WO2021026678A1 - 剃须刀片连续制造方法 - Google Patents
剃须刀片连续制造方法 Download PDFInfo
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- WO2021026678A1 WO2021026678A1 PCT/CN2019/099939 CN2019099939W WO2021026678A1 WO 2021026678 A1 WO2021026678 A1 WO 2021026678A1 CN 2019099939 W CN2019099939 W CN 2019099939W WO 2021026678 A1 WO2021026678 A1 WO 2021026678A1
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- blade
- sheet
- supporting
- continuous manufacturing
- razor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/60—Making other particular articles cutlery wares; garden tools or the like
- B21D53/64—Making other particular articles cutlery wares; garden tools or the like knives; scissors; cutting blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/28—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
- B23P15/44—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools scraping or shaving tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
- B26B21/00—Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
- B26B21/54—Razor-blades
- B26B21/56—Razor-blades characterised by the shape
Definitions
- This application relates to the field of shaving, and in particular to a continuous manufacturing method of razor blades.
- the manufacturing process of the razor blade is as follows: first use a stamping mold to punch down multiple blade skeletons on the strip-shaped sheet material, and the punched blade skeleton falls Stack and collect at the collection container; then, pour the blade skeletons at the collection container into the vibration plate of the welding equipment, and the chaotic blade skeletons are sorted by the vibration plate, so that the sorted blade skeletons are welded to the welding equipment.
- a blade frame is delivered from the welding station, the sheet blade is placed on the supporting welding platform of the blade frame by hand, and then the sheet blade and the blade frame are welded by the welding head. The flaky blade and the supporting welding platform are welded together to achieve the purpose of manufacturing the razor blade.
- the supporting welding platform needs to be arranged upward to prevent the flaky blade placed on the supporting welding platform from automatically sliding off under its own weight; at the same time, due to the blade
- the skeleton is stacked in a messy collection container, and then the chaotic blade skeleton is sorted by the vibration plate. It is impossible to ensure that each blade skeleton keeps the supporting welding platform arranged upwards during the transportation to the welding station, so the supporting welding needs to be eliminated.
- the platform is not an upwardly arranged blade skeleton, which makes it return to the vibrating plate for reordering; therefore, the existing razor blade manufacturing process has low efficiency and poor quality of the manufactured razor blade (this is due to the blade
- the skeleton collides with each other on the vibrating plate and produces various scratches) defects.
- the purpose of this application is to provide a continuous manufacturing method for razor blades with high efficiency and good quality.
- the present application provides a continuous manufacturing method of razor blades, which includes the following steps:
- the blade skeletons are arranged at intervals in the length direction of the sheet roll material, and the blade skeleton includes coplanar with the tape
- the supporting legs and the supporting welding platform extending backwards from the supporting legs to support and weld the sheet-shaped blade;
- step (3) the junction of the blade skeleton and the material tape is cut along the thickness direction of the sheet roll material.
- step (3) the blade skeleton after being disconnected from the material belt is horizontally translated to the welding position by pushing.
- the blade skeletons are arranged side by side in the length direction of the web.
- step (2) the sheet roll is fed in the vertical direction, so that the supporting welding platform is translated in the vertical direction.
- the sheet roll is fed downward in the vertical direction.
- the blade skeletons are arranged in series in the length direction of the sheet roll.
- step (2) the sheet material is fed in a horizontal direction, so that the supporting welding platform is translated in a horizontal direction.
- step (1) it further includes a sheet roll forming step, which includes:
- the sheet material is punched and formed to form a plurality of spaced apart blade skeletons and a material belt connecting all the blade skeletons together.
- step (b) the sheet material is punched and bent to shape, so that the two sides of the sheet material are formed into a discharge tape and the middle of the sheet material is formed into a blade skeleton.
