WO2021130827A1 - 麺線切出し装置、麺類の製造装置、並びに麺類及び即席麺の製造方法 - Google Patents
麺線切出し装置、麺類の製造装置、並びに麺類及び即席麺の製造方法 Download PDFInfo
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- WO2021130827A1 WO2021130827A1 PCT/JP2019/050416 JP2019050416W WO2021130827A1 WO 2021130827 A1 WO2021130827 A1 WO 2021130827A1 JP 2019050416 W JP2019050416 W JP 2019050416W WO 2021130827 A1 WO2021130827 A1 WO 2021130827A1
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- noodle
- cutting edge
- protrusions
- noodle string
- plate
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/22—Apparatus with rollers and cutting discs or blades for shaping noodles
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/24—Apparatus for cutting out noodles from a sheet or ribbon of dough by an engaging pair of grooved rollers
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
- A23L7/113—Parboiled or instant pasta
Definitions
- the present disclosure relates to a noodle string cutting device, a noodle manufacturing device including a noodle string cutting device, and a method for manufacturing noodles and instant noodles using the noodle string cutting device.
- Machine-made noodles such as Chinese noodles, udon noodles, and pasta are kneaded products obtained by kneading a main ingredient such as wheat flour and starch with auxiliary ingredients such as water, salt, and brine (also referred to as "dough").
- the noodles obtained by passing the noodles through a rolling roll to form a sheet-shaped coarse noodle band, stacking the two coarse noodle bands with a compound machine, and passing the two coarse noodle bands through the next rolling roll to thin the noodles to a predetermined thickness.
- This includes cutting and separating the band into a plurality of noodle strings using a noodle string cutting device provided with a pair of cutting edge rolls having a plurality of annular grooves.
- the noodle strip is fed between a pair of cutting edge rolls and cut into a plurality of noodle strings by a plurality of annular grooves.
- the noodle wire contained in the annular groove portion is taken out from the annular groove portion of each cutting edge roll by a scraper having a plurality of protrusions engaging with the plurality of annular groove portions of the cutting edge roll.
- the extracted noodle strings form a noodle string bundle taken out from one (for example, upper side) cutting edge roll and a noodle string bundle taken out from the other (for example, lower side) cutting edge roll.
- the noodle strings of the two noodle string bundles either fall directly on the conveyor arranged directly under the noodle string cutting device, or are once received by the guide, and after being shrunk in a vertical direction while passing through the guide, the guide's noodle strings Transferred from the exit to the conveyor. After that, the noodle string is made into a noodle product through steps such as steaming, cutting into single meal units, and drying.
- noodle strings By crimping the noodle strings inside the guide, a gap is created between the noodle strings, and the contact area between the noodle strings of one (for example, upper) noodle string bundle and the noodle strings of the other (for example, lower) noodle string bundle is reduced. Therefore, it is known to reduce or prevent the adhesion between noodle strings, which may adversely affect the subsequent steaming and handling. Attempts have also been made to reduce or prevent adhesion between adjacent noodle strings of the same noodle string bundle.
- Patent Document 1 Japanese Unexamined Patent Publication No. 10-2109264 states that "a cylindrical cutting edge roll having a plurality of cutting edges formed in the circumferential direction in the longitudinal direction is in a state where the cutting edges are meshed with each other.
- a scraper that contacts the inside of a groove formed between the cutting blades and scrapes the noodle string from the groove to the cutting edge roll.
- a scraper for noodle cutting rolls characterized in that the angle is in the range of 10 ° to 50 °, is described.
- Patent Document 2 Japanese Unexamined Patent Publication No. 2010-187623 states that "the first cutting edge roll 210a, the second cutting edge roll arranged so as to mesh at the meshing position 10, and the plurality of first tooth tips 234a each have a first position.
- the first scrap 230a arranged at a position of 5 ° to 90 ° from the meshing position 10 to the first rotation direction R1 about the one rotation axis C1 and the plurality of second tooth tips 243a each center on the first rotation axis C1.
- the second scrap 240a which is arranged at a position of 120 ° to 210 ° from the meshing position 10 to the first rotation direction R1, and the plurality of third tooth tips 234b, respectively, from the meshing position 10 to the second rotation axis C2.
- the third scrap 230b arranged at a position of 5 ° to 90 ° in the two rotation directions R2 and the plurality of second tooth tips 243b each are 120 from the meshing position 10 to the second rotation direction R2 centering on the second rotation axis C2.
- a fourth scrap 240b arranged at a position of ° to 210 ° is provided. ”“ Noodle-making cutting device 200 ”is described.
- Patent Document 3 International Publication No. 2010/0414757 states that "a noodle string cutting device is provided with a plurality of annular groove portions having a depth of two or more steps and formed so as to be arranged alternately or sequentially. It is composed of a pair of cutting edge rolls that cut out a noodle band into a large number of noodle strings and a plate body having a bent portion extending along the longitudinal direction, and is provided on one long side of the plate body.
- a noodle wire release plate having comb-shaped release teeth that engage with each of the plurality of annular grooves, and the plurality of noodles that are installed below the noodle wire release plate and are separated from the cutting edge roll and hung down.
- Each of the plurality of peeled teeth has a tooth tip portion and includes a plurality of teeth, including a guide portion for transferring the wire and a transport conveyor installed below the guide portion for transporting the plurality of noodle strings.
- the tip portion is engaged with the plurality of annular groove portions at the front position and the rear position in the circumferential direction of the cutting edge roll according to the depth of the annular groove portion with which the peeling tooth is engaged.
- wide noodle strings may be desired.
- a cutting edge roll having a wide annular groove portion is usually used.
- the wide noodle strings taken out from the annular groove of the cutting edge roll are crimped vertically inside the guide, the noodle strings of one noodle bundle and the other noodle bundle are due to the wide width of the noodle strings.
- the contact area of the noodle strings is still large, and in the same noodle string, the contact area between the wide portions before and after the curled portion is larger than that in the case of the narrow noodle strings, and the contact area between the plurality of noodle strings or the same noodles is large.
