WO2021120907A1 - Pcb自动包胶机构 - Google Patents

Pcb自动包胶机构 Download PDF

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Publication number
WO2021120907A1
WO2021120907A1 PCT/CN2020/126371 CN2020126371W WO2021120907A1 WO 2021120907 A1 WO2021120907 A1 WO 2021120907A1 CN 2020126371 W CN2020126371 W CN 2020126371W WO 2021120907 A1 WO2021120907 A1 WO 2021120907A1
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WO
WIPO (PCT)
Prior art keywords
guide
plate
roller
guide plate
base
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Application number
PCT/CN2020/126371
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English (en)
French (fr)
Inventor
何茂水
肖乾清
Original Assignee
惠州市成泰自动化科技有限公司
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Application filed by 惠州市成泰自动化科技有限公司 filed Critical 惠州市成泰自动化科技有限公司
Publication of WO2021120907A1 publication Critical patent/WO2021120907A1/zh

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits

Definitions

  • the invention relates to the field of PCBs, in particular to a PCB automatic gluing mechanism.
  • the present invention provides a PCB automatic gluing mechanism, which includes a frame on which a transfer mechanism is arranged, both sides of the transfer mechanism are provided with XY mobile modules, and the XY mobile modules are provided There are multiple encapsulation devices.
  • the transfer mechanism is used to transfer the PCB board between the encapsulating devices, the encapsulating device is used to encapsulate the edges of the corresponding PCB board, and the XY moving module is used to drive the encapsulating device to move freely in the horizontal plane, so
  • the invention can realize the automatic gluing operation for PCB boards of different sizes and specifications, and can perform simultaneous gluing operations on the edges of the opposite ends of the PCB board through the arrangement of multiple gluing devices, which can effectively increase the gluing efficiency.
  • the XY mobile module includes a first slide rail provided on the rack, a second slide rail provided on the first slide rail that can slide along the first slide rail, and a second slide rail provided on the second slide rail that can slide along the first slide rail.
  • the second slide rail is arranged perpendicular to the first slide rail, and the fixing seat is used for installing the rubber covering device.
  • the glue encapsulation device includes a substrate mounted on the XY mobile module, and the substrate is provided with a glue feeding mechanism and a plate encapsulation mechanism;
  • the glue feeding mechanism includes a mounting plate arranged perpendicular to the substrate, and
  • the mounting plate is rotatably provided with a tape tray, the mounting plate is also provided with a guide plate, the guide plate is arranged vertically and the guide plate is arranged perpendicular to the mounting plate, and the guide plate is provided with a guide penetrating the guide plate.
  • the guide groove is arranged vertically, one side of the guide plate is provided with a guide roller, the guide roller is rotatably arranged on the mounting plate, and the surface of the guide roller is provided with a guide corresponding to the guide groove
  • the guide ring includes a plurality of tines arranged around the guide roller, and the guide ring extends into the guide groove at a side close to the guide plate; the plate wrapping mechanism is arranged under the guide plate.
  • the substrate is fixedly installed on the fixed seat.
  • Tape is wound on the tape tray. After the tape on the tape tray is drawn out, the non-adhesive side of the tape is attached to the side of the guide plate facing the guide roller. The guide plate and the guide roller sandwich the tape in the middle. The guide ring is pressed on the tape, and the tape can be transported down the guide plate through the rotation of the guide roller, so that the tape can be sent to the package mechanism under the guide plate to package the PCB board.
  • the guide ring is composed of a plurality of tines, the tines are in a triangular shape, and the ends of the tines abut on the tape, so the contact area between the guide ring and the tape is small, and the tape will not stick to the guide ring.
  • a guide roller can be arranged on the mounting plate to change the direction of the tape entering the guide plate to ensure that the non-sticky side of the tape can be attached to the guide plate.
  • the number of the guide grooves is at least two.
  • the number of guide rings corresponds to the number of guide grooves. If the number of guide grooves is at least two, the number of guide rings is also at least two. The cooperation of multiple guide rings and guide grooves can ensure that the tape can remain vertical along the guide plate. Move downward in the direction.
  • the board-wrapping mechanism includes a handpiece which is arranged on the base plate through a first driving mechanism, the handpiece includes a base, and the upper end and the lower end of the base are both horizontally arranged toward the guide plate
  • There are a first extension arm and a second extension arm the length of the second extension arm is longer than the length of the first extension arm, and a first roller is rotatably provided on the first extension arm, A second roller is rotatably provided on the second extension arm, the second roller is arranged parallel to the first roller, and the level of the upper end of the first roller is lower than the level of the lower end of the guide plate
  • the first extension arm is also provided with a cutting blade, the cutting blade is located between the first drum and the guide plate, and the level of the cutting blade is higher than that of the bottom end of the first drum Horizontal height;
  • the package board mechanism also includes a supporting plate arranged on the base plate, and the upper surface of the supporting plate is arranged horizontally.
