WO2022000104A1 - 一种汽车喇叭泡棉贴装设备 - Google Patents

一种汽车喇叭泡棉贴装设备 Download PDF

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Publication number
WO2022000104A1
WO2022000104A1 PCT/CN2020/098406 CN2020098406W WO2022000104A1 WO 2022000104 A1 WO2022000104 A1 WO 2022000104A1 CN 2020098406 W CN2020098406 W CN 2020098406W WO 2022000104 A1 WO2022000104 A1 WO 2022000104A1
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Prior art keywords
foam
horn
automobile
feeding
cylinder
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PCT/CN2020/098406
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English (en)
French (fr)
Inventor
陈现元
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苏州得奥自动化科技有限公司
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Priority to PCT/CN2020/098406 priority Critical patent/WO2022000104A1/zh
Publication of WO2022000104A1 publication Critical patent/WO2022000104A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

Definitions

  • the invention relates to the technical field of automation, in particular to a device for mounting foam for automobile horns.
  • the purpose of the present invention is to provide an automobile horn foam mounting equipment in order to overcome the deficiencies of the prior art, which has the advantages of improving the versatility of the equipment, improving the production efficiency, reducing the cost, and improving the product consistency.
  • the technical scheme adopted in the present invention is: a vehicle horn foam mounting equipment, comprising a dust removal mechanism, a horn feeding mechanism, a foam feeding mechanism, a transplanting mechanism, a feeding mechanism, A conveyor line and a frame, a workbench is arranged at the top of the frame, a control cabinet is arranged at the bottom end of the workbench, and the foam feeding materials are sequentially connected in the length direction of the workbench mechanism, the horn feeding mechanism and the dust removal mechanism, the transplanting mechanism is erected on one side of the length direction of the worktable, and the unloading mechanism is provided at one end of the transplanting mechanism.
  • the conveying line is arranged on the lower side of the unloading mechanism, and a control button is arranged at a corner of the worktable to activate the control button, and the horn feeding mechanism and the foam feeding mechanism are manually fed separately.
  • the dust removal mechanism removes dust
  • the transplanting mechanism moves the horn to the upper side of the foam, and the unloading mechanism sticks the foam closely and turns the horn foam assembly over to the conveying line.
  • the horn feeding mechanism includes a horn feeding tray, two horn fixtures are erected at the top of the horn feeding tray, and a hollow horn profiling groove is arranged at the top of the horn fixture.
  • the foam feeding mechanism includes a foam feeding tray, two foam jigs are framed at the top of the foam feeding tray, and the top of the foam jig is provided with a circular
  • the positioning column of the cloth is provided with a foolproof notch on the inner side of the positioning column.
  • the positioning column is sleeved with the foam
  • the transplanting mechanism includes a horizontal support plate, and a vertical first clamping jaw cylinder is arranged on one side of the horizontal support plate, and the first The bottom end of a clamping jaw cylinder is provided with two clamping jaws, the horizontal support plate is connected to a drag chain, and the clamping jaws are arranged on the upper side of the foam.
  • a through hole is provided at the center of the horn, and the clamping claw is in contact with the through hole.
  • the unloading mechanism includes a foam pressing component and an unloading component
  • the foam pressing component includes a second clamping jaw cylinder
  • the bottom end of the second clamping jaw cylinder is provided with two Clamping fingers
  • the bottom end of the second clamping jaw cylinder is connected with a horizontal connecting plate
  • each of the four corners of the bottom end of the connecting plate is provided with a pressure head
  • the pressure head is in contact with the foam
  • the clamp The fingers are in contact with the through holes
  • the second clamping jaw cylinder is fixedly connected with the horizontal support plate.
  • the feeding assembly includes a feeding cylinder, a rotary cylinder is provided at the bottom end of the feeding cylinder, a feeding plate is provided on one side of the rotary cylinder, and the top of the feeding plate is fixed There are multiple magnets.
  • one end of the working table is provided with an L-shaped foam material table, and the other end is provided with a horn material table.
  • a light tube is provided at the top of the transplanting mechanism, and the light tube is connected to the transplanting mechanism through a look plate.
  • one end of the signboard is provided with a touch screen, and the touch screen is arranged on the upper side of the horn feeder.
  • the present invention has the following advantages compared with the prior art:
  • the automobile horn foam mounting equipment according to the present invention, the horn fixture and the foam fixture are alternately loaded with double stations, so as to improve the automation level and improve the production efficiency;
