WO2020198949A1 - 全自动钉接卷绕一体机 - Google Patents

全自动钉接卷绕一体机 Download PDF

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Publication number
WO2020198949A1
WO2020198949A1 PCT/CN2019/080459 CN2019080459W WO2020198949A1 WO 2020198949 A1 WO2020198949 A1 WO 2020198949A1 CN 2019080459 W CN2019080459 W CN 2019080459W WO 2020198949 A1 WO2020198949 A1 WO 2020198949A1
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WO
WIPO (PCT)
Prior art keywords
assembly
winding
drive
needle
guide pin
Prior art date
Application number
PCT/CN2019/080459
Other languages
English (en)
French (fr)
Inventor
李友舟
毛琪
谭国彪
宗勇
呙德红
Original Assignee
深圳市诚捷智能装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=67566623&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2020198949(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by 深圳市诚捷智能装备股份有限公司 filed Critical 深圳市诚捷智能装备股份有限公司
Priority to CN201980000410.7A priority Critical patent/CN110140189B/zh
Priority to PCT/CN2019/080459 priority patent/WO2020198949A1/zh
Priority to JP2019528694A priority patent/JP6929362B2/ja
Priority to MYPI2019005790A priority patent/MY196686A/en
Publication of WO2020198949A1 publication Critical patent/WO2020198949A1/zh

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/006—Apparatus or processes for applying terminals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/02—Machines for winding capacitors

Definitions

  • the invention relates to the technical field of capacitor preparation, in particular to a fully automatic nailing and winding integrated machine.
  • the processing of the capacitor element is realized by a nailing and winding machine.
  • the nailing and winding machine in the prior art includes a positive electrode nailing mechanism, a negative electrode nailing mechanism and a winding mechanism.
  • the positive electrode nailing mechanism nails the guide pin to On the positive electrode foil
  • the negative electrode nailing mechanism connects the guide pin to the negative electrode foil
  • the winding machine winds and cuts the electrolytic paper, the nailed positive electrode foil and the nailed negative electrode foil to obtain the capacitor element.
  • the existing nailing mechanism generally includes a foil conveying mechanism, a pre-punching mold, a nailing needle mold, a petal pressing mold, and a guide pin conveying mechanism.
  • the foil conveying mechanism first conveys the foil to the position corresponding to the pre-punching die, and the pre-punching die punches the foil out of the first nail hole. Then, the foil conveying mechanism moves the foil to a position corresponding to the nail pin mold, the guide pin conveying mechanism places the guide pin on the foil, and the nail pin mold punches the guide pin out of the second nail hole and forms a flange. Finally, the foil conveying mechanism moves the foil to the position corresponding to the petal pressing mold, the petal pressing mold presses the flanging on the foil, and the foil conveying mechanism continues to drive the foil to move to continuously nail the guide pin to the foil. .
  • the foil is wound on the foil pulling wheel, and the foil moves when the foil pulling wheel rotates.
  • the distance of the foil movement is calculated by the diameter of the foil pulling wheel and the number of turns. Since the tension of the foil will change during the conveying process, the calculation of the moving distance of the foil will be inaccurate, which will result in a deviation between the first nail hole and the second nail hole and affect the quality of the nail.
  • the technical problem to be solved by the present invention is to provide a fully automatic nailing and winding integrated machine in view of the technical defect of the existing nailing mechanism that affects the nailing quality.
  • one aspect of the embodiments of the present invention provides a fully automatic stapling and winding integrated machine, including:
  • the foil conveying mechanism is used to convey the foil to the pre-punching station
  • the guide pin conveying mechanism is used to convey the guide pin to the nailing station, and the nailing station and the pre-punching station are arranged directly opposite;
  • the nailing mechanism includes a base, a mold assembly, and a first drive assembly.
  • the mold assembly is arranged on the base.
  • the first drive assembly is used to drive the base to move in a first direction to make the The base can be moved to a first position, a second position and a third position, and the mold assembly includes a pre-punching mold, a nail pin mold and a petal pressing mold;
  • the pre-punching die corresponds to the pre-punching station
  • the first drive assembly is also used to drive the pre-punching die to move in a second direction, So that a first nail hole is formed on the foil located on the pre-punching station;
  • the nail needle mold corresponds to the nail needle station
  • the first drive assembly is also used to drive the nail needle mold to move in the second direction to Forming a second nailing hole on the guide pin located on the nailing station, and the second nailing hole communicates with the first nailing hole;
  • the petal pressing mold When the base is in the third position, the petal pressing mold is arranged corresponding to the pre-punching station, and the first driving assembly is also used to drive the petal pressing mold to move in the second direction So that the guide pin and the foil are pressed tightly at the first nailing hole and the second nailing hole;
  • the first direction is perpendicular to the second direction
  • Winding mechanism used to wind electrolytic paper, insulating paper and nailed foil to form capacitor elements
  • the unloading mechanism is used to transport the capacitor elements formed by winding to the next station;
  • the mold assembly further includes a base mold, and the foil is in contact with the base mold during the pre-punching station, so that the base mold can support the foil, and the base can The base mold is driven to move along the foil.
  • the first driving assembly includes a first driving source, a first rotating shaft, and a cylindrical cam.
  • the first driving source is used to drive the first rotating shaft to rotate, and the cylindrical cam is sleeved on the first rotating shaft.
  • a curved groove is formed on the cylindrical cam
  • a cylinder is formed on the base, and the cylinder is accommodated in the curved groove so that the base can follow the cylindrical cam The rotation moves along the first direction.
  • the first drive assembly further includes a first drive assembly, a second rotating shaft, a cam, and a swing arm
  • the first drive source drives the second rotating shaft to rotate through the first drive assembly
  • the cam Is sleeved on the second rotating shaft
  • the swing arm is connected with the cam
  • the swing arm can swing with the rotation of the cam
  • the swing of the swing arm can drive the pre-punching die and the The nail pin mold and the petal pressing mold move in the second direction respectively.
  • the cam includes a first cam and a second cam
  • the swing arm includes a first swing arm and a second swing arm
  • both the first cam and the second cam are sleeved on the second cam.
  • the first swing arm is connected with the first cam
  • the second swing arm is connected with the second cam
  • the first swing arm can drive the pre-punching die along the second cam.
  • the second swing arm can drive the nail needle mold and the petal pressing mold to move in the second direction.
  • the outer peripheral surface of the first cam includes a circular arc section and a concave section, the concave section is recessed in a direction close to the axis of the first cam, and the concave section is located on the base In a position in contact with the first swing arm.
  • the outer peripheral surface of the second cam includes a first curved section, a second curved section, a third curved section, and a fourth curved section arranged in sequence, and the first curved section is located on the base When the second position is in contact with the second swing arm, the third curved section is in contact with the second swing arm when the base is in the third position, and the second curved section is in contact with the second swing arm.
  • the base moves from the second position to the third position, it contacts the second swing arm, and the fourth curved section moves from the third position to the first position on the base When in contact with the second swing arm.
  • the nailing mechanism further includes a guide pin positioning assembly
  • the guide pin positioning assembly includes a third rotating shaft, a first clamping arm, a second clamping arm, a first wedge block, a second wedge block, and a pushing block
  • the third rotating shaft is connected to the base
  • the pushing block is connected to the nail pin mold
  • the first clamping arm and the second clamping arm are arranged oppositely and are both rotatably connected to the third rotating shaft
  • the first wedge block is connected with the first clamping arm
  • the second wedge block is connected with the second clamping arm;
  • the pushing block can move between the first wedge block and the second wedge block, so that the first clamping arm and the second clamping arm can clamp the guide pin.
  • the winding mechanism includes a winding device, the winding device includes a reversing seat, a second driving source, a first transmission member, a second transmission member, and a winding needle assembly, and the first transmission member is Ring-shaped and sleeved on the reversing seat, a first connecting portion is formed on the inner wall of the first transmission member, and a second connecting portion is formed on the outer wall of the first transmission member;
  • the second driving source is connected with the second connecting portion to drive the first transmission member to rotate;
  • the second transmission member is located in the reversing seat, a through hole is formed on the reversing seat, and the second transmission member is connected to the first connecting portion through the through hole;
  • the needle winding assembly is connected with the second transmission member, and the rotation of the second transmission member drives the needle winding assembly to rotate between the needle winding station, the glue application station and the material taking station.
  • the needle winding assembly and the through hole are provided with multiple, the first transmission member and the second transmission member are both provided with multiple, and the multiple first transmission members are arranged along the The axial direction of the reversing seat is uniformly sleeved outside the reversing seat, a plurality of the second transmission members are evenly arranged in the reversing seat along the axial direction of the reversing seat, and a plurality of the first The transmission member and the plurality of needle winding assemblies are in one-to-one correspondence with the plurality of second transmission members, and the plurality of through holes are evenly arranged along the circumferential direction of the reversing seat and are connected to the plurality of second transmission members.
  • the transmission parts correspond one to one.
  • the winding needle assembly includes a winding needle and a shaft, the winding needle is connected to the shaft, and the winding device further includes a needle ejection assembly arranged at the winding needle station.
  • the needle assembly includes a third drive source, a third cam, and a second transmission assembly, the third cam is connected with the output shaft of the third drive source, and one end of the second transmission assembly is connected with the third cam, One end of the shaft on the needle winding station facing away from the winding needle is connected to the other end of the second transmission assembly, and the rotation of the third cam pushes the winding needle through the second transmission assembly.
  • the winding device further includes a needle withdrawal assembly located at the reclaiming position, the needle withdrawal assembly includes a fourth cam and a third transmission assembly, the fourth cam and the third drive source
  • the third transmission assembly is connected to the fourth cam
  • the needle winding assembly further includes a stopper, and the stopper is provided at an end of the shaft away from the winding needle.
  • One end of the second transmission component is connected to the fourth cam, and one end of the stopper located on the reclaiming station close to the winding needle is connected to the other end of the second transmission component, and the fourth cam The rotation of the third transmission assembly withdraws the winding needle.
  • the winding mechanism further includes a pre-rolling device, and the pre-rolling device includes a first feeding mechanism, a second feeding mechanism, a third feeding mechanism, a fourth feeding mechanism, a first pressing member, and a second pressing member.
  • Materials and second drive components include a first feeding mechanism, a second feeding mechanism, a third feeding mechanism, a fourth feeding mechanism, a first pressing member, and a second pressing member.
  • the first feeding mechanism is used to feed the electrolytic paper into the needle winding assembly
  • the first pressing member and the second pressing member are arranged oppositely and are both arranged between the first feeding mechanism and the winding device;
  • the second feeding mechanism is used for feeding the positive electrode foil between the first pressing member and the second pressing member and positioning the positive electrode foil on one side of the electrolytic paper;
  • the third feeding mechanism is used for feeding the negative electrode foil between the first pressing member and the second pressing member and positioning the negative electrode foil on the other side of the electrolytic paper;
  • the fourth feeding mechanism is used for feeding insulating paper between the first pressing member and the second pressing member and positioning the insulating paper on the side of the positive electrode foil away from the electrolytic paper Or located on the side of the negative electrode foil away from the electrolytic paper;
  • the second driving assembly is used to drive the first pressing member and the second pressing member to move toward or away from each other.
  • the winding device further includes a gluing device, the gluing device including a gluing mechanism, a pressing mechanism, and a third drive assembly, and the third drive assembly is used to drive the gluing mechanism to move to
  • the gluing position is used to drive the pressing mechanism to the gluing position, the gluing position is set corresponding to the gluing station, and the gluing position is set corresponding to the gluing station, so that The material pressing mechanism can press the capacitor element;
  • the glue sticking mechanism includes a glue passing component, a tape plate, a glue block, a cutter, and a cutter cylinder.
  • the tape passes through the glue sticking component to reach the tape plate, and at the glue sticking position, it is formed by winding
  • the capacitor element is in contact with the tape plate, and the winding needle assembly rotates to drive the tape on the tape plate to partially cover the surface of the capacitor element;
  • An exhaust hole and a gap are formed on the tape plate, the exhaust hole is connected with a vacuum source, and the cutter cylinder is used to drive the cutter to cut the tape.
  • the fully automatic stapling and winding integrated machine further includes a paper cushion structure for pressing the paper cushion with the paper sheet, and the paper cushion includes a first surface and a second surface that are arranged oppositely.
  • the first surface is sticky, and the first surface includes a first facet and a second facet;
  • the paper pad structure includes a paper feeding assembly, a paper pressing assembly, a pressing assembly, and a fourth driving assembly.
