WO2021027210A1 - 含有星型sep共聚物润滑油粘度指数改性剂及其制备方法 - Google Patents
含有星型sep共聚物润滑油粘度指数改性剂及其制备方法 Download PDFInfo
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- WO2021027210A1 WO2021027210A1 PCT/CN2019/125752 CN2019125752W WO2021027210A1 WO 2021027210 A1 WO2021027210 A1 WO 2021027210A1 CN 2019125752 W CN2019125752 W CN 2019125752W WO 2021027210 A1 WO2021027210 A1 WO 2021027210A1
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- 0 CN(*)C(SC)=S Chemical compound CN(*)C(SC)=S 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F287/00—Macromolecular compounds obtained by polymerising monomers on to block polymers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/10—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
- C10M145/12—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate monocarboxylic
- C10M145/14—Acrylate; Methacrylate
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/04—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing aromatic monomers, e.g. styrene
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/06—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
Definitions
- the invention belongs to the technical field of lubricating oil modification, and in particular relates to a lubricating oil viscosity index improver composition and a preparation method thereof.
- Viscosity index improver is an oil-soluble polymer compound that is rubbery or solid at room temperature. It is usually diluted with a 150SN or 100SN neutral oil to a 5-10% concentrate for use (Li Zhongming. A kind of Viscosity index improver of lubricating oil composition. CN 108048167A). Adding VII to the lubricating oil can obtain a multi-grade oil with good low-temperature startability, suitable high-temperature viscosity, universal use in all seasons and long service life. The polymer chain of VII in the lubricating oil is fully extended at high temperature to increase viscosity; at low temperature, it will shrink and curl, which has little effect on viscosity. Therefore, compared with the single-grade lubricating oil with the same viscosity, the multi-grade oil containing VII has a higher viscosity index and a smooth viscosity-temperature curve.
- Hydrogenated styrene diene copolymer (HSD) type VII is a product developed in the 1960s and 1970s.
- HSD type VII has good shear stability, good viscosity, viscosity-temperature performance, and thermal stability, but the preparation process is more complicated And the low temperature performance is poor.
- the preparation process of HSD has been improved, but the viscosity is small under high temperature and high shear, and the low temperature performance has not been improved (the current shear stability index of HSD is below 25 (30 cycles of diesel nozzles).
- the higher temperature oxidation detergency is 4.0 Below (level 4.0 is the heat pipe oxidation rating, the smaller the oil detergency, the better)).
- the low temperature performance of VII is related to the molecular weight and distribution.
- the molecular weight should be appropriately reduced and the molecular weight distribution width should be increased. However, this will reduce the viscosity-increasing performance of VII.
- the patent application 201910075144.6 relates to an improver for lubricating oil and its preparation process.
- the improver for lubricating oil includes the following components: a star-shaped hydrogenated styrene diene copolymer with a mass fraction of 0.4-1% and a mass fraction of 10-60 % Of polyisobutylene, the rest is base oil; among them, the molecular weight of the star-shaped hydrogenated styrene diolefin copolymer is 80,000 to 400,000; the molecular weight of polyisobutylene is 200 to 5,000.
- the lubricating oil improver of the present invention is used in lubricating oil, so that the lubricating oil has good shear resistance, good low-temperature fluidity, excellent anti-oxidation performance, and the viscosity index improver with improved cleanness and dispersibility, and the price is relatively traditional star type Hydrogenated styrene diolefin copolymer has obvious advantages, saving about 25% of cost.
- the above methods still have problems that cannot be balanced, such as viscosity increasing performance, shear stability, oil detergency, and low temperature resistance.
- the primary purpose of the present invention is to provide a star-shaped SEP copolymer lubricant viscosity index modification that improves the shear stability or low temperature performance without reducing the detergency of the oil (HSD class VII). Sex agent and its preparation method.
- the purpose of the present invention is to provide a viscosity index modifier containing star-shaped SEP copolymer lubricating oil and its preparation method which takes into account viscosity increasing (thickening ability), shear stability, oil detergency and low temperature performance, and its preparation method.
- the occurrence of irreversible crosslinking improves the production efficiency and reliability of the product.
