difference is that each multi-chip 3D package structure 2 includes a conductive plug 20 .
虽然本申请披露如上,但本申请并非限定于此。任何本领域技术人员,在不脱离本申请的精神和范围内,均可作各种更动与修改,因此本申请的保护范围应当以权利要求所限定的范围为准。Although the present application is disclosed as above, the present application is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application. Therefore, the protection scope of the present application should be based on the scope defined by the claims.

Claims (15)

  1. 一种多芯片3D封装结构,包括:A multi-chip 3D packaging structure, comprising:
    第一裸片与第二裸片,所述第一裸片包括若干第一焊盘,所述第一焊盘位于所述第一裸片的活性面,所述第二裸片包括若干第二焊盘,所述第二焊盘位于所述第二裸片的活性面,所述第一裸片与所述第二裸片背靠背设置;a first die and a second die, the first die includes a plurality of first pads, the first pads are located on the active surface of the first die, and the second die includes a plurality of second pads a pad, the second pad is located on the active surface of the second die, and the first die and the second die are arranged back-to-back;
    保护层,覆盖于所述第一裸片的活性面,所述保护层暴露所述第一焊盘的至少部分;a protective layer covering the active surface of the first die, the protective layer exposing at least part of the first pad;
    导电柱,位于所述第一裸片与所述第二裸片的侧边,所述导电柱包括相对的第一端与第二端;a conductive column, located on the side of the first die and the second die, the conductive column includes a first end and a second end opposite to each other;
    塑封层,包覆所述第一裸片、所述第二裸片以及所述导电柱,所述塑封层的正面暴露所述保护层、所述第一焊盘的暴露部分以及所述导电柱的第一端,所述塑封层的背面暴露所述第二裸片的活性面与所述导电柱的第二端;a plastic encapsulation layer, covering the first die, the second die and the conductive pillar, the front surface of the plastic encapsulation layer exposes the protective layer, the exposed part of the first pad and the conductive pillar The first end of the plastic encapsulation layer exposes the active surface of the second die and the second end of the conductive column;
    第一再布线层,位于所述保护层、所述第一焊盘的暴露部分、所述导电柱的第一端以及所述塑封层的正面上,用于对各个所述第一焊盘进行电路布局,所述第一再布线层通过所述导电柱引至所述塑封层的背面,所述第一再布线层包括一层或一层以上;A first redistribution layer is located on the protective layer, the exposed portion of the first pad, the first end of the conductive post, and the front surface of the plastic encapsulation layer, and is used for performing wiring on each of the first pads. a circuit layout, the first redistribution layer is led to the back of the plastic sealing layer through the conductive post, and the first redistribution layer includes one or more layers;
    第一介电层,包埋所述第一再布线层;a first dielectric layer, burying the first redistribution layer;
    第二再布线层,位于所述第二裸片的活性面、所述导电柱的第二端以及所述塑封层的背面上,用于对各个所述第二焊盘进行电路布局,所述第二再布线层通过所述导电柱与所述第一再布线层电连接,所述第二再布线层包括一层或一层以上;The second redistribution layer is located on the active surface of the second die, the second end of the conductive pillar and the back surface of the plastic sealing layer, and is used for circuit layout of each of the second pads, and the The second redistribution layer is electrically connected to the first redistribution layer through the conductive pillar, and the second redistribution layer includes one or more layers;
    引脚,连接于所述第二再布线层;a pin, connected to the second redistribution layer;
    第二介电层,至少包埋所述第二再布线层,所述引脚暴露在所述第二介电层外。The second dielectric layer at least embeds the second redistribution layer, and the pins are exposed outside the second dielectric layer.