  • the paper feeding assembly is used to transport the pad paper to the paper pressing assembly.
  • the paper pressing assembly includes a first A paper pressing unit and a second paper pressing unit.
  • the fourth drive assembly is used to drive the first paper pressing unit and the second paper pressing unit to move toward or away from each other.
  • the first paper pressing unit can Adhere to the first facet, the first paper pressing unit can drive the pad paper to move so that the second facet is bonded to the paper sheet, and the pressing assembly is used for Pressing the first facet and the second facet against the surface of the paper sheet;
  • the paper sheet is electrolytic paper or insulating paper.
  • the guide needle conveying mechanism includes a guide needle adjustment assembly, a guide needle detection assembly, a guide needle dispensing assembly, and a fifth drive assembly.
  • the guide needle adjustment assembly includes a guide needle clamp formed in the guide needle clamp. There is a magnetic hole, and the guide pin can be accommodated in the magnetic hole;
  • the guide pin detection assembly includes a mechanical clamp, the mechanical clamp includes a first clamp, a second clamp, and a detector that are arranged oppositely, and the detector is disposed on the first clamp or the second clamp;
  • the fifth driving assembly is used to drive the guide pin clamp to rotate so that the guide pin moves to a setting corresponding to the mechanical clamp and is used to drive the first clamp and the second clamp to move toward or away from each other movement;
  • the guide pin dispensing assembly includes a reclaiming clamp, and the fifth driving component is also used to drive the reclaiming clamp to transport the guide pin between the mechanical clamps to the nailing station.
  • the guide needle conveying mechanism further includes a vibrating needle ejecting mechanism which is arranged above the guide pin conveying assembly, and the vibrating needle ejecting mechanism includes a storage tray, a vibrating plate and a track, Both the storage pan and the vibrating pan can vibrate, the storage pan can vibrate to convey the guide pin located in the storage pan to the vibrating pan, and the vibrating pan can vibrate to move the The guide pin in the vibrating plate is conveyed to the rail, and the rail is arranged corresponding to the guide pin adjustment assembly, so that the guide pin in the rail can fall into the guide pin adjustment assembly.
  • the unloading mechanism includes a conveyor belt, a sixth drive assembly, a limit shell, a clamping mechanism, and a seventh drive assembly.
  • the sixth drive assembly is used to drive the conveyor belt to move, and the limit shell is fixed.
  • a cavity for accommodating the capacitor element is formed in the limit shell, a plurality of limit shells are provided, and the plurality of limit shells are along the conveying direction of the conveyor belt Arranged in sequence
  • the clamping mechanism is used to clamp the capacitor element
  • the seventh drive assembly is used to drive the clamping mechanism to transport the winding capacitor element to a discharge position.
  • the capacitor element corresponds to the limit shell so that the The capacitor element can fall into the cavity.
  • the clamping mechanism includes a first clamping member and a second clamping member, and both the first clamping member and the second clamping member can clamp the capacitor element;
  • the seventh drive mechanism includes a first drive member and a second drive member.
  • the first drive member is used to drive the first clamping member to a detection position
  • the second drive assembly is used to drive the first clamping member.
  • the two clamping parts move between the detection position and the unloading position;
  • the second clamping member can clamp the capacitor element and can detect whether the capacitor element is charged.
  • the nailing mechanism first punches the first nailing hole on the foil on the pre-punching station by moving the mold assembly, and then the guide pin is placed in the nailing station by the guide pin conveying mechanism, the mold assembly is Move in the first direction to make the nail mold punch out the second nail hole corresponding to the first nail hole on the guide pin, and finally continue to move the mold assembly in the first direction to make the foil and the guide pin in the first direction A nailing hole is pressed tightly with the second nailing point to complete the nailing.
  • the nailing mechanism only needs to move the mold assembly to move in the first direction and move the molds on the mold assembly in the second direction to complete the nailing of the guide pin and the chaff without changing the position of the chaff ,
  • the foil pulling wheel is omitted, the error caused by the tension change during the transmission process of the foil pulling wheel is avoided, the hole position accuracy of the first nail hole and the second nail hole is improved, the nailing quality is guaranteed, and the The yield rate of the automatic stitching and winding machine.
  • Figure 1 is a schematic diagram of a fully automatic stapling and winding integrated machine provided by an embodiment of the present invention
  • Fig. 2 is a schematic diagram of the guide pin conveying mechanism of the fully automatic stapling and winding integrated machine shown in Fig. 1;
  • FIG. 3 is a schematic diagram of the vibration needle ejection mechanism of the fully automatic nailing and winding integrated machine shown in FIG. 1;
  • Figure 4 is an enlarged view at a in Figure 3;
  • FIG. 5 is a schematic diagram of the nailing mechanism of the fully automatic nailing and winding integrated machine shown in FIG. 1;
  • Fig. 6 is a schematic diagram of the first driving assembly of the nailing mechanism shown in Fig. 5;
  • Figure 7 is a schematic diagram of the first cam of the nailing mechanism shown in Figure 5;
  • Fig. 8 is a schematic diagram of a second cam of the nailing mechanism shown in Fig. 5;
  • FIG. 9 is a schematic diagram of the guide pin positioning assembly of the nailing mechanism shown in FIG. 5;
  • Figure 10 is a schematic diagram of the winding mechanism of the fully automatic stapling and winding integrated machine shown in Figure 1;
  • FIG. 11 is a schematic diagram of the winding device of the winding mechanism shown in FIG. 10;
  • FIG. 12 is another schematic diagram of the winding device of the winding mechanism shown in FIG. 10;
  • FIG. 13 is a schematic diagram of the pre-winding device of the winding mechanism shown in FIG. 10;
  • Figure 14 is an enlarged view at b in Figure 13;
  • 15 is a schematic diagram of the glue applicator of the winding mechanism shown in FIG. 10;
  • Figure 16 is an enlarged view at c in Figure 15;
  • Figure 17 is a schematic diagram of the paper pad mechanism of the fully automatic stapling and winding integrated machine shown in Figure 1;
  • FIG. 18 is a schematic diagram of the unloading mechanism of the fully automatic nailing and winding integrated machine shown in FIG. 1;
  • FIG. 19 is a schematic diagram of the clamping mechanism and the seventh driving assembly of the blanking mechanism shown in FIG. 18.
  • an embodiment of the present invention provides a fully automatic nailing and winding integrated machine, including a foil conveying mechanism 10 for conveying the foil to the pre-punching station; a guide pin conveying mechanism 20 for The guide pin is transported to the nailing station, and the nailing station and the pre-punching station are arranged opposite to each other; the nailing mechanism 30 is used to nail the guide pin to the foil; the winding mechanism 40 is used for the electrolytic paper 7.
  • the insulating paper 9 and the nailed foil are wound to form a capacitor element; and a blanking mechanism 50 for transporting the wound capacitor element to the next station.
  • the foil conveying mechanism 10 in this embodiment adopts a gear belt transmission mechanism, which will not be repeated here.
  • the guide needle conveying mechanism 20 in the embodiment of the present invention includes a vibrating needle ejection assembly 24, a guide needle adjustment assembly 21, a guide needle detection assembly 22, a guide needle dispensing assembly 23, and a fifth drive assembly 25.
  • the vibrating needle assembly 24 is located above the guide needle adjusting assembly 21.
  • the vibrating needle ejection assembly 24 includes a storage tray 241, a vibration tray 242, a track 243, a funnel 246, and a top plate 245. Both the storage tray 241 and the vibration tray 242 can vibrate.
  • the discharging port is corresponding to the feeding port of the vibrating plate 242, the discharging port of the vibrating plate 242 is disposed corresponding to the rail 243, and the discharging port of the rail 243 is disposed corresponding to the guide pin adjusting assembly 21.
  • the vibration plate 242 is provided with a detection element 244 for detecting whether there is a guide pin in the vibration plate 242.
  • the detection element 244 is connected to the storage tray 241 through a controller.
  • the storage tray 241 starts to vibrate to transport the guide pin in the storage tray 241 to the vibration In the disk 242.
  • the vibration of the vibrating plate 242 drops the guide needle from the rail 243 into the funnel 246, and the guide needle in the funnel 246 drops onto the top plate 245.
  • the guide needle adjusting assembly 21 includes a guide needle clamp 211, the guide needle clamp 211 is a disc, and the guide needle clamp 211 is formed with a magnetic hole 2111.
  • the funnel 246 is arranged on one side of the guide needle clamp 211.
  • the fifth drive assembly 25 is used for The top plate 245 is driven to rise, and the guide pin on the top plate 245 is adsorbed by the magnetic hole 2111 through the funnel 246.
  • the fifth drive assembly 25 is also used to drive the guide pin clamp 211 to rotate to drive the guide pin on the guide pin clamp 211 to the guide pin detection assembly 22 places.
  • the guide needle adjusting assembly 21 further includes an arc-shaped cover plate 212, and the arc-shaped cover plate 212 is disposed on the surface of the needle holder 211 to scrape the excess guide needles in the magnetic hole 2111 into the funnel 246.
  • the guide pin detection assembly 22 includes a mechanical clamp 221.
  • the mechanical clamp 221 includes a first clamp 2211, a second clamp 2212 and a detector (not shown in the figure) which are arranged oppositely.
  • the fifth drive assembly 25 is used to drive the first clamp 2211 and the second clamp 2212 to move toward or away from each other.
  • the first clamp 2211 and the second clamp 2212 can clamp the guide needle when they move toward each other.
  • the detector on the first clip 2211 is used to detect whether the guide pin is good.
  • the fifth driving assembly 25 can be a link mechanism or a cam swing arm structure.
  • the guide pin distributing assembly 23 includes a picking clamp 231, and the fifth driving assembly 25 transports the guide pin that is a good product detected by the mechanical clamp 221 to the nailing station.
  • the fifth drive assembly 25 includes a drive source and a plurality of drive assemblies.
  • the multiple drive assemblies are all connected to the drive source so that one drive source can drive the movement of multiple components.
  • the drive assembly may be Lever mechanism, cam swing arm mechanism or a combination of the two, etc.
  • the detector may also be provided on the second clip 2212.
  • the nailing mechanism 30 After the chaff conveying mechanism conveys the chaff to the pre-punched position, and the guide pin conveying mechanism 20 conveys the corresponding guide pin to the chaff, the nailing mechanism 30 starts to work.
  • the nailing mechanism 30 includes a base 31, a mold assembly 32, and a first drive assembly 33.
  • the mold assembly 32 is disposed on the base 31.
  • the first drive assembly 33 is used to drive the base 31 along The first direction moves to enable the base 31 to move to the first position, the second position, and the third position.
  • the mold assembly 32 includes a pre-punching mold 321, a nail mold 322 and a petal pressing mold 323.
  • the pre-punching die 321 corresponds to the pre-punching station
  • the first drive assembly 33 is also used to drive the pre-punching die 321 to move in the second direction so as to be located at the pre-punching station
  • a first nail hole is formed on the upper foil.
  • the nail needle mold 322 corresponds to the nail needle station, and the first driving assembly 33 is also used to drive the nail needle mold 322 to move in the second direction, so that the guide needle located on the nail needle station A second nailing hole is formed on the upper side, and the second nailing hole is communicated with the first nailing hole.
  • the petal pressing mold 323 When the base 31 is in the third position, the petal pressing mold 323 is set corresponding to the pre-punching station, and the first driving assembly 33 is also used to drive the petal pressing mold 323 to move in the second direction to make the guide pin and the foil in the first The nailing hole and the second nailing hole are pressed tightly, and the first direction is perpendicular to the second direction.
  • the mold assembly 32 further includes a base mold 324.
  • the foil is in contact with the base mold 324 at the pre-punching station, so that the base mold 324 can support the foil, and the base 31 can drive the base mold 324 to move along the foil.
  • a pre-punch avoidance hole 3241 and a nail avoidance hole 3242 are formed on the base mold 324.
  • the nailing mechanism 30 first punches out the first nailing hole on the foil on the pre-punching station by moving the mold assembly 32, and then the guide pin is placed in the nailing station by the guide pin conveying mechanism 20, The mold assembly 32 moves in the first direction, so that the nail pin mold 322 punches the second nail hole corresponding to the first nail hole on the guide pin, and finally continues to move the mold assembly 32 in the first direction to make the foil
  • the sheet and the guide pin are pressed tightly between the first nail hole and the second nail joint to complete the nail connection.
