WO2021017824A1 - 糖葫芦去核穿串装置 - Google Patents

糖葫芦去核穿串装置 Download PDF

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Publication number
WO2021017824A1
WO2021017824A1 PCT/CN2020/101980 CN2020101980W WO2021017824A1 WO 2021017824 A1 WO2021017824 A1 WO 2021017824A1 CN 2020101980 W CN2020101980 W CN 2020101980W WO 2021017824 A1 WO2021017824 A1 WO 2021017824A1
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WO
WIPO (PCT)
Prior art keywords
stringing
nucleating
fixed
positioning
candied haws
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PCT/CN2020/101980
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English (en)
French (fr)
Inventor
王继荣
李军
李�杰
武玉涛
安建霖
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青岛大学
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Publication of WO2021017824A1 publication Critical patent/WO2021017824A1/zh

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/20—Apparatus for coating or filling sweetmeats or confectionery
    • A23G3/2007—Manufacture of filled articles, composite articles, multi-layered articles
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/48—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/54—Composite products, e.g. layered, coated, filled
    • A23G3/545—Composite products, e.g. layered, coated, filled hollow products, e.g. with inedible or edible filling, fixed or movable within the cavity
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/56—Products with edible or inedible supports, e.g. lollipops
    • A23G3/563—Products with edible or inedible supports, e.g. lollipops products with an inedible support, e.g. a stick
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
    • A23N4/12—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for coring fruit
    • A23N4/14—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for coring fruit for apples, pears or the like

Definitions

  • the invention relates to the technical field of candied haws making equipment, in particular to a candied haws core removing and stringing device.
  • the new stuffing candied haws include blueberry candied haws, pineapple candied haws, cream candied haws, mung bean paste candied haws, and chocolate candied haws.
  • blueberry candied haws pineapple candied haws
  • cream candied haws mung bean paste candied haws
  • chocolate candied haws chocolate candied haws.
  • the stringing machine can be used to perform the stringing of barbecue with more precision, there is no specific research on the stringing process of candied haws. Moreover, purely for the cost increase caused by the stringing process, for the snacks such as candied haws, the cost is not very economical and is not suitable for large-scale promotion.
  • the existing technology has various folk inventions, as well as the de-nucleating machine and stringing machine used by machinery manufacturers, due to the small-scale production of the folk and the heavy combination of large machines, each machine has flaws in the processing of the candied fruit product. Problems such as high cost.
  • the automatic or semi-automatic machine integrating the trinity of core removal, filling and stringing has not yet taken shape. Therefore, there is an urgent need to design an automatic or semi-automatic machine with a complete trinity of candied haws core removal, stringing and filling.
  • the present invention provides a candied haws core removing and stringing device that integrates core removal, filling and stringing in the process of manufacturing candied fruit.
  • the candied haws nucleating and stringing device includes a frame and a positioning and conveying mechanism set on the frame, a punching and denuking mechanism, a quantitative filling mechanism, a precise stringing mechanism and a driving mechanism; the punching and nucleating mechanism, quantitative filling
  • the stuffing mechanism is arranged at the upper end of the positioning and conveying mechanism in sequence from front to back.
  • the precise stringing mechanism is arranged on one side of the positioning and conveying mechanism and corresponds to the positioning and conveying mechanism; the driving mechanism is arranged on the side of the positioning and conveying mechanism, including The first driving mechanism and the second driving mechanism; the first driving mechanism is connected with the positioning and conveying mechanism and the precise stringing mechanism to drive the positioning and conveying mechanism and the precise stringing mechanism to move; the second driving mechanism and the punching and de-core mechanism It is connected with the quantitative filling mechanism to drive the punching and denuclear mechanism and the quantitative filling mechanism to move.
  • the positioning and conveying mechanism includes a hawthorn fixed mold and a timing belt timing belt pulley group, the timing belt timing belt wheel set is arranged in two groups in parallel, and the hawthorn fixed mold is fixed on the two sets of timing belt timing belts in parallel. On the wheels.
  • the timing belt timing pulley set includes a driving timing pulley, a driven timing pulley, and a timing belt connecting the driving timing pulley and the driven slave pulley, and the timing belt is connected to the fixed mold of the hawthorn.
