WO2021109142A1 - 一种输料机构及铆钉枪头 - Google Patents

一种输料机构及铆钉枪头 Download PDF

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Publication number
WO2021109142A1
WO2021109142A1 PCT/CN2019/123752 CN2019123752W WO2021109142A1 WO 2021109142 A1 WO2021109142 A1 WO 2021109142A1 CN 2019123752 W CN2019123752 W CN 2019123752W WO 2021109142 A1 WO2021109142 A1 WO 2021109142A1
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WO
WIPO (PCT)
Prior art keywords
pushing
ratchet
component
clamping
elastic rotating
Prior art date
Application number
PCT/CN2019/123752
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English (en)
French (fr)
Inventor
凌德超
曹璨
Original Assignee
苏州斯旺西机电有限公司
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Application filed by 苏州斯旺西机电有限公司 filed Critical 苏州斯旺西机电有限公司
Priority to PCT/CN2019/123752 priority Critical patent/WO2021109142A1/zh
Publication of WO2021109142A1 publication Critical patent/WO2021109142A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines

Definitions

  • the invention relates to the field of rivet guns, in particular to a material conveying mechanism and a rivet gun head.
  • the rivet includes a rivet head and a rivet rod.
  • rivet connection has the advantages of low cost and high connection tightness.
  • the rivet machine usually manually places the rivet on the positioning hole, and then uses a device to perform punching and riveting. This method is labor-intensive, low-efficiency, and workers are prone to misuse and cause accidents.
  • a conveying mechanism includes:
  • the pushing component is switched between the initial position and the pushing position
  • the elastic rotating component abuts against the pushing component.
  • the pushing component When the pushing component is switched from the initial position to the pushing position, the elastic rotating component rotates from the first position to the second position; the pushing component moves from the When the pushing position is switched to the initial position, the elastic rotating component rebounds from the second position to the first position;
  • the ratchet wheel meshes with the material belt, the ratchet wheel has a first direction along the circumferential direction and a second direction opposite to the first direction, the ratchet wheel is arranged with a plurality of clamping positions in the circumferential direction, and the elastic rotation
  • the component is clamped with a clamping position of the ratchet; when the elastic rotating component rotates from the first position to the second position, the elastic rotating component moves along the second direction and switches to and The next latching position is latched; when the elastic rotating component rebounds from the second position to the first position, the elastic rotating component drives the ratchet to rotate in the first direction, so that the ratchet is transmitted The material belt.
  • the elastic rotating assembly rotates and switches the clamping position on the ratchet.
  • the ratchet will rotate at a fixed angle in the first direction ,
  • the material belt is moved to the position, and the rivets are transferred to the nailing position.
  • the pushing component is continuously pushed, the rivets will be transferred to the nailing position in turn.
  • the feeding mechanism can automatically transport the rivets to the nailing position, which improves work efficiency and avoids the situation of workers being injured due to operating errors.
  • the transmission mechanism further includes: a barrel
  • the elastic rotation assembly includes: a pendulum block, an elastic member, and a clip provided on the pendulum block that are rotatably provided on the barrel.
  • the pendulum block abuts against the pushing assembly, one end of the elastic member is fixed on the barrel, and the other end is connected to the pendulum block; the clamping part is clamped to a clamping position of the ratchet.
  • the pendulum block includes: two swing parts arranged coaxially, a connecting part connected between the two swing parts, the swing part abuts the pushing assembly, and the connection There is a gap between the part and the ratchet. Avoid contact when the connecting part rotates with the swing part and interfere with the rotation of the ratchet.
  • the connecting portion protrudes toward the ratchet to form a mounting portion
  • the mounting portion is provided with a mounting hole
  • the clamping component is arranged in the mounting hole to engage with the ratchet. Pick up.
  • the clamping position is an arc-shaped groove provided on the ratchet
  • the clamping member includes: a compression elastic member provided in the mounting hole, at least partially protruding from the The catch ball of the mounting hole, the catch ball is clamped into the arc-shaped groove, and the catch ball can move from one arc-shaped groove to the next arc-shaped groove in the second direction.
  • the ratchet wheel includes a left wheel and a right wheel that are coaxially arranged, and both the left wheel and the right wheel are provided with arc-shaped grooves, and the number of the arc-shaped grooves of the left wheel and the arc-shaped grooves of the right wheel is The same and one-to-one correspondence, the clamping component also has two clamping balls, the two clamping balls are connected to the two ends of the compressed elastic member, and the two clamping balls are respectively embedded in the corresponding two In the arc-shaped groove.
  • a ball hole coaxial with the mounting hole is opened on the two swing parts, and the catch ball is installed into the mounting hole through the ball hole.
  • the pushing assembly includes: a thimble slidably provided in the barrel, a Kunlun column slidably provided in the barrel, and a roller is connected to the bottom of the Kunlun,
  • the swing part has an arc surface that abuts against the roller; when the pushing assembly is switched from the initial position to the pushing position, the thimble presses down the Kunlun column.
