WO2021218393A1 - 贴合设备校正装置、贴合设备校正方法及显示面板贴合设备 - Google Patents

贴合设备校正装置、贴合设备校正方法及显示面板贴合设备 Download PDF

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Publication number
WO2021218393A1
WO2021218393A1 PCT/CN2021/079676 CN2021079676W WO2021218393A1 WO 2021218393 A1 WO2021218393 A1 WO 2021218393A1 CN 2021079676 W CN2021079676 W CN 2021079676W WO 2021218393 A1 WO2021218393 A1 WO 2021218393A1
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WIPO (PCT)
Prior art keywords
alignment mark
jig
alignment
image
base
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PCT/CN2021/079676
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English (en)
French (fr)
Inventor
张琪
杨硕
杨斌
袁亚鸿
古春笑
朱朝月
Original Assignee
昆山国显光电有限公司
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Application filed by 昆山国显光电有限公司 filed Critical 昆山国显光电有限公司
Publication of WO2021218393A1 publication Critical patent/WO2021218393A1/zh
Priority to US17/713,431 priority Critical patent/US20220232748A1/en

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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/081Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
    • H05K13/0815Controlling of component placement on the substrate during or after manufacturing
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/62Optical apparatus specially adapted for adjusting optical elements during the assembly of optical systems
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F1/00Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
    • G06F1/16Constructional details or arrangements
    • G06F1/18Packaging or power distribution
    • G06F1/181Enclosures
    • GPHYSICS
    • G12INSTRUMENT DETAILS
    • G12BCONSTRUCTIONAL DETAILS OF INSTRUMENTS, OR COMPARABLE DETAILS OF OTHER APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G12B5/00Adjusting position or attitude, e.g. level, of instruments or other apparatus, or of parts thereof; Compensating for the effects of tilting or acceleration, e.g. for optical apparatus
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/0015Orientation; Alignment; Positioning
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/081Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
    • H05K13/0812Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/32Fiducial marks and measuring scales within the optical system

Definitions

  • This application belongs to the technical field of electronic products, and in particular relates to a laminating equipment calibration device, a laminating equipment calibration method, and a display panel laminating equipment.
  • the curved surface laminating equipment needs to replace the cover plate and the laminating indenter for different products. After each replacement, ensuring the relative position of the cover plate and the laminating indenter plays a vital role in the bonding yield.
  • the bonding indenter needs to be placed on the cover base and the indenter base before bonding.
  • the equipment mostly adopts the installation method of positioning pins to determine the relative position of the cover base and the indenter base, so as to realize the alignment of the cover and the laminating indenter.
  • the cover base and the indenter base are caused, and the relative position of the bonding indenter and the cover is deviated.
  • the embodiments of the present application provide a laminating equipment calibration device, a laminating equipment calibration method, and a display panel laminating equipment.
  • the fixture assembly with the alignment mark is used for alignment, the alignment process is faster and more accurate, and the efficiency is improved. And fit the yield rate.
  • the embodiment of the present application provides a laminating equipment correction device, including: a fixture assembly, including a first fixture and a second fixture that are used in cooperation with each other, and a first alignment mark is provided on the first fixture, A second alignment mark is provided on the second jig, and the first jig and the second jig are aligned by the first alignment mark and the second alignment mark; image acquisition Component for respectively acquiring a first image of the surface of the first alignment mark of the first jig and a second image of the surface of the second alignment mark of the second jig, the The first image and the second image are used to obtain the alignment parameters of the first alignment mark and the second alignment mark to calibrate the display panel laminating device.
  • the embodiment of the present application provides a method for calibrating a laminating device based on the above-mentioned laminating device calibrating device, which includes: installing the first jig in the mounting position of the laminating member base on the display panel laminating device, and The second jig is installed at the installation position of the display module base on the display panel laminating device; the first jig’s surface of the first alignment mark is obtained by the image acquisition component.
  • Image and a second image of the surface of the second alignment mark of the second jig processing the first image and the second image to obtain the first alignment mark and the second alignment mark
  • the alignment parameter processing the first image and the second image to obtain the first alignment mark and the second alignment mark
  • the alignment parameter according to the alignment parameter, the fixture assembly is driven to move, so that the first alignment mark and the second alignment mark are aligned, so as to realize the calibration of the display panel laminating device.
  • the embodiment of the application of the present invention provides a display panel laminating device, which includes: a base assembly, including a laminating member base for installing the to-be-laminated component and a display module base for mounting the to-be-laminated display module; A bracket with a mounting position for the base of the bonding element; a second bracket with a mounting position for the display module base; as in the calibration device in the above embodiment, the first jig is mounted on the bonding of the first bracket The second fixture is installed in the display module base installation position of the second bracket.
  • the laminating equipment correction device includes a fixture assembly and an image acquisition assembly.
  • the fixture assembly includes a first fixture and a second fixture used in cooperation with each other, which are used for equivalent base components, that is, to replace The display panel is attached to the base assembly of the device for positioning correction.
  • the first image of the surface of the first alignment mark of the first jig and the second image of the surface of the second alignment mark of the second jig are respectively obtained by the image acquisition component.
  • the alignment parameters of the first alignment mark and the second alignment mark can be obtained, so that the first alignment mark and the second alignment mark are aligned to realize the first fixture and the second alignment mark. Alignment between fixtures.
  • the alignment of the first jig and the second jig is equivalent to the alignment of the base assembly to calibrate the display panel bonding equipment.
  • the fixture components with alignment marks are used for alignment, the alignment process is faster and more accurate, and the efficiency and the bonding yield are improved.
  • FIG. 1 is a schematic structural diagram of a calibration device for laminating equipment according to an embodiment of the present application
  • FIG. 2 is a schematic flowchart of a method for calibrating a laminating device according to an embodiment of the present application
  • Fig. 3 is a schematic structural diagram of a display panel laminating device according to an embodiment of the present application.