  • the active timing belt wheel is connected with the first driving mechanism through the first optical axis.
  • the perforation and denucleation mechanism includes a perforation and denucleation knife, a fixing frame, a sliding block and a guide rail;
  • the fixing frame is arranged in an "n"-shaped structure, and both ends of the fixing frame pass through and are fixed on the frame
  • the guide rail is fixed on the frame and parallel to the top surface of the fixed frame; the top of the punching and coring knife is fixed on the fixed frame, and the bottom of the punching and coring knife passes through the guide rail and Can move up and down on the guide rail.
  • each of the perforation and denucleation knives is set as a tubular knife with a built-in spring, and one side of the tubular knife is slotted, and the built-in spring is visible.
  • top of the fixed frame is connected with a crank sprocket chain mechanism, and the crank sprocket chain mechanism is connected with the second drive mechanism through the second optical axis to drive the fixed frame to move up and down.
  • the quantitative filling mechanism includes a bracket, a filling injection cylinder, a filling injection piston, a lower pressing plate and a screw nut group, the bracket is arranged in a "mouth"-shaped structure, and the filling injection cylinder passes through the bracket And it is fixed on the bracket, the filling injection piston corresponds to the filling injection cylinder, and the top is fixed on the lower pressing plate, and the two ends of the lower pressing plate are connected with the screw nut group.
  • the screw nut set includes a screw rod and a nut connected with the screw rod, the nut is fixed on the lower pressure plate, and the screw rod passes through the bottom of the nut through the sprocket chain group, the bevel gear group, and the second The optical shaft is connected with the second driving mechanism to further drive the lower pressing plate to move up and down.
  • the precise stringing mechanism includes a tag box, a dialing wheel set, and a push rod.
  • the tag box is arranged on one side of the dialing wheel set, and the push rod is arranged at one end of the dialing wheel set.
  • the dialing wheel group includes a number of dialing wheels arranged in sequence, and the upper circumferential direction of the dialing wheel is provided with a number of bamboo stick grooves.
  • dialing wheel set is connected to the first drive mechanism through a third optical axis, the push rod is fixed on the push plate, and the push plate is connected to the second drive mechanism through a crank six-bar linkage mechanism.
  • the candied hawthorn nucleation and stringing device of the present invention completes the nucleation, filling and stringing of hawthorn at one time, and the simultaneous processing of nucleation, filling and stringing greatly improves the production efficiency.
  • the design of the hawthorn fixed mold in the candied hawthorn core removal and stringing device of the present invention not only realizes the precise positioning and intermittent transportation of hawthorn, but also avoids the improper operation of the needle seat type and clamp type hawthorn corer from scratching hands.
  • the candied haws nucleating and stringing device of the present invention has a set of six perforated nucleating knives, which avoids the problem of reduced efficiency due to intermittent movement.
  • the hole-punching nucleating knife has a built-in spring that can eject the hawthorn nuclei, avoiding the problem of obstructing the nucleation by long-term use.
  • the candied haws core removal and stringing device of the present invention cleverly uses the principle of the syringe, and the syringe is combined with the lead screw and the lead screw nut to realize the quantitative injection of each candied haws filling.
  • the precise stringing mechanism in the candied haws core removing and stringing device of the present invention adopts a six-bar linkage mechanism, which has a small return force, accelerates and returns quickly, improves efficiency, has a slow process, large thrust, more stable work, and more stable structure.
  • the mechanism of the candied haws core removing and stringing device of the present invention is mostly mechanical transmission, which has high reliability, easy use and maintenance, and lower cost.
  • Fig. 1 is a schematic diagram of the overall structure of the front of the present invention.
  • Figure 2 is a schematic diagram of the overall structure of the back of the present invention.
  • Fig. 3 is a schematic diagram of the overall structure of the perforating and removing core mechanism of the present invention.
  • Figure 4 is a schematic diagram of the overall structure of the quantitative filling mechanism of the present invention.
  • Figure 5 is a schematic diagram of the overall structure of the precise stringing mechanism in the present invention.
  • Fig. 6 is a schematic diagram of the transmission structure of the driving mechanism in the present invention.