- a viscosity index modifier for lubricating oil containing star-shaped SEP copolymer which is characterized in that it is mainly composed of terpolymer (I), catalyst (II), modified monomer (III), auxiliary monomer (IV)
- terpolymer (I) terpolymer
- catalyst (II) catalyst
- modified monomer (III) auxiliary monomer
- IV A star-shaped polymer solid prepared by a melt polymerization method, or a star-shaped polymer composition solution prepared by a solution polymerization method.
- the solid is a paste or a block.
- the terpolymer (I) is not less than 94 parts, the catalyst (II) is not more than 0.5 parts, the modified monomer (III) is not more than 3.5 parts, and the auxiliary monomer (IV) is not less than More than 2 servings.
- the terpolymer (I) is a linear copolymer composed of units ( ⁇ ), unit ( ⁇ ), and unit ( ⁇ ) with minimal crystallinity, and its number average molecular weight is 20,000 to 500,000; among them, the unit
- the molecular formulas of ( ⁇ ), unit ( ⁇ ), and unit ( ⁇ ) are as follows:
- the catalyst (II) is a compound containing a structural unit of formula ( ⁇ ), wherein R1 and R2 are hydrogen, C1-12 alkyl, cycloalkyl, aryl, ketone, ester, and carbonate groups, respectively Any one or any combination of acyl groups.
- R1 and R2 are hydrogen, C1-12 alkyl, cycloalkyl, aryl, ketone, ester, and carbonate groups, respectively Any one or any combination of acyl groups.
- the alkyl group, cycloalkyl group, aryl group, acyl group, ester group, carbonate group, and ketone group may be further substituted by 1 to 6 substituents independently selected from alkyl, cycloalkyl, and aryl groups. Substitution; wherein, the molecular formula of the structural unit of formula ( ⁇ ) is as follows:
- the catalyst (II) can be selected from hydrogen peroxide, cumene hydroperoxide, tert-butyl hydroperoxide, dicumyl peroxide, di-tert-butyl peroxide, dibenzoyl peroxide , Lauryl peroxide, t-butyl peroxybenzoate, t-butyl peroxy-t-valerate, diisopropyl peroxydicarbonate, and dicyclohexyl peroxydicarbonate.
- the modified monomer (III) is a compound containing two or less ( ⁇ ) or ( ⁇ ) structural units, and the molecular formula of the ( ⁇ ) or ( ⁇ ) structural unit is:
- the modified monomer (III) can be trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, ethoxylated trimethylolpropane triacrylate, pentaerythritol triacrylate, 3 (propoxy) glycerol triacrylate, tris (2-hydroxyethyl) isocyanuric acid triacrylate, di (trimethylolpropane) tetraacrylate, pentaerythritol tetraacrylate, 4 (ethoxy (Base) any one or any combination of pentaerythritol tetraacrylate and dipentaerythritol hexaacrylate.
- the auxiliary monomer (IV) is any one of styrene, acrylamide, and thiuram derivatives containing the structure of formula ( ⁇ ), wherein R3 and R4 can be C1-7 alkyl or cycloalkyl , Aryl, benzyl, isobutyl, piperidinyl; wherein, the molecular formula of formula ( ⁇ ) is as follows:
- the thiuram derivative may be tetramethylthiuram monosulfide, tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabenzylthiuram disulfide, disulfide Methyl diphenylthiuram, diisobutylthiuram disulfide, dicyclopentamethylene disulfide tetraalkylthiuram, dipentamethylenethiuram tetrasulfide, dipentamethyl hexasulfide Support any of the thiuram.
- the solvent used is a solvent that can dissolve the catalyst but cannot dissolve the terpolymer (I), and can be acetone, ethyl acetate, methanol, ethanol, and other solvents that are easy to volatilize.
- the structural unit ( ⁇ ) on the SEP terpolymer is degraded, the ratio of the ( ⁇ ) unit on the molecular chain is reduced, and the molecular weight distribution of the molecular chain becomes wider.
- the formed star-shaped SEP terpolymer shrinks its molecular chains at low temperatures, but does not cause serious entanglement, and has little effect on viscosity; at high temperatures, molecular chains stretch, It has a significant viscosity-increasing effect on lubricating oil, so that the dosage of lubricating oil can be reduced, and the main carbon chain and ( ⁇ ) unit are reduced, which helps to improve the shear stability and high temperature and high shear viscosity.