  • the nailing mechanism 30 only needs to move the mold assembly 32 to move in the first direction and to move the molds on the mold assembly 32 in the second direction to complete the nailing of the guide pin and the chaff without changing the foil.
  • the position of the strip omits the foil pulling wheel, avoids the error caused by the tension change of the foil pulling wheel during the transmission process, improves the hole position accuracy of the first nail hole and the second nail hole, and ensures the quality of nailing. , Improve the yield rate of the automatic nailing and winding machine.
  • the first driving assembly 33 includes a first driving source 331, a first rotating shaft 332, and a cylindrical cam 333.
  • the first driving source 331 is used to drive the first rotating shaft 332 to rotate, and the cylindrical cam 333 It is sleeved on the first rotating shaft 332, the cylindrical cam 333 is formed with a curved groove 3331, and the base 31 is formed with a cylinder 311.
  • the cylinder 311 is accommodated in the curved groove 3331 so that the base 31 can follow the cylinder
  • the rotation of the cam 333 moves in the first direction.
  • the first driving source 331 is a motor.
  • the first driving assembly 33 also includes a first driving assembly 334, a second rotating shaft 335, a cam 336, and a swing arm 337.
  • the first driving source 331 drives the second rotating shaft 335 to rotate through the first driving assembly 334, and the cam 336 is sleeved on the second rotating shaft 335.
  • the swing arm 337 is connected with the cam 336.
  • the swing arm 337 can swing with the rotation of the cam.
  • the swing of the swing arm 337 can drive the pre-punching die 321, the nail die 322 and the petal pressing die 323 respectively in the second direction movement.
  • the cam 336 includes a first cam 3361 and a second cam 3362.
  • the swing arm includes a first swing arm 3371 and a second swing arm 3372.
  • the first cam 3361 and the second cam 3362 are both sleeved.
  • the first swing arm 3371 is connected with the first cam 3361
  • the second swing arm 3372 is connected with the second cam 3362.
  • the first swing arm 3371 can drive the pre-punching die 321 to move in the second direction.
  • the second swing arm 3372 can drive the nail needle mold 322 and the petal pressing mold 323 to move in the second direction.
  • the outer peripheral surface of the first cam 3361 includes a circular arc section 33611 and a concave section 33612.
  • the concave section 33612 is recessed in a direction close to the axis of the first cam 3361.
  • the concave section 33612 Make contact with the first swing arm 3371.
  • the outer peripheral surface of the second cam 3362 includes a first curved section 33621, a second curved section 33622, a third curved section 33623, and a fourth curved section 33624 arranged in sequence.
  • the first curved section 33621 is on the base.
  • the seat 31 is in contact with the second swing arm 3372 when the base 31 is in the second position
  • the third curved section 33623 is in contact with the second swing arm 3372 when the base 31 is at the third position
  • the second curved section 33622 is moved from the second position on the base 31
  • the fourth curved section 33624 contacts the second swing arm 3372 when the base 31 moves from the third position to the first position.
  • the nailing mechanism 30 further includes a guide pin positioning assembly 34.
  • the guide pin positioning assembly 34 includes a third rotating shaft 341, a first clamping arm 342, a second clamping arm 343, a first wedge block 345, and a second wedge block.
  • the third rotating shaft 341 is connected with the base 31, the pushing block 347 is connected with the nail mold 322, the first clamping arm 342 and the second clamping arm 343 are arranged oppositely and are both rotatably connected to the third rotating shaft 341,
  • the first wedge block 345 is connected to the first clamping arm 342
  • the second wedge block 346 is connected to the second clamping arm 343, and the pushing block 347 can move between the first wedge block 345 and the second wedge block 346 to make the first wedge block 345 and the second wedge block 346 move.
  • the clamping arm 342 and the second clamping arm 343 can clamp the guide pin.
  • the guide pin positioning assembly 34 further includes a limiting block 348 and a mounting seat 349.
  • the limiting block 348 is connected to the base 31, the mounting seat 349 is elastically connected to the nail mold 322, and the mounting seat 349 can be attached to the nail mold 322. Moving in the second direction to abut against the limiting block 348, the third rotating shaft 341 is fixed on the mounting seat 349, thereby realizing the fixing of the third rotating shaft 341.
  • the pushing block 347 continues to move along the second direction with the nail mold 322, and the pushing block 347 pushes the first wedge block 345 and the second wedge block 346 to move the first clamping arm 342 and the second clamping arm 343 away from each other, thereby
  • the guide pin can be positioned between the first clamping arm 342 and the second clamping arm 343. After the pushing block 347 passes through the first wedge block 345 and the second wedge block 346 in the second direction, the first clamping arm 342 and the second The clamp arm 343 is reset to clamp the guide pin.
  • the guide pin positioning assembly 34 avoids the movement of the guide pin during the formation of the second nailing hole, and further improves the nailing accuracy.
  • the winding mechanism 40 in this embodiment includes a pre-winding device, a winding device 42 and a glue applying device 43.
  • the winding device 42 includes a reversing seat 421, a second driving source 422, a first transmission member 423, a second transmission member 424, and a winding needle assembly 425.
  • the member 423 is ring-shaped and sleeved on the reversing seat 421, a first connecting portion 4231 is formed on the inner wall of the first transmission member 423, and a second connecting portion 4232 is formed on the outer wall of the first transmission member 423.
  • the source 422 is connected to the second connecting portion 4232 to drive the first transmission member 423 to rotate.
  • the second transmission member 424 is located in the reversing seat 421.
  • a through hole 4211 is formed on the reversing seat 421.
  • the second transmission member 424 is connected to the first connecting portion 4231 through the through hole 4211.
  • the winding needle assembly 425 is connected to the second transmission member 424. Connected, the rotation of the second transmission member 424 drives the needle winding assembly 425 to rotate between the needle winding station, the glue application station and the material taking station.
  • the second transmission member 424 is disposed inside the reversing seat 421, and is connected to the second transmission member 424 through the first connection portion 4231 of the first transmission member 423, so that the first transmission member 423 is
  • the first transmission member 423 can drive the second transmission member 424 to rotate, so that the needle winding assembly 425 can rotate between different stations.
  • Such a winding device 42 makes the structure of the entire winding device 42 compact and saves a lot of space.
  • foreign matter can be prevented from entering the second transmission member 424 and causing jams, thereby ensuring the smooth progress of the entire winding process and extending the service life of the machine.
  • the second drive source 422 is a motor, and the output shaft of the motor can be directly connected to the first transmission member 423, or can be connected through a transmission mechanism such as a belt or chain, as long as the second drive source 422 can drive the first transmission. Rotation of piece 423 is sufficient.
  • FIG. 12 there are multiple needle winding assemblies 425 and through holes 4211, and multiple first transmission members 423 and second transmission members 424 are provided.
  • the multiple first transmission members 423 are along the axis of the reversing seat 421.
  • the multiple second transmission members 424 are uniformly arranged in the reversing seat 421 along the axial direction of the reversing seat 421, and the multiple first transmission members 423 and the multiple needle winding assemblies 425 are uniformly sleeved outside the reversing seat 421. They all correspond to the plurality of second transmission members 424 one-to-one, and the plurality of through holes 4211 are evenly arranged along the circumference of the reversing seat 421 and correspond to the plurality of second transmission members 424 one-to-one.
  • the winding needle assembly 425 includes a winding needle 4251 and a shaft 4252.
  • the winding needle 4251 is connected to the shaft 4252.
  • the winding device 42 also includes a needle output assembly 426 arranged at the winding needle station.
  • the needle assembly 426 includes a third drive source, a third cam 4261 and a second drive assembly 4262.
  • the third cam 4261 is connected with the output shaft of the third drive source.
  • One end of the second drive assembly 4262 is connected with the third cam 4261 and is located in the coil.
  • One end of the shaft 4252 on the needle station facing away from the winding needle 4251 is connected to the other end of the second transmission assembly 4262.
  • the rotation of the third cam 4261 pushes the winding needle 4251 through the second transmission assembly 4262.
  • the winding device 42 also includes a needle drawing assembly 427 located at the reclaiming position.
  • the needle drawing assembly 427 includes a fourth cam 4271 and a third transmission assembly 4272.
  • the fourth cam 4271 and the output of the third drive source The third transmission assembly 4272 is connected with the fourth cam 4271.
  • the winding needle assembly 425 also includes a stop 4253.
  • the stop 4253 is arranged at the end of the shaft 4252 away from the winding needle 4251.
  • One end of the second transmission assembly 4262 is connected to the fourth cam 4271.
  • the cam 4271 is connected, and the end of the stop 4253 located on the reclaiming station close to the winding needle 4251 is connected to the other end of the second transmission assembly 4262.
  • the rotation of the fourth cam 4271 draws the winding needle 4251 back through the third transmission assembly 4272.
  • the needle winding assembly 425 extends at the needle winding station, so that the foil, the electrolytic paper 7 and the insulating paper 9 are wound within the needle 4251.
  • the winding needle assembly 425 is drawn out at the reclaiming position, so that the formed capacitor element can be taken away to the next station at the reclaiming position.
  • the second transmission component 4262 and the third transmission component 4272 in this embodiment are both swing arm mechanisms.
  • the second transmission component 4262 and the third transmission component 4272 may also be a linkage mechanism or the like.
  • the types of the second transmission components 4262 may be the same or different.
  • the winding mechanism 40 also includes a pre-rolling device, which includes a first feeding mechanism 411, a second feeding mechanism 412, a third feeding mechanism 413, a fourth feeding mechanism 414, and a first press The material part 415, the second pressing part 416 and the second driving assembly 417.
  • a pre-rolling device which includes a first feeding mechanism 411, a second feeding mechanism 412, a third feeding mechanism 413, a fourth feeding mechanism 414, and a first press The material part 415, the second pressing part 416 and the second driving assembly 417.
  • the first feeding mechanism 411 is used to feed the electrolytic paper 7 into the winding needle assembly 425; the first pressing member 415 and the second pressing member 416 are arranged oppositely and are both arranged between the first feeding mechanism 411 and the winding device 42
  • the second feeding mechanism 412 is used to feed the positive electrode foil between the first pressing member 415 and the second pressing member 416 and the positive electrode foil is located on one side of the electrolytic paper 7;
  • the third feeding mechanism 413 is used to The negative electrode foil is fed between the first pressing member 415 and the second pressing member 416 and the negative electrode foil is located on the other side of the electrolytic paper 7;
  • the fourth feeding mechanism 414 is used to feed the insulating paper 9 into the first pressing Between the material member 415 and the second pressing member 416, the insulating paper 9 is located on the side of the positive electrode foil away from the electrolytic paper 7 or on the side of the negative electrode foil away from the electrolytic paper 7;
  • the second driving assembly 417 is used for The first pressing member 415 and the second pressing member
  • the second drive assembly 417 includes a fourth drive source 4171, a fourth drive assembly 4172, a fifth drive source, and a fifth drive assembly 4173.
  • the fourth drive source 4171 drives the first press material through the fourth drive assembly 4172.
  • the member 415 moves, and the fifth driving source drives the second pressing member 416 to move through the fifth transmission assembly 4173.
  • the distance between the first pressing member 415 and the second pressing member 416 is relatively large, so that the positive electrode foil can enter the first pressing member 415 and the second pressing member 415. Between two pressing pieces 416.
  • the fourth driving source 4171 drives the first pressing member 415 to move downward, so that the first pressing member 415 and the second pressing member 415 are moved downward.
  • the distance between the materials 416 is reduced, so that the positive electrode foil can be attached to one side surface of the electrolytic paper 7.
  • the positive electrode foil can enter the winding needle by the friction of the electrolytic paper 7.
  • the first pressing piece 415 is a pressing wheel
  • the second pressing piece 416 is a pressing block.
  • the top surface of the pressing block is a downwardly concave arc surface.
  • the pressing wheel and the pressing wheel with arc The matching of the material blocks not only does not damage the sheet, but also enables the area where the electrolytic paper 7 and the positive electrode foil are tightly attached to a larger area, so that the positive electrode foil can be better driven by the electrolytic paper 7.
  • the fifth transmission assembly 4173 is connected to the second pressing member 416.
  • the fifth transmission assembly 4173 includes a fixing member 41731, a guide member 41732, and a connecting block 41733.
  • the connecting block is slidably connected to the guide member 41732.
  • One end of the connecting block 41733 is connected to the second pressing member 416, and the other end of the connecting block 41733 is connected to the fifth Drive source connection.
  • the guiding member 41732 is a sliding rail
  • the connecting member 41733 is a sliding block
  • the fifth driving source can be the driving source of the third feeding mechanism 413.
