WO2020196701A1 - 鋼板及び部材 - Google Patents
鋼板及び部材 Download PDFInfo
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- WO2020196701A1 WO2020196701A1 PCT/JP2020/013523 JP2020013523W WO2020196701A1 WO 2020196701 A1 WO2020196701 A1 WO 2020196701A1 JP 2020013523 W JP2020013523 W JP 2020013523W WO 2020196701 A1 WO2020196701 A1 WO 2020196701A1
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- softened
- plate
- steel
- steel plate
- steel sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
- B23K26/242—Fillet welding, i.e. involving a weld of substantially triangular cross section joining two parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
- B23K26/26—Seam welding of rectilinear seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/32—Bonding taking account of the properties of the material involved
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/16—Shoulder or burr prevention, e.g. fine-blanking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/005—Processes combined with methods covered by groups B21D1/00 - B21D31/00 characterized by the material of the blank or the workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
- B23K2101/185—Tailored blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2221/00—Treating localised areas of an article
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2221/00—Treating localised areas of an article
- C21D2221/10—Differential treatment of inner with respect to outer regions, e.g. core and periphery, respectively
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2251/00—Treating composite or clad material
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2261/00—Machining or cutting being involved
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D3/00—Diffusion processes for extraction of non-metals; Furnaces therefor
- C21D3/02—Extraction of non-metals
- C21D3/04—Decarburising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
Definitions
- the present invention relates to steel sheets and members.
- the present application claims priority based on Japanese Patent Application No. 2019-05768 filed in Japan on March 26, 2019, the contents of which are incorporated herein by reference.
- the steel sheet When the steel sheet is subjected to various processing to form a blank having a predetermined shape, the steel sheet may be subjected to various processing to adjust the properties and functions of the steel sheet.
- Patent Document 1 describes a technique of shearing a steel sheet to cut out a blank having a predetermined shape.
- Patent Document 1 the technique described in Patent Document 1 is based on the premise that a single steel sheet is sheared. Therefore, there is a problem that the steel plate is formed by welding a plurality of plate materials, and the influence caused when the steel plate is sheared in a range including the welded portion is not taken into consideration. In particular, there is a problem that the influence on productivity in the shearing process of the welded steel sheet is not taken into consideration.
- the present invention has been made in view of the above problems, and an object of the present invention is a novel and improved one capable of improving productivity including a shearing process for a welded steel sheet.
- the purpose is to provide steel plates and members.
- the first plate material and the second plate material are formed by abutting their end faces in the in-plane direction and welding them through a strip-shaped welded portion.
- the first steel sheet of the steel sheet wherein a softened portion softened more than other portions in the welded portion is formed in at least a part of the welded portion, and a longitudinal end portion of the welded portion is formed.
- the end face there is a region in which the softened portion is not formed in at least a part of the longitudinal end portion of the welded portion, and the maximum value of the depth in the plate thickness direction of the softened portion is relative to the plate thickness of the steel plate.
- a steel sheet characterized by a ratio of 50% or less is provided.
- At least one of the first plate material and the second plate material may be a steel material having a tensile strength of 1180 MPa or more.
- At least one of the first plate material and the second plate material may be a steel material having a tensile strength of 1310 MPa or more.
- the Vickers hardness of the softened portion is 90% or less of the Vickers hardness of other portions in the welded portion. May be good.
- the maximum value of the depth of the softened portion in the plate thickness direction is 30% or less as a ratio to the plate thickness of the steel plate. May be good.
- the maximum value of the depth of the softened portion in the plate thickness direction is 10% or less as a ratio to the plate thickness of the steel plate. May be good.
- the softened portion is formed on the first surface side of the steel sheet and the second surface opposite to the first surface. It may be provided on each side.
- each of the softened portions is provided in parallel with each other, and the softened portion provided on the first surface side of the steel sheet.
- the first position where the depth in the plate thickness direction is maximum in the portion and the second position where the depth in the plate thickness direction is maximum in the softened portion provided on the second surface side of the steel plate are defined as It may be different in the direction orthogonal to the plate thickness direction of the softened portion on the plate surface of the steel plate.
- a welded portion in which the first portion, the second portion, the first portion and the second portion are abutted in the in-plane direction and welded together.
- a softened portion softened more than other portions in the welded portion is formed in at least a part of the welded portion, and at least one of the longitudinal end portions of the welded portion of the member.
- the average value of the Vickers hardness of 80 ⁇ m from the second end surface is the above.
- a member characterized in that the value is at least 10% or more higher than the average value of the Vickers hardness of 300 ⁇ m from the second surface.
- a new and improved steel sheet capable of improving productivity including a shearing process for a welded steel sheet is provided.