- Adhesion in the wire cannot be sufficiently reduced or prevented. This is even more remarkable when the wide noodle string is dropped directly onto the conveyor without being crimped inside the guide. Adhesion between noodle strings may cause insufficient pregelatinization of the noodle strings in steaming, poor loosening of the noodle strings during eating, and may have a great adverse effect on the quality of the product.
- the present disclosure provides a noodle string cutting device and a noodle manufacturing device capable of reducing or preventing adhesion between noodle strings, particularly between wide noodle strings.
- the present inventor has found that the adhesion between noodle strings can be reduced or prevented by changing the orientation of the noodle strings by applying an external force in a predetermined direction to the noodle strings taken out from the annular groove portion of the cutting edge roll.
- the present invention was completed.
- the present invention includes the following embodiments [1] to [10].
- a pair of cutting edge rolls having a plurality of annular grooves arranged in parallel so as to face each other and mesh with each other.
- a scraper having a plate-shaped portion extending along the longitudinal direction of the cutting edge roll and a plurality of protrusions extending in a direction substantially orthogonal to the long side on the long side of the plate-shaped portion.
- a scraper and a scraper, each of which is configured to engage the corresponding one of the plurality of annular grooves of the cutting edge roll to separate the noodle strings in the plurality of annular grooves from the cutting edge roll.
- a comb plate having a plurality of protrusions arranged so as to be offset from the center of the plurality of annular grooves along the longitudinal direction of the cutting edge roll, wherein the plurality of protrusions are such that the noodle string is the cutting edge roll.
- a noodle string cutting device including a comb plate, which is configured to come into contact with the noodle string at a position not in contact with the plurality of protrusions of the scraper. [2] A force is applied to the noodle string in a direction in which the plurality of protrusions of the comb plate are separated from the cutting edge roll and separated from the scraper in a direction orthogonal to the traveling direction of the noodle string and the width direction of the noodle string.
- the noodle string cutting device which has a raised shape.
- the comb plate has a plate-shaped portion extending along the longitudinal direction of the cutting edge roll, and a plurality of protrusions extending on the long side of the plate-shaped portion in a direction substantially orthogonal to the long side.
- the noodle string cutting device according to any one of [1] and [2], wherein the plate-shaped portion of the comb plate is arranged so as to overlap the plate-shaped portion of the scraper.
- the noodle string cutting device according to any one of [1] to [3], wherein the plurality of protrusions of the comb plate are arranged every other with respect to the plurality of annular grooves of the cutting edge roll. ..
- a method for producing noodles which comprises cutting a noodle band formed from dough into a plurality of noodle strings using the noodle string cutting device according to any one of [1] to [7].
- a method for producing instant noodles which comprises steaming and pregelatinizing the plurality of cut noodle strings and drying the pregelatinized noodle strings.
- the adhesion between noodle strings can be reduced or prevented, and in particular, the adhesion between wide noodle strings can be effectively reduced or prevented.
- wide noodles such as udon noodles and pasta and instant noodles can be produced with high quality and high efficiency.
- noodles in the present disclosure includes wheat flour, starch, rice flour, buckwheat flour, bean flour, etc. as main raw materials, is processed into a linear shape, and is boiled, boiled, roasted, poured with boiling water, as it is, or by pouring water into an electron. It means food that can be eaten by cooking such as heating in a microwave oven.
- noodles include udon noodles, kishimen noodles, Chinese noodles, buckwheat noodles, pasta and the like.
- Examples of the state of the noodles before cooking include raw noodles, dried noodles, steamed noodles, boiled noodles, frozen noodles, and instant noodles.
- instant noodles as used in the present disclosure means that, among noodles, raw noodles, steamed noodles or boiled noodles are heated and dried to reduce the water content of the noodles to about 2 to 10% by mass in the case of frying and drying, and in the case of hot air drying. It means a food that can be stored for a long period of time by removing it until it reaches about 6 to 14.5% by mass.
- dried noodles are those that do not include a pregelatinization step in the manufacturing process and are dried at room temperature or low temperature for a long time. In the present disclosure, dried noodles are distinguished from instant noodles and excluded from instant noodles.
- the "dough” in the present disclosure means a kneaded product of a main raw material and auxiliary raw materials such as water, salt and brine.
- a kneader, a planetary mixer, or the like can be used for kneading the main raw material and the auxiliary raw material.
- the shape of the dough is generally irregular, but after kneading, it may be formed into a cylindrical shape, a square tubular shape, or the like using an extruder or the like.
- the "noodle band” in the present disclosure means a dough processed into a sheet having a thickness suitable for cutting out noodle strings.
- Examples of the processing method include stacking two or three coarse noodle strips, which are intermediates formed during rolling, with a compound machine and then further rolling with the next rolling roll.
- Another processing method is to extrude the dough directly into a sheet by an extruder.
- the "noodle string” in the present disclosure means noodles mechanically cut from a noodle band by a noodle string cutting device.
- the cross-sectional shape of the noodle string may be circular, oval, square, rectangular, or a shape having a contour formed by a combination of a part of these shapes or a combination of the same shapes having different thicknesses, and the corners thereof are chamfered. It may have been done.
- the "noodle string bundle” in the present disclosure means a group of noodle strings taken out from one cutting edge roll having a plurality of annular groove portions arranged in parallel.
- a noodle string cutting device including a pair of cutting edge rolls is used, the noodle string bundle is taken out from each cutting edge roll.
- These two noodle string bundles are usually processed by stacking them in a subsequent step.
- the "orientation of noodle strings" in the present disclosure means the orientation of the noodle strings in the width direction.
- the orientation of the noodle strings substantially coincides with the longitudinal direction of the cutting edge roll.
- FIG. 1 shows a schematic cross-sectional view of the noodle wire cutting device of one embodiment as viewed from the axial direction of the cutting edge roll.
- the noodle string cutting device 100 has a pair of cutting edge rolls 10a and 10b having a plurality of annular groove portions 12a and 12b arranged in parallel so as to face each other and mesh with each other, and along the longitudinal direction of the cutting edge rolls 10a and 10b.