  • the candied haws nucleating and stringing device includes a frame 1 and a positioning and conveying mechanism 3 arranged on the frame 1, a punching and nucleating mechanism 4, a quantitative filling mechanism 7, a precise stringing mechanism 8 And drive mechanism.
  • the punching and de-core mechanism 4 and the quantitative filling mechanism 7 are arranged at the upper end of the positioning and conveying mechanism 3 from front to back, and the precise stringing mechanism 8 is arranged on one side of the positioning and conveying mechanism 3 and is opposite to the positioning and conveying mechanism 3.
  • the driving mechanism is arranged on one side of the positioning and conveying mechanism 3, and includes a first driving mechanism and a second driving mechanism.
  • the first driving mechanism is connected with the positioning and conveying mechanism 3 and the precise stringing mechanism 8 to drive the positioning and conveying mechanism 3 and the precise stringing mechanism 8 to move.
  • the second driving mechanism is connected with the punching and de-nucleating mechanism 4 and the quantitative filling mechanism 7 to drive the punching and denucleating mechanism 4 and the quantitative filling mechanism 7 to move.
  • the positioning and conveying mechanism 3 includes a hawthorn fixed mold and a timing belt timing belt pulley set.
  • the timing belt timing belt pulley set is arranged in two groups in parallel, and the fixed mold has a parallel spacing distance fixed between the two sets of timing belt timing belts.
  • On the pulley set There are several hawthorn fixing molds, and each hawthorn fixing mold is provided with several hawthorn fixing holes. In this embodiment, there are six hawthorn fixing holes.
  • the timing belt timing pulley set includes a driving timing pulley 31, a driven timing pulley, and a timing belt 32 that connects the driving timing pulley and the driven slave pulley.
  • the timing belt 32 is perpendicular to the fixed mold of the hawthorn.
  • the active synchronous pulley 31 is connected to a first driving mechanism through a first optical shaft 33, and the first driving mechanism is configured as a stepping motor 5.
  • the punching and denucleating mechanism 4 includes a punching and denucleating knife, a fixing frame 41, a sliding block 43 and a guide rail 45.
  • the fixing frame 41 is arranged in an “n”-shaped structure, and two ends of the fixing frame 41 pass through the sliding block 43 fixed on the frame 1.
  • the guide rail 45 is fixed on the frame 1 and is parallel to the top surface of the fixing frame 41.
  • the top of the punching and coring knife is fixed on the fixed frame 41, and the bottom of the punching and coring knife passes through the guide rail 45 and can move up and down on the guide rail 45.
  • each of the perforation and denucleation knives is set as a tubular knife 42 with a built-in spring 44, and a slotted internal spring 44 is visible on one side of the tubular knife 42.
  • the built-in spring 44 can quickly eject the nucleus after the knife passes through the hawthorn, and then the nucleus can be quickly ejected through the waste nuclear collection box 2.
  • the slot is set to facilitate cleaning and maintenance.
  • the top of the fixed frame 45 is connected to the crank sprocket chain mechanism 46, and the crank sprocket chain mechanism 46 is connected to the second drive mechanism through the second optical axis 47 to drive the fixed frame 41 to move up and down, and to further drive the punching and core removal knife Move up and down for punching and denuclearization.
  • the second driving mechanism is configured as a DC motor 6.
  • the quantitative filling mechanism 7 includes a bracket 75, a filling injection cylinder 74, a filling injection piston 73, a lower pressing plate 71 and a screw nut group.
  • the bracket 75 is arranged in a “mouth”-shaped structure, and the filling injection cylinder 74 passes through the bracket 75 and is fixed on the bracket 75.
  • the filling injection piston 73 corresponds to the position of the filling injection cylinder 74 and the top is fixed on the lower pressing plate 71, and both ends of the lower pressing plate 71 are connected with the screw nut assembly.
  • the screw nut group includes a screw 76 and a nut 72 connected to the screw 76.
  • the nut 72 is fixed on the lower pressing plate 71, the screw rod 76 passes through the nut 72, and the bottom is connected to the DC motor 6 through the first sprocket chain group 77, the bevel gear group 78, and the second optical shaft 47 to further drive the lower pressing plate.
  • 71 moves up and down to drive the filling injection piston 73 to inject the filling into the punched hole.
