WO2020142888A1 - 一种用于3d打印的墨水材料、制备方法及用途 - Google Patents
一种用于3d打印的墨水材料、制备方法及用途 Download PDFInfo
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- WO2020142888A1 WO2020142888A1 PCT/CN2019/070746 CN2019070746W WO2020142888A1 WO 2020142888 A1 WO2020142888 A1 WO 2020142888A1 CN 2019070746 W CN2019070746 W CN 2019070746W WO 2020142888 A1 WO2020142888 A1 WO 2020142888A1
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- zein
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- ethanol
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Images
Classifications
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/01—Non-adhesive bandages or dressings
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- A61L15/22—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
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- A61L24/00—Surgical adhesives or cements; Adhesives for colostomy devices
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- A61L24/04—Surgical adhesives or cements; Adhesives for colostomy devices containing macromolecular materials
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- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B33Y80/00—Products made by additive manufacturing
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/03—Printing inks characterised by features other than the chemical nature of the binder
- C09D11/033—Printing inks characterised by features other than the chemical nature of the binder characterised by the solvent
Definitions
- the invention belongs to the field of biological manufacturing, and relates to an ink material that can be used for 3D printing, a preparation method, and the use of ink.
- 3D printing technology is an emerging manufacturing technology that has emerged in recent years. It is based on computer-aided design, or output data to a 3D printer after obtaining data through an imaging diagnostic instrument such as a CT tomography scanner. Accurate 3D stacking with printing ink and rapid manufacturing of a given shape 3D digital molding technology.
- the materials that can be used for 3D printing are synthetic polymers (such as polylactic acid (PLA), polycaprolactone (PCL)), natural polymers (such as: gelatin, collagen, chitosan, sodium alginate) , Cellulose) and inorganic materials (such as hydroxyapatite, tricalcium phosphate). Natural polymer materials have the characteristics of excellent biocompatibility, degradability and printing at lower temperatures. But its application is restricted due to poor mechanical properties. Finding a new bio-ink based on natural polymer materials is an urgent problem to be solved in the field of 3D printing.
- Zein has proved to have application potential in the field of tissue engineering.
- the three-dimensional porous scaffold prepared by the traditional compression molding method has excellent cell compatibility and mechanical properties, and can be used to repair bone defects.
- the development of 3D-printable zein ink will greatly promote the wider application of this material in the field of biomedical engineering. After retrieval, only one conference paper is related to it (ESAFORM 2016: Proceedings of the 19 th International EASFORM Conference on Material Forming).
- This work uses zein mixed with plasticizer glycerin as ink and prints at 130 °C . Zein at this temperature exhibits thermoplastic properties, which adversely affect its biocompatibility and degradation performance.
- the present invention provides zein ink that can be used for 3D printing. It can be 3D printed under mild conditions, which not only does not affect the structure and properties of zein, but also helps maintain the activity of cells and active factors.
- the problem to be solved by the present invention is to provide an ink material for 3D printing.
- Another problem to be solved by the present invention is to provide a method for preparing the above ink material for 3D printing.
- the third problem to be solved by the present invention is to provide the use of the above-mentioned 3D printing ink.
- the ink for 3D printing of the present invention is a gel composed of alpha zein, which can be 3D printed at room temperature.
- the gel is a gel formed by a mixed solution of ethanol and water containing 10 to 50% (w/v) alpha zein.
- the mixed solution of ethanol and water and alpha zein are The volume to weight ratio, for example, 100ml of ethanol and water mixed solution contains 10-50 grams of alpha zein. It is recommended that the alpha zein gel contains 30 to 50% by weight of alpha zein.
- the volume ratio of ethanol and water is 40-90: 10-60.
- the recommended volume ratio of alcohol to water is 60 to 85: 15 to 40.
