WO2021163995A1 - 一种电容器自动化生产控制系统及生产方法 - Google Patents
一种电容器自动化生产控制系统及生产方法 Download PDFInfo
- Publication number
- WO2021163995A1 WO2021163995A1 PCT/CN2020/076180 CN2020076180W WO2021163995A1 WO 2021163995 A1 WO2021163995 A1 WO 2021163995A1 CN 2020076180 W CN2020076180 W CN 2020076180W WO 2021163995 A1 WO2021163995 A1 WO 2021163995A1
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- WIPO (PCT)
- Prior art keywords
- rubber
- impregnation
- packaging
- module
- control
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 279
- 239000003990 capacitor Substances 0.000 title claims abstract description 166
- 238000005470 impregnation Methods 0.000 claims abstract description 229
- 239000003292 glue Substances 0.000 claims abstract description 99
- 238000011049 filling Methods 0.000 claims abstract description 11
- 238000004806 packaging method and process Methods 0.000 claims description 188
- 238000007689 inspection Methods 0.000 claims description 74
- 229910052782 aluminium Inorganic materials 0.000 claims description 58
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 56
- 239000002245 particle Substances 0.000 claims description 51
- 230000035515 penetration Effects 0.000 claims description 38
- 238000001514 detection method Methods 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 19
- 230000002950 deficient Effects 0.000 claims description 16
- 238000007493 shaping process Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 9
- 238000005086 pumping Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 230000014759 maintenance of location Effects 0.000 claims 1
- 238000005538 encapsulation Methods 0.000 abstract description 13
- 238000012372 quality testing Methods 0.000 abstract 1
- 238000012546 transfer Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 230000005236 sound signal Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 208000010228 Erectile Dysfunction Diseases 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/04—Drying; Impregnating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
- G05B19/4147—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by using a programmable interface controller [PIC]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/003—Apparatus or processes for encapsulating capacitors
Definitions
- This application relates to the technical field of automated control systems, and in particular to a capacitor automated production control system and production method.
- this application proposes an automated production control system for capacitors, which is applied to capacitor production equipment.
- the capacitor production equipment includes a rubber-piercing device for arranging rubber particles on a core package and for receiving the rubber-piercing device.
- the impregnation device that is provided with a core pack of rubber particles and performs impregnation operation on the device, and is used to receive the core pack impregnated by the impregnation device and package it with the casing.
- the packaging device includes:
- the glue threading control module is used to obtain glue threading parameters, receive glue threading state data sent by the glue threading device, and display the glue threading parameters and the glue threading state data;
- An impregnation control module configured to obtain impregnation parameters, receive impregnation state data sent by the impregnation device, and display the impregnation parameters and the impregnation state data;
- the packaging control module is configured to obtain packaging parameters, receive packaging state data sent by the packaging device, and display the packaging parameters and the packaging state data;
- the main control module is used to determine a production control instruction according to the glue passing parameters, the impregnation parameters, and the packaging parameters, and to control the glue passing device, the impregnation device, and the packaging device according to the production control instructions. Automatically put on glue, impregnate, encapsulate and stage quality inspection.
- this application also proposes an automated production method for capacitors, which is applied to capacitor production equipment.
- the capacitor production equipment includes a rubber-piercing device for arranging rubber particles on the core package, and for receiving the rubber-piercing device.
- the impregnation device for receiving the impregnated core package of the impregnating device and packaging it with the shell is provided with an impregnation device for impregnating the core package of rubber particles on the device, and the capacitor production equipment is provided with the first aspect Any one of the automated production control systems;
- the method includes:
- the production control instruction includes: a glue penetration production control instruction, an impregnation production control instruction, and a packaging production control instruction;
- the rubber threading device controls the rubber particles to be threaded and the core pack to be threaded to carry out guide needle threading and quality inspection in turn to obtain a detected rubber core pack, and the detected rubber core pack is
- the package includes: a qualified rubber core package and an unqualified rubber core package, and the qualified rubber core package is transmitted to the impregnation device;
- the impregnation device is controlled to perform impregnation and quality inspection on the qualified piercing rubber core package in sequence to obtain a tested impregnated rubber core package, and the tested impregnated rubber core package includes: qualified impregnated rubber core package A rubber core package and an unqualified impregnated rubber core package, and the qualified impregnated rubber core package is transferred to the packaging device;
- the packaging device is controlled to carry out the assembly and quality inspection of the qualified impregnated rubber core package and the qualified aluminum shell in sequence to obtain the tested capacitors.
- the tested capacitors include qualified capacitors and non-qualified capacitors. Qualified capacitor.
- the piercing device controls the piercing rubber particles to be pierced and the core pack to be pierced in order to perform the guiding needle piercing and quality inspection to obtain the detected piercing core pack ,include:
- control the rubber threading device control the rubber threading device to penetrate the guide pin of the rubber core package to be threaded into the rubber particles to be threaded to obtain the rubber core package to be processed;
- control the rubber threading device to pull the core pack on the rubber core pack to be processed to obtain the rubber core pack to be tested;
- the controlling the impregnation device according to the impregnation production control instruction to sequentially impregnate and inspect the quality of the qualified rubber core packs to obtain the tested impregnated rubber core packs includes:
- control the impregnation device to perform core pack deliquoring on the impregnated rubber core pack to be dewatered to obtain the impregnated rubber core pack to be tested;
- control the impregnation device to perform quality inspection on the to-be-tested impregnated rubber core package to obtain the tested impregnated rubber core package;
- the controlling the packaging device according to the packaging production control instruction to sequentially carry out the assembly and quality inspection of the qualified impregnated rubber core package and the qualified aluminum shell to obtain the tested capacitor including:
- controlling the packaging device to wrap the qualified impregnated rubber core in a shell assembly into the qualified aluminum shell to obtain a capacitor to be processed;
- the packaging device is controlled to perform quality inspection on the capacitor to be inspected to obtain the inspected capacitor.
- the method before the control of the rubber-piercing device according to the rubber-piercing production control instruction to the rubber particles to be pierced and the rubber-core pack to be pierced in sequence, the method further includes:
- control the rubber threading device control the rubber threading device to sequentially select holes and adjust the angle of the rubber particles to obtain the rubber particles to be threaded;
- control the rubber threading device to shape the core pack with guide pins to obtain the rubber core pack to be worn
- the method further includes:
- the packaging device is controlled to perform quality inspection on the aluminum shell to obtain the qualified aluminum shell.
- the capacitor automatic production control system of the present application is applied to capacitor production equipment, through the glue penetration control module to obtain the penetration parameters, the impregnation control module to obtain the impregnation parameters, the packaging control module to obtain the packaging parameters, the main control module according to the penetration parameters , Impregnation parameters, packaging parameters determine the production control instructions, according to the production control instructions to control the penetration device, the impregnation device and the packaging device to perform automatic penetration, impregnation, packaging and stage quality inspections, penetration, impregnation, and shell packaging and other processes No manual intervention is required, so that the entire production process is fully automated, which improves production efficiency and reduces production costs. Therefore, this application realizes fully automated production of the entire production process, improves production efficiency, and reduces production costs.
- Figure 1 is a structural block diagram of a capacitor automated production control system in an embodiment
- Figure 2 is a schematic diagram of the structure of a capacitor production equipment in an embodiment
- Figure 3 is a flow chart of an automated capacitor production method in an embodiment
- FIG 4 is a detailed flow chart of the capacitor automated production method of Figure 3;
- Fig. 5 is a flowchart of an automated manufacturing method for capacitors in another embodiment.
- an automated production control system for capacitors is proposed, which is applied to capacitor production equipment.
- Device 21 an impregnation device 22 for receiving the core pack provided with rubber particles on the glue-piercing device 21 and performing an impregnation operation, and for receiving the core pack impregnated by the impregnation device 22 and encapsulating it with the shell
- the packaging device 23 includes:
- the glue threading control module 11 is used to obtain glue threading parameters, receive glue threading state data sent by the glue threading device 21, and display the glue threading parameters and the glue threading state data;
- the impregnation control module 12 is configured to obtain impregnation parameters, receive the impregnation state data sent by the impregnation device 22, and display the impregnation parameters and the impregnation state data;
- the packaging control module 13 is configured to obtain packaging parameters, receive packaging state data sent by the packaging device 23, and display the packaging parameters and the packaging state data;
- the main control module 10 is configured to determine a production control instruction according to the glue passing parameter, the impregnation parameter, and the packaging parameter, and control the glue passing device 21, the impregnation device 22, and the production control instruction according to the production control instruction.
- the packaging device 23 performs automatic glue penetration, impregnation, packaging and staged quality inspections.
- the capacitor automated production control system of this embodiment is applied to capacitor production equipment, through the glue penetration control module 11 to obtain the penetration parameters, the impregnation control module 12 to obtain the impregnation parameters, the packaging control module 13 to obtain the packaging parameters, the main control module 10 according to the penetration parameters , Impregnation parameters, packaging parameters determine the production control instructions, according to the production control instructions to control the glue-penetrating device 21, the impregnating device 22 and the packaging device 23 for automated glue-penetrating, impregnation, encapsulation and staged quality inspections, glue-penetrating, impregnation, and shell
- the packaging and other processes do not require manual intervention, thereby realizing the full automation of the entire production process, improving production efficiency and reducing production costs.
- the glue threading device 21 includes a glue threading controller, which is in communication connection with the capacitor automatic production control system.
- the glue threading controller receives the production control instructions, controls the work of the glue threading device 21, and sends State data of rubber wear.
- the glue threading controller controls the movement of the main motor of the glue threading device 21, and the mechanical components of the glue threading device 21 are driven by the main motor to move in conjunction.
- the glue-wearing controller can select PLC from the prior art, which is not specifically limited in this example.
- the impregnation device 22 includes an impregnation controller, which is in communication connection with the capacitor automatic production control system, and receives the production control instructions, controls the operation of the impregnation device 22, and sends impregnation state data through the impregnation controller.
- the impregnation controller controls the solenoid valve of the impregnation device 22, and controls the operation of the cylinder and/or logic valve of the impregnation device 22 through the solenoid valve.
- the impregnation controller can be a PLC (Programmable Logic Controller) selected from the prior art, which is not specifically limited in this example.
