WO2021184777A1 - 一种建材产品表面金属材料冷喷涂处理系统 - Google Patents

一种建材产品表面金属材料冷喷涂处理系统 Download PDF

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Publication number
WO2021184777A1
WO2021184777A1 PCT/CN2020/127804 CN2020127804W WO2021184777A1 WO 2021184777 A1 WO2021184777 A1 WO 2021184777A1 CN 2020127804 W CN2020127804 W CN 2020127804W WO 2021184777 A1 WO2021184777 A1 WO 2021184777A1
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WO
WIPO (PCT)
Prior art keywords
plate
spray
supporting plate
treatment system
spraying
Prior art date
Application number
PCT/CN2020/127804
Other languages
English (en)
French (fr)
Inventor
易立银
梁国海
张勇
邹建立
高敬校
易立元
邵先瑞
杨元磊
王凯
Original Assignee
佛山市缇诺卫浴有限公司
佛山市南海区立正卫浴有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 佛山市缇诺卫浴有限公司, 佛山市南海区立正卫浴有限公司 filed Critical 佛山市缇诺卫浴有限公司
Publication of WO2021184777A1 publication Critical patent/WO2021184777A1/zh

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00—Coating starting from inorganic powder
    • C23C24/02—Coating starting from inorganic powder by application of pressure only
    • C23C24/04—Impact or kinetic deposition of particles

Definitions

  • the invention relates to the field of surface treatment of building materials, in particular to a cold spray treatment system for metal materials on the surface of building materials products.
  • Cold spraying of metal materials is a treatment method for spraying products with high-extensibility metal spraying materials.
  • the spraying of metal spraying materials on the product can make the product have 95%-97% metal hardness, and the surface has metal Luster, metal materials also have the advantages of fire resistance, water resistance, corrosion resistance, high resistance and environmental protection.
  • Sanitary products are a kind of building materials. Sanitary products include basins, bathtubs, etc.; sanitary products with decorative styles are becoming more and more popular.
  • cold spraying of metal materials the use of cold spraying of metal materials to decorate sanitary products Commonly used; bathroom products need to be positioned when cold spraying, and then rotating the bathroom product so that the metal spray material can be evenly sprayed on the side of the bathroom product through the nozzle, which addresses the problems that exist when cold spraying the existing bathroom products as follows:
  • Sanitary products are mostly round-like or square-like structures, and the sizes are variable.
  • the existing sanitary product locking fixture can only target one type of product, and the scope of application is small, and the fixture of the sanitary product can lock it It is easy to cause damage at times;
  • the present invention provides a cold spray treatment system for metal materials on the surface of building materials, which includes a bottom plate, a rotating motor, a rotating bracket, a supporting plate, a locking mechanism and a spraying mechanism.
  • the motor sleeve is equipped with a rotating motor
  • the output shaft of the rotating motor is equipped with a rotating bracket
  • the lower end of the middle of the rotating bracket is provided with a rotating slide groove
  • the outer side of the rotating motor is symmetrically distributed with sliding plates
  • the lower end of the sliding plate is installed on the bottom plate.
  • the upper end of the sliding plate is connected with the rotating chute through a sliding fit.
  • the supporting plate is installed on the top of the rotating bracket.
  • the supporting plate is equipped with a locking mechanism.
  • the spraying mechanism is symmetrically distributed on the outside of the supporting plate.
  • the spraying mechanism is installed.
  • the present invention can lock products that require cold spraying treatment, and the spraying mechanism can perform uniform cold spraying treatment on the outer side of the product through the rotation of the rotating motor.
  • the outer end of the telescopic column is a telescopic structure
  • the inner end of the telescopic column is mounted on the moving slider through a hinge
  • the outer end of the telescopic column is equipped with an abutment plate through a hinge
  • the outer end of the abutment plate is provided with an arc-shaped outer surface
  • a linkage rod is provided on the lower side of the middle of the telescopic column.
  • the linkage rod is installed between the telescopic column and the supporting plate through a hinge.
  • the support plate is installed on the top of the inner support column.
  • the middle part of the inner support column is a telescopic structure.
  • the top of the inner support column is connected with the inner support support plate through a ball hinge.
  • a stabilizing spring is arranged above the inner brace, and the stabilizing spring is installed between the inner brace and the inner bracing plate.
  • the locking mechanism can be locked for products of different structures, so that the rotating motor can stably drive the product Rotate, the length of the telescopic column can be adjusted by the telescopic movement, and the height of the inner support column can be adjusted, and then the product is inserted upside down and placed on the top of the support plate.
  • the suction cup on the inner support support plate can be adsorbed on On the inner side of the upper end of the product, the suction cup can stably absorb the different inner side structures of the product under the action of the spherical hinge, and then the inner end of the telescopic column can be moved upward by twisting the adjusting bolt.
  • the effect of the abutment plate on the linkage rod The lower end enables the outer end to move downwards, and the rubber pad on the abutment plate can be pressed against the inner surface of the product, so that the product can be stably locked.
  • the spraying mechanism includes an electric sliding block, a connecting plate, a spray head, a transfer pipe and a spray paint box.
  • the electric sliding block is installed on the top of the bottom plate.
  • the top of the bottom plate is connected with the lower end of the connecting plate through a rotating shaft.
  • the spray head is installed on the top, the spray head is a hollow structure, the left end of the spray head is evenly provided with spray holes, the right end of the spray head is connected with the left end of the conveying pipe, the conveying pipe is a hose structure, and the lower right end of the conveying pipe is installed on the spray paint box.
  • the spray paint box is placed on the bottom plate, and the spray paint box is equipped with a pressurizer.
  • the spraying mechanism can perform uniform cold spray treatment on the outer side of the product after the product is locked, and the position of the spray head can be adjusted by the electric slider , So that the nozzle and the product are at a proper distance, the pressurizer in the spray paint box can transfer the material in the spray paint box to the spray nozzle through the conveying pipe.
