WO2021023242A1 - 一种洗衣机及其控制方法 - Google Patents

一种洗衣机及其控制方法 Download PDF

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Publication number
WO2021023242A1
WO2021023242A1 PCT/CN2020/107247 CN2020107247W WO2021023242A1 WO 2021023242 A1 WO2021023242 A1 WO 2021023242A1 CN 2020107247 W CN2020107247 W CN 2020107247W WO 2021023242 A1 WO2021023242 A1 WO 2021023242A1
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WIPO (PCT)
Prior art keywords
door lock
inner cylinder
washing machine
lock
door
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Application number
PCT/CN2020/107247
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English (en)
French (fr)
Inventor
赵志强
吕佩师
许升
劳春峰
李以民
Original Assignee
青岛海尔滚筒洗衣机有限公司
海尔智家股份有限公司
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Application filed by 青岛海尔滚筒洗衣机有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔滚筒洗衣机有限公司
Publication of WO2021023242A1 publication Critical patent/WO2021023242A1/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/02Rotary receptacles, e.g. drums
    • D06F37/04Rotary receptacles, e.g. drums adapted for rotation or oscillation about a horizontal or inclined axis
    • D06F37/10Doors; Securing means therefor
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/02Rotary receptacles, e.g. drums
    • D06F37/12Rotary receptacles, e.g. drums adapted for rotation or oscillation about a vertical axis
    • D06F37/18Doors or covers; Securing means therefor
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/42Safety arrangements, e.g. for stopping rotation of the receptacle upon opening of the casing door
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B47/00Operating or controlling locks or other fastening devices by electric or magnetic means
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B47/00Operating or controlling locks or other fastening devices by electric or magnetic means
    • E05B47/0038Operating or controlling locks or other fastening devices by electric or magnetic means using permanent magnets
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B65/00Locks or fastenings for special use
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B47/00Operating or controlling locks or other fastening devices by electric or magnetic means
    • E05B2047/0048Circuits, feeding, monitoring
    • E05B2047/0067Monitoring
    • E05B2047/0069Monitoring bolt position

Definitions

  • the present invention relates to the technical field of laundry equipment, in particular to a washing machine and a control method thereof.
  • washing machine helps people get rid of the trouble of laundry and brings great convenience to people.
  • existing washing machines generally include an inner tube and an outer tube. There are multiple dehydration holes on the wall of the inner tube. During the washing process, the washing water between the inner tube and the outer tube will not be used, causing this part of the washing machine. Water is wasted, and the dirt generated during the washing process will be accumulated as the water flows between the inner tube and the outer tube. With long-term use, the accumulation of dirt will affect the washing effect and reduce the user experience.
  • a conventional drum washing machine with a non-porous inner tub there is a conventional drum washing machine with a non-porous inner tub.
  • the opening of the non-porous inner tub is equipped with an inner tub door that can be opened/closed, thereby forming an internal chamber that can independently contain washing water.
  • the washing water is contained in the inner tube, and there is no water between the inner tube and the outer tube, which solves the dirt problem between the inner tube and the outer tube and saves the amount of washing water.
  • From the structural characteristics of the drum washing machine with a non-porous inner tub it is known that during the washing and rinsing process, maintaining the sealing of the inner tub door is the key to forming the inner tub internal chamber that can independently contain the washing water.
  • the detection of the closing position of the inner drum door is the key to the normal operation of the drum washing machine with the non-porous inner drum.
  • a position detection device for detecting whether the inner cylinder door is closed is provided on the outer cylinder or the shell.
  • a magnet is arranged on the inner cylinder door
  • a reed switch is arranged on the outer cylinder.
  • the detection accuracy of the reed switch is low, and the displacement difference of the inner cylinder door in the two states of the inner cylinder door being locked and unlocked is small.
  • the selection of specifications and position settings of reed pipes and electromagnets are more complicated, and there will be a closed but unlocked state of the inner cylinder door, which is difficult to be detected by the dry yellow pipe, which poses a safety hazard.
  • this application aims to solve the problem of whether the inner cylinder door of the non-porous inner cylinder is locked in place.
  • the first object of the present invention is to provide a washing machine. Specifically, the following technical solutions are adopted:
  • a washing machine including:
  • the inner cylinder has an independent washing chamber for holding washing water
  • the inner cylinder door can be opened and closed at the mouth of the inner cylinder
  • the inner cylinder door lock is used to lock the inner cylinder door to keep it closed;
  • the door lock trigger device is linked with the inner cylinder door lock during the locking process
  • a door lock detection device used to detect the door lock trigger device to determine whether the inner cylinder door lock is locked.
  • the door lock trigger device includes a movable part linked with the inner cylinder door lock, an induction part detected by the door lock detection device, and a transmission mechanism that connects the movable part and the induction part. When the door lock is locked, it is out of the detection range of the door lock detection device.
  • the inner cylinder door lock includes a lock tongue installed on the inner cylinder door and a lock seat installed on the cylinder mouth of the inner cylinder;
  • the transmission mechanism is a lever mechanism, the lever mechanism includes a lever shaft fixed in the lock base and a lever rotatable around the lever shaft, the movable part and the sensing part are respectively arranged at the power arm end and the resistance arm end of the lever;
  • the resistance arm of the lever is longer than the power arm.