  • the Kunlun Column is equipped with rollers, part of the swinging part is arc-shaped, the rollers and the arc-shaped surface are in contact, and the rollers and the arc-shaped surface are in line contact, which can greatly reduce the frictional force when the pushing assembly and the swinging part move relative to each other. , Extend the life of the organization.
  • the pendulum block and the ratchet wheel are arranged coaxially, and there is a certain gap between the pendulum block and the ratchet wheel. There is a certain gap between the pendulum block and the ratchet wheel to prevent the pendulum block from interfering with the rotation of the ratchet wheel.
  • An embodiment of the present invention also discloses a rivet gun head, which includes the above-mentioned feeding mechanism.
  • Fig. 1 is a schematic diagram of the structure of a conveying mechanism in an embodiment
  • Figure 2 is a schematic structural view of the opening of the cover in the conveying mechanism in an embodiment
  • FIG. 3 is a schematic diagram of an embodiment when the pushing component is in the initial position and the elastic rotation component is in the first position;
  • FIG. 4 is a schematic diagram of an embodiment when the pushing component is in the pushing position and the elastic rotating component is in the second position;
  • Figure 5 is a schematic diagram of the structure of a pendulum block and a ratchet in an embodiment
  • Figure 6 is an internal mechanism diagram of the conveying mechanism in an embodiment
  • FIG. 7 is a schematic diagram of the structure of the ratchet wheel and the clamping member in an embodiment
  • Fig. 8 is a schematic diagram of the structure of the pushing component, the elastic rotating component, the material belt and the base in an embodiment.
  • the first embodiment of the present invention discloses a material conveying mechanism, which is typically applicable to the rivet gun head, and can convey the rivet to the nailing position.
  • the feeding mechanism includes: a barrel 1, a pushing assembly 2 arranged in the barrel 1, an elastic rotating assembly 3 arranged on the barrel 1, and a barrel 1 arranged in the barrel 1.
  • Ratchet4 engages with the material belt 5, and there are several rivets arranged on the material belt 5.
  • the pushing assembly 2 is pushed once, the ratchet wheel 4 will rotate in one direction by a fixed angle, move the material belt 5 to the position, and transfer the rivets to the nailing
  • the pushing component 2 is continuously pushed, the rivets will be transferred to the nailing position in sequence.
  • the rivets are automatically transported to the nailing position, which improves work efficiency and avoids the situation of workers being injured due to operating errors.
  • the pushing assembly 2 is arranged in the vertical direction, and the pushing direction of the pushing assembly 2 is also in the vertical direction.
  • the pushing component 2 has an initial position and a pushing position. The initial position is higher than the pushing position.
  • the pushing component 2 is pushed from the initial position to the pushing position.
  • the pushing assembly 2 includes a thimble 21 slidably arranged in the barrel 1, and a Kunlun column 22 slidably arranged in the barrel 1, and the Kunlun column 22 is located below the thimble 21.
  • the thimble 21 is higher than the Kunlun column 22 and separated from the Kunlun column 22; when the pushing assembly 2 is switched to the pushing position, as shown in Fig. 4, the thimble 21 moves downward to resist the Kunlun The column 22 also drives the Kunlun column 22 to move down.
  • the elastic rotating assembly 3 includes: a pendulum block 31 rotatably provided in the barrel 1 and an elastic member 32 connected between the barrel 1 and the pendulum block 31.
  • the elastic The member 32 is a tension spring.
  • the elastic member 32 can also be other components. In this embodiment, only the tension spring is taken as an example, and there is no specific limitation.
  • the barrel 1 is provided with a groove 11, and the upper end of the tension spring is fixed in the upper part of the groove 11; the lower part of the groove 11 penetrates the barrel 1, and the tension spring passes through the lower part of the groove 11 and the inner part of the barrel 1.
  • the pendulum block 31 is connected.
  • the pendulum block 31 abuts against the Kunlun column 22 of the pushing assembly 2.
  • the pushing component 2 is in the initial position, and the elastic rotating component 3 is in the first position. It can be seen from the figure that when the pushing assembly 2 is in the initial position, the Kunlun column 22 is against the pendulum block 31, but the Kunlun column 22 does not exert any force on the pendulum block 31, and the elastic member 32 is in a relaxed state.
  • the pushing component 2 is in the pushing position, and the elastic rotating component 3 is in the second position.
  • the Kunlun column 22 that moves downward will push the pendulum block 31 in the barrel 1
  • the pendulum block 31 that rotates and rotates at the same time stretches one end of the elastic member 32, and the elastic member 32 is in a stretched state, which is the second position of the elastic rotating assembly 3 at this time.
  • the gun barrel 1 is provided with a cover plate 12, the cover plate 12 closes the groove 11 to prevent the elastic member 32 from being exposed, reduce the probability of damage and rust of the elastic member 32, and extend the elastic member 32 life.