- the preparation method of the ink material for 3D printing according to the present invention is achieved by the following steps: dissolving 10-50% zein in a mixed solution of ethanol and water, and recommending 10 at 5-95% At -50°C, let it stand for 1-10 days, 1-3 days is recommended, or stir the reaction for 30 minutes-24 hours to prepare an ink material that can be used for 3D printing; in the mixed solution, ethanol and water
- the volume ratio is 40 to 90: 10 to 60.
- the pore structure and porosity of the printed product can also be adjusted by adding a pore-forming agent to the prepared ink.
- the recommended addition amount is 0-10% w/w of the quality of zein.
- the pore-forming agent mannitol, ammonium bicarbonate, sodium chloride, sodium tartrate, sodium citrate and other water-soluble salts or sugar particles may also be known pore-forming agents such as paraffin particles or ice particles.
- the 3D printing ink provided by the present invention can be used in the field of biomedicine, including:
- the digital data obtained by an imaging diagnostic instrument such as a CT tomograph can be accurately and quickly manufactured to a predetermined shape by a 3D printer; 3D printing high resolution, internal pore structure and machinery Controllable tissue engineering substitutes and hemostatic materials.
- an imaging diagnostic instrument such as a CT tomograph
- 3D printing high resolution, internal pore structure and machinery Controllable tissue engineering substitutes and hemostatic materials.
- tubular products such as nerve catheters, trachea, urethral tubes and blood vessels, etc.
- membrane products such as artificial skin and hemostatic membrane materials
- 3D stent products such as bone, cartilage, ears, hemostatic materials.
- the gel-like ink can also be used without injection, directly used for deep and irregular wound penetration through injection or smear to stop bleeding, and cooperate with 3D printing products to stop bleeding.
- the ink material has a zero shear viscosity of 30-5000Pa ⁇ s, 120-recommended 4000Pa ⁇ s.
- the hemostatic mechanism is divided into the following steps: first, the release of ethanol contained in the gel causes the gel to solidify and precipitate protein components in the blood; then, a large number of platelets are adsorbed; and finally the fibrinogen is concentrated into fibrin, capturing red blood cells and other blood cells .
- the product printed by using the above-mentioned ink for 3D printing provided by the present invention may be a single component product of alpha zein printed by one 3D printer nozzle, or may be printed by two or more 3D printer nozzles.
- a multi-component product mixed with zein and other ink materials including: synthetic and natural polymers such as polylactic acid, sodium alginate, sodium carboxymethyl cellulose, gelatin, etc.).
- the zein ink for 3D printing of the invention has rich raw materials and simple preparation method. Moreover, 3D bioprinting can be performed at room temperature without affecting the structure and properties of zein, which is beneficial for maintaining the activity of cells and active factors.
- Figure 1 The alpha zein gel-like 3D printing ink material prepared in Example 2.
- Figure 1-1 shows the 3D printed ink in the syringe
- Figure 1-2 shows the 3D printed ink in the bottle.
- Figure 2 3D printed tissue engineering tubular product of alpha zein ink prepared in Example 3.
- Figure 3 The grid-type hemostatic membrane material prepared by 3D printing the alpha zein ink prepared in Example 4, black indicates the pore structure of the grid.
- Figure 4 A diagram of the hemostatic effect of the hemostatic membrane material described in Example 4 on skin bleeding.
- FIG. 4-1 shows a photo of a rat’s skin bleeding
- FIG. 4-2 shows a photo of a hemostatic film material on a rat’s skin bleeding.
- Figure 5 3D products of various shapes produced by 3D printing of alpha zein ink prepared in Example 7.
- Figure 6 The ⁇ -zein ink prepared in Example 8 was 3D printed to produce tissue-engineered artificial ears containing cells.
- Fig. 6-1 shows the gel-like artificial ear photos immediately after printing
- Fig. 6-2 shows the artificial ear photos after curing.
- Fig. 7 A diagram of the hemostatic effect of the porous hemostatic material described in Example 7 and the alpha zein gel material prepared in Example 9 acting synergistically on a penetrating injury model.