  • FIG. 4 is a schematic flowchart of a bonding method of a display panel bonding device according to an embodiment of the present application.
  • Fig. 1 shows a schematic structural diagram of a device for calibrating a laminating equipment according to an embodiment of the present application.
  • the laminating equipment calibration device includes a fixture component and an image acquisition component 3.
  • the fixture assembly includes a first fixture 1 and a second fixture 2 that cooperate with each other.
  • the first fixture 1 is provided with a first alignment mark.
  • the second fixture 2 is provided with a second alignment mark.
  • the first jig 1 and the second jig 2 are aligned by the first alignment mark and the second alignment mark.
  • the image acquisition component 3 is used to acquire the first image of the surface of the first alignment mark of the first jig 1 and the second image of the surface of the second alignment mark of the second jig 2 respectively; according to the first image and The second image obtains the alignment parameters of the first alignment mark and the second alignment mark to calibrate the laminating device.
  • the laminating equipment correction device includes a fixture component and an image acquisition component 3.
  • the jig assembly includes a first jig 1 and a second jig 2 used in cooperation with each other, which are used for equivalent base assembly, that is, used to replace the base assembly in the display panel laminating device for positioning correction.
  • the first image of the surface of the first alignment mark of the first jig 1 and the second image of the surface of the second alignment mark of the second jig 2 are respectively obtained by the image acquisition component 3.
  • the alignment parameters of the first alignment mark and the second alignment mark can be obtained, so that the first alignment mark and the second alignment mark are aligned to realize the first jig 1 and the second alignment mark. Alignment between two fixtures 2.
  • the alignment of the first jig 1 and the second jig 2 is equivalent to the alignment of the base assembly to calibrate the display panel laminating device.
  • the fitting error can only be calculated by performing multiple fitting experiments during actual fitting. According to the calculated fitting error, adjust the thread gap of the positioning pin hole to realize the center alignment of the base assembly, and then realize the alignment of the cover plate and the fitting indenter. Since the display module is supported by the laminating pressure head, the display module can be accurately adhered to the cover plate. However, the multiple test process is complicated and cumbersome, and the accuracy error is large, which affects the accuracy of the fit. In particular, since the machining accuracy of the base assembly is relatively low except for the position of the positioning pin hole, the positioning base point cannot be positioned directly by shooting with a camera.
  • a fixture assembly with an alignment mark is additionally used for alignment, only one alignment adjustment is required, and the alignment process is faster and more accurate, thereby improving efficiency.
  • the laminating equipment calibration device of the present application can ensure the alignment accuracy between the base components after replacing the fixture assembly with the base assembly, avoid affecting the subsequent bonding accuracy of the display module and the cover plate, and improve the good fit. Rate.
  • the alignment parameters of the first alignment mark and the second alignment mark are obtained according to the first image and the second image to correct the operation of the laminating device. It may be that the staff has obtained the first image and the second The image is calculated to obtain the alignment parameters, and then manually adjusted according to the alignment parameters or input to the execution device of the laminating equipment for automatic adjustment and alignment correction; it can also be that the first image and the second image are transmitted to the transmission module of the correction device
  • the back-end computing device of the laminating equipment processes to obtain the alignment parameters, which are completed by the laminating equipment’s own controller and displacement platform; the alignment correction can also be performed by manual adjustment; the correction device itself can also have processing chips, etc. After the first image and the second image are processed locally to obtain the alignment parameters, the alignment correction is manually or automatically adjusted.
  • the first jig 1 includes a first plane of the fitting base 6 in the equivalent base assembly, and the first alignment mark is provided on the first plane.
  • the second jig 2 includes a second plane of the display module base 7 in the equivalent base assembly, and the second alignment mark is provided on the second plane.
  • the first plane and the second plane are usually axisymmetrical or center-symmetrical figures, such as rectangles, trapezoids, etc.
  • the irregular three-dimensional shapes of the base 6 and the display module base 7 are equivalent to a regular plane figure that facilitates the determination of the center.
  • the first alignment mark and the second alignment mark adopt graphics with a center point overlapping the center points of the first plane and the second plane.
  • shapes such as a cross shape and a circle with a center mark may be adopted.
  • the first alignment mark and the second alignment mark are cross lines formed by the midpoints of opposite sides of the rectangular plane.
  • the first alignment mark and the second alignment mark may also be X-shaped marks formed by two diagonal lines of a rectangular plane.
  • the first alignment mark and the second alignment mark can be made in the form of processing grooves with a position accuracy of ⁇ 5 ⁇ m.
  • the bonding part is usually a glass cover plate. Combined base.
  • the base of the display module is used to support the laminating indenter, which in turn supports the display module.
  • the laminating indenter is usually made of silicone and other flexible and rigid deformable Profiling indenter.
  • the calibration device further includes: a first displacement platform 4 configured to assemble and drive at least one of the first jig 1 and the second jig 2 to perform alignment.
  • the processing module processes the image to obtain the alignment parameters of the first alignment mark and the second alignment mark, and adjusts the first displacement platform 4 according to the alignment parameters, so that the first alignment mark and the second alignment mark are aligned allow.
  • the displacement accuracy error of the first displacement platform 4 is less than or equal to 3 ⁇ m.
  • the first displacement platform 4 is configured to assemble and drive at least one of the first jig 1 and the second jig 2 to perform alignment. Specifically, the first displacement platform 4 can be assembled and connected with only one of the first jig 1 and the second jig 2, and only the one that has an assembly relationship with the first displacement platform 4 can be driven to move, or it can be connected with The first jig 1 and the second jig 2 are connected to drive the first jig 1 and the second jig 2 to move.
  • the first image acquisition component acquires the first image of the surface of the first alignment mark of the first jig 1 and the second image of the surface of the second alignment mark of the second jig 2 respectively
  • the first image is processed And the second image to obtain the alignment parameters of the first alignment mark and the second alignment mark.