- FIG. 1 is a perspective view showing an example of a steel plate 100 according to the present embodiment.
- FIG. 2 is a partial cross-sectional view showing an example of a state of shearing of the steel sheet 100 according to the present embodiment.
- the steel plate 100 is a flat plate-shaped member.
- a blank (corresponding to the blank 100'described in FIG. 7), which is a plate material having a predetermined shape, is cut out from the steel plate 100.
- the blank is further subjected to various processes and treatments to be molded into a molded product having a predetermined shape.
- the first plate member 111 and the second plate member 113 are abutted against each other in the in-plane direction, and are welded to each other via a strip-shaped welded portion 115. Is formed by.
- the steel plate 100 is an example of a so-called tailored blanks (TB) or a tailored welded blanks (TWB).
- the welded portion 115 is a band-shaped region formed by melting and solidifying the first plate material 111 and the second plate material 113 with each other.
- the end portion of the strip-shaped welded portion 115 in the longitudinal direction is formed on the end surface of the steel plate 100 (corresponding to the first end surface 117 described later in FIGS. 4A and 4B). That is, the welded portion 115 is formed along the width direction (X direction in FIG. 1) of the steel plate 100.
- the welded portion 115 may be formed by a known welding technique such as laser welding or arc welding, and the forming method is not particularly limited.
- At least one of the first plate member 111 and the second plate member 113 may be a steel material having a tensile strength of 1180 MPa or more (or a steel material having a tensile strength of 1180 MPa class or more). .. Further, at least one of the first plate material 111 and the second plate material 113 is a steel material having a tensile strength of 1310 MPa or more (or a steel material having a tensile strength of 1310 MPa class or more). May be good. Further, the plate thickness t of the first plate material 111 or the second plate material 113 may be, for example, 2 mm or less. In particular, the plate thickness t of the first plate material 111 or the second plate material 113 may be, for example, about 1.6 mm.
- the shearing tool comes into contact with the steel sheet 100 along a predetermined planned cutting line ⁇ (see the dotted line in FIG. 1).
- the load during shearing tends to be concentrated on the end.
- a relatively high-strength and embrittled structure mainly composed of martensite structure may be formed by melt-solidification during welding.
- a part of the shearing tool may be chipped.
- the present inventors have come up with the idea of softening at least a part of the welded portion 115 of the steel sheet 100 to suppress the influence on the shearing tool during shearing.
- the steel sheet 100 according to the present embodiment will be described in detail.
- the welded portion 115 has a softened portion 120.
- the softened portion 120 is a region partially formed in the welded portion 115 of the steel plate 100 and softened more than other portions of the welded portion 115.
- the softening portion 120 is formed in the welded portion 115 so as to include at least a part of the surface position of the steel plate 100 in which the end portion of the shearing tool abuts in the plate thickness direction during shearing.
- the steel plate 100 is sheared by a pair of upper and lower shearing tools (punch A and die B).
- the softening portion 120 is formed so as to include the surface position of the steel plate 100 in which the end portions (edges) of the punch A and the die B abut.
- the distance (clearance) between the punch A and the die B may be, for example, 10% or less of the plate thickness of the steel plate 100.
- the softening portion 120 is formed so as to include at least a part of the welded portion 115.
- the softening portion 120 is formed so as to include a portion where the welded portion 115 and the planned cutting line ⁇ intersect.
- the Vickers hardness of the softened portion 120 is 90% or less of the Vickers hardness of the other region of the welded portion 115 (the region excluding the softened portion 120).
- the Vickers hardness of the softened portion 120 is 90% or less of the Vickers hardness of other portions, it is possible to suppress the chipping of the shear tool.
- the hardness of the welded portion 115 there is a Vickers hardness of about 463 Hv.
- the Vickers hardness is about 180 Hv.
- the hardness measurement conditions are as follows. In the welded portion 115 of the steel plate 100, a sample including the softened portion 120 is collected, a sample of the measurement surface is prepared, and the sample is subjected to a Vickers hardness test.
- the measurement surface is a surface parallel to the thickness direction of the steel plate 100.
- the method for preparing the measurement surface is carried out according to JIS Z 2244: 2009. After polishing the measurement surface with # 600 to # 1500 silicon carbide paper, a mirror surface is finished using a diluting solution such as alcohol or a liquid in which diamond powder having a particle size of 1 ⁇ m to 6 ⁇ m is dispersed in pure water.
- the Vickers hardness test is carried out according to the method described in JIS Z 2244: 2009. The Vickers hardness is measured at a pitch of 0.05 mm with a test load of 0.98 N using a micro Vickers hardness tester on the sample on which the measurement surface is prepared.