  • the first extension arm and the second extension arm face the side of the guide plate that is not attached with tape;
  • the first driving mechanism is used to drive the machine head to move back and forth toward the guide plate in the horizontal direction;
  • the support plate is used to place the PCB After the PCB board is placed on the support board, the edge of the PCB board is located below the guide board and faces the side of the guide board where the tape is attached. The edge of the PCB board is aligned with the guide board or has a small gap in the horizontal direction.
  • the transfer mechanism when encapsulating, the transfer mechanism first moves the PCB board between the encapsulating devices on the XY mobile module and places it on the support board. At this time, the upper and lower sides of the PCB are respectively aligned with the lower end of the first roller. The upper end of the second roller and the upper end of the second roller are on the same level. Then the guide roller transports the tape down the guide rail until the lower end of the tape exceeds the lower end of the PCB board.
  • the first driving mechanism drives the machine head to move toward the guide plate: first, second Roller and the tape under the PCB board and push the tape to adhere to the lower side of the PCB board, and then as the machine head continues to move, the blade on the first extension arm will cut the tape, and the first roller behind the blade will After cutting, the tape located above the PCB board is pushed to the upper side of the PCB board.
  • the glue is completed, the transfer mechanism removes the PCB board, and the next PCB board to be coated is moved to the support board. The next encapsulation operation can be carried out.
  • the first roller and the second roller can also use elastic flexible rollers, so the vertical height between the first roller and the second roller can be set to be smaller than the thickness of the PCB board, and the PCB placed on the support board
  • the level of the upper side and the lower side of the board are respectively higher than the level of the lower end of the first roller and lower than the level of the upper end of the second roller, which can ensure that the first roller and the second roller can press the tape on the PCB On the board.
  • the first driving mechanism includes a guide rail arranged on the base plate, the guide rail is arranged toward the guide plate, a sliding block is slidably arranged on the guide rail, and the base is fixedly arranged on the On the slider, a turntable is further provided on the base plate, a column is provided on the edge of the upper surface of the turntable, a connecting arm is pivotally connected to the top of the column, and the other end of the connecting arm is pivotally connected to the base.
  • the turntable is drivingly connected with a motor set on the frame.
  • the motor is used to drive the turntable to rotate.
  • the base will drive the base to move back and forth on the guide rail through the connecting arm, so as to realize the back and forth movement of the machine head to realize tape cutting and bag cutting. Glue operation.
  • the support plate is arranged on the base plate in a liftable manner.
  • the support plate is set up and down on the base plate, so the upper and lower sides of the PCB board on the support plate can be located on the same level with the lower end of the first roller and the upper end of the second roller, respectively, by adjusting the height of the support plate. To ensure that the first roller and the second roller can press the tape on the PCB board.
  • a pressing device is further provided on the substrate, and the pressing device includes a pressing bar, the pressing bar is set up and down on the base plate by a second driving mechanism, and one end of the pressing bar extends to the support Above the board.
  • the second driving mechanism includes a support column horizontally arranged on the base, the support column abuts against the bottom end of the bead, the middle of the bead is pivotally connected to the frame, the bottom end of the bead is inclined upward toward the guide plate, and the bottom end of the bead passes through
  • the spring is connected to the base plate, and the lower end of the spring is fixedly connected to the base plate.
  • the upper end of the spring is fixedly connected to the bottom end of the pressure bar and is located between the pivot point of the pressure bar and the frame and the end of the pressure bar close to the guide plate.
  • the base moves toward the guide plate, it is pressed down, so that the PCB board can be pressed tightly before encapsulating the PCB board to increase the accuracy of the encapsulation process.
  • the end of the pressure strip facing the guide plate will follow The base moves and lifts up, touching the pressed state of the PCB board.
  • the second driving mechanism can also be an air cylinder arranged on the substrate, and the air cylinder can drive the pressure bar to move up and down in the vertical direction, so that the PCB board can be pressed against the support plate to increase the accuracy of the encapsulation process.
  • the invention can realize automatic encapsulation of the PCB board through the mutual cooperation of the transfer mechanism and the encapsulation device, and the encapsulation efficiency of the PCB board is greatly improved compared with the manual encapsulation.
  • Fig. 1 is a schematic diagram of the structure of an automatic PCB gluing mechanism according to an embodiment of the present invention.
  • Fig. 2 is a schematic diagram of the structure of the board wrapping mechanism according to the embodiment of the present invention.
  • Fig. 3 is a schematic diagram of the structure of the board wrapping mechanism according to the embodiment of the present invention.
  • an automatic PCB gluing mechanism includes a frame, and a transfer mechanism 1 is arranged on the frame. Both sides of the transfer mechanism 1 are provided with XY moving modules 2; A plurality of encapsulating devices 3 are provided on the XY mobile module 2.