  • the door lock trigger device includes an elastic member for returning the sensing element to the detection range of the door lock detection device.
  • the elastic member is a torsion spring installed on the lever shaft, and both ends of the torsion spring are respectively stopped on the power arm and the resistance arm of the lever;
  • the elastic member is a compression spring provided between the movable member and the lock seat;
  • the elastic member is a tension spring arranged between the sensing member and the lock base.
  • the lock seat includes a seat body and a locking member arranged in the seat body.
  • the power arm end of the lever is located at the locking member, and the lock tongue is locked in the locking member and resists the movable member to push its movement.
  • an opening is provided on the locking member, and at least part of the movable member extends into the locking member from the opening under the action of the elastic member.
  • the door lock triggering device includes a limit member arranged on the movable part to prevent the movable part from falling out of the lock seat;
  • the limiting member is a limiting protrusion provided on the movable member, one end of the movable member extends into the locking member from the opening, and the other end is limited by the limiting protrusion outside the opening.
  • the sensing element is a permanent magnet
  • the door lock detection device includes a magnetic induction element capable of sensing the permanent magnet
  • the permanent magnet is a magnet
  • the magnetic induction element is a reed switch
  • the door lock detection device is set corresponding to the position of the door lock trigger device when the inner cylinder is locked by the inner cylinder locking device.
  • the second objective of the present invention is to provide a method for controlling a washing machine. Specifically, the following technical solutions are adopted:
  • a control method of a washing machine receives a washing instruction, and a door lock detection device detects whether the inner cylinder door lock is locked, if it is, the washing instruction is executed, and if not, the washing instruction is stopped.
  • the invention provides a front-opening drum washing machine with an inner tub.
  • An inner tub door is arranged on the inner tub to realize washing in the enclosed space of the inner tub, avoiding the possibility of clothes coming out of the inner tub, and the clothes being pressed and beaten to cause the clothes to flow out or splash from the inner tub.
  • the water out avoids the possibility of dirt adhesion between the inner and outer cylinders, and truly realizes that there is no water between the drums of the drum.
  • the washing machine of the present invention has a door lock detection device for the inner cylinder door lock to be locked in place to ensure that the inner cylinder door is locked in place, ensuring that the lock determination accuracy rate is 100%. Since the spin speed of the drum can reach 1600 rpm, the inner cylinder door on the inner cylinder If it is not locked properly, a safety accident will occur, which greatly improves the safety of the machine, user health and user experience.
  • the present invention provides a door lock trigger device, which is linked with the lock tongue when the inner cylinder door lock is locked.
  • the door lock trigger device can amplify the displacement of the lock tongue when the inner cylinder door lock is locked, and is easier to be detected by the door lock detection device. Accuracy of detection.
  • Figure 1 is an assembly diagram of the outer tube, inner tube and inner tube door of the washing machine in the embodiment of the present invention
  • Figure 2 is a cross-sectional view of the washing machine according to the embodiment of the present invention along the A-A plane in Figure 1;
  • Fig. 3 is a partial enlarged view of Fig. 2 of the washing machine of the embodiment of the present invention (the inner drum door is locked in place);
  • Fig. 4 is a partial enlarged view of Fig. 2 of the washing machine according to the embodiment of the present invention (the inner drum door is not locked in position/unlocked state).
  • a washing machine in this embodiment includes:
  • the inner cylinder 1 has an independent washing chamber for holding washing water
  • the inner cylinder door 6 can be opened and closed at the mouth of the inner cylinder 1;
  • the inner cylinder door lock is used to lock the inner cylinder door 6 to keep it closed;
  • the door lock trigger device is linked with the inner cylinder door lock during the locking process
  • the door lock detection device 3 used to detect the door lock trigger device to determine whether the inner cylinder door lock is locked.
  • This embodiment discloses a front-opening drum washing machine with a non-porous inner tub.
  • the inner tub 1 has a non-porous structure.
  • the inner tub shaft tightly connected to the inner tub 1 passes through the bearing shown and is connected to the drive motor.
  • An openable/closable inner cylinder door 6 is installed on the front mouth of the inner cylinder 1, so as to realize that the inner cylinder 1 has an independent washing chamber for containing washing water. Therefore, the washing machine of this embodiment has a simple structure, and can greatly reduce the washing water consumption of the washing machine without filling washing/rinsing water between the inner tub and the outer tub, and avoid the possibility of dirt adhesion between the inner tub and the outer tub. , Which greatly improves user health and user experience, and greatly saves water resources.
  • the drum washing machine of this embodiment has an outer shell, and the outer shell includes: an upper panel, a front panel, a back panel and a bottom plate. A foot is installed and fixed on the bottom plate to support the entire washing machine.
  • the inner cylinder inside the shell rotates, and it is preferable to set up lifting ribs to continuously lift and drop the clothes that are hit so as to wash the clothes.