- the preparation method of the modified copolymer overcomes the crosslinking problem in the polymerization reaction process.
- the thickening ability, shear stability, low temperature performance, high temperature oxidation detergency of lubricating oil VII prepared with the modified SEP terpolymer Can be greatly improved.
- the viscosity index modifier of lubricating oil containing star SEP copolymer realized by the present invention is mainly composed of terpolymer (I), catalyst (II), modified monomer (III), auxiliary monomer (IV) Star-shaped polymer paste prepared by melt polymerization method, or star-shaped polymer composition solution prepared by solution polymerization method. In the modifier and the preparation process, it is not excluded that other auxiliary agents can be added.
- the terpolymer (I) is not less than 94 parts, the catalyst (II) is not more than 0.5 parts, the modified monomer (III) is not more than 3.5 parts, and the auxiliary monomer (IV) is not less than More than 2 servings.
- the terpolymer (I) is a linear copolymer composed of units ( ⁇ ), unit ( ⁇ ), and unit ( ⁇ ) with minimal crystallinity, and its number average molecular weight is 20,000 to 500,000; among them, the unit
- the molecular formulas of ( ⁇ ), unit ( ⁇ ), and unit ( ⁇ ) are as follows:
- the catalyst (II) is a compound containing a structural unit of formula ( ⁇ ).
- R1 and R2 are respectively any one or any combination of hydrogen, C1-12 alkyl, cycloalkyl, aryl, keto, ester, carbonate, and acyl.
- the alkyl group, cycloalkyl group, aryl group, acyl group, ester group, carbonate group, and ketone group may be further substituted by 1 to 6 substituents independently selected from alkyl, cycloalkyl, and aryl groups. Substitution; wherein, the molecular formula of the structural unit of formula ( ⁇ ) is as follows:
- the catalyst (II) can be selected from hydrogen peroxide, cumene hydroperoxide, tert-butyl hydroperoxide, dicumyl peroxide, di-tert-butyl peroxide, dibenzoyl peroxide, peroxy Any one of lauryl oxide, tert-butyl peroxybenzoate, tert-butyl peroxy-t-valerate, diisopropyl peroxydicarbonate, and dicyclohexyl peroxydicarbonate.
- the modified monomer (III) is a compound containing two or less ( ⁇ ) or ( ⁇ ) structural units, and the molecular formula of the ( ⁇ ) or ( ⁇ ) structural unit is:
- the modified monomer (III) can be trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, ethoxylated trimethylolpropane triacrylate, pentaerythritol triacrylate, 3 (propoxy) glycerol triacrylate, tris (2-hydroxyethyl) isocyanuric acid triacrylate, di (trimethylolpropane) tetraacrylate, pentaerythritol tetraacrylate, 4 (ethoxy (Base) any one or any combination of pentaerythritol tetraacrylate and dipentaerythritol hexaacrylate.
- the auxiliary monomer (IV) is any one of styrene, acrylamide, and thiuram derivatives containing the structure of formula ( ⁇ ), wherein R3 and R4 can be C1-7 alkyl or cycloalkyl , Aryl, benzyl, isobutyl, piperidinyl; wherein, the molecular formula of formula ( ⁇ ) is as follows:
- the thiuram derivative may be tetramethylthiuram monosulfide, tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabenzylthiuram disulfide, disulfide Methyl diphenylthiuram, diisobutylthiuram disulfide, dicyclopentamethylene disulfide tetraalkylthiuram, dipentamethylenethiuram tetrasulfide, dipentamethyl hexasulfide Support any of the thiuram.
- the solvent used is a solvent that can dissolve the catalyst but cannot dissolve the terpolymer (I), and can be acetone, ethyl acetate, methanol, ethanol, and other solvents that are easy to volatilize.
- each component is identified as follows: based on parts by mass, 95.8 parts of terpolymer (I), 0.2 part of catalyst (II), 3.0 parts of modified monomer (III), auxiliary monomer ( IV) 2.0 parts.
