WO2020140861A1 - 一种减少停机故障定量装载快速提升工艺方法及实现该方法的工艺装备 - Google Patents

一种减少停机故障定量装载快速提升工艺方法及实现该方法的工艺装备 Download PDF

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Publication number
WO2020140861A1
WO2020140861A1 PCT/CN2019/129794 CN2019129794W WO2020140861A1 WO 2020140861 A1 WO2020140861 A1 WO 2020140861A1 CN 2019129794 W CN2019129794 W CN 2019129794W WO 2020140861 A1 WO2020140861 A1 WO 2020140861A1
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Prior art keywords
weighing
time
lifting
feeder
hopper
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PCT/CN2019/129794
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English (en)
French (fr)
Inventor
刘素华
杜建国
闫玉岗
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刘素华
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Publication of WO2020140861A1 publication Critical patent/WO2020140861A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34—Devices for discharging articles or materials from conveyor 
    • B65G47/44—Arrangements or applications of hoppers or chutes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00—Loading or unloading
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00—Loading or unloading
    • B65G65/005—Control arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00—Loading or unloading
    • B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32—Filling devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00—Loading or unloading
    • B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34—Emptying devices
    • B65G65/40—Devices for emptying otherwise than from the top
    • B65G65/42—Devices for emptying otherwise than from the top using belt or chain conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0258—Weight of the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04—Detection means
    • B65G2203/042—Sensors

Definitions

  • the invention belongs to the field of machinery, and in particular relates to a rapid lifting process method for reducing downtime failure quantitative loading and process equipment for realizing the method.
  • the quantitative loading and lifting system mainly has two working modes, one is: the situation of a quantitative bucket, which consists of a quantitative bucket, a conveyor belt conveyor, a soft start device for the belt conveyor, a feeder, a lifting skip, and an elevator.
  • the working process is: the conveyor belt conveyor is started first, the feeder is turned on, coal is fed to the belt through the feeder, and then the conveyor belt conveyor transports the coal to the quantitative hopper, and the lower part of the quantitative hopper has a weighing sensor to reach the set weight , Stop the feeder first, and then stop the conveyor belt. Waiting for the lifting skip to arrive, the quantitative bucket gate opens, all the coal slides straight to the lifting skip, the gate closes, and then the conveyor belt load is opened by the belt conveyor soft start device for the next loading cycle.
  • the other is the case where the conveyor belt conveyor without a fixed hopper is directly loaded into the lifting skip.
  • the working process is: a weighing device is provided at the lower part of the belt at the discharge point of the conveyor belt conveyor. After the conveyor belt conveyor is loaded with a lifting skip coal, Stop, lift the skip to the loading position, transport the belt conveyor, and then start it through the soft start device of the belt conveyor for the next loading cycle.
  • the length of the transport belt conveyor is generally 30 meters to 500 meters, and the drive motor power is 132kW to 2200kW.
  • the conveyor belt conveyor needs to be started under heavy load. Motors over 30kW are not suitable for frequent startup. It is common sense However, due to the current production process and equipment, the motor power of the conveyor belt conveyor used for coal mine production is 132kW to 2200kW. It can only be started by heavy load.
  • the starting current of the 132kW to 2200kW motor for heavy load is generally at the rated current 8-10 times, the mine voltage is generally 660V/1140V, the starting current peak value is at least 9000A-19200A, the main time of coal mine hoisting bucket is: when the belt is used to start loading, when the hoist bucket is used for lifting, each bucket is generally used in The belt motor starts about 60S and about 60s. Frequent excessive current causes the motor to continue to accumulate heat at high temperature, the insulation is reduced and burned, the grounding is broken, and the motor is burned out. The strong starting current damages the circuit switch, transformer and power grid. The serious failure occurred in about 10 days.
  • the belt motor was located at the throat of coal mine production. The motor burned down and the coal mine was shut down. Due to the harsh environment and the narrow site, frequent replacement of the motor caused a serious waste of manpower, material resources, and time. , And greatly reduced production efficiency;
  • the feeder power of the existing quantitative loading and lifting system is small, the general power is 5.5kW-22kW, and the power of the conveyor belt conveyor is large, the general power is 132kW-2200kW.