- the packaging device 23 includes a packaging controller, which is communicatively connected with the capacitor automated production control system, and receives the production control instruction, controls the operation of the packaging device 23, and sends packaging state data through the packaging controller.
- the packaging controller sequentially controls the movement of the aluminum housing feeding motor and the housing assembly motor through the relay, optical fiber amplifier, and electromagnet of the packaging device 23, and realizes the packaging through the movement of the feeding motor and the housing assembly motor movement.
- the device 23 wraps the qualified impregnated rubber core into the shell assembly and sets it into the qualified aluminum shell to obtain the capacitor to be processed.
- the package controller can select PLC from the prior art, and this example is not specifically limited.
- the capacitor automated production control system is provided in the main controller.
- the main controller may be a PLC, or a PC (personal computer), a server, or an industrial computer, which is not specifically limited in this example.
- the obtaining of the rubber penetration parameter may be input by the user or the rubber penetration parameter stored in the system; the obtaining of the impregnation parameter may be the user input or the impregnation parameter stored in the system; the obtaining package
- the parameters can be entered by the user or packaged parameters stored in the system.
- the rubber penetration parameters include: hole selection control parameters, angle adjustment control parameters, guide pin shaping control parameters, guide pin rubber penetration control parameters, core package pull foot control parameters, rubber penetration quality inspection control parameters, and no specific examples are given here. limited.
- the hole selection control parameters are used for the rubber threading device 21 to select the rubber particles with the appropriate diameter according to the type of the capacitor.
- the angle adjustment control parameters are used for the rubber threading device 21 to adjust the angle of the rubber particles.
- the guide pin shaping control parameters are used for the rubber threading device 21 to align the core. The guide needle of the package is reshaped.
- the control parameter of the guide needle is used for the rubber penetration device 21 to penetrate the guide needle of the rubber core package to be pierced into the rubber particles to be pierced, and the core package pull foot control parameter is used for the rubber penetration device 21 to be processed
- the rubber-piercing core pack performs core-pack pulling, and the rubber-piercing quality inspection control parameters are used for the rubber-piercing device 21 to perform quality inspection on the rubber-piercing core pack to be tested.
- the impregnation parameters include: impregnation control parameters, impregnation quality inspection control parameters; impregnation control parameters are used for the impregnation device 22 to perform vacuum impregnation of the qualified rubber core pack, and the impregnation quality inspection control parameters are used for the impregnation device 22 to test the impregnation rubber core.
- the impregnation control parameters include the number of impregnation times, liquid return time, vacuum time, and pressurization time, which are not specifically limited in this example.
- the packaging parameters include: shell assembly control parameters, sealing control parameters, beam waist control parameters, packaging quality inspection parameters, aluminum shell quality inspection control parameters, and shell assembly control parameters are used for the packaging device 23 to impregnate qualified impregnating glue.
- the core is packaged into the shell and assembled into a qualified aluminum shell
- the sealing control parameters are used for the packaging device 23 to seal the capacitor to be processed
- the beam waist control parameters are used for the packaging device 23 to beam the capacitor to be processed
- the packaging quality inspection parameters are used for
- the packaging device 23 performs quality inspection on the capacitor to be tested
- the aluminum shell quality inspection control parameters are used by the packaging device 23 to perform quality inspection on the capacitor to be tested.
- the shell assembly control parameters include start-stop angle setting parameters and assembly preset parameters, which are not specifically limited in this example.
- the start and stop angle setting parameters include rubber cover detection photoelectric start and stop angle, block element cylinder start and stop angle, first guide pin detection start and stop angle, puller cylinder action start and stop angle, rubber cover cylinder action start and stop angle, second Guide pin detection start and stop angle, aluminum housing electromagnet start and stop angle, aluminum housing presence detection start and stop angle, poor assembly detection start and stop angle, stop position start and stop angle, waist sealing servo start and stop angle, rubber cover detection At least one of the start and stop angle of the waistband, the start and stop angle of the defective return of the bare product, the start and stop angle of the feed motor, the start and stop angle of the anti-aluminum shell detection angle, and the start and stop angle of the element cylinder angle, which are not used in this example. Specific restrictions.
- the start and stop angle includes two values, the start angle and the stop angle. In the packaging control module 13, angle reading, starting angle modification, and angle saving operations can be performed on the packaging parameters.
- the preset parameters of the assembly include: preset number of batches, preset number of sealing needles, preset number of defective boxes, main motor fast, main motor slow, and sealing motor laps.
- the main motor fast refers to the preset linkage speed of the main motor of the packaging device 23.
- the slow speed of the main motor refers to the preset inching speed of the main motor of the packaging device 23.
- the package status data includes: current start-stop angle, batch count, sealing needle count, defective box count, current speed of main motor, current speed of sealing motor.
- the preset batch quantity is the preset required production quantity of this batch.
- the main control module 10 sends a production control instruction to control the glue passing device 21, the impregnation device 22 and the packaging.
- the device 23 stops working at the same time and sends an alarm signal; among them, the alarm signal can be the main control module 10 controlling the capacitor production equipment to send a sound signal and/or a light signal to alarm, or the main control module 10 can send an alarm mobile phone message or make an alarm call. , Send at least one of the alarm notification information in the capacitor automated production control system.
- the preset number of sealing needles is the preset required production quantity of this sealing needle.
- the main control module 10 sends production control instructions to control the glue threading device 21, the impregnation device 22 and the packaging.
- the device 23 stops working at the same time and sends an alarm signal; among them, the alarm signal can be the main control module 10 controlling the capacitor production equipment to send a sound signal and/or a light signal to alarm, or the main control module 10 can send an alarm mobile phone message or make an alarm call. , Send at least one of the alarm notification information in the capacitor automated production control system.
- the preset number of defective boxes is the preset number of defective capacitors when the defective box is full.
- the main control module 10 sends production control instructions to control the glue-piercing device 21 and the impregnating device 22 and the packaging device 23 stop working at the same time, and send an alarm signal;
- the alarm signal can be the main control module 10 controlling the capacitor production equipment to send a sound signal and/or a light signal to alarm, or the main control module 10 can send an alarm mobile phone message, At least one of making an alarm call and sending an alarm notification message in the capacitor automated production control system.
- the main control module 10 is also used to obtain a start-up process request, and according to the start-up process request, start the capacitor automated production control system and send the production control instruction to control the rubber threading device 21, the The impregnation device 22 and the encapsulation device 23 perform automated glue penetration, impregnation, encapsulation, and stage quality inspections, obtain a stop flow request, and send the production control instruction according to the stop flow request to control the glue penetration device 21, the The impregnation device 22 and the packaging device 23 stop working at the same time.
- the one-button start or stop process user operations are simplified, and the user experience of the capacitor automated production control system is improved.
- the capacitor automated production control system further includes an I/O module 14;
- the I/O module 14 is configured to receive input and output signals of the controller of the capacitor production equipment, obtain an I/O display request, and display the input and output signals according to the I/O display request. By displaying the input and output signals, the working status of the controller of the capacitor production equipment can be understood, thereby facilitating the debugging and maintenance of the equipment.
- the controller of the capacitor production equipment may include a glue passing controller, an impregnation controller, and a packaging controller, and may also include a status monitoring controller for monitoring the working status of the capacitor production equipment, which is not specifically limited in this example.
- the controller of the capacitor production equipment can select PLC from the prior art, which is not specifically limited in this example.
- the input and output signals include: A-phase, B-phase, Z-phase, front guide pin detection fiber, rear guide pin detection fiber, horizontal feed anti-aluminum shell detection, horizontal feed element presence detection fiber, rubber cover presence detection photoelectricity, group At least one of erection failure detection, rubber cover protrusion detection, and presence detection before the aluminum case is installed, which is not specifically limited in this example.
- the capacitor automated production control system further includes a production progress display module 15;
- the production progress display module 15 is used to display the packaging parameters and the impregnation state data.
- the displayed packaging parameters include current angle, production speed, good product count, and defective product count
- the displayed impregnation state data includes leakage.
- the production progress display module 15 is also used to obtain a good product clean-up data request, clear the good product count according to the good product clean-up data request, obtain a defective product clean-up data request, and check the defective product clean-up data request according to the defective product clean-up data request. The defective product count is cleared.
- the production progress display module 15 allows the user to visually understand the packaging parameters and the impregnation state data, which facilitates the user to arrange production and improves the user experience.
- the capacitor automated production control system further includes an alarm module 16;
- the alarm module 16 is used to obtain an alarm display request, display the current alarm information according to the alarm display request, and use a fault mark on the top view of the capacitor production equipment to identify the alarm location corresponding to the current alarm information, and obtain the query history alarm request , Displaying historical alarm information according to the query historical alarm request, and using a fault identification on the top view of the capacitor production equipment to identify the alarm location corresponding to the historical alarm information.
- the alarm module 16 can visually determine the current alarm information and the alarm location corresponding to the current alarm information, historical alarm information, and the alarm location corresponding to the historical alarm information, which is beneficial for users to quickly locate problems and improve user maintenance and debugging. The efficiency has further improved the user experience.
- the fault indicator can be a red light, which is not specifically limited in this example.
- the capacitor automated production control system further includes a manual control module 17;
- the manual control module 17 is configured to obtain a manual control request, and control the operation of the capacitor production equipment according to the manual control request.
- the manual control request includes: a manual vacuuming request, a manual pressurizing request, and a manual liquid storage tank pumping Request, manual pressure relief request, manual pressurization lock request, manual inner cylinder replenishment request, manual cylinder opening request, manual inner cylinder return request, manual entry and exit origin request, manual inner cylinder raising request, manual inner cylinder lowering request;
- the pressure lock when the pressure lock is not in position, the user cannot input any of the manual cylinder opening request, the manual entry and exit origin request, and the manual pressurization request; when the impregnation feed motor is positioned abnormally or the impregnation feed is impregnated When the motor is positioned abnormally and the pressure lock is in place, the user can input the manual in and out of the origin request; when the impregnation cylinder is not closed or the vacuum in the impregnation cylinder does not reach the preset vacuum value, the user cannot input the manual replenishment request for the inner cylinder .
- the manual control module 17 is used to manually operate the impregnation device 22, which is convenient for users to debug and maintain, improves the efficiency of user maintenance and debugging, and further improves user experience.