- the viscosity index modifier composition thus obtained has a kinematic viscosity of 1411 mm 2 /s, a shear stability index of 15 (30 cycles SSI for diesel nozzles), and a thickening capacity of 7.2 mm 2 / at 100°C for a 10% concentration liquid glue.
- the low temperature apparent viscosity index CCSI can reach 50 (measured at -20°C)
- the high temperature oxidation detergency can reach at least 3.5 grades (heat pipe oxidation).
- the terpolymer (I) (one of hydrogenated styrene-isoprene block copolymers and hydrogenated styrene-isoprene random copolymers) was cut into pellets and sent to the reactor containing the base oil Add the terpolymer (I) pellets in batches, control the temperature not to exceed 130°C, start the stirrer to dissolve the terpolymer, and the mass ratio of the terpolymer in the base oil does not exceed 30%.
- the amount of each component is identified as follows: based on parts by mass, terpolymer (I) not less than 94.9 parts, catalyst (II) 0.1 part, modified monomer (III) 3.0 parts, auxiliary Monomer (IV) 2.0 parts.
- the viscosity index modifier concentrate (10% liquid glue) thus obtained has a kinematic viscosity of 1355mm 2 /s at 100°C, a shear stability index of 18 (30 cycle SSI for diesel nozzles), and a thickening capacity of 7.3mm 2 /s, low temperature apparent viscosity index CCSI can reach 35 (measured at -20°C), high temperature oxidation detergency 3.5 (heat pipe oxidation).
- the modified monomer (III) trimethylolpropane triacrylate was replaced with trimethylolpropane trimethacrylate; the rest of the operation steps and quantity identification refer to the first embodiment.
- the viscosity index modifier mixture (melt polymerization method) thus obtained has a kinematic viscosity of 1267mm 2 /s at 100°C, a shear stability index of 14 (30 cycles of diesel nozzle SSI), and a thickening capacity of 6.5mm 2 / s, the low temperature apparent viscosity index CCSI can reach 55 (measured at -20°C), and the high temperature oxidation detergency can reach 3.5 (heat pipe oxidation).
- the obtained viscosity index modifier concentrate (solution polymerization product, 10% liquid glue) has a kinematic viscosity of 1288mm 2 /s at 100°C, a shear stability index of 15 (30 cycles of diesel nozzle SSI), and thickening ability 6.6mm 2 /s, low temperature apparent viscosity index CCSI up to 70 (measured at -20 °C), high temperature oxidation detergency 3.5 (heat pipe oxidation).
- the modifying monomer (III) can be trimethylolpropane trimethacrylate, ethoxylated trimethylolpropane triacrylate, pentaerythritol triacrylate, 3(propoxy )Glycerol triacrylate, tris(2-hydroxyethyl)isocyanuric acid triacrylate, di(trimethylolpropane) tetraacrylate, pentaerythritol tetraacrylate, 4(ethoxy) pentaerythritol tetraacrylate Any one or any combination of esters and dipentaerythritol hexaacrylate.
- the auxiliary monomer is replaced with acrylamide, and the rest of the operation steps and the quantity identification refer to the first embodiment.
- the viscosity index modifier mixture (melt polymerization method) thus obtained has a kinematic viscosity of 1250 mm 2 /s and a shear stability index of 14 (30 cycles SSI for diesel nozzles) at 100°C with a 10% concentration liquid glue, which is thickened
- the capacity is 5.8mm 2 /s
- the low temperature apparent viscosity index CCSI can reach 65 (measured at -20°C)
- the high temperature oxidation detergency is 3.5 (heat pipe oxidation).
- the obtained viscosity index modifier concentrate (solution polymerization product, 10% liquid glue) has a kinematic viscosity of 1262 mm 2 /s at 100°C, a shear stability index of 14 (30 cycles SSI for diesel nozzles), and thickening ability 5.7mm 2 /s, low temperature apparent viscosity index CCSI can reach 68 (measured at -20°C), high temperature oxidation detergency can reach 3.5 (heat pipe oxidation).
- the auxiliary monomer may be any one of styrene, acrylamide, and thiuram derivative containing the structure of formula ( ⁇ ), wherein the thiuram derivative containing the structure of formula ( ⁇ ) is , R3 and R4 are any one or more of C1-7 alkyl, cycloalkyl, aryl, benzyl, isobutyl, and piperidinyl.
