WO2021223285A1 - 一种全玻璃雾化器及其制作方法 - Google Patents

一种全玻璃雾化器及其制作方法 Download PDF

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Publication number
WO2021223285A1
WO2021223285A1 PCT/CN2020/094636 CN2020094636W WO2021223285A1 WO 2021223285 A1 WO2021223285 A1 WO 2021223285A1 CN 2020094636 W CN2020094636 W CN 2020094636W WO 2021223285 A1 WO2021223285 A1 WO 2021223285A1
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Prior art keywords
base
oil
oil cup
glass
heating wire
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PCT/CN2020/094636
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English (en)
French (fr)
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王神义
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深圳市石开科技有限公司
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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M11/00—Sprayers or atomisers specially adapted for therapeutic purposes
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10—Devices using liquid inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42—Cartridges or containers for inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48—Fluid transfer means, e.g. pumps

Definitions

  • the invention relates to the field of medical assistance and electronic atomization, and more specifically, to an all-glass atomizer and a manufacturing method thereof.
  • Nebulizer generally refers to a device used for nebulization therapy, and is often used in medical equipment to treat respiratory diseases such as cough and asthma or other diseases that can be treated by nebulization.
  • nebulizers have gradually been widely used in the medical and electronic cigarette industries as medical devices and smoking cessation equipment.
  • nebulizers have been More and more people use it. Therefore, the markets of various countries have put forward higher requirements for the sanitation, environmental protection and safety of atomizers.
  • the common atomizers on the market have a metal structure inside the oil cup and the atomization part, which can easily cause heavy metals to exceed the standard and contaminate the oil used in the atomization. Moreover, direct contact between the oil and the metal can easily cause the oil to change in quality. Shorten the use cycle of the product, affect the taste after inhalation, but also endanger people's health.
  • the atomizers on the market generally use threaded rotation to assemble to the battery, and the bottom thread cannot be taken out, and the suction nozzle is separated from the bottom thread after unscrewing, which is not convenient for customers to assemble and use; it cannot be reused for refilling and recycling.
  • the seal must be assembled immediately after oil filling, otherwise it is easy to cause oil leakage, and there are problems in storage inconvenience caused by inconvenience of oil filling and easy oil leakage during storage.
  • the existing products have oil accumulation, oil blockage, and oil leakage in the ventilation pipe when they are used, which makes the user experience value poor.
  • the technical problem to be solved by the present invention is to provide an all-glass atomizer with convenient oil injection, no heavy metal pollution, convenient assembly and operation, product safety and reliability, and a manufacturing method thereof. Problems such as inconvenience, oil leakage during storage, and oil leakage during use.
  • the present invention adopts the following technical solutions:
  • An all-glass atomizer comprising a glass nozzle and an atomizing core, the glass nozzle including an oil cup part and a base part;
  • the atomizing core includes a decorative ring, a threaded base, a base pressing part, a silicone seat, Ceramic heating wire, oil absorbing cotton, insulating ring and electrode;
  • the top of the oil cup part is provided with a suction nozzle, the middle of the oil cup part is provided with a vent tube, the vent tube and the oil cup part are integrally formed, between the two
  • the formed cavity constitutes an oil cup, the bottom of the oil cup part is provided with a base part, one end of the base part is fixedly connected with the oil cup part, and the other end is threadedly connected with the decorative ring;
  • the base pressing piece is arranged on the threaded base
  • the decorative ring is arranged between the threaded base and the base pressing piece
  • the silicone seat is arranged on the base pressing piece, the top of the silicone seat and the oil cup part Connect
  • the atomization core further includes a decorative ring, the decorative ring is of an internal thread structure, one end is threadedly connected with the base part, and the other end is sleeved on the threaded base to form a movable ring by clamping the base pressing member.
  • the base part is of an external thread structure, and an external thread is provided on the outer side of the bottom of one end of the base part connected with the decorative ring, and a positioning convex groove is provided on the inner side.
  • the outer side of the upper end of the base pressing member is provided with a symmetrical positioning portion, both sides of the positioning portion are provided with grooves, and the positioning portion is mated with the positioning convex groove on the inner side of the base portion.
  • the positioning portion is a convex triangle, and the butting portion of the base portion and the base pressing member can be movably rotated less than 180 degrees.
  • the middle part of the outer side of the silicone seat is provided with a symmetrical boss, and the boss is inserted into the groove of the pressing member of the base.
  • a V-shaped oil inlet groove is provided symmetrically above the outer side of the silicone seat, and oil inlet holes are respectively provided on the V-shaped oil inlet groove, an annular sealing ring is arranged between the oil inlet groove and the boss, and the silicone seat passes through The annular sealing ring is sealed with the oil cup part.
  • a glue groove is provided at one end of the base part connected with the oil cup part, a step is provided on the outer side of the bottom of the oil cup part, and the base part and the step are fixedly connected with glue.
  • suction nozzle the oil cup and the vent pipe are an integral glass molding structure.