  • the washing machine of this embodiment uses the door lock detection device to detect the inner cylinder door lock, because the inner cylinder door lock is directly related to whether the inner cylinder door is closed in place, therefore, the door lock detection device 3 can detect more directly To the state of the inner tube door, fundamentally prevent the inner tube door from closing in place.
  • the washing machine of this embodiment also includes a door lock trigger device.
  • the door lock trigger device is in the process of locking the inner cylinder door lock. Link with the inner cylinder door lock to enter the detection range of the door lock detection device 3.
  • the inner cylinder door lock is linked with the bolt when the inner cylinder door lock is locked.
  • the door lock trigger device can amplify the displacement of the bolt when the inner cylinder door lock is locked, making it easier to be detected by the door lock detection device 3 , To ensure the accuracy of detection.
  • the door lock triggering device of this embodiment includes a movable part 13 linked with the inner cylinder door lock, an induction part 16 detected by the door lock detection device 3, and a transmission mechanism that connects the movable part 13 and the induction part 16.
  • the sensor 16 is out of the detection range of the door lock detection device 3 when the inner cylinder door 6 is locked.
  • the transmission mechanism of this embodiment can have the effect of amplifying the displacement of the movable member 13 and further amplify the displacement of the bolt on the sensing member 16 to facilitate the sensing detection of the door lock detection device 3, which greatly reduces the cost and increases the detection accuracy.
  • the inner cylinder door lock described in this embodiment includes a lock tongue 17 installed on the inner cylinder door 6 and a lock seat installed on the cylinder mouth of the inner cylinder 1. 5;
  • the transmission mechanism is a lever mechanism, the lever mechanism includes a lever shaft 14 fixed in the lock base 5 and a lever 18 rotatable around the lever shaft 14, the movable part 13 and the sensing part 16 are respectively arranged on the lever 18 The end of the power arm and the end of the resistance arm.
  • the resistance arm of the lever 18 is longer than the power arm.
  • the movable part 13 of the door lock trigger device of this embodiment is linked with the lock tongue when the inner cylinder door lock is locked, and can amplify the small displacement of the lock tongue, thereby realizing accurate detection of the locked state of the inner cylinder door lock.
  • the lever mechanism of this embodiment can further amplify the displacement of the lock tongue transmitted to the movable part 13 and further improve the detection accuracy of the door lock detection device 3.
  • the door lock trigger device of this embodiment includes an elastic member for returning the sensing element to the detection range of the door lock detection device.
  • the elastic member 15 of the door lock trigger device of this embodiment is locked in the inner cylinder door lock.
  • the movable member and the bolt are linked to compress the elastic member 15, and the elastic member 15 is elastically deformed.
  • the elastic member 15 restores its deformation and pushes the movable member 13 to reset, so as to detect the next locking process.
  • the elastic member 15 is a torsion spring installed on the lever shaft 14, and both ends of the torsion spring are respectively stopped on the power arm and the resistance arm of the lever 18.
  • the elastic member 15 is a compression spring arranged between the movable member 13 and the lock base 5.
  • the elastic member 15 is a tension spring arranged between the sensing member 16 and the lock base 5.
  • the lock base 5 described in this embodiment includes a base body and a locking member arranged in the base body, the power arm end of the lever is located at the locking member, and the lock tongue is locked in the locking member and resisting to the movable member. To promote its movement.
  • an opening is opened on the locking member, and at least part of the movable member 13 extends into the locking member from the opening under the action of the elastic member.
  • the seat body of this embodiment includes a seat body lining plate 12 installed on the edge of the inner cylinder mouth, and the seat body lining plate 12 is provided with a seat body lining plate installation hole 11 for assembly.
  • the door lock triggering device of this embodiment includes a limiting member arranged on the movable member 13 to prevent the movable member 13 from falling out of the lock base 5.
  • the limiting member is a limiting protrusion provided on the movable member, one end of the movable member extends into the locking member from the opening, and the other end is limited by the limiting protrusion outside the opening.
  • the sensing element 16 is a permanent magnet
  • the door lock detection device 3 includes a magnetic induction element capable of sensing the permanent magnet
  • the permanent magnet is a magnet
  • the magnetic induction element is a reed switch
  • the sensing distance range of the reed switch of this embodiment is L.
  • the distance between the lever shaft 14 and the movable part 13 is L1
  • the distance between the lever shaft 14 and the magnet is L2.
  • L2 is greater than or equal to L1
  • L2 is greater than L1.
  • the inner cylinder door 6 of this embodiment is locked in place, the lock tongue 17 is in place, so that the lock tongue 17 presses the movable part 13 and the magnet toward the outer cylinder wall, and the magnet is far away from the outer cylinder wall and the reed tube.
  • the distance between the magnet and the reed pipe is H, and the H>L, the reed pipe is disconnected and the circuit is broken, and it is determined that the door body is locked in place.
  • the inner cylinder door 6 of this embodiment fails to be locked or opened, and the lock tongue 17 fails to be in place, so that the elastic member 15 presses the movable member 13 away from the outer cylinder wall to realize the magnet and the reed pipe
  • the inner cylinder door 6 of this embodiment is provided with a rotatable door handle for opening the inner cylinder door lock.