- the manual vacuuming request is used to manually vacuum the impregnation cylinder; the manual pressurization request is used to manually pressurize the impregnation cylinder; the manual liquid storage tank pumping request is used to manually pump the impregnation cylinder;
- the manual pressure relief request is used to manually release the positive and negative pressure of the impregnation cylinder;
- the manual pressurization lock request is used to manually add the impregnation cylinder to prepare for pressurization;
- the manual inner cylinder replenishment request is used to The impregnation cylinder is refilled manually, in order to facilitate debugging, and it will not stop when the detection probe is exceeded;
- the manual cylinder opening request is used to manually open the impregnation cylinder;
- the manual inner cylinder return request is used for Manually return liquid to the inner tank of the impregnation tank;
- the manual in and out origin request is used to reset the impregnation in-out material stepping motor;
- the manual inner tank raise request is used
- the glue threading control module 11 includes a guide pin glue threading control sub-module, a core pack pull foot control sub-module, and a glue threading quality inspection control sub-module;
- the impregnation control module 12 includes an impregnation control sub-module and an impregnation quality inspection and control sub-module;
- the packaging control module 13 includes a shell assembly control sub-module, a sealing control sub-module, a waist control sub-module, and a packaging quality inspection control sub-module;
- the guide pin glue threading control sub-module is used to obtain the guide pin glue threading control parameters and receive the guide pin glue threading state data sent by the glue threading device 21, and the core pack pull foot control submodule obtains the core pack pull Feet control parameters, receiving core package pull-foot status data sent by the glue threading device 21, the glue threading quality detection control sub-module acquires the glue threading quality detection control parameters, and receives the glue threading quality detection sent by the glue threading device 21 Status data
- the impregnation control sub-module is used to obtain the impregnation control parameters and receive the impregnation state data sent by the impregnation device 22, and the impregnation quality detection control sub-module is used to obtain the impregnation quality detection control parameters and receive the data sent by the impregnation device 22.
- Immersion quality inspection status data is used to obtain the impregnation control parameters and receive the data sent by the impregnation device 22.
- the shell assembly control sub-module is used to obtain shell assembly control parameters and receive shell assembly state data sent by the packaging device 23, and the sealing control sub-module is used to obtain seal control parameters and receive the shell assembly state data.
- the sealing state data sent by the packaging device 23, the beam waist control sub-module is used to obtain beam waist control parameters, and the beam waist state data sent by the packaging device 23 are received, and the package quality inspection control sub-module is used to obtain the package quality
- the detection parameters and the package quality detection status data sent by the packaging device 23 are received.
- the glue threading control module 11 further includes a hole selection control sub-module, an angle adjustment sub-module, and a guide pin shaping control sub-module;
- the packaging control module 13 also includes an aluminum housing quality inspection sub-module
- the hole selection control sub-module is used to obtain hole selection control parameters and receive hole selection status data sent by the glue piercing device 21, and the angle adjustment sub-module is used to obtain angle adjustment control parameters and receive the glue piercing Angle adjustment state data sent by the device 21, the guide pin shaping control sub-module is used to obtain the guide pin shaping control parameters, and receive the guide pin shaping state data sent by the glue threading device 21;
- the aluminum shell quality detection sub-module is used to obtain aluminum shell quality detection control parameters and receive aluminum shell quality detection status data sent by the packaging device 23.
- the aluminum shell quality detection sub-module is used to obtain aluminum shell quality detection control parameters and receive aluminum shell quality detection status data sent by the packaging device 23.
- the capacitor automatic production control system further includes a rubber particle automatic feeding control module, a core package automatic feeding control module, an aluminum shell automatic feeding control module, and an automatic unloading control module;
- the rubber granule automatic feeding control module is used to obtain rubber granule automatic feeding control parameters, and receive the rubber granule automatic feeding state data sent by the rubber threading device 21;
- the core pack automatic feeding control module is used to obtain core pack automatic feeding control parameters, and receive core pack automatic feeding state data sent by the glue threading device 21;
- the aluminum shell automatic feeding control module is used to obtain aluminum shell automatic feeding control parameters, and receive aluminum shell automatic feeding state data sent by the impregnation device 22;
- the automatic blanking control module module is used to obtain automatic blanking control control parameters, and receive automatic blanking control state data sent by the packaging device 23;
- the main control module 10 is also used to control the control station according to the automatic feeding control parameters of the rubber particles, the automatic feeding control parameters of the core package, the automatic feeding control parameters of the aluminum shell, and the control parameters of the automatic feeding control.
- the capacitor production equipment realizes automatic feeding and automatic unloading, thereby further improving the automation of the capacitor automatic production control system.
- the capacitor automated production control system further includes a template management module, the template management module is used to obtain a capacitor production parameter template, receive a request for reviewing the template, and display the capacitor production parameter template according to the reviewing template request.
- the capacitor production parameter template includes capacitor identification, glue penetration parameters, impregnation parameters, and packaging parameters, which are not specifically limited in this example.
- the capacitor identifier is used to uniquely identify the capacitor, which can be the name of the capacitor or the number of the capacitor, which is not specifically limited in this example.
- an automated capacitor production method is proposed, which is applied to capacitor production equipment.
- An impregnation device for receiving and impregnating a core package provided with rubber particles on the glue-piercing device, an impregnation device for receiving the impregnated core package of the impregnation device and packaging it with the casing, and a packaging device, the capacitor production equipment The automated production control system described in any one of the above is provided, and the method includes:
- the rubber penetration parameters, impregnation parameters, and encapsulation parameters may be input by the user or stored in the automated production control system.
- the main control module determines the production control instruction according to the glue passing parameter, the impregnation parameter, and the packaging parameter.
- the rubber threading device controls the rubber particles to be threaded and the core pack to be threaded to carry out guide needle threading and quality inspection in turn to obtain the detected rubber core pack.
- the rubber core package includes: a qualified rubber core package and an unqualified rubber core package, and the qualified rubber core package is transmitted to the impregnation device;
- the main control module sends the glue threading production control instruction to the glue threading controller of the glue threading device, and the glue threading controller controls the glue threading device to be glued to the glue according to the glue threading production control instruction.
- the pellets and the rubber core package to be pierced are successively subjected to guide needle piercing and quality inspection to obtain the tested piercing rubber core package.
- the tested piercing rubber core package includes: qualified piercing rubber core package, unqualified piercing rubber core package, and rubber piercing
- the controller controls the rubber threading device to transmit the qualified rubber core pack to the impregnating device.
- control the impregnation device to sequentially impregnate and perform quality inspection on the qualified rubber core packs to obtain a detected impregnated rubber core pack, and the detected impregnated rubber core pack includes: qualified Conveying the qualified impregnated rubber core package and the unqualified impregnated rubber core package to the packaging device;
- the main control module sends the impregnation production control instruction to the impregnation controller of the impregnation device, and the impregnation controller controls the impregnation device to perform sequential operations on the qualified rubber core packs according to the impregnation production control instruction.
- Impregnation and quality inspection to obtain the tested impregnated rubber core package, the tested impregnated rubber core package includes: qualified impregnated rubber core package, unqualified impregnated rubber core package, impregnation controller controls the impregnation device The qualified impregnated rubber core package is transferred to the packaging device.
- the main control module sends the packaging production control instruction to the packaging controller of the packaging device, and the packaging controller controls the packaging device according to the packaging production control instruction to transfer the qualified impregnated rubber core package, Qualified aluminum shells are assembled and quality tested sequentially to obtain tested capacitors.
- the tested capacitors include qualified capacitors and unqualified capacitors.
- the capacitor automatic production method of this embodiment is applied to capacitor production equipment, through the glue penetration control module to obtain the penetration parameters, the impregnation control module to obtain the impregnation parameters, the packaging control module to obtain the packaging parameters, the main control module according to the penetration parameters, impregnation parameters, packaging
- the parameters determine the production control instructions.
- the glue-penetrating device, impregnation device and packaging device are controlled to carry out automatic glue-penetrating, impregnation, packaging and staged quality inspections.
- the processes of glue-penetrating, impregnation, and shell packaging do not require manual intervention. In this way, the entire production process is fully automated, the production efficiency is improved, and the production cost is reduced.
- an automated capacitor production method is proposed, and the method includes:
- S404 Determine a production control instruction according to the glue penetration parameter, the impregnation parameter, and the packaging parameter, where the production control instruction includes: glue penetration production control instruction, impregnation production control instruction, and packaging production control instruction;
- the rubber threading controller controls the rubber threading device according to the rubber threading production control instruction to pass the guide pin of the rubber core pack to be threaded into the rubber particles to be threaded to obtain the rubber core pack to be processed .
- the rubber threading controller controls the rubber threading device according to the rubber threading production control instruction to pull the core bag of the rubber core pack to be processed to obtain the rubber core pack to be tested.
- the rubber piercing controller controls the rubber piercing device to perform quality inspection on the rubber piercing core package to be tested according to the rubber piercing production control instruction to obtain the tested rubber piercing core package, and the tested rubber piercing core package is obtained.
- the package includes: a qualified rubber-piercing core package and an unqualified rubber-piercing core package.
- the rubber-piercing controller controls the rubber-piercing device to transmit the qualified rubber-piercing core package to the impregnation device.
- the guide pin of the rubber core package to be tested is skewed, it means that the rubber core package is unqualified, and the guide pin of the rubber core package to be tested is not skewed is the rubber core package is qualified.
- S412 Control the impregnation device to vacuum impregnate the qualified rubber core pack according to the impregnation production control instruction to obtain the impregnated rubber core pack to be deliquored;
- the impregnation controller controls the impregnation device to perform vacuum impregnation on the qualified rubber core pack according to the impregnation production control instruction to obtain the impregnated rubber core pack to be deliquored.
- S414 Control the impregnation device according to the impregnation production control instruction to perform core pack deliquoring on the impregnated rubber core pack to be dewatered to obtain the impregnated rubber core pack to be tested;
- the impregnation controller controls the impregnation device according to the impregnation production control instruction to perform core pack deliquoring on the impregnated rubber core pack to be dewatered to obtain the impregnated rubber core pack to be tested.
- the impregnation controller controls the impregnation device according to the impregnation production control instruction to perform quality inspection on the to-be-tested impregnated rubber core pack to obtain a detected impregnated rubber core pack, and the detected impregnated rubber core pack
- the package includes: a qualified impregnated rubber core package and an unqualified impregnated rubber core package.