  • FIG. 3 is a schematic structural diagram of the foam feeding mechanism of the present invention.
  • FIG. 5 is a schematic structural diagram of the feeding mechanism according to the present invention.
  • an automobile horn foam mounting equipment includes a dust removal mechanism 10, a horn feeding mechanism 30, a foam feeding mechanism 20, a transplanting mechanism 40, and a feeding mechanism 50 , a conveyor line 60 and a rack 1.
  • the top of the rack 1 is provided with a worktable 5, and the bottom end of the worktable 5 is provided with a control cabinet 2.
  • the worktable 5 is sequentially connected with a foam feeding mechanism 20, a horn feeding mechanism 30 and a dust removal mechanism in the length direction.
  • the transplanting mechanism 40 is erected on one side of the length direction of the worktable 5, one end of the transplanting mechanism 40 is provided with a feeding mechanism 50, and the lower side of the feeding mechanism 50 is provided with a conveying line 60.
  • There is a control button 8 at one corner the control button 8 is activated, the horn feeding mechanism 30 and the foam feeding mechanism 20 are respectively manually fed. After the dust removal mechanism 10 removes the dust, the transplanting mechanism 40 moves the horn 100 to the upper side of the foam 105.
  • the dust removal mechanism 10 includes a horizontal cylinder 11, the bottom end of the horizontal cylinder 11 is connected with the worktable 5 through a bracket, one end of the horizontal cylinder 11 is fixedly connected with a vertical cylinder 12, and the bottom end of the vertical cylinder 12 is connected with a dust removal device 13.
  • One end of the worktable 5 is provided with an L-shaped foam material table 6 , and the other end is provided with a horn material table 7 .
  • the top end of the transplanting mechanism 40 is provided with a light tube 16 , and the light tube 16 is connected to the transplanting mechanism 40 through a sight plate 17 .
  • One end of the signboard 17 is provided with a touch screen 15 , and the touch screen 15 is arranged on the upper side of the horn table 7 .
  • the horn feeding mechanism 30 includes a horn feeding tray 31 , two horn fixtures 32 are framed at the top of the horn feeding tray 31 , and a hollow horn profiling groove is provided at the top of the horn fixture 32 320.
  • the foam feeding mechanism 20 includes a foam feeding tray 21 , two foam jigs 22 are framed at the top of the foam feeding tray 21 , and a circle is provided at the top of the foam jig 22
  • the evenly distributed positioning posts 220 are provided with a foolproof notch 221 on the inner side of one positioning post 220 to facilitate the assembly of the foam 105 .
  • a foam 105 is sleeved on the positioning column 220 , the transplanting mechanism 40 includes a horizontal support plate 41 , and a vertical first gripper cylinder 42 is arranged on one side of the horizontal support plate 41 .
  • the bottom of the first gripper cylinder 42 is Two clamping jaws 43 are provided at the ends, the horizontal support plate 41 is connected to a drag chain 45 , and the clamping jaws 43 are arranged on the upper side of the foam 105 .
  • the jaws 43 grip and place the horn 100 at the top of the foam 105 .
  • a through hole 101 is provided at the center of the horn 100 , and the clamping jaw 43 is in contact with the through hole 101 .
  • the blanking mechanism 50 includes a foam pressing component and an unloading component.
  • the foam pressing component includes a second clamping jaw cylinder 51 , and two clamping jaws are provided at the bottom end of the second clamping jaw cylinder 51 .
  • Finger 54, the bottom end of the second clamping jaw cylinder 51 is connected with a horizontal connecting plate 52, the four corners of the bottom end of the connecting plate 52 are provided with a pressure head 53, the pressure head 53 is in contact with the foam 105, and the clamping finger 54 is connected with the through The hole 101 abuts, and the second clamping jaw cylinder 51 is fixedly connected to the horizontal support plate 41 .
  • the blanking assembly includes a blanking cylinder 55, a rotating cylinder 56 is arranged at the bottom end of the blanking cylinder 55, a blanking plate 57 is arranged at one side of the rotating cylinder 56, and a plurality of magnets are fixed at the top of the blanking plate 57 58.
  • the double-station material tray switches the station, the transplanting mechanism 40 moves, the clamping jaw 43 takes out the horn 100 and puts it into the foam fixture 22; the transplanting mechanism 40 resets and takes the material, and the foam pressing component and the blanking component operate , the indenter 53 presses the foam 105 and takes out the finished product.
  • the transplanting mechanism 40 moves and the double-station material tray moves, the clamping jaw 43 puts the speaker 100 into the foam jig 22, the clamping finger 54 puts the finished product into the transfer station, and the magnet 58 absorbs the bottom end of the speaker 100, The rotating cylinder 56 turns the product 180° and places it into the conveyor line 60 .
  • the horn fixture and the foam fixture are alternately fed with double stations to improve production efficiency.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