  • the present invention provides a manufacturing method of an all-glass atomizer, which includes the following steps:
  • Step 1 Install the oil cup part on the base part, apply glue in the glue groove of the base part, and fix the oil cup part and the base part;
  • Step 2 Put the silicone seat into the base pressing piece first, and put the symmetrical boss on the outside of the silicone base into the groove of the base pressing piece, and expose the V-shaped oil inlet groove to the outside after installation;
  • Step 3 Center and tightly wrap the rectangular oil-absorbing cotton on the outside of the ceramic heating wire, then position and insert the cotton-wrapped ceramic heating wire into the middle through hole of the silicone seat, and straighten the heating wire pin toward the base pressing member during installation;
  • Step 4 Put the external thread of the threaded base downwards into the jig, the inner thread of the decorative ring is sleeved down into the threaded base, and the heating wire pin end of the component processed in step 3 is passed down through the inner hole of the threaded base, and The inner hole of the base pressing piece is pressed into the side wall of the threaded base to be pressed tightly. After the pressing is completed, the decorative ring is movable, and the threaded base is in a tightly fitted state after the assembly of step 3;
  • Step 5 Fit one pin of the ceramic heating wire with the inner hole of the threaded base, insert the small end of the insulating ring into the inner hole of the threaded base, and pass the other pin of the ceramic heating wire through the insulating ring to fit the inner wall, and finally Put the small tip of the electrode into the inner hole of the insulating ring, and cut the exposed parts of the two pins of the ceramic heating wire on the product with pliers, without being exposed.
  • the two pins of the ceramic heating wire are respectively clamped on the inner and outer walls of the insulating ring. Insulation, the atomization core assembly is now complete;
  • Step 6 Put the suction nozzle down, and place the base upwards to inject oil, and then push the atomizing core silicone seat into the oil cup.
  • the hole in the silicone seat is sleeved on the outer wall of the vent pipe to seal, and the inner thread of the decorative ring is connected to the nozzle base
  • the external thread on the upper side of the silicone seat is abutted and tightened clockwise.
  • the annular sealing ring on the side of the silicone seat and the inner wall of the oil cup of the suction nozzle fit and seal.
  • the product forms an electronic circuit with the battery after assembly, and smoke can be inhaled when it is working.
  • the present invention has the following beneficial effects:
  • the oil tank of the present invention is a full glass structure, the bottom is sealed with silica gel, no metal contact, can prevent metal pollution, environmental protection and health; the glass nozzle and oil tank are made of glass, the whole is transparent, beautiful and novel in appearance, with strong Visual impact effect.
  • the present invention adopts the self-innovated silicone V-shaped lower oil structure to solve the problem that the conventional atomizer oil tank and the internal oil-conducting heating part need to use a metal structure, which causes heavy metal pollution.
  • the suction nozzle, oil cup, and vent pipe of the present invention are integrally formed of glass, wherein the inner wall of the vent pipe is directly connected to the top of the oil-absorbing cotton and ceramic heating wire, and the condensate formed on the inner wall of the vent pipe automatically returns to the oil-absorbing cotton and ceramic heating wire during atomization.
  • the upper cycle utilization can effectively solve the problems of oil accumulation, oil blockage and oil leakage in the ventilation pipe in the prior art.
  • the present invention is convenient for oil filling, the oil tank can be filled with oil at 360 degrees, there is no need to assemble the seal immediately after filling the oil, and there will be no oil leakage caused by structural sealing problems.
  • the present invention adopts an innovative positioning thread structure, through the positioning convex groove inside the nozzle base and the convex positioning triangle on both sides of the upper end of the base pressing part, so that the glass nozzle and the atomizing core base will not rotate.
  • the atomizer after the battery is integrated, which solves the phenomenon that the bottom thread cannot be taken out when the atomizer is installed on the battery, and the suction nozzle is separated from the bottom thread after being unscrewed.
  • the present invention has outstanding and significant progress.
  • Figure 1 is a schematic structural diagram of an embodiment of the present invention
  • Figure 2 is a diagram of the internal structure of Figure 1;
  • FIG. 3 is a schematic diagram of the structure of a glass suction nozzle according to an embodiment of the present invention.
  • Figure 4 is an internal structure diagram of Figure 3;
  • FIG. 5 is a schematic diagram of the structure of an atomizing core according to an embodiment of the present invention.
  • Figure 6 is a diagram of the internal structure of Figure 5;
  • Figure 7 is an assembly schematic view of an embodiment of the present invention.
  • FIG. 8 is a schematic diagram of the structure of the base part of the embodiment of the present invention.
  • Figure 9 is a schematic view of the screw base structure of the embodiment of the present invention.
  • FIG. 10 is a schematic diagram of the structure of the base pressing member of the embodiment of the present invention.
  • Fig. 11 is a structural schematic diagram of a silicone seat according to an embodiment of the present invention.
  • FIG. 12 is a schematic diagram of the second embodiment of the silica gel seat structure of the present invention.
  • Fig. 13 is a third structural diagram of a silicone seat according to an embodiment of the present invention.