- Scrapers 20a, 20b having a plate-shaped portion 24a, 24b extending in a direction and a plurality of protrusions 22a, 22b extending in a direction substantially orthogonal to the long side of the plate-shaped portions 24a, 24b.
- the protrusions 22a and 22b engage with the corresponding ones of the plurality of annular groove portions 12a and 12b of the cutting edge rolls 10a and 10b, respectively, and the noodle strings in the plurality of annular groove portions 12a and 12b are formed from the cutting edge rolls 10a and 10b.
- the scrapers 20a and 20b which are configured to be peeled off, and the plurality of protrusions 32a and 32b arranged so as to be offset from the center of the plurality of annular groove portions 12a and 12b along the longitudinal direction of the cutting edge rolls 10a and 10b.
- the noodle strings are located at positions where the noodle strings are not in contact with the cutting edge rolls 10a and 10b and the plurality of protrusions 22a and 22b of the scrapers 20a and 20b.
- the comb plates 30a and 30b are configured to come into contact with the comb plates 30a and 30b.
- the noodle string cutting device may further include a guide for receiving the cut noodle strings, if necessary.
- Guides are sometimes referred to as conduits, vessels, or "waveboxes.”
- the cutting edge roll, scraper, comb plate, and optional guide may be attached to a frame-shaped housing formed of stainless steel, iron, or the like.
- the pair of cutting edge rolls have a plurality of annular grooves arranged in parallel so as to face each other and mesh with each other. There is a convex portion between the plurality of annular groove portions of the cutting edge roll.
- Each cutting edge roll is connected to a drive device such as a motor via a gear, and a noodle band is passed between the cutting edge rolls while rotating the pair of cutting edge rolls in opposite directions, so that one of the cutting edge rolls is convex.
- the noodle band is cut into noodle strings by the annular groove portion of the portion and the other cutting edge roll.
- the noodle wire formed by cutting the noodle band enters the annular groove portion of the cutting edge roll.
- Stainless steel, iron, etc. can be used as the material for the cutting edge roll.
- the pair of cutting edge rolls are arranged side by side in the horizontal direction, and the noodle strings peeled off by the scraper move (fall) in the vertical direction. In another embodiment, the pair of cutting edge rolls are arranged side by side at an angle of more than 0 degrees and 90 degrees or less from the horizontal direction, and the noodle strings peeled off by the scraper fall while moving diagonally downward. To do.
- the cross section of the annular groove may be semi-circular, semi-elliptical, square, rectangular, triangular, or a shape having a contour formed by a combination of a part of these shapes or a combination of the same shapes having different depths of the annular groove.
- the corners of the may be chamfered.
- the convex portion between the annular grooves can be a plane, a curved surface, a combination of two or more planes, or a combination of a curved surface and one or more planes.
- the width of the annular groove is 2.0 mm or more, 2.3 mm or more, 2.6 mm or more, 3.2 mm or more, 3.5 mm or more, 3.8 mm or more, or 4.5 mm or more, 30 mm or less. It is 15 mm or less, or 10 mm or less.
- the width of the annular groove portion is preferably 2.3 mm or more, more preferably 3.2 mm or more, and further preferably 3.5 mm or more.
- the width of the annular groove is 2.0 mm to 30 mm, 2.3 mm to 15 mm, or 3.2 mm to 10 mm. The present invention is more effective for wide noodle strings cut out by such an annular groove having a relatively large width.
- noodles formed from cutting edge rolls having an annular groove having a width of 2.0 mm or more are referred to as wide noodles
- the wide noodles include, for example, some pasta such as udon and fetocine, Sano ramen, and Kitakata ramen. , Okinawa soba and other specific local noodles, kishimen, flat noodles, etc.
- the width of the annular groove portion is 30 mm or less, various wide noodles as described above can be produced by a normal production process.
- a known scraper used in the noodle string cutting device can be used.
- the scraper has a plate-shaped portion extending along the longitudinal direction of the cutting edge roll, and a plurality of protrusions extending on the long side of the plate-shaped portion in a direction substantially orthogonal to the long side.
- Each of the plurality of protrusions engages with the corresponding one of the plurality of annular grooves of the cutting edge roll to peel the noodle strings in the plurality of annular grooves from the cutting edge roll.
- the noodle strings peeled off from one cutting edge roll form a bundle of noodle strings composed of a group of noodle strings arranged along the axial direction of the cutting edge roll, and move vertically or diagonally downward. To do.
- the scraper is sometimes called a kasuri. In rare cases, the slag of noodle strings may remain on the cutting edge roll. In order to remove the noodle string slag from the cutting edge roll, the scraper may be provided with a plurality of protrusions in contact with one of the protrusions between the corresponding plurality of annular grooves.
- the plate-shaped portion of the scraper functions as a support member for holding a plurality of protrusions at predetermined positions, and can also absorb stress applied to the plurality of protrusions. It is also possible to fix the scraper to the housing with bolts or the like by using the plate-shaped portion of the scraper.
- the plurality of protrusions of the scraper may extend straight and may include a bent portion or a curved portion.
- the corners of the plurality of protrusions may be chamfered.
- the scraper can be obtained by making a comb-shaped notch on one side of one plate to form a plurality of protrusions.
- the plate may be bent so as to have one or more obtuse angles, a portion corresponding to a plurality of protrusions, a portion corresponding to a boundary between the plurality of protrusions and a plate-like portion, or both of them. May be bent or curved.
- As the scraper material brass, phosphor bronze, stainless steel or the like can be used. Brass and phosphor bronze are easy to process, and stainless steel has excellent durability.
- the comb plate has a plurality of protrusions arranged along the longitudinal direction of the cutting edge roll so as to be offset from the center of the plurality of annular grooves of the cutting edge roll.
- the plurality of protrusions of the comb plate come into contact with the noodle strings at positions where the noodle strings are not in contact with the plurality of protrusions of the cutting edge roll and the scraper.
- the orientation of the noodle strings that are being peeled off from the cutting edge roll and moving can be rotated on a plane orthogonal to the traveling direction of the noodle strings.