  • the pushing assembly 2 When the rivet gun is started, combined with Figures 3 and 4, the pushing assembly 2 is switched from the initial position to the pushing position, and the pushing assembly 2 drives the elastic rotating assembly 3 to switch from the first position to the second position; after the rivet gun is finished, the elastic The rotating assembly 3 rebounds from the second position to the first position by the elastic force of the elastic member 32, and at the same time drives the pushing assembly 2 back to the initial position.
  • the elastic rotation assembly 3 further includes: a clamping part 33 arranged on the pendulum block 31, the ratchet wheel 4 is provided with a plurality of clamping positions in the circumferential direction, and the clamping part 33 can be clamped on the ratchet wheel 4. Any card is connected to the position. 5 and 6, wherein the ratchet wheel 4 has a first direction V1 in the circumferential direction and a second direction V2 opposite to the first direction V1, and the ratchet wheel 4 is unidirectionally driven along the first direction V1 to transfer the material belt 5.
  • the ratchet wheel 4 and the pendulum block 31 are arranged coaxially, but there is a certain gap between the ratchet wheel 4 and the pendulum block 31, and the pendulum block 31 will not interfere with the ratchet wheel 4 due to contact when rotating.
  • the clamping member 33 moves in the second direction V2
  • the clamping position can be switched on the ratchet wheel 4; when the clamping member 33 moves in the first direction V1, the clamping position cannot be switched and can be driven Ratchet 4 movement.
  • the elastic rotating assembly 3 rotates from the first position to the second position, its rotation direction is the second direction V2, so that the clamping member 33 is switched from the state of clamping with a clamping position to the second direction V2.
  • the next card connection position is clicked, and in this process, the ratchet wheel 4 is stationary.
  • the rotation direction is the first direction V1.
  • the clamping member 33 cannot switch the clamping position, and the elastic rotating assembly 3 drives the ratchet wheel 4 toward the
  • V1 rotates to a certain position in the first direction
  • the ratchet wheel 4 drives the meshed material belt to move to realize one-time nail feeding.
  • the pendulum block 31 includes two swing parts 311 arranged coaxially, and a connecting part 312 connected between the two swing parts 311.
  • the column 22 is in contact with each other.
  • the Kunlun column 22 is provided with a roller 221, the swing part 311 is partially arc-shaped, the roller 221 is in contact with the arc-shaped surface, and the roller 221 is in line contact with the arc-shaped surface, which can greatly reduce the pushing components. 2The friction force when moving relative to the swinging part 311 prolongs the life of the mechanism.
  • the connecting portion 312 is located outside the ratchet wheel 4 and there is a certain gap between the ratchet wheel 4 to avoid contact when the connecting portion 312 rotates with the swinging portion 311.
  • a mounting portion 3121 is formed on the connecting portion 312 protruding in the direction of the ratchet wheel 4. The mounting portion 3121 is located between the left wheel and the right wheel. 7, the clamping position of the ratchet wheel 4 is an arc-shaped groove 41 opened on the ratchet wheel 4.
  • the arc-shaped groove 41 is opened inside the ratchet wheel 4, the clamping member 33 includes: a compression elastic member 332 located in the mounting hole, at least part of The catch balls 331 protruding from the mounting hole, the number of catch balls 331 can be one or two, when the number of catch balls 331 is 1, one end of the compressed elastic member 332 is fixed, and the other end is connected with the catch balls 331 , The catch ball 331 is pressed into the arc groove 41 of the ratchet wheel 4.
  • the arc-shaped groove 41 has a vertex, and the vertex has a first arc-shaped surface 441 in the first direction V1 and a second arc-shaped surface 442 in the second direction V2.
  • the arc of the first arc-shaped surface 441 is greater than that of the second arc-shaped surface. 442, when the catching ball 331 moves along the second direction V2 with the pendulum block 31, the catching ball 331 can roll along the second curved surface 442 into the next arc groove 41; when the catching ball 331 follows the swing When the block 31 moves in the first direction V1, due to the large arc of the first arc-shaped surface 441, the catching ball 331 cannot move on the first arc-shaped surface 441, and the catching ball 331 and the arc-shaped groove 41 are always in a catching connection. In the state, the ratchet wheel 4 is driven to rotate when the catch ball 331 moves in the first direction V1.
  • the elastic rotating component 3 Since the rotation angle of the elastic rotating component 3 is the same every time it switches from the second position to the first position, that is, every time the pushing component 2 is pushed back to its original position, the elastic rotating component 3 switches from the second position to the first position. , The ratchet wheel 4 rotates a certain angle to move the material belt 5 a certain distance, and the moving distance of the material belt 5 is equal to the distance between two adjacent rivets on the material belt 5.
  • the number of the catch balls 331 in this embodiment is two, and the two catch balls 331 can drive the two ratchet wheels 4 to move more evenly, so that the movement of the material belt 5 is more stable.