  • the front end of the annular chute on the supporting plate is provided with an arc-shaped groove
  • the lower end of the supporting plate is provided with two T-shaped grooves, and the T-shaped grooves are symmetrically distributed in the arc-shaped grooves.
  • the collection box is located on the lower side of the square through hole on the front and rear sides of the collection box.
  • An insert rod is provided at the front and rear ends of the upper end of the collection box.
  • the trapezoidal block set on the rod is installed in the T-shaped groove at the bottom of the supporting plate.
  • the collecting box can be quickly and detachably installed under the arc groove.
  • the spray paint on the supporting plate can be collected in the circular inclined groove. The outside of the trough flows into the collection box through the arc-shaped trough to facilitate the collection of spray paint.
  • an adjusting connecting plate is provided on the top of the electric slider, and the adjusting connecting plate is connected to the middle part of the angle bolt by a threaded fit, and the inner end of the angle bolt is installed with a bearing.
  • Adjusting the support plate, the adjustment support plate is installed on the outer side of the rear end of the connecting plate through a hinge, and the spraying angle of the nozzle can be adjusted by twisting the angle bolt, so that the three spraying mechanisms can be at different angles, so that the present invention can be used on the outer side of the product.
  • the spraying is compensated for each other to increase the spraying effect of the product, and the spray head can spray the product at a certain angle to reduce the rebound rate of the sprayed paint.
  • the outer end of the nozzle hole at the upper end of the nozzle is inclined upward, the nozzle hole in the middle of the nozzle is arranged horizontally, and the outer end of the nozzle hole at the lower end of the nozzle is arranged inclined downward, and the cross section of the nozzle hole
  • They are all trapezoidal structures with narrow inside and wide outside.
  • the nozzle angle and structure design on the nozzle can increase the spray uniformity of the nozzle.
  • a square chute is provided on the front and rear sides of the spray head, a baffle is provided on the left side of the upper end of the spray head, and the baffle is a side-standing T-shaped structure.
  • a U-shaped frame is installed on the side, and the U-shaped frame is sleeved on the outer side of the upper end of the nozzle, and a square sliding block is arranged on the inner side of the middle part of the U-shaped frame, which is matched with a square chute.
  • the lower side of the right end of the U-shaped frame is connected to the upper end of the height bolt through a bearing, and the middle part of the height bolt is connected to the height connecting plate through a threaded fit, and the height connecting plate is installed
  • the height of the U-shaped frame can be adjusted by the rotation of the height bolt, so that the present invention can spray products of different heights, and prevent the spraying range of the spray head from being too large and causing the waste of spray paint.
  • the hollow structure of the nozzle is symmetrically provided with a guide plate, the left end of the guide plate at the upper end of the nozzle is arranged inclined upward, and the left end of the guide plate at the lower end of the nozzle is arranged inclined downward, Both the front and rear ends of the guide plate are installed on the inner wall of the right side of the nozzle.
  • the distances between the right ends of the two adjacent material guide plates are equal, and the material guide plates can guide and convey the sprayed slurry to increase the uniformity of the sprayed slurry.
  • the present invention can lock products of different models by means of internal support.
  • the present invention uses curved rubber pads and suction cups on the buckle plate to fit and absorb the products to increase the locking effect of the products.
  • the present invention adopts Three nozzles with different angles can spray the product uniformly, and the cold spray effect of the product can be increased by guiding the spray coating to convey;
  • the lower end of the locking column of the present invention can pass through the round hole provided in the middle of the wash basin, and the lower end of the locking column can be inserted into the limiting hole, so that the wash basin can be located in the middle of the support plate.
  • the length of the locking cylinder is adjusted to make the suction cup It can be adsorbed on the inner surface of wash basins with different slopes, which increases the applicability of the present invention;
  • the locking mechanism of the present invention can lock products with different structures, so that the rotating motor can stably drive the products to rotate;
  • the rotation of the angle bolt of the present invention can adjust the spraying angle of the spray head, so that the three spraying mechanisms can be at different angles, so that the present invention can compensate each other for spraying on the outer side of the product, increase the spraying effect of the product, and the spray head can perform the spraying on the product.
  • Oblique spraying at a certain angle can reduce the rebound rate of sprayed paint;
  • the material guide plate of the present invention can guide and convey the spray slurry, and the design of the nozzle hole angle and structure on the nozzle can increase the spray uniformity of the nozzle, thereby increasing the spray effect of the present invention on the product.
  • Figure 1 is a schematic diagram of the first structure of the present invention
  • Figure 2 is a schematic diagram of a second structure of the present invention.
  • Figure 3 is a schematic diagram of the structure between the rotating bracket, the supporting plate and the locking mechanism of the present invention
  • Figure 4 is a cross-sectional view between the supporting plate, the collection box and the inserting rod of the present invention
  • Figure 5 is a schematic diagram of the structure between the bottom plate and the spraying mechanism of the present invention.
  • Fig. 6 is a cross-sectional view between the spray head of the present invention and the material guide plate.
  • a cold spray treatment system for metal materials on the surface of building materials includes a bottom plate 1, a rotating motor 2, a rotating bracket 3, a supporting plate 4, a locking mechanism 5, and a spraying mechanism 6.
  • the bottom plate Rotating motor 2 is installed on the upper middle surface of 1 through the motor sleeve, rotating bracket 3 is installed on the output shaft of rotating motor 2 Sliding plate, the lower end of the sliding plate is installed on the bottom plate 1, the upper end of the sliding plate is connected with the rotating chute through a sliding fit, the supporting plate 4 is installed on the top of the rotating bracket 3, and the supporting plate 4 is installed with a lock
  • the mechanism 5 and the spraying mechanism 6 are symmetrically distributed on the outside of the supporting plate 4, and the spraying mechanism 6 is installed on the top of the bottom plate 1.
  • the present invention can lock the products that need cold spraying treatment, and the spraying mechanism can be made by the rotation of the rotating motor 2 6 It can be uniformly cold sprayed on the outer side of the product.