- the noodle string bundles are stacked so that the wide portion of the noodle string of the noodle string bundle formed from one cutting edge roll and the wide portion of the noodle string of the noodle string bundle formed from the other cutting edge roll do not come into contact with each other. It is possible to reduce or prevent the adhesion between the noodle strings.
- FIG. 3 shows a schematic cross-sectional view illustrating how the orientation of the noodle strings peeled from the cutting edge roll is changed by the comb plate.
- the noodle wire 52a in the annular groove portion 12a of one of the cutting edge rolls 10a is peeled off from the cutting edge roll by the protrusion 22a of the scraper 20a engaged with the annular groove portion 12a and moves diagonally downward.
- the protrusion 32a of the comb plate 30a comes into contact with the noodle wire 52a at a position where the noodle wire 52a is not in contact with the protrusion 22a of the cutting edge roll 10a and the scraper 20a.
- the protruding portion 32a of the comb plate 30a is arranged so as to be offset from the center of the annular groove portion of the cutting edge roll 10a (arranged on the front side along the vertical direction of the paper surface in FIG. 3)
- the noodle wire 52a advances. It contacts the protrusion 32a on one side of the width orthogonal to the direction (the front side along the vertical direction of the paper surface in FIG. 3), and receives a force in the direction orthogonal to the traveling direction and the width direction of the noodle wire 52a.
- the orientation of the noodle wire 52a that is peeling off from the cutting edge roll 10a and moving is rotated on a plane orthogonal to the traveling direction of the noodle wire 52a.
- the orientation of all the noodle strings contained in one noodle bundle may be rotated on a plane orthogonal to the traveling direction, and the orientation of some noodle strings contained in one noodle bundle may be orthogonal to the traveling direction. It rotates on the surface, but the orientation of the remaining noodle strings does not have to rotate on the surface orthogonal to the direction of travel.
- the plurality of protrusions of the comb plate do not engage with the plurality of annular grooves of the cutting edge roll and are not inserted. Therefore, the comb plate does not have the function of peeling the noodle strings in the plurality of annular grooves of the cutting edge roll.
- FIG. 4 shows a schematic plan view of the noodle string cutting device of the first embodiment as viewed from the front on the side from which the noodle strings are taken out.
- a plurality of protrusions 22a and 22b of the scraper are engaged with the plurality of annular groove portions 12a and 12b of the cutting edge rolls 10a and 10b, respectively, and the plurality of annular groove portions 12a of the cutting edge rolls 10a and 10b.
- a plurality of protrusions 32a and 32b of the comb plate are arranged for each of the 12b.
- the comb plate is viewed from the side of the plate-shaped portions 34a and 34b of the comb plate with the direction in which the plurality of protrusions 22a and 22b of the scraper extend from the plate-shaped portions 24a and 24b of the scraper as the upward direction.
- the protrusions 32a and 32b are all offset to the right from the center of the annular groove 12a and 12b.
- the orientation of the noodle strings of the upper noodle string bundle cut out by the cutting blade roll 10a and the noodle strings of the lower noodle wire bundle cut out by the cutting blade roll 10b is on a plane orthogonal to the traveling direction of the noodle strings. Rotates in the same direction, i.e.
- the noodle string of the upper noodle string bundle cut out by the cutting edge roll 10a has its left side in contact with the protrusion 32a of the comb plate in FIG. 4, and its orientation is changed, while the orientation of the noodle string is changed.
- the right side of the noodle string of the lower noodle string bundle cut out by the cutting edge roll 10b comes into contact with the protrusion 32b of the comb plate to change its orientation.
- the upper noodle line bundle and the lower noodle line bundle are stacked in a state in which the orientations are changed in opposite directions.
- the protrusions 32a are all offset to the right from the center of the annular groove 12a, and the projections 32b are all offset to the left from the center of the annular groove 12b, or the projections 32a are all annular.
- the protrusions 32b are all shifted to the right from the center of the annular groove 12b, or the protrusions 32a and 32b are all shifted to the left from the center of the annular grooves 12a and 12b. There is.
- the plurality of protrusions of the comb plate may be deviated from the center of the annular groove portion on a side different from the adjacent protrusions along the longitudinal direction of the cutting edge roll.
- the noodle string cutting device is viewed from the front of the side from which the noodle strings are taken out, with the direction in which the plurality of protrusions of the scraper extend from the plate-shaped portion of the scraper as the upward direction, one protrusion of the comb plate is annular. If the groove is offset to the right from the center, one or two adjacent protrusions along the longitudinal direction of the cutting edge roll may be offset to the left from the center of the annular groove and vice versa. ..
- each of the plurality of protrusions of the comb plate may be displaced from the center of the corresponding annular groove portion of the plurality of annular groove portions to an irregular side, or may be displaced by an irregular distance. Alternatively, the combination of these may be deviated.
- FIGS. 2A to 2C show examples of the protrusions of the comb plate arranged so as to be offset from the center of the annular groove portion of the cutting edge roll.
- the center line A of the annular groove portion 12 of the cutting edge roll 10 does not coincide with the center line B of the protrusion 32 of the comb plate 30.
- the protrusion 32 of the comb plate 30 does not exist on the center line A of the annular groove portion 12 of the cutting edge roll 10.
- one side surface of the protruding portion of the comb plate 30 coincides with the center line A of the annular groove portion 12 of the cutting edge roll 10.
- the comb plate 30 has a plate-shaped portion 34 extending along the longitudinal direction of the cutting edge roll, a long side of the plate-shaped portion 34, and a long side thereof. It has a plurality of protrusions 32 extending in substantially orthogonal directions, and the plate-shaped portion 34 of the comb plate 30 is arranged so as to be overlapped on the plate-shaped portion 24 of the scraper 20.
- the plate-shaped portion of the comb plate and the plate-shaped portion of the scraper may be overlapped, and the comb plate and the scraper may be fixed to the housing together with bolts or the like.
- the plurality of protrusions of the comb plate may extend straight and may include a bent portion or a curved portion.