  • the left wheel and the right wheel are also provided with arc-shaped grooves 41, and the number of arc-shaped grooves 41 of the left wheel and the arc-shaped grooves 41 of the right wheel are the same and correspond one-to-one.
  • the compression elastic member 332 is provided in the mounting hole.
  • the compression elastic member 332 is a compression spring.
  • the compression elastic member 332 can also be other elastic components. In this embodiment, only a compression spring is taken as an example, and is not used as an example. Specific restrictions.
  • the two ends of the compressed elastic member 332 are respectively connected to the clip ball 331, and the connection method may be welding or connection through a ring; or the two ends of the compressed elastic member 332 abut against the clip ball 331.
  • the two catch balls 331 are partially located outside the mounting holes, and the hole diameter of the mounting holes is larger than the outer diameter of the catch balls 331, so that the catch balls 331 can freely enter and exit the mounting holes.
  • the part of the catch ball 331 located outside the mounting hole is clamped into the arc-shaped groove 41 so that the catch ball 331 will not be separated from the mounting hole.
  • the swinging portion 311 of the pendulum block 31 is provided with a ball hole 313 coaxial with the mounting hole.
  • the inner diameter of the ball hole 313 is greater than or equal to the inner diameter of the mounting hole, and the ball 331 can be clamped. Enter into the mounting hole through the ball hole 313. If the two clamping balls 331 are fixedly connected to the two ends of the compressed elastic member 332, the entire clamping member 33 can be installed into the mounting hole through the ball hole 313.
  • a base 6 is provided under the barrel 1.
  • the barrel 1 has an opening.
  • the material strip 5 enters and transmits from the opening of the barrel 1 to the base 6, and the cover 12 on the barrel 1 extends toward the opening.
  • Limiting plate the limiting plate is used to limit the movement trajectory of the material belt 5, the upper end of the base 6 is formed with an arc-shaped protrusion, and the nailing position is located on the base 6, and the arc-shaped protrusion is also used to guide the movement of the material belt 5 , So that the moving track of the material belt 5 is stable, and the rivets on the material belt 5 can stably stay in the nailing position.
  • the user In the rivet gun, the user generally completes the nailing of the rivet by pulling the trigger.
  • the rivet with the strip 5 on the nailing position on the front base 6 of the trigger is pulled.
  • push the assembly 2 In the initial position push the assembly 2 In the initial position, the elastic rotating component 3 is in the first position.
  • the piston rod of the rivet gun head exerts a force on the push assembly 2 to move the push assembly 2 down, push the thimble 21 of the push assembly 2 down to push the Kunlun column 22, and push the assembly 2 to the pushing position, the Kunlun column 22 Push the pendulum block 31, the pendulum block 31 rotates while driving the tension spring to stretch, and the clamping member 33 moves from one clamping position of the ratchet wheel 4 to another clamping position, so that the elastic pushing assembly 2 is switched to as shown in Figure 4 In the second position, the thimble 21 will drive out the rivet at the nailing position.
  • the user releases the trigger, and the piston rod of the rivet gun head pulls the thimble 21 to return the pushing assembly 2 to the initial position.
  • the pendulum block 31 is no longer pressed by the Kunlun column 22, and the tension spring is reset.
  • the pendulum block 31 is pulled to reset, the elastic rotating assembly 3 rebounds to the second position, the Kunlun column 22 and the thimble 21 are pushed up, so that the pushing assembly 2 returns to the initial position in FIG. 3, and the ratchet wheel 4 is driven by the clamping member 33 at the same time.
  • Rotating, the material belt 5 drives a certain distance forward, so that the next rivet is located at the nailing position, preparing for the next nailing.
  • the second embodiment of the present invention relates to a rivet gun head, including the feeding mechanism as in the first embodiment.