  • the locking mechanism 5 includes a moving slider 51, a moving bracket 52, an adjusting bolt 53, a telescopic column 54, a buckle plate 55, a linkage rod 56, an inner support column 57, and an inner support support plate 58.
  • the middle of the moving slider 51 It is connected to the middle part of the supporting plate 4 by sliding fit.
  • a moving bracket 52 is provided on the outer side of the lower end of the moving slider 51.
  • the moving bracket 52 has a U-shaped structure.
  • the moving bracket 52 is installed on the bottom of the supporting plate 4 to move.
  • the middle part of the bracket 52 is connected with the middle part of the adjusting bolt 53 through a threaded fit.
  • the upper end of the adjusting bolt 53 is mounted on the bottom of the moving slide 51 through a bearing.
  • the upper end of the moving slide 51 is symmetrically provided with a telescopic column 54 for telescoping Column 54 is arranged obliquely;
  • the outer end of the telescopic column 54 is a telescopic structure, the inner end of the telescopic column 54 is mounted on the moving slider 51 through a hinge, the outer end of the telescopic column 54 is mounted on the hinge through a buckle plate 55, and the outer end of the buckle plate 55 is provided There is a rubber pad with an arc-shaped outer surface.
  • a linkage rod 56 is provided on the lower side of the middle of the telescopic column 54.
  • the linkage rod 56 is installed between the telescopic column 54 and the supporting plate 4 through a hinge.
  • the right front end of the supporting plate 4 is connected to the
  • An inner brace 57 is installed at the left rear end.
  • the inner brace plate 58 is installed on the top of the inner brace 57.
  • the locking mechanism 5 can lock products with different structures, so that the rotating motor 2 can stably drive the product to rotate, and the length of the telescopic column 54 can be adjusted by the telescopic movement of the inner support column 57. Adjust the height, and then place the product upside down on the support plate 4.
  • the suction cup 59 on the inner support plate 58 can be adsorbed on the inner surface of the upper end of the product, and the suction cup 59 can affect the product under the action of the spherical hinge.
  • Different inner side structures are stably sucked, and then the inner end of the telescopic column 54 can be moved upward by turning the adjusting bolt 53.
  • the abutment plate 55 can move its outer end downward under the action of the linkage rod 56.
  • the rubber pad on 55 can be pressed against the inner side of the product, so that the product can be locked stably.
  • the orientation of the spraying mechanism 6 in this embodiment is described based on the spraying mechanism 6 on the right side of the bottom plate 1.
  • the spraying mechanism 6 includes an electric slider 61, a connecting plate 62, a spray head 63, a conveying pipe 64 and a spray paint box 65 ,
  • the electric slider 61 is installed on the top of the bottom plate 1, and the top of the bottom plate 1 is connected to the lower end of the connecting plate 62 through a rotating shaft.
  • a spray head 63 is installed on the top of the connecting plate 62. Spray holes are evenly arranged.
  • the right end of the spray head 63 is connected to the left end of the conveying pipe 64.
  • the conveying pipe 64 is a hose structure.
  • the lower right end of the conveying pipe 64 is installed on the spray paint box 65, which is placed on the bottom plate 1.
  • the spray paint box 65 is provided with a pressurizer.
  • the spray mechanism 6 can perform uniform cold spray treatment on the outer surface of the product after the product is locked.
  • the position of the spray head 63 can be adjusted by the electric slider 61, so that The spray head 63 is at a proper distance from the product, and the pressurizer in the spray paint box 65 can transfer the material in the spray paint box 65 to the spray head 63 through the conveying pipe 64 to spray out.
  • An adjusting connecting plate 611 is provided on the top of the electric slider 61, the adjusting connecting plate 611 is connected to the middle of the angle bolt 612 by a threaded fit, and the inner end of the angle bolt 612 is equipped with an adjusting support plate 613 through a bearing.
  • the adjusting support plate 613 is installed on the outer side of the rear end of the connecting plate 62 through a hinge, and the spraying angle of the spray head 63 can be adjusted by twisting the angle bolt 612, so that the three spraying mechanisms 6 can be at different angles, so that the present invention can affect the product.
  • the spraying on the sides compensates for each other to increase the spraying effect of the product, and the spray nozzle 63 is inclined to spray the product at a certain angle to reduce the rebound rate of the sprayed paint.
  • the outer end of the nozzle hole at the upper end of the nozzle 63 is inclined upward, the nozzle hole in the middle of the nozzle 63 is arranged horizontally, and the outer end of the nozzle hole at the lower end of the nozzle 63 is arranged inclined downward, and the cross section of the nozzle hole is narrow inside and wide outside.
  • the trapezoidal structure, the angle of the nozzle holes on the nozzle 63 and the design of the structure can increase the spray uniformity of the nozzle 63.
  • a square chute is provided on the front and rear sides of the spray head 63.
  • a baffle 631 is provided on the left side of the upper end of the spray head 63.
  • the baffle 631 is a side-standing T-shaped structure.
  • Frame 632, U-shaped frame 632 is sleeved on the outer side of the upper end of spray head 63, and the inner side of the middle part of U-shaped frame 632 is provided with a square sliding block matched with a square chute.
  • the lower side of the right end of the U-shaped frame 632 is connected to the upper end of the height bolt 633 through a bearing, and the middle part of the height bolt 633 is connected to the height connecting plate 634 through a threaded fit, and the height connecting plate 634 is installed on the upper end of the nozzle 63
  • the height of the U-shaped frame 632 can be adjusted by the rotation of the height bolt 633, so that the present invention can spray products of different heights, and prevent the spraying range of the spray head 63 from being too large to cause waste of spraying paint.
  • the hollow structure of the nozzle 63 is provided with a guide plate 635 symmetrically.
  • the left end of the guide plate 635 at the upper end of the nozzle 63 is arranged inclined upward, and the left end of the guide plate 635 at the lower end of the nozzle 63 is arranged inclined downward.
  • Both the front and rear ends of the nozzle are installed on the inner wall of the right side of the spray head 63.