- Examples of the method of forming the softened portion 120 include a method of softening by partially tempering using a known partial heating technique such as laser heating and high frequency heating. Further, as another example, it may be softened by partially tempering by a hot forming technique such as partial hot forming.
- the method for forming the softened portion 120 may be a method other than tempering by heating, as long as the hardness can be partially reduced.
- the method of forming the softened portion 120 may be a method such as partial decarburization.
- the softened portion 120 may be partially formed on the welded portion 115, and the shape and dimensions when the steel plate 100 is viewed in a plan view are not particularly limited. For example, when viewed in a plane, it may be circular, elliptical, polygonal, rounded quadrangular, or the like. Further, when the steel plate 100 is viewed in a plan view, the width (length in the lateral direction) of the softened portion 120 may be 40 mm or less.
- FIG. 3 is a partial cross-sectional view showing an example of a portion where the softened portion 120 is formed.
- the softening portion 120 may be formed so as to have a predetermined depth D in the plate thickness direction of the steel plate 100.
- the depth D of the softened portion 120 is determined as the distance from the outermost surface of the steel sheet 100 in the region where the hardness measured under the above-mentioned hardness measuring conditions is a predetermined value with respect to other portions of the welded portion 115. Be done.
- the maximum value of the depth of the softened portion 120 in the plate thickness direction may be set to be 50% or less as a ratio to the plate thickness t of the steel plate 100.
- the maximum value of the depth of the softened portion 120 in the plate thickness direction may be set to be 30% or less as a ratio to the plate thickness t of the steel plate 100.
- the maximum value of the depth of the softened portion 120 in the plate thickness direction may be set to be 10% or less in proportion to the plate thickness t of the steel plate 100.
- the softened portion 120 Since the softened portion 120 has a predetermined depth, the region of the softened portion 120 is secured in the plate thickness direction of the steel plate 100, so that the tool can be suppressed from being chipped during shearing and molding as a member after shearing. Sufficient property and collision characteristics can be secured.
- the softening portion 120 may be formed in the plate thickness direction. As a result, the softened portion 120 is sufficiently secured, so that the tool is suppressed from being chipped during shearing.
- the softening portion 120 may be provided on the first surface 101 side of the steel sheet 100 and on the second surface 103 side provided on the opposite side of the first surface, respectively. Good. Since the shearing tool comes into contact with both the first surface 101 and the second surface 103 of the steel sheet 100, the softening portion 120 is provided on both sides, so that the tool is more suppressed from being damaged during shearing. ..
- the softening portion 120 has a position where the depth D in the plate thickness direction of the steel plate 100 becomes the maximum value in a cross-sectional view along the width direction of the softening portion 120.
- the softened portions 120 provided on the first surface 101 side of the steel plate 100, the plate thickness direction depth D is the first position Y 1 to position where the maximum value.
- the position where the depth D in the plate thickness direction becomes the maximum value in the softening portion 120 provided on the second surface 103 side of the steel plate 100 is defined as the second position Y 2 .
- the softening portion 120 on the first surface 101 side and the softening portion 120 on the second surface 103 side are provided in parallel with each other.
- the first position Y 1 and the second position Y 2 may be different positions in the longitudinal direction of the welded portion 115. That is, the first position Y 1 and the second position Y 2 are provided at different positions in the direction orthogonal to the plate thickness direction of the steel plate 100.
- the positions of the first position Y 1 and the second position Y 2 of the softening portion 120 on the first surface 101 side and the second surface 103 side are different from each other in the longitudinal direction of the welded portion 115. Therefore, the shearing process is smoothly performed. As a result, the loss of the shear tool is further suppressed.
- FIG. 4A is a plan view of the steel plate 100 before shearing is performed on the welded portion 115 according to the present embodiment.
- FIG. 4B is a side view of the steel plate 100 before shearing is performed on the welded portion 115 according to the present embodiment.
- a softening portion 120 is formed in a part of the welded portion 115 of the steel plate 100.
- the softened portion 120 is formed so as to include the surface of the portion where the planned cutting line ⁇ for shearing the steel plate 100 and the welded portion 115 intersect.
- the end portion of the welded portion 115 in the longitudinal direction (X direction) is formed on the first end surface 117 of the steel plate 100.
- the softening portion 120 is not formed in the portion of the first end face 117 where the end portion in the longitudinal direction of the welded portion 115 is formed.
- the productivity of shearing on the steel sheet 100 is further increased because there is a region in which the softened portion 120 is not formed in the first end surface 117 in which the end portion of the welded portion 115 of the steel sheet 100 is formed. improves.