  • the pressure method causes the filling in the filling injection cylinder 74 to be pressed out, and the lead screw 76 rotates at a certain angle each time, which ensures that the filling amount is equivalent each time, and there is no problem of too much or too little filling.
  • the precise stringing mechanism 8 includes a tag box 81, a dialing wheel set and a push rod 86.
  • the tag box 81 is arranged on one side of the dialing wheel set, and the push rod 86 is arranged at one end of the dialing wheel set.
  • the dialing wheel group includes three dialing wheels 82 arranged in sequence, and the dialing wheel 82 is provided with 6 bamboo stick grooves 83 in the upper circumferential direction.
  • the dialing wheel group is connected to the stepping motor 5 through the third optical axis 85 and the second sprocket chain group 87.
  • the second sprocket chain group 87 drives the dialing wheel 82 to move intermittently with a transmission ratio of 1:3.
  • the push rod 86 is fixed on the push plate, and the push plate is connected to the DC motor 6 through the crank six-bar linkage mechanism 84 and the third sprocket chain group 88.
  • the stepper motor 5 is controlled by a single-chip microcomputer to make it rotate for 4 seconds and stop for 8 seconds. During the stop process, manual placement of hawthorn is completed, and the transportation and dialing of the hawthorn can be realized during the rotation.
  • the DC motor 6 is controlled by a single-chip microcomputer to realize rotation for 8 seconds and stop for 4 seconds. The two motors alternately. When the stepper motor stops, the DC motor starts to rotate to complete de-core punching, quantitative filling and dialing and piercing.
  • the hawthorn is first manually placed in the hawthorn fixed mold, and then the synchronous belt is used to realize the positioning and intermittent transportation of the hawthorn, and the core, filling and stringing are completed in turn.
  • the punching and nucleating mechanism driven by the motor power
  • the punching and nucleating knife moves vertically and intermittently.
  • the punching and nucleating knife moves up and down to cut the hawthorn. operation.
  • the hawthorn nucleus enters the knife tube, the spring will quickly eject the nucleus into the waste nuclear collection box. Then it enters the quantitative filling mechanism driven by the timing belt.
  • the intermittent rotation of the lead screw causes the filling in the tube to be pressed out intermittently and slowly, which ensures that the amount of filling is equivalent each time, and there is no excessive filling. Too little problem.
  • the dial wheel with the bamboo stick groove rolls intermittently, driving the bamboo stick in the stick box to rotate to the designated position individually.
  • the threading uses a six-bar linkage mechanism to change the circular motion into a linear motion.
  • the quick return feature of the crank and rocker in the six-bar linkage mechanism drives the tapping block to hit the bamboo stick, so that the bamboo stick can be accurately inserted into the hawthorn positioning mold at one time. Hawthorn completed the pass.
  • the three parts of the punching and denuclear mechanism, the quantitative filling mechanism, and the hardcover stringing mechanism are carried out simultaneously. Finally, the finished candied fruit is dropped into the candied fruit collection box with the synchronous belt.

