WO2020254983A1 - Procédé de purification de liquide fluoré et appareil de purification l'utilisant - Google Patents
Procédé de purification de liquide fluoré et appareil de purification l'utilisant Download PDFInfo
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- WO2020254983A1 WO2020254983A1 PCT/IB2020/055649 IB2020055649W WO2020254983A1 WO 2020254983 A1 WO2020254983 A1 WO 2020254983A1 IB 2020055649 W IB2020055649 W IB 2020055649W WO 2020254983 A1 WO2020254983 A1 WO 2020254983A1
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- Prior art keywords
- liquid
- fluorinated liquid
- water
- fluorinated
- cleaning agent
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- 239000007788 liquid Substances 0.000 title claims abstract description 191
- 238000000034 method Methods 0.000 title claims abstract description 69
- 238000000746 purification Methods 0.000 title claims description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 80
- 239000012459 cleaning agent Substances 0.000 claims abstract description 60
- 238000000605 extraction Methods 0.000 claims abstract description 50
- 239000011259 mixed solution Substances 0.000 claims abstract description 23
- 239000008346 aqueous phase Substances 0.000 claims abstract description 16
- 239000012071 phase Substances 0.000 claims abstract description 15
- 239000002798 polar solvent Substances 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 4
- 150000003950 cyclic amides Chemical class 0.000 claims description 3
- 150000001412 amines Chemical class 0.000 claims description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 2
- 239000004210 ether based solvent Substances 0.000 claims description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 24
- 238000004821 distillation Methods 0.000 description 23
- 238000004140 cleaning Methods 0.000 description 19
- 238000010438 heat treatment Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000009835 boiling Methods 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 125000001309 chloro group Chemical group Cl* 0.000 description 5
- 239000012153 distilled water Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 125000001153 fluoro group Chemical group F* 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000004817 gas chromatography Methods 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- OKIYQFLILPKULA-UHFFFAOYSA-N 1,1,1,2,2,3,3,4,4-nonafluoro-4-methoxybutane Chemical compound COC(F)(F)C(F)(F)C(F)(F)C(F)(F)F OKIYQFLILPKULA-UHFFFAOYSA-N 0.000 description 2
- BNXZHVUCNYMNOS-UHFFFAOYSA-N 1-butylpyrrolidin-2-one Chemical compound CCCCN1CCCC1=O BNXZHVUCNYMNOS-UHFFFAOYSA-N 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 125000005675 difluoroethenyl group Chemical group [H]C(*)=C(F)F 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 125000006340 pentafluoro ethyl group Chemical group FC(F)(F)C(F)(F)* 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- 238000007738 vacuum evaporation Methods 0.000 description 2
- CWIFAKBLLXGZIC-UHFFFAOYSA-N 1,1,2,2-tetrafluoro-1-(2,2,2-trifluoroethoxy)ethane Chemical compound FC(F)C(F)(F)OCC(F)(F)F CWIFAKBLLXGZIC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000003109 Karl Fischer titration Methods 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005443 coulometric titration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/04—Solvent extraction of solutions which are liquid
- B01D11/0492—Applications, solvents used
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/04—Solvent extraction of solutions which are liquid
- B01D11/0446—Juxtaposition of mixers-settlers
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/28—Organic compounds containing halogen
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/28—Organic compounds containing halogen
- C11D7/30—Halogenated hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/50—Solvents
- C11D7/5004—Organic solvents
- C11D7/5018—Halogenated solvents
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
- C11D2111/22—Electronic devices, e.g. PCBs or semiconductors
Definitions
- the present disclosure relates to a method for purifying a fluorinated liquid and to a purification apparatus using the method.
- a method for making an organic EL display includes a step of evaporating RGB three colors of dye on a substrate such as glass via a metal mask to form an organic light-emitting layer. Since the metal mask is an expensive member, the metal mask is reused after the metal mask is cleaned with a cleaning agent such as N-methyl-2- pyrrolidone, followed by a rinsing step using a fluorinated liquid and a drying step.
- a cleaning agent such as N-methyl-2- pyrrolidone
- Patent Document 1 Japanese Unexamined Patent Application Publication No. 2006-313753 describes a cleaning method in which a metal mask used in the vacuum evaporation step when a low-molecular-weight organic EL element is manufactured is cleaned by immersion with a cleaning liquid composition containing an aprotic polar solvent such as N-methyl-2-pyrrolidinone or with a jet stream, and then rinsed with hydrofluoroether.
