Classifications

• • C—CHEMISTRY; METALLURGY
  • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
  • C12Q—MEASURING OR TESTING PROCESSES INVOLVING ENZYMES, NUCLEIC ACIDS OR MICROORGANISMS; COMPOSITIONS OR TEST PAPERS THEREFOR; PROCESSES OF PREPARING SUCH COMPOSITIONS; CONDITION-RESPONSIVE CONTROL IN MICROBIOLOGICAL OR ENZYMOLOGICAL PROCESSES
  • C12Q1/00—Measuring or testing processes involving enzymes, nucleic acids or microorganisms; Compositions therefor; Processes of preparing such compositions
  • C12Q1/02—Measuring or testing processes involving enzymes, nucleic acids or microorganisms; Compositions therefor; Processes of preparing such compositions involving viable microorganisms
  • C12Q1/24—Methods of sampling, or inoculating or spreading a sample; Methods of physically isolating an intact microorganisms
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
  • A61F13/38—Swabs having a stick-type handle, e.g. cotton tips
• • D—TEXTILES; PAPER
  • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
  • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
  • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
  • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
  • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
  • D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N1/00—Sampling; Preparing specimens for investigation
  • G01N1/02—Devices for withdrawing samples
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F2013/00361—Plasters
  • A61F2013/00365—Plasters use
  • A61F2013/00429—Plasters use for conducting tests
• • D—TEXTILES; PAPER
  • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
  • D10B2401/00—Physical properties
  • D10B2401/02—Moisture-responsive characteristics
  • D10B2401/022—Moisture-responsive characteristics hydrophylic
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N1/00—Sampling; Preparing specimens for investigation
  • G01N1/02—Devices for withdrawing samples
  • G01N2001/028—Sampling from a surface, swabbing, vaporising

Definitions

• WO2015123635, USD809234, and US20170051442 describe scouring articles. Such articles are not necessarily useful or convenient for collecting samples of microorganisms.
• Figure 1 is a cut-away side view of a portion of a sampling article
• Figure 2 is a cut-away side view of a portion of a sampling article
• Figure 3 is a top-down view of a sampling article; and Figure 4 is a side view of a sampling article.
• a layer disposed over “a portion of’ a second layer is disposed over part, but less than all, of the second layer.
• a layer disposed over a portion of a second layer is disposed over at least 1%, 5%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, or in some cases even 90% of the second layer, but most commonly is disposed over no more than 70%, 60% 50%, 40%, 30%, 20%, or even 10% of the second layer.
• a layer disposed over a portion of a second layer is disposed over 20%-60% of the second layer.
• a layer disposed over “at least a portion of’ a second layer may be disposed over a portion of the second layer or over the entire second layer.
• the “solids content” of a nonwoven refers to the percent of solids, on a mass per volume basis, in the nonwoven. Solids content can be particularly calculated as the basis weight of the nonwoven divided by the product of the thickness of the nonwoven and the density of the solid, usually polymer, used to make the nonwoven, normalized to 100%. This can be expressed as m/(p*L), wherein m is the basis weight with units of mass per area (such as grams per meter squared), p is the thickness with units of distance (such as meters), and L is the density of the solid, usually polymer, in the nonwoven, in units of mass per volume (such as grans per meters cubed). The result is dimensionless value that can be expressed as a percent. Solids content is sometimes referred to in the art as “solidity”; however, when the terms solids content and solidity are used in the art they may not be used in the same sense as the term “solids content” is used here.
• a problem in sampling devices relates to removing the sample from the device. Once a sample, such as an aqueous sample, is obtained, it can be difficult to release the sample from the sampling device, which typically contains a sponge or sponge-like material. It would be preferable to desorb the sample without the need for excessive wringing or manipulation of the sample device.
• Sampling surfaces such as environmental surfaces, drains, workstations, machine surfaces, food preparation surfaces, or even the surfaces of organisms (living or dead), for detecting microorganism on such surfaces can be important in order to ascertain, for example, whether the surface is contaminated with microorganisms. Such contamination can lead to food spoilage, illness, and other problematic consequences. Present sampling articles and methods can give rise to inaccurate results or even false negatives, particularly when food buildup or biofdms are present on the surface being sampled.