  • the door handle is installed on the inner cylinder door 6 through the door handle shaft 4.
  • the side of the inner cylinder door 6 opposite to the inner cylinder door lock of this embodiment is rotatably mounted on the cylinder mouth of the inner cylinder through an inner cylinder door shaft mechanism.
  • the inner cylinder door shaft mechanism includes a shaft seat 8 and a shaft provided on the shaft.
  • the rotating shaft 7 on the seat 8, the rotating shaft seat 8 includes a rotating shaft seat liner 9 installed on the cylinder mouth of the inner cylinder, and the rotating shaft seat liner 9 is provided with a rotating shaft seat liner mounting hole 10 for assembly.
  • the inner tub of the washing machine in this embodiment is used as the water container and the dehydration tub.
  • the inner tub rotates during dehydration. Therefore, in order to ensure that the door lock detection device 3 provided on the outer tub 2 can perform lock detection relative to the inner tub door lock, this embodiment
  • the washing machine further includes an inner tub locking device for locking the inner tub at a certain position, and the door lock detection device is set corresponding to the position of the inner tub door lock when the inner tub is locked by the inner tub locking device. In this way, the inner cylinder is locked at a certain position relative to the inner cylinder door lock by the inner cylinder locking device every time, so as to ensure that the door lock detecting device 3 can detect whether the inner cylinder door lock is locked.
  • the drive motor of the drum washing machine of this embodiment drives the inner tub to rotate through the inner tub shaft and the inner tub transmission connection, and the inner tub shaft has a communicating inner tub
  • the said water inlet pipeline is connected with the hollow channel of the inner cylinder shaft.
  • the drum washing machine of this embodiment includes an inner tub 1, which is a non-porous inner tub, which contains washing water when washing clothes, and also includes air pressure for communicating the inner tub 1 with the external environment to balance the air pressure inside the tub Balance mechanism.
  • the gas in the sealed compartment of the inner cylinder can overflow through the equalizing mechanism under pressure to ensure air pressure balance.
  • the air pressure balance mechanism can also ensure the air pressure balance of the inner cylinder.
  • the air pressure balance mechanism includes a pressure equalization channel provided on the inner cylinder 8, and one end of the pressure equalization channel communicating with the inner cylinder 1 is provided on the inner cylinder 1 close to the central axis of rotation. Position and always higher than the highest water level in the inner cylinder 1.
  • the pressure equalizing channel is opened on the inner cylinder shaft to connect the inside of the inner cylinder 1 with the external environment, and the highest water level in the inner cylinder 1 is lower than the inner cylinder shaft. In this way, the water in the inner cylinder can be prevented from flowing out of the pressure equalizing channel.
  • the pressure equalization channel in this embodiment includes a first channel section and a second channel section.
  • the first channel section is arranged in parallel with the hollow channel, one end of which is connected to the inner cylinder, and one end of the second channel section is connected to the first channel section.
  • the other end extends to the outer peripheral wall of the inner cylinder shaft to communicate with the inside of the outer cylinder.
  • the second channel section is perpendicular to the first channel section to form an L-shaped pressure equalizing channel.
  • This embodiment provides a front-opening drum washing machine with an inner tub, and an inner tub door is provided on the inner tub to realize washing in the enclosed space of the inner tub, avoiding the possibility of clothes coming out of the inner tub, and the clothes being pressed and beaten causing the clothes to flow out of the inner tub or Splashing water avoids the possibility of dirt adhesion between the inner and outer cylinders, and truly realizes that there is no water between the drums.
  • the washing machine of this embodiment has a door lock detection device in which the inner cylinder door lock is locked in place to ensure that the inner cylinder door is locked in place and the accuracy of the lock determination is 100%. Since the spin speed of the drum will reach 1600 rpm, the inner cylinder on the inner cylinder If the door is not locked properly, a safety accident will occur, which greatly improves the safety of the machine, user health and user experience.
  • This embodiment also provides a method for controlling the washing machine.