- a cleaning liquid composition containing an aprotic polar solvent such as N-methyl-2-pyrrolidinone or with a jet stream
- Patent Document 2 Japanese Unexamined Patent Application Publication No. H07- 076787 describes a purification apparatus of a metal cleaning agent, including a cleaning apparatus that uses NMP as a metal cleaning agent, and a purification apparatus that removes contaminants from the NMP cleaning liquid after cleaning and circulates the resultant liquid to the cleaning apparatus, in which a filter material provided in the purification apparatus is a granular filter material containing at least polypropylene and having floatability to NMP.
- Patent Document 3 Japanese Unexamined Patent Application Publication No. 2008-163400 discloses a cleaning system including a cleaning tank in which a cleaning liquid containing one or more selected from (la) hydrocarbons, (lb) glycol ethers, and (lc) esters is stored and a material to be cleaned is immersed; a rinse liquid tank in which a rinse liquid containing one or more selected from (2a) hydrofluorocarbons and (2b) hydrofluoroethers as a main component is stored and the material to be cleaned is immersed; a vapor tank that stores the rinse liquid and generates steam of the rinse liquid; and a purification unit having a distiller.
- Patent Document 1 JP 2006-313753 A
- Patent Document 3 JP 2008-163400 A
- the present disclosure provides a method for purifying a fluorinated liquid that contributes to reducing environmental load and that has excellent purification efficiency on the fluorinated liquid into which a cleaning agent is mixed, and a purification apparatus using the method.
- a method for purifying a fluorinated liquid including performing an extraction step two or more times, the extraction step including a first step of bringing water into contact with a fluorinated liquid in which a cleaning agent is mixed and a second step of separating a mixed solution after water contact into two liquids, an aqueous phase located in an upper layer and a phase containing the fluorinated liquid located in a lower layer, and then collecting the liquid in the lower layer, in which a total amount of water bought into contact until the final extraction step is about 30.0 mass% or less, the cleaning agent is an aprotic polar solvent that is dissolved in the fluorinated liquid, and the fluorinated liquid is hydrofluoroether, hydrofluoroolefin, or a mixture thereof.
- a method for using a fluorinated liquid purified by using the method for purifying a fluorinated liquid described above as a rinse liquid for a member used in an organic EL display manufacturing apparatus.
- a fluorinated liquid purification apparatus including an extraction means for performing an extraction step two or more times, the extraction step including a first step of bringing water into contact with a fluorinated liquid in which a cleaning agent is mixed and a second step of separating a mixed solution after water contact into two liquids, an aqueous phase located in an upper layer and a phase containing the fluorinated liquid located in a lower layer, and then collecting the liquid in the lower layer, in which a total amount of water bought into contact until the final extraction step is about 30.0 mass% or less, the cleaning agent is an aprotic polar solvent that is dissolved in the fluorinated liquid, and the fluorinated liquid is hydrofluoroether, hydrofluoroolefin, or a mixture thereof.
- an extraction step is performed two or more times, the extraction step including a first step of bringing water into contact with a fluorinated liquid in which a cleaning agent is mixed and a second step of separating a mixed solution after water contact into two liquids, an aqueous phase located an upper layer and a phase containing the fluorinated liquid located in a lower layer, and then collecting the liquid in the lower layer, a total amount of water bought into contact until the final extraction step is about 30.0 mass% or less, the cleaning agent used here is an aprotic polar solvent that is dissolved in the fluorinated liquid, and the fluorinated liquid is hydrofluoroether, hydrofluoroolefm, or a mixture thereof.
- the purification efficiency of the fluorinated liquid is excellent, and the amount of waste water is small, and thus it is possible to contribute to reducing or suppressing the environmental load.
- the cleaning agent that can be mixed in the method for purifying a fluorinated liquid of the present disclosure is a cleaning agent that is used during cleaning of various members, and examples thereof include a cleaning agent used during cleaning of a metal mask, a deposition-proof plate, or the like in an organic EL display manufacturing apparatus.
- the cleaning agent is not particularly limited as long as it is an aprotic polar solvent that is dissolved in the fluorinated liquid. Examples thereof include at least one selected from a cyclic amide-based solvent, an amine-based solvent, a glycol ether-based solvent, acetone, dimethyl sulfoxide, and dimethylformamide.