- FIG. 5A is a plan view illustrating the shape of the welded portion 115 according to the present embodiment after shearing.
- FIG. 5B is a side view illustrating the shape of the welded portion 115 according to the present embodiment after shearing.
- FIG. 6 is a cross-sectional view for explaining the cross-sectional shape of the welded portion 115 according to the present embodiment after shearing.
- the steel sheet 100 is sheared along the planned cutting line ⁇ to form a blank 100'.
- the softened portion 120 is formed so as to include the surface position of the welded portion 115.
- the shearing tool comes into contact with the softened portion 120, so that the concentration of the load applied to the shearing tool is suppressed. Further, since the softened portion 120 is formed in the welded portion 115, the growth of cracks during shearing is suppressed, and the rapid release of energy is suppressed. As a result, the loss of the tool due to the impact on the shearing tool is suppressed, the burden of maintenance / inspection work such as tool replacement is reduced, and the productivity in the shearing process is improved.
- the steel plate 100 is formed as a blank 100', and then the blank 100' is formed into a member 200 having a predetermined shape through various processes.
- the blank 100'or the member 200 formed from the steel plate 100 according to the present embodiment has a second end face 119 (cutting after shearing) in which the longitudinal end portion of the welded portion 115 is formed. It has a predetermined hardness change in the vicinity of the surface). That is, the steel plate 100 has a softening portion 120 so as to include the welded portion 115.
- a predetermined line L1 near the second end face 119 is used. Hardness is measured along.
- the position is 80 ⁇ m.
- L1 be a line passing from the start point along the second end face 119 at a position of 80 ⁇ m from the second end face 119.
- the hardness is measured along the line L2 inside the blank 100'or the member 200.
- the position is 300 ⁇ m.
- L2 be a line passing from the start point along the second end face 119 at a position 300 ⁇ m from the second end face 119.
- the conditions for measuring the hardness along the lines L1 and L2 are as follows.
- a sample including the softened portion 120 is collected, a sample of the measurement surface is prepared, and the sample is subjected to a Vickers hardness test.
- the method for preparing the measurement surface is carried out according to JIS Z 2244: 2009. After polishing the measurement surface with # 600 to # 1500 silicon carbide paper, a mirror surface is finished using a diluted solution such as alcohol or a liquid in which diamond powder having a particle size of 1 ⁇ m to 6 ⁇ m is dispersed in pure water.
- the Vickers hardness test is carried out according to the method described in JIS Z 2244: 2009. The Vickers hardness is measured at a pitch of 0.1 mm with a test load of 0.98 N using a micro Vickers hardness tester on the sample on which the measurement surface is prepared.
- the average value of the hardness measurement results along the line L1 near the second end face 119 is higher than the average value of the hardness measurement results along the line L2 on the inner side of the blank 100'or the member 200.
- the Vickers hardness of about 217 Hv can be mentioned.
- a Vickers hardness of about 181 Hv can be mentioned.
- the hardness in the vicinity of the second end face 119 is set higher than the hardness on the inner side of the blank 100'or the member 200.
- the strength of the second end face 119 can be sufficiently maintained, and the steel plate 100 is deformed or broken starting from the vicinity of the second end face 119. Can be suppressed.
- deformation of the second end face 119 in the production process using the steel sheet 100 is suppressed, the yield is improved, and the productivity including the shearing process is improved.
- the steel plate 100 is formed into a member to form a hat-shaped member in a cross-sectional view. Further, there is an example in which the member is applied as an A-pillar as a skeleton member or a B-pillar. Further, the member can be applied as a skeleton member formed of a steel plate 100 having a welded portion 115.
- FIG. 7 is a diagram illustrating an example of a method for manufacturing the steel sheet 100 according to the present embodiment.
- a high-strength steel plate as the first plate material 111 and a high-strength steel plate as the second plate material 113 are prepared.
- the first plate material 111 and the second plate material 113 are welded via the welded portion 115.
- the steel plate 100 is formed.
- the softened portion 120 is formed in at least a part of the welded portion 115.
- the softened portion 120 is formed so as to include a portion where the welded portion 115 and the planned cutting line ⁇ intersect.
- the steel sheet 100 is sheared. That is, the first shear tool A and the second shear tool B abut on the softened portion 120, cut the portion, and cut out a blank 100'of a predetermined shape from the steel plate 100.
- the blank 100' is then subjected to a further cutting step or molding step, if necessary, and finally processed into a member having a predetermined shape.
- the method for manufacturing the steel sheet 100 according to the present embodiment has been described above.
- the softened portion 120 is not formed at the longitudinal end of the welded portion 115, and the maximum value of the softened portion 120 in the plate thickness direction of the steel plate 100 is 50% or less as a ratio to the plate thickness of the steel plate 100. Is.