• Such inaccuracies or false negatives can manifest in that when the samples obtained by present sampling devices analyzed for the presence of microorganisms, for example by culturing the sample for particular microorganisms, no microorganisms are detected even though the microorganisms being cultured for are present on the surface that was sampled.
• the sampling device may fail to pick up microorganisms from the surface being sampled. This is particularly problematic in the presence of microbes or samples that are difficult to dislodge from the surface that is sampled, such as biofilms. Biofilms and other samples that are difficult to dislodge can resist being transferred from the surface that is sampled to a sampling device. Thus, it is possible to incorrectly conclude that no microorganisms are present on the surface that is sampled when in fact the microorganisms are present but did not transfer to the sampling device. This incorrect conclusion is a type of false negative.
• the sampling device itself may kill some or all of the microbes thereby skewing the results or giving a false negative.
• the abrasive can disrupt the microorganism cell membrane and kill the microorganism.
• a biocide can impact recovery of microbes, particularly low-level microbial bioburden, because of inherent residual kill.
• sponges which are often used to collect samples in sampling devises, are typically made in the presence of water (known as a “wet environment”) and therefore require the addition of biocides to prevent microbes from growing on the sponge.
• a wet environment water
• biocides to prevent microbes from growing on the sponge.
• the inventors have recognized that sponges and other sampling devices with residual biocides or harsh abrasives in the sampling device can adversely impact the integrity of the sample even if the microbes are transferred from the surface to the sampling device. This is particularly problematic when it is desirable to culture the microorganism because microorganisms that were killed during the collection process will not grow to form colony units.
• Another problem to be solved is how to avoid or at least reduce the occurrence of false negatives that are caused by the sampling device.
• Another problem is how to effectively dislodge and pick up samples, particularly hard to dislodge samples such as biofilms, from surfaces without killing the microbes, disrupting the cell membranes of the microorganisms, or otherwise adversely impacting sample integrity.
• article comprising an inner layer contained within one or more outer layers, the inner layer comprising a hydrophilic, absorbent textile, which can be woven, non-woven, or knit but is most often non-woven, having a solids content of 0.5% -30%, more particulalry 0.5% to 15%, and the one or more outer layers comprising a porous, hydrophilic, wicking nonwoven, which can be woven, non-woven, or knit but is most often non-woven, having a solids content of 2% - 40%.
• a scouring layer can be disposed over a portion of at least one of the one or more outer layers.
• the inner layer is a non-woven.
• the inner layer is a non-woven.
• one or more outer layers a non-woven and the inner layer is woven.
• one or more outer layers non-woven the inner layer is knit.
• one or more outer layers is woven, and the inner layer is a non- woven.
• one or more outer layers is woven, and the inner layer is woven.
• one or more outer layers non-woven and the inner layer is a non-woven. In the most particular case, which is the most common, all of the outer layers are non-woven and the inner layer is a non-woven.
• the inner layer is made of a hydrophilic wicking material, which can be any hydrophilic wicking textile, usually a non-woven, that can absorb aqueous samples, and particularly aqueous samples having one or more microorganisms.
• a hydrophilic fiber material can be used, for example rayon, wood pulp fibers, acrylic fibers nylon fibers, wool, cotton, nylon, polybutylene terephthalate (sometimes referred to in the art as PBT), hydrophilized polyolefin, such as hydrophilized polypropylene, hydrophilized polyethylene, or hydrophilized olefin copolymer, gauzes, and the like.
• Fibers that are inherently hydrophobic can be used, in which case they can be finished with a hydrophilic coating.
• the hydrophilic wicking material comprises viscose fibers, rayon fibers, viscose/PET (polyethylene terephthalate) fibers, rayon/PET fibers, or a combination of any of the foregoing.
• the PET content is typically less than 70%, more commonly less than 60%, 50%, 40%, 30%, 20%, or even less than 10%.
• PET employed a typical PET content is around 40%-60%%, though other contents may be used depending on the application and precise properties that are desired.