  • the fully automatic stitching and winding integrated machine also includes a paper cushion mechanism 60 for pressing the paper cushion 61 and the paper sheet.
  • the first feeding mechanism 411 and the fourth feeding mechanism 414 are respectively electrolyzed Before the paper 7 and the insulating paper 9 are fed into the winding needle, the electrolytic paper 7 and the insulating paper 9 respectively pass through the paper pad mechanism 60, so that the electrolytic paper 7 and the insulating paper 9 are attached with a pad 61, and the electrolytic paper 7 and the insulating paper are added.
  • the thickness of 9 prevents the electrolytic paper 7 and the insulating paper 9 from being punctured during the winding process, thereby ensuring the winding quality and the yield of capacitor elements.
  • the paper pad 61 includes a first side and a second side that are opposed to each other.
  • the first side is viscous.
  • the first side includes a first facet 611 and a second facet 612.
  • the pad paper mechanism 60 includes a paper feed assembly 62, The paper assembly 63, the pressing assembly 64 and the fourth drive assembly 65.
  • the paper feeding assembly 62 is used to transport the pad paper 61 to the paper pressing assembly 63.
  • the paper pressing assembly 63 includes a first paper pressing unit 631 and a second paper pressing unit 632 ,
  • the fourth driving assembly 65 is used to drive the first paper pressing unit 631 and the second paper pressing unit 632 to move toward or away from each other.
  • the first paper pressing unit 631 can be bonded to the first facet 611, and the first paper pressing unit 631 can drive the first paper to move, so that the second facet 612 is bonded to the paper sheet.
  • the pressing assembly 64 is used to press the first facet 611 and the second facet 612 against the surface of the paper sheet.
  • the paper sheet is electrolytic paper 7 or insulating paper 9.
  • the paper pad mechanism 60 further includes a cutting assembly 66, which is used to cut the pad paper 61 to cover the surface of the electrolytic paper 7 or the insulating paper 9.
  • the winding mechanism 40 also includes a glue applicator 43.
  • the glue applicator 43 includes a glue applicator 431, a pressing mechanism 432, and a third drive assembly 433.
  • the third drive assembly 433 is used to drive the applicator.
  • the glue mechanism 431 moves to the gluing position and is used to drive the pressing mechanism 432 to the pressing position.
  • the gluing position is set corresponding to the gluing station, and the pressing position is set corresponding to the gluing station so that the pressing mechanism 432 can Press the capacitor element that has been wound up at the glueing station.
  • the glue applying mechanism 431 includes a glue passing component 4311, a tape plate 4312, a glue block 4313, and a cutter cylinder 4314.
  • the tape 430 passes through the glue component 4311 and reaches the tape plate 4312.
  • the coiled capacitor element contacts the tape plate 4312, and the winding needle rotates to drive the tape on the tape plate 4312 to partially cover the surface of the capacitor element.
  • An exhaust hole 43121 and a gap 43122 are formed on the tape plate 4312.
  • the exhaust hole 43121 is connected with a vacuum source.
  • the cutter cylinder 4314 is used to drive the cutter to cut the tape 430.
  • the arrangement of the vent hole 43121 can make the tape stably set on the tape 430 plate, thereby preventing the tape 430 from shifting during the glue application process.
  • the rubber passing assembly 4311 includes a plurality of rubber passing wheels, and the material pressing mechanism 432 includes a pressing wheel.
  • the unloading mechanism 50 includes a conveyor belt 51, a sixth drive assembly 57, a limit shell 53, a clamping mechanism 54 and a seventh drive assembly 52.
  • the sixth drive assembly 57 is used to drive the conveyor belt 51 to move.
  • the limit shell 53 is fixedly connected to the conveyor belt 51.
  • a cavity 531 for accommodating a capacitor element is formed in the limit shell 53.
  • the clamping mechanism 54 is used to clamp the capacitor element.
  • the seventh driving assembly 52 is used to drive the clamping mechanism 54 to transport the winding capacitor element to the discharge position. At the discharge position, the capacitor element corresponds to the limit shell 53 so that the capacitor element can fall into the cavity 531 .
  • the seventh drive assembly 52 drives the clamping mechanism 54 to move between the reclaiming position and the discharging position
  • the movement of the capacitor element between the reclaiming position and the discharging position is also realized.
  • the clamping mechanism 54 releases the capacitor element 8 to fall into the cavity 531 of the limit shell 53. Therefore, each capacitor element 8 at the discharging position can fall into the cavity 531 of the limit shell 53, thereby avoiding the capacitor element 8 being directly placed on the conveyor belt 51 and avoiding the gap between the capacitor element 8 and the conveyor belt 51.
  • the friction avoids collisions between the multiple capacitor elements 8, thereby avoiding scratches and damages of the guide pins 82 and protecting the capacitor elements 8.
  • the clamping mechanism 54 transports the capacitor element that is rotated to the reclaiming station after winding and gluing to the discharging position.
  • the clamping mechanism 54 includes a first clamping member 541 and a second clamping member 542, and both the first clamping member 541 and the second clamping member 542 can clamp the capacitor element.
  • the seventh driving mechanism includes a first driving member 521 and a second driving member 522. The first driving member 521 is used to drive the first clamping member 541 to the detection position, and the second driving member 522 is used to drive the second clamping member 542 Move between the detection position and the unwinding position. In the detection position, the second clamping member 542 can clamp the capacitor element 8 and can detect whether the capacitor element 8 is charged.
  • the first driving member 521 includes a sixth driving source 5211 and a sixth transmission assembly 5212.
  • the sixth driving source 5211 drives the first clamping member 541 through the sixth transmission assembly 5212 to move from the picking position to the detection position.
  • the reclaiming position is set corresponding to the reclaiming station.
  • the first clamping member 541 includes a first clamping cylinder 5411, a first plate 5412, and a second plate 5413.
  • the first plate 5412 and the second plate 5413 are disposed opposite to each other, and the first plate 5412 faces the side surface of the second plate 5413.
  • a first clamping surface is formed.
  • a second clamping surface is formed on the surface of the second plate 5413 facing the first plate 5412.
  • the capacitor element 8 includes a body 81 and a guide pin 82 connected to the body 81.
  • the first clip The tight surface and the second clamping surface are matched with the surface of the main body 81.
  • the first clamping cylinder 5411 is used to drive the first plate 5412 and the second plate 5413 to move toward each other to clamp the main body 81, and is used to drive the first plate 5412 and The second plate 5413 moves back to release the body 81.
  • the second driving member 522 includes a seventh driving source 5221, an eighth driving source 5222, a connecting seat 5223, and a guide rail 5224.
  • the seventh driving source 5221 is connected to the connecting seat 5223 and is used to drive the connecting seat 5223 to rotate.
  • the second clamping member 542 The guide rail 5224 and the eighth driving source 5222 are both slidably connected to the connecting seat 5223.
  • the eighth driving source 5222 is used for driving the second clamping member 542 to slide along the guide rail 5224.
  • the second clamping member 542 includes a second clamping cylinder 5421, a third plate 5422, a fourth plate 5423, a first energization column 5424, and a second energization column 5425.
  • the third plate 5422 and the fourth plate 5423 are arranged opposite to each other.
  • the energization column 5424 is connected to the third plate 5422
  • the second energization column 5425 is connected to the fourth plate 5423
  • the second clamping cylinder 5421 is used to drive the third plate 5422 and the fourth plate 5423 to move toward each other to make the first energization
  • the post 5424 and the second energized post 5425 clamp the guide pin 82 and detect whether the guide pin 82 is energized.
  • the second clamping cylinder 5421 is also used to drive the third plate 5422 and the fourth plate 5423 to move against each other to release the guide pin 82.
  • the first clamping member 541 moves to the reclaiming position, the first plate 5412 and the second plate 5413 move toward each other to clamp the body 81 of the capacitor element 8 to be tested.
  • the first clamping member 541 drives the capacitor element 8
  • the second clamping member 542 clamps the guide pin 82 of the capacitor element 8, the first plate 5412 and the second plate 5413 move away from each other to release the body 81, the first energized column 5424 and the second energized column 5425 detects whether the guide pin 82 is charged.
  • the eighth driving source 5222 drives the second clamping member 542 to slide along the guide rail 5224, so that the capacitor element 8 can leave the first clamping member 541 , Make it reach the abandoned location.
  • the second clamping member 542 and the second driving member 522 are both connected to the controller.
  • the second clamping member 542 can send the first signal to the controller, and the controller is receiving
  • the second driving member 522 is activated, and the seventh driving source 5221 drives the connecting seat 5223 to rotate so that the axial direction of the body 81 of the capacitor element 8 is parallel to the axial direction of the cavity 531, and then the eighth driving source 5222 Drive the second clamping member 542 to slide along the guide rail 5224 to drive the capacitor element 8 whose detection result is good to the discharge position.
  • the second clamping cylinder 5421 drives the third plate 5422 and the fourth plate 5423 to face each other Movement to release the good capacitor element 8 into the limit shell 53 on the conveyor belt 51.