- FIG. 7-1 is a photograph of muscle damage
- FIG. 7-2 is a photograph of the 3D printed ink of the present invention filled in the muscle, and the hemostatic membrane material of the present invention of Example 7 pasted on the surface.
- An ink material that can be used for 3D printing is made of the following mass parts of raw materials: alpha zein 10g.
- the preparation method of the ink material that can be used for 3D printing in this embodiment has the following steps:
- Alpha zein was dissolved in 100 mL of an aqueous solution containing 40% ethanol and subjected to ultrasonic treatment at room temperature for 10 min to obtain a milky white solution. Then, the solution was left to stand at 10°C for 10 days to obtain an ink material usable for 3D printing.
- the ink material had a zero shear viscosity of about 28 Pa ⁇ s.
- An ink material that can be used for 3D printing is made of the following mass parts of raw materials: alpha zein 20g.
- the preparation method of the ink material that can be used for 3D printing in this embodiment has the following steps:
- the ink material has a zero shear viscosity of about 120 Pa ⁇ s.
- An ink material that can be used for 3D printing is made of the following mass parts of raw materials: alpha zein 30g.
- the preparation method of the ink material that can be used for 3D printing in this embodiment includes the following steps: dissolve alpha zein in 100 mL of a 70% volumetric ethanol aqueous solution, and perform ultrasonic treatment at room temperature for 10 min to obtain a transparent solution. Then, the solution was left to stand at 30°C and reacted for 2 days to obtain an ink material usable for 3D printing.
- the ink material had a zero shear viscosity of about 389 Pa ⁇ s.
- ink material prepared in this example mixed with pore-forming agent mannitol particles (accounting for 6% of the quality of zein, w/w), loaded into a printing nozzle, using a printing needle with a diameter of 0.5 mm, at 10 °C, At a printing speed of 8 mm/s and a printing pressure of 150 kPa, a tubular product was 3D printed at room temperature, and a porous tubular product was obtained after the pore-making agent was removed by boiling. As shown in Figure 2, it can be used as a tissue engineering nerve catheter.
- An ink material that can be used for 3D printing is made of the following mass parts of raw materials: alpha zein 40g.
- the preparation method of the ink material that can be used for 3D printing in this embodiment includes the following steps: dissolve ⁇ zein in 100 mL of a 80% volumetric ethanol aqueous solution, and perform ultrasonic treatment at room temperature for 10 min to obtain a transparent solution. Then, the solution was left to stand at 40°C for 4 days to obtain an ink material usable for 3D printing.
- the ink material had a zero shear viscosity of about 1832 Pa ⁇ s.
- a printing needle with a diameter of 0.33 mm under a condition of 20° C., printing speed of 8 mm/s, and printing pressure of 80 kPa, a grid-shaped film-like product was 3D printed, as shown in FIG. 3, used as a hemostatic membrane material.
- Fig. 4 is a diagram showing the hemostatic effect of the hemostatic membrane material on the skin bleeding of rats.
- An ink material that can be used for 3D printing is made of the following mass parts of raw materials: alpha zein 50g.
- the preparation method of the ink material that can be used for 3D printing in this embodiment includes the following steps: dissolve ⁇ zein in 100 mL of an ethanol aqueous solution with a volume fraction of 85%, and perform ultrasonic treatment at room temperature for 10 min to obtain a transparent solution. Then, the solution was left to stand at 50°C for 8 days to obtain an ink material usable for 3D printing.
- the ink material had a zero shear viscosity of about 1623 Pa ⁇ s.
- An ink material that can be used for 3D printing is made of the following mass parts of raw materials: alpha zein 20g.
- the preparation method of the ink material that can be used for 3D printing in this embodiment includes the following steps: dissolve ⁇ zein in 100 mL of a 90% volumetric ethanol aqueous solution, and perform ultrasonic treatment at room temperature for 10 min to obtain a transparent solution. Then, the solution was stirred at 10°C for 12 hours to obtain an ink material usable for 3D printing.