- the sheet roll material has a plurality of blade skeletons arranged at intervals in the length direction of the sheet roll material and a material belt that connects all the blade frames together, they are stored or unfolded along with the winding of the sheet roll material Unloading, so it will not cause disorderly sorting of the blade skeleton and scratches between the blade skeletons due to vibration; more importantly, because the blade skeleton includes supporting legs coplanar with the material belt and extending backward from the supporting legs. In the supporting welding platform that supports and welds the sheet-shaped blade edge, the supporting welding platform of the blade frame on the sheet-shaped roll material is arranged upward by controlling the blanking direction of the sheet material in space.
- the continuous manufacturing method of the razor blade of the present application has the advantages of high efficiency and good quality.
- Fig. 1 is a flowchart of the continuous manufacturing method of the razor blade of the present application.
- Figure 2 is a schematic plan view of the sheet roll when it is being wound.
- Fig. 3 is a schematic diagram of the planar structure of the sheet roll material being cut in the vertical direction.
- Fig. 4 is a plan view of the flat structure of the sheet roll material being cut in the horizontal direction.
- Figure 5 is a schematic diagram of the internal structure of the razor blade.
- FIG. 5 shows the razor blade 100 manufactured by the razor blade continuous manufacturing method of the present application.
- the razor blade 100 includes a sheet-shaped blade 30 and a blade frame 10, and the blade frame 10 includes a supporting leg 12 And a supporting welding platform 11 extending backward from the supporting leg 12 for supporting the sheet-shaped blade 30.
- the supporting welding platform 11 is formed by the end of the supporting leg 12 extending backward and upward.
- the angle between the two is an obtuse angle, for example, in the range of 120 degrees to 150 degrees
- the cross section formed by the two is an inverted "L" shape.
- the cross section here refers to the cross section obtained by cutting along the line DD in FIGS. 3 and 4, and it can also be understood that the blade skeleton 10 is cut by a plane perpendicular to the length direction of the blade skeleton 10 The cross section obtained later is not limited to this.
- the continuous manufacturing method of the razor blade of the present application includes the following steps:
- a strip-shaped sheet roll material 100a which has a plurality of blade skeletons 10 and a material belt 20 connecting all the blade skeletons 10 together, as shown in Fig. 2; and the supporting legs 12 and the material belt 20 are coplanar, That is, the front and/or back of the supporting legs 12 and the material belt 20 are common; wherein the blade skeletons 10 are arranged at intervals in the length direction of the web 100a (that is, the direction indicated by the arrow A). Specifically, as shown in FIG.
- step S01 the blade skeleton 20 is arranged side by side in the length direction of the web material 100a to facilitate the winding operation of the web material 100a; of course, according to actual needs, the blade skeleton 10 It can also be arranged in series in the longitudinal direction of the sheet roll material 100a, which can effectively reduce the space occupied by the sheet roll material 100a in the direction of its winding centerline, but is not limited to this. More specifically, before step S01, it also includes a sheet roll material 100a forming step, which includes: (a) providing a strip of sheet material; and (b) punching and forming the sheet material to form more sheets on the sheet material.
- blade skeletons 10 There are several blade skeletons 10 arranged at intervals and a material belt 20 connecting all the blade skeletons 10 together; preferably, in step (b), the sheet material is punched and bent to shape, so that both sides of the sheet material
- the blade skeleton 10 is formed in the middle of the forming discharging belt 20 and the sheet material to store the blade skeleton 10 in a winding manner, which reduces the inconvenience of subsequent processing due to messy accumulation, thus making it easier to follow up the blade skeleton 10 Use operation.
- the directions are arranged side by side.