  • the transfer mechanism 1 is used to transfer the PCB board 4 to the encapsulation device 3, the encapsulation device 3 is used to encapsulate the edge of the corresponding PCB board 4, and the XY mobile module 2 is used to drive the encapsulation device 3 It can move freely in the horizontal plane. Therefore, the present invention can realize the automatic gluing operation for PCB boards 4 of different sizes and specifications, and through the arrangement of multiple gluing devices 3, the edges of the opposite ends of the PCB board 4 can be simultaneously gluing operations. , Can effectively increase the efficiency of encapsulation.
  • the XY mobile module 2 includes a first slide rail provided on the rack, a second slide rail provided on the first slide rail that can slide along the first slide rail, and a second slide rail provided on the second slide rail that can slide along the first slide rail.
  • the second slide rail is arranged perpendicular to the first slide rail, and the fixing seat is used for installing the rubber covering device 3.
  • the glue encapsulation device 3 includes a substrate 31 installed on the XY mobile module 2.
  • the substrate 31 is provided with a glue feeding mechanism and a plate packaging mechanism; the glue feeding mechanism includes a substrate 31 arranged perpendicular to the substrate 31.
  • Mounting plate 32, the mounting plate 32 is rotatably provided with a tape tray 331, the mounting plate 32 is also provided with a guide plate 333, the guide plate 333 is arranged vertically and the guide plate 333 is arranged perpendicular to the mounting plate 32 ,
  • the guide plate 333 is provided with a guide groove penetrating the guide plate 333, the guide groove is arranged vertically, one side of the guide plate 333 is provided with a guide roller 334, the guide roller 334 is rotatably arranged on the On the mounting plate 32, a guide ring is provided on the surface of the guide roller 334 corresponding to the guide groove.
  • the guide ring includes a plurality of tines arranged around the guide roller 334, and the guide ring is
  • the base plate 31 is fixedly installed on the fixing seat.
  • Adhesive tape is wound on the tape tray 331. After the tape on the tape tray 331 is drawn out, the non-adhesive side of the tape is attached to the side of the guide plate 333 facing the guide roller 334.
  • the guide plate 333 and the guide roller 334 sandwich the tape In the middle, the guide ring on the guide roller 334 is pressed against the tape, and the tape can be transported down the guide plate 333 by the rotation of the guide roller 334, so that the tape can be sent to the package mechanism under the guide plate 333 to protect the PCB.
  • Board 4 performs board wrapping operations.
  • the guide ring is composed of a plurality of tines
  • the tines are in a triangular shape, and the ends of the tines abut on the tape, so the contact area between the guide ring and the tape is small, and the tape will not stick to the guide ring.
  • a guide roller 332 can be provided on the mounting plate 32 to change the direction in which the adhesive tape enters the guide plate 333, so as to ensure that the non-sticky side of the adhesive tape can be attached to the guide plate 333.
  • the number of the guide grooves is at least two.
  • the number of guide rings corresponds to the number of guide grooves. If the number of guide grooves is at least two, the number of guide rings is also at least two. Multiple guide rings and guide grooves cooperate with each other to ensure that the tape can remain vertical along the guide plate 333. Move straight down.
  • the board wrapping mechanism includes a handpiece, which is set on the base plate 31 through a first driving mechanism, and the handpiece includes a base 342 whose upper and lower ends are both facing the guide plate 333 is horizontally provided with a first extension arm 343 and a second extension arm 346.
  • the length of the second extension arm 346 is longer than the length of the first extension arm 343.
  • a first roller 344 is rotatably provided, and a second roller 347 is rotatably provided on the second extension arm 346.
  • the second roller 347 is arranged parallel to the first roller 344, and the first roller 344
  • the level of the upper end of the guide plate 333 is lower than the level of the lower end of the guide plate 333, and a cutting blade 345 is also provided on the first extension arm 343.
  • the cutting blade 345 is located between the first drum 344 and the guide plate 333.
  • the level of the cutting blade 345 is higher than the level of the bottom end of the first drum 344;
  • the board wrapping mechanism further includes a supporting plate 341 arranged on the base plate 31, and the supporting plate 341 The upper surface is set horizontally.
  • the first extension arm 343 and the second extension arm 346 face the side of the guide plate 333 where no tape is attached; the first driving mechanism is used to drive the machine head to move back and forth toward the guide plate 333 in the horizontal direction; the support plate 341 is used to place the PCB board 4. After the PCB board 4 is placed on the support board 341, the edge of the PCB board 4 is located below the guide board 333 and faces the side of the guide board 333 where the tape is attached. The edge of the PCB board 4 is with the guide board 333 Align or have a small gap with the guide plate 333 in the horizontal direction.