- the ink material had a zero shear viscosity of about 55 Pa ⁇ s.
- An ink material that can be used for 3D printing is made of the following mass parts of raw materials: alpha zein 30g.
- the preparation method of the ink material that can be used for 3D printing in this embodiment includes the following steps: dissolve ⁇ zein in 100 mL of a 65% volume aqueous solution of ethanol, and perform ultrasonic treatment at room temperature for 10 min to obtain a transparent solution. Then, the solution was placed at 20°C and stirred for 30 minutes to obtain an ink material usable for 3D printing.
- the ink material had a zero shear viscosity of about 344 Pa ⁇ s.
- the size of the printing needle is 0.5mm, and under the conditions of 50°C, printing speed of 8mm/s, and printing pressure of 200kPa, tissue engineering substitute is 3D printed.
- FIG. 5 is a 3D hemostatic material of various sizes printed with the ink material of this embodiment.
- the zein ink material is suitable for printing 3D stent products.
- the stent has a compression strength of 3.34 ⁇ 1.25MPa, a compression modulus of 63.93 ⁇ 19.22MPa; a bending strength of 5.30 ⁇ 1.32MPa, a bending modulus of 52.07 ⁇ 11.07MPa; a tensile strength of 0.11 ⁇ 0.02MPa and a tensile modulus of 2.63 ⁇ 1.25MPa.
- An ink material that can be used for 3D printing is made of the following mass parts of raw materials: alpha zein 30g.
- the preparation method of the ink material that can be used for 3D printing in this embodiment includes the following steps: dissolve ⁇ zein in 100 mL of an ethanol aqueous solution with a volume fraction of 85%, and perform ultrasonic treatment at room temperature for 10 min to obtain a transparent solution. Then, the solution was stirred at 30°C for 6 hours to obtain an ink material usable for 3D printing.
- the ink material had a zero shear viscosity of about 551 Pa ⁇ s.
- Charged in the first print head in the ink materials may be used in 3D printing, the second print head charged with a mixture of sodium alginate cells (cell density of 1 ⁇ 10 6 / ml) ink materials, at 37 °C, Tissue engineering organs are 3D printed using a printing needle with a diameter of 0.33 mm, a printing speed of 8 mm/s, and a printing pressure of 80 kPa.
- Figure 6 shows the printed artificial ear.
- the ink material can be used alone or mixed with cells or other ink materials to 3D print out irregularly shaped tissue engineering substitutes.
- An ink material that can be used for 3D printing is made of the following mass parts of raw materials: alpha zein 50g.
- the preparation method of the ink material that can be used for 3D printing in this embodiment includes the following steps: dissolve ⁇ zein in 100 mL of a 90% volumetric ethanol aqueous solution, and perform ultrasonic treatment at room temperature for 10 min to obtain a transparent solution. Then, the solution was placed at 50°C and stirred for 4 hours to obtain a gel ink material.
- the gel material has a zero-shear viscosity of about 3476 Pa ⁇ s. It can be used for deep layer and irregular wound penetration to stop bleeding by injection or smear. It can also be used together with 3D printing products (Figure 7).
- Figure 7-1 is muscle The damaged photo
- Figure 7-2 is filled with the 3D printed ink of the present invention
- the 3D printed ink of Example 7 is pasted on the surface. .