  • the distances between the right ends of the two adjacent material guide plates 635 are equal, and the material guide plate 635 can guide and convey the sprayed slurry to increase the uniformity of the sprayed slurry.
  • the upper side of the outer end of the supporting plate 4 is provided with an annular chute with the outer end inclined downward, the outer end of the supporting plate 4 is provided with an annular protrusion, and the upper side of the supporting plate 4 is located on the annular protrusion.
  • the annular chute on the supporting plate 4 can collect the rebounded or dripped spray paint during the cold spray processing of the product, and the annular protrusion can prevent the spray paint from flowing out of the supporting plate 4.
  • the front end of the annular chute on the supporting plate 4 is provided with an arc-shaped groove, and the lower end of the supporting plate 4 is provided with two T-shaped grooves.
  • the T-shaped grooves are symmetrically distributed on the front and back sides of the arc-shaped groove.
  • 41 is located on the lower side of the square through hole.
  • the collection box 41 is provided with an inserting rod 42 at the front and rear ends of the upper end.
  • the set trapezoidal block is installed in the T-shaped groove at the bottom of the supporting plate 4, the collecting box 41 can be quickly and detachably installed under the arc groove, and the spray paint on the supporting plate 4 can be collected in the ring.
  • the outside of the chute flows into the collecting box 41 through the arc-shaped groove, which is convenient for the collection of spray paint.
  • the upper suction cup 59 can be adsorbed on the inner side surface of the upper end of the product.
  • the suction cup 59 can stably adsorb different inner side structures of the product under the action of the spherical hinge.
  • the inner end of the telescopic column 54 can be upwards by twisting the adjusting bolt 53 Move, the buckle plate 55 can move its outer end downward under the action of the linkage rod 56, and the rubber pad on the buckle plate 55 can press against the inner side of the product, so that the product can be stably locked, and the locking mechanism 5 can Lock products with different structures, so that the rotating motor 2 can stably drive the products to rotate;
  • the position of the nozzle 63 can be adjusted by the electric slider 61, so that the nozzle 63 and the product are at a proper distance, and the spraying angle of the nozzle 63 can be adjusted by turning the angle bolt 612, so that the three spraying mechanisms 6 can be in different positions.
  • the spray nozzle 63 can spray the product at a certain angle to reduce the rebound rate of the sprayed paint, which can be adjusted by the rotation of the height bolt 633