  • Oil cup part; 101 suction nozzle; 102, oil cup; 103, vent pipe; 104, outer step; 2. base part; 201, external thread; 202, glue groove; 203, positioning convex groove 3.
  • Decorative ring; 301 internal thread; 4. Threaded base; 401, air inlet; 402, external thread of the base; 403, inner hole step; 404, side wall; 405, inner hole of the base; 501. Triangular positioning part; 502. Groove; 503. Central inner hole; 6. Electrode; 601. Electrode head; 7. Silicone seat; 701. Annular sealing ring; 702. Boss; 703. V-shaped oil inlet groove 704. Oil inlet hole; 705. Middle hole; 8. Insulation ring; 801. Insulation ring small head; 9. Ceramic heating wire; 901. Porous ceramic; 902. Heating wire; 903. Pin; 10. Oil absorbing cotton.
  • the present invention relates to the field of medical assistance and electronic atomization, and is specifically an all-glass atomizer, including a glass nozzle and an atomizing core.
  • the glass nozzle assembly includes an oil cup part 1 and an atomizing core.
  • the base part 2 the top end of the oil cup part 1 is provided with a suction nozzle 101, the middle of the oil cup part 1 is provided with a vent tube 103, the vent tube 103 and the oil cup part 1 are integrally formed, and there is a formation between the two
  • the cavities formed by the oil cup 102, the suction nozzle 101, the oil cup 102 and the vent pipe 103 are an integrated glass structure.
  • a base part 2 is provided at the bottom of the oil cup part 1, the base part 2 is provided with an external thread 201, and one end of the base part 2 is connected to the oil cup part 1
  • the outer step 104 is fixedly connected with glue, and the other end is threadedly connected with the decorative ring 3, the base part 2 is connected with the oil cup part 1 at one end with a glue groove 202, and the end connected with the decorative ring 3 is provided with an external thread on the outside of the bottom bottom 201.
  • a positioning convex groove 203 is provided on the inner side.
  • the atomization core includes a decorative ring 3, a threaded base 4, a base pressing member 5, a silicone seat 7, a ceramic heating wire 9, an oil-absorbing cotton 10, an insulating ring 8 and an electrode 6;
  • the decorative ring 3 is an internal thread structure, so The end of the decorative ring 3 connected with the base 2 is provided with an internal thread 301;
  • the threaded base 4 is a hollow external thread structure, with a base inner hole 405 in the middle, and a base external thread 402 on the outer side of the bottom to communicate with
  • the upper side wall of the external thread 402 is provided with a symmetrical air inlet 401, and an inner hole step 403 is provided under the inner hole 405 of the threaded base;
  • the base pressing member 5 has a central inner hole 503, the base pressing member 5
  • a symmetrical convex triangular positioning portion 501 is provided on the outer side of the upper end, and grooves 502 are provided on both sides of the convex triangular positioning portion 501.
  • the docking part of the base portion 2 and the base pressing member 5 can rotate less than 180 degrees.
  • the decorative ring 3 is sleeved on the threaded base 4 and clamped and pressed by the base pressing member 5 to form a movable ring.
  • the silicone seat 7 adopts a middle through hole structure, in which is a middle hole 705, and a V-shaped oil inlet groove 703 is symmetrically provided on the upper side of the outer side.
  • the middle part of the outer side of the silicone seat 7 is provided with a symmetrical boss 702, and an annular sealing ring 701 is arranged between the V-shaped oil inlet groove 703 and the boss 702.
  • the silicone seat 7 is mounted on the base pressing member 5, and the silicone seat 7.
  • the middle symmetrical boss 702 is installed in the base pressing member groove 502. After the silicone seat 7 is assembled, the annular sealing ring 701 and the oil cup part 1 are in a sealed state, so that no metal contact is realized in the inner cavity of the oil cup.
  • the ceramic heating wire 9 is composed of porous ceramic 901, heating wire 902, and pins 903.
  • the heating wire 902 is built in the ceramic heating wire 9 and the two exposed pins 903 serve as positive and negative electrodes.
  • the oil-absorbing cotton 10 is rectangular , The outer side of the ceramic heating wire 9 is wrapped with oil-absorbing cotton 10 and then inserted into the middle hole 705 of the silicone seat 7, and the atomized smoke oil injected into the inner cavity of the oil cup 102 is introduced into the ceramic heating wire 9 through the oil inlet 704 and the oil-absorbing cotton 10 Heating atomization.
  • the insulating ring 8 is mounted on the inner hole step 403 under the threaded base 4, the electrode 6 is mounted in the insulating ring 8, one of the heating wire pins 903 is connected to the screw base 4, and the other pin clamps Between the insulating ring 8 and the electrode 6, smoke is generated when an electronic circuit is formed after being assembled with the battery.
  • the hollow part in the middle of the suction nozzle 101, the vent pipe 103, the silicone seat 7, the base pressing member 5 and the threaded base 4 forms an air inlet atomization channel, and the smoke formed by the atomization during inhalation is sucked from the channel.