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Abstract
Description
Claims (12)
- 一种用于3D打印的墨水,其特征是:所述的墨水是α玉米醇溶蛋白,乙醇和水混合而成的凝胶。
- 如权利要求1所述的用于3D打印的墨水,其特征在于:该α玉米醇溶蛋白凝胶中含有10~50%重量的α玉米醇溶蛋白,还含有玉米蛋白重量0-10%的制孔剂,其余为体积计数的乙醇和水;乙醇和水的体积比为40~90:10~60;所述的制孔剂为甘露醇、碳酸氢铵、氯化钠、酒石酸钠或柠檬酸钠的水溶性盐或糖的颗粒、石蜡颗粒或冰颗粒。
- 如权利要求2所述的用于3D打印的墨水,其特征在于:该α玉米醇溶蛋白凝胶中含有30~50%的α玉米醇溶蛋白。
- 如权利要求2所述的用于3D打印的墨水,其特征在于:所述的乙醇和水的体积比为60~85:15~40。
- 如权利要求1或2所述的用于3D打印的墨水,其特征在于:是一种在室温下进行3D打印的墨水。
- 如权利要求1所述的用于3D打印的墨水,其特征在于:所述的该墨水材料零剪切粘度30-5000Pa·s。
- 一种如权利要求1或2所述的用于3D打印的墨水的制备方法,其特征在于是通过以下步骤实现的:把10~50%玉米醇溶蛋白溶解在乙醇和水的混合溶液中,在5~95℃下,恒温静置反应1~10天,或者搅拌反应30分钟-24小时后,制得可用于3D打印的墨水材料,再加入玉米蛋白重量0-10%的制孔剂;所述的混合溶液中,乙醇和水的体积比为40~90:10~60。
- 如权利要求7所述的一种可用于3D打印的墨水的制备方法,其特征在于所述的静置反应温度为10~50℃,静置反应1~3天。
- 如权利要求1或7所述的一种用于3D打印的墨水的用途,其特征在于制备生物医用材料。
- 如权利要求9所述的一种用于3D打印的墨水的用途,其特征在于所述的3D打印产品为管状、膜状、3D支架的组织工程替代物或止血材料。
- 如权利要求9或10所述的一种用于3D打印的墨水的用途,其特征在于所述的组织工程替代物是神经导管、人造气管、人造尿道管、人造血管、人造皮肤、止血膜材料、人造骨、人造软骨、人造耳朵。
- 如权利要求1所述的一种可用于3D打印的墨水的用途,其特征在于通过注射或涂抹方式直接用于深层且伤口不规则的贯穿伤止血、与权利要求9所述的3D打印产品的协同止血。
Priority Applications (4)
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US17/421,115 US20220154018A1 (en) | 2019-01-08 | 2019-01-08 | A bioink for 3d printing, the preparation method and usage |
CN201980077907.9A CN113518804B (zh) | 2019-01-08 | 2019-01-08 | 一种用于3d打印的墨水材料、制备方法及用途 |
PCT/CN2019/070746 WO2020142888A1 (zh) | 2019-01-08 | 2019-01-08 | 一种用于3d打印的墨水材料、制备方法及用途 |
JP2021539145A JP7372976B2 (ja) | 2019-01-08 | 2019-01-08 | 3dプリンター用インク、3dプリンター用インクの製造方法およびゲル |
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PCT/CN2019/070746 WO2020142888A1 (zh) | 2019-01-08 | 2019-01-08 | 一种用于3d打印的墨水材料、制备方法及用途 |
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CN113351268A (zh) * | 2021-06-18 | 2021-09-07 | 华南理工大学 | 一种基于3d打印的同轴微流控芯片及其制备方法 |
CN113523627A (zh) * | 2021-09-17 | 2021-10-22 | 江苏新恒基特种装备股份有限公司 | 一种增材制造温度测控装置、系统及方法 |
US20230321913A1 (en) * | 2022-04-11 | 2023-10-12 | Daniel Todd Rose | Foamable thermoplastic compositions for 3d printing |
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CN117653589A (zh) * | 2022-08-29 | 2024-03-08 | 上海交通大学 | 玉米醇溶蛋白原纤维粉末、玉米醇溶蛋白新凝胶及其制备方法和应用 |
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- 2019-01-08 WO PCT/CN2019/070746 patent/WO2020142888A1/zh active Application Filing
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