  • the height of the U-shaped frame 632 enables the present invention to spray products of different heights, preventing the spraying range of the spray head 63 from being too large and causing the waste of spraying paint.
  • the nozzle 64 is transferred to the nozzle 63 to be sprayed, and the guide plate 635 can guide and convey the spray slurry.
  • the nozzle angle and structure design on the nozzle 63 can increase the spray uniformity of the nozzle 63 and increase the cold spray effect of the present invention.
  • the annular chute on the supporting plate 4 can collect the bounced or dripping spray paint during the cold spray processing of the product, and the spray paint on the supporting plate 4 can be collected on the outside of the annular chute and pass through the arc groove It flows into the collection box 41 to facilitate the collection of spray paint, and the above operation can complete the cold spray treatment of the product.
  • the invention can lock different types of products by means of internal support.
  • the invention adopts the arc rubber pad and suction cup on the buckle plate to fit and absorb the product to increase the locking effect of the product.
  • the invention adopts three angles. Different nozzles can spray the product uniformly, and the cold spray effect of the product can be increased by directing and conveying the spray paint.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Spray Control Apparatus (AREA)

Abstract

一种建材产品表面金属材料冷喷涂处理系统，包括底板（1）、旋转电机（2）、旋转支架（3）、承托板（4）、锁定机构（5）和喷涂机构（6），所述的底板（1）的中部上端面上通过电机套安装有旋转电机（2），旋转电机（2）的输出轴上安装有旋转支架（3），承托板（4）安装在旋转支架（3）的顶部上，承托板（4）上安装有锁定机构（5），喷涂机构（6）对称分布在承托板（4）的外侧，喷涂机构（6）安装在底板（1）的顶部上；所述的锁定机构（6）包括移动滑块（51）、移动支架（52）、调节螺栓（53）、伸缩柱（54）、抵扣板（55）、联动杆（56）、内撑柱（57）和内撑支板（58）。可以解决现有卫浴产品进行冷喷涂处理时存在的：卫浴产品的锁定夹具只能够针对一种型号的产品，适用范围较小；卫浴产品喷涂的均匀性较差等问题。

Description

一种建材产品表面金属材料冷喷涂处理系统 技术领域
本发明涉及建材表面处理领域，特别涉及一种建材产品表面金属材料冷喷涂处理系统。
 背景技术
金属材料冷喷涂是采用具有高延伸性的金属喷涂材料对产品进行喷涂的一种处理手段，金属喷涂材料喷覆在产品上能够使产品具有95%-97%金属的硬度，且表面具有金属的光泽，金属材料还具有防火、防水、放腐蚀、抗击性高与环保等优点。
 技术问题
卫浴产品属于建材产品的一种，卫浴产品包括面盆、浴缸等；具有装饰风格的卫浴产品越来越受欢迎，随着现在金属材料冷喷涂的发展，采用金属材料冷喷涂进行卫浴产品的装饰得到普遍采用；卫浴产品进行冷喷涂时需要将其进行定位，之后旋转卫浴产品使得金属喷涂材料能够通过喷头均匀的喷覆在卫浴产品的侧面上，针对现有卫浴产品进行冷喷涂处理时存在的问题如下：
1.卫浴产品多为类圆状或者类方形的结构，且尺寸多变，现有卫浴产品的锁定夹具只能够针对一种型号的产品，适用范围较小，且卫浴产品的夹具对其进行锁定时容易造成其发生损坏；
2.卫浴产品喷涂的均匀性较差，且金属喷涂材料喷涂时会产生飞溅，导致工作场所金属喷涂材料清理繁琐。
 技术解决方案
为了解决上述问题，本发明提供了一种建材产品表面金属材料冷喷涂处理系统，包括底板、旋转电机、旋转支架、承托板、锁定机构和喷涂机构，所述的底板的中部上端面上通过电机套安装有旋转电机，旋转电机的输出轴上安装有旋转支架，旋转支架的中部下端面上设置有旋转滑槽，旋转电机的外侧对称分布有滑动板，滑动板的下端安装在底板上，滑动板的上端通过滑动配合的方式与旋转滑槽相连接，承托板安装在旋转支架的顶部上，承托板上安装有锁定机构，喷涂机构对称分布在承托板的外侧，喷涂机构安装在底板的顶部上，本发明能够对需要冷喷涂处理的产品进行锁定，并通过旋转电机的旋转使得喷涂机构能够在产品的外侧面进行均匀的冷喷涂处理。
所述的锁定机构包括移动滑块、移动支架、调节螺栓、伸缩柱、抵扣板、联动杆、内撑柱和内撑支板，移动滑块的中部通过滑动配合的方式与承托板的中部相连接，移动滑块的下端外侧设置有移动支架，移动支架为U型结构，移动支架安装在承托板的底部上，移动支架的中部通过螺纹配合的方式与调节螺栓的中部相连接，调节螺栓的上端通过轴承安装在移动滑块的底部上，移动滑块的上端上对称设置有伸缩柱，伸缩柱倾斜布置；