  • the transfer mechanism 1 When encapsulating glue in the present invention, the transfer mechanism 1 first moves the PCB board 4 between the encapsulating devices 3 on the XY mobile module 2 and places it on the supporting board 341. At this time, the upper and lower sides of the PCB board 4 are respectively The lower end of the first roller 344 and the upper end of the second roller 347 are located on the same level. Then the guide roller 334 transports the tape down the guide rail 354 until the lower end of the tape exceeds the lower end of the PCB board 4, and then the first driving mechanism drives The machine head moves toward the guide plate 333: First, the second roller 347 is attached to the tape under the PCB board 4 and pushes the tape to adhere to the lower side of the PCB board 4.
  • the first extension arm 343 The blade will cut the tape, and the first roller 344 behind the blade will push the cut tape above the PCB board 4 to the upper side of the PCB board 4.
  • the transfer mechanism 1 removes the PCB The board 4 is removed, and the next PCB board 4 to be encapsulated is moved to the support plate 341 to perform the next encapsulation operation.
  • the first roller 344 and the second roller 347 can also adopt elastic flexible rollers, so the vertical height between the first roller 344 and the second roller 347 can be set to be smaller than the thickness of the PCB board 4, and placed on The level of the upper side and the lower side of the PCB board 4 on the support plate 341 is higher than the level of the lower end of the first roller 344 and lower than the level of the upper end of the second roller 347, so that the first roller 344 and The second roller 347 can press the tape on the PCB board 4.
  • the first driving mechanism includes a guide rail 354 disposed on the base plate 31, the guide rail 354 is disposed toward the guide plate 333, and a sliding block 356 is slidably disposed on the guide rail 354.
  • the base 342 is fixedly arranged on the slider 356, the base plate 31 is further provided with a turntable 351, the edge of the upper surface of the turntable 351 is provided with a column 352, and the top of the column 352 is pivotally connected with a connecting arm 353, The other end of the connecting arm 353 is pivotally connected to the base 342.
  • the turntable 351 is drivingly connected with a motor 355 arranged on the frame.
  • the motor 355 is used to drive the turntable 351 to rotate.
  • the base 342 is driven to move on the guide rail 354 through the connecting arm 353, so as to realize the back and forth of the machine head. Move to realize tape cutting and encapsulation operations.
  • the supporting plate 341 is arranged on the base plate 31 in a liftable manner.
  • the support plate 341 is arranged on the base plate 31 in a liftable manner. Therefore, the height of the support plate 341 can be adjusted to ensure that the upper and lower sides of the PCB board 4 on the support plate 341 are connected to the lower end of the first roller 344 and the second roller 347, respectively. The upper ends of the two are located on the same horizontal surface to ensure that the first roller 344 and the second roller 347 can press the tape on the PCB board 4.
  • the base plate 31 is also provided with a pressing device, the pressing device includes a pressing bar, the pressing bar is set up and down on the base plate 31 by a second driving mechanism, and one end of the pressing bar extends to the base plate 31. Above the support plate 341.
  • the second driving mechanism includes a supporting column 3421 horizontally arranged on the base 342, the supporting column 3421 abuts against the bottom end of the bead 36, the middle of the bead 36 is pivotally connected to the frame, and the bottom end of the bead 36 is inclined upward toward the guide plate 333 Set, the end of the pressure bar 36 away from the guide plate 333 is connected to the base plate 31 through a spring, and the upper end of the spring is fixedly connected to the bottom end of the pressure bar 36 and is located between the pivot point of the pressure bar 36 and the frame and the end of the pressure bar 36 close to the guide plate 333, then The end of the pressure strip 36 facing the guide plate 333 will be pressed down as the base 342 moves toward the guide plate 333, so that the PCB board 4 can be pressed tightly before the PCB board 4 is encapsulated to increase the accuracy of the encapsulation process. When the 342 is far away from the guide plate 333, the end of the pressing bar 36 facing the guide plate 333 will be lifted with the movement
  • the second driving mechanism can also be an air cylinder arranged on the base plate 31, which can drive the pressure bar to move up and down in the vertical direction, so that the PCB board 4 can be pressed against the support plate to increase the accuracy of the gluing process .