  • Stopping the conveyor belt conveyor and feeder operation causing the motor of the high-power conveyor belt conveyor to burn out frequently due to frequent startup.
  • the feeder power is less than 30kW, it will not be burned out quickly, but the feeder is equipped with an increase
  • the skip material is started and stopped once, which increases unnecessary frequent start and stop, and relatively reduces the service life of the feeder;
  • the weighing device installed at the lower part of the belt is affected by the belt's frequent starting tension, lateral force, and belt slippage, etc., which makes the weighing load seriously inaccurate, causing the overloading of the lifting system to fail, and less loading efficiency Reduction, etc., seriously affected safety production and severely reduced the loss of overall benefits,
  • the feeder in the first step does not have a weighing measurement device, the weight of the material cannot be weighed at the initial feeding point.
  • the weight of the material on the conveyor belt is too large .
  • Causing overload damage to the transport belt conveyor the use of large-scale, large feed volume and high-power transport belt conveyors is used on site. Because the width of the transport belt conveyor is large, it should increase the equipment investment and motor power. Excessive waste of energy consumption increases the excavation and construction costs of underground tunnels where large belt conveyors, high-power motors and large soft-start devices are placed.
  • the present invention proposes a rapid lifting process method of quantitative loading for reducing downtime failure and process equipment for realizing the method.
  • the present invention proposes a method for quickly improving the quantitative loading for reducing downtime faults and the technological equipment for realizing the method.
  • the content of the present invention is as follows: Technological method, measuring the lifting time of the lifting skip and the comprehensive time of loading, so that the discharge time is less than or equal to the comprehensive time of charging, so that the feeder is provided with a weighing measuring device to form a weighing measuring feeder, so that the weighing measuring feed
  • the machine measures and feeds at the receiving end of the conveyor belt conveyor, so that the total time for the weighing and measuring feeder to load a rated load plus the stop feed delay is equal to a lifting skip to lift the net time.
  • the weighing measuring feeder is selected. Configure the conveyor belt conveyor to match the volume, transportation volume, and power of the conveyor belt conveyor with the feeding process of the weighing and weighing feeder, reduce the volume, transportation volume, and power of the conveyor belt conveyor, and make the left chute and the left hopper Split or integrated, the right chute and the right quantitative hopper are split or integrated.
  • the left chute and the left quantitative hopper are split and the right chute and the right quantitative hopper are split, open the left chute of the loading device and open Transport the belt conveyor, turn on the weighing and measuring feeder, so that the conveyor belt conveyor does not stop running, make the weighing and measuring feeder feed at a rated load, and then delay the feeding, so that the weighing and measuring feeder is equipped with a rated
  • the total time of the loading amount plus the stop feed delay is equal to the net time of a lifting skip upwards.
  • a lifting skip raises the net time upwards, and it takes a comprehensive time to charge the material.
  • the time for stopping the feeding delay is greater than or equal to zero.
  • the left hopper raises the skip to the left to load the rated load, empty the left hopper, and the left lift hopper to lift, the first
  • the two materials with a rated load enter the right chute, enter the right hopper, open the left chute to load, the right lifting bucket is in place, the material with the rated load in the right hopper is loaded into the right lifting bucket, the right lifting bucket lifts,
  • the left quantitative bucket is loaded with the rated load, the right chute is opened for loading, the left lifting bucket is in place, the rated loading material in the left quantitative bucket is loaded into the left lifting bucket, so that the conveyor belt conveyor can be fed quickly without stopping
  • the loading efficiency is improved.
  • the weighing weighing feeder uses the left and right quantitative hoppers to store materials until the lifting skip reaches the charging
  • the function and time of unloading after the position, the feed rate is controlled by the weighing meter, so that the weighing meter feeder feeds the left quantitative hopper with a lifting bucket, the rated load of the material is used, and the lifting bucket is lifted upward.
  • the net time plus the total time for loading are equal.
  • the right chute When the left lifting skip reaches the charging position, the right chute will charge to the right quantitative hopper, and the right lifting skip will reach the loading At the feeding position, the left chute is loaded to the left quantitative hopper, and the loading is switched through the left chute and the right chute so that the conveyor belt conveyor and the weighing and measuring feeder are not stopped, which increases the service life of each equipment of the system.