  • the first displacement platform 4 is adjusted according to the alignment parameters, so that the first alignment mark and the second alignment mark are aligned, and the alignment between the first jig 1 and the second jig 2 is realized.
  • the image acquisition component 3 includes at least two shooting directions facing the first alignment mark and the second alignment mark.
  • the image acquisition unit for the two alignment marks in the direction is configured to obtain the first image and the second image of the first alignment mark and the second alignment mark.
  • a second displacement platform 5 is further included.
  • the second displacement platform 5 is provided with two image acquisition units, and the second displacement platform 5 is configured to use Assemble and drive at least one of the two image acquisition units to perform alignment.
  • the second displacement platform 5 includes two fixed arms, respectively fixing two image acquisition units, the two image acquisition units are arranged up and down, and the relative positions of the image acquisition units are adjusted by the two fixed arms, so that the two image acquisition units
  • the shooting center is on the same straight line relative to the fixture assembly.
  • the image acquisition unit may specifically adopt an industrial camera. Compared with a civilian camera (camcorder), an industrial camera has high image stability, high transmission capacity, and high anti-interference ability.
  • the displacement accuracy error of the first displacement platform 4 is less than or equal to 3 ⁇ m; the displacement accuracy error of the second displacement platform 5 is less than or equal to 5 ⁇ m.
  • 3 ⁇ m and 5 ⁇ m both refer to the absolute value of the displacement accuracy error, that is, depending on the moving direction and the reference, 3 ⁇ m and 5 ⁇ m may be positive or negative.
  • a third displacement platform is further included, and the third displacement platform is configured to assemble and drive the first jig 1 and the second jig 2 to move toward each other.
  • the third displacement platform drives the first jig 1 and the second jig 2 to move toward each other, so as to realize the alignment of the first jig 1 and the second jig 2 in the third direction Z.
  • the lamination piece is attached to the display module, the relative position of the two in the third direction Z also needs to be aligned. If the alignment is not correct, there may be an interaction between the lamination piece and the display module. Too large, causing damage to the bonding parts or the display module.
  • the first jig 1 and the second jig 2 can be pre-aligned in the third direction Z, and the relative position of the first jig 1 and the second jig 2 can be adjusted by the third displacement platform.
  • the displacement platform can be a platform powered by a servo motor.
  • the first displacement platform 4 and the second displacement platform 5 may adopt one of a UVW platform or an XY ⁇ platform, and are composed of an upper plate, a lower plate and four monomer groups.
  • UVW corresponds to three power axes, two motors in the X-axis direction (VW axis), one motor in the Y-axis direction (U), two motors on the X-axis move simultaneously to realize the X-axis movement, and one motor on the Y-axis controls the Y-axis movement.
  • the ⁇ -axis rotation is realized when the two X-axis are not synchronized. In this way, the movement in the X and Y directions and the rotation of the ⁇ axis are realized by controlling the three motors to realize the alignment.
  • Fig. 2 shows a schematic flow chart of an embodiment of the laminating device calibration method of the present application. As shown in FIG. 2, the method for calibrating a laminating device according to an embodiment of the present application includes:
  • S130 Process the first image and the second image to obtain alignment parameters of the first alignment mark and the second alignment mark;
  • S140 Drive the jig assembly to move according to the alignment parameter to align the first alignment mark with the second alignment mark, so as to realize the calibration of the display panel laminating device.
  • the first jig 1 and the second jig 2 in the jig assembly need to be positioned instead of the base assembly. Therefore, the first jig 1 and the second jig 2 are respectively fixed on the fixing base. In the installation position of the component, that is, the first jig 1 and the second jig 2 are respectively equivalent to the fitting base 6 and the display module base 7 in the base assembly for positioning.
  • the first image of the surface of the first alignment mark of the first jig 1 and the first image of the surface of the second alignment mark of the second jig 2 are obtained by the image acquisition component 3, such as an industrial camera. Two images.
  • image processing can be performed by software such as halcon.
  • step S140 the first displacement platform 4 is controlled to drive the jig assembly to move according to the alignment parameters, so that the first alignment mark and the second alignment mark are aligned to ensure that the first jig 1 and the second jig 2 are aligned.
  • the alignment accuracy between the base components can be accurately and quickly aligned.
  • the first image and the second image are processed to obtain the pair of the first alignment mark and the second alignment mark.
  • the positioning parameters include the displacement difference parameter and the angle difference parameter of the first positioning mark and the second positioning mark in the same plane.
  • the displacement difference parameter includes a distance parameter of the first alignment mark and the second alignment mark in the first direction X and a distance parameter in the second direction Y perpendicular to the first direction X.
  • the angle difference parameter is the first alignment mark or the second alignment mark after the displacement difference parameter correction is completed, and the first alignment mark or the second alignment mark can be rotated according to the angle difference parameter to make the first alignment mark or the second alignment mark overlap.
  • the fitting parts of some products are of asymmetric structure, it generally refers to the asymmetric structure of the glass cover.
  • the bonding member base There will also be a certain offset between 6 and the display module base 7 and the fixture assembly; the offset needs to be compensated during actual adjustment to ensure the bonding yield.
  • the method further includes obtaining the center error offset parameter between the fitting base 6 and the first jig 1 and the center error offset between the display module base 7 and the second jig 2 Parameters, to calibrate the alignment parameters.
  • the jig assembly can be driven to move according to the center error offset parameter, and the center error between the base assembly and the jig assembly can be eliminated.
  • FIG. 3 shows a schematic structural diagram of an embodiment of the display panel laminating device of the present application.
  • the display panel laminating device according to the embodiment of the present application includes: a base assembly, including a laminating member base 6 for mounting a member to be mounted and a display module for mounting a display module to be mounted The base 7; the first bracket 8 has a base mounting position for the fitting member; the second bracket 9 has a display module base mounting position; The tool 1 is installed at the mounting position of the fitting base of the first bracket 8, and the second jig 2 is installed at the mounting position of the display module base of the second bracket 9.