Abstract

一种输料机构及具有该输料机构的铆钉枪头,输料机构包括:推动组件(2)、弹性转动组件(3)以及棘轮(4),推动组件(2)在初始位和推动位中切换,弹性转动组件(3)与推动组件(2)相抵,推动组件(2)从初始位切换到推动位时,弹性转动组件(3)从第一位置转动至第二位置;推动组件(2)从推动位切换到初始位时,弹性转动组件(3)从第二位置回弹至第一位置;棘轮(4)与料带(5)啮合,棘轮(4)沿圆周方向具有第一方向和与第一方向相反的第二方向,棘轮(4)在圆周方向上排列设置有多个卡接位,弹性转动组件(3)与棘轮(4)的一个卡接位卡接;弹性转动组件(3)在从第一位置转动至第二位置时,弹性转动组件(3)沿第二方向移动并切换至与下一卡接位卡接;弹性转动组件(3)在从第二位置回弹至第一位置时,弹性转动组件(3)带动棘轮(4)沿第一方向转动,使棘轮(4)传输料带。

Description

一种输料机构及铆钉枪头 技术领域
本发明涉及铆钉枪领域,特别是涉及一种输料机构及铆钉枪头。
背景技术
铆钉包括铆头和铆杆,铆钉连接作为机械加工中一种常用的固定连接方式,具有成本低廉、连接紧固性高等优点。现有技术中,铆钉机通常采用手工方式将铆钉放置到定位孔上,然后利用装置进行冲压铆接。这种方式劳动强度大,效率低,且工人容易出现误操作导致出现事故。
发明内容
基于此,有必要针对上述问题,提供一种输料机构及铆钉枪头。
一种输料机构,包括:
推动组件,所述推动组件在初始位和推动位中切换;
弹性转动组件,与所述推动组件相抵,所述推动组件从所述初始位切换到所述推动位时,所述弹性转动组件从第一位置转动至第二位置;所述推动组件从所述推动位切换到所述初始位时,所述弹性转动组件从所述第二位置回弹至所述第一位置;
棘轮,与料带啮合,所述棘轮沿圆周方向具有第一方向和与所述第一方向相反的第二方向,所述棘轮在圆周方向上排列设置有多个卡接位,所述弹性转动组件与所述棘轮的一个卡接位卡接;所述弹性转动组件在从所述第一位置转 动至所述第二位置时,所述弹性转动组件沿所述第二方向移动并切换至与下一卡接位卡接;所述弹性转动组件在从所述第二位置回弹至所述第一位置时,所述弹性转动组件带动所述棘轮沿第一方向转动,使所述棘轮传输所述料带。
上述输料机构中,推动组件从初始位切换到推动位时,弹性转动组件转动并在棘轮上切换卡接位置,待推动组件和弹性转动组件复位后,棘轮会沿第一方向转动一固定角度,将料带移动位置,将铆钉传输至打钉位,推动组件连续推动时,铆钉将依次传输至打钉位。输料机构可以自动将铆钉输送至打钉位置,提升了工作效率,避免了工人因操作失误而受伤的情况。
在其中一个实施例中,所述传输机构还包括:枪膛,所述弹性转动组件包括:可转动设在所述枪膛上的摆块、弹性件、设在所述摆块上的卡接部件,所述摆块与所述推动组件相抵,所述弹性件一端固定在枪膛上,另一端连接所述摆块;所述卡接部件卡接在所述棘轮的一个卡接位。
在其中一个实施例中,所述摆块包括:同轴设置的两个摆动部、连接在所述两个摆动部之间的连接部,所述摆动部与所述推动组件相抵,所述连接部与所述棘轮之间存在间隙。避免连接部随摆动部转动时接触,干扰棘轮的转动。
在其中一个实施例中,所述连接部朝所述棘轮方向凸起形成有安装部,所述安装部上开设有安装孔,所述卡接部件设在所述安装孔内与所述棘轮卡接。
在其中一个实施例中,所述卡接位为设在所述棘轮上的弧形槽,所述卡接部件包括:设在所述安装孔内的压缩弹性件、至少部分凸出于所述安装孔的卡接球,所述卡接球卡入弧形槽中,所述卡接球可在所述第二方向上从一弧形槽内移动至下一弧形槽内。
在其中一个实施例中,所述棘轮包括同轴设置的左轮和右轮,所述左轮和右轮上均开设弧形槽,所述左轮的弧形槽与所述右轮的弧形槽数量相同且一一 对应,所述卡接部件也具有两个卡接球,两个所述卡接球连及在所述压缩弹性件的两端,所述两个卡接球分别嵌入对应两个所述弧形槽内。
在其中一个实施例中,所述两个摆动部上均开设有与所述安装孔同轴的球孔,所述卡接球通过所述球孔安装入所述安装孔内。
在其中一个实施例中,所述推动组件包括:可滑动的设在所述枪膛内的顶针、可滑动的设在所述枪膛内的昆仑柱,所述昆仑住的底部连接有滚轮,所述摆动部具有一与所述滚轮相抵的弧形面;所述推动组件从所述初始位切换到所述推动位时,所述顶针下压所述昆仑柱。其中昆仑柱上设有滚轮,摆动部有部分为弧形面,滚轮与弧形面相抵,滚轮与弧形面之间为线接触,可以大大减小推动组件与摆动部相对运动时的摩擦力,延长机构寿命。
在其中一个实施例中,所述摆块与所述棘轮同轴设置,且所述摆块与所述棘轮之间具有一定间隙。摆块与棘轮之间具有一定间隙可避免摆块干扰棘轮的转动。
本发明的一个实施方式还公开了一种铆钉枪头,包括上述输料机构。
附图说明
图1为一实施例中输料机构的结构示意图;