  • the left lifting bucket and the right lifting bucket are counterweighted to lift up and down alternately, so that the left lifting bucket is in place, open the left chute, and transport the belt
  • the weighing and weighing feeder is started, and the materials are weighed and fed to the belt of the conveyor belt conveyor through the weighing and weighing feeder.
  • the weighing and weighing feeder stops feeding. At the beginning, the total time for the weighing and measuring feeder to be loaded with a rated load plus the time for stopping the feeding is equal to a lifting skip to increase the net time.
  • the total time of the loading amount plus the stop feeding delay time is equal to a lifting skip to lift up the net time plus the comprehensive time of loading work, so that the weighing and weighing feeder will feed the rated loading amount to the conveyor belt conveyor at the fastest speed
  • the time for stopping the feeding delay is a lifting skip, the net time for upward lifting, the comprehensive time for charging, and the time for the weighing metering feeder to give the rated load at the fastest, to increase the delay for stopping the feeding.
  • the non-feeding running section of the belt of the conveyor belt conveyor corresponding to the feeding period of the weighing and measuring feeder should be as long as possible, so that the conveyor belt conveyor can be fed quickly without stopping, and the time for loading the rated load into the lifting skip is shortened. Improve loading efficiency.
  • the invention also includes a process equipment for realizing a rapid lifting process method for quantitative loading with reduced shutdown failures, including a material silo, a lifting skip, a loading device, a weighing and measuring device, a conveyor belt conveyor and a feeder, and a weighing and measuring device and
  • the feeder is composed of a weighing and measuring feeder.
  • the lifting bucket includes a left lifting bucket and a right lifting bucket.
  • the charging device includes a left chute, a right chute, a left quantitative hopper and a right quantitative hopper, a left chute and a left quantitative hopper.
  • the body may be integrated, the right chute and the right quantitative hopper may be separated or integrated, the weighing and measuring feeder is set under the material bin, and the receiving end of the conveyor belt conveyor is set under the weighing and measuring feeder for transportation
  • the discharge end of the belt conveyor is equipped with a loading device.
  • Measure the lifting time of the lifting skip and the comprehensive use time of loading so that the discharge time is less than or equal to the comprehensive use of the load, open the left chute of the charging device, open Transport the belt conveyor, turn on the weighing and measuring feeder, so that the conveyor belt conveyor does not stop running, make the weighing and measuring feeder feed at a rated load, and then delay the feeding, so that the weighing and measuring feeder is equipped with a rated
  • the total time of the loading amount plus the stop feed delay is equal to the net time of a lifting skip upwards.
  • After the comprehensive time of loading continue to load the rated load and the total delay of the feed delay by the weighing weighing feeder. First, lift the bucket to increase the net time and add the comprehensive time-consuming work.
  • the weighing weighing feeder is selected, and the conveyor belt conveyor is configured to make the volume, capacity, power and weighing weighing feeder of the conveyor belt conveyor.
  • the feeding process is matched to reduce the volume, transport volume and power of the conveyor belt conveyor.
  • the time for stopping the feeding delay time is greater than or equal to zero, and it will be circulated in sequence, so that the upper surface of the conveyor belt conveyor will be distributed according to this material.
  • the left hopper raises the skip to the left to load the rated load, empty the left hopper, left lift
  • the skip is lifted, the second rated load of material enters the right chute, enters the right hopper, opens the left chute to load, the right lift hopper is in place, and the rated load of material in the right hopper is loaded into the right lift hopper, right
  • the hoist bucket is lifted, the left quantitative bucket is loaded with the rated load, the right chute is loaded, the left hoist bucket is in place, the material with the rated loading in the left quantitative bucket is loaded into the left hoist bucket, and the work is carried out in turn to make the conveyor belt conveyor Fast feeding without stopping, shorten the time of loading the rated load into the lifting bucket, and improve the loading efficiency.
  • the weighing and weighing feeder uses the left and right quantitative hoppers for storage
  • a lifting skip will lift up the net time and the total time for loading will be equal.
  • the right chute will charge to the right hopper, and the right lifting skip will reach the loading position.