- the sheet roll material 100a is cut in the vertical direction, and it is better to be cut down in the vertical direction (that is, the cutting direction is consistent with its length direction, which is the direction indicated by arrow A ), the support welding platform 11 is translated in the vertical direction, that is, the support welding platform 11 is translated in the vertical direction during the stepping and unloading process of the sheet roll 100a, and the support welding platform 11 is kept facing upwards to facilitate Place the sheet blade 30 on the supporting welding platform 11 from above; when the blade frame 10 is arranged in series in the length direction of the sheet roll material 100a, the sheet roll material 100a is cut in the horizontal direction, as shown in the figure
- the right-to-left direction in 4 can also be left-to-right, front-to-back, or back-to-front direction, so that the supporting welding platform 11 is translated in the horizontal direction, while the translational supporting welding platform 11 remains
- the upward state facilitates the placement of the sheet blade 30 on the supporting welding platform 11 from above, but it is not limited to this.
- the unloading and conveying of the sheet roll material 100a can be realized by the positioning holes 21 reserved at the material belt 20, specifically by the rotation of the positioning gear, and the teeth in the rotating positioning gear are respectively connected with
- the cooperation of different positioning holes 21 realizes the purpose of automatic feeding of the sheet roll 100a driven by the rotating positioning gear; and the simplest structure to drive the positioning gear to rotate is the motor, and the positioning gear can be directly mounted on the output shaft of the motor. , So it is not limited to this.
- step S03 the blade frame 10, which is disconnected from the material belt, is horizontally translated to the welding position by pushing.
- the blade frame 10 when the blade frame 20 is side-by-side in the length direction of the sheet material 100a
- the blade frame 10 When arranging, the blade frame 10 is pushed horizontally and translated to the welding position along the width direction of the sheet roll material 100a (that is, the direction indicated by arrow B in Figure 3); when the blade frame 20 is in series in the length direction of the sheet roll material 100a In the connected arrangement, at this time, the blade frame 10 is pushed horizontally to the welding position along the length direction of the sheet material 100a (that is, the direction indicated by the arrow A in FIG. 4), so it is not limited to this. It is understandable that a punching die can be used to cut the junction between the blade frame 10 and the strip 20 in the sheet roll material 100a.
- the first matching punch module or the second matching module in the die can be used to cut the junction.
- the second punching module supports the lower part of the supporting welding platform 11, and then cuts it, so that the cut blade frame 10 is supported at the first punching module or the second punching module, and then pushed through
- the cut blade skeleton 10 is horizontally translated to the welding position, but not limited to this.
- the sheet roll material 100a has a plurality of blade skeletons 10 arranged at intervals in the length direction of the sheet roll material 100a and a material belt 20 connecting all the blade skeletons 10 together, and is accompanied by the sheet roll material 100a
- the winding and storing or unwinding of the material will not cause the blade frame 10 to be disorderly sorted and scratches due to vibration between the blade frame 10; more importantly, because the blade frame 10 includes a support coplanar with the material belt 20
- the legs 12 and the supporting welding platform 11 extending backward from the supporting legs 12 for supporting the sheet-shaped blade 30 and welded with the sheet-shaped blade 30, so by controlling the blanking direction of the sheet material 100a in space (such as vertical Cutting in a straight direction or cutting in a horizontal direction), so that the supporting welding platform 11 of the blade frame 10 on the sheet roll 100a is arranged upward, so there is no need to spend time turning the supporting welding platform 11 into an upward arrangement position.