一种汽车喇叭泡棉贴装设备，包括一除尘机构（10）、一喇叭上料机构（30）、一泡棉上料机构（20）、一移栽机构（40）、一下料机构（50）、一输送线（60）与一机架（1），机架（1）的顶端处设有一工作台（5），工作台（5）的底端处设有一控制柜（2），工作台（5）的长度方向上依次连接有泡棉上料机构（20）、喇叭上料机构（30）与除尘机构（10）。

Description

一种汽车喇叭泡棉贴装设备 技术领域
本发明涉及自动化技术领域，特别是一种汽车喇叭泡棉贴装设备。
背景技术
目前，喇叭贴泡棉通常都由人工完成操作，由于人工作业效率低下，降低了生产效率，对于不同类型的产品需要使用不同的治具，人员的熟练程度直接影响生产效率，人工粘贴只能一个一个粘贴，人工粘贴泡棉不整齐，影响产品质量，影响后续安装和使用。为此我们研发了一种汽车喇叭泡棉贴装设备，用以解决以上问题。
发明内容
本发明目的是为了克服现有技术的不足而提供一种汽车喇叭泡棉贴装设备，具有提高设备通用性，提高生产效率，降低成本，提高产品一致性等优点。
为达到上述目的，本发明采用的技术方案是：一种汽车喇叭泡棉贴装设备，包括一除尘机构、一喇叭上料机构、一泡棉上料机构、一移栽机构、一下料机构、一输送线与一机架，所述机架的顶端处设有一工作台，所述工作台的底端处设有一控制柜，所述工作台的长度方向上依次连接有所述泡棉上料机构、所述喇叭上料机构与所述除尘机构，所述移栽机构架设在所述工作台的长度方向的一侧处，所述移栽机构的一端处设有所述下料机构，所述下料机构的下侧设有所述输送线，所述工作台的一角处设有一控制按钮，启动所述控制按钮，所述 喇叭上料机构与所述泡棉上料机构分别人工上料，所述除尘机构除尘后，所述移栽机构将喇叭移至泡棉上侧，所述下料机构将泡棉贴紧并将喇叭泡棉组件翻转后放至所述输送线。
优选的，所述喇叭上料机构包括一喇叭上料盘，所述喇叭上料盘的顶端处架设有两个喇叭治具，所述喇叭治具的顶端处设有一中空的喇叭仿形槽。
优选的，所述泡棉上料机构包括一泡棉上料盘，所述泡棉上料盘的顶端处架设有两个泡棉治具，所述泡棉治具的顶端处设有圆周均布的定位柱，一所述定位柱的内侧设有一防呆缺口。
优选的，所述定位柱上套设有一所述泡棉，所述移栽机构包括一水平支撑板，所述水平支撑板的一侧处设有一竖向的第一夹爪气缸，所述第一夹爪气缸的底端处设有两个夹爪，所述水平支撑板连接至一拖链，所述夹爪设置在所述泡棉的上侧。
优选的，所述喇叭的中心位置处设有一通孔，所述夹爪与所述通孔抵接。
优选的，所述下料机构包括一泡棉压紧组件与一下料组件，所述泡棉压紧组件包括一第二夹爪气缸，所述第二夹爪气缸的底端处设有两个夹指，所述第二夹爪气缸的底端连接有一水平的连接板，所述连接板的底端四角处各设有一压头，所述压头与所述泡棉抵接，所述夹指与所述通孔抵接，所述第二夹爪气缸与所述水平支撑板固定连接。
优选的，所述下料组件包括一下料气缸，所述下料气缸的底端处设有一旋转气缸，所述旋转气缸的一侧处设有一下料板，所述下料板的顶端处固设有多个磁铁。
优选的，所述工作台的一端处设有一L形的泡棉料台，并且另一端处设有一喇叭料台。
优选的，所述移栽机构的顶端设有一灯管，所述灯管通过一看板与所述移栽机构连接。
优选的，所述看板的一端处设有一触摸屏，所述触摸屏设置在所述喇叭料台的上侧。
由于上述技术方案的运用，本发明与现有技术相比具有下列优点：
1.本发明所述汽车喇叭泡棉贴装设备，喇叭治具和泡棉治具使用双工位交替上料，提高自动化水平，提高生产效率；
2.针对不同种类的喇叭，只需要更换喇叭治具和泡棉治具，提高设备的通用性，降低生产成本；
3.提高泡棉贴附的一致性，提高贴附质量，便于安装使用；
4.自动下料作业，提高组装效率，降低人工成本。
附图说明
附图1为本发明所述汽车喇叭泡棉贴装设备的结构示意图；
附图2为本发明所述工作台顶端的结构示意图；
附图3为本发明所述泡棉上料机构的结构示意图；
附图4为本发明所述喇叭上料机构的结构示意图；
附图5为本发明所述下料机构的结构示意图。