• PET employed it is often a coating on at least a portion of the fibers. In particular cases, PET is thermally bonded to the fibers.
• the solids content of the inner layer is about 0.5%- 15%. Particular solids contents are 0.5% or greater, 2% or greater, 5% or greater, 7% or greater, greater than 10%, or even 12% or greater. Particular solids contents are 15% or less, 12% or less, 10% or less, 7% or less, 5% or less, 2% or less, or even 1% or less.
• Materials with appropriate solids content can be manufactured by any suitable methods, including carding, spunbonding, spunlacing, melt blowing, air laying, creped, and the so like. Some suitable processes are described in US7393371. Materials usable for the inner layer are also commercially available, and include gauze, the high loft nonwoven available under the trade designation Reicofil from Reifenhauser Reicofil GmnH & Co. KG (Troisdorf, Germany), high loft nonwovens available under the trade designation SURELIFT from Vita Nonwovens (High Point, NC, USA), and the like.
• the solids content of the material in the inner layer is critical to provide the correct properties. If the solids content is too high, then it will be difficult to release all of the sample that is absorbed in the inner layer. If the solids content is too low, the inner layer will have insufficient structural integrity to remain integral when wet.
• the inner layer can be made of cellulose-containing fibers
• the inner layer is not a sponge, and particularly not a cellulose sponge.
• nonwovens such as the nonwovens used for the inner layer and the outer layer of the article described herein, are recognized as being structurally distinct from sponges and have different physical properties from those of sponges.
• the use of sponges as inner layers is not suitable for this invention because sponges do not have appropriate release properties to easily, and preferably reproducibly, release the sample that is absorbed.
• the one or more outer layers comprising a porous, hydrophilic, wicking material, which is usually in the form of a textile but can also be a membrane in particular cases. When a textile, it can be a non-woven, woven, or knit.
• the one or more outer layers have a solids content of about 2%-40%. Particular values can be 2% or greater, 5% or greater, 10% or greater, 15% or greater, 20% or greater, 25% or greater, 30% or greater, or even 35% or greater. Particular values can be 40% or less, 35% or less, 30% or less, 25% or less, 20% or less, 15% or less, or even 10% or less.
• the solids content of the one or more outer layers is also critical. If the solids content is too low, then the one or more outer layers will either not be sufficiently integral to contain the inner layer when the inner layer is wet, or the one or more outer layers will absorb too much water and the release properties of the overall device will not be adequate. If the solids content is too high, then the one or more outer layers may not pick up microorganisms from the surface being sampled.
• the pore size of the one or more outer layers can be sufficient to allow a microorganism to pass through the pores, for example, from 20 nm to 5 microns.
• Any suitable hydrophilic fiber material can be used, for example rayon, wood pulp fibers, acrylic fibers, nylon fibers, wool, cotton, fibers having hydrophilic coatings for finishes, and the like but most commonly the hydrophilic wicking non-woven employs viscose fibers, rayon fibers, viscose/PET (polyethylene terephthalate) fibers, rayon/PET fibers, or a combination of any of the foregoing.
• the PET content is typically less than 70%, more commonly less than 60%, 50%, 40%, 30%, 20%, or even less than 10%.
• a typical PET content is about 15-35%, though other contents may be used depending on the application and precise properties that are desired.
• PET employed it is can be, for example, thermally bonded to the fibers or a coating on at least a portion of the fibers.
• Materials with appropriate solids content and pore size for use in the one or more outer layers can be manufactured by any suitable methods, such as those described in US7393371.
• Materials usable for the outer layer are also commercially available and include those available under the trade designation SX567, Grade 200 50/50 rayon/polyester spunlace, and SX632, all of which are available from Alstrom Corp. (Green Bay, WI, USA), as well as those available under the trade designation SONTARA, particularly SONTARA 8010, and available from DuPont Nonwovens Inc. (Old Hickory, TN, USA).
• the inner layer and the one or more outer layers are in most cases free of biocides.