- cleaning agents have excellent cleaning action and are more soluble in water than in fluorinated liquids, and thus are suitable cleaning agents in the purification method of the present disclosure, which uses water to remove the cleaning agent from the fluorinated liquid.
- a cyclic amide-based solvent is preferable, and N-alkyl-pyrrolidone solvent such as N-methyl-2-pyrrolidone (NMP) and N-butyl-2-pyrrolidone (NBP) or a solvent referred to as a g-lactam solvent are more preferable, and N-methyl-2-pyrrolidone (NMP) is particularly preferable.
- Such aprotic polar solvents can be used alone or in combination of two or more thereof. If the cleaning agent described above is used, a fluorinated liquid can be efficiently purified by the purification method of the present disclosure.
- the cleaning agent may contain other cleaning agents in addition to the cleaning agent described above within a range that does not inhibit the purification efficiency of the fluorinated liquid; however, from the perspective of purification efficiency and the like, no other cleaning agent is preferably contained.
- a boiling point of the cleaning agent is not particularly limited, but in consideration of, for example, application of a distillation step described below, it is preferably about 55°C or higher, about 100°C or higher, about 120°C or higher, about 150°C or higher, about 180°C or higher, about 200°C or higher, or about 250°C or higher.
- An upper limit of the boiling point of the cleaning agent is not particularly limited, and can be set to, for example, about 300°C or lower, about 280°C or lower, or about 260°C or lower.
- fluorinated liquid examples include hydrofluoroether, hydrofluoroolefm, or a mixture thereof.
- the fluorinated liquid may contain other fluorinated liquids (for example, hydrochlorofluorocarbons, hydrofluorocarbons, and the like) in addition to the fluorinated liquid described above within a range that does not inhibit the purification efficiency; however, from the perspective of the purification efficiency and the like, no other fluorinated liquid is preferably included.
- the solubility of water in the fluorinated liquid is not particularly limited.
- the solubility of water at 25°C is advantageously about 500 ppm or less, about 300 ppm or less, about 200 ppm or less, or about 150 ppm or less.
- a lower limit value of the solubility is not particularly limited, and can be set to, for example, about 10 ppm or more, about 30 ppm or more, or about 50 ppm or more.
- a cleaning agent such as NMP is more easily dissolved in water than in the fluorinated liquid.
- the solubility of water in the fluorinated liquid refers to the mass ratio of water that can be maximally dissolved in the fluorinated liquid under an atmosphere of 25°C, and is an average value obtained by measuring at least five times using a micromoisture measuring apparatus (manufactured by Mitsubishi Chemical Analytech Co., Ltd.) in accordance with Karl Fischer Titration Method (coulometric titration method) defined by JIS K 0068: 2001.
- the boiling point of the fluorinated liquid is not particularly limited, but in consideration of, for example, application of a distillation step described below, it is preferably about 30°C or higher, about 55°C or higher, about 60°C or higher, or about 75°C or higher, and preferably about 150°C or lower, about 100°C or lower, or about 80°C or lower.
- hydrofluoroether is a compound containing an oxygen atom that is ether bondable between carbon atoms of hydrofluorocarbon.
- the number of ether bondable oxygen atoms contained in one molecule of hydrofluoroether may be one or two or more. From the perspective of the boiling point that is easy to use as a solvent, the stability, and the like, one or two are preferable, and one is more preferable.
- a molecular structure of the hydrofluoroether only needs to be a chain and may be a straight chain or a branched chain, but from the perspective of purification efficiency and the like, a straight chain is preferable.
- hydrofluoroether examples include segregate-type hydrofluoroether such as C4F9OCH3, C4F9OCH2CH3, C5F11OCH3, C5F11OCH2CH3, C6F13OCH3, C6F13OCH2CH3, C7F15OCH3, C7F15OCH2CH3, CuFnOCHs, C8F17OCH2CH3, C9F19OCH3, C9F19OCH2CH3, C10F21OCH3, and C10F21OCH2CH3; and hydrofluoroether such as CF3CH2OCF2CF2H, CF3CHFOCH2CF3, CF3CH2OCF2CFHCF3, CHF2CF2CH2OCF 2CF2H,
- segregate-type hydrofluoroether has low solubility in water, and in a case of being brought into contact with water, the proportion dissolved in the aqueous phase can be reduced as compared with other hydrofluoroethers or hydrofluoroolefins, and thus it is easy to separate the aqueous phase from the phase containing the fluorinated liquid. As a result, the separated aqueous phase is less likely to be contaminated with the fluorinated liquid, and therefore, for example, it can deal with relatively strict drainage regulations.