- the sheet-shaped blade 30 can be conveniently and quickly placed
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Abstract
一种剃须刀片（100）连续制造方法，包括步骤：S01、提供带状且具有刀片骨架（10）及料带（20）的薄片卷料（100a），刀片骨架（10）包含支撑腿（12）及承托焊接平台（11）；S02、沿薄片卷料（100a）的长度方向步进下料，而承托焊接平台（11）在下料过程中朝上布置；S03、沿交错于薄片卷料（100a）的下料方向对刀片骨架（10）与料带（20）的交接处切断，并使与料带（20）断开后的刀片骨架（10）水平平移至预设的焊接位置；S04、提供片状刀刃（30），将片状刀刃（30）与承托焊接平台（11）焊接在一起；S05、重复步骤S02至S04。
Description
本申请涉及剃须领域，尤其涉及一种剃须刀片连续制造方法。
随着经济的不断发展及社会的不断进步，提供了丰富的物质消费品，为提高人们的生活水平及追求个性化的生活创造良好的条件，从而加速了物质消费品的需求量，而剃须刀就是诸多物质消费品中的一种。
众所周知，现有的剃须刀分为手动及电动这两大类。对于手动剃须刀来说，由于它具有剃须更彻底和不需电源等优点，所以，在市场占有绝大部分的份额。
其中，对于现有的手动式剃须刀来说，其剃须刀片的制造过程是：先借助冲压成型模具在带状的薄片原料冲落多个刀片骨架，而冲落的刀片骨架掉落于收集容器处堆积收集；接着，将收集容器处的刀片骨架倒入焊接设备的振动盘内，由振动盘对杂乱无章的刀片骨架进行振动排序，使排序后的一个个刀片骨架往焊接设备的焊接工位处输送；当焊接工位输送来一个刀片骨架时，此时由人手将片状刀刃放置于刀片骨架的承托焊接平台上，再由焊接头对片状刀刃与刀片骨架进行焊接，从而使片状刀刃与承托焊接平台焊接在一起，以实现剃须刀片的制造目的。
但是，在片状刀刃焊接于承托焊接平台的过程中，需要承托焊接平台朝上布置，以防止放置于承托焊接平台上的片状刀片在自重作用下自动滑落；同时，又由于刀片骨架是杂乱无章堆积于收集容器，再由振动盘对杂乱无章的刀片骨架进行振动排序，无法确保每个刀片骨架在输送至焊接工位过程中保持承托焊接平台朝上布置，故需要剔除承托焊接平台不是朝上布置的刀片骨架，使它重回振动盘处重新排序；因此，现有的剃须刀片的制造过程存在效率低及制造出 来的剃须刀片的品质差(这是由于刀片骨架在振动盘上相互碰撞而产生各种刮痕)的缺陷。
因此，急需要一种效率高且品质好的剃须刀片连续制造方法来克服上述的缺陷。
申请内容
本申请的目的在于提供一种效率高且品质好的剃须刀片连续制造方法。
为实现上述目的，本申请提供了一种剃须刀片连续制造方法，包括如下步骤：
(1)提供带状且具有多个刀片骨架及将所有刀片骨架连在一起的料带的薄片卷料，刀片骨架在薄片卷料的长度方向间隔开排列，且刀片骨架包含与料带共面的支撑腿及由支撑腿向后延伸出用于承托片状刀刃并与片状刀刃焊接的承托焊接平台；
(2)沿薄片卷料的长度方向步进下料，而承托焊接平台在下料过程中朝上布置；
(3)沿交错于薄片卷料的下料方向对薄片卷料中的刀片骨架与料带的交接处切断，并使与料带断开后的刀片骨架水平平移至预设的焊接位置；
(4)提供片状刀刃，将片状刀刃放置在处于焊接位置时的刀片骨架之承托焊接平台处，再使片状刀刃与承托焊接平台焊接在一起，以形成剃须刀片；以及
(5)重复步骤(2)至(4)，实现剃须刀片的连续制造。
较佳地，在步骤(3)中，沿薄片卷料的厚度方向对刀片骨架与料带的交接处进行切断。