- thiuram derivatives are tetramethylthiuram monosulfide, tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabenzylthiuram disulfide, dimethyldiphenyl disulfide Kethiuram, diisobutylthiuram disulfide, tetraalkylthiuram dicyclopentamethylene disulfide, dipentamethylenethiuram tetrasulfide, dipentamethylenethiuram hexasulfide Any one or any combination of.
- the hydroperoxide catalyst (II) such as one of dicumyl peroxide and di-tert-butyl peroxide
- solution (A) combine the terpolymer ( I) (one of hydrogenated styrene-isoprene block copolymer and hydrogenated styrene-isoprene random copolymer) pellets to obtain terpolymer pellets (B); the solution ( A) Spray evenly into the terpolymer pellets (B) and stir, and let stand for a period of time until the solvent is completely volatilized to obtain the mixed material (C); extrude the mixed modified material (C) on the extruder, Control the extrusion temperature to 300°C, and add the modified monomer (III) trimethylolpropane triacrylate and the auxiliary monomer (IV) styrene (D) in the middle or end of the heating section of the extruder.
- the amount of each component is identified as: based on parts by mass, 96.4 parts of terpolymer (I), 0.1 part of catalyst (II), 2.0 parts of modified monomer (III), auxiliary monomer ( IV) 1.5 parts.
- the obtained viscosity index modifier composition 10% concentration liquid glue has a kinematic viscosity of 1360mm 2 /s at 100°C, a shear stability index of 10 (30 cycles SSI for diesel nozzles), and a thickening capacity of 6.6mm 2 / s, low temperature apparent viscosity index CCSI can reach 54 (measured at -20°C), high temperature oxidation detergency level 3 (heat pipe oxidation).
- the terpolymer (I) (one of hydrogenated styrene-isoprene block copolymers and hydrogenated styrene-isoprene random copolymers) was cut into pellets and sent to the reactor containing the base oil Add the terpolymer (I) pellets in batches, control the temperature not to exceed 130°C, start the stirrer to dissolve the terpolymer, and the mass ratio of the terpolymer in the base oil does not exceed 30%.
- the amount of each component is identified as: based on parts by mass, 96.4 parts of terpolymer (I), 0.1 part of catalyst (II), 2.0 parts of modified monomer (III), auxiliary monomer ( IV) 1.5 parts.
- the viscosity index modifier concentrate (solution polymerization product, 10% liquid glue) has a kinematic viscosity of 1387mm 2 /s at 100°C, a shear stability index of 9 (30 cycles of diesel nozzle SSI), and a thickening capacity of 6.8 mm 2 /s, low temperature apparent viscosity index CCSI can reach 45 (measured at -20°C), high temperature oxidation detergency level 3 (heat pipe oxidation).
- the modified monomer trimethylolpropane triacrylate was changed to trimethylolpropane trimethacrylate; the remaining operation steps and dosage standards refer to the fourth embodiment.
- the viscosity index modifier composition (product of melt polymerization method) thus obtained has a kinematic viscosity of 1412mm 2 /s at 100°C and a shear stability index of 11 (30 cycles SSI for diesel nozzles).
- the chemical capacity is 6.8mm 2 /s
- the low temperature apparent viscosity index CCSI can reach 47 (measured at -20°C)
- the high temperature oxidation detergency level 3 heat pipe oxidation
- the obtained viscosity index modifier concentrate (solution polymerization product, 10% liquid glue) at 100°C has a kinematic viscosity of 1420 mm 2 /s, a shear stability index of 12 (30 cycles of diesel nozzle SSI), and a thickening capacity of 6.7 mm 2 /s, low temperature apparent viscosity index CCSI45 (measured at -20°C), high temperature oxidation detergency level 3 (heat pipe oxidation).
- the modifying monomer can be trimethylolpropane trimethacrylate, ethoxylated trimethylolpropane triacrylate, pentaerythritol triacrylate, 3 (propoxy) propylene triacrylate, Alcohol triacrylate, tris(2-hydroxyethyl) isocyanuric acid triacrylate, di(trimethylolpropane) tetraacrylate, pentaerythritol tetraacrylate, 4(ethoxy) pentaerythritol tetraacrylate, double Any one or more of pentaerythritol hexaacrylate.