  2. 一种多芯片3D封装结构,包括:A multi-chip 3D packaging structure, comprising:
    第一裸片与第二裸片,所述第一裸片包括若干第一焊盘,所述第一焊盘位于所述第一裸片的活性面,所述第二裸片包括若干第二焊盘,所述第二焊盘位于所述第二裸片的活性面,所述第一裸片与所述第二裸片背靠背设置;a first die and a second die, the first die includes a plurality of first pads, the first pads are located on the active surface of the first die, and the second die includes a plurality of second pads a pad, the second pad is located on the active surface of the second die, and the first die and the second die are arranged back-to-back;
    保护层,覆盖于所述第一裸片的活性面,所述保护层暴露所述第一焊盘的至少部分;a protective layer covering the active surface of the first die, the protective layer exposing at least part of the first pad;
    塑封层,包覆所述第一裸片与所述第二裸片,所述塑封层的正面暴露所述保护层与所述第一焊盘的暴露部分,所述塑封层的背面暴露所述第二裸片的活性面,所述塑封层内具有导电插塞,所述导电插塞位于所述第一裸片与所述第二裸片的侧边;a plastic encapsulation layer, covering the first die and the second die, the front surface of the plastic encapsulation layer exposes the protective layer and the exposed part of the first pad, the On the active surface of the second die, the plastic encapsulation layer has conductive plugs, and the conductive plugs are located on the sides of the first die and the second die;
    第一再布线层,位于所述保护层、所述第一焊盘的暴露部分、所述导电插塞的一端以及所述塑封层的正面上,用于对各个所述第一焊盘进行电路布局,所述第一再布线层通过所述导电插塞引至所述塑封层的背面,所述第一再布线层包括一层或一层以上;a first redistribution layer, located on the protective layer, the exposed portion of the first pad, one end of the conductive plug, and the front surface of the plastic encapsulation layer, and used for conducting circuits on each of the first pads layout, the first redistribution layer is led to the back of the plastic sealing layer through the conductive plug, and the first redistribution layer includes one or more layers;
    第一介电层,包埋所述第一再布线层;a first dielectric layer, burying the first redistribution layer;
    第二再布线层,位于所述第二裸片的活性面、所述导电插塞的另一端以及所述塑封层的背面上,用于对各个所述第二焊盘进行电路布局,所述第二再布线层通过所述导电插塞与所述第一再布线层电连接,所述第二再布线层包括一层或一层以上;The second redistribution layer is located on the active surface of the second die, the other end of the conductive plug, and the back surface of the plastic packaging layer, and is used for circuit layout of each of the second pads, and the The second redistribution layer is electrically connected to the first redistribution layer through the conductive plug, and the second redistribution layer includes one or more layers;
    引脚,连接于所述第二再布线层;a pin, connected to the second redistribution layer;
    第二介电层,至少包埋所述第二再布线层,所述引脚暴露在所述第二介电层外。The second dielectric layer at least embeds the second redistribution layer, and the pins are exposed outside the second dielectric layer.
  3. 根据权利要求1所述的多芯片3D封装结构,其中,所述导电柱为多个,分布于所述第一裸片与所述第二裸片的多个侧边。The multi-chip 3D package structure according to claim 1, wherein there are a plurality of the conductive pillars distributed on a plurality of sides of the first die and the second die.
  4. 根据前述任一权利要求所述的多芯片3D封装结构,其中,所述第二裸片为用于 控制所述第一裸片的控制裸片。A multi-chip 3D package structure according to any preceding claim, wherein the second die is a control die for controlling the first die.
  5. 根据前述任一权利要求所述的多芯片3D封装结构,其中,在所述第一裸片与所述第二裸片堆叠的方向上,所述第二裸片的正投影面积大于所述第一裸片的正投影面积。The multi-chip 3D package structure according to any one of the preceding claims, wherein, in the stacking direction of the first die and the second die, the orthographic projection area of the second die is larger than that of the first die. The orthographic projected area of a die.
  6. 根据前述任一权利要求所述的多芯片3D封装结构,其中,所述保护层的材料为绝缘树脂材料或无机材料;和/或所述第一介电层的材料为绝缘树脂材料或无机材料;和/或所述第二介电层的材料为绝缘树脂材料或无机材料。The multi-chip 3D package structure according to any one of the preceding claims, wherein the material of the protective layer is an insulating resin material or an inorganic material; and/or the material of the first dielectric layer is an insulating resin material or an inorganic material ; and/or the material of the second dielectric layer is an insulating resin material or an inorganic material.