  • the encapsulation efficiency of the invention is high.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Package Closures (AREA)
  • Coating Apparatus (AREA)

Abstract

本发明涉及一种PCB自动包胶机构,属于PCB领域,其包括机架,机架上设置有移载机构,其特征在于,移载机构的两侧均设置有XY移动模组,XY移动模组上设置有多个包胶装置;包胶装置包括安装在XY移动模组上的基板,基板上设置有送胶机构和包板机构;送胶机构包括垂直基板设置的安装板,安装板上可转动地设置有胶带盘,安装板上还设置有导板,导板竖直设置且导板垂直安装板设置,导板上设置有贯穿导板的导槽,导槽竖直设置,导板的一侧设置有导辊,导辊可转动地设置于安装板上,导辊的表面对应导槽设置有导环,导环包括若干环绕导辊设置的尖齿,导环靠近导板的一侧延伸入导槽内;包板机构设置于导板的下方。本发明包胶效率高。

Description

PCB自动包胶机构 技术领域
本发明涉及PCB领域,特别涉及一种PCB自动包胶机构。
背景技术
在PCB钻孔工艺前,需要通过PIN针和四周包胶带将PCB板和木垫板、铝片有规律地叠放在一起,然后用胶带粘合起来。根据PCB板大小不同,包胶的位置和数量也不一样。
技术问题
在现在的生产当中,采用的是半自动人工包胶,需要人工移动板在半自动包胶机器上来包胶,这样包胶的位置和长度不能良好的控制,包胶的效果也不好,效率低,人工成本高。
技术解决方案
本发明提供一种PCB自动包胶机构,包括机架,所述机架上设置有移载机构,所述移载机构的两侧均设置有XY移动模组,所述XY移动模组上设置有多个包胶装置。
移载机构用于将PCB板移送至包胶装置之间,包胶装置用于对对应的PCB板的边缘进行包胶操作,XY移动模组用于驱动包胶装置在水平面内自由移动,因此本发明可以实现对于不同大小规格的PCB板的自动包胶作业,且通过多个包胶装置的设置可以对PCB板相对的两端的边缘进行同时包胶操作,能有效增加包胶效率。
其中,XY移动模组包括设置在机架上的第一滑轨、设置在第一滑轨上可沿着第一滑轨滑动的第二滑轨、设置在第二滑轨上可沿着第二滑轨移动的固定座以及设置在机架上的用于驱动第二滑轨和固定座移动的驱动气缸。
其中,第二滑轨垂直第一滑轨设置,固定座用于安装包胶装置。
进一步的,所述包胶装置包括安装在XY移动模组上的基板,所述基板上设置有送胶机构和包板机构;所述送胶机构包括垂直所述基板设置的安装板,所述安装板上可转动地设置有胶带盘,所述安装板上还设置有导板,所述导板竖直设置且所述导板垂直所述安装板设置,所述导板上设置有贯穿所述导板的导槽,所述导槽竖直设置,所述导板的一侧设置有导辊,所述导辊可转动地设置于所述安装板上,所述导辊的表面对应所述导槽设置有导环,所述导环包括若干环绕所述导辊设置的尖齿,所述导环靠近所述导板的一侧延伸入所述导槽内;所述包板机构设置于所述导板的下方。
其中,基板固定安装在固定座上。
胶带盘上卷绕有胶带,胶带盘上的胶带引出后胶带不具有黏性的一侧贴附在导板朝向导辊的一侧侧面,导板和导辊将交胶带夹在中间,导辊上的导环压紧在胶带上,通过导辊的转动可以将胶带沿着导板往下运输,从而可以将胶带送到导板下部的包板机构中,以对PCB板进行包板操作。其中,由于导环由多个尖齿组成,尖齿呈三角形状,尖齿的端部抵在胶带上,因此导环与胶带的接触面积小,胶带不会粘附在导环上。
其中,可以通过在安装板上设置导向辊以改变胶带进入到导板上的方向,以保证胶带不具有黏性的一侧能贴在导板上。
进一步的,所述导槽的数量最少为两个。
导环的数量与导槽的数量相对应,导槽的数量最少为两个则导环的数量也最少为两个,多个导环和导槽相互配合可以保证胶带能沿着导板保持竖直方向地向下移动。
进一步的,所述包板机构包括机头,所述机头通过第一驱动机构设置于所述基板上,所述机头包括底座,所述底座的上端和下端均朝向所述导板水平地设置有第一伸长臂和第二伸长臂,所述第二伸长臂的长度长于所述第一伸长臂的长度,所述第一伸长臂上可转动地设置有第一滚筒,所述第二伸长臂上可转动地设置有第二滚筒,所述第二滚筒平行所述第一滚筒设置,所述第一滚筒的上端的水平高度低于所述导板的下端的水平高度,所述第一伸长臂上还设置有切割刀片,所述切割刀片位于所述第一滚筒与所述导板之间,且所述切割刀片的水平高度高于所述第一滚筒的底端的水平高度;所述包板机构还包括设置于所述基板上的支撑板,所述支撑板的上表面水平设置。