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
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  • Inorganic Chemistry (AREA)
  • Confectionery (AREA)
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Abstract

一种糖葫芦去核穿串装置，包括机架和设置在机架上的定位输送机构、打孔去核机构、定量填馅机构、精准穿串机构和驱动机构；所述打孔去核机构、定量填馅机构从前到后依次设置在定位输送机构的上端，所述精准穿串机构设置在定位输送机构的一侧且与定位输送机构相对应；所述驱动机构设置在定位输送机构的一侧，包括第一驱动机构和第二驱动机构；所述第一驱动机构与定位输送机构和精准穿串机构连接；所述第二驱动机构与打孔去核机构和定量填馅机构连接。

Description

糖葫芦去核穿串装置 技术领域
本发明涉及糖葫芦制作设备技术领域，特别涉及一种糖葫芦去核穿串装置。
背景技术
目前，冰糖葫芦深受大家喜爱，消费群体也逐渐增多。近几年出现的新型填馅式糖葫芦更是深得广大消费者的喜爱，一时间出现了多年不见的排队竞购现象。根据制作原料的不同，新型填馅式糖葫芦有蓝莓冰糖葫芦、菠萝冰糖葫芦、奶油冰糖葫芦、绿豆沙冰糖葫芦、朱古力冰糖葫芦等。在销售时以糯米纸裹串、牛皮纸袋包装干净卫生，大大提高了冰糖葫芦的品质。从而留住了大批的回头客，消费群体由小孩扩大到了成年人以及老人。
填馅式糖葫芦广受欢迎的同时，相应的制作方式难度也比之前有所上升。在过去市场狭小的情况下人工制作普通的糖葫芦已经可以满足需求，人们往往采用手工给山楂去籽的方式来生产糖葫芦。但是，随着填馅式糖葫芦的广受欢迎及制作难度的提升，手工生产速度已经不能满足于人们的购买速度，而增加人手来加快填馅冰糖葫芦的生产又会大幅度增加成本。因此，很多糖葫芦生产商面临着一个如何在节省人力与成本的同时，并能够快速完成山楂去核、穿串、填馅等工序的难题。此时，填馅式冰糖葫芦的自动、半自动化生产便被提及。
目前，虽然可以应用穿串机比较精密的进行烤肉的穿串，但是，对于糖葫芦的穿串工序并没有进行具体的研究。并且，单纯为了穿串工序导致的成本的提升，对于冰糖葫芦这种小吃来说，成本上不太合算，不适合大规模推广。而现有技术虽然有民间的各种发明以及机械厂家运用的去核机、穿串机，但由于民间的小规模生产及大机器组合笨重，各个机器对于糖葫芦这一产品的加工还有瑕疵以及成本过高等问题。目前市场上集去核、填馅、穿串三位一体的自动或半自动机器还未成型。因此，现在急需设计一种具有完善的糖葫芦去核、穿串、填馅三位一体的自动或半自动机器。
发明内容
为解决现有技术存在的不足，本发明提供一种集糖葫芦制作过程中去核、填馅、穿串加工一体化的糖葫芦去核穿串装置。
本发明的技术方案为：
糖葫芦去核穿串装置，包括机架和设置在机架上的定位输送机构、打孔去核机构、定量填馅机构、精准穿串机构和驱动机构；所述打孔去核机构、定量填馅机构从前到后依次设置在定位输送机构的上端，所述精准穿串机构设置在定位输送机构的一侧且与定位输送机构相对应；所述驱动机构设置在定位输送机构的一侧，包括第一驱动机构和第二驱动机构；所述第一驱动机构与定位输送机构和精准穿串机构连接，驱动定位输送机构和精准穿串机构运动；所述第二驱动机构与打孔去核机构和定量填馅机构连接，驱动打孔去核机构和定量填馅机构运动。
进一步的，所述定位输送机构包括山楂固定模具、同步带同步带轮组，所述同步带同步带轮组平行设置为两组，所述山楂固定模具平行间隔距离固定在两组同步带同步带轮组上。
更进一步的，所述同步带同步带轮组包括主动同步带轮、从动同步带轮和将主动同步带轮和从动从步带轮连接起来的同步带，所述同步带与山楂固定模具垂直，所述主动同步带轮通过第一光轴与第一驱动机构连接。