- the impregnation controller controls the impregnation device to transmit the qualified impregnated rubber core package to the packaging device.
- the guide pin of the to-be-tested impregnated rubber core package is skewed, it is an unqualified rubber-core package, and if the guide pin of the to-be-tested pierced rubber core package is not skewed, it is a qualified rubber-core package.
- S418 Control the packaging device according to the packaging production control instruction to package the qualified impregnated rubber core into the shell and mount it into the qualified aluminum shell to obtain a capacitor to be processed;
- the packaging controller controls the packaging device according to the packaging production control instruction to pack the qualified impregnated rubber core into the casing and mount it into the qualified aluminum casing to obtain the capacitor to be processed.
- the packaging controller controls the packaging device to sequentially seal and beam the capacitors to be processed according to the packaging production control instruction to obtain the capacitors to be tested.
- the packaging production control instruction control the packaging device to perform quality inspection on the capacitor to be inspected to obtain inspected capacitors.
- the inspected capacitors include qualified capacitors and unqualified capacitors.
- the packaging device is controlled to perform quality inspection on the capacitor to be inspected to obtain inspected capacitors, and the inspected capacitors include qualified capacitors and unqualified capacitors.
- This embodiment realizes fully automated penetration of the guide needle of the rubber core package to be pierced into the rubber particles to be pierced, the core package puller, the quality inspection of the rubber core package to be tested, and the delivery of the qualified rubber core package to the impregnation device, Vacuum impregnation, core pack deliquation, quality inspection of impregnated rubber core pack to be tested, shell assembly, sealing, waist, and quality inspection of the capacitor to be tested, so that the processes such as rubber penetration, impregnation, and shell packaging are not Manual intervention is required to realize fully automated production of the entire production process, improve production efficiency, and reduce production costs.
- an automated manufacturing method for capacitors is proposed, and the method includes:
- the rubber threading device is provided with a rubber particle hopper 211, a rubber particle vibration mechanism, and a rubber particle conveying track.
- a plurality of rubber particles are placed in the rubber particle hopper 211, and the rubber particle vibration mechanism is controlled by the rubber particle vibration mechanism to vibrate.
- the rubber particles sequentially enter the rubber particle conveying track. In this way, automatic feeding is realized, the automation degree of the capacitor automatic production control system is further improved, and the production efficiency is improved.
- S508 Control the rubber threading device to sequentially select holes and adjust the angle of the rubber particles according to the rubber threading production control instruction to obtain the rubber particles to be threaded;
- the rubber-piercing controller controls the rubber-piercing device to sequentially select holes and adjust the angle of the rubber particles according to the rubber-piercing production control instruction to obtain the rubber particles to be pierced.
- the rubber threading device is provided with a core package hopper 212, a core package vibration mechanism, and a core package transmission track 214.
- a plurality of core packages are placed in the core package hopper 212, and the rubber threading controller controls the core package vibration mechanism to vibrate.
- the core packs are sequentially entered into the core pack transfer track 214. In this way, automatic feeding is realized, the automation degree of the capacitor automatic production control system is further improved, and the production efficiency is improved.
- S512 Control the rubber threading device to perform guide pin shaping on the core package according to the rubber threading production control instruction to obtain the rubber core package to be threaded;
- the rubber threading controller controls the rubber threading device to perform guide pin shaping on the core pack according to the rubber threading production control instruction to obtain the rubber core pack to be threaded.
- the rubber threading device controls the rubber particles to be threaded and the core pack to be threaded to carry out guide needle threading and quality inspection in turn to obtain the detected rubber core pack.
- the rubber core package includes: a qualified rubber core package and an unqualified rubber core package, and the qualified rubber core package is transmitted to the impregnation device;