- the segregate-type hydrofluoroethers C4F9OCH3 or C4F9OCH2CH3 is more preferable.
- the“segregate-type” refers to a structure in which one side is completely fluorinated and the other side is composed of carbon and hydrogen with an ether bond interposed therebetween.
- the hydrofluoroolefm is intended to be a compound in which one or more hydrogen atoms in the olefin are substituted with a fluorine atom.
- the number of fluorine atoms contained in the hydrofluoroolefm is not particularly limited, and can be one or more or two or more, and ten or less or six or less.
- the hydrofluoroolefins may be either type E (trans type) and type Z (cis type).
- the hydrofluoroolefm may be hydrochlorofluoroolefin.
- the hydrochlorofluoroolefm is intended to be a compound in which one or two or more hydrogen atoms in the olefin are substituted with fluorine atoms, and one or two or more other hydrogen atoms in the olefin are substituted with chlorine atoms.
- the number of chlorine atoms in the hydrochlorofluoroolefm is not particularly limited, and can be one or more, and five or less or three or less.
- the hydrofluoroolefins also including hydrochlorofluoroolefins
- the water used in the method for purifying a fluorinated liquid of the present disclosure is not particularly limited, and for example, tap water, distilled water, ion exchanged water, and the like can be used.
- an extraction step is performed two or more times, the extraction step includes a first step of bringing water into contact with a fluorinated liquid in which a cleaning agent is mixed and a second step of separating a mixed solution after water contact into two liquids, an aqueous phase located an upper layer and a phase containing the fluorinated liquid located in a lower layer, and then collecting the liquid in the lower layer.
- the upper limit of the number of times of performing the extraction step is not particularly limited, but from the perspective of simplifying the purification process, for example, it is advantageous to have 5 times or less, 4 times or less, or 3 times or less.
- the method of contacting water with the fluorinated liquid in which the cleaning agent is mixed in the first step is not particularly limited, and for example, the method of (1) to (7) below can be employed alone or in combination of two or more thereof, and can be performed by combining some of the method of (1) to (7) as appropriate.
- a physical stirring method using vibration, a stirrer, or the like, a stirring method using air, and a stirring method using ultrasonic waves, or the like, which are described in (3), (6), or (7), may be applied to the method (1) or (2).
- the amount of water brought into contact in the first step may be the same as or different from each other in each extraction step.
- a total of 3.0 g of water may be added by 1.0 g to and contacted with the fluorinated liquid in which the cleaning agent is mixed, alternatively, 1.5 g of water may be added for the first time, 1.0 g for the second time, and 0.5 g for the third time.
- excellent purification efficiency can be achieved by performing the extraction steps two or more times even if the amount of water brought into contact in the first step firstly performed is low and the total amount of water contacted until the final extraction step is about 30.0 mass% or less.
- the amount of water brought into contact in the first step firstly performed can be about 20.0 mass% or less, about 19.0 mass% or less, or about 18.0 mass% or less, and may be about 3.0 mass% or more, about 4.0 mass% or more, or about 5.0 mass% or more.
- the amount of water brought into contact in the first step firstly performed means the value calculated as a percentage of the mass of the added water relative to the mass of the cleaning agent contained in the fluorinated liquid in the first step firstly performed and the mass of the added water.
- the mass of the cleaning agent contained in the fluorinated liquid at the first time of the first step can be determined by a quantitative analysis method using a calibration curve indicating the correlation of the concentration of the cleaning agent in the fluorinated liquid that is previously produced by a gas chromatography analyzer.
- the temperature and time when the water is contacted with the fluorinated liquid in which the cleaning agent is mixed is not particularly limited because it can vary depending on the required performance, scale size, contact method, and the like of the purified fluorinated liquid.
- the temperature can be about 20°C or higher, about 23 °C or higher, or about 25°C or higher, and about 40°C or lower, about 35°C or lower, or about 30°C or lower
- the contact time may be set to be about 30 seconds or longer, about 1 minute or longer, or about 5 minutes or longer, and can be about 1 day or shorter, about 10 hours or shorter, about 1 hour or shorter, or about 30 minutes or shorter.