伸缩柱的外端为伸缩结构，伸缩柱的内端通过铰链安装在移动滑块上，伸缩柱的外端上通过铰链安装有抵扣板，抵扣板的外端设置有外侧面为弧形面的橡胶垫，伸缩柱的中部下侧设置有联动杆，联动杆通过铰链安装在伸缩柱与承托板之间，承托板的右前端与左后端均安装有一个内撑柱，内撑支板安装在内撑柱的顶部上，所述的内撑柱的中部为伸缩结构，内撑柱的顶部上通过球铰链与内撑支板相连接，内撑支板的顶部上设置有吸盘，内撑柱的上方设置有稳定弹簧，稳定弹簧安装在内撑柱与内撑支板之间，具体工作时，锁定机构能够针对不同结构的产品进行锁定，使得旋转电机能够稳定的带动产品进行旋转，通过伸缩柱的伸缩运动能够将其进行长度调节，并将内撑柱进行高度调节，然后将产品倒置卡放在承托板的上方，此时内撑支板上的吸盘能够吸附在产品的上端内侧面上，吸盘在球铰链的作用下能够对产品不同的内侧面结构进行稳定吸附，之后通过拧动调节螺栓使得伸缩柱的内端能够向上移动，抵扣板在联动杆的作用下使得其外端能够向下运动，抵扣板上的橡胶垫能够抵在产品的内侧面上，使得产品得到稳定的锁定。
所述的喷涂机构包括电动滑块、连接板、喷头、传送管和喷涂料箱，电动滑块安装在底板的顶部上，底板的顶部上通过转轴与连接板的下端相连接，连接板的顶部上安装有喷头，喷头为空心结构，喷头的左端均匀设置有喷孔，喷头的右端与传送管的左端相连接，传送管为软管结构，传送管的右端下侧安装在喷涂料箱上，喷涂料箱放置在底板上，喷涂料箱内设置有加压器，具体工作时，喷涂机构能够在产品锁定完成后对其外侧面进行均匀的冷喷处理，通过电动滑块能够调节喷头的位置，使得喷头与产品处于合适的间距，喷涂料箱内的加压器能够将喷涂料箱内的料通过传送管传输到喷头喷出。
作为本发明的一种优选技术方案，所述的承托板的外端上侧面设置有外端向下倾斜的环形斜槽，承托板的外端上设置有环形凸起，承托板的上侧面位于环形凸起上侧面上方，承托板上的环形斜槽能够在产品冷喷处理时将反弹或者滴落的喷涂料进行汇集，环形凸起能够防止喷涂料从承托板的外侧流出。
作为本发明的一种优选技术方案，所述的承托板上的环形斜槽前端设置有弧形槽，承托板的下端设置有两个T型槽，T型槽对称分布在弧形槽的前后两侧，集料盒位于方形通孔的下侧，集料盒的上端前后两端均设置有一个插杆，插杆的外侧面上设置有伸缩结构的梯形块，集料盒通过插杆上设置的梯形块安装在承托板底部的T型槽内，集料盒能够通过可拆卸的方式快捷的安装在在弧形槽的下方，承托板上的喷涂料能够汇集在环形斜槽的外侧，并通过弧形槽流到集料盒内，便于喷涂料的收集。
作为本发明的一种优选技术方案，所述的电动滑块的顶部上设置有调节连板，调节连板通过螺纹配合的方式与角度螺栓的中部相连接，角度螺栓的内端通过轴承安装有调节支板，调节支板通过铰链安装在连接板的后端外侧面上，通过拧动角度螺栓能够调节喷头的喷涂角度，从而三个喷涂机构能够处于不同的角度，以便本发明对产品外侧面的喷涂进行互相补偿，增加产品的喷涂效果，且喷头对产品进行一定角度的倾斜喷涂能够减小喷涂料的回弹率。
作为本发明的一种优选技术方案，所述的喷头上端的喷孔的外端向上倾斜，喷头中部的喷孔水平布置，喷头下端的喷孔的外端向下倾斜布置，且喷孔的截面均为内窄外宽的梯形结构，喷头上的喷孔角度与结构的设计能够增加喷头的喷涂均匀度。
作为本发明的一种优选技术方案，所述的喷头的前后侧面上均设置有一个方形滑槽，喷头的上端左侧设置有挡板, 挡板为侧立的T型结构，挡板的右侧面安装有U型架，U型架套设在喷头的上端外侧，U型架的中部内侧面设置有与方形滑槽相配合的方形滑块。
作为本发明的一种优选技术方案，所述的U型架的右端下侧面通过轴承与高度螺栓的上端相连接，高度螺栓的中部通过螺纹配合的方式与高度连板相连接，高度连板安装在喷头的上端右侧面上，通过高度螺栓的转动能够调节U型架的高度，使得本发明能够对不同高度的产品进行喷涂，防止喷头喷涂范围过大造成喷涂料的浪费。
作为本发明的一种优选技术方案，所述的喷头的空心结构内对称设置有导料板，喷头上端的导料板的左端向上倾斜布置，喷头下端的导料板的左端向下倾斜布置，导料板的前后两端均安装在喷头的右侧内壁上。
作为本发明的一种优选技术方案，所述的相邻两个导料板右端之间的距离均相等，导料板能够对喷浆料进行导向传送，增加喷浆料喷涂的均匀程度。
 有益效果
本发明的有益效果在于：
一、本发明通过内支撑的方式能够对不同型号的产品进行锁定，本发明采用抵扣板上的弧形橡胶垫与吸盘能够将产品进行贴合与吸附，增加产品的锁定效果，本发明采用三个角度不同的喷头能够对产品进行均匀喷涂，通过将喷涂料进行导向传送能够增加产品冷喷涂效果；
二、本发明锁定柱的下端能够穿过洗手盆中部设置的圆孔，锁定柱的下端能够穿插在限位孔内，从而洗手盆能够位于支撑板的中部，通过锁定气缸长度的调节，使得吸盘能够吸附在不同斜度的洗手盆内侧面上，增加本发明的适用性；
三、本发明锁定机构能够针对不同结构的产品进行锁定，使得旋转电机能够稳定的带动产品进行旋转；
四、本发明角度螺栓的转动能够调节喷头的喷涂角度，从而三个喷涂机构能够处于不同的角度，以便本发明对产品外侧面的喷涂进行互相补偿，增加产品的喷涂效果，且喷头对产品进行一定角度的倾斜喷涂能够减小喷涂料的回弹率；
五、本发明导料板能够对喷浆料进行导向传送，喷头上的喷孔角度与结构的设计能够增加喷头的喷涂均匀度，从而增加本发明对产品的额喷涂效果。
 附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明的第一结构示意图；
图2是本发明的第二结构示意图；
图3是本发明旋转支架、承托板与锁定机构之间的结构示意图；
图4是本发明承托板、集料盒与插杆之间的剖视图；
图5是本发明底板与喷涂机构之间的结构示意图；
图6是本发明喷头与导料板之间的剖视图。
 本发明的实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体图示，进一步阐述本发明。需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互结合。
如图1至图6所示，一种建材产品表面金属材料冷喷涂处理系统，包括底板1、旋转电机2、旋转支架3、承托板4、锁定机构5和喷涂机构6，所述的底板1的中部上端面上通过电机套安装有旋转电机2，旋转电机2的输出轴上安装有旋转支架3，旋转支架3的中部下端面上设置有旋转滑槽，旋转电机2的外侧对称分布有滑动板，滑动板的下端安装在底板1上，滑动板的上端通过滑动配合的方式与旋转滑槽相连接，承托板4安装在旋转支架3的顶部上，承托板4上安装有锁定机构5，喷涂机构6对称分布在承托板4的外侧，喷涂机构6安装在底板1的顶部上，本发明能够对需要冷喷涂处理的产品进行锁定，并通过旋转电机2的旋转使得喷涂机构6能够在产品的外侧面进行均匀的冷喷涂处理。