  • Step 1 Install the oil cup part 1 on the base part 2, apply glue in the glue groove 202 of the base part 2, and fix the oil cup part 1 and the base part 2;
  • Step 2 Put the silicone base 7 into the base pressing part 5 first, and put the symmetrical boss 702 outside the silicone base 7 into the groove 502 of the base pressing part 5, and expose the V-shaped oil inlet groove 703 to the outside after installation;
  • Step 3 Center and tightly wrap the rectangular oil-absorbing cotton 10 on the outside of the ceramic heating wire 9, and then place the cotton-wrapped ceramic heating wire into the middle through hole 705 of the silicone seat 7, and press the heating wire pin 903 against the base during installation. Straighten the pieces in 5 directions;
  • Step 4 Put the external thread 402 of the threaded base 4 downward into the jig, the inner thread 301 of the decorative ring 3 is sleeved down into the threaded base 4, and the heating wire pin 903 of the component processed in step 3 is passed down Screw the inner hole 405 of the threaded base, press the inner hole 503 of the base pressing member 5 into the side wall 404 of the threaded base 4 to press tightly. After the pressing is completed, the decorative ring 3 is movable. state;
  • Step 5 Fit one pin 903 of the ceramic heating wire 9 with the inner hole 403 of the threaded base 4, insert the small head 801 of the insulating ring into the inner hole 403 of the threaded base 4, and pass the other pin 903 of the ceramic heating wire 9 Fit the insulating ring 8 to the inner wall, and finally put the small electrode tip 601 into the inner hole of the insulating ring 8.
  • the exposed parts of the two pins 903 of the ceramic heating wire 9 are flattened on the product with pliers, not exposed, and the ceramic heats up
  • the two pins 903 of the wire 9 are respectively clamped on the inner and outer walls of the insulating ring 8 for insulation, and the atomization core assembly is now completed;
  • Step 6 Put the suction nozzle 101 down and the base part 2 up to fill the oil, then push the atomizing core silicone seat 7 into the oil cup 102.
  • the middle hole of the silicone seat 7 is sealed on the outer wall of the vent pipe 103, and the decorative ring 3