- the influence of the welded portion 115 containing a relatively high-strength and brittle structure on the shear tool can be suppressed, the loss of the shear tool can be suppressed, and the burden of maintenance / inspection work such as replacement of the shear tool can be reduced.
- the formability and collision characteristics of the member after shearing can be sufficiently ensured.
- the strength of the outer peripheral end face of the steel sheet 100 is improved by having a region in the first end face 117 of the steel sheet 100 where the softened portion 120 is not formed. Therefore, after the shearing process is performed, the shape of the scrap is stable and the scrap is effectively discharged. As a result, the productivity of the steel sheet 100 in the shearing process is improved.
- a first portion for example, a portion obtained by shearing the first plate material 111
- a second portion for example, a portion obtained by shearing the second plate material 113.
- a welded portion in which the first portion and the second portion are abutted in the in-plane direction and welded, the blank 100'formed from the steel plate 100, or at least one of the welded portions in the member 200.
- a softened portion softened more than other parts in the welded portion is formed in the portion, and at least a part of the longitudinal end portion of the welded portion has a region in which the softened portion is not formed, and the second end face 119.
- the hardness in the vicinity of is set to be at least 10% higher than the hardness inside the blank 100'or the member 200.
- FIG. 8A is a plan view showing the steel plate 100 according to the present modification.
- FIG. 8B is a side view of the steel plate 100 according to this modified example.
- the region where the softened portion 120 is formed and the softened portion 120 are formed on the first end surface 117 where the end portion of the welded portion 115 of the steel sheet 100 is formed. It differs in that it has no area.
- the description may be omitted for the contents common to the description of the above-described embodiment.
- a softened portion 120 is formed in a part of the welded portion 115. Further, the softened portion 120 is formed so as to include the surface of the portion where the planned cutting line ⁇ for shearing the steel plate 100 and the welded portion 115 intersect. Further, a part of the outer edge of the softened portion 120 when viewed in a plan view rests on the first end surface 117 of the steel plate 100.
- the end portion of the welded portion 115 in the longitudinal direction (X direction) is formed on the first end surface 117 of the steel plate 100.
- a region ⁇ in which the softening portion 120 is not formed is formed in at least a part of the portion where the longitudinal end portion of the welded portion 115 is formed in the first end face 117.
- the softening portion 120 is formed on the side of the first surface 101.
- the region ⁇ in which the softening portion 120 is not formed exists on the second surface 103 side.
- the outer edge of the softening portion 120 in the width direction (X direction) reaches the first end surface 117 only on the first surface 101 side.
- the outer edge of the softened portion 120 does not reach the first end surface 117.
- the region ⁇ in which the softened portion 120 is not formed is present, so that the productivity of shearing with respect to the steel sheet 100 is increased. Improve more.
- the blank 100' is formed by shearing the steel plate 100, and the portion other than the blank 100'is scrap.
- the first end face 117 of the steel plate 100 is left as it is in the scrap.
- the softening portion 120 is formed in the entire outer peripheral end surface of the scrap where the end portion of the welded portion 115 is formed along the plate thickness direction, it becomes difficult to discharge the scrap. May become. That is, since there are many softened portions on the end face on which the end portion of the welded portion 115 of the scrap is formed, the shape of the scrap is not stable during or after the shearing process, and discharge defects after the shearing process are likely to occur.
- the productivity of the shearing process for the steel sheet 100 is lowered, such as the need for manual discharge work. Therefore, in the first end surface 117 of the steel sheet 100, there is a region ⁇ in which the softening portion 120 is not formed in at least a part of the portion where the longitudinal end portion of the welded portion 115 is formed, so that scrap is discharged. It is done effectively and the productivity of the shearing process is improved.
- the modified example of the steel sheet 100 according to the embodiment of the present invention has been described above.
- Example 1 In order to evaluate the performance of the steel sheet 100 according to the present embodiment, a shearing experiment and evaluation were performed on the steel sheet 100 on which the softened portion 120 was formed as an example. The experimental and evaluation results will be described with reference to FIGS. 9A-9C, 10 and 11.
- 9A and 9B are diagrams for explaining test pieces S1 and S2, respectively, as comparative examples.
- FIG. 9C is a diagram for explaining the test piece S3 as an example.
- FIG. 10 is a graph showing the number of shots until a chip is generated in the shearing tool due to shearing.
- FIG. 11 is a graph showing the success rate of scrap discharge after shearing.
- test pieces S1 to S3 are rectangular plate materials in a plan view.
- the planned cutting line ⁇ was parallel to the first end face 117, and the distance c from the first end face 117 was set to 20 mm.