- control the impregnation device to sequentially impregnate and perform quality inspection on the qualified rubber core packs to obtain a detected impregnated rubber core pack, and the detected impregnated rubber core pack includes: qualified Conveying the qualified impregnated rubber core package and the unqualified impregnated rubber core package to the packaging device;
- the packaging device is provided with an aluminum shell hopper 213, an aluminum shell vibration mechanism, and an aluminum shell transmission track.
- a plurality of aluminum shells are placed in the aluminum shell hopper 213, and the packaging controller controls the aluminum shell vibration mechanism to vibrate to make the aluminum shell Enter the aluminum shell conveyor track in turn.
- the packaging controller controls the aluminum shell vibration mechanism to vibrate to make the aluminum shell Enter the aluminum shell conveyor track in turn.
- the packaging controller controls the packaging device to perform quality inspection on the aluminum shell according to the packaging production control instruction to obtain the qualified aluminum shell.
- This embodiment automatically selects holes and adjusts the angle of the rubber particles, performs guide pin shaping on the core package, and performs quality inspection on the aluminum shell, which improves the qualified rate of capacitors produced by the capacitor production equipment controlled by the capacitor automatic production control system, and reduces Production cost, and further enhance the automation of the capacitor automatic production control system.
- capacitor automated production control system and a capacitor automated production method belong to a general inventive concept, and the contents in the embodiments of a capacitor automated production control system and a capacitor automated production method are mutually applicable.
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Abstract
一种电容器自动化生产控制系统及生产方法。所述系统应用于电容器生产设备，包括：穿胶控制模块（11），用于获取穿胶参数，接收穿胶装置（21）发送的穿胶状态数据，显示穿胶参数及穿胶状态数据；含浸控制模块（12），用于获取含浸参数，接收含浸装置（22）发送的含浸状态数据，显示含浸参数及含浸状态数据；封装控制模块（13），用于获取封装参数，接收封装装置（23）发送的封装状态数据，显示封装参数及封装状态数据；主控模块（10），用于根据穿胶参数、含浸参数、封装参数确定生产控制指令，根据生产控制指令控制穿胶装置（21）、含浸装置（22）及封装装置（23）进行自动化穿胶、含浸、封装及阶段性质量检测。该系统及生产方法实现了整个生产流程全自动化生产，提高了生产效率，降低了生产成本。
Description
本申请涉及自动化控制系统技术领域，尤其涉及一种电容器自动化生产控制系统及生产方法。
电容器在制作时，需要经过穿胶、含浸以及与壳体封装等工艺。
但是现有的电容器加工中，整个生产流程距离全自动化生产较远，穿胶、含浸以及与壳体封装等工艺均需要人工介入，严重影响了生产效率。因此，提出一种自动化的电容器自动化生产控制系统显得尤为重要。
基于此，有必要针对上述问题，提出了一种电容器自动化生产控制系统及生产方法，用于解决现有技术中整个生产流程距离全自动化生产较远的技术问题。
第一方面，本申请提出了一种电容器自动化生产控制系统，应用于电容器生产设备，所述电容器生产设备包括用于将胶粒设置在芯包上的穿胶装置、用于接收所述穿胶装置上的设置有胶粒的芯包并进行含浸作业的含浸装置、用于接收所述含浸装置含浸后的芯包并与壳体封装在一起封装装置，包括：
穿胶控制模块，用于获取穿胶参数，接收所述穿胶装置发送的穿胶状态数据，显示所述穿胶参数及所述穿胶状态数据；
含浸控制模块，用于获取含浸参数，接收所述含浸装置发送的含浸状态数据，显示所述含浸参数及所述含浸状态数据；
封装控制模块，用于获取封装参数，接收所述封装装置发送的封装状态数据，显示所述封装参数及所述封装状态数据；
主控模块，用于根据所述穿胶参数、所述含浸参数、所述封装参数确定生产控制指令，根据所述生产控制指令控制所述穿胶装置、所述含浸装置及所述封装装置进行自动化穿胶、含浸、封装及阶段性质量检测。
第二方面，本申请还提出了一种电容器自动化生产方法，应用于电容器生产设备，所述电容器生产设备包括用于将胶粒设置在芯包上的穿胶装置、用于接收所述穿胶装置上的设置有胶粒的芯包并进行含浸作业的含浸装置、用于接收所述含浸装置含浸后的芯包并与壳体封装在一起封装装置，所述电容器生产设备设有第一方面任一项所述的自动化生产控制系统；
所述方法包括：
获取穿胶参数、含浸参数、封装参数；
根据所述穿胶参数、所述含浸参数、所述封装参数确定生产控制指令，所述生产控制指令包括：穿胶生产控制指令、含浸生产控制指令及封装生产控制指令；
根据所述穿胶生产控制指令控制所述穿胶装置对待穿胶胶粒、待穿胶芯包依次进行导针穿胶及质量检测，得到已检测穿胶芯包，所述已检测穿胶芯包包括：合格穿胶芯包、不合格穿胶芯包，将所述合格穿胶芯包传送给所述含浸装置；
根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包依次进行含浸及质量检测，得到已检测含浸穿胶芯包，所述已检测含浸穿胶芯包包括：合格含浸穿胶芯包、不合格含浸穿胶芯包，将所述合格含浸穿胶芯包传送给所述封装装置；
根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包、合格铝壳依次进行入壳组立及质量检测，得到已检测电容器，所述已检测电容器包括合格电容器、不合格电容器。
在一个实施例中，所述根据所述穿胶生产控制指令控制所述穿胶装置对待穿胶胶粒、待穿胶芯包依次进行导针穿胶及质量检测，得到已检测穿胶芯包，包括：
根据所述穿胶生产控制指令控制所述穿胶装置将所述待穿胶芯包的导针穿入所述待穿胶胶粒，得到待处理穿胶芯包；
根据所述穿胶生产控制指令控制所述穿胶装置对所述待处理穿胶芯包进行芯包拉脚，得到待检测穿胶芯包；
根据所述穿胶生产控制指令控制所述穿胶装置对所述待检测穿胶芯包进行质量检测，得到已检测穿胶芯包；
所述根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包依次进行含浸及质量检测，得到已检测含浸穿胶芯包，包括：
根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包进行真空含浸，得到待脱液含浸穿胶芯包；
根据所述含浸生产控制指令控制所述含浸装置对所述待脱液含浸穿胶芯包进行芯包脱液，得到待检测含浸穿胶芯包；
根据所述含浸生产控制指令控制所述含浸装置对所述待检测含浸穿胶芯包进行质量检测，得到已检测含浸穿胶芯包；
所述根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包、合格铝壳依次进行入壳组立及质量检测，得到已检测电容器，包括：
根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包入壳组立到所述合格铝壳中，得到待处理电容器；
根据所述封装生产控制指令控制所述封装装置将所述待处理电容器依次进行封口及束腰，得到待检测电容器；
根据所述封装生产控制指令控制所述封装装置将所述待检测电容器进行质量检测，得到已检测电容器。
在一个实施例中，在所述根据所述穿胶生产控制指令控制所述穿胶装置对待穿胶胶粒、待穿胶芯包依次进行导针穿胶及质量检测之前，还包括：
将胶粒放在所述穿胶装置上；
根据所述穿胶生产控制指令控制所述穿胶装置对所述胶粒依次进行选孔及角度调整，得到所述待穿胶胶粒；
将芯包放在所述穿胶装置上；
根据所述穿胶生产控制指令控制所述穿胶装置对芯包进行导针整形，得到所述待穿胶芯包；
在所述根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包、合格铝壳依次进行入壳组立及质量检测之前，还包括：
将铝壳放在所述封装装置上；
根据所述封装生产控制指令控制所述封装装置对所述铝壳进行质量检测，得到所述合格铝壳。
综上所述，本申请的电容器自动化生产控制系统应用于电容器生产设备，通过穿胶控制模块获取穿胶参数、含浸控制模块获取含浸参数、封装控制模块获取封装参数，主控模块根据穿胶参数、含浸参数、封装参数确定生产控制指令，根据生产控制指令控制穿胶装置、含浸装置及封装装置进行自动化穿胶、含浸、封装及阶段性质量检测，穿胶、含浸以及与壳体封装等工艺不需要人工介入，从而实现了整个生产流程全自动化生产，提高了生产效率，降低了生产成本。因此，本申请实现了整个生产流程全自动化生产，提高了生产效率，降低了生产成本。
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
其中：
图1为一个实施例中电容器自动化生产控制系统的结构框图；
图2为一个实施例中电容器生产设备的结构示意图；
图3为一个实施例中电容器自动化生产方法的流程图；
图4为图3的电容器自动化生产方法的详细流程图；
图5为另一个实施例中电容器自动化生产方法的流程图。
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