  • the left chute In the feeding position, the left chute is loaded to the left quantitative hopper, the left chute and the right chute switch the loading, the conveyor belt conveyor and the weighing metering feeder are not stopped, which increases the service life of each equipment of the system.
  • the left hopper is integrated and the right chute and the right hopper are integrated, the left lifting bucket and the right lifting bucket are mutually counterweighted and lifted up and down, the left lifting bucket is in place, the left chute is opened, the conveyor belt is started , The weighing and measuring feeder is started, and the materials are measured and fed to the belt of the conveyor belt conveyor through the weighing and measuring feeder.
  • the feeding is measured to the rated load, the weighing and measuring feeder stops feeding and the delay begins.
  • the total time for the weighing and measuring feeder to be loaded with a rated load plus the time for stopping the feeding is equal to a lifting skip to lift up the net time.
  • the total time of adding and stopping feeding delay is equal to a lifting skip to lift up the net time.
  • the combined time of charging and loading work makes the weighing and weighing feeder feed the rated load to the conveyor belt conveyor at the fastest speed to stop
  • the feeding delay time is a lifting skip, the net time is increased, the total time for loading is reduced, and the time for the weighing metering feeder to give the rated load is the fastest.
  • the non-material running section on the belt of the conveyor belt conveyor corresponding to the feeding period of the metering feeder should be as long as possible, so that the conveyor belt conveyor can be fed quickly without stopping, shorten the time for loading the rated load into the lifting skip, and increase the loading. effectiveness.
  • the process equipment that realizes the rapid improvement of the process method for reducing the downtime and quantitative loading also includes a control device.
  • the control device includes a quantitative hopper weighing sensor, and a quantitative hopper weighing sensor and a quantitative hopper weighing sensor are provided under the left quantitative hopper and/or the right quantitative hopper. Weigh the weight of the materials in the left weighing hopper and/or right weighing hopper, and transfer the weighing data to the weighing and weighing feeder and the control device, which is convenient for checking the weighing and measuring accuracy of the weighing and weighing feeder, and convenient for control
  • the device initiates safety protection measures when it is overloaded.
  • the conveyor belt conveyor includes a belt coal level sensor.
  • the belt coal level sensor detects the layout of the materials on the conveyor belt conveyor to avoid unloading of materials into the wellbore due to equipment failure or mismatch of equipment.
  • the process equipment also includes a skip level sensor.
  • the skip level sensor When the hoist bucket is full of material, the skip level sensor outputs a signal to prevent material from overflowing from the hoop.
  • Weighing and measuring feeders include belt-type spinning and unloading holographic weighing and weighing feeders, rubber chain belt and spinning and unloading holographic weighing and weighing feeders, and chain-type spinning and unloading and holographic weighing and feeding machines Weighing and measuring feeder, chain plate rotating and leveling bin removing holographic weighing and measuring feeder, nuclear weighing feeder, belt weighing feeder or light weighing feeder.
  • the control device includes a weighing and feeding device control part, a signal control part, a loading control part and/or a frequency converter.
  • the control device also includes a manual controller, an automatic controller, an overhaul controller, a wireless communication interface, an Ethernet interface, a 485 communication interface, video monitoring, voice intercom, and/or audible and visual alarms.
  • the conveyor belt conveyor includes single conveyor belt conveyor or left conveyor belt conveyor and right conveyor belt conveyor.
  • left conveyor belt conveyor is configured with left weighing meter feeder and right conveyor belt conveyor is configured Right weighing metering feeder
  • left hopper is set at the discharge end of the left conveyor belt conveyor
  • right hopper is set at the discharge end of the right conveyor belt conveyor
  • the left hopper is for the left lifting skip
  • the right hopper is the right lift
  • the skip is prepared for charging, and the lifting time of the skip and the comprehensive time of charging are measured, so that the discharge time is less than or equal to the comprehensive time of charging, so that the left conveyor belt is not stopped, and the left weighing metering feeder is rated according to one.
  • the feeding is delayed, so that the total time of the left weighing weighing feeder to install a rated loading plus the stop feeding delay is equal to the left lifting skip and the right lifting skip to increase the net time plus two loads.