• residual biocides may be present, but such residual biocides are insufficient to kill microbes on the sampling device, or insufficient, either because of the type of biocide or because of the concentration of biocide, to kill the type or types of microbes that are to be detected. It is however possible for biocides to be present in or on the handle of the article, if a handle is used, or in or on other parts of the article which do not contact the surface or microbes to be sampled.
• the article can be made by any suitable process.
• the various layers of the article can be attached by any suitable bonding process, such as thermal bonding, adhesive bonding, hydroentangling, needle-punching, calendaring, heat bonding, such as point bonding, and the like.
• thermal bonding such as thermal bonding, adhesive bonding, hydroentangling, needle-punching, calendaring, heat bonding, such as point bonding, and the like.
• article 2 has first outer layer 20 and second outer layer 22, which are sealed together at seals 22a and 22b such that inner layer 23 is completely contained within the first and second outer layers 20, 21.
• the seals can be formed in any suitable manner depending on the intended use of the article and the precise content of the inner and outer layers.
• Exemplary seals can be formed by use of adhesive or by heat-sealing.
• the one or more outer layers such as outer layer 32 in Figure 3, will typically be sealed to the handle in addition to being sealed to themselves.
• the scouring layer which is present on a portion of the one or more outer layers regardless of the configuration of the inner and outer layers, is typically a cured resin.
• the resin can have a plurality of abrasive particles embedded or otherwise within the resin.
• the abrasive particles are typically mildly abrasive.
• the abrasive particles if employed, typically have a Mohs hardness of at least 3. Glass beads can be used. Abrasive particles are not required in all cases. In fact, in some situations, such as when the end user is concerned about the potential to scratch a surface that is being sampled, then it can be advantageous to employ a scouring layer does not include abrasive particles.
• any resin can be used.
• Particular resins that can be employed include those that have very mild abrasive properties, for example, so that they can avoid scratching or damaging the surfaces being sampled.
• Cured phenolic resins are common because they are convenient to manufacture and place on the one or more outer layers, but other resins can also be used.
• Abrasives and abrasive particles that can be employed include those described in US7393371 and WO2015123635. Scouring layers that can be employed, even without abrasive particles, include those disclosed in WO2015123635.
• the scouring layer can be disposed in different ways over the portion of the one or more outer layers.
• the scouring layer can be continuous or discontinuous. When discontinuous, the scouring layer is commonly disposed as a repeating pattern of one or more geometric shapes, such as circles, squares, lines, “saw-tooth” or “squiggly” lines, triangles, rhombuses, or the like.
• Figure 3 An example of this configuration is shown in Figure 3, which features article 3 having outer layer 30 and handle 31. Outer layer 30 is sealed to itself and to handle 31 at seal 32.
• the inner layer which is not visible in this Figure, is disposed within outer layer 30 in a similar manner to inner layer 11 as depicted in Figure 1.
• the discontinuous scouring layer is present as a plurality of circles 33 that are arranged in a repeating pattern on outer layer 30. It is possible for a discontinuous scouring layer to be on the entire outer layer of an article, such as article 3, or on only a portion of the outer layer of an article.
• the scouring layer can also be continuous.
• An example of a continuous scouring layer is scouring layer 43 of article 4 as depicted in Figure 4.
• the second portion of outer layer 40 which is on the opposite side of handle 41 from the first portion, is not covered by scouring layer 43. The two portions are sealed to each other and to handle 41 by way of seal 42.
• a method of collecting microorganisms from a surface can comprise contacting microorganisms on a surface with the at least a portion of the scouring layer of an article as described herein and subsequently contacting the microorganisms with at least a portion of an outer layer of an article as described herein.
• contacting with the scouring layer will include scouring the surface with the scouring layer.
• either the article, and particularly its one or more layers, or the surface will be moist during the process.
• Moistening is typically with water or an aqueous liquid. Buffered water is an exemplary aqueous liquid.
• the method can be carried out on nearly any surface.
• Common surfaces to which the method can be applied include food preparation surfaces, workstation surfaces, or machine surfaces, such as cutting, grinding, or sorting machines used in food preparation.
• Other surfaces that can be sampled include walls, drains, and the like.