  • the internal thread 301 is connected to the external thread 201 on the nozzle base 2 and tightened clockwise.
  • the annular sealing ring on the side of the silicone seat 7 fits and seals with the inner wall of the nozzle oil cup, and the oil enters from the side of the silicone seat 7
  • the oil hole 704 flows into the oil-absorbing cotton 10, and finally is introduced into the ceramic heating wire 9. After the product is assembled, it forms an electronic circuit with the battery, which can be sucked when smoke is generated during operation.
  • the internal structure of the oil cavity of the present invention is all-glass and silica gel structure, no metal contact, no heavy metal pollution after oil injection assembly, convenient oil injection, no oil leakage, no oil leakage caused by failure to assemble and seal after oil injection, independent innovation of the silicone oil inlet structure , To ensure that the atomizer core does not dry out or leaks due to poor fuel supply.
  • the cigarette holder and the atomizer core are positioned to prevent loading and unloading and locking structure, which is easy to install and take away when assembled to the battery. The phenomenon that the base is stuck on the battery after taking it out can be recycled. It has the advantages of beautiful appearance, safe and convenient use, environmental protection, convenient oil filling, no heavy metal pollution, and high degree of pure taste.

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Abstract

一种全玻璃雾化器，包括玻璃吸嘴和雾化芯，玻璃吸嘴包括油杯部(1)和基座部(2)；雾化芯包括装饰圈(3)、螺纹底座(4)、底座压件(5)、硅胶座(7)、陶瓷发热丝(9)、吸油棉(10)、绝缘圈(8)和电极(6)；油杯部(1)顶端设有吸嘴(101)，油杯部(1)的中间设有通气管(103)，通气管(103)与油杯部(1)一体成型，二者之间形成的空腔组成油杯(102)。油腔内部采用全玻璃加硅胶结构，无金属接触，注油装配后无重金属污染，注油方便，不漏油；烟嘴与雾化芯采用定位防装卸锁死结构，装配到电池上易装易取，可循环使用。

Description

一种全玻璃雾化器及其制作方法 技术领域
本发明涉及医疗辅助和电子雾化领域，更具体地说，涉及一种全玻璃雾化器及其制作方法。
背景技术
雾化器一般是指用于雾化疗法的装置，常用于医疗设备作为治疗咳嗽、气喘等呼吸道疾病或其它可通过雾化治疗的疾病。近年来随着雾化器市场在国内外的掀起，雾化器逐渐作为医疗装置和戒烟的设备广泛应用于医疗和电子烟行业，随着雾化器市场需求的不断增大，雾化器被越来越多的人所使用，因此，各国市场对雾化器的卫生环保和安全性提出了更高的要求。目前，市场上常见的雾化器大多数油杯内部、雾化部分构造为金属结构，易造成重金属超标，污染雾化使用的油，而且，油和金属直接接触，也容易使油产生质变，缩短产品的使用周期，吸食后影响口感，同时也危及人们的健康。另一方面，市面上的雾化器一般采用螺纹旋转装配到电池上，易出现底部螺纹取不出来、拧出后吸嘴与底部螺纹分离的现象，不方便客户装配使用；不可重复注油循环使用，造成一定的资源浪费；注油后需立即装配密封，否则易造成漏油现象，存在注油不便、易在存放期间漏油而导致的存放不便的问题。另外，现有产品使用时存在通气管积油、堵油、漏油等现象，使得用户体验值欠佳。
发明内容
本发明所要解决的技术问题是提供一种注油方便、无重金属污染、装配操作便捷、产品安全可靠的全玻璃雾化器及其制作方法，可解决现有技术中存在的重金属超标、拆装注油不便、存放漏油、使用时积油漏油等问题。