图2为一实施例中输料机构中盖板开启的结构示意图;
图3为一实施例中推动组件位于初始位,弹性转动组件位于第一位置时的示意图;
图4为一实施例中推动组件位于推动位,弹性转动组件位于第二位置时的示意图;
图5为一实施例中摆块和棘轮的结构示意图;
图6为一实施例中输料机构的内部机构图;
图7为一实施例中棘轮与卡接件的结构示意图;
图8为一实施例中推动组件、弹性转动组件、料带和底座的结构示意图。
具体实施方式
为使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本发明进行进一步的详细说明。应当理解的是,此处所描述的具体实施方式仅用以解释本发明,并不限定本发明的保护范围。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
本发明的第一实施方式公开了一种输料机构,典型地可应用于铆钉枪头内,可以将铆钉传输至打钉位。
如图1、图2和图3所示,输料机构包括:枪膛1、设在枪膛1内的推动组件2、设在枪膛1上的弹性转动组件3以及设在枪膛1内的棘轮4。其中棘轮4与料带5啮合,料带5上排列有若干铆钉,当推动组件2推动一次后,棘轮4会沿一方向转动一固定角度,将料带5移动位置,将铆钉传输至打钉位,推动 组件2连续推动时,铆钉将依次传输至打钉位。自动将铆钉输送至打钉位置,提升了工作效率,避免了工人因操作失误而受伤的情况。
其中,如图3所示,推动组件2沿竖直方向设置,推动组件2的推动方向也沿竖直方向,铆钉枪在打钉时,推动组件2会被向下推动。推动组件2具有初始位和推动位,初始位高于推动位,铆钉枪打钉时,推动组件2从初始位被推动到推动位。结合图2与图3,其中推动组件2包括可滑动地设在枪膛1内的顶针21、可滑动的设在枪膛1内的昆仑柱22,昆仑柱22位于顶针21下方。推动组件2位于初始位时,如图3所示,顶针21高于昆仑柱22并与昆仑柱22分离;推动组件2切换到推动位时,如图4所示,顶针21下移抵住昆仑柱22并带动昆仑柱22下移。
弹性转动组件3与推动组件2的昆仑柱22相抵,当推动组件2从初始位切换到推动位时,昆仑柱22会带动弹性转动组件3从第一位置切换到第二位置。如图2和图3所示,弹性转动组件3包括:可转动地设在枪膛1内的摆块31、连接在枪膛1和摆块31之间的弹性件32,本实施方式中弹性件32为拉簧,当然弹性件32也可以为其他部件,本实施方式中仅以拉簧为例,不做具体限定。枪膛1上开设有一凹槽11,拉簧的上端固定在凹槽11的上部分内;凹槽11的下部分贯通枪膛1,拉簧通过凹槽11的下部分与枪膛1内的摆块31连接。摆块31与推动组件2的昆仑柱22相抵。图3中推动组件2位于初始位,弹性转动组件3的第一位置。由图中可知,当推动组件2在初始位时,昆仑柱22与摆块31相抵,但昆仑柱22对摆块31未施加作用力,弹性件32处于放松状态,此时为弹性转动组件3的第一位置。图4中推动组件2位于推动位,弹性转动组件3位于第二位置,由图中可知,当推动组件2切换到推动位置时,下移的昆仑柱22会推动摆块31在枪膛1内转动,同时转动的摆块31会拉伸弹性件32的一端, 弹性件32处于拉伸状态,此时为弹性转动组件3的第二位置。结合图1与图2,枪膛1上设有盖板12,盖板12将凹槽11封闭,避免弹性件32裸露在外,降低弹性件32受损、生锈的概率,延长弹性件32的寿命。当启动铆钉枪时,结合图3与图4,推动组件2从初始位切换至推动位,推动组件2带动弹性转动组件3从第一位置切换到第二位置;铆钉枪打钉完成后,弹性转动组件3通过弹性件32的弹力从第二位置回弹至第一位置,同时也带动推动组件2回到初始位置。
如图5所示,弹性转动组件3还包括:设在摆块31上的卡接部件33,棘轮4在圆周方向上设有多个卡接位,卡接部件33可以卡接在棘轮4上任意一个卡接位上。结合图5与图6,其中棘轮4在圆周方向上具有第一方向V1和与第一方向V1相反的第二方向V2,棘轮4沿第一方向V1单向传动,以传输料带5。棘轮4与摆块31同轴设置,但棘轮4与摆块31之间存在一定间隙,摆块31在转动时不会因接触而干扰棘轮4。如图7所示,卡接部件33在朝第二方向V2移动时,可在棘轮4上切换卡接位;卡接部件33在朝第一方向V1移动时,无法切换卡接位,可带动棘轮4运动。当弹性转动组件3从第一位置转动至第二位置时,其转动方向为第二方向V2,使卡接部件33从与一卡接位卡接的状态,切换至与第二方向V2上的下一卡接位卡接,此过程中,棘轮4静止不动。当弹性转动组件3从第二位置回弹至第一位置时,转动方向为第一方向V1,此时卡接部件33无法切换卡接位,弹性转动组件3通过卡接部件33带动棘轮4朝第一方向V1转动一定位置,棘轮4带动啮合的物料带移动,实现一次送钉。