• the method can also be applied to biological surfaces, such as a biofdm-coated surface, a skin surface, or a wound surface.
• biological surfaces such as a biofdm-coated surface, a skin surface, or a wound surface.
• the method can be useful, for example, to collect microorganisms that may be present on a food substance’s surface or to collect microorganisms that may be present on a surface of a living organisms for the ultimate purpose of identifying or enumerating the microorganisms present on the surface of the living organism.
• the method can also include the step of releasing the microorganisms that were collected from the article, and typically into a liquid. This can be accomplished, for example, by contacting the article with the liquid.
• the liquid can be any suitable liquid, such as a lysis buffer, growth media, selective growth media, enrichment media, or the like.
• the microorganisms can also be released into a gel, such as a gelled media.
• the method can further include additional steps such as culturing the microorganisms, identifying the microorganisms, enumerating the microorganisms, or a combination of one or more of the foregoing steps.
• Phenolic resin (70% aqueous), commercially available from Arclin, Mississauga, Ontario.
• SNOWHITE 12-PT filler a calcium carbonate powder (density of 2.7 cm 3 ), commercially available from Omya International AG, Oftringen, Switzerland.
• SUNSPERSE Blue (BCD 9680) blue pigment, commercially available from the Sun Chemical Corporation, Cincinnati, OH.
• ARCOL LG-650 polyether polyol cross linker commercially available from Covestro, Pittsburgh, PA.
• CAB-O-SIL M-5 fdler an untreated, amorphous, synthetic fumed silica with a specific surface area of 200 m 2 /g, commercially available from the Cabot Corporation, Billerica, MA.
• ROVENE 5900 latex a carboxylated styrene-butadiene emulsion with a Brookfield viscosity of 200 cps (#2 spindle/20 rpm) and pH of 9.0, commercially available from Mallard Creek Polymers
• XIAMETER AFE- 1520 silicone emulsion (density of 1.0 g/mL and pH of 4), commercially available from the Dow Coming Corporation, Midland, MI.
• SUNSPERSE (RPD 2542) liquid red pigment, commercially available from the Sun Chemical Corporation, Cincinnati, OH.
• INDOLUBE PPL surfactant a nonionic stabilizer for latex emulsions (density of 1.02 g/mL), commercially available from Indusco, Ltd., Greensboro, NC.
• LYCOPRINT PT-XN thickener a fully neutralized, anionic acrylic polymer dispersion (density of 1.1 g/mL), commercially available from Huntsman International LLC, High Point, NC. Table 1. Resin Formulation A for Scouring Layer
• Resin Formulation A (Table 1) were combined as a 1000 g batch in a rigid plastic container and a plastic lid was attached to the container. The mixture was mixed in a centrifugal mixer (model ‘SPEEDMIXER DAC 400.1 VAC-P’ that was obtained from Flaktek, Inc., Landrum, SC) for about 60 minutes.
• Resin Formulation B (Table 2) were combined as a 1000 g batch in a rigid plastic container and a plastic lid was attached to the container. The mixture was mixed in a centrifugal mixer (model ‘SPEEDMIXER DAC 400.1 VAC-P’ that was obtained from Flaktek, Inc., Landrum, SC) for about 60 minutes.
• a three-layer sampling article was prepared having an inner layer and two outer layers.
• the nonwoven web first outer layer [SONTARA brand (material no. 3006871) obtained from the Jacob Holm Group, Basel, Switzerland] was a blend of PET fibers (60 % by weight) and viscose fibers (40% by weight).
• the density of the PET fiber was about 1.38 g/cm 3 and the density of the viscose fiber was about 1.49 g/cm 3 .
• the nominal basis weight of the web was 43 grams per square meter (gsm) and the web thickness was about 0.8 mm.
• the solids content of the nonwoven web was about 3.8%.
• the nonwoven web second outer layer [SONTARA brand (material no. 3006871) obtained from the Jacob Holm Group] was a blend of PET fibers (60% by weight) and viscose fibers (40% by weight).
• the density of the PET fiber was about 1.38 g/cm 3 and the density of the viscose fiber was about 1.49 g/cm 3 .