  • the material has been used for a total time, continue to load a rated load according to the weighing measurement feeder plus the total time for stopping the feed delay is equal to the left lifting skip and the right lifting skip to lift the net time plus two charging combined time,
  • the weighing and measuring feeder is selected, and the transport belt conveyor is configured to match the volume, transport volume, and power of the transporting belt conveyor with the feeding process of the weighing and measuring feeder, and reduce the volume and weight of the transport belt conveyor.
  • Transport volume, power, delay time of stopping feeding is greater than or equal to a comprehensive use of loading, cycle in order, so that the upper surface of the conveyor belt conveyor according to this fabric, right conveyor belt conveyor, right weighing measuring feeder and right quantitative bucket And right lifting skip technology equipment, according to the left conveyor belt conveyor, left weighing and feeding machine and left quantitative bucket and left lifting skip technology equipment settings.
  • the volume and power are matched with the feeding process of the weighing and measuring feeder, reducing the volume, capacity and power of the conveyor belt conveyor.
  • the left chute is separated from the left quantitative hopper and the right chute is separated from the right quantitative hopper, Open the left chute of the loading device, turn on the conveyor belt conveyor, and turn on the weighing and measuring feeder, so that the conveyor belt conveyor does not stop running, so that the weighing and measuring feeder feeds at a rated loading amount and delays the feeding.
  • the total time for weighing weighing feeder to install a rated load plus stop feed delay is equal to a lifting skip to lift up the net time plus the total time of charging, then continue to load a rated load by weighing weighing feeder
  • the total time for stopping the feeding delay is equal to a lifting skip.
  • the net time for upward lifting is combined with the comprehensive time for loading.
  • the time for stopping the feeding delay is greater than or equal to zero. It is circulated in sequence, so that the upper surface of the conveyor belt is distributed according to this material. When it is transported to the discharge port of the conveyor belt conveyor, the material enters the left chute, and the right chute is loaded after the material with the rated load is loaded into the left quantitative hopper.
  • the left quantitative hopper raises the skip to the left to load the rated load, and empty the left quantitative Bucket, left hoist bucket, the second rated load of material enters the right chute, enters the right hopper, opens the left chute to load, the right hoist bucket is in place, the right loaded bucket of material with the rated load is loaded into the right hoist Skip, right hoist hoist lift, left hopper with rated load, open right chute to load, left hoist bucket in place, left hopper with rated load of material into left hoist bucket, make conveyor belt conveyor Fast feeding without stopping, shorten the time of loading the rated load into the lifting bucket, improve the loading efficiency, when the delay time of stopping the feeding is equal to zero, make the weighing metering feeder use the left and right quantitative hopper
  • the function and time of storing materials until the skip is discharged after reaching the loading position, the feed rate is controlled by the weighing meter, so that the weighing meter feeder can feed the left quantitative hopper to increase the rated load of the skip
  • the material time is
  • the right chute When the left lifting skip reaches the charging position, the right chute will charge to the right hopper, and when the right lifting skip reaches the charging position, the left chute will Loading to the left quantitative hopper, switching the loading through the left chute and right chute makes the conveyor belt conveyor and weighing and measuring feeder operate without stopping, increasing the service life of each equipment of the system.
  • the left chute and the left hopper are integrated
  • the right chute and the right quantitative hopper are integrated, the left lifting skip is in place, the left chute is opened, the conveyor belt conveyor is started, the weighing metering feeder is started, and the material is fed by the weighing metering The machine weighs to the belt of the conveyor belt conveyor.
  • the weighing measuring feeder stops feeding and the delay starts, so that the weighing measuring feeder is loaded with a rated load and stops feeding.
  • the total delay time is equal to the net time for a lifting skip to lift upwards.
  • After adding the total time for charging continue to load a rated load according to the weighing measurement feeder and the total time for stopping the feeding delay is equal to a lifting skip to lift upward.
  • the net time plus charging is combined with time-consuming work, so that the weighing and weighing feeder will feed the rated load to the conveyor belt conveyor at the fastest speed, so that the time for stopping the feeding is a lifting skip.