  7. 一种多芯片3D封装结构的制作方法,包括:A method for manufacturing a multi-chip 3D packaging structure, comprising:
    提供载板与承载于所述载板的至少一组待封装件,每组所述待封装件包括:A carrier board and at least one group of components to be packaged carried on the carrier board are provided, and each group of the components to be packaged includes:
    背靠背设置的第一裸片与第二裸片,所述第一裸片包括若干第一焊盘,所述第一焊盘位于所述第一裸片的活性面,所述第一裸片的活性面覆盖有保护层,所述第二裸片包括若干第二焊盘,所述第二焊盘位于所述第二裸片的活性面;以及The first die and the second die are arranged back-to-back, the first die includes a plurality of first pads, the first pads are located on the active surface of the first die, and the first die is located on the active surface of the first die. the active surface is covered with a protective layer, the second die includes a plurality of second pads, the second pads are located on the active surface of the second die; and
    导电柱,所述导电柱包括相对的第一端与第二端;a conductive column, the conductive column includes opposite first ends and second ends;
    其中,所述第二裸片的活性面与所述导电柱的第二端朝向所述载板,所述导电柱位于所述第一裸片与所述第二裸片的侧边;Wherein, the active surface of the second die and the second ends of the conductive pillars face the carrier, and the conductive pillars are located on the sides of the first die and the second die;
    在所述载板的表面形成包埋所述待封装件的塑封层;减薄所述塑封层,直至露出所述保护层与所述导电柱的第一端;A plastic sealing layer is formed on the surface of the carrier board to embed the to-be-packaged component; the plastic sealing layer is thinned until the protective layer and the first ends of the conductive pillars are exposed;
    在所述保护层内形成开口,以暴露所述第一焊盘的至少部分;在所述保护层、所述第一焊盘的暴露部分、所述导电柱的第一端以及所述塑封层的正面上形成第一再布线层,所述第一再布线层用于对各个所述第一焊盘进行电路布局,所述第一再布线层通过所述导电柱引至所述塑封层的背面,所述第一再布线层包括一层或一层以上;形成包埋所述第一再布线层的第一介电层;An opening is formed in the protective layer to expose at least a portion of the first pad; in the protective layer, the exposed portion of the first pad, the first end of the conductive post, and the plastic encapsulation layer A first redistribution layer is formed on the front side of the surface, the first redistribution layer is used for circuit layout of each of the first pads, and the first redistribution layer is led to the plastic sealing layer through the conductive posts. On the back side, the first redistribution layer includes one or more layers; forming a first dielectric layer burying the first redistribution layer;
    去除所述载板,暴露所述第二裸片的活性面、所述导电柱的第二端以及所述塑封层的背面;在所述第二裸片的活性面、所述导电柱的第二端以及所述塑封层的背面上形成第二再布线层,所述第二再布线层用于对各个所述第二焊盘进行电路布局,所述第二再布线层通过所述导电柱与所述第一再布线层电连接,所述第二再布线层包括一层或一层以上;removing the carrier plate to expose the active surface of the second die, the second end of the conductive pillar and the backside of the plastic encapsulation layer; on the active surface of the second die, the first A second redistribution layer is formed on both ends and the backside of the plastic encapsulation layer, the second redistribution layer is used for circuit layout of each of the second pads, and the second redistribution layer passes through the conductive pillars is electrically connected to the first redistribution layer, and the second redistribution layer includes one or more layers;
    在所述第二再布线层上形成引脚以及形成至少包埋所述第二再布线层的第二介电层,所述引脚暴露在所述第二介电层外。Pins are formed on the second redistribution layer and a second dielectric layer at least embedded in the second redistribution layer is formed, and the pins are exposed outside the second dielectric layer.
  8. 根据权利要求7所述的多芯片3D封装结构的制作方法,其中,一组所述待封装件包括多个所述导电柱,所述多个导电柱分布于所述第一裸片与所述第二裸片的多个侧边。The method for fabricating a multi-chip 3D package structure according to claim 7, wherein a group of the components to be packaged includes a plurality of the conductive pillars, and the plurality of conductive pillars are distributed on the first die and the Multiple sides of the second die.