  • the mounting position of the fitting base on the first bracket 8 can be used to install the fitting base or the first jig, that is, the fitting base 6, the first jig and the first bracket 8 are detachably connected to each other .
  • the display module base installation position on the second bracket 9 can be used to install the display module base or the second jig.
  • the display panel laminating device further includes a first displacement platform 4, which is connected to at least one of the first bracket 8 and the second bracket 9. At least one of provides a three-dimensional displacement; a processing device that processes the first image and the second image to obtain the alignment parameters of the first alignment mark and the second alignment mark, and adjusts the first displacement platform 4 according to the alignment parameters, The first alignment mark and the second alignment mark are aligned; optionally, the displacement accuracy error of the first displacement platform 4 is less than or equal to 3 ⁇ m.
  • providing three-dimensional displacement for at least one of the first bracket 8 and the second bracket 9 specifically refers to that the first displacement platform 4 can drive at least one of the first bracket 8 and the second bracket 9 in a horizontal plane Move to realize the alignment correction of the display panel laminating device.
  • the first displacement platform 4 can also drive at least one of the first bracket 8 and the second bracket 9 to move in a vertical plane, so as to realize the bonding process of the bonding member and the display panel.
  • FIG. 4 shows a schematic flowchart of an embodiment of the display panel bonding method of the present application.
  • the display panel bonding method according to the embodiment of the present application includes:
  • S220 Obtain the first image of the surface of the first alignment mark of the first jig 1 and the second image of the surface of the second alignment mark of the second jig 2 through the image acquisition component 3 respectively;
  • S230 Process the first image and the second image to obtain the alignment parameters of the first alignment mark and the second alignment mark;
  • the first jig 1 and the second jig 2 need to be removed and replaced with the fitting base 6 and the display module. Since the base 7 is assembled, the first jig 1 and the second jig 2 need to be detachably connected to the first bracket 8 and the second bracket 9, respectively, to facilitate replacement and perform subsequent bonding processes.
  • the detachable connection it can be fixed by positioning pins, jaws, vise and other equipment, as long as it can facilitate the disassembly and assembly of the first jig 1 and the second jig 2 and ensure the stability and accuracy of the fixation.
  • the connection methods can be applied to the technical solutions provided in this application.