- the corners of the plurality of protrusions may be chamfered.
- the comb plate can be obtained by making a comb-teeth-shaped notch on one side of one plate to form a plurality of protrusions.
- the plate may be bent so as to have one or two or more obtuse angles, and the portion corresponding to the boundary between the plurality of protrusions and the plate-like portion may be bent or curved.
- Comb plates can also be formed using resin molding techniques such as compression molding, injection molding, and casting. Although the comb plate is composed of one piece in FIG. 3, the comb plate may be formed by superimposing two or more members having protrusions.
- a metal material such as brass, phosphor bronze, or stainless steel
- a rubber such as natural rubber, styrene-butadiene rubber (SBS), or silicone rubber, or a thermoplastic resin such as an acrylic resin
- Brass, phosphor bronze, rubber, and plastic are easy to process, and stainless steel has excellent durability.
- the surfaces of the plurality of protrusions may be plated with nickel or the like, or coated with a fluororesin or the like.
- the plurality of protrusions of the comb plate have a raised shape that applies a force to the noodle string in a direction orthogonal to the traveling direction and the width direction of the noodle string that is separated from the cutting edge roll and separated from the scraper. ..
- Examples of the cross section of the protruding portion having a raised shape along the traveling direction of the noodle string include a hook-shaped bent shape, a semicircular or arcuate shape, a triangular shape, a trapezium shape, and the like.
- FIGS. 1, 3 and 5 show protrusions 32, 32a and 32b having a hook-shaped cross section along the traveling direction of the noodle string.
- the width of the plurality of protrusions of the comb plate is 50% or less of the width of the annular groove portion of the cutting edge roll.
- 2A to 2C show an embodiment in which the width W2 of the plurality of protrusions of the comb plate is 50% or less of the width W1 of the annular groove portion of the cutting edge roll.
- the width W2 of the plurality of protrusions of the comb plate is less than 50% of the width W1 of the annular groove portion of the cutting edge roll in FIGS. 2A and 2B, and 50% of the width W1 of the annular groove portion of the cutting edge roll in FIG. 2C. is there.
- the width of the plurality of protrusions of the comb plate may be 45% or less, 40% or less, or 33% or less, 5% or more, 15% or more, or 30% or more of the width of the annular groove portion of the cutting edge roll. .. In one embodiment, the width of the plurality of protrusions on the comb plate is 5% to 45%, 15% to 40%, or 30% to 33% of the width of the annular groove portion of the cutting edge roll.
- FIG. 6 shows a schematic plan view of the noodle string cutting device of this embodiment as viewed from the front on the side from which the noodle strings are taken out.
- the plurality of annular groove portions 12a and 12b of the cutting edge rolls 10a and 10b are engaged with the plurality of protrusions 22a and 22b of the scraper, respectively, and the plurality of annular groove portions 12a of the cutting edge rolls 10a and 10b.
- a plurality of protrusions 32a and 32b of the comb plate are arranged every other 12b.
- the noodle string having one bundle of noodle strings comes into contact with the protrusion of the comb plate to change its orientation, but the noodle strings adjacent to the noodle string of the same bundle of noodle strings are the protrusions of the comb plate. There is no contact and its orientation is unchanged. Therefore, the noodle strings and the wide portions of the noodle strings adjacent to the noodle strings do not come into contact with each other. Thereby, it is possible to reduce or prevent the adhesion between the noodle strings of the two noodle string bundles, and further reduce or prevent the adhesion between the adjacent noodle strings contained in one noodle string bundle.
- the traveling direction of the noodle strings (immediately before and in contact with the protrusions of the comb plate) between the noodle strings that have contacted the protrusions of the comb plate and the noodle strings that have not contacted the protrusions of the comb plate
- the direction of the velocity vector of the noodle string immediately after the noodle string) or the period or phase of the crimp occurs.
- the traveling direction of the noodle string may be changed, the progress of the noodle string is delayed, and the period or phase of the curling of the noodle string is changed. In some cases.
- the regularity of the traveling direction or the period or phase of the crimping of the noodles contained in one noodle bundle can be lost, and the noodle mass per unit length of the noodle bundle can be made more uniform.
- the mass of the noodle strings should not be less than the amount of one meal, for example, the amount of one meal.
- the noodle string is cut with 105% of the target value as the target value.
- the effect of making the noodle string mass per unit length of the noodle string bundle more uniform can be obtained not only for wide noodles but also for narrower noodle strings.
- narrow noodle strings the effect of reducing or preventing the adhesion between noodle strings due to the change in the orientation of the noodle strings is considered to be small or practically ineffective, but the noodle strings contained in the noodle string bundle The traveling direction or the period of curling or the phase shift occurs in the same manner as the wide noodles. Therefore, even in a noodle product containing a narrow noodle string, the noodle string can be cut at a target value closer to the amount of one meal, that is, a target value closer to 100%, and the manufacturing cost of the noodle product is reduced.
- the width of the annular groove portion may be 0.75 mm or more, 1.0 mm or more, or 1.25 mm or more, 30 mm or less, 15 mm or less, or 10 mm or less.
- the width of the annular groove can be 0.75 mm to 30 mm, 1.0 mm to 15 mm, or 1.25 mm to 10 mm.
- the comb plate is viewed from the side of the plate-shaped portions 34a and 34b of the comb plate with the direction in which the plurality of protrusions 22a and 22b of the scraper extend from the plate-shaped portions 24a and 24b of the scraper as the upward direction.
- the protrusions 32a and 32b are all offset to the right from the center of the annular groove 12a and 12b.
- the noodle strings of the upper noodle wire bundle cut out by the cutting edge roll 10a and the noodle strings of the lower noodle wire bundle cut out by the cutting blade roll 10b come into contact with the protrusions 32a and 32b of the comb plate.
- the orientation of the noodle strings rotates in the same direction on the plane orthogonal to the traveling direction of the noodle strings, that is, in the clockwise direction on the plane.