  9. 根据权利要求7或8所述的多芯片3D封装结构的制作方法,其中,所述载板承载的所述待封装件为多组,所述第一再布线层用于对组内的所述第一裸片的各个第一焊盘进行电路布局,所述第一再布线层通过组内的所述导电柱引至所述塑封层的背面;所述第二再布线层用于对组内的所述第二裸片的各个第二焊盘进行电路布局,所述第二再布线层通过组内的所述导电柱与所述第一再布线层电连接;所述引脚与所述第二介电层形成后,切割形成多个多芯片3D封装结构,每个所述多芯片3D封装结构中包含一组所述待封装件。The method for fabricating a multi-chip 3D package structure according to claim 7 or 8, wherein the components to be packaged carried by the carrier board are in multiple groups, and the first redistribution layer is used for aligning the components in the group. Each first pad of the first bare chip performs circuit layout, and the first redistribution layer is led to the back of the plastic packaging layer through the conductive pillars in the group; the second redistribution layer is used to The circuit layout is performed on each second pad of the second die, and the second redistribution layer is electrically connected to the first redistribution layer through the conductive pillars in the group; the pins are connected to the After the second dielectric layer is formed, a plurality of multi-chip 3D packaging structures are formed by cutting, and each of the multi-chip 3D packaging structures includes a group of the to-be-packaged components.
  10. 根据权利要求7至9中任一项所述的多芯片3D封装结构的制作方法,其中,所述保护层的材料为绝缘树脂材料或无机材料;和/或所述第一介电层的材料为绝缘树脂 材料或无机材料;和/或所述第二介电层的材料为绝缘树脂材料或无机材料。The method for manufacturing a multi-chip 3D package structure according to any one of claims 7 to 9, wherein the material of the protective layer is an insulating resin material or an inorganic material; and/or the material of the first dielectric layer is an insulating resin material or an inorganic material; and/or the material of the second dielectric layer is an insulating resin material or an inorganic material.
  11. 根据权利要求7至10中任一项所述的多芯片3D封装结构的制作方法,其中,所述第一再布线层包括两层或两层以上;和/或所述第二再布线层包括两层或两层以上。The method for fabricating a multi-chip 3D package structure according to any one of claims 7 to 10, wherein the first redistribution layer includes two or more layers; and/or the second redistribution layer includes Two or more layers.
  12. 一种多芯片3D封装结构的制作方法,包括:A method for manufacturing a multi-chip 3D packaging structure, comprising:
    提供载板与承载于所述载板的至少一组待封装件,每组所述待封装件包括:背靠背设置的第一裸片与第二裸片,所述第一裸片包括若干第一焊盘,所述第一焊盘位于所述第一裸片的活性面,所述第一裸片的活性面覆盖有保护层,所述第二裸片包括若干第二焊盘,所述第二焊盘位于所述第二裸片的活性面,所述第二裸片的活性面朝向所述载板;A carrier board and at least one group of components to be packaged carried on the carrier board are provided, each group of the components to be packaged includes: a first die and a second die arranged back-to-back, and the first die includes a plurality of first die a pad, the first pad is located on the active surface of the first die, the active surface of the first die is covered with a protective layer, the second die includes a plurality of second pads, the first die Two bonding pads are located on the active surface of the second die, and the active surface of the second die faces the carrier;
    在所述载板的表面形成包埋所述待封装件的塑封层;减薄所述塑封层,直至露出所述保护层;Forming a plastic encapsulation layer to embed the to-be-packaged component on the surface of the carrier board; thinning the plastic encapsulation layer until the protective layer is exposed;
    在所述保护层内形成开口,以暴露所述第一焊盘的至少部分;在所述保护层、所述第一焊盘的暴露部分以及所述塑封层的正面上形成第一再布线层,所述第一再布线层用于对各个所述第一焊盘进行电路布局,所述第一再布线层包括一层或一层以上;形成包埋所述第一再布线层的第一介电层;An opening is formed in the protective layer to expose at least a portion of the first pad; a first redistribution layer is formed on the protective layer, the exposed portion of the first pad and the front surface of the plastic encapsulation layer , the first redistribution layer is used for circuit layout of each of the first pads, and the first redistribution layer includes one or more layers; the first redistribution layer is formed to embed the first redistribution layer. dielectric layer;