所述的锁定机构5包括移动滑块51、移动支架52、调节螺栓53、伸缩柱54、抵扣板55、联动杆56、内撑柱57和内撑支板58，移动滑块51的中部通过滑动配合的方式与承托板4的中部相连接，移动滑块51的下端外侧设置有移动支架52，移动支架52为U型结构，移动支架52安装在承托板4的底部上，移动支架52的中部通过螺纹配合的方式与调节螺栓53的中部相连接，调节螺栓53的上端通过轴承安装在移动滑块51的底部上，移动滑块51的上端上对称设置有伸缩柱54，伸缩柱54倾斜布置；
伸缩柱54的外端为伸缩结构，伸缩柱54的内端通过铰链安装在移动滑块51上，伸缩柱54的外端上通过铰链安装有抵扣板55，抵扣板55的外端设置有外侧面为弧形面的橡胶垫，伸缩柱54的中部下侧设置有联动杆56，联动杆56通过铰链安装在伸缩柱54与承托板4之间，承托板4的右前端与左后端均安装有一个内撑柱57，内撑支板58安装在内撑柱57的顶部上，所述的内撑柱57的中部为伸缩结构，内撑柱57的顶部上通过球铰链与内撑支板58相连接，内撑支板58的顶部上设置有吸盘59，内撑柱57的上方设置有稳定弹簧510，稳定弹簧510安装在内撑柱57与内撑支板58之间，具体工作时，锁定机构5能够针对不同结构的产品进行锁定，使得旋转电机2能够稳定的带动产品进行旋转，通过伸缩柱54的伸缩运动能够将其进行长度调节，并将内撑柱57进行高度调节，然后将产品倒置卡放在承托板4的上方，此时内撑支板58上的吸盘59能够吸附在产品的上端内侧面上，吸盘59在球铰链的作用下能够对产品不同的内侧面结构进行稳定吸附，之后通过拧动调节螺栓53使得伸缩柱54的内端能够向上移动，抵扣板55在联动杆56的作用下使得其外端能够向下运动，抵扣板55上的橡胶垫能够抵在产品的内侧面上，使得产品得到稳定的锁定。
本实施例喷涂机构6的方位是以底板1右侧的喷涂机构6为基准进行描述，所述的喷涂机构6包括电动滑块61、连接板62、喷头63、传送管64和喷涂料箱65，电动滑块61安装在底板1的顶部上，底板1的顶部上通过转轴与连接板62的下端相连接，连接板62的顶部上安装有喷头63，喷头63为空心结构，喷头63的左端均匀设置有喷孔，喷头63的右端与传送管64的左端相连接，传送管64为软管结构，传送管64的右端下侧安装在喷涂料箱65上，喷涂料箱65放置在底板1上，喷涂料箱65内设置有加压器，具体工作时，喷涂机构6能够在产品锁定完成后对其外侧面进行均匀的冷喷处理，通过电动滑块61能够调节喷头63的位置，使得喷头63与产品处于合适的间距，喷涂料箱65内的加压器能够将喷涂料箱65内的料通过传送管64传输到喷头63喷出。
所述的电动滑块61的顶部上设置有调节连板611，调节连板611通过螺纹配合的方式与角度螺栓612的中部相连接，角度螺栓612的内端通过轴承安装有调节支板613，调节支板613通过铰链安装在连接板62的后端外侧面上，通过拧动角度螺栓612能够调节喷头63的喷涂角度，从而三个喷涂机构6能够处于不同的角度，以便本发明对产品外侧面的喷涂进行互相补偿，增加产品的喷涂效果，且喷头63对产品进行一定角度的倾斜喷涂能够减小喷涂料的回弹率。
所述的喷头63上端的喷孔的外端向上倾斜，喷头63中部的喷孔水平布置，喷头63下端的喷孔的外端向下倾斜布置，且喷孔的截面均为内窄外宽的梯形结构，喷头63上的喷孔角度与结构的设计能够增加喷头63的喷涂均匀度。
所述的喷头63的前后侧面上均设置有一个方形滑槽，喷头63的上端左侧设置有挡板631, 挡板631为侧立的T型结构，挡板631的右侧面安装有U型架632，U型架632套设在喷头63的上端外侧，U型架632的中部内侧面设置有与方形滑槽相配合的方形滑块。
所述的U型架632的右端下侧面通过轴承与高度螺栓633的上端相连接，高度螺栓633的中部通过螺纹配合的方式与高度连板634相连接，高度连板634安装在喷头63的上端右侧面上，通过高度螺栓633的转动能够调节U型架632的高度，使得本发明能够对不同高度的产品进行喷涂，防止喷头63喷涂范围过大造成喷涂料的浪费。
所述的喷头63的空心结构内对称设置有导料板635，喷头63上端的导料板635的左端向上倾斜布置，喷头63下端的导料板635的左端向下倾斜布置，导料板635的前后两端均安装在喷头63的右侧内壁上。
所述的相邻两个导料板635右端之间的距离均相等，导料板635能够对喷浆料进行导向传送，增加喷浆料喷涂的均匀程度。
所述的承托板4的外端上侧面设置有外端向下倾斜的环形斜槽，承托板4的外端上设置有环形凸起，承托板4的上侧面位于环形凸起上侧面上方，承托板4上的环形斜槽能够在产品冷喷处理时将反弹或者滴落的喷涂料进行汇集，环形凸起能够防止喷涂料从承托板4的外侧流出。
所述的承托板4上的环形斜槽前端设置有弧形槽，承托板4的下端设置有两个T型槽，T型槽对称分布在弧形槽的前后两侧，集料盒41位于方形通孔的下侧，集料盒41的上端前后两端均设置有一个插杆42，插杆42的外侧面上设置有伸缩结构的梯形块，集料盒41通过插杆42上设置的梯形块安装在承托板4底部的T型槽内，集料盒41能够通过可拆卸的方式快捷的安装在在弧形槽的下方，承托板4上的喷涂料能够汇集在环形斜槽的外侧，并通过弧形槽流到集料盒41内，便于喷涂料的收集。
工作时，首先根据产品的内侧面结构对伸缩柱54的长度进行调节， 并将内撑柱57进行高度调节，然后将产品倒置卡放在承托板4的上方，此时内撑支板58上的吸盘59能够吸附在产品的上端内侧面上，吸盘59在球铰链的作用下能够对产品不同的内侧面结构进行稳定吸附，之后通过拧动调节螺栓53使得伸缩柱54的内端能够向上移动，抵扣板55在联动杆56的作用下使得其外端能够向下运动，抵扣板55上的橡胶垫能够抵在产品的内侧面上，使得产品得到稳定的锁定，锁定机构5能够针对不同结构的产品进行锁定，使得旋转电机2能够稳定的带动产品进行旋转；
产品锁定完成后通过电动滑块61能够调节喷头63的位置，使得喷头63与产品处于合适的间距，通过拧动角度螺栓612能够调节喷头63的喷涂角度，从而三个喷涂机构6能够处于不同的角度，以便本发明对产品外侧面的喷涂进行互相补偿，增加产品的喷涂效果，且喷头63对产品进行一定角度的倾斜喷涂能够减小喷涂料的回弹率，通过高度螺栓633的转动能够调节U型架632的高度，使得本发明能够对不同高度的产品进行喷涂，防止喷头63喷涂范围过大造成喷涂料的浪费，喷涂料箱65内的加压器能够将喷涂料箱65内的料通过传送管64传输到喷头63喷出，导料板635能够对喷浆料进行导向传送，喷头63上的喷孔角度与结构的设计能够增加喷头63的喷涂均匀度，增加本发明冷喷涂效果，承托板4上的环形斜槽能够在产品冷喷处理时将反弹或者滴落的喷涂料进行汇集，承托板4上的喷涂料能够汇集在环形斜槽的外侧，并通过弧形槽流到集料盒41内，便于喷涂料的收集，上述操作能够完成对产品的冷喷处理。