- the material of the first plate material 111 was a steel material having a tensile strength of 780 MPa class.
- the material of the second plate member 113 was a steel material having a tensile strength of 1180 MPa class.
- the plate thickness of both the first plate material 111 and the second plate material 113 was 1.6 mm.
- the first plate member 111 and the second plate member 113 were abutted at the end faces and welded by laser welding.
- the softening portion 120 was formed by laser heating from the position where the welded portion 115 and the planned cutting line ⁇ intersect to the first end face 117.
- the softened portion 120 had a rounded square shape extending along the extending direction of the welded portion 115 in a plan view.
- the softened portion 120 was formed on the end surface of the first end surface 117 over the entire area in the plate thickness direction when viewed from the side.
- the width d of the softened portion 120 was set to 10 mm.
- the softening portion 120 was formed by laser heating at a position where the welded portion 115 and the planned cutting line ⁇ intersect.
- the punching clearance was set to 10% of the plate thickness of the test pieces S1 to S3.
- the test pieces S1 to S3 correspond to Comparative Example 1, Comparative Example 2 and Examples described below, respectively.
- Comparative Example 1 which does not have the softening portion 120, a defect occurred in the shearing tool by shearing about 3000 times in the number of shots.
- Comparative Example 2 and Example having the softened portion 120 the shear tool was chipped after about 10,000 shots.
- Example 2 In order to evaluate the performance of the steel sheet according to the present embodiment, the maximum value of the depth in the plate thickness direction of the softened portion with respect to the plate thickness of the steel plate was changed, and the evaluation was performed by shearing and a tensile test.
- the material of the first plate material was a steel material having a tensile strength of 780 MPa class.
- the material of the second plate material was a steel material having a tensile strength of 1180 MPa class.
- the plate thickness of both the first plate material and the second plate material was 1.6 mm.
- the first plate material and the second plate material were abutted at the end faces and welded by laser welding.
- a softened portion was formed on each test piece by laser heating at the position where the welded portion and the planned cutting line ⁇ intersect. Specimens in which the maximum value of the softened portion in the plate thickness direction with respect to the plate thickness of the steel plate differs by 10% from 10% to 100% were prepared. In addition, a test piece having no softened portion formed was also prepared.
- the punching clearance was set to 10% of the plate thickness of the test piece.
- the number of shots until tool damage was measured in each test piece.
- each test piece was cut out in the shape of a JIS No. 5 test piece.
- the welded portion is located at the center of the tensile direction of the JIS No. 5 test piece, and the longitudinal direction and the tensile direction of the welded portion are orthogonal to each other.
- a tensile test was performed by the method described in ISO6892. The breaking elongation of each test piece is measured by this tensile test, and the breaking elongation of each test piece having the softened portion (after the heat treatment) is compared with the breaking elongation before the heat treatment (the breaking elongation of the test piece having no softened portion formed). Breaking elongation) was calculated.
- FIG. 12 shows the number of shots until tool damage and moldability with respect to the maximum value of the depth of the softened portion in the plate thickness direction.
- the horizontal axis shows the maximum value (%) of the depth of the softened portion in the plate thickness direction
- the vertical axis shows the number of shots (times) until the tool is damaged and the formability (break elongation after heat treatment / before heat treatment). Breaking elongation) is shown.
- the square plot shows the number of shots, and the round plot shows the formability.
- HAZ softening region In the vicinity of the welded portion, there is a HAZ softening region whose hardness is lower than that of the base metal. Since the hardness of such a HAZ softened region is relatively low, strain due to deformation is likely to be concentrated, and it is likely to be a starting point of fracture. When heat treatment is performed to form a softened portion in the welded portion, the softening of the HAZ softened region further progresses. That is, when a steel sheet having a large softened region formed in the welded portion is deformed, fracture in the HAZ softened region is more likely to occur.
- the welded portion 115 has a straight strip shape when the steel plate 100 is viewed in a plan view, but the present invention is not limited to this example.
- the welded portion 115 may have a zigzag shape or a curved shape when the steel plate 100 is viewed in a plan view.
- the present invention is industrially useful because it can provide new and improved steel sheets and members capable of improving productivity including a shearing process for welded steel sheets.