    去除所述载板,暴露所述第二裸片的活性面以及所述塑封层的背面;经所述塑封层的背面在所述塑封层内形成导电插塞,以将所述第一再布线层引至所述塑封层的背面,所述导电插塞包括相对的第一端和第二端;在所述第二裸片的活性面、所述导电插塞的第二端以及所述塑封层的背面上形成第二再布线层,所述第二再布线层用于对各个所述第二焊盘进行电路布局,所述第二再布线层通过所述导电插塞与所述第一再布线层电连接,所述第二再布线层包括一层或一层以上;removing the carrier plate to expose the active surface of the second die and the backside of the plastic encapsulation layer; forming conductive plugs in the plastic encapsulation layer through the backside of the plastic encapsulation layer to rewire the first layer leading to the backside of the plastic encapsulation layer, the conductive plug includes opposing first and second ends; on the active side of the second die, the second end of the conductive plug and the plastic encapsulation A second redistribution layer is formed on the backside of the layer, the second redistribution layer is used for circuit layout of each of the second pads, and the second redistribution layer is connected to the first through the conductive plug. The redistribution layer is electrically connected, and the second redistribution layer includes one or more layers;
    在所述第二再布线层上形成引脚以及形成至少包埋所述第二再布线层的第二介电层,所述引脚暴露在所述第二介电层外。Pins are formed on the second redistribution layer and a second dielectric layer at least embedded in the second redistribution layer is formed, and the pins are exposed outside the second dielectric layer.
  13. 根据权利要求12所述的多芯片3D封装结构的制作方法,其中,一组待封装件对应形成多个所述导电插塞,所述多个导电插塞分布于所述第一裸片与所述第二裸片的多个侧边。The method for fabricating a multi-chip 3D package structure according to claim 12 , wherein a plurality of the conductive plugs are correspondingly formed in a set of components to be packaged, and the plurality of conductive plugs are distributed on the first die and all the conductive plugs. multiple sides of the second die.
  14. 根据权利要求12或13所述的多芯片3D封装结构的制作方法,其中,所述载板承载的所述待封装件为多组,所述第一再布线层用于对组内的所述第一裸片的各个第一焊盘进行电路布局,所述第一再布线层通过组内的所述导电插塞引至所述塑封层的背面;所述第二再布线层用于对组内的所述第二裸片的各个第二焊盘进行电路布局,所述第二再布线层通过组内的所述导电插塞与所述第一再布线层电连接;所述引脚与所述第二介电层形成后,切割形成多个多芯片3D封装结构,每个所述多芯片3D封装结构中包含一组待封装件。The method for fabricating a multi-chip 3D package structure according to claim 12 or 13, wherein the components to be packaged carried by the carrier board are in multiple groups, and the first redistribution layer is used for aligning the components in the group. Each first pad of the first bare chip performs circuit layout, and the first redistribution layer is led to the back of the plastic sealing layer through the conductive plugs in the group; the second redistribution layer is used to align the group The circuit layout is performed on each second pad of the second die in the second redistribution layer, and the second redistribution layer is electrically connected to the first redistribution layer through the conductive plug in the group; the pins are connected to the first redistribution layer. After the second dielectric layer is formed, a plurality of multi-chip 3D packaging structures are formed by cutting, and each of the multi-chip 3D packaging structures includes a group of components to be packaged.
  15. 根据权利要求12至14中任一项所述的多芯片3D封装结构的制作方法,其中,所述保护层的材料为绝缘树脂材料或无机材料;和/或所述第一介电层的材料为绝缘树脂材料或无机材料;和/或所述第二介电层的材料为绝缘树脂材料或无机材料。The method for manufacturing a multi-chip 3D package structure according to any one of claims 12 to 14, wherein the material of the protective layer is an insulating resin material or an inorganic material; and/or the material of the first dielectric layer is an insulating resin material or an inorganic material; and/or the material of the second dielectric layer is an insulating resin material or an inorganic material.
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