  • the washing machine receives a washing instruction, and the door lock detection device detects whether the inner cylinder door lock is locked, if so, the washing instruction is executed, and if not, the washing instruction is stopped.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

一种洗衣机及其控制方法,洗衣机包括:内筒(1),具有独立盛放洗涤水的洗涤腔室;内筒门(6),可开闭的安装在所述内筒(1)的筒口;内筒门锁,用于锁定内筒门(6)保持关闭状态;门锁触发装置,在内筒门锁锁定过程中与其联动;以及门锁检测装置(3);用于检测门锁触发装置判断内筒门锁是否锁定。该洗衣机具有内筒门锁锁定到位的门锁检测装置(3),确保内筒门(6)锁定到位,确保锁定判定准确率100%,由于滚筒脱水转速会达到1600转/分钟,内筒(1)上的内筒门(6)如果未能锁定好,将会发生安全事故,极大的提高了机器的安全性,用户健康及用户体验。

Description

一种洗衣机及其控制方法 技术领域
本发明涉及洗衣设备技术领域,具体地,涉及一种洗衣机及其控制方法。
背景技术
洗衣机作为人们日常生活中使用最为广泛的一种家用电器,帮助人们摆脱了洗衣的烦恼,给人们带来了极大的便利。但是现有洗衣机一般都包括内筒和外筒,内筒的桶壁上分布多个脱水孔,而在洗涤过程中,内筒与外筒之间的洗涤水不会被利用,造成该部分洗涤水的浪费,且洗涤过程中产生的脏污会随着水流进入内筒与外筒之间而被积累,随着长时间的使用,脏污的累积会影响洗涤效果,降低用户使用体验。
为了解决上述问题,现有一种具有无孔内筒的滚筒洗衣机,无孔内筒的筒口安装可开启/关闭的内筒门,从而形成可独立盛放洗涤水的内部腔室,这样在洗涤和漂洗过程中,洗涤水被盛放在内筒中,内筒与外筒之间无水,解决了内筒与外筒之间的脏污问题,同时节省了洗涤用水量。由具有无孔内筒的滚筒洗衣机的结构特点可知,在洗涤和漂洗过程中,保持内筒门的密封性性是形成可独立盛放洗涤水的内筒内部腔室的关键,而且,在内筒高速转动的脱水过程中,若内筒门未锁定或者锁定不到位,将会导致严重的安全事故。因此,内筒门的关闭到位检测是具有无孔内筒的滚筒洗衣机能否正常运行的关键。
申请人了解到,本行业有专利申请针对这一问题给出了相应的解决方案,例如在外筒或者壳体上设置用于检测内筒门是否关闭到位位置检测装置。具体地,在内筒门上设置磁铁,在外筒上设置干簧管,当内筒门关闭到位时,干簧管受到内筒门上的磁铁的作用闭合产生内筒门闭合信号。该方案从原理上看似乎可行,但实际是会存在很多的问题的,比如干簧管的检测精度较低,而内筒门锁定和解锁的两个状态的内筒门位移差较小,干簧管和电磁铁的规格型号的选择、位置的设置均比较复杂,且会存在有内筒门关闭但却未锁定的状态很难被干黄管监测到,存有安全隐患。
因此,本申请旨在解决无孔内筒的内筒门锁定是否到位的问题。
有鉴于此,特提出本发明。
发明内容
为了解决上述问题,本发明的第一发明目的是提供一种洗衣机,具体地,采用了如下的技术方案:
一种洗衣机,包括:
内筒,具有独立盛放洗涤水的洗涤腔室;
内筒门,可开闭的安装在所述内筒的筒口;
内筒门锁,用于锁定内筒门保持关闭状态;
门锁触发装置,在内筒门锁锁定过程中与其联动;
以及门锁检测装置;用于检测门锁触发装置判断内筒门锁是否锁定。
进一步地,所述的门锁触发装置包括与内筒门锁联动的活动件、被门锁检测装置检测的感应件以及传动连接活动件和感应件的传动机构,所述的感应件在内筒门锁锁定时脱离门锁检测装置的检测范围。
进一步地,所述的内筒门锁包括安装在内筒门上的锁舌和安装在内筒的筒口上的锁座;
所述的传动机构为杠杆机构,杠杆机构包括固定在锁座内的杠杆轴和绕杠杆轴可转动的杠杆,所述的活动件和感应件分别设置在杠杆的动力臂端和阻力臂端;
优选地,所述杠杆的阻力臂长于动力臂。
进一步地,所述的门锁触发装置包括用于感应件回位至门锁检测装置的检测范围内的弹性件。
进一步地,所述的弹性件为安装在杠杆轴上的扭簧,扭簧的两端分别止抵在杠杆的动力臂和阻力臂上;
或者,所述的弹性件为设置在活动件与锁座之间的压缩弹簧;
或者,所述的弹性件为设置在感应件与锁座之间的拉伸弹簧。
进一步地,所述的锁座包括座体和设置在座体内的锁定件,所述杠杆的动力臂端位于锁定件处,所述的锁舌锁定在锁定件内止抵在活动件上推动其运动;