较佳地，在步骤(3)中，通过顶推方式使与料带断开后的刀片骨架水平平移至焊接位置。
较佳地，在步骤(1)中，刀片骨架在薄片卷料的长度方向呈并排式排列。
较佳地，在步骤(2)中，薄片卷料沿竖直方向下料，使承托焊接平台沿竖 直方向平移。
较佳地，薄片卷料沿竖直方向向下下料。
较佳地，在步骤(1)中，刀片骨架在薄片卷料的长度方向呈串接式排列。
较佳地，在步骤(2)中，薄片卷料沿水平方向下料，使承托焊接平台沿水平方向平移。
较佳地，在步骤(1)前，还包括薄片卷料成型步骤，该步骤包含：
(a)提供带状的薄片原料；以及
(b)对薄片原料进行冲压成型，使薄片原料上成型出多个间隔开排列的刀片骨架及将所有刀片骨架连在一起的料带。
较佳地，在步骤(b)中，对薄片原料进行冲切弯折成型，使薄片原料的两侧成型出料带及薄片原料的中部成型出刀片骨架。
与现有技术相比，由于薄片卷料具有多个在薄片卷料的长度方向间隔开排列的刀片骨架及将所有刀片骨架连在一起的料带，并随薄片卷料的卷绕收藏或展开下料，故不会造成刀片骨架杂乱无章的排序及刀片骨架之间因振动而产生刮痕；更重要的是，由于刀片骨架包含与料带共面的支撑腿及由支撑腿向后延伸出用于承托片状刀刃并与片状刀刃焊接的承托焊接平台，故通过控制薄片卷料在空间上的下料方向，使得薄片卷料上的刀片骨架之承托焊接平台朝上布置，故不需要花时间将承托焊接平台翻转成朝上布置的位置，从而使得片状刀刃十分方便快捷地放置于承托焊接平台上焊接，因而提高了剃须刀片的连续制造过程。所以，本申请的剃须刀片连续制造方法具有效率高且品质好的优点。
图1是本申请的剃须刀片连续制造方法的流程图。
图2是薄片卷料处于收卷时的平面示意图。
图3是薄片卷料沿竖直方向下料的平面结构示意图。
图4是薄片卷料沿水平方向下料的平面结构示图。
图5是剃须刀片的内部结构示意图。
为了详细说明本申请的技术内容、构造特征，以下结合实施方式并配合附图作进一步说明。
请参阅图5，展示了本申请的剃须刀片连续制造方法所制造出来的剃须刀片100，该剃须刀片100包含片状刀刃30及刀片骨架10，刀片骨架10包含支撑腿12及由支撑腿12向后延伸出用于承托片状刀刃30的承托焊接平台11，较优的是，承托焊接平台11是由支撑腿12端部向后上方倾斜延伸所成，二者之间夹角为钝角，例如在120度至150度范围，且二者构成横截面为倒“L”字形。需要说明的是，此处的横截面是指沿图3及图4中D-D线段剖切后所得到的截面，也可理解为刀片骨架10被垂直于刀片骨架10之长度方向的平面所剖切后得到的截面，故不以此为限。
结合图1至图4，本申请的剃须刀片连续制造方法包括如下步骤：
S01、提供带状的薄片卷料100a，其具有多个刀片骨架10及将所有刀片骨架10连在一起的料带20，状态见图2所示；且支撑腿12与料带20共面，即支撑腿12与料带20二者的正面和/或背面共同；其中，刀片骨架10在薄片卷料100a的长度方向(即箭头A所指方向)间隔开排列。具体地，如图3所示，在步骤S01中，刀片骨架20在薄片卷料100a的长度方向呈并排式排列，以便于薄片卷料100a的卷绕操作；当然，根据实际需要，刀片骨架10还可在薄片卷料100a的长度方向呈串接式排列，能有效地减少薄片卷料100a在其卷绕中心线的方向所占空间，但不限于此。更具体地，在步骤S01前，还包括薄片卷料100a成型步骤，该步骤包含：(a)提供带状的薄片原料；以及(b)对薄片原料进行冲压成型，使薄片原料上成型出多个间隔开排列的刀片骨架10及将所有刀片骨架10连在一起的料带20；较优的是，在步骤(b)中，对薄片原料进行冲切弯折成型，使薄片原料的两侧成型出料带20及薄片原料的中部成型出刀片骨架10，以通过卷绕方式对刀片骨架10进行收藏，减少因杂乱无章的堆积而存在后续处理不便的缺陷，因而更便于后续对刀片骨架10的使用操作。