  • the unloading mechanism 50 in this embodiment further includes a dust cover 56 which is arranged outside the sixth transmission mechanism to prevent foreign matter from entering.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Portable Nailing Machines And Staplers (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

一种全自动钉接卷绕一体机，包括箔片输送机构(10)、导针输送机构(20)、钉接机构(30)、卷绕机构(40)及下料机构(50)，该钉接机构(30)只需要移动模具组件(32)使其能够沿第一方向运动以及使模具组件(32)上各模具沿第二方向运动，即可完成导针及箔条的钉接，而不需要改变箔条的位置，省略了拉箔轮，避免了拉箔轮在传动过程中由于张力发生变化导致的误差，提高了第一钉接孔及第二钉接孔的孔位精度，保证了钉接质量，提高该全自动钉接卷绕一体机的良品率。

Description

全自动钉接卷绕一体机 技术领域
本发明涉及电容器制备的技术领域，尤其涉及一种全自动钉接卷绕一体机。
 背景技术
电容器素子的加工是通过钉接卷绕机来实现的，现有技术中的钉接卷绕机包括正极钉接机构、负极钉接机构和卷绕机构，正极钉接机构将导针钉接在正极箔片上，负极钉接机构将导针接在负极箔片上，卷绕机将电解纸、钉接后的正极箔片及钉接后的负极箔片进行卷绕，切断，以得到电容器素子。
现有的钉接机构，一般包括箔片输送机构、预冲孔模具、钉针模具、压花瓣模具及导针输送机构。工作过程中，箔片输送机构先将箔片输送至对应预冲孔模具的位置，预冲孔模具将箔片冲出第一钉接孔。然后，箔片输送机构将箔片移动至对应钉针模具的位置，导针输送机构将导针放置在箔片上，钉针模具将导针冲出第二钉接孔并形成翻边。最后，箔片输送机构将箔片移动至对应压花瓣模具的位置，压花瓣模具将翻边压合在箔片上，箔片输送机构继续带动箔片移动，以不断将导针钉接在箔片上。
 技术问题
生产过程中，箔片绕在拉箔轮上，拉箔轮转动时箔片移动，箔片移动的距离通过拉箔轮的直径及转动的圈数计算得出。由于箔片在传送过程中张力会发生变化，会使得箔片移动的距离计算不准确，从而使得第一钉接孔与第二钉接孔的孔位有偏差，影响钉接的质量。
 技术解决方案
本发明所要解决的技术问题是：针对现有的钉接机构影响钉接质量的技术缺陷，提供一种全自动钉接卷绕一体机。
为解决上述技术问题，本发明实施例一方面提供一种全自动钉接卷绕一体机，包括：
箔片输送机构，用于将箔片输送至预冲孔工位；
导针输送机构，用于将导针输送至钉针工位，所述钉针工位与所述预冲孔工位正对设置；
钉接机构，包括基座、模具组件及第一驱动组件，所述模具组件设置在所述基座上，所述第一驱动组件用于驱动所述基座沿第一方向运动以使所述基座能够运动至第一位置、第二位置及第三位置，所述模具组件包括预冲孔模具、钉针模具及压花瓣模具；
所述基座位于所述第一位置时，所述预冲孔模具与所述预冲孔工位对应，所述第一驱动组件还用于驱动所述预冲孔模具沿第二方向运动，以使位于所述预冲孔工位上的箔片上形成第一钉接孔；
所述基座位于所述第二位置时，所述钉针模具与所述钉针工位对应，所述第一驱动组件还用于驱动所述钉针模具沿所述第二方向运动，以使位于所述钉针工位上的导针上形成第二钉接孔，所述第二钉接孔与所述第一钉接孔连通；
所述基座位于所述第三位置时，所述压花瓣模具与所述预冲孔工位对应设置，所述第一驱动组件还用于驱动所述压花瓣模具沿所述第二方向运动以使所述导针与所述箔片在所述第一钉接孔及所述第二钉接孔处压紧；
所述第一方向与所述第二方向垂直；
卷绕机构，用于将电解纸、绝缘纸及钉接后的箔片卷绕形成电容器素子；及
下料机构，用于将卷绕形成的电容器素子输送至下一工位；
所述箔片输送机构设有两个，用于输送正极箔片及负极箔片，所述导针输送机构设有两个，两个所述导针输送机构与两个所述箔片输送机构一一对应；
所述钉接机构设有两个，用于钉接正极箔片及负极箔片，两个所述箔片输送机构与两个所述钉接机构一一对应。
可选地，所述模具组件还包括基模，所述箔片在所述预冲工位时与所述基模接触，以使所述基模能够支撑所述箔片，所述基座能够带动所述基模沿所述箔片运动。
可选地，所述第一驱动组件包括第一驱动源、第一转轴及圆柱凸轮，所述第一驱动源用于驱动所述第一转轴转动，所述圆柱凸轮套设在所述第一转轴上，所述圆柱凸轮上形成有曲线凹槽，所述基座上形成有柱体，所述柱体容置于所述曲线凹槽内，以使所述基座能够随所述圆柱凸轮的转动而沿所述第一方向运动。
可选地，所述第一驱动组件还包括第一传动组件、第二转轴、凸轮及摆臂，所述第一驱动源通过所述第一传动组件驱动所述第二转轴转动，所述凸轮套设在所述第二转轴上，所述摆臂与所述凸轮连接，所述摆臂能够随所述凸轮的转动而摆动，所述摆臂的摆动能够带动所述预冲孔模具、所述钉针模具及所述压花瓣模具分别沿所述第二方向运动。
可选地，所述凸轮包括第一凸轮及第二凸轮，所述摆臂包括第一摆臂及第二摆臂，所述第一凸轮及所述第二凸轮均套设在所述第二转轴上，所述第一摆臂与所述第一凸轮连接，所述第二摆臂与所述第二凸轮连接，所述第一摆臂能够带动所述预冲孔模具沿所述第二方向运动，所述第二摆臂能够带动所述钉针模具及所述压花瓣模具沿所述第二方向运动。
可选地，所述第一凸轮的外周面包括圆弧段及凹面段，所述凹面段向靠近所述第一凸轮的轴线的方向凹陷，所述凹面段在所述基座位于所述第一位置时与所述第一摆臂接触。
可选地，所述第二凸轮的外周面包括顺次排布的第一曲面段、第二曲面段、第三曲面段及第四曲面段，所述第一曲面段在所述基座位于所述第二位置时与所述第二摆臂接触，所述第三曲面段在所述基座位于所述第三位置时与所述第二摆臂接触，所述第二曲面段在所述基座由所述第二位置运动至所述第三位置时与所述第二摆臂接触，所述第四曲面段在所述基座由所述第三位置运动至所述第一位置时与所述第二摆臂接触。
可选地，所述钉接机构还包括导针定位组件，所述导针定位组件包括第三转轴、第一夹臂、第二夹臂、第一楔形块、第二楔形块及推动块，所述第三转轴与所述基座连接，所述推动块与所述钉针模具连接，所述第一夹臂及所述第二夹臂相对设置且均转动连接在所述第三转轴上，所述第一楔形块与所述第一夹臂连接，所述第二楔形块与所述第二夹臂连接；
所述推动块能够在所述第一楔形块与所述第二楔形块之间运动，以使所述第一夹臂及所述第二夹臂能够夹紧所述导针。
可选地，所述卷绕机构包括卷绕装置，所述卷绕装置包括换向座、第二驱动源、第一传动件、第二传动件及卷针组件，所述第一传动件为环状且套设在所述换向座上，所述第一传动件的内壁上形成有第一连接部，所述第一传动件的外壁上形成有第二连接部；
所述第二驱动源与所述第二连接部连接以驱动所述第一传动件转动；
所述第二传动件位于所述换向座内，所述换向座上形成有通孔，所述第二传动件通过所述通孔与所述第一连接部连接；
所述卷针组件与所述第二传动件连接，所述第二传动件的转动带动所述卷针组件在卷针工位、贴胶工位及取料工位之间转动。
可选地，所述卷针组件及所述通孔设有多个，所述第一传动件及所述第二传动件均设有多个，多个所述第一传动件沿所述换向座的轴向均匀套设在所述换向座外，多个所述第二传动件沿所述换向座的轴向均匀排布在所述换向座内，多个所述第一传动件及多个所述卷针组件均与多个所述第二传动件一一对应，多个所述通孔沿所述换向座的周向均匀排布且与多个所述第二传动件一一对应。
可选地，所述卷针组件包括卷针及轴杆，所述卷针与所述轴杆连接，所述卷绕装置还包括设置在所述卷针工位的出针组件，所述出针组件包括第三驱动源、第三凸轮及第二传动组件，所述第三凸轮与所述第三驱动源的输出轴连接，所述第二传动组件的一端与所述第三凸轮连接，位于所述卷针工位上的轴杆背离卷针的一端与所述第二传动组件的另一端连接，所述第三凸轮的转动通过所述第二传动组件推出所述卷针。
可选地，所述卷绕装置还包括位于所述取料位置上的抽针组件，所述抽针组件包括第四凸轮及第三传动组件，所述第四凸轮与所述第三驱动源的输出轴连接，所述第三传动组件与所述第四凸轮连接，所述卷针组件还包括抵挡件，所述抵挡件设置在所述轴杆背离所述卷针的一端，所述第二传动组件的一端与所述第四凸轮连接，位于所述取料工位上的所述抵挡件靠近所述卷针的一端与所述第二传动组件的另一端连接，所述第四凸轮的转动通过所述第三传动组件抽回所述卷针。
可选地，所述卷绕机构还包括预卷装置，所述预卷装置包括第一送料机构、第二送料机构、第三送料机构、第四送料机构、第一压料件、第二压料件及第二驱动组件；
所述第一送料机构用于将电解纸送入卷针组件中；
所述第一压料件及所述第二压料件相对设置且均设置在所述第一送料机构与所述卷绕装置之间；
所述第二送料机构用于将正极箔片送入所述第一压料件与所述第二压料件之间且使所述正极箔片位于所述电解纸的一侧；
所述第三送料机构用于将负极箔片送入所述第一压料件与所述第二压料件之间且使所述负极箔片位于所述电解纸的另一侧；
所述第四送料机构用于将绝缘纸送入所述第一压料件与所述第二压料件之间且使所述绝缘纸位于所述正极箔片背离所述电解纸的一侧或者位于所述负极箔片背离所述电解纸的一侧；
所述第二驱动组件用于驱动所述第一压料件与所述第二压料件相向运动或者相背运动。
可选地，所述卷绕装置还包括贴胶装置，所述贴胶装置包括贴胶机构、压料机构及第三驱动组件，所述第三驱动组件用于驱动所述贴胶机构运动至贴胶位置且用于驱动所述压料机构至压料位置，所述贴胶位置与所述贴胶工位对应设置，所述压料位置与所述贴胶工位对应设置，以使所述压料机构能够压紧电容器素子；
所述贴胶机构包括过胶组件、胶带板、压胶块、切刀及切刀气缸，胶带穿过所述过胶组件到达所述胶带板上，在所述贴胶位置，卷绕形成的电容器素子与所述胶带板接触，所述卷针组件转动带动所述胶带板上的胶带部分覆盖于所述电容器素子表面；
所述胶带板上形成有排气孔及缝隙，所述排气孔与真空气源连接，所述切刀气缸用于驱动所述切刀以切断所述胶带。
可选地，所述全自动钉接卷绕一体机还包括用于将垫纸与纸质片材压紧的垫纸结构，所述垫纸包括相对设置的第一面及第二面，所述第一面具有粘性，所述第一面包括第一分面及第二分面；
所述垫纸结构包括送纸组件、压纸组件、压紧组件及第四驱动组件，所述送纸组件用于将所述垫纸输送至所述压纸组件，所述压纸组件包括第一压纸单元及第二压纸单元，所述第四驱动组件用于驱动所述第一压纸单元与所述第二压纸单元相向运动或者相背运动，所述第一压纸单元能够与所述第一分面粘接，所述第一压纸单元能够带动所述垫纸运动，以使所述第二分面与所述纸质片材粘接，所述压紧组件用于将所述第一分面及第二分面压紧于所述纸质片材表面；
所述纸质片材为电解纸或者绝缘纸。
可选地，所述导针输送机构包括导针调节组件、导针检测组件、导针分送组件及第五驱动组件，所述导针调节组件包括导针夹，所述导针夹内形成有磁孔，所述导针能够容置于所述磁孔内；
所述导针检测组件包括机械夹，所述机械夹包括相对设置的第一夹、第二夹及检测器，所述检测器设置在所述第一夹或第二夹上；
所述第五驱动组件用于驱动所述导针夹转动以使所述导针运动至与所述机械夹对应设置且用于驱动所述第一夹与所述第二夹相向运动或者相背运动；
所述导针分送组件包括取料夹，所述第五驱动组件还用于驱动所述取料夹将所述机械夹之间的导针输送至所述钉针工位。
可选地，所述导针输送机构还包括振动出针机构，所述振动出针机构设置于所述导针输送组件的上方，所述振动出针机构包括储料盘、振动盘及轨道，所述储料盘及所述振动盘均能够振动，所述储料盘能够振动以将位于所述储料盘内的导针输送至所述振动盘内，所述振动盘能够振动以将位于所述振动盘内的导针输送至所述轨道内，所述轨道与所述导针调节组件对应设置，以使所述轨道内的导针能够落入所述导针调节组件内。
可选地，所述下料机构包括传送带、第六驱动组件、限位壳、夹紧机构及第七驱动组件，所述第六驱动组件用于驱动所述传送带运动，所述限位壳固定连接在所述传送带上，所述限位壳内形成有用于容纳一个所述电容器素子的空腔，所述限位壳设有多个，多个所述限位壳沿所述传送带的传送方向依次排布；
所述夹紧机构用于夹紧所述电容器素子；
所述第七驱动组件用于驱动所述夹紧机构将卷绕完成的电容器素子输送至放料位置，在所述放料位置，所述电容器素子与所述限位壳对应，以使所述电容器素子能够落入所述空腔内。