  • the machining accuracy error of the first jig and the second jig is ⁇ 10 ⁇ m
  • the displacement accuracy of the first displacement platform 4 and the second displacement platform 5 is ⁇ 3 ⁇ m
  • the installation accuracy error of the image acquisition component is ⁇ 5 ⁇ m
  • the embodiment of the present application provides a method for attaching a display panel attaching device, which can equate the alignment between base components with curved or irregular shapes to a fixture assembly with regular and flat alignment marks The counterpoint. That is, the fixture assembly is aligned first, and then the first fixture 1 and the second fixture 2 are respectively replaced with the fitting base 6 and the display module base 7 in the base assembly, which can correspond to the display panel of different products. And the replacement of the bonding parts, it is fast, accurate, and improves the bonding yield. Specifically, through experiments, compared with the prior art, the technical solution provided by the present application reduces the black spot rate by 10%, reduces the adjustment time by 30%, and is compatible with asymmetric bonding parts.

Abstract

一种贴合设备校正装置、贴合设备校正方法及显示面板贴合设备,贴合设备校正装置包括:治具组件,治具组件包括相互配合使用的第一治具(1)和第二治具(2),第一治具(1)上设置有第一对位标识,第二治具(2)上设置有第二对位标识,第一治具(1)与第二治具(2)通过第一对位标识和第二对位标识进行对位;图像获取组件(3),用于分别获取第一治具(1)的第一对位标识的表面的第一图像和第二治具(2)的第二对位标识的表面的第二图像,第一图像和第二图像用于获取第一对位标识和第二对位标识的对位参数,以校正显示面板贴合设备。相比直接对贴合设备的底座组件进行对位,采用具有对位标识的治具组件进行对位,对位过程更加快速,准确,提高了效率以及贴合良率。

Description

贴合设备校正装置、贴合设备校正方法及显示面板贴合设备
相关申请的交叉引用
本申请要求享有于2020年04月28日提交的名称为“贴合设备校正装置及方法、显示面板贴合设备及方法”的中国专利申请第202010351084.9号的优先权,该申请的全部内容通过引用并入本文中。
技术领域
本申请属于电子产品技术领域,尤其涉及一种贴合设备校正装置、贴合设备校正方法及显示面板贴合设备。
背景技术
曲面贴合设备针对不同的产品需要进行盖板及贴合压头的更换,每次更换后,保证盖板与贴合压头的相对位置对贴合良率有着至关重要的作用,盖板和贴合压头在贴合前需要置于盖板底座和压头底座上。目前设备多采用定位销的安装方式确定盖板底座和压头底座的相对位置,以实现盖板和贴合压头的对位。然而由于定位销本身存在加工误差及安装误差,导致盖板底座和压头底座,进而导致贴合压头与盖板相对位置存在偏差,需要通过多次进行贴合实验以计算贴合的误差,通过调整定位螺纹间隙去实现盖板底座和压头底座的中心对齐,以消除对位偏差。校正过程复杂繁琐,并且精度误差较大,影响贴合精度。
因此,亟需一种新的贴合设备校正装置、贴合设备校正方法及显示面板贴合设备。
发明内容
本申请实施例提供了一种贴合设备校正装置、贴合设备校正方法及显示面板贴合设备,采用具有对位标识的治具组件进行对位,对位过程更加 快速,准确,提高了效率以及贴合良率。
本申请实施例提供了一种贴合设备校正装置,包括:治具组件,包括相互配合使用的第一治具和第二治具,所述第一治具上设置有第一对位标识,所述第二治具上设置有第二对位标识,所述第一治具与所述第二治具通过所述第一对位标识和所述第二对位标识进行对位;图像获取组件,用于分别获取所述第一治具的所述第一对位标识的表面的第一图像和所述第二治具的所述第二对位标识的表面的第二图像,所述第一图像和所述第二图像用于获取所述第一对位标识和所述第二对位标识的对位参数,以校正显示面板贴合设备。
本申请实施例提供了一种基于上述的贴合设备校正装置的贴合设备校正方法,包括:将所述第一治具安装于显示面板贴合设备上的贴合件底座的安装位,将所述第二治具安装于显示面板贴合设备上的显示模组底座的安装位;通过所述图像获取组件分别获取所述第一治具的所述第一对位标识的表面的第一图像和所述第二治具的所述第二对位标识的表面的第二图像;处理所述第一图像及第二图像以获取所述第一对位标识和所述第二对位标识的对位参数;根据所述对位参数带动所述治具组件移动,使所述第一对位标识和所述第二对位标识进行对准,以实现显示面板贴合设备校正。
本发明申请实施例提供了一种显示面板贴合设备,包括:底座组件,包括用于安装待贴合件的贴合件底座和用于安装待贴合显示模组的显示模组底座;第一支架,具有贴合件底座安装位;第二支架,具有显示模组底座安装位;如上述实施例中的校正装置,所述第一治具安装于所述第一支架的所述贴合件底座安装位,所述第二治具安装于所述第二支架的所述显示模组底座安装位。