具体实施方式
下面结合附图及具体实施例对本发明作进一步的详细说明。
附图1和附图2中，一种汽车喇叭泡棉贴装设备，包括一除尘机 构10、一喇叭上料机构30、一泡棉上料机构20、一移栽机构40、一下料机构50、一输送线60与一机架1。
机架1的顶端处设有一工作台5，工作台5的底端处设有一控制柜2，工作台5的长度方向上依次连接有泡棉上料机构20、喇叭上料机构30与除尘机构10，移栽机构40架设在工作台5的长度方向的一侧处，移栽机构40的一端处设有下料机构50，下料机构50的下侧设有输送线60，工作台5的一角处设有一控制按钮8，启动控制按钮8，喇叭上料机构30与泡棉上料机构20分别人工上料，除尘机构10除尘后，移栽机构40将喇叭100移至泡棉105上侧，下料机构50将泡棉105贴紧并将喇叭泡棉组件翻转后放至输送线60。除尘机构10包括一水平气缸11，水平气缸11的底端处通过一支架与工作台5连接，水平气缸11的一端处固定连接有一竖直气缸12，竖直气缸12的底端处连接有一除尘器13。
工作台5的一端处设有一L形的泡棉料台6，并且另一端处设有一喇叭料台7。移栽机构40的顶端设有一灯管16，灯管16通过一看板17与移栽机构40连接。看板17的一端处设有一触摸屏15，触摸屏15设置在喇叭料台7的上侧。
附图4中，喇叭上料机构30包括一喇叭上料盘31，喇叭上料盘31的顶端处架设有两个喇叭治具32，喇叭治具32的顶端处设有一中空的喇叭仿形槽320。
附图3中，泡棉上料机构20包括一泡棉上料盘21，泡棉上料盘21的顶端处架设有两个泡棉治具22，泡棉治具22的顶端处设有圆周均布的定位柱220，一定位柱220的内侧设有一防呆缺口221，便于 泡棉105组装。
定位柱220上套设有一泡棉105，移栽机构40包括一水平支撑板41，水平支撑板41的一侧处设有一竖向的第一夹爪气缸42，第一夹爪气缸42的底端处设有两个夹爪43，水平支撑板41连接至一拖链45，夹爪43设置在泡棉105的上侧。夹爪43将喇叭100夹取并放置在泡棉105顶端处。喇叭100的中心位置处设有一通孔101，夹爪43与通孔101抵接。
附图5中，下料机构50包括一泡棉压紧组件与一下料组件，泡棉压紧组件包括一第二夹爪气缸51，第二夹爪气缸51的底端处设有两个夹指54，第二夹爪气缸51的底端连接有一水平的连接板52，连接板52的底端四角处各设有一压头53，压头53与泡棉105抵接，夹指54与通孔101抵接，第二夹爪气缸51与水平支撑板41固定连接。下料组件包括一下料气缸55，下料气缸55的底端处设有一旋转气缸56，旋转气缸56的一侧处设有一下料板57，下料板57的顶端处固设有多个磁铁58。
该汽车喇叭泡棉贴装设备整体动作工序如下：
1.打开电源开关及气源。
2.在触摸屏15上设置双工位的泡棉上料盘21与喇叭上料盘31的旋转时间。
3.启动控制按钮8。
4.人工分别在喇叭料台7和泡棉料台6放入对应部件，除尘器13伸出，对喇叭100和泡棉105进行除尘。
5.双工位料盘切换工位，移栽机构40动作，夹爪43将喇叭100 取出放入泡棉治具22；移栽机构40复位取料，泡棉压紧组件和下料组件动作，压头53压紧泡棉105并取出成品。
6.移栽机构40动作且双工位料盘动作，夹爪43将喇叭100放入泡棉治具22，夹指54将成品放入中转站，磁铁58将喇叭100的底端处吸附，旋转气缸56将产品翻转180°并放入输送线60。
7.重复以上动作。
本发明具有下列优点：
1.本发明所述汽车喇叭泡棉贴装设备，喇叭治具和泡棉治具使用双工位交替上料，提高生产效率。
2.针对不同种类的喇叭，只需要更换喇叭治具和泡棉治具，提高设备的通用性，降低生产成本。
3.提高泡棉贴附的一致性，提高贴附质量，便于安装使用。
4.自动下料作业，提高组装效率，降低人工成本。
以上仅是本发明的具体应用范例，对本发明的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案，均落在本发明权利保护范围之内。