其中,第一伸长臂和第二伸长臂朝向导板未贴附有胶带的一侧;第一驱动机构用于驱动机头在水平方向上朝着导板往复移动;支撑板用于放置PCB板,PCB板放置在支撑板上后PCB板的边缘位于导板的下方且朝向导板上贴附有胶带的一侧,PCB板的边缘与导板对齐或者与导板在水平方向具有较小的间隙。
本发明包胶时,首先移载机构将PCB板移动至XY移动模组上的包胶装置之间并放置在支撑板上,此时PCB板的上侧面和下侧面分别与第一滚筒的下端和第二滚筒的上端位于同一水平面上,然后导辊将胶带沿着导轨向下运输,直至胶带的下端超出PCB板的下端,然后第一驱动机构驱动机头朝向导板运动:首先,第二滚筒与PCB板下方的胶带并推动胶带粘附在PCB板的下侧面,然后随着机头的继续移动,第一伸长臂上的刀片会将胶带切断,同时刀片后方的第一滚筒会将切断后位于PCB板上方的胶带推动至粘附在PCB板的上侧面,此时包胶完成,移载机构将PCB板移走,并将下一待包胶的PCB板移至支撑板上即可进行下一次包胶操作。
其中,第一滚筒和第二滚筒还可以采用有弹性的柔性滚筒,因此可以将第一滚筒和第二滚筒之间的竖直高度设置为小于PCB板的厚度,且放置在支撑板上的PCB板的上侧面和下侧面的水平高度分别高于第一滚筒的下端的水平高度和低于第二滚筒的上端的水平高度,则可以保证第一滚筒和第二滚筒能将胶带压紧在PCB板上。
进一步的,所述第一驱动机构包括设置于所述基板上的导轨,所述导轨朝向所述导板设置,所述导轨上设置有可滑动地设置有滑块,所述底座固定设置于所述滑块上,所述基板上还设置有转盘,所述转盘的上表面的边缘设置有立柱,所述立柱的顶部枢接有连接臂,所述连接臂的另一端枢接于所述底座。
其中,转盘与设置在机架上的电机驱动连接,电机用于驱动转盘转动,转盘转动时会通过连接臂驱动底座在导轨上来回移动,从而实现机头的来回移动,以实现切胶带和包胶操作。
进一步的,所述支撑板可升降地设置于所述基板上。
支撑板可升降地设置于基板上,因此可以通过调节支撑板的高度而保证支撑板上的PCB板的上侧面和下侧面分别与第一滚筒的下端和第二滚筒的上端位于同一水平面上,以保证第一滚筒和第二滚筒能将胶带压紧在PCB板上。
进一步的,所述基板上还设置有压紧装置,所述压紧装置包括压条,所述压条通过第二驱动机构可升降地设置于所述基板上,所述压条的一端延伸至所述支撑板的上方。
其中,第二驱动机构包括水平设置在底座上的支撑柱,支撑柱与压条的底端相抵,压条的中部枢接于机架,压条的底端朝向导板向上倾斜设置,压条的底端通过弹簧与基板连接,弹簧的下端与基板固定连接,弹簧的上端固定连接于压条的底端且位于压条与机架的枢接点和压条靠近导板的端部之间,则压条朝向导板的一端会随着底座朝向导板移动而下压,从而可以在对PCB板进行包胶前将PCB板压紧,以增加包胶过程的精确度,底座远离导板时,压条朝向导板的一端会随着底座的移动而抬起,接触对于PCB板的压紧状态。
另外,第二驱动机构还可以为设置在基板上的气缸,气缸可以驱动压条在竖直方向上上下移动,从而可以将PCB板压紧在支撑板上,以增加包胶过程的精确度。
有益效果
本发明通过移载机构和包胶装置的相互配合可以实现PCB板的自动包胶,相对于手工包胶其包胶效率得到了极大的提升。
附图说明
图1为本发明实施例所述PCB自动包胶机构的结构示意图。
图2为本发明实施例所述包板机构的结构示意图。
图3为本发明实施例所述包板机构的结构示意图。
本发明的最佳实施方式
如图1-3,一种PCB自动包胶机构, 包括机架,所述机架上设置有移载机构1,所述移载机构1的两侧均设置有XY移动模组2,所述XY移动模组2上设置有多个包胶装置3。
移载机构1用于将PCB板4移送至包胶装置3之间,包胶装置3用于对对应的PCB板4的边缘进行包胶操作,XY移动模组2用于驱动包胶装置3在水平面内自由移动,因此本发明可以实现对于不同大小规格的PCB板4的自动包胶作业,且通过多个包胶装置3的设置可以对PCB板4相对的两端的边缘进行同时包胶操作,能有效增加包胶效率。
其中,XY移动模组2包括设置在机架上的第一滑轨、设置在第一滑轨上可沿着第一滑轨滑动的第二滑轨、设置在第二滑轨上可沿着第二滑轨移动的固定座以及设置在机架上的用于驱动第二滑轨和固定座移动的驱动气缸。
其中,第二滑轨垂直第一滑轨设置,固定座用于安装包胶装置3。