  • the net time increases Reduce the time for the weighing and measuring feeder to give the rated load at the fastest time for loading, so as to increase the stop feeding delay, so that the belt of the conveyor belt conveyor corresponds to the time when the weighing and measuring feeder stops feeding
  • the upper material-free running section is as long as possible, so that the conveyor belt conveyor can quickly feed without stopping, shorten the time for loading the rated load into the lifting skip, and improve the loading efficiency.
  • the present invention changes the old quantitative loading and lifting system.
  • the conveyor belt conveyor is started first, and the feeder is turned on. Coal is fed to the belt through the feeder, and then the conveyor belt conveyor transports the coal to the quantitative bucket. The bottom of the quantitative bucket is weighed.
  • the sensor reaches the set weight
  • the feeder is stopped first, and then the conveyor belt is stopped.
  • the quantitative bucket gate opens, all the coal slides straight to the lifting skip, the gate closes, and then the conveyor belt is loaded with the soft start device of the belt conveyor to start, and the next loading cycle process and equipment have changed.
  • a weighing device is installed at the lower part of the belt at the discharge point of the conveyor belt conveyor. After the conveyor belt conveyor is loaded with a lifting skip coal, it stops and the lifting skip falls to the loading position The conveyor belt conveyor is opened again by the belt conveyor soft start device to carry out the next loading cycle process and equipment.
  • the peak value of the starting current is at least 9000A-19200A. Frequent excessive current causes the motor to continue high temperature, heat accumulation, insulation reduction, burnout, blow Wear grounding to make the motor short-circuit and burn.
  • the powerful starting current has damage to the circuit switch, transformer and power grid. The burning of the motor causes serious losses such as coal mine shutdown;
  • the mechanism for setting the weighing device at the lower part of the belt of the conveyor belt conveyor has been changed to avoid the influence of frequent starting tension of the belt, lateral force, belt slip and other impacts, which makes the weighing load seriously inaccurate and avoids Problems such as overloading of the lifting system and reduction of installation efficiency are reduced, ensuring safe production and improvement of overall efficiency.
  • the feeder of the first step of feeding has no weighing measurement device structure.
  • the weighing measurement device is combined with the feeder to weigh the feed at the initial feeding point, which prevents The materials are spilled to the lower part of the conveyor belt conveyor, and the unnecessary weight of the materials on the conveyor belt conveyor is prevented, and the overload damage of the conveyor belt conveyor is avoided.
  • the use of large-sized, large-feeding and high-power conveyor belts on the site is changed.
  • the machine has changed the excessive investment that should not be caused by the large increase of the width of the conveyor belt conveyor, which avoids the waste of energy consumption of excessive motor power and avoids the placement of large belt conveyors, high-power motors and large soft-start devices in underground tunnels To expand the excavation and construction costs of underground chambers.
  • Quantitative hopper weighing sensor weighs the weight of the materials in the left quantitative hopper and/or right quantitative hopper, and transmits the weighing data to the weighing measuring feeder and control device, which is convenient for checking the weighing measuring feeder Weighing measurement accuracy makes the weighing measurement feeder more accurate, and it is convenient for the control device to start safety protection measures when it is overloaded.
  • Belt coal level sensor detects the layout of materials on the conveyor belt conveyor to avoid unloading of materials into the wellbore due to equipment failure or mismatch of equipment.
  • the system uses a belt-type whirlwinding holographic weighing and weighing feeder or a rubber chain belt whirlwinding holographic weighing and weighing feeder or a chain belt whirlwinding and holographic weighing hopper weighing
  • the metering feeder has changed the structure and weighing method of setting the weighing metering device at the discharge end of the conveyor belt conveyor.
  • the holographic weighing hopper is used to remove the warehouse pressure by rotating and leveling to avoid the lateral force of the tape and the tape running.
  • the interference of the symmetrical weight measuring device such as partial slippage ensures high-quality weighing and feeding, and accurate loading.
  • FIG. 1 is a schematic front view layout of process equipment for realizing a method of reducing downtime failures and quantitatively loading a rapid lifting process in Example 1;
  • FIG. 2 is a schematic diagram of the direction A in FIG. 1;
  • Example 3 is a schematic front view layout of process equipment for implementing a method for reducing downtime failures and quantitatively loading a rapid lifting process in Example 2;
  • FIG. 4 is a schematic diagram of direction A in FIG. 3;
  • Example 5 is a schematic structural view of Example 3.