Abstract
Description
本願は、2019年3月26日に、日本に出願された特願2019-057608号に基づき優先権を主張し、その内容をここに援用する。
[鋼板の概略構成]
まず、図1および図2を参照して、本発明の一の実施形態に係る鋼板の概略構成について説明する。図1は、本実施形態に係る鋼板100の一例を示す斜視図である。図2は、本実施形態に係る鋼板100に対する、せん断加工の様子の一例を示す部分断面図である。図1に示すように、鋼板100は、平板状の部材である。鋼板100に対して、せん断加工が施されることにより、所定形状の板材であるブランク(図7において説明するブランク100’に相当)が鋼板100から切り出される。ブランクは、さらに種々の加工、処理を経て、所定の形状の成形品に成形される。
軟化部120は、溶接部115において、せん断加工時にせん断工具の端部が板厚方向に当接する鋼板100の表面位置の少なくとも一部を含むように形成されている。例えば、図2に示すように、鋼板100には、上下一対のせん断工具(パンチAとダイB)によって、せん断加工が施される。このとき、図2に示すように、軟化部120は、パンチAとダイBの端部(エッヂ)が当接する鋼板100の表面位置を含むように形成されている。パンチAとダイB間の距離(クリアランス)は、例えば鋼板100の板厚の10%以下であってもよい。
次に、図4Aおよび図4Bを参照しながら、軟化部120の形成された溶接部115における、せん断加工の様子について説明する。図4Aは、本実施形態に係る溶接部115におけるせん断加工が施される前の鋼板100の平面図である。また、図4Bは、本実施形態に係る溶接部115におけるせん断加工が施される前の鋼板100の側面図である。図4Aに示すように、鋼板100の溶接部115の一部に軟化部120が形成されている。また、軟化部120は、鋼板100に対するせん断加工の切断予定線αと溶接部115とが、交差する箇所の表面を含むように形成されている。
次に、図7を参照して、本実施形態に係る鋼板100の製造方法の一例について説明する。図7は、本実施形態に係る鋼板100の製造方法の一例を説明する図である。図7に示すように、まず、第1の板材111としての高張力鋼板、および第2の板材113としての高張力鋼板が用意される。続いて、第1の板材111と第2の板材113とに対して、レーザ溶接等の溶接が施された結果、溶接部115を介して第1の板材111と第2の板材113とが溶接され、鋼板100が形成される。続いて、鋼板100に対して、レーザ加熱等の軟化処理が施された結果、軟化部120が、溶接部115の少なくとも一部に形成される。特に、軟化部120は、溶接部115と切断予定線αとが交差する箇所を含むように形成される。その後、鋼板100に対して、せん断加工が施される。すなわち、第一のせん断工具A、および第二のせん断工具Bが軟化部120に当接し、当該箇所を切断して、鋼板100から所定の形状のブランク100’が切り出される。ブランク100’は、その後必要に応じて、更なる切断工程、または成形工程を経て、最終的に所定の形状の部材へと加工される。以上、本実施形態に係る鋼板100の製造方法について説明した。
続いて、本発明の一の実施形態に係る鋼板100の変形例について、図8Aおよび図8Bを参照しながら説明する。図8Aは、本変形例に係る鋼板100を示す平面図である。図8Bは、本変形例に係る鋼板100の側面図である。本変形例は、上述の実施形態と比較して、鋼板100の溶接部115の端部が形成された第1の端面117において、軟化部120が形成された領域と軟化部120が形成されていない領域とを有する点で相違する。本変形例の説明において、上述の実施形態の説明と共通する内容は、説明を省略することがある。
本実施形態に係る鋼板100の性能を評価するため、実施例として軟化部120を形成した鋼板100に対して、せん断加工実験および評価を行った。図9A~9C、図10、図11を参照しながら、実験及び評価結果について説明する。図9A、9Bは、比較例として、それぞれ試験片S1、S2を説明するための図である。図9Cは、実施例として、試験片S3を説明するための図である。図10は、せん断加工により、せん断工具に欠損が生じるまでのショット回数を示すグラフである。図11は、せん断加工後のスクラップの排出の成功率を示すグラフである。
本実施形態に係る鋼板の性能を評価するため、鋼板の板厚に対する軟化部の板厚方向深さの最大値を変化させて、せん断加工および引張試験による評価を行った。
図12に示すように、軟化部を有さない試験片においては、ショット回数で3000回程度のせん断加工により、せん断工具に欠損が生じた。一方、軟化部を10%以上有する試験片では、せん断工具に欠損が生じるまでのショット回数が10000回程度を超えた。すなわち、溶接部に適切な軟化部が形成されることで、工具の欠損が抑制されることがわかる。なお、鋼板の板厚に対する軟化部の板厚方向深さの最大値が50%を超えると、ショット回数に明確な違いは見られなかった。
溶接部の近傍には、母材よりも硬度が低下したHAZ軟化領域が存在する。このようなHAZ軟化領域は、相対的に硬さが低下しているため、変形によるひずみが集中しやすく、破断の起点になりやすい。溶接部に軟化部を形成するために熱処理を行うと、HAZ軟化領域の軟化がさらに進行する。すなわち、溶接部に形成される軟化部の領域が大きい鋼板を変形させた場合、HAZ軟化領域における破断がより生じやすくなる。