• the nominal basis weight of the web was 43 grams per square meter (gsm) and the web thickness was about 0.8 mm.
• the solids content of the nonwoven web was about 3.8%.
• the scouring layer was applied in a dot pattern to one surface of the second outer layer using a rotary screen printing apparatus and a slurry of Resin Formulation A (described above).
• a stencil was used to create the repeating dot pattern.
• the stencil had holes that were 2.5 mm in diameter with a center-to-center spacing of 7.5 mm in offset rows.
• the resulting printed web was passed through a heating apparatus (set at 1.7 meters per minute and 160 °C) to solidify the dots of resin.
• the nonwoven web inner layer was prepared using a conventional air-laying web forming machine (available from the Rando Machine Company, Ard, NY under the trade designation RANDO WEBBER).
• the web was a blend of viscose fibers (52% by weight), PET fibers (18% by weight), and melty fibers (30% by weight).
• the viscose fiber (diameter of 10-18 microns) was obtained as LENZING viscose fiber from the Lenzing Group (Lenzing, Austria) and had a fiber length of 3.9 cm.
• the PET fiber (3 denier) was obtained from the INVISTA Company (Wichita, KS) and had a fiber length of 3.8 cm.
• the melty fiber (4 denier) was Tairilin polyester Type LML41 (NanYa Plastics Corporation, Kaohsiung City, Taiwan) and had a fiber length of 5 cm.
• the resulting nonwoven web had a nominal basis weight of 222 grams per square meter (gsm) and a web thickness of 5.2 mm.
• the solids content of the nonwoven web was about 2.9%.
• the web was needle tacked and thermally bonded by passing the web through a heating apparatus (set at 1.1 meters per minute and 138° C).
• Each nonwoven layer was cut into 1.5 inch by 3 inch (3.8 cm by 7.6 cm) sections.
• the layers were stacked and edge aligned so that one surface of the inner nonwoven layer was in contact with the first outer layer and the opposite surface of the inner layer was in contact with the second outer layer.
• the second outer layer was oriented so that the scouring layer was exposed (i.e. facing away from the inner layer).
• the edges were heat sealed at 232° C to form the finished sampling article.
• a three layer sampling article was prepared having an inner layer and two outer layers.
• the nonwoven web first outer layer [SONTARA brand (material no. 444515177) obtained from the Jacob Holm Group, Basel, Switzerland] was a blend of PET fibers (45% by weight) and wood pulp (55% by weight). The density of the PET fiber was about 1.38 g/cm 3 .
• the nominal basis weight of the web was 65 grams per square meter (gsm) and the web thickness was about 0.26 mm.
• the solids content of the nonwoven web was about 17.9%.
• the nonwoven web second outer layer [SONTARA brand (material no. 444515177) obtained from the Jacob Holm Group] was a blend of PET fibers (45% by weight) and wood pulp (55% by weight). The density of the PET fiber was about 1.38 g/cm 3 . The nominal basis weight of the web was 65 grams per square meter (gsm) and the web thickness was about 0.26 mm. The solids content of the nonwoven web was about 17.9 %.
• the scouring layer was applied in a dot pattern to one surface of the second outer layer using a rotary screen printing apparatus and a slurry of Resin Formulation B (described above). A stencil was used to create the repeating dot pattern.
• the stencil had holes that were 2.5 mm in diameter with a center-to-center spacing of 7.5 mm in offset rows.
• the resulting printed web was passed through a heating apparatus (set at 1.7 meters per minute and 160° C) to solidify the dots of resin.
• the nonwoven web inner layer was prepared using a conventional air-laying web forming machine (available from the Rando Machine Company, Ard, NY under the trade designation RANDO WEBBER).
• the web was a blend of viscose fibers (52% by weight), PET fibers (18% by weight), and melty fibers (30% by weight).
• the viscose fiber (diameter of 10-18 microns) was obtained as LENZING viscose fiber from the Lenzing Group (Lenzing, Austria) and had a fiber length of 3.9 cm.
• the PET fiber (3 denier) was obtained from the INVISTA Company (Wichita, KS) and had a fiber length of 3.8 cm.