  • Example 6 is a schematic structural diagram of a transport belt conveyor in Example 4.
  • Example 7 is a schematic structural view of a lifting skip in Example 5.
  • Example 8 is a schematic structural view of a metering feeder in Example 6.
  • Embodiment 9 is a schematic structural diagram of a control device in Embodiment 7.
  • FIG. 10 is a schematic structural diagram of a control device in Embodiment 8.
  • Example 11 is a schematic view of a front view of the process equipment for realizing the method of reducing the number of shutdown failures and quantitatively loading the rapid lifting process in Example 9;
  • FIG. 12 is a schematic diagram of direction A in FIG. 11;
  • Example 13 is a schematic view of the layout of the process equipment for realizing the method of reducing the number of shutdown failures and quantitatively loading the rapid lifting process in Example 10;
  • a process equipment for realizing a rapid lifting process method for reducing downtime and quantitative loading includes a material bin 1, a lifting skip 2, a loading device 3, a weighing and measuring device 5.1, and a conveyor belt 4 And the feeder 5.2, etc., the weighing and measuring device 5.1 and the feeder 5.2 form the weighing and measuring feeder 5, the lifting skip 2 includes the left lifting skip 6 and the left and right lifting skip 7, etc., and the charging device 3 includes the left Chute 8, right chute 9, left hopper 10, right hopper 11, etc., left chute 8 and left hopper 10 are split or integrated, right chute 9 and right hopper 11 are split or integrated, weighing
  • the metering feeder 5 is set under the mouth of the material silo 1, the receiving end of the transport belt conveyor 4 is set at the lower part of the weighing and measuring feeder 5, the discharge end of the transport belt conveyor 4 is provided with a loading device 3, and when the left chute 8 When the left hopper 10 is split and the right chute 9 is separated from the right hopper 11, the left hopper
  • the left and right lifting buckets 7 are set at the lower part of the right quantitative hopper 11 to set the lifting time of the lifting bucket 2 and the comprehensive use time of charging, so that the discharge time is less than or equal to the comprehensive use of charging, open the left chute 8 of the charging device 3, Turn on the conveyor belt conveyor 4 and turn on the weighing and measuring feeder 5 so that the conveyor belt conveyor 4 does not stop running, so that the weighing and measuring feeder 5 feeds at a rated load and then delays the feeding to make the weighing and weighing feeder.
  • the total time for the feeder 5 to load a rated load plus the stop feed delay is equal to a lifting skip 2 to lift up the net time plus the total time for charging, continue to weigh the feeder 5 to load a rated load plus stop
  • the total time of the feeding delay is equal to a lifting skip 2 and the net time of upward lifting plus the comprehensive time of loading work.
  • the time of stopping the feeding delay is greater than or equal to zero, and the circulation is carried out in sequence, so that the upper surface of the conveyor belt 4 is distributed according to this.
  • the material When the material is transported to the discharge port of the conveyor belt 4, the material enters the left chute 8, loads the left hopper 10 with the rated load of material, and then opens the right chute 9, at this time, the left hopper 10 lifts the skip 6 to the left to load Rated loading capacity, empty the left quantitative hopper 10, left lifting skip 6 to raise, the second rated loading material enters the right chute 9, enters the right quantitative hopper 11, opens the left chute 8 to charge, and lifts the skip 7 in place, The material with the rated load in the right quantitative hopper 11 is loaded into the left and right lifting skip 7, the left and right lifting skip 7 is lifted, the left quantitative hopper 10 is loaded with the rated load, the right chute 9 is loaded, the left lifting skip 6 is in place, left The material with the rated loading capacity in the dosing hopper 10 is loaded into the left hoist bucket 6 and works in turn.
  • the weighing and measuring feeder uses the left and right dosing hoppers to store materials until Improve the function and time of unloading after the skip reaches the loading position, the weighing measurement controls the feed rate of the feed, the weighing measurement feeder feeds the left quantitative hopper to raise the rated load of the skip, the time and the lifting of the material The net time for lifting the skip upwards is equal to the total time for loading.