优选地,所述的锁止件上开设开口,所述活动件的至少部分在弹性件的作用下由开口伸入锁定件内。
进一步地,所述的门锁触发装置包括设置在活动件上用于防止活动件由锁座内脱出 的限位件;
优选地,所述的限位件为设置在活动件上的限位凸起,所述活动件的一端由开口伸入锁定件内,另一端被限位凸起限制在开口外部。
进一步地,所述的感应件为永磁体,所述的门锁检测装置包括可感应永磁体的磁感应元件;
优选地,所述的永磁体为磁铁,所述的磁感应元件为干簧管。
进一步地,还包括用于锁定内筒处于确定位置的内筒锁定装置,所述的门锁检测装置对应内筒处于被内筒锁定装置锁定状态下的门锁触发装置的位置设置。
本发明的第二发明目的是提供一种洗衣机的控制方法,具体地,采用了如下的技术方案:
一种洗衣机的控制方法,洗衣机接收洗衣指令,门锁检测装置检测内筒门锁是否锁定,若是,则执行洗衣指令,若否,则停止执行洗衣指令。
本发明提供一种内筒前开式滚筒洗衣机,内筒上设置内筒门,实现内筒封闭空间洗涤,避免内筒的衣物出来的可能,及衣物受压及摔打导致由内筒流出或者飞溅出水,避免了内、外筒之间污垢附着的可能,真正实现了滚筒的桶间无水。
本发明的洗衣机具有内筒门锁锁定到位的门锁检测装置,确保内筒门锁定到位,确保锁定判定准确率100%,由于滚筒脱水转速会达到1600转/分钟,内筒上的内筒门如果未能锁定好,将会发生安全事故,极大的提高了机器的安全性,用户健康及用户体验。
本发明通过设置门锁触发装置,在内筒门锁锁定时与锁舌发生联动,门锁触发装置可将内筒门锁锁定时锁舌的位移放大,更易被门锁检测装置检测到,确保检测的准确性。
附图说明
图1本发明实施例洗衣机的外筒、内筒及内筒门的装配图;
图2本发明实施例洗衣机沿图1中A-A面的剖视图;
图3本发明实施例洗衣机的图2中的局部放大图(内筒门锁定到位状态);
图4本发明实施例洗衣机的图2中的局部放大图(内筒门锁定不到位/未锁定状态)。
具体实施方式
下面结合附图对本发明的一种洗衣机及其控制方法进行详细描述:
如图1-图4所示,本实施例的一种洗衣机,包括:
内筒1,具有独立盛放洗涤水的洗涤腔室;
内筒门6,可开闭的安装在所述内筒1的筒口;
内筒门锁,用于锁定内筒门6保持关闭状态;
门锁触发装置,在内筒门锁锁定过程中与其联动;
以及门锁检测装置3;用于检测门锁触发装置判断内筒门锁是否锁定。
本实施例公开一种无孔内筒前开式结构的滚筒洗衣机,内筒1是无孔结构的,与内筒1紧固连接的内筒轴穿过所示轴承并连接驱动电机。内筒1前部筒口上安装可开启/闭合的内筒门6,进而实现内筒1具有独立盛放洗涤水的洗涤腔室。因此,本实施例的洗衣机结构简单,能够无需在内筒与外筒之间填充洗涤/漂洗水而极大的减少了洗衣机的洗涤用水量,避免了内筒与外筒之间污垢附着的可能,极大的提高了用户健康及用户体验,极大的节约了水资源。
本实施例的滚筒洗衣机具有外壳,外壳包括:上台面板,前面板,后背板和底板。底板上安装固定了底脚,用于支撑整个洗衣机。外壳内部内筒旋转,优选的是设置了提升筋,不断的提升跌落摔打衣物,以便洗净衣物。
由具有无孔内筒的滚筒洗衣机的结构特点可知,在洗涤和漂洗过程中,保持内筒门的密封性性是形成可独立盛放洗涤水的内筒内部腔室的关键,而且,在内筒高速转动的脱水过程中,若内筒门未锁定或者锁定不到位,将会导致严重的安全事故。本实施例的洗衣机通过采用门锁检测装置对内筒门锁进行检测,因为内筒门锁的锁定与否直接关系到内筒门是否关闭到位,因此,门锁检测装置3可更加直接的检测到内筒门的状态,从根本上杜绝内筒门关闭不到位的情况。
由于内筒门锁定和解锁的两个状态的锁舌17发生的位移差较小,因此要想准确的检测到锁舌的动作,对于门锁检测装置的检测精度要求较高,但这必定将会增加门锁检测装置的成本,本实施例的洗衣机为了尽量降低门锁检测装置的成本且保证检测精度的前提下,还包括门锁触发装置,门锁触发装置在内筒门锁锁定过程中与内筒门锁联动进入门锁检测装置3的检测范围内。
本实施例通过设置门锁触发装置,在内筒门锁锁定时与锁舌发生联动,门锁触发装置可将内筒门锁锁定时锁舌的位移放大,更易被门锁检测装置3检测到,确保检测的准确性。
进一步地,本实施例所述的门锁触发装置包括与内筒门锁联动的活动件13、被门锁 检测装置3检测的感应件16以及传动连接活动件13和感应件16的传动机构,所述的感应件16在内筒门6锁锁定时脱离门锁检测装置3的检测范围。
本实施例的传动机构可以具有放大活动件13位移的作用,进一步将锁舌的位移在感应件16上进行放大以便于门锁检测装置3进行感应检测,极大的降低成本增加检测准确性。