本申请实施例提供的贴合设备校正装置,包括治具组件、图像获取组件,治具组件包括相互配合使用的第一治具和第二治具,用于等效底座组件,即用于替代显示面板贴合设备中的底座组件进行定位校正。通过图像获取组件分别获取第一治具的第一对位标识的表面的第一图像和第二治具的第二对位标识的表面的第二图像。根据第一图像和第二图像能够获得第一对位标识和第二对位标识的对位参数,使第一对位标识和第二对位标识 进行对准,实现第一治具和第二治具之间的对位。而第一治具和第二治具完成对位即等效于底座组件完成了对位,以校正显示面板贴合设备。相比直接对贴合设备的底座组件进行对位,采用具有对位标识的治具组件进行对位,对位过程更加快速,准确,提高了效率以及贴合良率。
附图说明
图1是根据本申请实施例的一种贴合设备校正装置的结构示意图;
图2是根据本申请实施例的一种贴合设备校正方法的流程示意图;
图3是根据本申请实施例的一种显示面板贴合设备的结构示意图;
图4是根据本申请实施例的一种显示面板贴合设备的贴合方法的流程示意图。
具体实施方式
下面将详细描述本申请的各个方面的特征和示例性实施例,为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本申请进行进一步详细描述。应理解,此处所描述的具体实施例仅意在解释本申请,而不是限定本申请。对于本领域技术人员来说,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请更好的理解。
为了更好地理解本申请,下面结合图1至图4根据本申请实施例的贴合设备校正装置、贴合设备校正方法及显示面板贴合设备进行详细描述。
图1示出了根据本申请实施例的一种贴合设备校正装置的结构示意图。如图1所示,根据本申请实施例的贴合设备校正装置包括治具组件及图像获取组件3。治具组件包括相互配合使用的第一治具1和第二治具2。第一治具1上设置有第一对位标识。第二治具2上设置有第二对位标识。第一治具1与第二治具2通过第一对位标识和第二对位标识进行对位。图像获取组件3,用于分别获取第一治具1的第一对位标识的表面的第一图像和第二治具2的第二对位标识的表面的第二图像;根据第一图像和第二图像获得第一对位标识和第二对位标识的对位参数,以校正贴合设备。
本申请实施例提供的贴合设备校正装置包括治具组件、图像获取组件3。治具组件包括相互配合使用的第一治具1和第二治具2,用于等效底座组件,即用于替代显示面板贴合设备中的底座组件进行定位校正。通过图像获取组件3分别获取第一治具1的第一对位标识的表面的第一图像和第二治具2的第二对位标识的表面的第二图像。根据第一图像和第二图像能够获得第一对位标识和第二对位标识的对位参数,使第一对位标识和第二对位标识进行对准,实现第一治具1和第二治具2之间的对位。而第一治具1和第二治具2完成对位即等效于底座组件完成了对位,以校正显示面板贴合设备。
相比于通过定位销进行定位固定的底座组件,在底座组件安装后,只能通过实际贴合时进行多次贴合实验来计算贴合的误差。根据计算出的贴合误差,调整定位销孔的螺纹间隙以实现底座组件的中心对齐,进而实现盖板和贴合压头的对齐。由于显示模组由贴合压头支撑,从而实现显示模组准确贴合到盖板上。但是,多次试验过程复杂繁琐,并且精度误差较大,影响贴合精度。特别是,由于底座组件除了定位销孔位置,其余位置的加工精度相对较低,直接用相机拍摄也无法对定位基点进行定位。
本申请提供的实施例中额外采用具有对位标识的治具组件进行对位,只需一次对位调整,对位过程更加快速、准确,从而提高了效率。而且,本申请的贴合设备校正装置能够保证用底座组件替换治具组件后,底座组件之间的对位精度,避免影响后续的显示模组与盖板的贴合精度,提高了贴合良率。
需要说明的是,根据第一图像和第二图像获得第一对位标识和第二对位标识的对位参数,以校正贴合设备的操作,可以是工作人员获取了第一图像和第二图像进行计算得到对位参数,然后根据对位参数进行手动调节或者输入至贴合设备的执行装置进行自动调节对位校正;还可以是第一图像和第二图像通过校正装置的传输模块传输至贴合设备的后台运算装置进行处理得到对位参数,通过贴合设备自身的控制器以及位移平台完成;也可以通过手动调整的方式进行操作对位校正;还可以在校正装置自身有处理芯片等在本地对第一图像和第二图像进行处理得到对位参数之后,在手 动或自动调节对位校正。
在一些可选的实施例中,第一治具1包括等效底座组件中的贴合件底座6的第一平面,第一对位标识设于第一平面。第二治具2包括等效底座组件中的显示模组底座7的第二平面,第二对位标识设于第二平面。
需要说明的是,为了提高第一治具1和第二治具2对位的精度,第一平面和第二平面通常为轴对称或者中心对称图形,例如矩形、梯形等,以将贴合件底座6和显示模组底座7不规则的立体形状等效为方便确定中心的、规则的平面图形。
为了方便对位,第一对位标识和第二对位标识采用中心点和第一平面和第二平面的中心点重合的图形,具体可以采用十字形、标识出圆心的圆形等形状。例如,当第一平面和第二平面均为矩形平面时,第一对位标识和第二对位标识为过矩形平面的相对边的中点形成的十字线。当然,第一对位标识和第二对位标识也可以为由矩形平面的两条对角线形成的X形标识。为了便于拍摄识别,第一对位标识和第二对位标识具体可以通过加工凹槽的形式制作,其位置精度<±5μm,贴合件通常为玻璃盖板,贴合时盖板置于贴合件底座。显示模组底座用于支撑贴合压头,进而支撑显示模组,在曲面盖板和显示模组的贴合过程中,贴合压头通常为采用硅胶等兼具柔性和一定硬度的可变形仿形压头。
在一些可选的实施例中,校正装置进一步包括:第一位移平台4,被配置为用于装配并带动第一治具1和第二治具2中的至少一者进行对位。处理模块,处理模块处理图像获得第一对位标识和第二对位标识的对位参数,并根据对位参数调节第一位移平台4,使第一对位标识和第二对位标识进行对准。可选的,第一位移平台4的位移精度误差小于或等于3μm。
其中,第一位移平台4,被配置为用于装配并带动第一治具1和第二治具2中的至少一者进行对位。具体是指,第一位移平台4可以只与第一治具1和第二治具2中的一者装配连接,只带动与第一位移平台4具有装配关系的一者移动,也可以同时与第一治具1和第二治具2两者连接,带动第一治具1和第二治具2移动。
使用时,在图像获取组件分别获取第一治具1的第一对位标识的表面 的第一图像和第二治具2的第二对位标识的表面的第二图像后,处理第一图像和第二图像以获取第一对位标识和第二对位标识的对位参数。之后根据对位参数调节第一位移平台4,使第一对位标识和第二对位标识进行对准,实现第一治具1和第二治具2之间的对位。
为了获取第一对位标识和第二对位标识的第一图像和第二图像,在一些可选的实施例中,图像获取组件3至少包括两个拍摄方向分别朝向第一对位标识和第二对位标识所在方向的图像获取单元。
由于采用至少两个分别朝向第一对位标识和第二对位标识所在方向的图像获取单元进行拍摄,为了保证之后图像处理的准确性,一般需要将各个图像获取单元沿同一直线设置,即保证图像获取单元的拍摄位置的对位,以使拍摄出来的第一对位标识和第二对位标识的第一图像和第二图像之间的位置受到图像获取单元之间的对位参数影响。