• the melty fiber (4 denier) was Tairilin polyester Type LML41 (NanYa Plastics Corporation, Kaohsiung City, Taiwan) and had a fiber length of 5 cm.
• the resulting nonwoven web had a nominal basis weight of 222 grams per square meter (gsm) and a web thickness of 5.2 mm.
• the solids content of the nonwoven web was about 2.9%.
• the web was needle tacked and thermally bonded by passing the web through a heating apparatus (set at 1.1 meters per minute and 138° C).
• Each nonwoven layer was cut into 1.5 inch by 3 inch (3.8 cm by 7.6 cm) sections.
• the layers were stacked and edge aligned so that one surface of the inner nonwoven layer was in contact with the first outer layer and the opposite surface of the inner layer was in contact with the second outer layer.
• the second outer layer was oriented so that the scouring layer was exposed (i.e. facing away from the inner layer).
• the edges were heat sealed at 232° C to form the finished sampling article.
• a lOmL bacterial suspension containing a mixture of Escherichia coli (ATCC 35150) and Salmonella typhimurium (ATCC 51812) was prepared using an overnight culture of each strain propagated in 5 mL of Tryptic soy broth (from Thermo Fisher Scientific, Waltham, MA) at 35 °C for 24 hours.
• the suspension was serially diluted with Butterfields ’s buffer (from the 3M Corporation, St. Paul, MN) to a target concentration of about 500 cfti/mL (colony forming units/mL).
• Stainless steel coupons (10.2 cm by 10.2 cm) were individually placed in glass Petri dishes and sterilized in an autoclave for 15 minutes at 121 °C. The entire surface on one side of each coupon was coated with 1 mL of the bacterial suspension using a FISHERBRAND L-shaped cell spreader (from Thermo Fisher Scientific). The coated stainless steel coupons were allowed to air dry under ambient conditions until no visible inoculum could be seen.
• the dried coupons were tested for bacterial removal using either the finished Article of Example 1; a dry, biocide-free, gamma irradiated, cellulose sponge (3.8 cm by 7.6 cm) obtained from the 3M Corporation (product #BP133ES) (Comparative Article A); or a polyurethane foam sponge (3.8 cm by 7.6 cm) cut from a polyurethane foam sheet obtained from Woodbridge INAOC Technical Products, Chattanooga, TN (Comparative Article B).
• the polyurethane sponges were sterilized using ethylene oxide (37 °C, 60% relative humidity, 3 hour exposure). The tests were conducted in triplicate using a single sampling article for each coupon (Test Coupons #1-3).
• Each sampling article was hydrated with 10 mL of sterile Butterfield's buffer (from the 3M Corporation).
• the coated surface of each coupon was sampled using a hydrated article according to the procedure described in section 7.5.4.2 of ISO18593:2018 Standard ‘Microbiology of the Food Chain - Horizontal Methods for Surface Sampling ’(International Organization for Standardization, Geneva, Switzerland).
• each coupon was first gently scrubbed with the surface of the article containing the scouring layer and then wiped for the collection of the bacterial analyte using the opposite, non-scouring surface (i.e. nonwoven first layer) of the article.
• each article was sealed in a separate polyethylene/polyester laminated (gamma irradiated) sample bag (12.7 cm by 22.9 cm, product #SSL100, from the 3M Corporation) and stored in a refrigerator (2-8 °C) for 96 hours prior to enumeration.
• Enumeration was conducted by the following procedure. The outside of each bag was squeezed by hand for two minutes in a manner so as to release the liquid from the article into the bag. Two 1 mL samples of liquid (Sample 1 and Sample 2) were removed from each bag using a pipette and individually plated onto separate 3M PETRIFILM Rapid Aerobic Count (PRAC) plates (from the 3M Corporation) according to the manufacturer’s instructions. The inoculated plates were incubated at 35 °C for 24 hours. After the incubation period, the total colony count (cfu) for each plate was determined using a 3M PETRIFILM Plate Reader (from the 3M Corporation). The results are reported in Table 3. Table 3.