进一步的，所述打孔去核机构包括打孔去核刀、固定架、滑块和导轨；所述固定架设置为“n”形结构，所述固定架的两端穿过固定在机架上的滑块，所述导轨固定在机架上且平行于固定架的顶面；所述打孔去核刀的顶部固定在固定架上，所述打孔去核刀的底部穿过导轨且可在导轨上上下移动。
更进一步的，所述打孔去核刀平行设置有若干个，每个所述打孔去核刀设置为内置弹簧的管状刀且管状刀的一侧开槽，内置弹簧可见。
进一步的，所述固定架的顶部与曲柄链轮链条机构连接，所述曲柄链轮链条机构通过第二光轴与第二驱动机构连接驱动固定架上下运 动。
进一步的，所述定量填馅机构包括支架、填馅注射筒、填馅注射活塞、下压板和丝杆螺母组，所述支架设置为“口”形结构，所述填馅注射筒穿过支架且固定在支架上，所述填馅注射活塞与填馅注射筒的位置对应且顶部固定在下压板上，所述下压板的两端与丝杆螺母组连接。
更进一步的，所述丝杆螺母组包括丝杆和与丝杆连接的螺母，所述螺母固定在下压板上，所述丝杆穿过螺母底部依次通过链轮链条组、锥齿轮组、第二光轴与第二驱动机构连接进一步驱动下压板上下运动。
进一步的，所述精准穿串机构包括签盒、拨签轮组和推杆，所述签盒设置在拨签轮组的一侧，所述推杆设置在拨签轮组的一端，所述拨签轮组包括依次排列的若干个拨签轮，所述拨签轮上周向设置有若干个竹签槽。
更进一步的，所述拨签轮组通过第三光轴与第一驱动机构连接，所述推杆固定在推板上，所述推板通过曲柄六连杆机构与第二驱动机构连接。
本发明所达到的有益效果为：
1、本发明糖葫芦去核穿串装置将山楂去核、填馅、穿串一体一次性完成，去核、填馅、穿串的同时进行大大提高了生产效率。
2、本发明糖葫芦去核穿串装置中山楂固定模具的设计，即实现了山楂的精准定位和间歇输送，也避免了针座式和夹具式山楂去核机操作不当划伤手的情况。
3、本发明糖葫芦去核穿串装置中打孔去核刀六个一组，避免了因间歇运动而使效率降低的问题。打孔去核刀内置弹簧，可将山楂核弹出，避免长时间使用阻塞去核刀妨碍去核的问题，同时打孔去核刀开槽，更加方便清理和维修。
4、本发明糖葫芦去核穿串装置巧妙的运用了注射器的原理，注射器与丝杠、丝杠螺母结合运用，实现每次糖葫芦馅的定量注射。
5、本发明糖葫芦去核穿串装置中精准穿串机构采用六连杆机构， 回程力小加速快回、提高效率，进程慢、推力大，工作更加平稳，结构更加稳定。
6、本发明糖葫芦去核穿串装置中机构多为机械传动，可靠性高，易于使用和维护，并降低成本。
附图说明
图1是本发明正面整体结构示意图。
图2是本发明背面整体结构示意图。
图3是本发明中打孔去核机构整体结构示意图。
图4是本发明中定量填馅机构整体结构示意图。
图5是本发明中精准穿串机构整体结构示意图。
图6是本发明中驱动机构传动结构示意图。
其中，1、机架；2、废核收集盒；3、定位输送机构；31、主动同步带轮；32、同步带；33、第一光轴；4、打孔去核机构；41、固定架；42、管状刀；43、滑块；44、弹簧；45、导轨；46、曲柄链轮链条机构；47、第二光轴；5、步进电机；6、直流电机；7、定量填馅机构；71、下压板；72、螺母；73、填馅注射活塞；74、填馅注射筒；75、支架；76、丝杆；77、第一链轮链条组；78、锥齿轮组；8、精准穿串机构；81、签盒；82、拨签轮；83、竹签槽；84、曲柄六连杆机构；85、第三光轴；86、推杆；87、第二链轮链条组；88、第三链轮链条组。
具体实施方式
为便于本领域的技术人员理解本发明，下面结合附图说明本发明的具体实施方式。