Claims (10)

  1. 一种汽车喇叭泡棉贴装设备，其特征在于：包括一除尘机构、一喇叭上料机构、一泡棉上料机构、一移栽机构、一下料机构、一输送线与一机架，所述机架的顶端处设有一工作台，所述工作台的底端处设有一控制柜，所述工作台的长度方向上依次连接有所述泡棉上料机构、所述喇叭上料机构与所述除尘机构，所述移栽机构架设在所述工作台的长度方向的一侧处，所述移栽机构的一端处设有所述下料机构，所述下料机构的下侧设有所述输送线，所述工作台的一角处设有一控制按钮，启动所述控制按钮，所述喇叭上料机构与所述泡棉上料机构分别人工上料，所述除尘机构除尘后，所述移栽机构将喇叭移至泡棉上侧，所述下料机构将泡棉贴紧并将喇叭泡棉组件翻转后放至所述输送线。
  2. 根据权利要求1所述汽车喇叭泡棉贴装设备，其特征在于，所述喇叭上料机构包括一喇叭上料盘，所述喇叭上料盘的顶端处架设有两个喇叭治具，所述喇叭治具的顶端处设有一中空的喇叭仿形槽。
  3. 根据权利要求1所述汽车喇叭泡棉贴装设备，其特征在于，所述泡棉上料机构包括一泡棉上料盘，所述泡棉上料盘的顶端处架设有两个泡棉治具，所述泡棉治具的顶端处设有圆周均布的定位柱，一所述定位柱的内侧设有一防呆缺口。
  4. 根据权利要求3所述汽车喇叭泡棉贴装设备，其特征在于，所述定位柱上套设有一所述泡棉，所述移栽机构包括一水平支撑板，所述水平支撑板的一侧处设有一竖向的第一夹爪气缸，所述第一夹爪气缸的底端处设有两个夹爪，所述水平支撑板连接至一拖链，所述夹爪设置在所述泡棉的上侧。
  5. 根据权利要求4所述汽车喇叭泡棉贴装设备，其特征在于，所述喇叭的中心位置处设有一通孔，所述夹爪与所述通孔抵接。
  6. 根据权利要求5所述汽车喇叭泡棉贴装设备，其特征在于，所述下料机构包括一泡棉压紧组件与一下料组件，所述泡棉压紧组件包括一第二夹爪气缸，所述第二夹爪气缸的底端处设有两个夹指，所述第二夹爪气缸的底端连接有一水平的连接板，所述连接板的底端四角处各设有一压头，所述压头与所述泡棉抵接，所述夹指与所述通孔抵接，所述第二夹爪气缸与所述水平支撑板固定连接。
  7. 根据权利要求6所述汽车喇叭泡棉贴装设备，其特征在于，所述下料组件包括一下料气缸，所述下料气缸的底端处设有一旋转气缸，所述旋转气缸的一侧处设有一下料板，所述下料板的顶端处固设有多个磁铁。
  8. 根据权利要求1所述汽车喇叭泡棉贴装设备，其特征在于，所述工作台的一端处设有一L形的泡棉料台，并且另一端处设有一喇叭料台。
  9. 根据权利要求8所述汽车喇叭泡棉贴装设备，其特征在于，所述移栽机构的顶端设有一灯管，所述灯管通过一看板与所述移栽机构连接。
  10. 根据权利要求9所述汽车喇叭泡棉贴装设备，其特征在于，所述看板的一端处设有一触摸屏，所述触摸屏设置在所述喇叭料台的上侧。
PCT/CN2020/098406 2020-06-28 2020-06-28 一种汽车喇叭泡棉贴装设备 WO2022000104A1 (zh)

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CN106738956A (zh) * 2016-11-22 2017-05-31 张贯中 一种利用治具在f18喇叭塑胶件上粘贴泡棉的方法
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CN116812531B (zh) * 2023-08-31 2024-02-09 苏州诺亚智造科技有限公司 一种泡棉上料机构

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