- a part of the noodle strings of the upper noodle string bundle cut out by the cutting edge roll 10a is changed in its orientation when the left side thereof contacts the protrusion 32a of the comb plate in FIG.
- the orientation of a part of the noodle strings of the lower noodle string bundle cut out by the cutting blade roll 10b is changed when the right side thereof contacts the protrusion 32b of the comb plate in FIG.
- the protrusions 32a are all offset to the right from the center of the annular groove 12a
- the projections 32b are all offset to the left from the center of the annular groove 12b
- the projections 32a are all annular.
- the protrusions 32b are all shifted to the right from the center of the annular groove 12b, or the protrusions 32a and 32b are all shifted to the left from the center of the annular grooves 12a and 12b.
- the plurality of protrusions of the comb plate may be deviated from the center of the annular groove portion on a side different from the adjacent protrusions along the longitudinal direction of the cutting edge roll.
- the noodle string cutting device is viewed from the front of the side from which the noodle strings are taken out, with the direction in which the plurality of protrusions of the scraper extend from the plate-shaped portion of the scraper as the upward direction, one protrusion of the comb plate is annular. If the groove is offset to the right from the center, one or two adjacent protrusions along the longitudinal direction of the cutting edge roll may be offset to the left from the center of the annular groove and vice versa. ..
- the plurality of protrusions of the comb plate may be offset from the center of the corresponding annular groove of the plurality of annular grooves to the irregular side, or may be displaced by an irregular distance. Alternatively, the combination of these may be deviated.
- the noodle string cutting device further includes a guide for receiving the cut noodle strings.
- a guide a known one used in a noodle string cutting device having a function of temporarily receiving the noodle string peeled from the cutting edge roll by a scraper and then guiding the noodle string onto a conveyor can be used. ..
- the guide may further include a partition plate for dividing the noodle string bundle, which is arranged along the longitudinal direction of the cutting edge roll.
- the guides are generally placed directly below or diagonally below the pair of cutting edge rolls and between the pair of cutting edge rolls and the conveyor so that the noodle strings move vertically or diagonally downward. It is arranged at an angle so that the line moves.
- the guide is generally gutter-shaped, plate-shaped, or tubular, and can be formed using a material such as stainless steel or plastic.
- the upper side of the guide may be open, and a lid that can be opened and closed and the height of the opening can be adjusted may be used on the upper side of the guide.
- the lid may be attached to the guide, integrated with the guide, or attached to a portion separate from the guide, for example, a housing to which a cutting edge roll is attached.
- the guide and lid may be made of the same material or different materials.
- the lid may be a sheet made of soft plastic or silicone rubber.
- the conveyor can be placed directly under the cutting edge roll or below the exit of the guide.
- the conveyor is not particularly limited, and may be a wire mesh conveyor, a net conveyor, a belt conveyor, or the like.
- the cut noodle strings are transferred onto the conveyor either directly or through a guide.
- the two noodle string bundles formed from the pair of cutting edge rolls are vertically stacked on a conveyor or a guide and transferred to a subsequent process for processing.
- the transport speed of the conveyor arranged directly under the noodle wire cutting device is generally smaller than the rotation speed of the cutting edge roll, that is, the noodle wire cutting speed.
- the noodle strings that have been stripped from the cutting edge roll by the scraper and have been reoriented by the comb plate, or the noodle strings that have not been reoriented, are transferred onto the conveyor or while moving on the guide. It shrinks due to the resistance generated by the difference between the transport speed of the conveyor and the cutting speed of the noodle strings.
- the state of the noodle strings curled in this way may be expressed as "wave" from the shape.
- the noodle strings When the noodle strings are guided onto the conveyor through a guide having a lid on the upper side, the noodle strings are crimped in a more restrained space defined by the guide and the lid, so that the degree of crimping of the noodle strings, that is, the magnitude of the "wave". Can be made more uniform.
- a guide having a lid on the upper side it is desirable to arrange the conveyor directly under the cutting edge roll in order to form a crimp on the noodle string. If the cutting edge roll and the conveyor are far apart, the noodle strings may not be crimped.
- the distance between the cutting edge roll and the conveyor that causes the noodles to curl depends on the raw material of the noodles, the manufacturing conditions, etc., so the conveyor should be used to the extent that the noodles are crimped. It suffices to be "directly below".
- the conveyor should be used to the extent that the noodles are crimped. It suffices to be "directly below".
- FIG. 7A is a schematic perspective view for explaining the direction in which the noodle strings are crimped when there is no comb plate
- FIG. 7B is a schematic perspective view for explaining the direction in which the noodle strings whose orientation is changed by the comb plate is crimped.
- the noodle string traveling in the arrow direction along the z direction does not change its orientation at the origin O, that is, does not rotate on the plane (xy plane) orthogonal to the traveling direction of the noodle string.
- the contact area between the wide portion of the noodle string of the upper noodle string bundle and the wide portion of the lower noodle string bundle is Due to their large size, these noodle strings tend to adhere to each other.
- the noodle line traveling in the arrow direction along the z direction is on a plane (xy plane) whose orientation is orthogonal to the traveling direction of the noodle line due to the protrusion of the comb plate arranged at the origin O. Rotates from the x-axis to the y-axis.
- the double-headed arrow indicating the orientation of the noodle wire sandwiched between the two leader lines is positive when the z-axis is in the negative position (before the noodle wire contacts the protrusion of the comb plate). It is indicated by the fact that the noodles are oriented in different directions depending on the position (after the noodle string has come into contact with the protrusion of the comb plate).
- a conveyor that conveys a bundle of noodle strings at a slightly higher speed than the above conveyor may be arranged immediately after or after the above conveyor.
- the crimp density is too high, the noodle strings may bind to each other due to pregelatinization of the surface of the noodle strings.
- the crimping of a suitable shape is achieved. It can be difficult to make.
- a noodle string bundle in a state of dense curling is made, and then transferred to a conveyor that conveys the noodle string bundle at a slightly high speed before steaming, so that the noodle strings do not bind to each other during steaming.