- the second step in the extraction step includes a step of separating a mixed solution after water contact into two liquids, an aqueous phase located an upper layer and a phase containing the fluorinated liquid located in a lower layer, and then collecting the liquid in the lower layer.
- the separation into two liquids of the upper layer and the lower layer can be achieved, for example, by passing through a step of resting a mixed solution containing the cleaning agent and the fluorinated liquid.
- the lower layer liquid may be collected directly from below the container containing the upper layer liquid and the lower layer liquid, via a tube or the like, or the upper layer liquid may be collected from above the container, and then the lower layer liquid may be collected, or a tube or the like may be stretched and drawn from above the container to the vicinity of the bottom of the container.
- the total amount of water contacted until the final extraction step is about 30.0 mass% or less, and when considering, for example, the reduction in the amount of waste water and the balance of purification efficiency, the total amount is advantageous to be about 29.0 mass% or less, about 28.0 mass% or less, or about 27.0 mass% or less, about 25.0 mass% or less, about 23.0 mass% or less, or about 20.0 mass% or less, and is advantageous to be about 5.0 mass% or more, about 7.0 mass% or more, or about 9.0 mass% or more.
- total amount of water contacted until the final extraction step means the value calculated as a percentage of the total amount of the added water relative to the mass of the cleaning agent contained in the fluorinated liquid at the first time of the first step and the total amount of the added water.
- the purity of the fluorinated liquid that is purified through the method for purifying a fluorinated liquid of the present disclosure can achieve about 95.0% or higher, about 96.0% or higher, about 97.0% or higher, or about 98.0% or higher.
- the upper limit of the purity of the fluorinated liquid is not particularly limited, and can be set to be, for example, less than about 100%, about 99.9% or less, or about 99.8% or less.
- the method for purifying a fluorinated liquid of the present disclosure can be applied as appropriate by using one or two or more of a heating step, a distillation step (such as a boiling distillation step, a vacuum distillation step, or the like), a cooling separation step, and the like in combination.
- a heating step such as a boiling distillation step, a vacuum distillation step, or the like
- a cooling separation step such as a cooling separation step, and the like in combination.
- the purification method of the present disclosure may further include a distillation step of distilling the lower layer liquid collected through the final extraction step.
- distillation means have been commonly employed for purification of a fluorinated liquid, but in a case where the fluorinated liquid is purified by the distillation means alone, since the amount of the fluorinated liquid that can be recovered is extremely low, most of the fluorinated liquid has to be disposed substantially.
- the distillation step is combined with the method for purifying a fluorinated liquid of the present disclosure, the amount of recovery of the fluorinated liquid can be greatly improved compared to a purification method using the distillation means alone.
- the distillation temperature in the distillation step is not limited to the following, and for example, it can be about 70°C or higher, about 72°C or higher, or about 75°C or higher, and can be about 100°C or lower, about 95°C or lower, or about 90°C or lower.
- the purification method of the present disclosure may not apply an additional distillation step or heating step.
- the purification method that does not include such steps is capable of completing the purification at room temperature, thereby increasing energy efficiency and eliminating the need for additional operations. Therefore, from the perspective of reducing the environmental load, it is advantageous not to employ a distillation step or a heating step.
- the fluorinated liquid purification apparatus includes extraction means for performing an extraction step performed two or more times, and the extraction step includes a first step of bringing water into contact with a fluorinated liquid in which a cleaning agent is mixed and a second step of separating into two phases, an aqueous phase located an upper layer and a phase containing the fluorinated liquid located in a lower layer, and then collecting the liquid in the lower layer, in which a total amount of water bought into contact with the liquid until the final extraction step is about 30.0 mass% or less
- the cleaning agent used here is an aprotic polar solvent that is dissolved in the fluorinated liquid
- the fluorinated liquid is hydrofluoroether, hydrofluoroolefm, or a mixture thereof.
- Examples of the cleaning agent, fluorinated liquid, and water that can be used in such a purification apparatus may be the same as those used in the purification method described above. In addition, such a purification apparatus can similarly exhibit the effects described in the purification
- the extraction means in the fluorinated liquid purification apparatus of the present disclosure is not particularly limited as long as the extraction means may perform the extraction step including the first step and the second step in the method for purifying a fluorinated liquid described above.
- the material, capacity, shape, quantity, location, or the like of a container referred to as a“tank” or the like in some cases
- a“tank” or the like in some cases for storing a mixed solution containing a cleaning agent, a fluorinated liquid, and water used in the extraction means can be selected appropriately depending on the use application or use environment of the apparatus.