如图1至图2所示，在一个实施例中，提出了一种电容器自动化生产控制系统，应用于电容器生产设备，所述电容器生产设备包括用于将胶粒设置在芯包上的穿胶装置21、用于接收所述穿胶装置21上的设置有胶粒的芯包并进行含浸作业的含浸装置22、用于接收所述含浸装置22含浸后的芯包并与壳体封装在一起封装装置23，包括：
穿胶控制模块11，用于获取穿胶参数，接收所述穿胶装置21发送的穿胶状态数据，显示所述穿胶参数及所述穿胶状态数据；
含浸控制模块12，用于获取含浸参数，接收所述含浸装置22发送的含浸状态数据，显示所述含浸参数及所述含浸状态数据；
封装控制模块13，用于获取封装参数，接收所述封装装置23发送的封装状态数据，显示所述封装参数及所述封装状态数据；
主控模块10，用于根据所述穿胶参数、所述含浸参数、所述封装参数确定生产控制指令，根据所述生产控制指令控制所述穿胶装置21、所述含浸装置22及所述封装装置23进行自动化穿胶、含浸、封装及阶段性质量检测。
本实施例的电容器自动化生产控制系统应用于电容器生产设备，通过穿胶控制模块11获取穿胶参数、含浸控制模块12获取含浸参数、封装控制模块13获取封装参数，主控模块10根据穿胶参数、含浸参数、封装参数确定生产控制指令，根据生产控制指令控制穿胶装置21、含浸装置22及封装装置23进行自动化穿胶、含浸、封装及阶段性质量检测，穿胶、含浸以及与壳体封装等工艺不需要人工介入，从而实现了整个生产流程全自动化生产，提高了生产效率，降低了生产成本。
所述穿胶装置21包括穿胶控制器，穿胶控制器与所述电容器自动化生产控制系统通信连接，通过穿胶控制器接收所述生产控制指令、控制所述穿胶装置21的工作、发送穿胶状态数据。比如，所述穿胶控制器控制所述穿胶装置21的主马达运动，通过主马达运动带动所述穿胶装置21的机械部件连动。所述穿胶控制器可以从现有技术中选择PLC，在此举例不做具体限定。
所述含浸装置22包括含浸控制器，含浸控制器与所述电容器自动化生产控制系统通信连接，通过含浸控制器接收所述生产控制指令、控制所述含浸装置22的工作、发送含浸状态数据。比如，所述含浸控制器控制所述含浸装置22的电磁阀，通过电磁阀控制所述含浸装置22的气缸和/或逻辑阀工作。所述含浸控制器可以从现有技术中选择PLC（可编程逻辑控制器），在此举例不做具体限定。
所述封装装置23包括封装控制器，封装控制器与所述电容器自动化生产控制系统通信连接，通过封装控制器接收所述生产控制指令、控制所述封装装置23的工作、发送封装状态数据。比如，所述封装控制器依次通过所述封装装置23的继电器、光纤放大器、电磁铁控制铝壳送料马达、入壳组立马达运动，通过送料马达运动、入壳组立马达运动实现所述封装装置23将合格含浸穿胶芯包入壳组立到合格铝壳中，得到待处理电容器。所述封装控制器可以从现有技术中选择PLC，在此举例不做具体限定。
在一个实施例中，所述电容器自动化生产控制系统设在主控制器中。其中，所述主控制器可以是PLC，也可以是PC（个人计算机）、服务器、工控机，在此举例不做具体限定。
所述获取穿胶参数可以是用户输入的，也可以是存储在系统中的穿胶参数；所述获取含浸参数可以是用户输入的，也可以是存储在系统中的含浸参数；所述获取封装参数可以是用户输入的，也可以是存储在系统中的封装参数。
所述穿胶参数包括：选孔控制参数、角度调整控制参数、导针整形控制参数、导针穿胶控制参数、芯包拉脚控制参数、穿胶质量检测控制参数，在此举例不做具体限定。选孔控制参数用于穿胶装置21根据电容器的型号选择合适孔径的胶粒，角度调整控制参数用于穿胶装置21调整胶粒的角度，导针整形控制参数用于穿胶装置21对芯包的导针进行整形，导针穿胶控制参数用于穿胶装置21将待穿胶芯包的导针穿入待穿胶胶粒，芯包拉脚控制参数用于穿胶装置21对待处理穿胶芯包进行芯包拉脚，穿胶质量检测控制参数用于穿胶装置21对待检测穿胶芯包进行质量检测。
所述含浸参数包括：含浸控制参数、含浸质量检测控制参数；含浸控制参数用于含浸装置22对合格穿胶芯包进行真空含浸，含浸质量检测控制参数用于含浸装置22对待检测含浸穿胶芯包进行质量检测。含浸控制参数包括含浸次数、回液时间、真空时间、加压时间，在此举例不做具体限定。
所述封装参数包括：入壳组立控制参数、封口控制参数、束腰控制参数、封装质量检测参数、铝壳质量检测控制参数，入壳组立控制参数用于封装装置23将合格含浸穿胶芯包入壳组立到合格铝壳中，封口控制参数用于封装装置23将待处理电容器进行封口，束腰控制参数用于封装装置23将待处理电容器进行束腰，封装质量检测参数用于封装装置23对待检测电容器进行质量检测，铝壳质量检测控制参数用于封装装置23将待检测电容器进行质量检测。入壳组立控制参数包括起停角度设定参数、组立预设参数，在此举例不做具体限定。
起停角度设定参数包括胶盖检测光电起停角度、挡素子气缸起停角度、第一导针检测起停角度、拉脚气缸动作起停角度、退胶盖气缸动作起停角度、第二导针检测起停角度、挡铝壳电磁铁起停角度、铝壳有无检测起停角度、组立不良检测起停角度、停机位置起停角度、封腰伺服启动起停角度、检测胶盖束腰起停角度、裸品不良退料起停角度、走料马达角度起停角度、反铝壳检测角度起停角度、退素子气缸角度起停角度中的至少一种，在此举例不做具体限定。起停角度包括起始角度和停止角度两个数值。在封装控制模块13，可以对封装参数进行角度读取、起始角度修改、角度保存操作。
组立预设参数包括：批次预设数量、封口针预设数量、不良盒预设数量、主马达快速、主马达慢速、封口马达圈数。主马达快速是指预设的封装装置23的主马达连动速度。主马达慢速是指预设的封装装置23的主马达寸动速度。
封装状态数据包括：当前起停角度、批次计数、封口针计数、不良盒计数、主马达当前速度、封口马达当前速度。
批次预设数量是预设的本批次所需生产数量，当批次计数与批次预设数量的数值相同时主控模块10发送生产控制指令控制穿胶装置21、含浸装置22及封装装置23同时停止工作，且发送报警信号；其中，报警信号可以是主控模块10控制电容器生产设备发送声音信号和/或光信号报警，也可以是主控模块10发送报警手机短信、拨打报警电话、在电容器自动化生产控制系统中发送报警通知信息中的至少一种。
封口针预设数量是预设的本封口针所需生产数量，当封口针计数与封口针预设数量的数值相同时主控模块10发送生产控制指令控制穿胶装置21、含浸装置22及封装装置23同时停止工作，且发送报警信号；其中，报警信号可以是主控模块10控制电容器生产设备发送声音信号和/或光信号报警，也可以是主控模块10发送报警手机短信、拨打报警电话、在电容器自动化生产控制系统中发送报警通知信息中的至少一种。
不良盒预设数量是预设的不良盒满料时不合格电容器的数量，当不良盒计数与不良盒预设数量的数值相同时主控模块10发送生产控制指令控制穿胶装置21、含浸装置22及封装装置23同时停止工作，且发送报警信号；其中，报警信号可以是主控模块10控制电容器生产设备发送声音信号和/或光信号报警，也可以是主控模块10发送报警手机短信、拨打报警电话、在电容器自动化生产控制系统中发送报警通知信息中的至少一种。
在一个实施例中，所述主控模块10还用于获取启动流程请求，根据所述启动流程请求启动所述电容器自动化生产控制系统发送所述生产控制指令控制所述穿胶装置21、所述含浸装置22及所述封装装置23进行自动化穿胶、含浸、封装及阶段性质量检测，获取停止流程请求，根据所述停止流程请求发送所述生产控制指令控制所述穿胶装置21、所述含浸装置22及所述封装装置23同时停止工作。通过一键式的启动或停止流程，简化了用户操作，提高了所述电容器自动化生产控制系统的用户体验。
在一个实施例中，所述电容器自动化生产控制系统还包括I/O模块14；
所述I/O模块14用于接收所述电容器生产设备的控制器的输入输出信号，获取I/O显示请求，根据所述I/O显示请求显示所述输入输出信号。通过显示所述输入输出信号可以了解所述电容器生产设备的控制器的工作状态，从而有利于对设备的调试和维修。
所述电容器生产设备的控制器可以包括穿胶控制器、含浸控制器、封装控制器，还可以包括用于所述电容器生产设备工作状态监控的状态监控控制器，在此举例不做具体限定。所述电容器生产设备的控制器可以从现有技术中选择PLC，在此举例不做具体限定。
所述输入输出信号包括：A相、B相、Z相、前导针检测光纤、后导针检测光纤、平送反铝壳检测、平送素子有无检测光纤、胶盖有无检测光电、组立不良检测、胶盖凸起检测、上铝壳前有无检测中的至少一种，在此举例不做具体限定。
在一个实施例中，所述电容器自动化生产控制系统还包括生产进度显示模块15；
所述生产进度显示模块15用于显示所述封装参数及所述含浸状态数据，显示的所述封装参数包括当前角度、生产速度、良品计数、不良品计数，显示的所述含浸状态数据包括泄压当前状态数据、回液当前状态数据、加液当前状态数据、抽真空当前状态数据、上升及入扣当前状态数据、真空保持当前状态数据、泄负压当前状态数据、加压当前状态数据、加压保持当前状态数据、泄正压当前状态数据、脱扣当前状态数据、下降当前状态数据、含浸完成当前状态数据、开缸当前状态数据；
所述生产进度显示模块15还用于获取良品清理数据请求，根据所述良品清理数据请求对所述良品计数进行清零，获取不良品清理数据请求，根据所述不良品清理数据请求对所述不良品计数进行清零。通过生产进度显示模块15可以让用户可视化了解所述封装参数及所述含浸状态数据，有利于用户安排生产，提高了用户体验。
在一个实施例中，所述电容器自动化生产控制系统还包括报警模块16；
所述报警模块16用于获取报警显示请求，根据所述报警显示请求显示当前报警信息且在电容器生产设备的俯视图上采用故障标识出与所述当前报警信息对应的报警位置，获取查询历史报警请求，根据所述查询历史报警请求显示历史报警信息且在电容器生产设备的俯视图上采用故障标识出与所述历史报警信息对应的报警位置。通过报警模块16可以可视化的确定当前报警信息及与所述当前报警信息对应的报警位置、历史报警信息及与所述历史报警信息对应的报警位置，有利于用户快速定位问题，提高了用户维修调试的效率，进一步提高了用户体验。
所述故障标识可以选择红灯，在此举例不做具体限定。
在一个实施例中，所述电容器自动化生产控制系统还包括手动控制模块17；
所述手动控制模块17用于获取手动控制请求，根据所述手动控制请求控制所述电容器生产设备工作，所述手动控制请求包括：手动抽真空请求、手动加压请求、手动储液罐抽液请求、手动泄压请求、手动加压锁扣请求、手动内缸补液请求、手动开缸请求、手动内缸回液请求、手动进出原点请求、手动内缸升请求、手动内缸降请求；
其中，当加压锁扣未归位时用户不能输入所述手动开缸请求、所述手动进出原点请求、所述手动加压请求中任一请求；当含浸入料马达定位异常或含浸出料马达定位异常，且加压锁扣归位时用户才能输入所述手动进出原点请求；当含浸缸未关闭或含浸缸中的真空未达到预设真空值时用户不能输入所述手动内缸补液请求。所述手动控制模块17用于对含浸装置22进行手动操作，方便用户进行调试与维修，提高了用户维修调试的效率，进一步提高了用户体验。
所述手动抽真空请求用于手动把含浸缸抽真空；所述手动加压请求用于手动对含浸缸进行加压；所述手动储液罐抽液请求用于手动对含浸缸进行抽液；所述手动泄压请求用于手动释放含浸缸的正负压；所述手动加压锁扣请求用于对含浸缸进行手动加扣，以为加压做准备；所述手动内缸补液请求用于手动对含浸缸进行补液，为了方便调试，也为超过检测探针时也不会停止；所述手动开缸请求是用于手动对含浸缸进行开缸；所述手动内缸回液请求用于手动对含浸缸进行内缸回液；所述手动进出原点请求用于含浸进出料步进马达复位；所述手动内缸升请求用于手动升高对含浸缸进行的内缸高度并实时显示；所述手动内缸降请求用于手动降低对含浸缸进行的内缸高度并实时显示。
在一个实施例中，所述穿胶控制模块11包括导针穿胶控制子模块、芯包拉脚控制子模块、穿胶质量检测控制子模块；
所述含浸控制模块12包括含浸控制子模块、含浸质量检测控制子模块；
所述封装控制模块13包括入壳组立控制子模块、封口控制子模块、束腰控制子模块、封装质量检测控制子模块；