S02、沿薄片卷料100a的长度方向(即箭头A所指)步进下料，而承托焊 接平台11在下料过程中朝上布置；具体地，当刀片骨架20在薄片卷料100a的长度方向呈并排式排列，此时的薄片卷料100a沿竖直方向下料，较优的是沿竖直方向向下下料(即下料方向与其长度方向相一致，均为箭头A所指方向)，使承托焊接平台11沿竖直方向平移，即承托焊接平台11在薄片卷料100a步进下料过程中沿竖直方向平移，且保持承托焊接平台11朝上状态，以便于将片状刀片30从上方放置于承托焊接平台11处；当刀片骨架10在薄片卷料100a的长度方向呈串接式排列时，此时的薄片卷料100a沿水平方向下料，例如图4中由右至左的方向，当然也可以是由左至右、由前至后或由后至前的方向，使承托焊接平台11沿水平方向平移，而平移的承托焊接平台11保持朝上的状态，以便于将片状刀片30从上方放置于承托焊接平台11处，但不以此为限。可理解的是，对于薄片卷料100a的下料输送，可借助预留于料带20处的定位孔21所实现，具体是通过定位齿轮的转动，由转动的定位齿轮中的齿牙分别与不同的定位孔21的配合，实现由转动的定位齿轮带动薄片卷料100a自动下料的目的；而驱使定位齿轮转动的最简单结构就是电机，将定位齿轮直接安装于电机的输出轴上即可，故不以此为限。
S03、沿交错于薄片卷料100a的下料方向对薄片卷料100a中的刀片骨架10与料带20的交接处切断，并使与料带20断开后的刀片骨架10水平平移至预设的焊接位置。具体地，如图3及图4所示，无论刀片骨架20在薄片卷料100a的长度方向呈并排式排列还是呈串接式排列，此时交错于下料的方向是指垂直于图3或图4中的正面方向(可理解为薄片卷料100a的厚度方向)，使得切断后的刀片骨架10沿薄片卷料100a的厚度方向与薄片卷料100a相错位，为后续将薄片卷料100a水平平移至焊接位置做准备。举例言而，在步骤S03中，通过顶推方式使与料带断开后的刀片骨架10水平平移至焊接位置，较优的是，当刀片骨架20在薄片卷料100a的长度方向呈并排式排列时，此时是沿薄片卷料100a的宽度方向(即图3中箭头B所指方向)顶推刀片骨架10水平平移至焊接位置；当刀片骨架20在薄片卷料100a的长度方向呈串接式排列时，此时是沿薄片卷料100a的长度方向(即图4中箭头A所指方向)顶推刀片骨架10水平平移至 焊接位置，故不以此为限。可理解的是，可以使用冲模对薄片卷料100a中的刀片骨架10与料带20的交接处切断，在冲模切断该交接处时，可以先由冲模中相互配合的第一配冲模块或第二配冲模块对承托焊接平台11的下方处进行承托，再进行切断，使切断后的刀片骨架10承托于第一配冲模块或第二配冲模块处，然后再通过顶推方式使切断后的刀片骨架10水平平移至焊接位置，但不以此为限。
S04、提供片状刀刃30，将片状刀刃放置在处于焊接位置时的刀片骨架10之承托焊接平台11处，再使片状刀刃30与承托焊接平台11焊接在一起，以形成如图5所示的剃须刀片100；以及
S05、重复步骤S02至S04，实现剃须刀片100的连续制造。