可选地，所述夹紧机构包括第一夹紧件及第二夹紧件，所述第一夹紧件及所述第二夹紧件均能够夹紧所述电容器素子；
所述第七驱动机构包括第一驱动件及第二驱动件，所述第一驱动件用于驱动所述第一夹紧件运动至检测位置，所述第二驱动组件用于驱动所述第二夹紧件在所述检测位置与放料位置之间运动；
在所述检测位置，所述第二夹紧件能够夹紧所述电容器素子且能够检测所述电容器素子是否带电。
 有益效果
该钉接机构，首先通过移动模具组件先在预冲孔工位上的箔片上冲出第一钉接孔，然后在导针输送机构将导针放置钉针工位的过程中，模具组件沿第一方向运动，以使钉针模具在导针上冲出与第一钉接孔对应的第二钉接孔，最后继续使模具组件沿第一方向运动，以使箔片及导针在第一钉接孔与第二钉接处压紧，完成钉接。该钉接机构只需要移动模具组件使其能够沿第一方向运动以及使模具组件上各模具沿第二方向运动，即可完成导针及箔条的钉接，而不需要改变箔条的位置，省略了拉箔轮，避免了拉箔轮在传动过程中由于张力发生变化导致的误差，提高了第一钉接孔及第二钉接孔的孔位精度，保证了钉接质量，提高该全自动钉接卷绕一体机的良品率。
 附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
其中：
图1是本发明实施例提供的全自动钉接卷绕一体机的示意图；
图2是图1所示的全自动钉接卷绕一体机的导针输送机构的示意图；
图3是图1所示的全自动钉接卷绕一体机的振动出针机构的示意图；
图4是图3中a处的放大图；
图5是图1所示的全自动钉接卷绕一体机的钉接机构的示意图；
图6是图5所示的钉接机构的第一驱动组件的示意图；
图7是图5所示的钉接机构的第一凸轮的示意图；
图8是图5所示的钉接机构的第二凸轮的示意图；
图9是图5所示的钉接机构的导针定位组件的示意图；
图10是图1所示的全自动钉接卷绕一体机的卷绕机构的示意图；
图11是图10所示的卷绕机构的卷绕装置的示意图；
图12是图10所示的卷绕机构的卷绕装置的另一示意图；
图13是图10所示的卷绕机构的预卷装置的示意图；
图14是图13中b处的放大图；
图15是图10所示的卷绕机构的贴胶装置的示意图；
图16是图15中c处的放大图；
图17是图1所示的全自动钉接卷绕一体机的垫纸机构的示意图；
图18是图1所示的全自动钉接卷绕一体机的下料机构的示意图；
图19是图18所示的下料机构的夹紧机构及第七驱动组件的示意图。
 本发明的实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整的描述。显然，所描述的实施例仅仅是本发明的一部分实施例，而不是全部的实施例。基于本发明的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1所示，本发明实施例提供一种全自动钉接卷绕一体机，包括箔片输送机构10，用于将箔片输送至预冲孔工位；导针输送机构20，用于将导针输送至钉针工位，钉针工位与预冲孔工位正对设置；钉接机构30，用于将导针钉接在箔片上；卷绕机构40，用于将电解纸7、绝缘纸9及钉接后的箔片卷绕形成电容器素子；及下料机构50，用于将卷绕形成的电容器素子输送至下一工位。
为了便于表述，本文将按照工序的先后顺序对本实施例中的全自动钉接卷绕一体机进行描述。
本实施例中的箔片输送机构10采用齿轮皮带传输机构，本文不做赘述。
如图2至图4所示，本发明实施例中的导针输送机构20包括振动出针组件24、导针调节组件21、导针检测组件22、导针分送组件23及第五驱动组件25。振动出针组件24位于导针调节组件21的上方。
具体地，如图4所示，振动出针组件24包括储料盘241、振动盘242、轨道243、漏斗246及顶板245，储料盘241及振动盘242均能够振动，储料盘241的出料口与振动盘242的进料口对应设置，振动盘242的出料口与轨道243对应设置，轨道243的出料口与导针调节组件21对应设置。振动盘242内设置有检测元件244，用于检测振动盘242内是否有导针存在。检测元件244通过一控制器与储料盘241连接，当检测元件244检测到振动盘242内没有导针存在时，储料盘241开始振动，以将储料盘241内的导针输送至振动盘242内。振动盘242的振动将导针由轨道243落入漏斗246内，漏斗246内的导针下落至顶板245上。
导针调节组件21包括导针夹211，导针夹211为圆盘，且导针夹211上形成有磁孔2111，漏斗246设置在导针夹211的一侧，第五驱动组件25用于驱动顶板245上升，顶板245上的导针经漏斗246被磁孔2111吸附，第五驱动组件25还用于驱动导针夹211转动，以带动导针夹211上的导针至导针检测组件22处。
本实施例中，导针调节组件21还包括弧形盖板212，弧形盖板212设置在导针夹211的表面以将磁孔2111内多余的导针刮落至漏斗246内。
如图2及图3所示，导针检测组件22包括机械夹221，机械夹221包括相对设置的第一夹2211、第二夹2212及检测器（图中未示出），检测器设置在第一夹2211上，第五驱动组件25用于驱动第一夹2211及第二夹2212相向运动或相背运动，第一夹2211与第二夹2212在相向运动时能够夹紧导针，设置在第一夹2211上的检测器用于检测导针是否为良品。其中第五驱动组件25可以是连杆机构，还可以凸轮摆臂结构。
导针分送组件23包括取料夹231，第五驱动组件25将机械夹221检测的结果为良品的导针输送至钉针工位。
本实施例中，第五驱动组件25包括一个驱动源及多个传动组件，其中多个传动组件均与驱动源连接，以使一个驱动源能够带动多个部件的运动，其中传动组件可以是连杆机构、凸轮摆臂机构或者二者的组合等。
在其他实施例中，检测器还可以设置在第二夹2212上。
待箔条输送机构将箔条输送至预冲孔位置，导针输送机构20将对应的导针输送至箔条上后，钉接机构30开始工作。
如图4至图9所示，钉接机构30包括基座31、模具组件32及第一驱动组件33，模具组件32设置在基座31上，第一驱动组件33用于驱动基座31沿第一方向运动以使基座31能够运动至第一位置、第二位置及第三位置，模具组件32包括预冲孔模具321、钉针模具322及压花瓣模具323。
基座31位于第一位置时，预冲孔模具321与预冲孔工位对应，第一驱动组件33还用于驱动预冲孔模具321沿第二方向运动，以使位于预冲孔工位上的箔片上形成第一钉接孔。
基座31位于第二位置时，钉针模具322与钉针工位对应，第一驱动组件33还用于驱动钉针模具322沿第二方向运动，以使位于钉针工位上的导针上形成第二钉接孔，第二钉接孔与第一钉接孔连通。
基座31位于第三位置时，压花瓣模具323与预冲孔工位对应设置，第一驱动组件33还用于驱动压花瓣模具323沿第二方向运动以使导针与箔片在第一钉接孔及第二钉接孔处压紧，第一方向与第二方向垂直。
本实施例中，模具组件32还包括基模324，箔片在预冲工位时与基模324接触，以使基模324能够支撑箔片，基座31能够带动基模324沿箔片运动。基模324上形成有预冲避位孔3241及钉接避让孔3242。
该钉接机构30，首先通过移动模具组件32先在预冲孔工位上的箔片上冲出第一钉接孔，然后在导针输送机构20将导针放置钉针工位的过程中，模具组件32沿第一方向运动，以使钉针模具322在导针上冲出与第一钉接孔对应的第二钉接孔，最后继续使模具组件32沿第一方向运动，以使箔片及导针在第一钉接孔与第二钉接处压紧，完成钉接。该钉接机构30只需要移动模具组件32使其能够沿第一方向运动以及使模具组件32上各模具沿第二方向运动，即可完成导针及箔条的钉接，而不需要改变箔条的位置，省略了拉箔轮，避免了拉箔轮在传动过程中由于张力发生变化导致的误差，提高了第一钉接孔及第二钉接孔的孔位精度，保证了钉接质量，提高该全自动钉接卷绕一体机的良品率。
可以理解地，箔片输送机构10设有两个，用于输送正极箔片及负极箔片，导针输送机构20设有两个，两个导针输送机构20与两个箔片输送机构10一一对应，钉接机构30设有两个，用于钉接正极箔片及负极箔片，两个箔片输送机构10与两个钉接机构30一一对应。
具体地，如图5及图6所示，第一驱动组件33包括第一驱动源331、第一转轴332及圆柱凸轮333，第一驱动源331用于驱动第一转轴332转动，圆柱凸轮333套设在第一转轴332上，圆柱凸轮333上形成有曲线凹槽3331，基座31上形成有柱体311，柱体311容置于曲线凹槽3331内，以使基座31能够随圆柱凸轮333的转动而沿第一方向运动。本实施例中，第一驱动源331为电机。
第一驱动组件33还包括第一传动组件334、第二转轴335、凸轮336及摆臂337，第一驱动源331通过第一传动组件334驱动第二转轴335转动，凸轮336套设在第二转轴335上，摆臂337与凸轮336连接，摆臂337能够随凸轮的转动而摆动，摆臂337的摆动能够带动预冲孔模具321、钉针模具322及压花瓣模具323分别沿第二方向运动。
更为具体地，如图6所示，凸轮336包括第一凸轮3361及第二凸轮3362，摆臂包括第一摆臂3371及第二摆臂3372，第一凸轮3361及第二凸轮3362均套设在第二转轴335上，第一摆臂3371与第一凸轮3361连接，第二摆臂3372与第二凸轮3362连接，第一摆臂3371能够带动预冲孔模具321沿第二方向运动，第二摆臂3372能够带动钉针模具322及压花瓣模具323沿第二方向运动。
如图7所示，第一凸轮3361的外周面包括圆弧段33611及凹面段33612，凹面段33612向靠近第一凸轮3361的轴线的方向凹陷，凹面段33612在基座31位于第一位置时与第一摆臂3371接触。
如图8所示，第二凸轮3362的外周面包括顺次排布的第一曲面段33621、第二曲面段33622、第三曲面段33623及第四曲面段33624，第一曲面段33621在基座31位于第二位置时与第二摆臂3372接触，第三曲面段33623在基座31位于第三位置时与第二摆臂3372接触，第二曲面段33622在基座31由第二位置运动至第三位置时与第二摆臂3372接触，第四曲面段33624在基座31由第三位置运动至第一位置时与第二摆臂3372接触。
本实施例中，钉接机构30还包括导针定位组件34，导针定位组件34包括第三转轴341、第一夹臂342、第二夹臂343、第一楔形块345、第二楔形块346及推动块347，第三转轴341与基座31连接，推动块347与钉针模具322连接，第一夹臂342及第二夹臂343相对设置且均转动连接在第三转轴341上，第一楔形块345与第一夹臂342连接，第二楔形块346与第二夹臂343连接，推动块347能够在第一楔形块345与第二楔形块346之间运动，以使第一夹臂342及第二夹臂343能够夹紧导针。
进一步地，该导针定位组件34还包括限位块348及安装座349，限位块348与基座31连接，安装座349与钉针模具322弹性连接，安装座349能够随钉针模具322沿第二方向运动至与限位块348抵接，第三转轴341固定在安装座349上，从而实现第三转轴341的固定。而后，推动块347继续随钉针模具322沿第二方向运动，推动块347推动第一楔形块345及第二楔形块346以使第一夹臂342与第二夹臂343相背运动，从而能够使导针位于第一夹臂342与第二夹臂343之间，待推动块347沿第二方向穿过第一楔形块345及第二楔形块346之后，第一夹臂342与第二夹臂343复位以夹紧导针。该导针定位组件34避免了在第二钉接孔形成过程中导针的移动，进一步提高了钉接精度。
如图10所示，本实施例中的卷绕机构40包括预卷装置、卷绕装置42及贴胶装置43。
本实施例中，如图11及图12所示，卷绕装置42包括换向座421、第二驱动源422、第一传动件423、第二传动件424及卷针组件425，第一传动件423为环状且套设在换向座421上，第一传动件423的内壁上形成有第一连接部4231，第一传动件423的外壁上形成有第二连接部4232，第二驱动源422与第二连接部4232连接以驱动第一传动件423转动。第二传动件424位于换向座421内，换向座421上形成有通孔4211，第二传动件424通过通孔4211与第一连接部4231连接，卷针组件425与第二传动件424连接，第二传动件424的转动带动卷针组件425在卷针工位、贴胶工位及取料工位之间转动。
