WO2021160193A3 - 一种贴片变压器及其加工方法 - Google Patents

一种贴片变压器及其加工方法 Download PDF

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Publication number
WO2021160193A3
WO2021160193A3 PCT/CN2021/098914 CN2021098914W WO2021160193A3 WO 2021160193 A3 WO2021160193 A3 WO 2021160193A3 CN 2021098914 W CN2021098914 W CN 2021098914W WO 2021160193 A3 WO2021160193 A3 WO 2021160193A3
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WO
WIPO (PCT)
Prior art keywords
glue layer
smd
smd transformer
transformer
production
Prior art date
Application number
PCT/CN2021/098914
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English (en)
French (fr)
Other versions
WO2021160193A2 (zh
Inventor
曾德平
林慧
唐小虎
周群生
谢伟
何勇明
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深圳顺络电子股份有限公司
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Application filed by 深圳顺络电子股份有限公司 filed Critical 深圳顺络电子股份有限公司
Publication of WO2021160193A2 publication Critical patent/WO2021160193A2/zh
Publication of WO2021160193A3 publication Critical patent/WO2021160193A3/zh
Priority to US17/527,189 priority Critical patent/US20220172884A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • H01F27/292Surface mounted devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/34Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
    • H01F1/342Oxides
    • H01F1/344Ferrites, e.g. having a cubic spinel structure (X2+O)(Y23+O3), e.g. magnetite Fe3O4
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/34Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
    • H01F1/36Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites in the form of particles
    • H01F1/37Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites in the form of particles in a bonding agent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/02Casings
    • H01F27/022Encapsulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/255Magnetic cores made from particles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • H01F27/263Fastening parts of the core together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • H01F27/266Fastening or mounting the core on casing or support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2823Wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2823Wires
    • H01F27/2828Construction of conductive connections, of leads
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0246Manufacturing of magnetic circuits by moulding or by pressing powder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/10Connecting leads to windings

Abstract

本发明公开了一种贴片变压器及其加工方法,所述贴片变压器包括胶层和绕线制品,所述绕线制品置于所述胶层内部,所述绕线制品包括工字型磁芯以及绕制在所述工字型磁芯中柱上的线包;所述线包的引出端连接电极,所述电极裸露于所述胶层的表面;所述胶层由磁性模塑料通过模压成型方式得到,跟同等性能指标的现有技术贴片变压器相比,该贴片变压器的尺寸更小,减小比例可达50%以上,且加工中无需用到BOBBIN以及绝缘胶带。此外,本发明中,贴片变压器中绕线制品均被胶层全面覆盖,故产品可靠性高,并可支撑PSIP塑封环境。
PCT/CN2021/098914 2020-11-30 2021-06-08 一种贴片变压器及其加工方法 WO2021160193A2 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US17/527,189 US20220172884A1 (en) 2020-11-30 2021-11-16 Surface-mounted transformer and processing method thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202011381405.6 2020-11-30
CN202011381405.6A CN112562972B (zh) 2020-11-30 2020-11-30 一种贴片变压器及其加工方法

Related Child Applications (1)

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US17/527,189 Continuation US20220172884A1 (en) 2020-11-30 2021-11-16 Surface-mounted transformer and processing method thereof

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WO2021160193A2 WO2021160193A2 (zh) 2021-08-19
WO2021160193A3 true WO2021160193A3 (zh) 2021-10-14

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WO (1) WO2021160193A2 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112562972B (zh) * 2020-11-30 2023-02-10 深圳顺络电子股份有限公司 一种贴片变压器及其加工方法

Citations (5)

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CN1484258A (zh) * 2002-09-16 2004-03-24 台达电子工业股份有限公司 具有导热胶辅助散热的变压器
CN201717078U (zh) * 2010-06-03 2011-01-19 程品电子科技(东莞)有限公司 电感器结构
CN106158245A (zh) * 2015-04-17 2016-11-23 墨尚电子技术(上海)有限公司 一种采用注塑封装的功率电感
CN111524691A (zh) * 2020-06-03 2020-08-11 东莞铭普光磁股份有限公司 一种变压器及其制备方法
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JP3207552B2 (ja) * 1992-09-05 2001-09-10 アピックヤマダ株式会社 樹脂モールド金型及びその製作方法
JP2000040623A (ja) * 1998-07-24 2000-02-08 Koa Corp チップインダクタおよびその製造方法
JP2001319816A (ja) * 2000-05-09 2001-11-16 Taiyo Yuden Co Ltd コイル部品
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KR101709841B1 (ko) * 2014-12-30 2017-02-23 삼성전기주식회사 칩 전자부품 및 그 제조방법
CN205028753U (zh) * 2015-10-12 2016-02-10 中山市汉仁电子有限公司 超小型贴片式网口变压器
CN107275045B (zh) * 2017-05-24 2019-03-08 深圳顺络电子股份有限公司 一种电感的制作方法、及其塑封材料的制备方法
CN107863233A (zh) * 2017-11-23 2018-03-30 深圳振华富电子有限公司 共模电感器、磁芯配方及共模电感器的制作工艺
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CN106158245A (zh) * 2015-04-17 2016-11-23 墨尚电子技术(上海)有限公司 一种采用注塑封装的功率电感
CN111524691A (zh) * 2020-06-03 2020-08-11 东莞铭普光磁股份有限公司 一种变压器及其制备方法
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CN112562972B (zh) 2023-02-10
US20220172884A1 (en) 2022-06-02
CN112562972A (zh) 2021-03-26
WO2021160193A2 (zh) 2021-08-19

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