进一步的,所述包胶装置3包括安装在XY移动模组2上的基板31,所述基板31上设置有送胶机构和包板机构;所述送胶机构包括垂直所述基板31设置的安装板32,所述安装板32上可转动地设置有胶带盘331,所述安装板32上还设置有导板333,所述导板333竖直设置且所述导板333垂直所述安装板32设置,所述导板333上设置有贯穿所述导板333的导槽,所述导槽竖直设置,所述导板333的一侧设置有导辊334,所述导辊334可转动地设置于所述安装板32上,所述导辊334的表面对应所述导槽设置有导环,所述导环包括若干环绕所述导辊334设置的尖齿,所述导环靠近所述导板333的一侧延伸入所述导槽内;所述包板机构设置于所述导板333的下方。
其中,基板31固定安装在固定座上。
胶带盘331上卷绕有胶带,胶带盘331上的胶带引出后胶带不具有黏性的一侧贴附在导板333朝向导辊334的一侧侧面,导板333和导辊334将交胶带夹在中间,导辊334上的导环压紧在胶带上,通过导辊334的转动可以将胶带沿着导板333往下运输,从而可以将胶带送到导板333下部的包板机构中,以对PCB板4进行包板操作。其中,由于导环由多个尖齿组成,尖齿呈三角形状,尖齿的端部抵在胶带上,因此导环与胶带的接触面积小,胶带不会粘附在导环上。
其中,可以通过在安装板32上设置导向辊332以改变胶带进入到导板333上的方向,以保证胶带不具有黏性的一侧能贴在导板333上。
进一步的,所述导槽的数量最少为两个。
导环的数量与导槽的数量相对应,导槽的数量最少为两个则导环的数量也最少为两个,多个导环和导槽相互配合可以保证胶带能沿着导板333保持竖直方向地向下移动。
进一步的,所述包板机构包括机头,所述机头通过第一驱动机构设置于所述基板31上,所述机头包括底座342,所述底座342的上端和下端均朝向所述导板333水平地设置有第一伸长臂343和第二伸长臂346,所述第二伸长臂346的长度长于所述第一伸长臂343的长度,所述第一伸长臂343上可转动地设置有第一滚筒344,所述第二伸长臂346上可转动地设置有第二滚筒347,所述第二滚筒347平行所述第一滚筒344设置,所述第一滚筒344的上端的水平高度低于所述导板333的下端的水平高度,所述第一伸长臂343上还设置有切割刀片345,所述切割刀片345位于所述第一滚筒344与所述导板333之间,且所述切割刀片345的水平高度高于所述第一滚筒344的底端的水平高度;所述包板机构还包括设置于所述基板31上的支撑板341,所述支撑板341的上表面水平设置。
其中,第一伸长臂343和第二伸长臂346朝向导板333未贴附有胶带的一侧;第一驱动机构用于驱动机头在水平方向上朝着导板333往复移动;支撑板341用于放置PCB板4,PCB板4放置在支撑板341上后PCB板4的边缘位于导板333的下方且朝向导板333上贴附有胶带的一侧,PCB板4的边缘与导板333对齐或者与导板333在水平方向具有较小的间隙。
本发明包胶时,首先移载机构1将PCB板4移动至XY移动模组2上的包胶装置3之间并放置在支撑板341上,此时PCB板4的上侧面和下侧面分别与第一滚筒344的下端和第二滚筒347的上端位于同一水平面上,然后导辊334将胶带沿着导轨354向下运输,直至胶带的下端超出PCB板4的下端,然后第一驱动机构驱动机头朝向导板333运动:首先,第二滚筒347与PCB板4下方的胶带并推动胶带粘附在PCB板4的下侧面,然后随着机头的继续移动,第一伸长臂343上的刀片会将胶带切断,同时刀片后方的第一滚筒344会将切断后位于PCB板4上方的胶带推动至粘附在PCB板4的上侧面,此时包胶完成,移载机构1将PCB板4移走,并将下一待包胶的PCB板4移至支撑板341上即可进行下一次包胶操作。
其中,第一滚筒344和第二滚筒347还可以采用有弹性的柔性滚筒,因此可以将第一滚筒344和第二滚筒347之间的竖直高度设置为小于PCB板4的厚度,且放置在支撑板341上的PCB板4的上侧面和下侧面的水平高度分别高于第一滚筒344的下端的水平高度和低于第二滚筒347的上端的水平高度,则可以保证第一滚筒344和第二滚筒347能将胶带压紧在PCB板4上。
进一步的,所述第一驱动机构包括设置于所述基板31上的导轨354,所述导轨354朝向所述导板333设置,所述导轨354上设置有可滑动地设置有滑块356,所述底座342固定设置于所述滑块356上,所述基板31上还设置有转盘351,所述转盘351的上表面的边缘设置有立柱352,所述立柱352的顶部枢接有连接臂353,所述连接臂353的另一端枢接于所述底座342。
其中,转盘351与设置在机架上的电机355驱动连接,电机355用于驱动转盘351转动,转盘351转动时会通过连接臂353驱动底座342在导轨354上来回移动,从而实现机头的来回移动,以实现切胶带和包胶操作。
进一步的,所述支撑板341可升降地设置于所述基板31上。