• a bacterial suspension of Escherichia coli (ATCC 35150) and Salmonella typhimurium (ATCC 51812) was prepared as described in Example 3.
• Sterile NASCO WHIRL-PAK sample bags (product #01-812-1A, from Thermo Fisher Scientific) were individually assembled with each bag containing a single sampling article selected from either the Article of Example 1, Comparative Article 1, or Comparative Article 2.
• Each sampling article was hydrated with 10 mL of sterile Butterfield's buffer (from the 3M Corporation) and then inoculated with 1 mL of the bacterial suspension (target concentration of 500 cfu/rnL). Following inoculation, each bag was sealed with the corresponding sampling article inside and stored in a refrigerator (2-8 °C) for 96 hours. Bags containing each type of sampling article were prepared in triplicate.
• Example 1 Each bag was then removed from the refrigerator and the outside of each bag was squeezed by hand for two minutes in a manner so as to release the liquid from the article into the bag.
• Two 1 mL samples of liquid (Sample 1 and Sample 2) were removed from the bag using a pipette and individually plated onto separate 3M PETRIFILM Rapid Aerobic Count (PRAC) plates (from the 3M Corporation) according to the manufacturer’s instructions.
• the inoculated plates were incubated at 35 °C for 24 hours. After the incubation period, the total colony count (cfu) for each plate was determined using a 3M PETRIFILM Plate Reader (from the 3M Corporation). The results are reported in Table 4. Table 4.
• Example 5 Testing of Articles for Release of Bacterial Sample (cfu) using Escherichia coli as the Inoculum
• a 10 mL bacterial suspension containing a mixture of Escherichia coli was prepared using an overnight culture propagated in 5ml of tryptic soy broth (from Thermo Fisher Scientific) at 35 °C for 24 hours.
• the suspension was serially diluted with Butterfields ’s buffer (from the 3M Corporation) to a target concentration of about 30-100 cfu/mL.
• Sterile WHIRL-PAK sample bags (product #01-812-1A, from Thermo Fisher Scientific) were individually assembled containing a single sampling article selected from either the Article of Example 1, the Article of Example 2, or a negative control article.
• Articles of Example 1 and Example 2 were hydrated with 10 mL of sterile Butterfield's buffer (from the 3M Corporation,) followed by inoculation with 1 mL of the E. coli suspension.
• Negative control articles were prepared by omitting the addition of E. coli suspension to hydrated articles of Examples 1 and 2. Next, each bag was sealed with the corresponding sampling article inside. The bags were separated into 2 sets of 9 bags (3 bags for each type of sample article in a set).
• Each bag in the first set was squeezed by hand for two minutes in a manner so as to release the liquid from the article into the bag.
• Two 1 mL samples of liquid (Sample 1 and Sample 2) were removed from each bag using a pipette and individually plated onto separate 3M PETRIFILM Rapid Aerobic Count (PRAC) plates (from the 3M Corporation) according to the manufacturer’s instructions.
• the inoculated plates were incubated at 35 °C for 24 hours. After the incubation period, the total colony count (cfu) for each plate was determined using a 3M PETRIFILM Plate Reader (from the 3M Corporation).
• the bags of the second set were stored in a refrigerator (2-8 °C) for 96 hours following the inoculation step.
• the results are reported in Tables 5 and 6. No colony growth (cfu count) was observed for the negative control articles.
• Example 6 Testing of Articles for Release of Bacterial Sample (cfu) using Salmonella typhimurium as the Inoculum
• Example 5 The same procedure as described in Example 5 was followed with the exception that a suspension of Salmonella typhimurium (ATCC 51812) was used as the inoculum (1 mL with a target concentration of about 30-100 cfu/mL), instead of the E. coli suspension.
• the results are reported in Tables 7 and 8. No colony growth (cfu count) was observed for the negative control articles.
• Example 7 Testing of Articles for Release of Bacterial Sample (cfu) using Listeria monocytogenes as the Inoculum
• a suspension of Listeria monocytogenes ATCC 7644
• the results are reported in Tables 9 and 10. No colony growth (cfu count) was observed for the negative control articles.

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