为了解决上述技术问题，本发明采用了以下技术方案：
一种全玻璃雾化器，包括玻璃吸嘴和雾化芯，所述玻璃吸嘴包括油杯部和基座部；所述雾化芯包括装饰圈、螺纹底座、底座压件、硅胶座、陶瓷发热丝、吸油棉、绝缘圈和电极；所述油杯部顶端设有吸嘴，所述油杯部的中间设有通气管，所述通气管与油杯部一体成型，二者之间形成的空腔组成油杯，所述油杯部底部设有基座部，所述基座部一端与油杯部固定连接，另一端螺纹与装饰圈螺纹连接；所述螺纹底座设于雾化芯底部，所述底座压件设于螺纹底座上，所述装饰圈设于螺纹底座与底座压件中间，所述硅胶座设于底座压件上，所述硅胶座顶部与所述油杯部连接，所述陶瓷发热丝包裹于吸油棉内并安装于硅胶座内，所述绝缘圈设于螺纹底座内，所述电极设于绝缘圈内，所述玻璃吸嘴、硅胶座、底座压件和螺纹底座为中空结构，所述螺纹底座和硅胶座上分别设有通孔。
进一步地，所述雾化芯还包括一装饰圈，所述装饰圈为内螺纹结构，一端与基座部螺纹连接，另一端套设于螺纹底座上通过底座压件夹装形成活动环。
进一步地，所述基座部为外螺纹结构，所述基座部与装饰圈连接的一端底部外侧设有外螺纹、内侧设有定位凸槽。
进一步地，所述底座压件上端外侧设有对称定位部，所述定位部两侧设有凹槽，所述定位部与基座部内侧定位凸槽错位对接。
进一步地，所述定位部为凸起三角形，所述基座部与底座压件对接部分可活动旋转小于180度。
进一步地，所述硅胶座外侧中间部分设有对称凸台，所述凸台装入底座压件凹槽内。
进一步地，所述硅胶座外侧上方对称设有V形进油槽，所述V形进油槽上分别设有进油孔，所述进油槽与凸台中间设有环形密封圈，所述硅胶座通过环形密封圈与油杯部密封。
进一步地，所述基座部与油杯部连接的一端设有胶槽，所述油杯部底部外侧设有一台阶，所述基座部与台阶用胶水固定连接。
进一步地，所述吸嘴、油杯和通气管为一体式玻璃成型结构。
本发明提供了一种全玻璃雾化器的制作方法，包括以下步骤：
步骤1：将油杯部安装于基座部上，在基座部的胶槽内打胶，将油杯部与基座部固定；
步骤2：先把硅胶座装入底座压件内，将硅胶座外侧对称凸台装入底座压件的凹槽内，装好后将V形进油槽露在外面；
步骤3：将长方形吸油棉居中紧包在陶瓷发热丝外侧，再将包好棉的陶瓷发热丝定位一体塞入硅胶座中间通孔内，安装时发热丝引脚向底座压件方向拉直；
步骤4：螺纹底座的外螺纹朝下放入治具内，装饰圈内螺纹向下套入螺纹底座中，将步骤3加工好组件的发热丝引脚端向下穿过螺纹底座内孔，将底座压件内孔压入螺纹底座的侧壁上压紧，压装完成后装饰圈是活动的，螺 纹底座与步骤3组装后部件成紧配状态；
步骤5：将陶瓷发热丝其中一根引脚与螺纹底座内孔贴合，绝缘圈小头装入螺纹底座内孔处，陶瓷发热丝另一根引脚穿过绝缘圈与内壁贴合，最后将电极小头装入绝缘圈内孔中，陶瓷发热丝的两根引脚外露部分用剪钳剪平于产品上，不外露，陶瓷发热丝的两根引脚分别夹在绝缘圈的内外壁绝缘，至此雾化芯组装完成；
步骤6：将吸嘴向下，基座部向上放置注油，然后把雾化芯硅胶座推入油杯内，硅胶座中孔套在通气管外壁上密封，装饰圈内螺纹与吸嘴基座上的外螺纹对接顺时针旋紧，此时硅胶座侧边的环形密封圈与吸嘴油杯内壁贴合密封，油从硅胶座侧边的进油孔流入吸油棉上，最后导入陶瓷发热丝中，产品装配后与电池形成电子回路，工作时产生烟雾即可吸食。
本发明由于采用了上述结构，具有以下有益效果：
1、本发明油仓为全玻璃结构，底部用硅胶密封，无金属接触，可杜绝金属污染，环保健康；玻璃吸嘴和油仓采用玻璃制作，整体呈透明状，外观美观新颖，具有强烈的视觉冲击效果。
2、本发明采用自主创新的硅胶V形下油结构，解决常规雾化器油仓及内部导油发热部分需用金属结构问题，导致重金属污染。
3、本发明的吸嘴、油杯、通气管一体玻璃成形，其中通气管内壁直通到吸油棉、陶瓷发热丝顶部，雾化时通气管内壁形成的冷凝液自动回流到吸油棉、陶瓷发热丝上循环利用，可有效解决现有技术中存在的通气管积油、堵油、漏油现象。
4、本发明注油方便，油仓内部360度可注油，注油后无需立即组装密封，不会出现因结构密封问题而导致的漏油现象。
5、本发明采用创新定位螺纹结构，通过吸嘴基座内侧定位凸槽和底座压件上端两侧边的凸起定位三角形错位对接，使玻璃吸嘴与雾化芯底座不会打转，装上电池后雾化器成一体，解决雾化器装到电池上出现底部螺纹取不出来、拧出后吸嘴与底部螺纹分离现象。
因此，与现有技术相比，本发明具有突出的显著性进步。
在结合附图阅读本发明的实施方式的详细描述后，本发明的特点和优点将变得更加清楚。
附图说明
图1是本发明实施例的结构示意图；
图2是图1的内部结构图；
图3是本发明实施例玻璃吸嘴的结构示意图；
图4是图3的内部结构图；
图5是本发明实施例雾化芯结构示意图；
图6是本图5的内部结构图；
图7是本发明实施例的组装示意图；
图8是本发明实施例的基座部结构示意图；
图9是本发明实施例的螺纹底座结构示意图；
图10是本发明实施例的底座压件结构示意图；
图11是本发明实施例的硅胶座结构示意图一；
图12是本发明实施例的硅胶座结构示意图二；
图13是本发明实施例的硅胶座结构示意图三。