为了实现门锁触发装置将内筒门锁的锁定位移放大,本实施例所述的内筒门锁包括安装在内筒门6上的锁舌17和安装在内筒1的筒口上的锁座5;所述的传动机构为杠杆机构,杠杆机构包括固定在锁座5内的杠杆轴14和绕杠杆轴14可转动的杠杆18,所述的活动件13和感应件16分别设置在杠杆18的动力臂端和阻力臂端。
优选地,所述杠杆18的阻力臂长于动力臂。
本实施例门锁触发装置的活动件13在内筒门锁锁定时随着锁舌联动,可将锁舌较小的位移进行放大,从而实现对内筒门锁锁定状态时的准确检测。
本实施例的杠杆机构可以将锁舌传递给活动件13的位移进一步放大,进一步提升门锁检测装置3的检测准确性。进一步地,本实施例所述的门锁触发装置包括用于感应件回位至门锁检测装置的检测范围内的弹性件。本实施例门锁触发装置的弹性件15在内筒门锁锁定过程中,活动件与锁舌联动压缩弹性件15,弹性件15发生弹性变形,当内筒门锁解除锁定时,活动件不再受到锁舌17的止抵,弹性件15恢复形变推动活动件13复位,以进行下一次锁定过程的检测。
作为本实施例的一种实施方式,所述的弹性件15为安装在杠杆轴14上的扭簧,扭簧的两端分别止抵在杠杆18的动力臂和阻力臂上。
或者,所述的弹性件15为设置在活动件13与锁座5之间的压缩弹簧。
或者,所述的弹性件15为设置在感应件16与锁座5之间的拉伸弹簧。
进一步地,本实施例所述的锁座5包括座体和设置在座体内的锁定件,所述杠杆的动力臂端位于锁定件处,所述的锁舌锁定在锁定件内止抵在活动件上推动其运动。
优选地,所述的锁止件上开设开口,所述活动件13的至少部分在弹性件的作用下由开口伸入锁定件内。
本实施例的座体包括安装在内筒口边缘上的座体衬板12,座体衬板12上开设用于装配的座体衬板安装孔11。
进一步地,本实施例所述的门锁触发装置包括设置在活动件13上用于防止活动件 13由锁座5内脱出的限位件。
优选地,所述的限位件为设置在活动件上的限位凸起,所述活动件的一端由开口伸入锁定件内,另一端被限位凸起限制在开口外部。
作为本实施例的一种实施方式,所述的感应件16为永磁体,所述的门锁检测装置3包括可感应永磁体的磁感应元件。
优选地,所述的永磁体为磁铁,所述的磁感应元件为干簧管。
本实施例的干簧管的感应距离范围为L。
本实施例杠杆转轴14距离活动件13的距离L1,杠杆转轴14距离磁铁的距离L2。优选的是L2大于等于L1,优选的是L2大于L1。此处杠杆机构的作用是放大器,实现将锁舌17推动活动件13的距离h放大为(L2/L1)*h。举例,当锁舌17推动活动件13的距离h是5mm,(L2/L1)=2,那么磁铁的运动量为10mm,门锁检测装置3可以更加精准的判定是否锁定到位。
如图3所示,本实施例的内筒门6锁定到位,锁舌17到位,实现锁舌17将活动件13及磁铁压向外筒壁方向,而磁铁远离外筒壁及干簧管,实现磁铁与干簧管的距离为H,所述H>L,干簧管被断开,断路,判定门体锁定到位。
如图4所示,本实施例的内筒门6未能锁定到位或者打开,锁舌17未能到位,实现弹性件15将活动件13压向远离外筒壁方向,实现磁铁与干簧管的距离为H1,H1=H-(L2/L1)*h,所述H1≤L或者所述H1<L,干簧管吸合,通路,判定门体未能锁定到位。
本实施例的内筒门6上具有可转动的门把手,用于开启内筒门锁,所述的门把手通过门把手转轴4安装在内筒门6上。
本实施例的内筒门6与内筒门锁相对的一侧通过内筒门转轴机构可转动的安装在内筒的筒口上,所述的内筒门转轴机构包括转轴座8和设置在转轴座8上的转轴7,所述的转轴座8包括安装在内筒的筒口上的转轴座衬板9,转轴座衬板9上开设用于装配的转轴座衬板安装孔10。
本实施例的洗衣机内筒作为盛水筒和脱水筒,脱水时内筒会发生转动,因此为了保证设置在外筒2上的门锁检测装置3能够与内筒门锁相对进行锁定检测,本实施例的洗衣机还包括用于锁定内筒处于确定位置的内筒锁定装置,所述的门锁检测装置对应内筒处于被内筒锁定装置锁定状态下的内筒门锁的位置设置。这样,通过内筒锁定装置每次 将内筒锁定在门锁检测装置与内筒门锁相对的确定位置,以确保门锁检测装置3能够检测内筒门锁是否锁定。
为了实现向本实施例的无孔内筒内进水,本实施例的滚筒洗衣机的驱动电机通过内筒轴与内筒传动连接带动内筒转动,所述的内筒轴内具有连通内筒内部的中空通道,所述的进水管路与內筒轴的中空通道相连通。
本实施例的一种滚筒洗衣机,包括内筒1,内筒1为无孔内筒,洗涤衣物时盛放洗涤水,还包括用于连通内筒1与外界环境以平衡内筒内部气压的气压平衡机构。
进水时,内筒的密封舱内的气体受压可以通过该均平衡机构溢出,保证气压平衡。