- the density of frizz can be alleviated to some extent. Since the conveyor speed is slightly higher, the production efficiency of the post-process can be improved. INDUSTRIAL APPLICABILITY
- the present invention can further reduce the binding of noodle strings that occurs when the conveyor passes through the steamer, as compared with the prior art.
- FIG. 8 shows a schematic cross-sectional view illustrating a noodle string cutting process using the noodle string cutting device 100 of one embodiment.
- the noodle strip 50 passes between a pair of cutting edge rolls 10a and 10b that rotate in opposite directions.
- the cutting edge rolls 10a and 10b cut the noodle strip 50 into a plurality of noodle strings 52a and 52b, respectively.
- the noodle strings 52a and 52b that have entered the annular groove portions 12a and 12b of the cutting edge rolls 10a and 10b are peeled from the cutting edge rolls 10a and 10b by the protrusions (not shown) of the scrapers 20a and 20b, and the upper noodle wire bundle 54a and Each of the lower noodle wire bundles 54b is formed and proceeds diagonally downward.
- the noodle wires 52a and 52b come into contact with the protrusions (not shown) of the comb plates 30a and 30b, and the orientation of the noodle wires 52a and 52b rotates on a plane orthogonal to the traveling direction of the noodle wires 52a and 52b. To do.
- the guide 40 and the lid 42 are arranged diagonally below the cutting edge rolls 10a and 10b and between the cutting edge rolls 10a and 10b and the conveyor 44. While the noodle strings 52a and 52b pass through the constrained space defined by the guide 40 and the lid 42, the difference between the transfer speed of the conveyor 44 and the rotation speed of the cutting edge rolls 10a and 10b, that is, the cutting speed of the noodle strings. Shrinks due to. In FIG. 8, for convenience of explanation, the curling direction of the noodle strings 52a and 52b is the vertical direction, but since the orientation of the noodle strings 52a and 52b is changed, the noodle strings 52a and 52b are actually along the vertical direction of the paper surface. Please note that it is curly.
- the upper noodle wire bundle 54a including the noodle wire 52a and the lower noodle wire bundle 54b including the noodle wire 52b are overlapped and transferred to a post-process such as steaming by the conveyor 44.
- the noodle manufacturing apparatus of one embodiment includes the noodle wire cutting apparatus.
- Noodle manufacturing equipment includes a main raw material and auxiliary raw material supply device such as a hopper, a kneader for kneading the main raw material and auxiliary raw materials, a mixing device such as a planetary mixer, an extruder, a rolling roll for forming a noodle band from a dough, and a composite. Includes machines, conveyors for transporting noodle string bundles, steaming machines for pregelatinizing starch contained in noodle strings, cutting machines for cutting noodle string bundles to the length of one serving, fried noodle dryers or hot air dryers, packaging machines, etc. It may be.
- the method for producing noodles of one embodiment includes cutting a noodle band formed from dough into a plurality of noodle strings using the noodle string cutting device.
- a noodle band formed from dough is cut into a plurality of noodle strings using the above-mentioned noodle string cutting device, and the cut out plurality of noodle strings are steamed and gelatinized. This includes drying the pregelatinized noodle strings.
- the instant noodles may be fried noodles or hot air-dried noodles.
- Noodle string cutting device 10 10a, 10b Cutting edge rolls 12, 12a, 12b Circular groove 20, 20a, 20b Scraper 22, 22a, 22b Scraper protrusions 24, 24a, 24b Scraper plate-shaped parts 30, 30a, 30b Comb board 32, 32a, 32b Projection part of comb board 34, 34a, 34b Plate-shaped part of comb board 40 Guide 42 Lid 44 Conveyor 50 Noodle band 52a, 52b Noodle wire 54a Upper noodle wire bundle 54b Lower noodle wire bundle
Abstract
Description
[1]
相互に対向して噛み合うように並列に配置された複数の環状溝部を有する一対の切刃ロールと、