图中：1、油杯部；101、吸嘴；102、油杯；103、通气管；104、外侧台阶；2、基座部；201、外螺纹；202、胶槽；203、定位凸槽；3、装饰圈；301、 内螺纹；4、螺纹底座；401、进气孔；402、底座外螺纹；403、内孔台阶；404、侧壁；405、底座内孔；5、底座压件；501、三角形定位部；502、凹槽；503、中心内孔；6、电极；601、电极小头；7、硅胶座；701、环形密封圈；702、凸台；703、V形进油槽；704、进油孔；705、中间孔；8、绝缘圈；801、绝缘圈小头；9、陶瓷发热丝；901、多孔陶瓷；902、发热丝；903、引脚；10、吸油棉。
具体实施方式
下面以一个实施方式对本发明作进一步详细的说明，但应当说明，本发明的保护范围不仅仅限于此。
如图1-13所示，本发明涉及医疗辅助和电子雾化领域，具体为一种全玻璃雾化器，包括玻璃吸嘴和雾化芯，所述玻璃吸嘴组件包括油杯部1和基座部2，所述油杯部1顶端设有吸嘴101，所述油杯部1的中间设有通气管103，所述通气管103与油杯部1一体成型，二者之间形成的空腔组成油杯102，所述吸嘴101、油杯102和通气管103为一体式玻璃结构。所述油杯部1底部外侧有一台阶104，所述油杯部1底部设有基座部2，所述基座部2设有外螺纹201，所述基座部2一端与油杯部1外侧台阶104用胶水固定连接，另一端与装饰圈3螺纹连接，所述基座部2与油杯部1连接的一端设有胶槽202，与装饰圈3连接的一端底部外侧设有外螺纹201、内侧设有定位凸槽203。
所述雾化芯包括装饰圈3、螺纹底座4、底座压件5、硅胶座7、陶瓷发热丝9、吸油棉10、绝缘圈8和电极6；所述装饰圈3为内螺纹结构，所述装饰圈3与基座部2连接的一端设有内螺纹301；所述螺纹底座4为中空外螺纹结构，其中间设有底座内孔405，底部外侧设有底座外螺纹402，用于与 外接电池连接，所述外螺纹402上方侧壁上设有对称进气孔401，螺纹底座内孔405下方设有内孔台阶403；所述底座压件5具有一中心内孔503，底座压件5上端外侧设有对称凸起三角形定位部501，所述凸起三角形定位部501两侧设有凹槽502，所述凸起三角形定位部501与基座部2内侧定位凸槽203错位对接，所述基座部2与底座压件5对接部分可活动旋转小于180度。所述装饰圈3套在螺纹底座4上用底座压件5夹装压住成活动环。所述硅胶座7采用中间通孔结构，其中间为中间孔705，外侧上方对称设有V形进油槽703，所述V形进油槽703上分别设有进油孔704直通中间孔705，所述硅胶座7外侧中间部分设有对称凸台702，所述V形进油槽703与凸台702中间设有环形密封圈701，所述硅胶座7装在底座压件5上，所述硅胶座7中间对称凸台702装入底座压件凹槽502内，所述硅胶座7装配后环形密封圈701与油杯部1呈密封状态，实现油杯内腔无金属接触。
所述陶瓷发热丝9由多孔陶瓷901、发热丝902、引脚903构成，所述陶瓷发热丝9中间内置发热丝902，外露两根引脚903作为正负极，所述吸油棉10为长方形，所述陶瓷发热丝9外侧用吸油棉10包裹后装入硅胶座7中间孔705内，注入油杯102内腔的雾化烟油经进油孔704、吸油棉10导入陶瓷发热丝9内加热雾化。
所述绝缘圈8装在螺纹底座4下方内孔台阶403上，所述电极6装入绝缘圈8内，所述发热丝引脚903一根与螺纹底座4导通，另一根引脚夹在绝缘圈8与电极6中间，与电池装配后形成电子回路工作时产生烟雾。
所述吸嘴101、通气管103、硅胶座7、底座压件5和螺纹底座4中间的中空部分形成进气雾化通道，使用吸食时雾化形成的烟雾从通道吸入口中。
本发明在制作时，包括以下步骤：
步骤1：将油杯部1安装于基座部2上，在基座部2的胶槽202内打胶，将油杯部1与基座部2固定；
步骤2：先把硅胶座7装入底座压件5内，将硅胶座7外侧对称凸台702装入底座压件5的凹槽502内，装好后将V形进油槽703露在外面；
步骤3：将长方形吸油棉10居中紧包在陶瓷发热丝9外侧，再将包好棉的陶瓷发热丝定位一体塞入硅胶座7中间通孔705内，安装时发热丝引脚903向底座压件5方向拉直；
步骤4：螺纹底座4的外螺纹402朝下放入治具内，装饰圈3内螺纹301向下套入螺纹底座4中，将步骤3加工好组件的发热丝引脚903端向下穿过螺纹底座内孔405，将底座压件5内孔503压入螺纹底座4的侧壁404上压紧，压装完成后装饰圈3是活动的，螺纹底座4与步骤3组装后部件成紧配状态；
步骤5：将陶瓷发热丝9其中一根引脚903与螺纹底座4内孔403贴合，绝缘圈小头801装入螺纹底座4内孔403处，陶瓷发热丝9另一根引脚903穿过绝缘圈8与内壁贴合，最后将电极小头601装入绝缘圈8内孔中，陶瓷发热丝9的两根引脚903外露部分用剪钳剪平于产品上，不外露，陶瓷发热丝9的两根引脚903分别夹在绝缘圈8的内外壁绝缘，至此雾化芯组装完成；
步骤6：将吸嘴101向下，基座部2向上放置注油，然后把雾化芯硅胶座7推入油杯102内，硅胶座7中孔套在通气管103外壁上密封，装饰圈3内螺纹301与吸嘴基座2上的外螺纹201对接顺时针旋紧，此时硅胶座7侧边的环形密封圈与吸嘴油杯内壁贴合密封，油从硅胶座7侧边的进油孔704流入吸油棉10上，最后导入陶瓷发热丝9中，产品装配后与电池形成电子回路，工作时产生烟雾即可吸食。
本发明油腔内部全玻璃加硅胶结构，无金属接触，注油装配后无重金属污染，注油方便，不漏油，不会因为注油后未及时装配密封产生漏油现象，自主创新的硅胶进油结构，确保不会因供油不畅导致雾化芯干烧或出现漏油，烟嘴与雾化芯定位防装卸锁死结构，装配到电池上易装易取，不会出现取不出来或油杯取出后底座卡在电池上的现象，可循环使用，具有外形美观、使用安全便捷、环保、注油方便、无重金属污染、口感纯正还原度高等优点。