突然断水时,外部大气可以迅速进入内筒的密封舱,并破坏倒吸,保证气压平衡,避免洗涤水被吸入自来水管网。
其他比如脱水时,该气压平衡机构也可以保证内筒气压平衡。
作为本实施例的一种实施方式,所述的气压平衡机构包括设置在内筒8上的均压孔道,所述均压孔道连通内筒1内部的一端设置在内筒1上靠近旋转中心轴位置处且始终高于内筒1内的最高水位位置。
具体地,所述的均压孔道开设在内筒轴上连通内筒1内部与外界环境,所述内筒1内的最高水位低于内筒轴。这样可以防止内筒内的水由均压孔道流出。
本实施例所述均压孔道包括第一孔道段和第二孔道段,第一孔道段与中空通道相平行设置,其一端连通内筒内部,第二孔道段的一端与第一孔道段相连通,另一端延伸至内筒轴的外周壁上与外筒的内部相通。优选地,所述的第二孔道段与第一孔道段相垂直设置形成L型的均压孔道。
本实施例提供一种内筒前开式滚筒洗衣机,内筒上设置内筒门,实现内筒封闭空间洗涤,避免内筒的衣物出来的可能,及衣物受压及摔打导致由内筒流出或者飞溅出水,避免了内、外筒之间污垢附着的可能,真正实现了滚筒的桶间无水。
本实施例的洗衣机具有内筒门锁锁定到位的门锁检测装置,确保内筒门锁定到位,确保锁定判定准确率100%,由于滚筒脱水转速会达到1600转/分钟,内筒上的内筒门如果未能锁定好,将会发生安全事故,极大的提高了机器的安全性,用户健康及用户体验。
本实施例同时提供一种所述洗衣机的控制方法,洗衣机接收洗衣指令,门锁检测装置检测内筒门锁是否锁定,若是,则执行洗衣指令,若否,则停止执行洗衣指令。
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。

Claims (10)

  1. 一种洗衣机,其特征在于,包括:
    内筒,具有独立盛放洗涤水的洗涤腔室;
    内筒门,可开闭的安装在所述内筒的筒口;
    内筒门锁,用于锁定内筒门保持关闭状态;
    门锁触发装置,在内筒门锁锁定过程中与其联动;
    以及门锁检测装置;用于检测门锁触发装置判断内筒门锁是否锁定。
  2. 根据权利要求1所述的洗衣机,其特征在于,所述的门锁触发装置包括与内筒门锁联动的活动件、被门锁检测装置检测的感应件以及传动连接活动件和感应件的传动机构,所述的感应件在内筒门锁锁定时脱离门锁检测装置的检测范围。
  3. 根据权利要求2所述的洗衣机,其特征在于,所述的内筒门锁包括安装在内筒门上的锁舌和安装在内筒的筒口上的锁座;
    所述的传动机构为杠杆机构,杠杆机构包括固定在锁座内的杠杆轴和绕杠杆轴可转动的杠杆,所述的活动件和感应件分别设置在杠杆的动力臂端和阻力臂端;
    优选地,所述杠杆的阻力臂长于动力臂。
  4. 根据权利要求3所述的洗衣机,其特征在于,所述的门锁触发装置包括用于感应件回位至门锁检测装置的检测范围内的弹性件。
  5. 根据权利要求4所述的洗衣机,其特征在于,所述的弹性件为安装在杠杆轴上的扭簧,扭簧的两端分别止抵在杠杆的动力臂和阻力臂上;
    或者,所述的弹性件为设置在活动件与锁座之间的压缩弹簧;
    或者,所述的弹性件为设置在感应件与锁座之间的拉伸弹簧。
  6. 根据权利要求3所述的洗衣机,其特征在于,所述的锁座包括座体和设置在座体内的锁定件,所述杠杆的动力臂端位于锁定件处,所述的锁舌锁定在锁定件内止抵在活动件上推动其运动;
    优选地,所述的锁止件上开设开口,所述活动件的至少部分在弹性件的作用下由开口伸入锁定件内。
  7. 根据权利要求2-6任意一项所述的洗衣机,其特征在于,所述的门锁触发装置包括设置在活动件上用于防止活动件由锁座内脱出的限位件;
    优选地,所述的限位件为设置在活动件上的限位凸起,所述活动件的一端由开口伸 入锁定件内,另一端被限位凸起限制在开口外部。
  8. 根据权利要求2所述的洗衣机,其特征在于,所述的感应件为永磁体,所述的门锁检测装置包括可感应永磁体的磁感应元件;
    优选地,所述的永磁体为磁铁,所述的磁感应元件为干簧管。
  9. 根据权利要求1所述的洗衣机,其特征在于,还包括用于锁定内筒处于确定位置的内筒锁定装置,所述的门锁检测装置对应内筒处于被内筒锁定装置锁定状态下的门锁触发装置的位置设置。
  10. 一种如权利要求1-9任意一项所述洗衣机的控制方法,其特征在于,洗衣机接收洗衣指令,门锁检测装置检测内筒门锁是否锁定,若是,则执行洗衣指令,若否,则停止执行洗衣指令。
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