- Embodiment 6 is a diagrammatic representation of Embodiment 6
- the auxiliary monomer is replaced with acrylamide, and the remaining operation steps and dosage standards refer to the fourth embodiment.
- the viscosity index modifier composition (product of the melt polymerization method) thus obtained has a kinematic viscosity of 1435 mm 2 /s at 100°C and a shear stability index of 15 (30 cycles SSI for diesel nozzles).
- the chemical capacity is 7.1mm 2 /s
- the low temperature apparent viscosity index CCSI can reach 55 (measured at -20°C)
- the high temperature oxidation detergency level 3 heat pipe oxidation
- the obtained viscosity index modifier concentrate (solution polymerization product, 10% liquid glue) has a kinematic viscosity of 1367mm 2 /s at 100°C, a shear stability index of 12 (30 cycle SSI for diesel nozzles), and thickening ability 6.9mm 2 /s, low temperature apparent viscosity index CCSI up to 48 (measured at -20°C), high temperature oxidation detergency level 3 (heat pipe oxidation).
- the auxiliary monomer may be any one of styrene, acrylamide, and thiuram derivative containing the structure of formula ( ⁇ ), wherein the thiuram derivative containing the structure of formula ( ⁇ ) is , R3 and R4 are any one or more of C1-7 alkyl, cycloalkyl, aryl, benzyl, isobutyl, and piperidinyl.
- the thiuram derivative can be tetramethylthiuram monosulfide, tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabenzylthiuram disulfide, dimethylthiuram disulfide Phenylthiuram, diisobutylthiuram disulfide, tetraalkylthiuram dicyclopentamethylene disulfide, dipentamethylenethiuram tetrasulfide, dipentamethylenethiuram hexasulfide Any one or any combination of
- the amount of each component is identified as follows: based on parts by mass, 94 parts of terpolymer (I), 0.5 part of catalyst (II), 3.5 parts of modified monomer (III), auxiliary monomer ( IV) 2.0 parts.
- the viscosity index modifier composition (product of melt polymerization) thus obtained has a kinematic viscosity of 1430 mm 2 /s and a shear stability index of 15 (30 cycle SSI for diesel nozzles) at 100°C at a concentration of 10%.
- the chemical capacity is 7.0mm 2 /s
- the low temperature apparent viscosity index CCSI can reach 56 (measured at -20°C)
- the high temperature oxidation detergency is level 3 (heat pipe oxidation).
- the terpolymer (I) (one of hydrogenated styrene-isoprene block copolymers and hydrogenated styrene-isoprene random copolymers) was cut into pellets and sent to the reactor containing the base oil Add the terpolymer (I) pellets in batches, control the temperature not to exceed 130°C, start the stirrer to dissolve the terpolymer, and the mass ratio of the terpolymer in the base oil does not exceed 30%.
- the obtained viscosity index modifier concentrate (solution polymerization product, 10% liquid glue) at 100°C has a kinematic viscosity of 1389 mm 2 /s, a shear stability index of 14 (30 cycles of diesel nozzle SSI), and a thickening capacity of 7.1 mm 2 /s, low temperature apparent viscosity index CCSI up to 41 (measured at -20°C), high temperature oxidation detergency level 3 (heat pipe oxidation).
- Embodiment 8 is a diagrammatic representation of Embodiment 8
- Example 7 Based on Example 7, the modified monomer was replaced with trimethylolpropane trimethacrylate, and the remaining operation steps and dosage standards refer to Example 7.
- the viscosity index modifier composition (product of melt polymerization) thus obtained has a kinematic viscosity of 1389mm 2 /s at 100°C and a shear stability index of 13 (30 cycles SSI for diesel nozzles).
- the chemical capacity is 6.6mm 2 /s
- the low temperature apparent viscosity index CCSI can reach 52 (measured at -20°C)
- the high temperature oxidation detergency is 3.5 (heat pipe oxidation).