101 第1の面
103 第2の面
111 第1の板材
113 第2の板材
115 溶接部
117 第1の端面
119 第2の端面
120 軟化部
200 部材
Claims (9)
- 第1の板材と、第2の板材とが、それぞれの端面同士が面内方向に突き合わされて帯状の溶接部を介して溶接されて形成された鋼板であって、
前記溶接部の少なくとも一部に、前記溶接部における他の部位よりも軟化された軟化部が形成され、
前記溶接部の長手方向端部が形成された前記鋼板の第1の端面において、前記溶接部の前記長手方向端部の少なくとも一部に前記軟化部が形成されていない領域を有し、
前記軟化部の板厚方向深さの最大値は、前記鋼板の板厚に対する比率で50%以下であることを特徴とする鋼板。 - 前記第1の板材または前記第2の板材の少なくともいずれか一方は、引張強さが1180MPa以上の鋼材である
ことを特徴とする請求項1に記載の鋼板。 - 前記第1の板材または前記第2の板材の少なくともいずれか一方は、引張強さが1310MPa以上の鋼材である
ことを特徴とする請求項1に記載の鋼板。 - 前記軟化部のビッカース硬度は、前記溶接部における他の部位のビッカース硬度に対して、90%以下とされている
ことを特徴とする請求項1~3のいずれか1項に記載の鋼板。 - 前記軟化部の板厚方向深さの最大値は、前記鋼板の板厚に対する比率で30%以下である
ことを特徴とする請求項1~4のいずれか1項に記載の鋼板。 - 前記軟化部の板厚方向深さの最大値は、前記鋼板の板厚に対する比率で10%以下である
ことを特徴とする請求項1~5のいずれか1項に記載の鋼板。 - 前記軟化部は、前記鋼板の第1の面側と、前記第1の面の反対側の第2の面側とにそれぞれ設けられている
ことを特徴とする請求項1~6のいずれか1項に記載の鋼板。 - 前記軟化部の各々は互いに並行して設けられ、
前記鋼板の前記第1の面側に設けられた前記軟化部における板厚方向深さが最大となる第1の位置と、前記鋼板の前記第2の面側に設けられた前記軟化部における板厚方向深さが最大となる第2の位置とは、前記鋼板の板面における前記軟化部の板厚方向と直交する方向において異なる
ことを特徴とする請求項7に記載の鋼板。 - 第1の部分と、
第2の部分と、
前記第1の部分と前記第2の部分とが面内方向に突き合わされて溶接された溶接部と、
を有する部材であって、
前記溶接部の少なくとも一部に、前記溶接部における他の部位よりも軟化された軟化部が形成され、
前記部材の前記溶接部の長手方向端部の少なくとも一部に前記軟化部が形成されていない領域を有し、
前記溶接部の前記長手方向端部が形成された第2の端面において、前記第2の端面から80μmのビッカース硬度の平均値は、前記第2の端面から300μmのビッカース硬度の平均値よりも少なくとも10%以上高い値である
ことを特徴とする部材。
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US17/436,000 US11826857B2 (en) | 2019-03-26 | 2020-03-26 | Steel sheet and member |
JP2021509561A JP7120448B2 (ja) | 2019-03-26 | 2020-03-26 | 鋼板及び部材 |
MX2021011387A MX2021011387A (es) | 2019-03-26 | 2020-03-26 | Lamina de acero y miembro. |
EP20778477.8A EP3950976A4 (en) | 2019-03-26 | 2020-03-26 | STEEL SHEET AND COMPONENT |
KR1020217029566A KR102619894B1 (ko) | 2019-03-26 | 2020-03-26 | 강판 및 부재 |
CN202080022979.6A CN113597475B (zh) | 2019-03-26 | 2020-03-26 | 钢板和构件 |
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Publication number | Publication date |
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MX2021011387A (es) | 2021-10-13 |
CN113597475A (zh) | 2021-11-02 |
US20220143760A1 (en) | 2022-05-12 |
JP7120448B2 (ja) | 2022-08-17 |
JPWO2020196701A1 (ja) | 2021-12-16 |
KR102619894B1 (ko) | 2024-01-04 |
EP3950976A4 (en) | 2023-04-05 |
EP3950976A1 (en) | 2022-02-09 |
US11826857B2 (en) | 2023-11-28 |
CN113597475B (zh) | 2022-12-02 |
KR20210127737A (ko) | 2021-10-22 |
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