其中，所述导针穿胶控制子模块用于获取导针穿胶控制参数、接收所述穿胶装置21发送的导针穿胶状态数据，所述芯包拉脚控制子模块获取芯包拉脚控制参数、接收所述穿胶装置21发送的芯包拉脚状态数据，所述穿胶质量检测控制子模块获取穿胶质量检测控制参数、接收所述穿胶装置21发送的穿胶质量检测状态数据；
所述含浸控制子模块用于获取含浸控制参数、接收所述含浸装置22发送的含浸状态数据，所述含浸质量检测控制子模块用于获取含浸质量检测控制参数、接收所述含浸装置22发送的含浸质量检测状态数据；
所述入壳组立控制子模块用于获取入壳组立控制参数、接收所述封装装置23发送的入壳组立状态数据，所述封口控制子模块用于获取封口控制参数、接收所述封装装置23发送的封口状态数据，所述束腰控制子模块用于获取束腰控制参数、接收所述封装装置23发送的束腰状态数据，所述封装质量检测控制子模块用于获取封装质量检测参数、接收所述封装装置23发送的封装质量检测状态数据。
在一个实施例中，所述穿胶控制模块11还包括选孔控制子模块、角度调整子模块、导针整形控制子模块；
所述封装控制模块13还包括铝壳质量检测子模块；
其中，所述选孔控制子模块用于获取选孔控制参数、接收所述穿胶装置21发送的选孔状态数据，所述角度调整子模块用于获取角度调整控制参数、接收所述穿胶装置21发送的角度调整状态数据，所述导针整形控制子模块用于获取导针整形控制参数、接收所述穿胶装置21发送的导针整形状态数据；
所述铝壳质量检测子模块用于获取铝壳质量检测控制参数、接收所述封装装置23发送的铝壳质量检测状态数据。通过自动化对胶粒进行选孔、角度调整，对芯包进行导针整形，对铝壳进行质量检测，提高了电容器自动化生产控制系统控制电容器生产设备生产的电容器的合格率，降低了生产成本，而且进一步提升了电容器自动化生产控制系统的自动化。
在一个实施例中，所述电容器自动化生产控制系统还包括胶粒自动上料控制模块、芯包自动上料控制模块、铝壳自动上料控制模块、自动下料控制模块；
所述胶粒自动上料控制模块用于获取胶粒自动上料控制参数、接收所述穿胶装置21发送的胶粒自动上料状态数据；
所述芯包自动上料控制模块用于获取芯包自动上料控制参数、接收所述穿胶装置21发送的芯包自动上料状态数据；
所述铝壳自动上料控制模块用于获取铝壳自动上料控制参数、接收所述含浸装置22发送的铝壳自动上料状态数据；
所述自动下料控制模块模块用于获取自动下料控制控制参数、接收所述封装装置23发送的自动下料控制状态数据；
所述主控模块10还用于根据所述胶粒自动上料控制参数、所述芯包自动上料控制参数、所述铝壳自动上料控制参数、所述自动下料控制控制参数控制所述电容器生产设备实现自动上料及自动下料，从而进一步提升了电容器自动化生产控制系统的自动化。
在一个实施例中，所述电容器自动化生产控制系统还包括模板管理模块，所述模板管理模块用于获取电容器生产参数模板，接收查阅模板请求，根据所述查阅模板请求显示电容器生产参数模板。通过模板管理模块，使减少用户设置频率，提高了电容器生产效率，降低了生产成本。所述电容器生产参数模板包括电容器标识、穿胶参数、含浸参数、封装参数，在此举例不做具体限定。所述电容器标识用于唯一标识电容器，可以是电容器名称，也可以是电容器编号，在此举例不做具体限定。
如图3所示，在一个实施例中，提出了一种电容器自动化生产方法，应用于电容器生产设备，所述电容器生产设备包括用于将胶粒设置在芯包上的穿胶装置、用于接收所述穿胶装置上的设置有胶粒的芯包并进行含浸作业的含浸装置、用于接收所述含浸装置含浸后的芯包并与壳体封装在一起封装装置，所述电容器生产设备设有上述任一项所述的自动化生产控制系统，所述方法包括：
S302、获取穿胶参数、含浸参数、封装参数；
具体而言，穿胶参数、含浸参数、封装参数可以是用户输入的，也可以是存储在自动化生产控制系统中。
S304、根据所述穿胶参数、所述含浸参数、所述封装参数确定生产控制指令，所述生产控制指令包括：穿胶生产控制指令、含浸生产控制指令及封装生产控制指令；
具体而言，主控模块根据所述穿胶参数、所述含浸参数、所述封装参数确定生产控制指令。
S306、根据所述穿胶生产控制指令控制所述穿胶装置对待穿胶胶粒、待穿胶芯包依次进行导针穿胶及质量检测，得到已检测穿胶芯包，所述已检测穿胶芯包包括：合格穿胶芯包、不合格穿胶芯包，将所述合格穿胶芯包传送给所述含浸装置；
具体而言，主控模块将所述穿胶生产控制指令发送给所述穿胶装置的穿胶控制器，穿胶控制器根据所述穿胶生产控制指令控制所述穿胶装置对待穿胶胶粒、待穿胶芯包依次进行导针穿胶及质量检测，得到已检测穿胶芯包，所述已检测穿胶芯包包括：合格穿胶芯包、不合格穿胶芯包，穿胶控制器控制所述穿胶装置将所述合格穿胶芯包传送给所述含浸装置。
S308、根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包依次进行含浸及质量检测，得到已检测含浸穿胶芯包，所述已检测含浸穿胶芯包包括：合格含浸穿胶芯包、不合格含浸穿胶芯包，将所述合格含浸穿胶芯包传送给所述封装装置；
具体而言，主控模块将所述含浸生产控制指令发送给所述含浸装置的含浸控制器，含浸控制器根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包依次进行含浸及质量检测，得到已检测含浸穿胶芯包，所述已检测含浸穿胶芯包包括：合格含浸穿胶芯包、不合格含浸穿胶芯包，含浸控制器控制所述含浸装置将所述合格含浸穿胶芯包传送给所述封装装置。
S310、根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包、合格铝壳依次进行入壳组立及质量检测，得到已检测电容器，所述已检测电容器包括合格电容器、不合格电容器。
具体而言，主控模块将所述封装生产控制指令发送给所述封装装置的封装控制器，封装控制器根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包、合格铝壳依次进行入壳组立及质量检测，得到已检测电容器，所述已检测电容器包括合格电容器、不合格电容器。
本实施例的电容器自动化生产方法应用于电容器生产设备，通过穿胶控制模块获取穿胶参数、含浸控制模块获取含浸参数、封装控制模块获取封装参数，主控模块根据穿胶参数、含浸参数、封装参数确定生产控制指令，根据生产控制指令控制穿胶装置、含浸装置及封装装置进行自动化穿胶、含浸、封装及阶段性质量检测，穿胶、含浸以及与壳体封装等工艺不需要人工介入，从而实现了整个生产流程全自动化生产，提高了生产效率，降低了生产成本。
如图4所示，在一个实施例中，提出了一种电容器自动化生产方法，所述方法包括：
S402、获取穿胶参数、含浸参数、封装参数；
S404、根据所述穿胶参数、所述含浸参数、所述封装参数确定生产控制指令，所述生产控制指令包括：穿胶生产控制指令、含浸生产控制指令及封装生产控制指令；
S406、根据所述穿胶生产控制指令控制所述穿胶装置将所述待穿胶芯包的导针穿入所述待穿胶胶粒，得到待处理穿胶芯包；
具体而言，穿胶控制器根据所述穿胶生产控制指令控制所述穿胶装置将所述待穿胶芯包的导针穿入所述待穿胶胶粒，得到待处理穿胶芯包。
S408、根据所述穿胶生产控制指令控制所述穿胶装置对所述待处理穿胶芯包进行芯包拉脚，得到待检测穿胶芯包；
具体而言，穿胶控制器根据所述穿胶生产控制指令控制所述穿胶装置对所述待处理穿胶芯包进行芯包拉脚，得到待检测穿胶芯包。
S410、根据所述穿胶生产控制指令控制所述穿胶装置对所述待检测穿胶芯包进行质量检测，得到已检测穿胶芯包，所述已检测穿胶芯包包括：合格穿胶芯包、不合格穿胶芯包，将所述合格穿胶芯包传送给所述含浸装置；
具体而言，穿胶控制器根据所述穿胶生产控制指令控制所述穿胶装置对所述待检测穿胶芯包进行质量检测，得到已检测穿胶芯包，所述已检测穿胶芯包包括：合格穿胶芯包、不合格穿胶芯包，穿胶控制器控制所述穿胶装置将所述合格穿胶芯包传送给所述含浸装置。
可选的，所述待检测穿胶芯包的导针偏歪则为不合格穿胶芯包，所述待检测穿胶芯包的导针未偏歪则为合格穿胶芯包。
S412、根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包进行真空含浸，得到待脱液含浸穿胶芯包；
具体而言，含浸控制器根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包进行真空含浸，得到待脱液含浸穿胶芯包。
S414、根据所述含浸生产控制指令控制所述含浸装置对所述待脱液含浸穿胶芯包进行芯包脱液，得到待检测含浸穿胶芯包；
具体而言，含浸控制器根据所述含浸生产控制指令控制所述含浸装置对所述待脱液含浸穿胶芯包进行芯包脱液，得到待检测含浸穿胶芯包。
S416、根据所述含浸生产控制指令控制所述含浸装置对所述待检测含浸穿胶芯包进行质量检测，得到已检测含浸穿胶芯包，所述已检测含浸穿胶芯包包括：合格含浸穿胶芯包、不合格含浸穿胶芯包，将所述合格含浸穿胶芯包传送给所述封装装置；
具体而言，含浸控制器根据所述含浸生产控制指令控制所述含浸装置对所述待检测含浸穿胶芯包进行质量检测，得到已检测含浸穿胶芯包，所述已检测含浸穿胶芯包包括：合格含浸穿胶芯包、不合格含浸穿胶芯包，含浸控制器控制所述含浸装置将所述合格含浸穿胶芯包传送给所述封装装置。
可选的，所述待检测含浸穿胶芯包的导针偏歪则为不合格穿胶芯包，所述待检测穿胶芯包的导针未偏歪则为合格穿胶芯包。
S418、根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包入壳组立到所述合格铝壳中，得到待处理电容器；
具体而言，封装控制器根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包入壳组立到所述合格铝壳中，得到待处理电容器。
S420、根据所述封装生产控制指令控制所述封装装置将所述待处理电容器依次进行封口及束腰，得到待检测电容器；
具体而言，封装控制器根据所述封装生产控制指令控制所述封装装置将所述待处理电容器依次进行封口及束腰，得到待检测电容器。
S422、根据所述封装生产控制指令控制所述封装装置将所述待检测电容器进行质量检测，得到已检测电容器，所述已检测电容器包括合格电容器、不合格电容器。
具体而言，根据所述封装生产控制指令控制所述封装装置将所述待检测电容器进行质量检测，得到已检测电容器，所述已检测电容器包括合格电容器、不合格电容器。
本实施例实现了全自动化将待穿胶芯包的导针穿入待穿胶胶粒、芯包拉脚、对待检测穿胶芯包进行质量检测、将合格穿胶芯包传送给含浸装置、真空含浸、芯包脱液、对待检测含浸穿胶芯包进行质量检测、入壳组立、封口、束腰、将待检测电容器进行质量检测，使穿胶、含浸以及与壳体封装等工艺不需要人工介入，从而实现了整个生产流程全自动化生产，提高了生产效率，降低了生产成本。
如图5所示，在另一个实施例中，提出了一种电容器自动化生产方法，所述方法包括：
S502、获取穿胶参数、含浸参数、封装参数；
S504、根据所述穿胶参数、所述含浸参数、所述封装参数确定生产控制指令，所述生产控制指令包括：穿胶生产控制指令、含浸生产控制指令及封装生产控制指令；
S506、将胶粒放在所述穿胶装置上；
可选的，手动将胶粒依次放在所述穿胶装置上。
可选的，所述穿胶装置设有胶粒料斗211、胶粒震动机构、胶粒传送轨道，将多颗胶粒放在胶粒料斗211，穿胶控制器控制胶粒震动机构震动以使胶粒依次进入胶粒传送轨道。从而实现了自动化的上料，进一步提升了电容器自动化生产控制系统的自动化程度，提升了生产效率。
S508、根据所述穿胶生产控制指令控制所述穿胶装置对所述胶粒依次进行选孔及角度调整，得到所述待穿胶胶粒；
具体而言，穿胶控制器根据所述穿胶生产控制指令控制所述穿胶装置对所述胶粒依次进行选孔及角度调整，得到所述待穿胶胶粒。