该卷绕装置42，第二传动件424设置于换向座421内部，通过第一传动件423的第一连接部4231实现与第二传动件424的连接，从而使得第一传动件423的第二连接部4232与第二驱动源422连接时，第一传动件423能够带动第二传动件424转动，以使卷针组件425能够在不同的工位之间转动。这样的卷绕装置42使得整个卷绕装置42的结构紧凑，节省了大量空间。且，可防止异物进入第二传动件424而造成卡顿，从而保证整个卷绕过程顺利进行，延长机器的使用寿命。
本实施例中，第二驱动源422为电机，电机的输出轴可以直接与第一传动件423连接，也可以通过皮带或者链条等传动机构实现连接，只要第二驱动源422能够驱动第一传动件423的转动即可。
如图12所示，卷针组件425及通孔4211设有多个，第一传动件423及第二传动件424均设有多个，多个第一传动件423沿换向座421的轴向均匀套设在换向座421外，多个第二传动件424沿换向座421的轴向均匀排布在换向座421内，多个第一传动件423及多个卷针组件425均与多个第二传动件424一一对应，多个通孔4211沿换向座421的周向均匀排布且与多个第二传动件424一一对应。
如图11及图12所示，卷针组件425包括卷针4251及轴杆4252，卷针4251与轴杆4252连接，卷绕装置42还包括设置在卷针工位的出针组件426，出针组件426包括第三驱动源、第三凸轮4261及第二传动组件4262，第三凸轮4261与第三驱动源的输出轴连接，第二传动组件4262的一端与第三凸轮4261连接，位于卷针工位上的轴杆4252背离卷针4251的一端与第二传动组件4262的另一端连接，第三凸轮4261的转动通过第二传动组件4262推出卷针4251。
如图12所示，卷绕装置42还包括位于取料位置上的抽针组件427，抽针组件427包括第四凸轮4271及第三传动组件4272，第四凸轮4271与第三驱动源的输出轴连接，第三传动组件4272与第四凸轮4271连接，卷针组件425还包括抵挡件4253，抵挡件4253设置在轴杆4252背离卷针4251的一端，第二传动组件4262的一端与第四凸轮4271连接，位于取料工位上的抵挡件4253靠近卷针4251的一端与第二传动组件4262的另一端连接，第四凸轮4271的转动通过第三传动组件4272抽回卷针4251。
这样，卷针组件425在卷针工位伸出，以使箔片、电解纸7及绝缘纸9在卷针4251内完成卷绕。卷针组件425在取料位置抽出，以使形成的电容器素子在取料位置能够被取走至下一工位。
本实施例中的第二传动组件4262及第三传动组件4272均为摆臂机构。
在其他实施例中，第二传动组件4262及第三传动组件4272还可以是连杆机构等。第二传动组件4262的种类可以相同也可以不同。
如图13及图14所示，卷绕机构40还包括预卷装置，预卷装置包括第一送料机构411、第二送料机构412、第三送料机构413、第四送料机构414、第一压料件415、第二压料件416及第二驱动组件417。第一送料机构411用于将电解纸7送入卷针组件425中；第一压料件415及第二压料件416相对设置且均设置在第一送料机构411与卷绕装置42之间；第二送料机构412用于将正极箔片送入第一压料件415与第二压料件416之间且使正极箔片位于电解纸7的一侧；第三送料机构413用于将负极箔片送入第一压料件415与第二压料件416之间且使负极箔片位于电解纸7的另一侧；第四送料机构414用于将绝缘纸9送入第一压料件415与第二压料件416之间且使绝缘纸9位于正极箔片背离电解纸7的一侧或者位于负极箔片背离电解纸7的一侧；所述第二驱动组件417用于驱动第一压料件415与第二压料件416相向运动或者相背运动。
本实施例中，第二驱动组件417包括第四驱动源4171、第四传动组件4172、第五驱动源及第五传动组件4173，第四驱动源4171通过第四传动组件4172驱动第一压料件415移动，所述第五驱动源通过第五传动组件4173驱动第二压料件416移动。在第二送料机构412向卷针方向移动输送正极箔片之前，第一压料件415与第二压料件416之间的间距较大，便于正极箔片进入第一压料件415及第二压料件416之间。当正极箔片进入第一压料件415及第二压料件416之间时，第四驱动源4171带动第一压料件415向下移动，以使第一压料件415与第二压料件416之间的距离减小，从而能够使正极箔片贴紧在电解纸7的一侧表面，卷绕时，正极箔片能够依靠电解纸7的摩擦力进入卷针内。
本实施例中，第一压料件415为压料轮，第二压料件416为压料块，压料块的顶面为向下凹陷的弧面，压料轮和带弧面的压料块相配合，既不会损伤片材，又能够使电解纸7和正极箔片相贴紧的面积更大，使正极箔片能够更好的被电解纸7带动。
具体地，第五传动组件4173与第二压料件416连接，卷针卷绕时，第四驱动源4171驱动第一压料件415下移的同时，第五驱动源驱动第二压料件416上移。第五传动组件4173包括固定件41731、导向件41732及连接块41733，连接块与导向件41732滑动连接，连接块41733的一端与第二压料件416连接，连接块41733的另一端与第五驱动源连接。
本实施例中，导向件41732为滑轨，连接件41733为滑块，第五驱动源可以选用第三送料机构413的驱动源。
如图17所示，全自动钉接卷绕一体机还包括用于将垫纸61与纸质片材压紧的垫纸机构60，在第一送料机构411及第四送料机构414分别将电解纸7及绝缘纸9送入卷针之前，电解纸7及绝缘纸9分别通过垫纸机构60，从而使得电解纸7及绝缘纸9上贴附上垫纸61，增加电解纸7及绝缘纸9的厚度，避免在卷绕过程中电解纸7及绝缘纸9被戳破，从而保证卷绕质量及电容器素子的良品率。
其中，垫纸61包括相对设置的第一面及第二面，第一面具有粘性，第一面包括第一分面611及第二分面612，垫纸机构60包括送纸组件62、压纸组件63、压紧组件64及第四驱动组件65，送纸组件62用于将垫纸61输送至压纸组件63，压纸组件63包括第一压纸单元631及第二压纸单元632，第四驱动组件65用于驱动第一压纸单元631与第二压纸单元632相向运动或者相背运动，第一压纸单元631能够与第一分面611粘接，第一压纸单元631能够带动第一纸运动，以使第二分面612与纸质片材粘接，压紧组件64用于将第一分面611及第二分面612压紧于纸质片材表面。所述纸质片材为电解纸7或者绝缘纸9。
本实施例中，垫纸机构60还包括切断组件66，切断组件66用于将垫纸61切断使其覆盖在电解纸7或者绝缘纸9表面。
如图15及图16所示，卷绕机构40还包括贴胶装置43，贴胶装置43包括贴胶机构431、压料机构432及第三驱动组件433，第三驱动组件433用于驱动贴胶机构431运动至贴胶位置且用于驱动压料机构432运动至压料位置，贴胶位置与贴胶工位对应设置，压料位置与贴胶工位对应设置以使压料机构432能够压紧位于贴胶工位的已经完成卷绕的电容器素子。
具体地，如图15及图16所示，贴胶机构431包括过胶组件4311、胶带板4312、压胶块4313及切刀气缸4314，胶带430穿过过胶组件4311到达胶带板4312上，在贴胶位置，卷绕形成的电容器素子与胶带板4312接触，卷针转动带动胶带板4312上的胶带部分覆盖于电容器素子表面。胶带板4312上形成有排气孔43121及缝隙43122，排气孔43121与真空气源连接，切刀气缸4314用于驱动切刀以切断胶带430。排气孔43121的设置能够使得胶带稳定地设置在胶带430板上，从而防止贴胶过程中胶带430发生的偏移。
本实施例中，过胶组件4311包括若干个过胶轮，压料机构432包括压料轮。
如图18及图19所示，下料机构50包括传送带51、第六驱动组件57、限位壳53、夹紧机构54及第七驱动组件52，第六驱动组件57用于驱动传送带51运动，限位壳53固定连接在传送带51上，限位壳53内形成有用于容纳一个电容器素子的空腔531，限位壳53设有多个，多个限位壳53沿传送带51的传送方向依次排布，夹紧机构54用于夹紧电容器素子。第七驱动组件52用于驱动夹紧机构54将卷绕完成的电容器素子输送至放料位置，在放料位置，电容器素子与限位壳53对应，以使电容器素子能够落入空腔531内。
这样，当第七驱动组件52驱动夹紧机构54在取料位置与放料位置之间运动的同时，也实现了电容器素子在取料位置与放料位置之间的运动。电容器素子到达放料位置时，夹紧机构54释放电容器素子8，使之落入限位壳53的空腔531内。因此，每一处于放料位置的电容器素子8都能够落入限位壳53的空腔531内，从而避免了电容器素子8直接放置在传送带51上，避免了电容器素子8与传送带51之间的摩擦，避免了多个电容器素子8之间发生的碰撞，由此避免了导针82的刮伤及损坏，保护了电容器素子8。
本实施例中，夹紧机构54将卷绕、贴胶完成后转动至取料工位的电容器素子输送至放料位置。
具体地，夹紧机构54包括第一夹紧件541及第二夹紧件542，第一夹紧件541及第二夹紧件542均能够夹紧电容器素子。第七驱动机构包括第一驱动件521及第二驱动件522，第一驱动件521用于驱动第一夹紧件541运动至检测位置，第二驱动件522用于驱动第二夹紧件542在检测位置与放料位置之间运动。在检测位置，第二夹紧件542能够夹紧电容器素子8且能够检测电容器素子8是否带电。
具体地，第一驱动件521包括第六驱动源5211及第六传动组件5212，第六驱动源5211通过第六传动组件5212驱动第一夹紧件541由取料位置运动至检测位置。其中取料位置与取料工位对应设置。
第一夹紧件541包括第一夹紧气缸5411、第一板5412及第二板5413，第一板5412与第二板5413相对设置，第一板5412朝向第二板5413的一侧表面上形成有第一夹紧面，第二板5413朝向第一板5412的一侧表面上形成有第二夹紧面，电容器素子8包括本体81及连接在本体81上的导针82，第一夹紧面及第二夹紧面均与本体81表面配合，第一夹紧气缸5411用于驱动第一板5412及第二板5413相向运动以夹紧本体81，且用于驱动第一板5412及第二板5413相背运动以释放本体81。
第二驱动件522包括第七驱动源5221、第八驱动源5222、连接座5223及导轨5224，第七驱动源5221与连接座5223连接且用于驱动连接座5223转动，第二夹紧件542滑动连接在连接座5223上，导轨5224及第八驱动源5222均设置在连接座5223上，第八驱动源5222用于驱动第二夹紧件542沿导轨5224滑动。
第二夹紧件542包括第二夹紧气缸5421、第三板5422、第四板5423、第一通电柱5424及第二通电柱5425，第三板5422与第四板5423相对设置，第一通电柱5424连接在第三板5422上，第二通电柱5425连接在第四板5423上，第二夹紧气缸5421用于驱动第三板5422及第四板5423相向运动，以使第一通电柱5424及第二通电柱5425夹紧导针82并检测导针82是否带电，第二夹紧气缸5421还用于驱动第三板5422及第四板5423相背运动以释放导针82。当第一夹紧件541运动至取料位置时，第一板5412与第二板5413相向运动以夹紧待检测的电容器素子8的本体81，当第一夹紧件541带动电容器素子8的本体81到达检测位置时，第二夹紧件542夹紧电容器素子8的导针82，第一板5412与第二板5413相背运动以释放本体81，第一通电柱5424及第二通电柱5425检测导针82是否带电。
当第一通电柱5424及第二通电柱5425检测导针82是否带电时，第八驱动源5222驱动第二夹紧件542沿导轨5224滑动，以使电容器素子8能够离开第一夹紧件541，使其到达废弃位置。第二夹紧件542及第二驱动件522均与控制器连接。这样，当第一通电柱5424及第二通电柱5425检测到电容器素子8带电，即，该电容器素子8为良品时，第二夹紧件542能够向控制器发送第一信号，控制器在接收到第一信号后启动第二驱动件522，第七驱动源5221驱动连接座5223转动，以使电容器素子8的本体81的轴向与空腔531的轴向平行，然后，第八驱动源5222驱动第二夹紧件542沿导轨5224滑动以带动检测结果为良品的电容器素子8到达放料位置，到达放料位置后，第二夹紧气缸5421驱动第三板5422及第四板5423相背运动，以释放良品的电容器素子8至传送带51上的限位壳53内。