支撑板341可升降地设置于基板31上,因此可以通过调节支撑板341的高度而保证支撑板341上的PCB板4的上侧面和下侧面分别与第一滚筒344的下端和第二滚筒347的上端位于同一水平面上,以保证第一滚筒344和第二滚筒347能将胶带压紧在PCB板4上。
进一步的,所述基板31上还设置有压紧装置,所述压紧装置包括压条,所述压条通过第二驱动机构可升降地设置于所述基板31上,所述压条的一端延伸至所述支撑板341的上方。
其中,第二驱动机构包括水平设置在底座342上的支撑柱3421,支撑柱3421与压条36的底端相抵,压条36的中部枢接于机架,压条36的底端朝向导板333向上倾斜设置,压条36远离导板333的一端通过弹簧与基板31连接,弹簧的上端固定连接于压条36的底端且位于压条36与机架的枢接点和压条36靠近导板333的端部之间,则压条36朝向导板333的一端会随着底座342朝向导板333移动而下压,从而可以在对PCB板4进行包胶前将PCB板4压紧,以增加包胶过程的精确度,底座342远离导板333时,压条36朝向导板333的一端会随着底座342的移动而抬起,解除对于PCB板4的压紧状态。
另外,第二驱动机构还可以为设置在基板31上的气缸,气缸可以驱动压条在竖直方向上上下移动,从而可以将PCB板4压紧在支撑板上,以增加包胶过程的精确度。
以上实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。
工业实用性
本发明包胶效率高。

Claims (7)

  1. 一种PCB自动包胶机构,包括机架,所述机架上设置有移载机构,其特征在于,所述移载机构的两侧均设置有XY移动模组,所述XY移动模组上设置有多个包胶装置。
  2. 根据权利要求1所述的PCB自动包胶机构,其特征在于,所述包胶装置包括安装在XY移动模组上的基板,所述基板上设置有送胶机构和包板机构;所述送胶机构包括垂直所述基板设置的安装板,所述安装板上可转动地设置有胶带盘,所述安装板上还设置有导板,所述导板竖直设置且所述导板垂直所述安装板设置,所述导板上设置有贯穿所述导板的导槽,所述导槽竖直设置,所述导板的一侧设置有导辊,所述导辊可转动地设置于所述安装板上,所述导辊的表面对应所述导槽设置有导环,所述导环包括若干环绕所述导辊设置的尖齿,所述导环靠近所述导板的一侧延伸入所述导槽内;所述包板机构设置于所述导板的下方。
  3. 根据权利要求2所述的PCB自动包胶机构,其特征在于,所述导槽的数量最少为两个。
  4. 根据权利要求2所述的PCB自动包胶机构,其特征在于,所述包板机构包括机头,所述机头通过第一驱动机构设置于所述基板上,所述机头包括底座,所述底座的上端和下端均朝向所述导板水平地设置有第一伸长臂和第二伸长臂,所述第二伸长臂的长度长于所述第一伸长臂的长度,所述第一伸长臂上可转动地设置有第一滚筒,所述第二伸长臂上可转动地设置有第二滚筒,所述第二滚筒平行所述第一滚筒设置,所述第一滚筒的上端的水平高度低于所述导板的下端的水平高度,所述第一伸长臂上还设置有切割刀片,所述切割刀片位于所述第一滚筒与所述导板之间,且所述切割刀片的水平高度高于所述第一滚筒的底端的水平高度;所述包板机构还包括设置于所述基板上的支撑板,所述支撑板的上表面水平设置。
  5. 根据权利要求4所述的PCB自动包胶机构,其特征在于,所述支撑板可升降地设置于所述基板上。
  6. 根据权利要求4所述的PCB自动包胶机构,其特征在于,所述第一驱动机构包括设置于所述基板上的导轨,所述导轨朝向所述导板设置,所述导轨上设置有可滑动地设置有滑块,所述底座固定设置于所述滑块上,所述基板上还设置有转盘,所述转盘的上表面的边缘设置有立柱,所述立柱的顶部枢接有连接臂,所述连接臂的另一端枢接于所述底座。
  7. 根据权利要求4所述的PCB自动包胶机构,其特征在于,所述基板上还设置有压紧装置,所述压紧装置包括压条,所述压条通过第二驱动机构可升降地设置于所述基板上,所述压条的一端延伸至所述支撑板的上方。
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CN112437540A (zh) * 2020-10-30 2021-03-02 惠州市成泰自动化科技有限公司 一种软板pcb包胶机
CN113948319B (zh) * 2021-09-15 2023-07-21 南京高喜电子科技有限公司 一种用于集成电路板电解电容器包胶设备
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