S510、将芯包放在所述穿胶装置上；
可选的，手动将芯包依次放在所述穿胶装置上。
可选的，所述穿胶装置设有芯包料斗212、芯包震动机构、芯包传送轨道214，将多颗芯包放在芯包料斗212，穿胶控制器控制芯包震动机构震动以使芯包依次进入芯包传送轨道214。从而实现了自动化的上料，进一步提升了电容器自动化生产控制系统的自动化程度，提升了生产效率。
S512、根据所述穿胶生产控制指令控制所述穿胶装置对芯包进行导针整形，得到所述待穿胶芯包；
具体而言，穿胶控制器根据所述穿胶生产控制指令控制所述穿胶装置对芯包进行导针整形，得到所述待穿胶芯包。
S514、根据所述穿胶生产控制指令控制所述穿胶装置对待穿胶胶粒、待穿胶芯包依次进行导针穿胶及质量检测，得到已检测穿胶芯包，所述已检测穿胶芯包包括：合格穿胶芯包、不合格穿胶芯包，将所述合格穿胶芯包传送给所述含浸装置；
S516、根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包依次进行含浸及质量检测，得到已检测含浸穿胶芯包，所述已检测含浸穿胶芯包包括：合格含浸穿胶芯包、不合格含浸穿胶芯包，将所述合格含浸穿胶芯包传送给所述封装装置；
S518、将铝壳放在所述封装装置上；
可选的，手动将铝壳依次放在所述封装装置上。
可选的，所述封装装置设有铝壳料斗213、铝壳震动机构、铝壳传送轨道，将多颗铝壳放在铝壳料斗213，封装控制器控制铝壳震动机构震动以使铝壳依次进入铝壳传送轨道。从而实现了自动化的上料，进一步提升了电容器自动化生产控制系统的自动化程度，提升了生产效率。
S520、根据所述封装生产控制指令控制所述封装装置对所述铝壳进行质量检测，得到所述合格铝壳；
具体而言，封装控制器根据所述封装生产控制指令控制所述封装装置对所述铝壳进行质量检测，得到所述合格铝壳。
S522、根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包、合格铝壳依次进行入壳组立及质量检测，得到已检测电容器，所述已检测电容器包括合格电容器、不合格电容器。
本实施例通过自动化对胶粒进行选孔、角度调整，对芯包进行导针整形，对铝壳进行质量检测，提高了电容器自动化生产控制系统控制电容器生产设备生产的电容器的合格率，降低了生产成本，而且进一步提升了电容器自动化生产控制系统的自动化。
需要说明的是，上述一种电容器自动化生产控制系统、一种电容器自动化生产方法属于一个总的发明构思，一种电容器自动化生产控制系统、一种电容器自动化生产方法实施例中的内容可相互适用。
以上所揭露的仅为本申请较佳实施例而已，当然不能以此来限定本申请之权利范围，因此依本申请权利要求所作的等同变化，仍属本申请所涵盖的范围。
Claims (10)
- 一种电容器自动化生产控制系统，应用于电容器生产设备，所述电容器生产设备包括用于将胶粒设置在芯包上的穿胶装置、用于接收所述穿胶装置上的设置有胶粒的芯包并进行含浸作业的含浸装置、用于接收所述含浸装置含浸后的芯包并与壳体封装在一起封装装置，其特征在于，包括：穿胶控制模块，用于获取穿胶参数，接收所述穿胶装置发送的穿胶状态数据，显示所述穿胶参数及所述穿胶状态数据；含浸控制模块，用于获取含浸参数，接收所述含浸装置发送的含浸状态数据，显示所述含浸参数及所述含浸状态数据；封装控制模块，用于获取封装参数，接收所述封装装置发送的封装状态数据，显示所述封装参数及所述封装状态数据；主控模块，用于根据所述穿胶参数、所述含浸参数、所述封装参数确定生产控制指令，根据所述生产控制指令控制所述穿胶装置、所述含浸装置及所述封装装置进行自动化穿胶、含浸、封装及阶段性质量检测。
- 如权利要求1所述的电容器自动化生产控制系统，其特征在于，所述电容器自动化生产控制系统还包括I/O模块；所述I/O模块用于接收所述电容器生产设备的控制器的输入输出信号，获取I/O显示请求，根据所述I/O显示请求显示所述输入输出信号。
- 如权利要求1所述的电容器自动化生产控制系统，其特征在于，所述电容器自动化生产控制系统还包括生产进度显示模块；所述生产进度显示模块用于显示所述封装参数及所述含浸状态数据，显示的所述封装参数包括当前角度、生产速度、良品计数、不良品计数，显示的所述含浸状态数据包括泄压当前状态数据、回液当前状态数据、加液当前状态数据、抽真空当前状态数据、上升及入扣当前状态数据、真空保持当前状态数据、泄负压当前状态数据、加压当前状态数据、加压保持当前状态数据、泄正压当前状态数据、脱扣当前状态数据、下降当前状态数据、含浸完成当前状态数据、开缸当前状态数据；所述生产进度显示模块还用于获取良品清理数据请求，根据所述良品清理数据请求对所述良品计数进行清零，获取不良品清理数据请求，根据所述不良品清理数据请求对所述不良品计数进行清零。
- 如权利要求1所述的电容器自动化生产控制系统，其特征在于，所述电容器自动化生产控制系统还包括报警模块；所述报警模块用于获取报警显示请求，根据所述报警显示请求显示当前报警信息且在电容器生产设备的俯视图上采用故障标识出与所述当前报警信息对应的报警位置，获取查询历史报警请求，根据所述查询历史报警请求显示历史报警信息且在电容器生产设备的俯视图上采用故障标识出与所述历史报警信息对应的报警位置。
- 如权利要求1所述的电容器自动化生产控制系统，其特征在于，所述电容器自动化生产控制系统还包括手动控制模块；所述手动控制模块用于获取手动控制请求，根据所述手动控制请求控制所述电容器生产设备工作，所述手动控制请求包括：手动抽真空请求、手动加压请求、手动储液罐抽液请求、手动泄压请求、手动加压锁扣请求、手动内缸补液请求、手动开缸请求、手动内缸回液请求、手动进出原点请求、手动内缸升请求、手动内缸降请求；其中，当加压锁扣未归位时用户不能输入所述手动开缸请求、所述手动进出原点请求、所述手动加压请求中任一请求；当含浸入料马达定位异常或含浸出料马达定位异常，且加压锁扣归位时用户才能输入所述手动进出原点请求；当含浸缸未关闭或含浸缸中的真空未达到预设真空值时用户不能输入所述手动内缸补液请求。
- 如权利要求1至5任一项所述的电容器自动化生产控制系统，其特征在于，所述穿胶控制模块包括导针穿胶控制子模块、芯包拉脚控制子模块、穿胶质量检测控制子模块；所述含浸控制模块包括含浸控制子模块、含浸质量检测控制子模块；所述封装控制模块包括入壳组立控制子模块、封口控制子模块、束腰控制子模块、封装质量检测控制子模块；其中，所述导针穿胶控制子模块用于获取导针穿胶控制参数、接收所述穿胶装置发送的导针穿胶状态数据，所述芯包拉脚控制子模块获取芯包拉脚控制参数、接收所述穿胶装置发送的芯包拉脚状态数据，所述穿胶质量检测控制子模块获取穿胶质量检测控制参数、接收所述穿胶装置发送的穿胶质量检测状态数据；所述含浸控制子模块用于获取含浸控制参数、接收所述含浸装置发送的含浸状态数据，所述含浸质量检测控制子模块用于获取含浸质量检测控制参数、接收所述含浸装置发送的含浸质量检测状态数据；所述入壳组立控制子模块用于获取入壳组立控制参数、接收所述封装装置发送的入壳组立状态数据，所述封口控制子模块用于获取封口控制参数、接收所述封装装置发送的封口状态数据，所述束腰控制子模块用于获取束腰控制参数、接收所述封装装置发送的束腰状态数据，所述封装质量检测控制子模块用于获取封装质量检测参数、接收所述封装装置发送的封装质量检测状态数据。
- 如权利要求6所述的电容器自动化生产控制系统，其特征在于，所述穿胶控制模块还包括选孔控制子模块、角度调整子模块、导针整形控制子模块；所述封装控制模块还包括铝壳质量检测子模块；其中，所述选孔控制子模块用于获取选孔控制参数、接收所述穿胶装置发送的选孔状态数据，所述角度调整子模块用于获取角度调整控制参数、接收所述穿胶装置发送的角度调整状态数据，所述导针整形控制子模块用于获取导针整形控制参数、接收所述穿胶装置发送的导针整形状态数据；所述铝壳质量检测子模块用于获取铝壳质量检测控制参数、接收所述封装装置发送的铝壳质量检测状态数据。
- 一种电容器自动化生产方法，应用于电容器生产设备，所述电容器生产设备包括用于将胶粒设置在芯包上的穿胶装置、用于接收所述穿胶装置上的设置有胶粒的芯包并进行含浸作业的含浸装置、用于接收所述含浸装置含浸后的芯包并与壳体封装在一起封装装置，其特征在于，所述电容器生产设备设有如权利要求1至7任一项所述的自动化生产控制系统；所述方法包括：获取穿胶参数、含浸参数、封装参数；根据所述穿胶参数、所述含浸参数、所述封装参数确定生产控制指令，所述生产控制指令包括：穿胶生产控制指令、含浸生产控制指令及封装生产控制指令；根据所述穿胶生产控制指令控制所述穿胶装置对待穿胶胶粒、待穿胶芯包依次进行导针穿胶及质量检测，得到已检测穿胶芯包，所述已检测穿胶芯包包括：合格穿胶芯包、不合格穿胶芯包，将所述合格穿胶芯包传送给所述含浸装置；根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包依次进行含浸及质量检测，得到已检测含浸穿胶芯包，所述已检测含浸穿胶芯包包括：合格含浸穿胶芯包、不合格含浸穿胶芯包，将所述合格含浸穿胶芯包传送给所述封装装置；根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包、合格铝壳依次进行入壳组立及质量检测，得到已检测电容器，所述已检测电容器包括合格电容器、不合格电容器。
- 如权利要求8所述的电容器自动化生产方法，其特征在于，所述根据所述穿胶生产控制指令控制所述穿胶装置对待穿胶胶粒、待穿胶芯包依次进行导针穿胶及质量检测，得到已检测穿胶芯包，包括：根据所述穿胶生产控制指令控制所述穿胶装置将所述待穿胶芯包的导针穿入所述待穿胶胶粒，得到待处理穿胶芯包；根据所述穿胶生产控制指令控制所述穿胶装置对所述待处理穿胶芯包进行芯包拉脚，得到待检测穿胶芯包；根据所述穿胶生产控制指令控制所述穿胶装置对所述待检测穿胶芯包进行质量检测，得到已检测穿胶芯包；所述根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包依次进行含浸及质量检测，得到已检测含浸穿胶芯包，包括：根据所述含浸生产控制指令控制所述含浸装置对所述合格穿胶芯包进行真空含浸，得到待脱液含浸穿胶芯包；根据所述含浸生产控制指令控制所述含浸装置对所述待脱液含浸穿胶芯包进行芯包脱液，得到待检测含浸穿胶芯包；根据所述含浸生产控制指令控制所述含浸装置对所述待检测含浸穿胶芯包进行质量检测，得到已检测含浸穿胶芯包；所述根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包、合格铝壳依次进行入壳组立及质量检测，得到已检测电容器，包括：根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包入壳组立到所述合格铝壳中，得到待处理电容器；根据所述封装生产控制指令控制所述封装装置将所述待处理电容器依次进行封口及束腰，得到待检测电容器；根据所述封装生产控制指令控制所述封装装置将所述待检测电容器进行质量检测，得到已检测电容器。
- 如权利要求8或9所述的电容器自动化生产方法，其特征在于，在所述根据所述穿胶生产控制指令控制所述穿胶装置对待穿胶胶粒、待穿胶芯包依次进行导针穿胶及质量检测之前，还包括：将胶粒放在所述穿胶装置上；根据所述穿胶生产控制指令控制所述穿胶装置对所述胶粒依次进行选孔及角度调整，得到所述待穿胶胶粒；将芯包放在所述穿胶装置上；根据所述穿胶生产控制指令控制所述穿胶装置对芯包进行导针整形，得到所述待穿胶芯包；在所述根据所述封装生产控制指令控制所述封装装置将所述合格含浸穿胶芯包、合格铝壳依次进行入壳组立及质量检测之前，还包括：将铝壳放在所述封装装置上；根据所述封装生产控制指令控制所述封装装置对所述铝壳进行质量检测，得到所述合格铝壳。
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