如图1-6所示，糖葫芦去核穿串装置，包括机架1和设置在机架1上的定位输送机构3、打孔去核机构4、定量填馅机构7、精准穿串机构8和驱动机构。所述打孔去核机构4、定量填馅机构7从前到后依次设置在定位输送机构3的上端，所述精准穿串机构8设置在定位输送机构3的一侧且与定位输送机构3相对应，以便于进行精准穿串。所述驱动机构设置在定位输送机构3的一侧，包括第一驱动机构和第二 驱动机构。所述第一驱动机构与定位输送机构3和精准穿串机构8连接，驱动定位输送机构3和精准穿串机构8运动。所述第二驱动机构与打孔去核机构4和定量填馅机构7连接，驱动打孔去核机构4和定量填馅机构7运动。
具体的，所述定位输送机构3包括山楂固定模具、同步带同步带轮组，所述同步带同步带轮组平行设置为两组，所述山楂固定模具平行间隔距离固定在两组同步带同步带轮组上。所述山楂固定模具设置为若干个，每个山楂固定模具上设置有若干个山楂固定孔，本实施例中所述山楂固定孔设置为6个。所述同步带同步带轮组包括主动同步带轮31、从动同步带轮和将主动同步带轮和从动从步带轮连接起来的同步带32，所述同步带32与山楂固定模具垂直，所述主动同步带轮31通过第一光轴33与第一驱动机构连接，所述第一驱动机构设置为步进电机5。
所述打孔去核机构4包括打孔去核刀、固定架41、滑块43和导轨45。所述固定架41设置为“n”形结构，所述固定架41的两端穿过固定在机架1上的滑块43。所述导轨45固定在机架1上且平行于固定架41的顶面。所述打孔去核刀的顶部固定在固定架41上，所述打孔去核刀的底部穿过导轨45且可在导轨45上上下移动。具体的，所述打孔去核刀平行设置有6个，每个打孔去核刀设置为内置弹簧44的管状刀42且管状刀42的一侧开槽内置弹簧44可见。内置弹簧44能够在刀穿过山楂后使核进入刀内后迅速弹出，并通过废核收集盒2进行收集。设置开槽便于清理和维修。所述固定架45的顶部与曲柄链轮链条机构46连接，所述曲柄链轮链条机构46通过第二光轴47与第二驱动机构连接驱动固定架41上下运动，进一步驱动打孔去核刀上下运动进行打孔去核作业。具体的，所述第二驱动机构设置为直流电机6。
所述定量填馅机构7包括支架75、填馅注射筒74、填馅注射活塞73、下压板71和丝杆螺母组。所述支架75设置为“口”形结构，所述填馅注射筒74穿过支架75且固定在支架75上。所述填馅注射活塞73与填馅注射筒74的位置对应且顶部固定在下压板71上，所述下压 板71的两端与丝杆螺母组连接。具体的，所述丝杆螺母组包括丝杆76和与丝杆76连接的螺母72。所述螺母72固定在下压板71上，所述丝杆76穿过螺母72，底部依次通过第一链轮链条组77、锥齿轮组78、第二光轴47与直流电机6连接进一步驱动下压板71上下运动，进而驱动填馅注射活塞73将填馅注射到打好的孔中。压力法使填馅注射筒74内馅被压出，每次丝杠76转动一定的角度，这就保证了每次填馅的量相当，不会产生填馅过多过少的问题。
所述精准穿串机构8包括签盒81、拨签轮组和推杆86，所述签盒81设置在拨签轮组的一侧，所述推杆86设置在拨签轮组的一端。所述拨签轮组包括依次排列的3个拨签轮82，所述拨签轮82上周向设置有6个竹签槽83。所述拨签轮组通过第三光轴85、第二链轮链条组87与步进电机5连接，第二链轮链条组87带动拨签轮82间歇运动，传动比为1:3。所述推杆86固定在推板上，所述推板通过曲柄六连杆机构84、第三链轮链条组88与直流电机6连接。
还包括电路系统，通过单片机控制步进电机5，使其实现转动4s停转8s，停转过程中完成人工手动放置山楂，转动过程中可以实现山楂的输送及拨签作业。通过单片机控制直流电机6，使其实现转动8s停转4s，两个电机交替进行，在步进电机停转时直流电机开始转动，完成去核打孔，定量填馅以及拨签穿签作业。