为了对图像获取单元进行对位调整,在一些可选的实施例中,还包括第二位移平台5,第二位移平台5上设有两个图像获取单元,第二位移平台5被配置为用于装配并带动两个图像获取单元中的至少一者进行对位。
具体的,第二位移平台5包括两个固定臂,分别固定两个图像获取单元,两个图像获取单元上下设置,通过两个固定臂调整图像获取单元的相对位置,以使两个图像获取单元的拍摄中心相对于治具组件位于同一直线上。图像获取单元具体可以采用工业相机,工业相机相比于民用相机(摄像机)而言,具有高的图像稳定性、高传输能力和高抗干扰能力等。
为了保证对位精度,在一些可选的实施例中,第一位移平台4的位移精度误差小于或等于3μm;第二位移平台5的位移精度误差小于或等于5μm。其中,3μm、5μm均指位移精度误差的绝对值,即根据移动方向以及基准不同,3μm、5μm可能为正值或者负值。
可选的,还包括第三位移平台,第三位移平台被配置为用于装配并带动第一治具1和第二治具2进行相向移动。通过第三位移平台带动第一治具1和第二治具2进行相向移动,以实现第一治具1和第二治具2在第三方向Z上的对位。贴合件贴合于显示模组时,两者在第三方向Z上的相对位置也是需要进行对位的,如果对位不正,可能会出现贴合件与显示模组 之间的相互作用力过大,而导致贴合件或显示模组受损。因而可以通过第一治具1和第二治具2在第三方向Z上预对位,并通过第三位移平台对第一治具1和第二治具2的相对位置进行调整,第三位移平台可以采用以伺服电机为动力的平台。
具体的,第一位移平台4和第二位移平台5可以采用UVW平台或XYθ平台中的一种,由上板,下板和四个单体组组成。UVW对应的是三个动力轴,X轴方向两个马达(VW轴),Y轴方向一个马达(U),X轴两个马达同动实现X轴移动,Y轴一个马达控制Y轴移动,X轴两个不同步的时候实现θ轴转动。这样,通过控制三个马达实现了X,Y方向的移动以及θ轴旋转实现对位。XYθ平台与UVW平台的结构虽有不同,但都是通过X轴移动,Y轴移动,θ轴旋转,实现对位功能,用户可以根据实际需要进行选择。本申请还提供一种贴合设备校正方法。图2示出了本申请的贴合设备校正方法的实施例的流程示意图。如图2所示,根据本申请实施例的贴合设备校正方法包括:
S110:将第一治具1安装于显示面板贴合设备上的贴合件底座6的安装位,将第二治具2安装于显示面板贴合设备上的显示模组底座7的安装位;
S120:通过图像获取组件3分别获取第一治具1的第一对位标识的表面的第一图像和第二治具2的第二对位标识的表面的第二图像;
S130:处理第一图像及第二图像以获取第一对位标识和第二对位标识的对位参数;
S140:根据对位参数带动治具组件移动,使第一对位标识和第二对位标识进行对准,以实现显示面板贴合设备校正。
在S110的步骤中,治具组件中的第一治具1和第二治具2需要代替底座组件进行定位,因而先将第一治具1和第二治具2分别固定在用于固定底座组件的安装位上,即将第一治具1和第二治具2分别等效为底座组件中的贴合件底座6和显示模组底座7进行定位。
在S120的步骤中,一般通过图像获取组件3例如工业相机分别获取第一治具1的第一对位标识的表面的第一图像和第二治具2的第二对位标识 的表面的第二图像。
在S130的步骤中,在S120的步骤中,可以通过halcon等软件进行图像处理。
在S140的步骤中,根据对位参数控制第一位移平台4带动治具组件移动,使第一对位标识和第二对位标识进行对准,保证第一治具1和第二治具2之间的对位精度,进而实现底座组件之间的精准快速对位。
在一些可选的实施例中,为了实现第一对位标识和第二对位标识的对准,在处理第一图像及第二图像以获取第一对位标识和第二对位标识的对位参数的步骤中:对位参数包括第一对位标识和第二对位标识在同一平面内的位移差值参数以及角度差值参数。
位移差值参数包括第一对位标识和第二对位标识在第一方向X上的距离参数以及在垂直于第一方向X的第二方向Y上的距离参数。角度差值参数即完成位移差值参数校正后第一对位标识或第二对位标识可根据角度差值参数转动相应角度,以使第一对位标识或第二对位标识重合。
由于部分产品的贴合件为非对称结构,一般是指玻璃盖板为非对称结构,贴合件与治具组件中对应的治具的中心会存在偏距,导致实际贴合存在较大的误差。显示模组与治具组件中对应的治具的中心也可能存在偏距,且由于贴合件和显示模组分别固定在贴合件底座6和显示模组底座7上,因而贴合件底座6和显示模组底座7与治具组件之间也会存在一定的偏距;在实际调机时需要补偿上述偏距,从而保证贴合良率。在一些可选的实施例中,还包括获取贴合件底座6与第一治具1之间的中心误差偏移参数以及显示模组底座7与第二治具2之间的中心误差偏移参数,对对位参数进行校准。具体可以根据中心误差偏移参数带动治具组件移动,消除底座组件与治具组件之间的中心误差。
本申请还提供一种显示面板贴合设备。图3示出了本申请的显示面板贴合设备的实施例的结构示意图。如图3所示,根据本申请实施例的显示面板贴合设备包括:底座组件,包括用于安装待贴合件的贴合件底座6和用于安装待贴合显示模组的显示模组底座7;第一支架8,具有贴合件底座安装位;第二支架9,具有显示模组底座安装位;校正装置,为根据上述 第一方面的任一实施例的校正装置,第一治具1安装于第一支架8的贴合件底座安装位,第二治具2安装于第二支架9的显示模组底座安装位。
第一支架8上的贴合件底座安装位既可以安装贴合件底座,也可以安装第一治具,即贴合件底座6、第一治具分别与第一支架8之间可拆卸连接。同理,第二支架9上的显示模组底座安装位既可以安装显示模组底座,也可以安装第二治具。
在一些可选的实施例中,显示面板贴合设备还包括第一位移平台4,连接于第一支架8及第二支架9中的至少一者,对第一支架8及第二支架9中的至少一者提供三维空间的位移;处理装置,处理第一图像和第二图像获得第一对位标识和第二对位标识的对位参数,并根据对位参数调节第一位移平台4,使第一对位标识和第二对位标识进行对准;可选的,第一位移平台4的位移精度误差小于或等于3μm。
其中,对第一支架8及第二支架9中的至少一者提供三维空间的位移具体是指,第一位移平台4可以带动第一支架8及第二支架9中的至少一者在水平面内移动,以实现显示面板贴合设备的对准校正。第一位移平台4还可以带动第一支架8及第二支架9中的至少一者在竖直面内移动,以实现贴合件和显示面板的贴合工艺。
本申请还提供一种基于上述的显示面板贴合设备的显示面板贴合方法。图4示出了本申请的显示面板贴合方法的实施例的流程示意图。根据本申请的实施例的显示面板贴合方法包括:
S210:将第一治具1安装于第一支架8的贴合件底座安装位,将第二治具2安装于第二支架9的显示模组底座安装位;
S220:通过图像获取组件3分别获取第一治具1的第一对位标识的表面的第一图像和第二治具2的第二对位标识的表面的第二图像;