- the obtained viscosity index modifier concentrate (solution polymerization product, 10% liquid glue) has a kinematic viscosity of 1411mm 2 /s at 100°C, a shear stability index of 14 (30 cycles SSI for diesel nozzles), and a thickening capacity of 6.7 mm 2 /s, low temperature apparent viscosity index CCSI up to 50 (measured at -20 °C), high temperature oxidation detergency level 3 (heat pipe oxidation).
- the modifying monomer can be trimethylolpropane trimethacrylate, ethoxylated trimethylolpropane triacrylate, pentaerythritol triacrylate, 3 (propoxy) propylene triacrylate, Alcohol triacrylate, tris(2-hydroxyethyl) isocyanuric acid triacrylate, di(trimethylolpropane) tetraacrylate, pentaerythritol tetraacrylate, 4(ethoxy) pentaerythritol tetraacrylate, double Any one or more of pentaerythritol hexaacrylate.
- the auxiliary monomer is replaced with acrylamide, and the remaining operation steps and dosage standards refer to the seventh embodiment.
- the viscosity index modifier composition (product of melt polymerization method) thus obtained has a kinematic viscosity of 1435 mm 2 /s and a shear stability index of 17 (30 cycle SSI for diesel nozzles) at 100° C., and thickening Capability 7.5mm 2 /s, low temperature apparent viscosity index CCSI45 (measured at -20°C), high temperature oxidation detergency 3.5 (heat pipe oxidation).
- the viscosity index modifier concentrate (product of solution polymerization, 10% liquid glue) at 100°C has a kinematic viscosity of 1337mm 2 /s, a shear stability index of 13 (30 cycles of diesel nozzle SSI), and thickening ability 6.7mm 2 /s, low temperature apparent viscosity index CCSI 51 (measured at -20°C), high temperature oxidation detergency level 3 (heat pipe oxidation).
- the auxiliary monomer may be any one of styrene, acrylamide, and thiuram derivative containing the structure of formula ( ⁇ ), wherein the thiuram derivative containing the structure of formula ( ⁇ ) is , R3 and R4 are any one or more of C1-7 alkyl, cycloalkyl, aryl, benzyl, isobutyl, and piperidinyl.
- the thiuram derivative can be tetramethylthiuram monosulfide, tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabenzylthiuram disulfide, dimethylthiuram disulfide Phenylthiuram, diisobutylthiuram disulfide, tetraalkylthiuram dicyclopentamethylene disulfide, dipentamethylenethiuram tetrasulfide, dipentamethylenethiuram hexasulfide Any one or any combination of
- the amount of each component is identified as: based on parts by mass, 94.4 parts of terpolymer (I), 0.3 parts of catalyst (II), 3.5 parts of modified monomer (III), auxiliary monomer ( IV) 1.8 parts.
- the viscosity index modifier composition (product of melt polymerization method) thus obtained has a kinematic viscosity of 1431 mm 2 /s at 100°C and a shear stability index of 16 (30 cycles SSI for diesel nozzles), and thickened. Capacity 7.3mm 2 /s, low temperature apparent viscosity index CCSI 40 (measured at -20°C), high temperature oxidation detergency 3.5 (heat pipe oxidation).
- the terpolymer (I) (one of hydrogenated styrene-isoprene block copolymers and hydrogenated styrene-isoprene random copolymers) was cut into pellets and sent to the reactor containing the base oil Add the terpolymer (I) pellets in batches, control the temperature not to exceed 130°C, start the stirrer to dissolve the terpolymer, and the mass ratio of the terpolymer in the base oil does not exceed 30%.
- the amount of each component is identified as: based on parts by mass, 94.4 parts of terpolymer (I), 0.3 parts of catalyst (II), 3.5 parts of modified monomer (III), auxiliary monomer ( IV) 1.8 parts.
- the obtained viscosity index modifier concentrate (product of solution polymerization, 10% liquid glue) at 100°C has a kinematic viscosity of 1427 mm 2 /s, a shear stability index of 14 (30 cycles of diesel nozzle SSI), and thickening
- the capacity is 6.9mm 2 /s
- the low temperature apparent viscosity index CCSI can reach 46 (measured at -20°C)
- the high temperature oxidation detergency can reach at least 3.5 grades (heat pipe oxidation).