在具体的使用过程中，首先将山楂通过人工放在山楂固定模具里，然后采用同步带输送的方式，实现山楂定位间歇输送，依次完成去核、填馅、穿串。进入打孔去核机构，在电机动力的带动下打孔去核刀竖直间歇上下运动，当定位输送部分同步带静止时，由打孔去核刀上下运动剪切实现山楂的去核打孔作业。当山楂核进入刀管后，弹簧会迅速将核弹出进入废核收集盒。然后在同步带的带动下进入定量填馅机构，丝杠的间歇转动使管内的馅间歇性缓慢的被定量压出，这就保证了每次填馅的量相当，不会产生填馅过多过少的问题。然后进入精准穿串机构，带有竹签槽的拨签轮间歇滚动，带动签盒中的竹签单个转动到指定位置。穿签利用六连杆机构，将圆周运动变为直线运动，利 用六连杆机构中曲柄摇杆的急回特性带动击签块击打竹签，使竹签精准的一次性插入山楂定位模具的山楂中完成穿签。打孔去核机构、定量填馅机构、精装穿串机构三部分工作同步进行，最后穿完签的糖葫芦随同步带掉入糖葫芦收集箱中。
以上所述的本发明实施方式，并不构成对本发明保护范围的限定。任何在本发明的精神和原则之内所作的修改、等同替换和改进等，均应包含在本发明的权利要求保护范围之内。

Claims (10)

  1. 糖葫芦去核穿串装置，其特征在于：包括机架和设置在机架上的定位输送机构、打孔去核机构、定量填馅机构、精准穿串机构和驱动机构；所述打孔去核机构、定量填馅机构从前到后依次设置在定位输送机构的上端，所述精准穿串机构设置在定位输送机构的一侧且与定位输送机构相对应；所述驱动机构设置在定位输送机构的一侧，包括第一驱动机构和第二驱动机构；所述第一驱动机构与定位输送机构和精准穿串机构连接，驱动定位输送机构和精准穿串机构运动；所述第二驱动机构与打孔去核机构和定量填馅机构连接，驱动打孔去核机构和定量填馅机构运动。
  2. 根据权利要求1所述的糖葫芦去核穿串装置，其特征在于：所述定位输送机构包括山楂固定模具、同步带同步带轮组，所述同步带同步带轮组平行设置为两组，所述山楂固定模具平行间隔距离固定在两组同步带同步带轮组上。
  3. 根据权利要求2所述的糖葫芦去核穿串装置，其特征在于：所述同步带同步带轮组包括主动同步带轮、从动同步带轮和将主动同步带轮和从动从步带轮连接起来的同步带，所述同步带与山楂固定模具垂直，所述主动同步带轮通过第一光轴与第一驱动机构连接。
  4. 根据权利要求1所述的糖葫芦去核穿串装置，其特征在于：所述打孔去核机构包括打孔去核刀、固定架、滑块和导轨；所述固定架设置为“n”形结构，所述固定架的两端穿过固定在机架上的滑块，所述导轨固定在机架上且平行于固定架的顶面；所述打孔去核刀的顶部固定在固定架上，所述打孔去核刀的底部穿过导轨且可在导轨上上下移动。
  5. 根据权利要求4所述的糖葫芦去核穿串装置，其特征在于：所述打孔去核刀平行设置有若干个，每个所述打孔去核刀设置为内置弹簧的管状刀且管状刀的一侧开槽，内置弹簧可见。
  6. 根据权利要求4所述的糖葫芦去核穿串装置，其特征在于：所述固定架的顶部与曲柄链轮链条机构连接，所述曲柄链轮链条机构通过第二光轴与第二驱动机构连接驱动固定架上下运动。
  7. 根据权利要求1所述的糖葫芦去核穿串装置，其特征在于：所述定量填馅机构包括支架、填馅注射筒、填馅注射活塞、下压板和丝杆螺母组，所述支架设置为“口”形结构，所述填馅注射筒穿过支架且固定在支架上，所述填馅注射活塞与填馅注射筒的位置对应且顶部固定在下压板上，所述下压板的两端与丝杆螺母组连接。
  8. 根据权利要求7所述的糖葫芦去核穿串装置，其特征在于：所述丝杆螺母组包括丝杆和与丝杆连接的螺母，所述螺母固定在下压板上，所述丝杆穿过螺母底部依次通过链轮链条组、锥齿轮组、第二光轴与第二驱动机构连接进一步驱动下压板上下运动。
  9. 根据权利要求1所述的糖葫芦去核穿串装置，其特征在于：所述精准穿串机构包括签盒、拨签轮组和推杆，所述签盒设置在拨签轮组的一侧，所述推杆设置在拨签轮组的一端，所述拨签轮组包括依次排列的若干个拨签轮，所述拨签轮上周向设置有若干个竹签槽。
  10. 根据权利要求9所述的糖葫芦去核穿串装置，其特征在于：所述拨签轮组通过第三光轴与第一驱动机构连接，所述推杆固定在推板上，所述推板通过曲柄六连杆机构与第二驱动机构连接。
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