前記切刃ロールの長手方向に沿って延びる板状部と、前記板状部の長辺に、該長辺と略直交する方向に延びる複数の突起部を有するスクレーパであって、前記複数の突起部がそれぞれ前記切刃ロールの前記複数の環状溝部の対応する1つに係合して前記複数の環状溝部にある麺線を前記切刃ロールから剥離するように構成されている、スクレーパと、
前記切刃ロールの長手方向に沿って前記複数の環状溝部の中心からずれて配置された複数の突起部を有する櫛板であって、前記複数の突起部が、前記麺線が前記切刃ロール及び前記スクレーパの前記複数の突起部と接触していない位置で前記麺線と接触するように構成されている、櫛板と
を備える、麺線切出し装置。
[2]
前記櫛板の前記複数の突起部が、前記切刃ロールから剥離しかつ前記スクレーパから離間した麺線の進行方向及び該麺線の幅方向に対して直交する方向に該麺線に力を加える隆起形状を有する、[1]に記載の麺線切出し装置。
[3]
前記櫛板が、前記切刃ロールの長手方向に沿って延びる板状部と、前記板状部の長辺に、該長辺と略直交する方向に延びる前記複数の突起部とを有しており、前記櫛板の前記板状部が前記スクレーパの前記板状部の上に重ねて配置されている、[1]又は[2]のいずれかに記載の麺線切出し装置。
[4]
前記櫛板の前記複数の突起部が、前記切刃ロールの前記複数の環状溝部に対して1つおきに配置されている、[1]~[3]のいずれかに記載の麺線切出し装置。
[5]
前記切刃ロールの前記環状溝部の幅が2.0mm以上である、[1]~[4]のいずれかに記載の麺線切出し装置。
[6]
前記櫛板の前記複数の突起部の幅が、前記環状溝部の幅の50%以下である、[1]~[5]のいずれかに記載の麺線切出し装置。
[7]
切り出された前記麺線を受容するガイドをさらに備える、[1]~[6]のいずれかに記載の麺線切出し装置。
[8]
[1]~[7]のいずれかに記載の麺線切出し装置を含む麺類の製造装置。
[9]
ドウから形成された麺帯を[1]~[7]のいずれかに記載の麺線切出し装置を用いて複数の麺線に切り出すことを含む、麺類の製造方法。
[10]
ドウから形成された麺帯を[1]~[7]のいずれかに記載の麺線切出し装置を用いて複数の麺線に切り出すこと、
切り出された前記複数の麺線を蒸煮してα化すること、及び
α化した前記麺線を乾燥すること
を含む、即席麺の製造方法。
10、10a、10b 切刃ロール
12、12a、12b 環状溝部
20、20a、20b スクレーパ
22、22a、22b スクレーパの突起部
24、24a、24b スクレーパの板状部
30、30a、30b 櫛板
32、32a、32b 櫛板の突起部
34、34a、34b 櫛板の板状部
40 ガイド
42 蓋
44 コンベア
50 麺帯
52a、52b 麺線
54a 上側麺線束
54b 下側麺線束
Claims (10)
- 相互に対向して噛み合うように並列に配置された複数の環状溝部を有する一対の切刃ロールと、
前記切刃ロールの長手方向に沿って延びる板状部と、前記板状部の長辺に、該長辺と略直交する方向に延びる複数の突起部を有するスクレーパであって、前記複数の突起部がそれぞれ前記切刃ロールの前記複数の環状溝部の対応する1つに係合して前記複数の環状溝部にある麺線を前記切刃ロールから剥離するように構成されている、スクレーパと、
前記切刃ロールの長手方向に沿って前記複数の環状溝部の中心からずれて配置された複数の突起部を有する櫛板であって、前記複数の突起部が、前記麺線が前記切刃ロール及び前記スクレーパの前記複数の突起部と接触していない位置で前記麺線と接触するように構成されている、櫛板と
を備える、麺線切出し装置。 - 前記櫛板の前記複数の突起部が、前記切刃ロールから剥離しかつ前記スクレーパから離間した麺線の進行方向及び該麺線の幅方向に対して直交する方向に該麺線に力を加える隆起形状を有する、請求項1に記載の麺線切出し装置。
- 前記櫛板が、前記切刃ロールの長手方向に沿って延びる板状部と、前記板状部の長辺に、該長辺と略直交する方向に延びる前記複数の突起部とを有しており、前記櫛板の前記板状部が前記スクレーパの前記板状部の上に重ねて配置されている、請求項1又は2のいずれかに記載の麺線切出し装置。
- 前記櫛板の前記複数の突起部が、前記切刃ロールの前記複数の環状溝部に対して1つおきに配置されている、請求項1~3のいずれか一項に記載の麺線切出し装置。
- 前記切刃ロールの前記環状溝部の幅が2.0mm以上である、請求項1~4のいずれか一項に記載の麺線切出し装置。
- 前記櫛板の前記複数の突起部の幅が、前記環状溝部の幅の50%以下である、請求項1~5のいずれか一項に記載の麺線切出し装置。
- 切り出された前記麺線を受容するガイドをさらに備える、請求項1~6のいずれか一項に記載の麺線切出し装置。
- 請求項1~7のいずれか一項に記載の麺線切出し装置を含む麺類の製造装置。
- ドウから形成された麺帯を請求項1~7のいずれか一項に記載の麺線切出し装置を用いて複数の麺線に切り出すことを含む、麺類の製造方法。
- ドウから形成された麺帯を請求項1~7のいずれか一項に記載の麺線切出し装置を用いて複数の麺線に切り出すこと、
切り出された前記複数の麺線を蒸煮してα化すること、及び
α化した前記麺線を乾燥すること
を含む、即席麺の製造方法。
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US17/788,162 US20230023072A1 (en) | 2019-12-23 | 2019-12-23 | Noodle cutting device, noodle production device, noodle, and instant noodle production method |
KR1020227020738A KR20220100966A (ko) | 2019-12-23 | 2019-12-23 | 면선 절단 장치, 면류의 제조 장치, 및 면류 및 즉석면의 제조 방법 |
CA3164790A CA3164790A1 (en) | 2019-12-23 | 2019-12-23 | Noodle cutting device, noodle production device, noodle, and instant noodle production method |
EP19957558.0A EP4082346A4 (en) | 2019-12-23 | 2019-12-23 | NOODLE CUTTING DEVICE, NOODLE PRODUCTION DEVICE, NOODLES AND METHOD FOR PRODUCING INSTANT NOODLES |
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JP6479128B2 (ja) * | 2017-10-10 | 2019-03-06 | 日清食品株式会社 | 麺線切出し装置および生麺 |
-
2019
- 2019-12-23 EP EP19957558.0A patent/EP4082346A4/en active Pending
- 2019-12-23 US US17/788,162 patent/US20230023072A1/en active Pending
- 2019-12-23 WO PCT/JP2019/050416 patent/WO2021130827A1/ja unknown
- 2019-12-23 KR KR1020227020738A patent/KR20220100966A/ko unknown
- 2019-12-23 CN CN201980102423.5A patent/CN114727607B/zh active Active
- 2019-12-23 CA CA3164790A patent/CA3164790A1/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010041477A1 (ja) | 2008-10-11 | 2010-04-15 | 日清食品ホールディングス株式会社 | 麺線切出し装置及び麺線剥離板 |
JP2010187623A (ja) | 2009-02-19 | 2010-09-02 | Nissin Frozen Foods Co Ltd | 製麺用切出装置及び、該装置を用いた麺類の製造法 |
JP2011000001A (ja) * | 2009-06-16 | 2011-01-06 | Nissin Foods Holdings Co Ltd | 製麺用切出装置 |
JP2012170363A (ja) * | 2011-02-18 | 2012-09-10 | Sanyo Shokuhin Kk | 即席麺の製造方法 |
Also Published As
Publication number | Publication date |
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EP4082346A4 (en) | 2023-10-25 |
EP4082346A1 (en) | 2022-11-02 |
US20230023072A1 (en) | 2023-01-26 |
CN114727607A (zh) | 2022-07-08 |
CA3164790A1 (en) | 2021-07-01 |
KR20220100966A (ko) | 2022-07-18 |
CN114727607B (zh) | 2023-03-03 |
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