- the fluorinated liquid purification apparatus of the present disclosure can optionally apply means that may perform any step, such as a heating step, a distillation step (such as a boiling distillation step, a vacuum distillation step, or the like), a cooling separation step, and the like in the method for purifying a fluorinated liquid described above.
- a heating step such as a boiling distillation step, a vacuum distillation step, or the like
- a cooling separation step such as a temperature of a container for storing a lower layer liquid used in the distillation step
- the material, capacity, shape, quantity, location, or the like of a container for storing a lower layer liquid used in the distillation step can be selected appropriately depending on the use application or use environment of the apparatus.
- Various means such as heating means, distillation means, cooling separation means, and the like can be applied to the fluorinated liquid purification apparatus alone or in combination of two or more thereof.
- the purification apparatus of the present disclosure may further include distillation means for distilling the lower layer liquid collected via the extraction means.
- the distillation means can use a known apparatus including, for example, a distillation pot for storing and heating the collected lower layer liquid, and a chiller connected in communication with the distillation pot to condense and liquefy the vapor of the lower layer liquid.
- the purification apparatus of the present disclosure may not apply an additional distillation means or heating means.
- a purification apparatus that does not contain such means is capable of completing purification at ambient temperature, thus increasing energy efficiency and eliminating the need for additional operations. Therefore, from the perspective of reducing the environmental load, it is advantageous not to employ distillation means or heating means.
- the method for purifying a fluorinated liquid and the purification apparatus of the present disclosure can be used as appropriate on-line or off-line in various manufacturing lines.
- the on-line when the method for purifying a fluorinated liquid and the purification apparatus of the present disclosure are used, these may be appropriately configured so that the purified fluorinated liquid can be reused, for example, in a cleaning step or in a rinsing step.
- the fluorinated liquid that has been used in a manufacturing line such as a cleaning step or a rinsing step of an organic EL display is purified in another line, and can be used again in the manufacturing line of the organic EL display; on the other hand, the purified fluorinated liquid can be reused for another purpose other than the use, for example, for a cleaning liquid or a rinse liquid for a printed wiring board.
- the fluorinated liquid purified using the method for purifying a fluorinated liquid and the purification apparatus of the present disclosure is not limited to the following, and for example, it is used in the organic EL display manufacturing apparatus, and can be used as a cleaning liquid or a rinse liquid for various electronic parts, precision parts, metal parts, printed wiring boards and the like, in addition to the rinse liquids for various members such as metal masks and deposition-proof plates exposed to cleaning and rinsing operations.
- the“deposition-proof plate” refers to a member disposed inside a vacuum chamber of a vacuum evaporation apparatus used in the manufacture of an organic EL display, and is a member that can be removed and cleaned to prevent contamination of the vacuum chamber from the three colors of red (R), green (G), and blue (B), which are evaporation sources.
- the use of the rinse liquid is not limited to direct use as a liquid, for example, in which a cleaning agent or the like that is deposited is rinsed off by immersing a material to be rinsed and cleaned into the rinse liquid, but includes the use in which the rinse liquid is evaporated to adhere the vaporized gas on a surface to be rinsed and cleaned to rinse off the cleaning agent or the like.
- the purity of the fluorinated liquid was evaluated by gas chromatography using 7890 A manufactured by Agilent Technologies.
- the measurement conditions of the gas chromatography method are as follows:
- Type of carrier gas Helium gas
- NOVEC (TM) 7100 fluorinated liquid
- NMP cleaning agent
- 100 g of NOVEC (TM) 7100 (fluorinated liquid) and 10 g of NMP (cleaning agent) were added to a plastic bottle.
- 0.2 g of distilled water was added to a mixed solution and shaken for 15 minutes in a mechanical shaker.
- the resulting mixed solution was then left to separate into two layers of an upper layer (aqueous phase) and a lower layer (phase containing a fluorinated liquid), the upper layer was removed from the plastic bottle by collecting the upper layer (aqueous phase) floating on the surface with a dropper (first extraction step).
- Samples for purity measurements were collected from the lower layer liquid using a microsyringe, and the purity of the NOVEC (TM) 7100 in the lower layer liquid was measured.