S230:处理第一图像及第二图像以获取第一对位标识和第二对位标识的对位参数;
S240:根据对位参数带动治具组件移动,使第一对位标识和第二对位标识进行对准,以实现显示面板贴合设备校正;
S250:将第一治具1和第二治具2分别更换为底座组件中的贴合件底 座6和显示模组底座7;
S260:将贴合件和显示模组分别对应固定于贴合件底座6和显示模组底座7;
S270:对贴合件和显示模组进行贴合。
需要说明的是,当第一治具1和第二治具2完成等效对位后,需要将第一治具1和第二治具2拆下,换上贴合件底座6和显示模组底座7,因而需要将第一治具1和第二治具2分别与第一支架8及第二支架9可拆卸连接,方便进行替换,进行后续的贴合工艺。为了实现可拆卸式连接,具体可以通过定位销、卡爪、台钳等设备进行固定,只要能够方便第一治具1和第二治具2拆装且保证固定稳定性及精度的可拆卸式连接方式均可应用于本申请所提供的技术方案中。
可选的,第一治具和第二治具的加工精度误差<10μm,第一位移平台4和第二位移平台5的位移精误差<3μm,图像获取组件的安装精度误差<5μm,以使显示面板贴合设备、贴合设备校正装置整体校正精度误差<50μm,中心对正精度高。
本申请实施例提供的一种显示面板贴合设备的贴合方法,能够将具有曲面或者非规则形状的底座组件之间的校正对位等效为具有规则、平面的对位标识的治具组件的对位。即先对治具组件进行对位,之后将第一治具1和第二治具2分别更换为底座组件中的贴合件底座6和显示模组底座7,能够对应于不同产品时显示面板及贴合件的更换,具有快速性,准确性,提高贴合良率。具体的,经过实验,本申请提供的技术方案相较于现有技术,贴合黑斑率降低10%,调机时间降低30%,且具有对非对称的贴合件的兼容性。
依照本申请如上文所述的实施例,这些实施例并没有详尽叙述所有的细节,也不限制该申请仅为所述的具体实施例。显然,根据以上描述,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本申请的原理和实际应用,从而使所属技术领域技术人员能很好地利用本申请以及在本申请基础上的修改使用。本申请仅受权利要求书及其全部范围和等效物的限制。

Claims (14)

  1. 一种贴合设备校正装置,包括:
    治具组件,所述治具组件包括相互配合使用的第一治具和第二治具,所述第一治具上设置有第一对位标识,所述第二治具上设置有第二对位标识,所述第一治具与所述第二治具通过所述第一对位标识和所述第二对位标识进行对位;
    图像获取组件,用于分别获取所述第一治具的所述第一对位标识的表面的第一图像和所述第二治具的所述第二对位标识的表面的第二图像,所述第一图像和所述第二图像用于获取所述第一对位标识和所述第二对位标识的对位参数,以校正显示面板贴合设备。
  2. 根据权利要求1所述的贴合设备校正装置,其中,
    所述第一治具包括的第一平面,所述第一对位标识设于所述第一平面;
    所述第二治具包括的第二平面,所述第二对位标识设于所述第二平面,
    所述第一平面、第二平面为轴对称或中心对称图形。
  3. 根据权利要求1所述的贴合设备校正装置,进一步包括:
    第一位移平台,被配置为用于装配并带动所述第一治具和所述第二治具中的至少一者进行对位。
  4. 根据权利要求3所述的贴合设备校正装置,进一步包括:
    处理模块,所述处理模块处理所述第一图像及第二图像获得所述第一对位标识和所述第二对位标识的对位参数,并根据对位参数调节所述第一位移平台,使所述第一对位标识和所述第二对位标识进行对准。
  5. 根据权利要求4所述的贴合设备校正装置,其中,所述第一位移平台的位移精度误差小于或等于3μm。
  6. 根据权利要求1所述的贴合设备校正装置,其中,所述图像获取组件至少包括两个拍摄方向分别朝向所述第一对位标识和所述第二对位标识所在方向的图像获取单元。
  7. 根据权利要求6所述的贴合设备校正装置,还包括第二位移平台, 所述第二位移平台上设有两个所述图像获取单元,所述第二位移平台被配置为用于装配并带动两个所述图像获取单元中的至少一者进行对位。
  8. 根据权利要求7所述的贴合设备校正装置,其中,所述第二位移平台的位移精度误差小于或等于5μm。
  9. 一种如权利要求1所述的贴合设备校正装置的贴合设备校正方法,包括:
    将所述第一治具安装于显示面板贴合设备上的贴合件底座的安装位,将所述第二治具安装于显示面板贴合设备上的显示模组底座的安装位;
    通过所述图像获取组件分别获取所述第一治具的所述第一对位标识的表面的第一图像和所述第二治具的所述第二对位标识的表面的第二图像;
    处理所述第一图像及所述第二图像以获取所述第一对位标识和所述第二对位标识的对位参数;
    根据所述对位参数带动所述治具组件移动,使所述第一对位标识和所述第二对位标识进行对准,以实现显示面板贴合设备校正。
  10. 根据权利要求9所述的贴合设备校正方法,其中,在所述处理所述第一图像及第二图像以获取所述第一对位标识和所述第二对位标识的对位参数的步骤中:
    所述对位参数包括所述第一对位标识和所述第二对位标识在同一平面内的位移差值参数以及角度差值参数。
  11. 根据权利要求9所述的贴合设备校正方法,还包括:
    获取所述贴合件底座与所述第一治具之间的中心误差偏移参数以及所述显示模组底座与所述第二治具之间的中心误差偏移参数,对所述对位参数进行校准。
  12. 一种显示面板贴合设备,包括:
    底座组件,包括用于安装待贴合件的贴合件底座和用于安装待贴合显示模组的显示模组底座;
    第一支架,具有贴合件底座安装位;
    第二支架,具有显示模组底座安装位;
    如权利要求1所述的校正装置,所述第一治具安装于所述第一支架的 所述贴合件底座安装位,所述第二治具安装于所述第二支架的所述显示模组底座安装位。
  13. 根据权利要求12所述的显示面板贴合设备,进一步包括:
    第一位移平台,连接于所述第一支架及所述第二支架中的至少一者,对所述第一支架及所述第二支架中的至少一者提供三维空间的位移;
    处理装置,处理所述第一图像和所述第二图像获得所述第一对位标识和所述第二对位标识的对位参数,并根据对位参数调节所述第一位移平台,使所述第一对位标识和所述第二对位标识进行对准。
  14. 根据权利要求13所述的显示面板贴合设备,其中,所述第一位移平台的位移精度误差小于或等于3μm。
PCT/CN2021/079676 2020-04-28 2021-03-09 贴合设备校正装置、贴合设备校正方法及显示面板贴合设备 WO2021218393A1 (zh)

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