发明通过内支撑的方式能够对不同型号的产品进行锁定，本发明采用抵扣板上的弧形橡胶垫与吸盘能够将产品进行贴合与吸附，增加产品的锁定效果，本发明采用三个角度不同的喷头能够对产品进行均匀喷涂，通过将喷涂料进行导向传送能够增加产品冷喷涂效果。
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中的描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (10)

  1. 一种建材产品表面金属材料冷喷涂处理系统，包括底板(1)、旋转电机(2)、旋转支架(3)、承托板(4)、锁定机构(5)和喷涂机构(6)，其特征在于：所述的底板(1)的中部上端面上通过电机套安装有旋转电机(2)，旋转电机(2)的输出轴上安装有旋转支架(3)，旋转支架(3)的中部下端面上设置有旋转滑槽，旋转电机(2)的外侧对称分布有滑动板，滑动板的下端安装在底板(1)上，滑动板的上端通过滑动配合的方式与旋转滑槽相连接，承托板(4)安装在旋转支架(3)的顶部上，承托板(4)上安装有锁定机构(5)，喷涂机构(6)对称分布在承托板(4)的外侧，喷涂机构(6)安装在底板(1)的顶部上；其中：
    所述的锁定机构(5)包括移动滑块(51)、移动支架(52)、调节螺栓(53)、伸缩柱(54)、抵扣板(55)、联动杆(56)、内撑柱(57)和内撑支板(58)，移动滑块(51)的中部通过滑动配合的方式与承托板(4)的中部相连接，移动滑块(51)的下端外侧设置有移动支架(52)，移动支架(52)为U型结构，移动支架(52)安装在承托板(4)的底部上，移动支架(52)的中部通过螺纹配合的方式与调节螺栓(53)的中部相连接，调节螺栓(53)的上端通过轴承安装在移动滑块(51)的底部上，移动滑块(51)的上端上对称设置有伸缩柱(54)，伸缩柱(54)倾斜布置；
    伸缩柱(54)的外端为伸缩结构，伸缩柱(54)的内端通过铰链安装在移动滑块(51)上，伸缩柱(54)的外端上通过铰链安装有抵扣板(55)，抵扣板(55)的外端设置有外侧面为弧形面的橡胶垫，伸缩柱(54)的中部下侧设置有联动杆(56)，联动杆(56)通过铰链安装在伸缩柱(54)与承托板(4)之间，承托板(4)的右前端与左后端均安装有一个内撑柱(57)，内撑支板(58)安装在内撑柱(57)的顶部上；
    所述的喷涂机构(6)包括电动滑块(61)、连接板(62)、喷头(63)、传送管(64)和喷涂料箱(65)，电动滑块(61)安装在底板(1)的顶部上，底板(1)的顶部上通过转轴与连接板(62)的下端相连接，连接板(62)的顶部上安装有喷头(63)，喷头(63)为空心结构，喷头(63)的左端均匀设置有喷孔，喷头(63)的右端与传送管(64)的左端相连接，传送管(64)的右端下侧安装在喷涂料箱(65)上，喷涂料箱(65)放置在底板(1)上。
  2. 根据权利要求1所述的一种建材产品表面金属材料冷喷涂处理系统，其特征在于：所述的内撑柱(57)的中部为伸缩结构，内撑柱(57)的顶部上通过球铰链与内撑支板(58)相连接，内撑支板(58)的顶部上设置有吸盘(59)，内撑柱(57)的上方设置有稳定弹簧(510)，稳定弹簧(510)安装在内撑柱(57)与内撑支板(58)之间。
  3. 根据权利要求1所述的一种建材产品表面金属材料冷喷涂处理系统，其特征在于：所述的承托板(4)的外端上侧面设置有外端向下倾斜的环形斜槽，承托板(4)的外端上设置有环形凸起，承托板(4)的上侧面位于环形凸起上侧面上方。
  4. 根据权利要求3所述的一种建材产品表面金属材料冷喷涂处理系统，其特征在于：所述的承托板(4)上的环形斜槽前端设置有弧形槽，承托板(4)的下端设置有两个T型槽，T型槽对称分布在弧形槽的前后两侧，集料盒(41)位于方形通孔的下侧，集料盒(41)的上端前后两端均设置有一个插杆(42)，插杆(42)的外侧面上设置有伸缩结构的梯形块，集料盒(41)通过插杆(42)上设置的梯形块安装在承托板(4)底部的T型槽内。
  5. 根据权利要求1所述的一种建材产品表面金属材料冷喷涂处理系统，其特征在于：所述的电动滑块(61)的顶部上设置有调节连板(611)，调节连板(611)通过螺纹配合的方式与角度螺栓(612)的中部相连接，角度螺栓(612)的内端通过轴承安装有调节支板(613)，调节支板(613)通过铰链安装在连接板(62)的后端外侧面上。
  6. 根据权利要求1所述的一种建材产品表面金属材料冷喷涂处理系统，其特征在于：所述的喷头(63)上端的喷孔的外端向上倾斜，喷头(63)中部的喷孔水平布置，喷头(63)下端的喷孔的外端向下倾斜布置，且喷孔的截面均为内窄外宽的梯形结构。
  7. 根据权利要求1述的一种建材产品表面金属材料冷喷涂处理系统，其特征在于：所述的喷头(63)的前后侧面上均设置有一个方形滑槽，喷头(63)的上端左侧设置有挡板(631), 挡板(631)为侧立的T型结构，挡板(631)的右侧面安装有U型架(632)，U型架(632)套设在喷头(63)的上端外侧，U型架(632)的中部内侧面设置有与方形滑槽相配合的方形滑块。
  8. 根据权利要求7所述的一种建材产品表面金属材料冷喷涂处理系统，其特征在于：所述的U型架(632)的右端下侧面通过轴承与高度螺栓(633)的上端相连接，高度螺栓(633)的中部通过螺纹配合的方式与高度连板(634)相连接，高度连板(634)安装在喷头(63)的上端右侧面上。
  9. 根据权利要求1述的一种建材产品表面金属材料冷喷涂处理系统，其特征在于：所述的喷头(63)的空心结构内对称设置有导料板(635)，喷头(63)上端的导料板(635)的左端向上倾斜布置，喷头(63)下端的导料板(635)的左端向下倾斜布置，导料板(635)的前后两端均安装在喷头(63)的右侧内壁上。
  10. 根据权利要求1述的一种建材产品表面金属材料冷喷涂处理系统，其特征在于：所述的相邻两个导料板(635)右端之间的距离均相等。
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