虽然结合附图描述了本发明的实施方式，但是本领域的技术人员可以在所附权利要求的范围之内作出各种变形或修改，只要不超过本发明的权利要求所描述的保护范围，都应当在本发明的保护范围之内。

Claims (10)

  1. 一种全玻璃雾化器，包括玻璃吸嘴和雾化芯，其特征在于：所述玻璃吸嘴包括油杯部(1)和基座部(2)；所述雾化芯包括装饰圈(3)、螺纹底座(4)、底座压件(5)、硅胶座(7)、陶瓷发热丝(9)、吸油棉(10)、绝缘圈(8)和电极(6)；所述油杯部(1)顶端设有吸嘴(101)，所述油杯部(1)的中间设有通气管(103)，所述通气管(103)与油杯部(1)一体成型，二者之间形成的空腔组成油杯(102)，所述油杯部(1)底部设有基座部(2)，所述基座部(2)一端与油杯部(1)固定连接，另一端与装饰圈(3)螺纹连接；所述螺纹底座(4)设于雾化芯底部，所述底座压件(5)设于螺纹底座(4)上，所述装饰圈(3)设于螺纹底座(4)与底座压件(5)中间，所述硅胶座(7)设于底座压件(5)上，所述硅胶座(7)顶部与所述油杯部(1)连接，所述陶瓷发热丝(9)包裹于吸油棉(10)内并安装于硅胶座(7)内，所述绝缘圈(8)设于螺纹底座(4)内，所述电极(6)设于绝缘圈(8)内，所述玻璃吸嘴、硅胶座(7)、底座压件(5)和螺纹底座(4)为中空结构，所述螺纹底座(4)和硅胶座(7)上分别设有侧孔。
  2. 如权利要求1所述的一种全玻璃雾化器，其特征在于：所述装饰圈(3)为内螺纹结构，一端与基座部(2)螺纹连接，另一端套设于螺纹底座(4)上通过底座压件(5)夹装形成活动环。
  3. 如权利要求2所述的一种全玻璃雾化器，其特征在于：所述基座部(2)为外螺纹结构，所述基座部(2)与装饰圈(3)连接的一端底部外侧设有外螺纹(201)、内侧设有定位凸槽(203)。
  4. 如权利要求3所述的一种全玻璃雾化器，其特征在于：所述底座压件(5)上端外侧设有对称定位部(501)，所述定位部(501)两侧设有凹槽(502)，所述定位部(501)与基座部(2)内侧定位凸槽(203)错位对接。
  5. 如权利要求4所述的一种全玻璃雾化器，其特征在于：所述定位部(501)为凸起三角形，所述基座部(2)与底座压件(5)对接部分可活动旋转小于180度。
  6. 如权利要求5所述的一种全玻璃雾化器，其特征在于：所述硅胶座(7)外侧中间部分设有对称凸台(702)，所述凸台(702)装入底座压件凹槽(502)内。
  7. 如权利要求6所述的一种全玻璃雾化器，其特征在于：所述硅胶座(7)外侧上方对称设有V形进油槽(703)，所述V形进油槽(703)上分别设有进油孔(704)，所述进油槽(703)与凸台(702)中间设有环形密封圈(701)，所述硅胶座(7)通过环形密封圈(701)与油杯部(1)密封。
  8. 如权利要求1所述的一种全玻璃雾化器，其特征在于：所述基座部(2)与油杯部(1)连接的一端设有胶槽(202)，所述油杯部(1)底部外侧设有一台阶(104)，所述基座部(2)与台阶(104)用胶水固定连接。
  9. 如权利要求1-8任一权利要求所述的一种全玻璃雾化器，其特征在于：所述吸嘴(101)、油杯(102)和通气管(103)为一体式玻璃成型结构。
  10. 一种全玻璃雾化器的制作方法，其特征在于，包括以下步骤：
    步骤1：将油杯部(1)安装于基座部(2)上，在基座部(2)的胶槽(202)内打胶，将油杯部(1)与基座部(2)固定；
    步骤2：先把硅胶座(7)装入底座压件(5)内，将硅胶座(7)外侧对称凸台(702)装入底座压件(5)的凹槽(502)内，装好后将V形进油槽(703)露在外面；
    步骤3：将长方形吸油棉(10)居中紧包在陶瓷发热丝(9)外侧，再将包好棉的陶瓷发热丝定位一体塞入硅胶座(7)中间通孔(705)内，安装时 发热丝引脚(903)向底座压件(5)方向拉直；
    步骤4：螺纹底座(4)的外螺纹(402)朝下放入治具内，装饰圈(3)内螺纹(301)向下套入螺纹底座(4)中，将步骤3加工好组件的发热丝引脚(903)端向下穿过螺纹底座内孔(405)，将底座压件(5)内孔(503)压入螺纹底座(4)的侧壁(404)上压紧，压装完成后装饰圈(3)是活动的，螺纹底座(4)与步骤3组装后部件成紧配状态；
    步骤5：将陶瓷发热丝(9)其中一根引脚(903)与螺纹底座(4)内孔(403)贴合，绝缘圈小头(801)装入螺纹底座(4)内孔(403)处，陶瓷发热丝(9)另一根引脚(903)穿过绝缘圈(8)与内壁贴合，最后将电极小头(601)装入绝缘圈(8)内孔中，陶瓷发热丝(9)的两根引脚(903)外露部分用剪钳剪平于产品上，不外露，陶瓷发热丝(9)的两根引脚(903)分别夹在绝缘圈(8)的内外壁绝缘，至此雾化芯组装完成；
    步骤6：将吸嘴(101)向下，基座部(2)向上放置注油，然后把雾化芯硅胶座(7)推入油杯(102)内，硅胶座(7)中孔套在通气管(103)外壁上密封，装饰圈(3)内螺纹(301)与吸嘴基座(2)上的外螺纹(201)对接顺时针旋紧，此时硅胶座(7)侧边的环形密封圈与吸嘴油杯内壁贴合密封，油从硅胶座(7)侧边的进油孔(704)流入吸油棉(10)上，最后导入陶瓷发热丝(9)中，产品装配后与电池形成电子回路，工作时产生烟雾即可吸食。
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