- the purity of the fluorinated liquid was measured in the same manner as in Example 1 except that the added amount of distilled water was changed to the amount shown in Table 2. Note that since the amount of water after the water contact exceeded 30.0 mass%, the extraction step after the fourth time in Example 4 and the third or subsequent extraction step in Example 5 were not performed. Furthermore, in Comparative Example 1, in the second extraction step, the amount of water after water contact was already greater than 30.0 mass% in the first extraction step in Comparative Example 2, and the subsequent extraction step was not performed.
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Abstract
Un procédé de purification d'un liquide fluoré selon un mode de réalisation de la présente invention comprend la réalisation d'une étape d'extraction au moins deux fois, l'étape d'extraction comprenant une première étape de mise en contact d'eau avec un liquide fluoré dans lequel un agent de nettoyage est mélangé et une seconde étape de séparation d'une solution mixte après contact avec l'eau en deux liquides, une phase aqueuse située dans une couche supérieure et une phase contenant le liquide fluoré situé dans une couche inférieure, puis à la collecte du liquide dans la couche inférieure, dans laquelle une quantité totale d'eau est amenée en contact avec le liquide jusqu'à ce que l'étape d'extraction finale soit d'environ 30,0 % en masse ou moins, l'agent de nettoyage est un solvant polaire aprotique qui est dissous dans le liquide fluoré, et le liquide fluoré est un hydrofluoroéther, une hydrofluorooléfine, ou un mélange de ceux-ci.
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CN202080044430.7A CN114007715A (zh) | 2019-06-21 | 2020-06-17 | 用于纯化氟化液体的方法和使用该方法的纯化设备 |
KR1020227000796A KR20220024464A (ko) | 2019-06-21 | 2020-06-17 | 플루오르화 액체의 정제 방법 및 이를 사용하는 정제 장치 |
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JP2019-115422 | 2019-06-21 | ||
JP2019115422A JP2021000603A (ja) | 2019-06-21 | 2019-06-21 | フッ素化液体の精製方法、及び該方法を用いる精製装置 |
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JP (1) | JP2021000603A (fr) |
KR (1) | KR20220024464A (fr) |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0776787A (ja) | 1993-09-07 | 1995-03-20 | Tonen Corp | 金属洗浄剤の再生装置 |
JPH10290963A (ja) * | 1997-04-18 | 1998-11-04 | Otsuka Giken Kogyo Kk | 洗浄装置 |
JP2006313753A (ja) | 2006-05-26 | 2006-11-16 | Kanto Chem Co Inc | 低分子型有機el素子製造の真空蒸着工程において使用するマスクの洗浄液組成物および洗浄方法 |
JP2008163400A (ja) | 2006-12-28 | 2008-07-17 | Asahi Glass Co Ltd | 洗浄システム及び洗浄方法 |
US20100126934A1 (en) * | 2007-02-23 | 2010-05-27 | Daisuke Nakazato | Purification process of fluorine-based solvent-containing solution |
-
2019
- 2019-06-21 JP JP2019115422A patent/JP2021000603A/ja active Pending
-
2020
- 2020-06-17 WO PCT/IB2020/055649 patent/WO2020254983A1/fr active Application Filing
- 2020-06-17 CN CN202080044430.7A patent/CN114007715A/zh not_active Withdrawn
- 2020-06-17 KR KR1020227000796A patent/KR20220024464A/ko unknown
- 2020-06-20 TW TW109120966A patent/TW202104140A/zh unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0776787A (ja) | 1993-09-07 | 1995-03-20 | Tonen Corp | 金属洗浄剤の再生装置 |
JPH10290963A (ja) * | 1997-04-18 | 1998-11-04 | Otsuka Giken Kogyo Kk | 洗浄装置 |
JP2006313753A (ja) | 2006-05-26 | 2006-11-16 | Kanto Chem Co Inc | 低分子型有機el素子製造の真空蒸着工程において使用するマスクの洗浄液組成物および洗浄方法 |
JP2008163400A (ja) | 2006-12-28 | 2008-07-17 | Asahi Glass Co Ltd | 洗浄システム及び洗浄方法 |
US20100126934A1 (en) * | 2007-02-23 | 2010-05-27 | Daisuke Nakazato | Purification process of fluorine-based solvent-containing solution |
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TW202104140A (zh) | 2021-02-01 |
CN114007715A (zh) | 2022-02-01 |
KR20220024464A (ko) | 2022-03-03 |
JP2021000603A (ja) | 2021-01-07 |
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