与现有技术相比，由于薄片卷料100a具有多个在薄片卷料100a的长度方向间隔开排列的刀片骨架10及将所有刀片骨架10连在一起的料带20，并随薄片卷料100a的卷绕收藏或展开下料，故不会造成刀片骨架10杂乱无章的排序及刀片骨架10之间因振动而产生刮痕；更重要的是，由于刀片骨架10包含与料带20共面的支撑腿12及由支撑腿12向后延伸出用于承托片状刀刃30并与片状刀刃30焊接的承托焊接平台11，故通过控制薄片卷料100a在空间上的下料方向(如竖直方向下料或水平方向下料)，使得薄片卷料100a上的刀片骨架10之承托焊接平台11朝上布置，故不需要花时间将承托焊接平台11翻转成朝上布置的位置，从而使得片状刀刃30十分方便快捷地放置于承托焊接平台11上焊接，因而提高了剃须刀片100的连续制造过程。所以，本申请的剃须刀片连续制造方法具有效率高且品质好的优点。
以上所揭露的仅为本申请的较佳实例而已，当然不能以此来限定本申请之权利范围，因此依本申请权利要求所作的等同变化，仍属于本申请所涵盖的范围。
Claims (10)
- 一种剃须刀片连续制造方法，其特征在于，包括如下步骤：(1)提供带状且具有多个刀片骨架及将所有刀片骨架连在一起的料带的薄片卷料，刀片骨架在薄片卷料的长度方向间隔开排列，且刀片骨架包含与料带共面的支撑腿及由所述支撑腿向后延伸出用于承托片状刀刃并与片状刀刃焊接的承托焊接平台；(2)沿薄片卷料的长度方向步进下料，而承托焊接平台在下料过程中朝上布置；(3)沿交错于薄片卷料的下料方向对薄片卷料中的刀片骨架与料带的交接处切断，并使与料带断开后的刀片骨架水平平移至预设的焊接位置；(4)提供片状刀刃，将片状刀刃放置在处于焊接位置时的刀片骨架之承托焊接平台处，再使片状刀刃与承托焊接平台焊接在一起，以形成剃须刀片；以及(5)重复步骤(2)至(4)，实现剃须刀片的连续制造。
- 根据权利要求1所述的剃须刀片连续制造方法，其特征在于，在步骤(3)中，沿薄片卷料的厚度方向对刀片骨架与料带的交接处进行切断。
- 根据权利要求1所述的剃须刀片连续制造方法，其特征在于，在步骤(3)中，通过顶推方式使与料带断开后的刀片骨架水平平移至焊接位置。
- 根据权利要求1所述的剃须刀片连续制造方法，其特征在于，在步骤(1)中，刀片骨架在薄片卷料的长度方向呈并排式排列。
- 根据权利要求4所述的剃须刀片连续制造方法，其特征在于，在步骤(2)中，薄片卷料沿竖直方向下料，使承托焊接平台沿竖直方向平移。
- 根据权利要求5所述的剃须刀片连续制造方法，其特征在于，薄片卷料沿竖直方向向下下料。
- 根据权利要求1所述的剃须刀片连续制造方法，其特征在于，在步骤(1)中，刀片骨架在薄片卷料的长度方向呈串接式排列。
- 根据权利要求7所述的剃须刀片连续制造方法，其特征在于，在步骤(2)中，薄片卷料沿水平方向下料，使承托焊接平台沿水平方向平移。
- 根据权利要求1所述的剃须刀片连续制造方法，其特征在于，在步骤(1)前，还包括薄片卷料成型步骤，该步骤包含：(a)提供带状的薄片原料；以及(b)对薄片原料进行冲压成型，使薄片原料上成型出多个间隔开排列的刀片骨架及将所有刀片骨架连在一起的料带。
- 根据权利要求9所述的剃须刀片连续制造方法，其特征在于，在步骤(b)中，对薄片原料进行冲切弯折成型，使薄片原料的两侧成型出料带及薄片原料的中部成型出刀片骨架。
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| CN103521640B (zh) * | 2012-07-03 | 2016-08-24 | 陆学中 | 碎纸刀片冲压成型加工方法 |
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| CN1206361A (zh) * | 1995-11-15 | 1999-01-27 | 吉莱特公司 | 剃刀刀片制造 |
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