其中,如图5所示,摆块31包括:同轴设置的两个摆动部311、连接在两个摆动部311之间的连接部312,结合图3,摆动部311与推动组件2的昆仑柱22相抵,其中昆仑柱22上设有滚轮221,摆动部311有部分为弧形面,滚轮221与弧形面相抵,滚轮221与弧形面之间为线接触,可以大大减小推动组件2与 摆动部311相对运动时的摩擦力,延长机构寿命。结合图5与图6,连接部312位于棘轮4外与棘轮4之间具有一定间隙,避免连接部312随摆动部311转动时接触。棘轮4也形成有两个,分别为左轮和右轮,两棘轮4均与料带5啮合,提升料带5传输的稳定性。连接部312上朝棘轮4方向凸起形成有安装部3121,安装部3121位于左轮与右轮之间,安装部3121上开设安装孔,卡接部件33设在安装孔内与棘轮4卡接。结合图7,棘轮4的卡接位为开设在棘轮4上的弧形槽41,弧形槽41开设在棘轮4内侧,卡接部件33包括:位于安装孔内的压缩弹性件332、至少部分凸出于安装孔的卡接球331,卡接球331的数量可以为一个或两个,当卡接球331的数量为1时,压缩弹性件332一端固定,另一端与卡接球331连接,将卡接球331抵在棘轮4的弧形槽41内。弧形槽41具有一顶点,且顶点在第一方向V1具有第一弧形面441,在第二方向V2具有第二弧形面442,第一弧形面441的弧度大于第二弧形面442的弧度,卡接球331在随摆块31沿第二方向V2移动时,卡接球331可以沿第二弧形面442滚动至下一弧形槽41内;当卡接球331随摆块31沿第一方向V1移动时,由于第一弧形面441的弧度较大,卡接球331无法在第一弧形面441上移动,卡接球331与弧形槽41始终处于卡接状态,使得卡接球331在第一方向V1上移动时会带动棘轮4转动。
由于弹性转动组件3每次从第二位置切换到第一位置时转动的角度均相同,即每次推动组件2被推动后恢复原位时,弹性转动组件3从第二位置切换到第一位置,棘轮4转动一定角度,将料带5移动一定距离,料带5移动的距离等于料带5上相邻两个铆钉之间的间距。
作为优选的,本实施方式中的卡接球331数量为两个,两个卡接球331可以更加均衡的带动两个棘轮4运动,从而使得料带5移动地更加稳定。左轮和 右轮上也均开设弧形槽41,左轮的弧形槽41与右轮的弧形槽41数量相同且一一对应。压缩弹性件332设在安装孔内,本实施方式中压缩弹性件332为压簧,当然,压缩弹性件332也可以为其他具有弹性的部件,本实施方式中仅以压簧为例,不做具体限定。压缩弹性件332的两端分别连接卡接球331,连接方式可以为焊接或通过环体连接;或压缩弹性件332两端与卡接球331相抵。两个卡接球331均有部分位于安装孔外,安装孔的孔径大于卡接球331的外径,使卡接球331可以自由进出安装孔。卡接球331位于安装孔外的部分卡入弧形槽41内,使卡接球331不会与安装孔脱离。
另外值得注意的是,如图5所示,摆块31的摆动部311上开设有与安装孔同轴的球孔313,球孔313的内径大于或等于安装孔的内径,卡接球331可以通过球孔313进入安装孔内。若两卡接球331固定连接在压缩弹性件332的两端,整个卡接部件33可以通过球孔313安装入安装孔内。
结合图1与图8,枪膛1下方设置有底座6,枪膛1具有一开口,料带5从枪膛1的开口进入传输到底座6上,枪膛1上的盖板12向开口延伸有限位板,限位板用于限定料带5的运动轨迹,底座6上端面形成有弧形凸起,且打钉位位于底座6上,弧形凸起也用于引导料带5的运动,使料带5的移动轨迹稳定,料带5上的铆钉可以稳定停留在打钉位。
在铆钉枪中,用户一般通过扣动扳机完成铆钉的打钉,扣动扳机前底座6上的打钉位上具有料带5的铆钉,扣动扳机之前,如图3所示,推动组件2位于初始位,弹性转动组件3位于第一位置。扣动板机,通过铆钉枪头的活塞杆对推动组件2施加作用力,使推动组件2下移,推动组件2的顶针21下压推动昆仑柱22,推动组件2到达推动位,昆仑柱22推动摆块31,摆块31转动同时带动拉簧拉伸,以及卡接部件33从棘轮4的一个卡接位内移动至另一个卡接位 内,使弹性推动组件2切换到如图4中的第二位置,此时顶针21将打钉位的铆钉打出。一次打钉完成后,用户释放扳机,铆钉枪头的活塞杆拉动顶针21,使推动组件2回到初始位,此时摆块31上不再受昆仑柱22的抵压,使得拉簧复位,从而拉动摆块31复位,弹性转动组件3回弹至第二位置,将昆仑柱22和顶针21顶起,使推动组件2回到图3中的初始位,同时通过卡接部件33带动棘轮4转动,料带5向前传动一定距离,使下一颗铆钉位于打钉位上,为下次打钉做准备。
本发明的第二实施方式涉及一种铆钉枪头,包括如第一实施方式中的输料机构。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种输料机构,其特征在于,包括:
    推动组件,所述推动组件在初始位和推动位中切换;