当第一通电柱5424及第二通电柱5425检测到电容器素子8不带电时，即，该电容器素子8为不良品，第一通电柱5424及第二通电柱5425能够向控制器发送第二信号，控制器在接收到第二信号后启动第二夹紧气缸5421，以驱动第三板5422及第四板5423相背运动，以释放不良品至废料盒55内，废料盒55与废弃位置对应设置。本实施例中的下料机构50还包括防尘罩56，防尘罩56设置在第六传动机构外，防止异物进入。
以上所揭露的仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。

Claims (19)

  1. 一种全自动钉接卷绕一体机，其特征在于，包括：
    箔片输送机构，用于将箔片输送至预冲孔工位；
    导针输送机构，用于将导针输送至钉针工位，所述钉针工位与所述预冲孔工位正对设置；
    钉接机构，包括基座、模具组件及第一驱动组件，所述模具组件设置在所述基座上，所述第一驱动组件用于驱动所述基座沿第一方向运动以使所述基座能够运动至第一位置、第二位置及第三位置，所述模具组件包括预冲孔模具、钉针模具及压花瓣模具；
    所述基座位于所述第一位置时，所述预冲孔模具与所述预冲孔工位对应，所述第一驱动组件还用于驱动所述预冲孔模具沿第二方向运动，以使位于所述预冲孔工位上的箔片上形成第一钉接孔；
    所述基座位于所述第二位置时，所述钉针模具与所述钉针工位对应，所述第一驱动组件还用于驱动所述钉针模具沿所述第二方向运动，以使位于所述钉针工位上的导针上形成第二钉接孔，所述第二钉接孔与所述第一钉接孔连通；
    所述基座位于所述第三位置时，所述压花瓣模具与所述预冲孔工位对应设置，所述第一驱动组件还用于驱动所述压花瓣模具沿所述第二方向运动以使所述导针与所述箔片在所述第一钉接孔及所述第二钉接孔处压紧；
    所述第一方向与所述第二方向垂直；
    卷绕机构，用于将电解纸、绝缘纸及钉接后的箔片卷绕形成电容器素子；及
    下料机构，用于将卷绕形成的电容器素子输送至下一工位；
    所述箔片输送机构设有两个，用于输送正极箔片及负极箔片，所述导针输送机构设有两个，两个所述导针输送机构与两个所述箔片输送机构一一对应；
    所述钉接机构设有两个，用于钉接正极箔片及负极箔片，两个所述箔片输送机构与两个所述钉接机构一一对应。
  2. 根据权利要求1所述的全自动钉接卷绕一体机，其特征在于，所述模具组件还包括基模，所述箔片在所述预冲工位时与所述基模接触，以使所述基模能够支撑所述箔片，所述基座能够带动所述基模沿所述箔片运动。
  3. 根据权利要求1所述的全自动钉接卷绕一体机，其特征在于，所述第一驱动组件包括第一驱动源、第一转轴及圆柱凸轮，所述第一驱动源用于驱动所述第一转轴转动，所述圆柱凸轮套设在所述第一转轴上，所述圆柱凸轮上形成有曲线凹槽，所述基座上形成有柱体，所述柱体容置于所述曲线凹槽内，以使所述基座能够随所述圆柱凸轮的转动而沿所述第一方向运动。
  4. 根据权利要求3所述的全自动钉接卷绕一体机，其特征在于，所述第一驱动组件还包括第一传动组件、第二转轴、凸轮及摆臂，所述第一驱动源通过所述第一传动组件驱动所述第二转轴转动，所述凸轮套设在所述第二转轴上，所述摆臂与所述凸轮连接，所述摆臂能够随所述凸轮的转动而摆动，所述摆臂的摆动能够带动所述预冲孔模具、所述钉针模具及所述压花瓣模具分别沿所述第二方向运动。
  5. 根据权利要求4所述的全自动钉接卷绕一体机，其特征在于，所述凸轮包括第一凸轮及第二凸轮，所述摆臂包括第一摆臂及第二摆臂，所述第一凸轮及所述第二凸轮均套设在所述第二转轴上，所述第一摆臂与所述第一凸轮连接，所述第二摆臂与所述第二凸轮连接，所述第一摆臂能够带动所述预冲孔模具沿所述第二方向运动，所述第二摆臂能够带动所述钉针模具及所述压花瓣模具沿所述第二方向运动。
  6. 根据权利要求5所述的全自动钉接卷绕一体机，其特征在于，所述第一凸轮的外周面包括圆弧段及凹面段，所述凹面段向靠近所述第一凸轮的轴线的方向凹陷，所述凹面段在所述基座位于所述第一位置时与所述第一摆臂接触。
  7. 根据权利要求5所述的全自动钉接卷绕一体机，其特征在于，所述第二凸轮的外周面包括顺次排布的第一曲面段、第二曲面段、第三曲面段及第四曲面段，所述第一曲面段在所述基座位于所述第二位置时与所述第二摆臂接触，所述第三曲面段在所述基座位于所述第三位置时与所述第二摆臂接触，所述第二曲面段在所述基座由所述第二位置运动至所述第三位置时与所述第二摆臂接触，所述第四曲面段在所述基座由所述第三位置运动至所述第一位置时与所述第二摆臂接触。
  8. 根据权利要求1所述的全自动钉接卷绕一体机，其特征在于，所述钉接机构还包括导针定位组件，所述导针定位组件包括第三转轴、第一夹臂、第二夹臂、第一楔形块、第二楔形块及推动块，所述第三转轴与所述基座连接，所述推动块与所述钉针模具连接，所述第一夹臂及所述第二夹臂相对设置且均转动连接在所述第三转轴上，所述第一楔形块与所述第一夹臂连接，所述第二楔形块与所述第二夹臂连接；
    所述推动块能够在所述第一楔形块与所述第二楔形块之间运动，以使所述第一夹臂及所述第二夹臂能够夹紧所述导针。
  9. 根据权利要求1所述的全自动钉接卷绕一体机，其特征在于，所述卷绕机构包括卷绕装置，所述卷绕装置包括换向座、第二驱动源、第一传动件、第二传动件及卷针组件，所述第一传动件为环状且套设在所述换向座上，所述第一传动件的内壁上形成有第一连接部，所述第一传动件的外壁上形成有第二连接部；
    所述第二驱动源与所述第二连接部连接以驱动所述第一传动件转动；
    所述第二传动件位于所述换向座内，所述换向座上形成有通孔，所述第二传动件通过所述通孔与所述第一连接部连接；
    所述卷针组件与所述第二传动件连接，所述第二传动件的转动带动所述卷针组件在卷针工位、贴胶工位及取料工位之间转动。
  10. 根据权利要求9所述的全自动钉接卷绕一体机，其特征在于，所述卷针组件及所述通孔设有多个，所述第一传动件及所述第二传动件均设有多个，多个所述第一传动件沿所述换向座的轴向均匀套设在所述换向座外，多个所述第二传动件沿所述换向座的轴向均匀排布在所述换向座内，多个所述第一传动件及多个所述卷针组件均与多个所述第二传动件一一对应，多个所述通孔沿所述换向座的周向均匀排布且与多个所述第二传动件一一对应。
  11. 根据权利要求9所述的全自动钉接卷绕一体机，其特征在于，所述卷针组件包括卷针及轴杆，所述卷针与所述轴杆连接，所述卷绕装置还包括设置在所述卷针工位的出针组件，所述出针组件包括第三驱动源、第三凸轮及第二传动组件，所述第三凸轮与所述第三驱动源的输出轴连接，所述第二传动组件的一端与所述第三凸轮连接，位于所述卷针工位上的轴杆背离卷针的一端与所述第二传动组件的另一端连接，所述第三凸轮的转动通过所述第二传动组件推出所述卷针。
  12. 根据权利要求11所述的全自动钉接卷绕一体机，其特征在于，所述卷绕装置还包括位于所述取料位置上的抽针组件，所述抽针组件包括第四凸轮及第三传动组件，所述第四凸轮与所述第三驱动源的输出轴连接，所述第三传动组件与所述第四凸轮连接，所述卷针组件还包括抵挡件，所述抵挡件设置在所述轴杆背离所述卷针的一端，所述第二传动组件的一端与所述第四凸轮连接，位于所述取料工位上的所述抵挡件靠近所述卷针的一端与所述第二传动组件的另一端连接，所述第四凸轮的转动通过所述第三传动组件抽回所述卷针。
  13. 根据权利要求9所述的全自动钉接卷绕一体机，其特征在于，所述卷绕机构还包括预卷装置，所述预卷装置包括第一送料机构、第二送料机构、第三送料机构、第四送料机构、第一压料件、第二压料件及第二驱动组件；
    所述第一送料机构用于将电解纸送入卷针组件中；
    所述第一压料件及所述第二压料件相对设置且均设置在所述第一送料机构与所述卷绕装置之间；
    所述第二送料机构用于将正极箔片送入所述第一压料件与所述第二压料件之间且使所述正极箔片位于所述电解纸的一侧；
    所述第三送料机构用于将负极箔片送入所述第一压料件与所述第二压料件之间且使所述负极箔片位于所述电解纸的另一侧；
    所述第四送料机构用于将绝缘纸送入所述第一压料件与所述第二压料件之间且使所述绝缘纸位于所述正极箔片背离所述电解纸的一侧或者位于所述负极箔片背离所述电解纸的一侧；
    所述第二驱动组件用于驱动所述第一压料件与所述第二压料件相向运动或者相背运动。
  14. 根据权利要求9所述的全自动钉接卷绕一体机，其特征在于，所述卷绕装置还包括贴胶装置，所述贴胶装置包括贴胶机构、压料机构及第三驱动组件，所述第三驱动组件用于驱动所述贴胶机构运动至贴胶位置且用于驱动所述压料机构至压料位置，所述贴胶位置与所述贴胶工位对应设置，所述压料位置与所述贴胶工位对应设置，以使所述压料机构能够压紧电容器素子；
    所述贴胶机构包括过胶组件、胶带板、压胶块、切刀及切刀气缸，胶带穿过所述过胶组件到达所述胶带板上，在所述贴胶位置，卷绕形成的电容器素子与所述胶带板接触，所述卷针组件转动带动所述胶带板上的胶带部分覆盖于所述电容器素子表面；
    所述胶带板上形成有排气孔及缝隙，所述排气孔与真空气源连接，所述切刀气缸用于驱动所述切刀以切断所述胶带。
  15. 根据权利要求1所述的全自动钉接卷绕一体机，其特征在于，所述全自动钉接卷绕一体机还包括用于将垫纸与纸质片材压紧的垫纸结构，所述垫纸包括相对设置的第一面及第二面，所述第一面具有粘性，所述第一面包括第一分面及第二分面；
    所述垫纸结构包括送纸组件、压纸组件、压紧组件及第四驱动组件，所述送纸组件用于将所述垫纸输送至所述压纸组件，所述压纸组件包括第一压纸单元及第二压纸单元，所述第四驱动组件用于驱动所述第一压纸单元与所述第二压纸单元相向运动或者相背运动，所述第一压纸单元能够与所述第一分面粘接，所述第一压纸单元能够带动所述垫纸运动，以使所述第二分面与所述纸质片材粘接，所述压紧组件用于将所述第一分面及第二分面压紧于所述纸质片材表面；
    所述纸质片材为电解纸或者绝缘纸。
  16. 根据权利要求1所述的全自动钉接卷绕一体机，其特征在于，所述导针输送机构包括导针调节组件、导针检测组件、导针分送组件及第五驱动组件，所述导针调节组件包括导针夹，所述导针夹内形成有磁孔，所述导针能够容置于所述磁孔内；
    所述导针检测组件包括机械夹，所述机械夹包括相对设置的第一夹、第二夹及检测器，所述检测器设置在所述第一夹或第二夹上；
    所述第五驱动组件用于驱动所述导针夹转动以使所述导针运动至与所述机械夹对应设置且用于驱动所述第一夹与所述第二夹相向运动或者相背运动；
    所述导针分送组件包括取料夹，所述第五驱动组件还用于驱动所述取料夹将所述机械夹之间的导针输送至所述钉针工位。
  17. 根据权利要求16所述的全自动钉接卷绕一体机，其特征在于，所述导针输送机构还包括振动出针机构，所述振动出针机构设置于所述导针输送组件的上方，所述振动出针机构包括储料盘、振动盘及轨道，所述储料盘及所述振动盘均能够振动，所述储料盘能够振动以将位于所述储料盘内的导针输送至所述振动盘内，所述振动盘能够振动以将位于所述振动盘内的导针输送至所述轨道内，所述轨道与所述导针调节组件对应设置，以使所述轨道内的导针能够落入所述导针调节组件内。
  18. 根据权利要求1所述的全自动钉接卷绕一体机，其特征在于，所述下料机构包括传送带、第六驱动组件、限位壳、夹紧机构及第七驱动组件，所述第六驱动组件用于驱动所述传送带运动，所述限位壳固定连接在所述传送带上，所述限位壳内形成有用于容纳一个所述电容器素子的空腔，所述限位壳设有多个，多个所述限位壳沿所述传送带的传送方向依次排布；
    所述夹紧机构用于夹紧所述电容器素子；
    所述第七驱动组件用于驱动所述夹紧机构将卷绕完成的电容器素子输送至放料位置，在所述放料位置，所述电容器素子与所述限位壳对应，以使所述电容器素子能够落入所述空腔内。
  19. 根据权利要求18所述的全自动钉接卷绕一体机，其特征在于，所述夹紧机构包括第一夹紧件及第二夹紧件，所述第一夹紧件及所述第二夹紧件均能够夹紧所述电容器素子；
    所述第七驱动机构包括第一驱动件及第二驱动件，所述第一驱动件用于驱动所述第一夹紧件运动至检测位置，所述第二驱动组件用于驱动所述第二夹紧件在所述检测位置与放料位置之间运动；
    在所述检测位置，所述第二夹紧件能够夹紧所述电容器素子且能够检测所述电容器素子是否带电。
PCT/CN2019/080459 2019-03-29 2019-03-29 全自动钉接卷绕一体机 WO2020198949A1 (zh)

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