- the catalyst (II) in the present invention by adding the catalyst (II) in the present invention, the structural unit ( ⁇ ) on the SEP terpolymer is degraded, the ratio of the ( ⁇ ) unit on the molecular chain is reduced, and the molecular weight distribution of the molecular chain becomes wider.
- control the amount and order of addition of the catalyst (II) and the modified monomer (III) to make the macromolecular free radicals react with the modified monomer (III) to form a long-chain branched star copolymer, and the auxiliary monomer ( The use of IV) reduces the occurrence of irreversible cross-linking.
- the formed star-shaped SEP terpolymer shrinks its molecular chains at low temperatures, but does not cause serious entanglement, and has little effect on viscosity; at high temperatures, molecular chains stretch, It has a significant viscosity-increasing effect on lubricating oil, so that the dosage of lubricating oil can be reduced, and the main carbon chain and ( ⁇ ) unit are reduced, which helps to improve the shear stability and high temperature and high shear viscosity.
- the preparation method of the modified copolymer overcomes the crosslinking problem in the polymerization reaction process.
- the thickening ability, shear stability, low temperature performance, high temperature oxidation detergency of lubricating oil VII prepared with the modified SEP terpolymer Can be greatly improved.
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Abstract
Description
Claims (10)
- 一种含有星型SEP共聚物润滑油粘度指数改性剂,其特征在于所述改性剂主要是由三元共聚物(I)、催化剂(II)、改性单体(III)、辅助单体(IV)经过熔融聚合方法制备的星型聚合物固体,或经溶液聚合方法制备而成的星型聚合物组合物溶液。
- 如权利要求1所述的含有星型SEP共聚物润滑油粘度指数改性剂,其特征在于所述依据质量份数计,所述的三元共聚物(I)不低于94份,催化剂(II)不超过0.5份、改性单体(III)不超过3.5份、辅助单体(IV)不超过2份。
- 如权利要求5所述的含有星型SEP共聚物润滑油粘度指数改性剂,其特征在于所述的改性单体(III)是三羟甲基丙烷三丙烯酸酯、三羟甲基丙烷三甲基丙烯酸酯、乙氧基化三羟甲基丙烷三丙烯酸酯、季戊四醇三丙烯酸酯、3(丙氧基)丙三醇三丙烯酸酯、三(2-羟乙基)异氰脲酸三丙烯酸酯、二(三羟甲基丙烷)四丙烯酸酯、季戊四醇四丙烯酸酯、4(乙氧基)季戊四醇四丙烯酸酯、双季戊四醇六丙烯酸酯中的任意一种或任意组合。
- 一种含有星型SEP共聚物润滑油粘度指数改性剂的熔融聚合方法,其特征在于该方法包括以下步骤:(1)准确称取催化剂(II),并溶于溶剂中,得到溶液(A);将溶液(A)均匀地喷入三元共聚物粒料(B)中搅拌,静置,待溶剂完全挥发后,得到混合料(C);(2)将混合改性料(C)经挤出机上挤出,控制挤出温度为120-300℃之间,挤出机中,在加热段的中间或加热段的末端滴加改性单体(III)和辅助单 体(IV)的组合物(D),挤出后即得到所述的星型SEP共聚物润滑油粘度指数改性剂组合物。
- 如权利要求10所述的含有星型SEP共聚物润滑油粘度指数改性剂的熔融聚合方法,其特征在于所述的熔融聚合法中,所用的溶剂是能溶解催化剂但不能溶解三元共聚物(I)的溶剂,是丙酮、乙酸乙酯、甲醇、乙醇的任意一种。
- 一种含有星型SEP共聚物润滑油粘度指数改性剂的溶液聚合方法,其特征在于该方法包括以下步骤:(1)将三元共聚物(I)切粒,向盛有基础油的反应器中分批次加入三元共聚物(I)粒料,控制温度不超过130℃,开动搅拌器,使三元共聚物溶解,三元共聚物在基础油中的质量比不超过30%;(2)升温至130℃~300℃,再向反应釜中注入催化剂(II),等待1~30min,再注入改性单体(III)、辅助单体(IV)的组合物,持续搅拌5-30min,冷却出料,即得到含有所述的含有星型SEP共聚物润滑油粘度指数改性剂的混合浓缩液。
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