    弹性转动组件,与所述推动组件相抵,所述推动组件从所述初始位切换到所述推动位时,所述弹性转动组件从第一位置转动至第二位置;所述推动组件从所述推动位切换到所述初始位时,所述弹性转动组件从所述第二位置回弹至所述第一位置;
    棘轮,与料带啮合,所述棘轮沿圆周方向具有第一方向和与所述第一方向相反的第二方向,所述棘轮在圆周方向上排列设置有多个卡接位,所述弹性转动组件与所述棘轮的一个卡接位卡接;所述弹性转动组件在从所述第一位置转动至所述第二位置时,所述弹性转动组件沿所述第二方向移动并切换至与下一卡接位卡接;所述弹性转动组件在从所述第二位置回弹至所述第一位置时,所述弹性转动组件带动所述棘轮沿第一方向转动,使所述棘轮传输所述料带。
  2. 根据权利要求1所述的输料机构,其特征在于,所述输料机构还包括:枪膛,所述弹性转动组件包括:可转动设在所述枪膛上的摆块、弹性件、设在所述摆块上的卡接部件,所述摆块与所述推动组件相抵,所述弹性件一端固定在枪膛上,另一端连接所述摆块;所述卡接部件卡接在所述棘轮的一个卡接位。
  3. 根据权利要求2所述的输料机构,其特征在于,所述摆块包括:同轴设置的两个摆动部、连接在所述两个摆动部之间的连接部,所述摆动部与所述推动组件相抵,所述连接部与所述棘轮之间存在间隙。
  4. 根据权利要求3所述的输料机构,其特征在于,所述连接部朝所述棘轮方向凸起形成有安装部,所述安装部上开设有安装孔,所述卡接部件设在所述安装孔内与所述棘轮卡接。
  5. 根据权利要求4所述的输料机构,其特征在于,所述卡接位为设在所述棘轮上的弧形槽,所述卡接部件包括:设在所述安装孔内的压缩弹性件、至少部分凸出于所述安装孔的卡接球,所述卡接球卡入弧形槽中,所述卡接球可在所述第二方向上从一弧形槽内移动至下一弧形槽内。
  6. 根据权利要求5所述的输料机构,其特征在于,所述棘轮包括同轴设置的左轮和右轮,所述左轮和右轮上均开设弧形槽,所述左轮的弧形槽与所述右轮的弧形槽数量相同且一一对应,所述卡接部件也具有两个卡接球,两个所述卡接球连及在所述压缩弹性件的两端,所述两个卡接球分别嵌入对应两个所述弧形槽内。
  7. 根据权利要求6所述的输料机构,其特征在于,所述两个摆动部上均开设有与所述安装孔同轴的球孔,所述卡接球通过所述球孔安装入所述安装孔内。
  8. 根据权利要求3所述的输料机构,其特征在于,所述推动组件包括:可滑动的设在所述枪膛内的顶针、可滑动的设在所述枪膛内的昆仑柱,所述昆仑住的底部连接有滚轮,所述摆动部具有一与所述滚轮相抵的弧形面;所述推动组件从所述初始位切换到所述推动位时,所述顶针下压所述昆仑柱。
  9. 根据权利要求3所述的输料机构,其特征在于,所述摆块与所述棘轮同轴设置,且所述摆块与所述棘轮之间具有一定间隙。
  10. 一种铆钉枪头,其特征在于,包括如权利要求1至9中任一项所述的输料机构。
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DE69602227T2 (de) * 1995-06-01 2000-04-13 Pierre Grehal Et Compagnie S A Schrittweise arbeitender Vorschubmechanismus für Zangen zum Setzen von Spreizdübeln ode ähnliche Anwendungen
JPH09122813A (ja) * 1995-10-31 1997-05-13 Opt Eng Kk 連発リベッターにおけるリベット供給装置
EP1621291A1 (en) * 2003-05-08 2006-02-01 Max Co., Ltd. Nail drive guide mechanism in nailing machine
CN205056918U (zh) * 2015-09-18 2016-03-02 苏州斯旺西机电有限公司 一种自冲铆接设备
CN105344916A (zh) * 2015-12-14 2016-02-24 肖湘 一种全自动拨料自冲刺铆接枪头的压铆送料原理
CN205887950U (zh) * 2016-07-30 2017-01-18 张朋 一种铆接及送料机构
CN206662165U (zh) * 2017-01-18 2017-11-24 肇庆华信高精密机械有限公司 一种智能旋铆机
WO2018185451A1 (en) * 2017-04-07 2018-10-11 Aerofoil Energy Limited Rivet removal tool

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