  • the right chute When the left lifting skip reaches the charging position, the right chute will charge to the right hopper, and when the right lifting skip reaches the charging position, The left chute is loaded to the left quantitative hopper, the left chute and the right chute are switched to charge, and the conveyor belt conveyor and weighing and measuring feeder are not stopped, which increases the service life of each equipment in the system.
  • the weight measuring feeder 5 makes the weight measuring feeder 5 measure and feed at the receiving end of the conveyor belt conveyor 4 so that the weight measuring feeder 5 is loaded with a rated load plus the total time for stopping the feeding delay It is equal to a lifting skip 2 to lift up the net time.
  • After adding the comprehensive time for charging continue to weigh the feeder 5 according to the weighing.
  • the total time of a rated load plus the stop feeding delay is equal to a lifting skip 2 to lift up the net time.
  • the transport belt conveyor 4 is configured to make the volume, transport volume, power and the weighing and measuring feeder 5 feeding process. Matching, reducing the volume, capacity, and power of the conveyor belt conveyor 4, making the left chute 8 and the left quantitative hopper 10 separate or integrated, and making the right chute 9 and the right quantitative hopper 11 separate or integrated, when When the left chute 8 is separated from the left quantitative hopper 10 and the right chute 9 is separated from the right quantitative hopper 11, the left chute 8 of the charging device 3 is opened, the transport belt conveyor 4 is opened, and the weighing and weighing feeder 5 is opened to transport The belt conveyor 4 does not stop running, so that the weighing measuring feeder 5 feeds at a rated loading amount and delays the feeding, so that the weighing measuring feeder 5 installs a rated loading amount plus the total time for stopping the feeding delay It is equal to a lifting skip 2 to lift up the net time.
  • the total time of a rated load plus the stop feeding delay is equal to a lifting skip 2 to lift up the net time.
  • the time for stopping the feeding is greater than or equal to zero, and it will be circulated in sequence, so that the upper surface of the conveyor belt 4 will be distributed according to this material.
  • the material When the material is transported to the discharge port of the conveyor belt 4, the material will enter the left chute 8 , After loading the left hopper 10 with the rated load, open the right chute 9, at this time, the left hopper 10 lifts the skip 6 to the left to load the rated load, empty the left hopper 10, the left lift hopper 6 lifts , The second material with a rated load enters the right chute 9, enters the right hopper 11, opens the left chute 8 to load, and lifts the skip 7 to the right and left, and the material with the rated load in the right hopper 11 is loaded into the left and right lifting hopper 7.
  • the left and right lifting bucket 7 is lifted, the left hopper 10 is loaded with a rated load, the right chute 9 is loaded, the left lift hopper 6 is in place, and the rated load of material in the left hopper 10 is loaded into the left lift hopper 6 , So that the conveyor belt 4 can be fed quickly without stopping, shorten the time of loading the rated load into the lifting bucket 2, improve the loading efficiency, and use the weighing and measuring feeder when the time for stopping the feeding delay is equal to zero
  • the left quantitative hopper and the right quantitative hopper store materials until the function and time of lifting the skip after the bucket reaches the loading position, and the feed rate is controlled by the weighing meter, so that the weighing meter feeder feeds the left quantitative hopper
  • the time for one hoist bucket to load the rated load is equal to the total time for one hoist bucket to lift up the net time plus charging.
  • the right chute When the left hoist bucket reaches the charging position, the right chute will charge the right hopper and lift right.
  • the left chute is loaded to the left quantitative hopper, and the loading is switched through the left chute and the right chute so that the conveyor belt conveyor and the weighing metering feeder are not stopped, increasing the use of each equipment in the system life.
  • the left lifting bucket 6 and the left and right lifting bucket 7 are matched with each other
  • the weight is staggered up and down, the left lifting skip 6 is set in place, the left chute 8 is opened, the transport belt conveyor 4 is started, the weighing metering feeder 5 is started, and the material is weighed to the transport belt conveyor 4 through the weighing metering feeder 5
  • the weighing meter feeder 5 stops feeding and the delay starts, so that the weighing meter feeder 5 is loaded with a rated load plus the total time to stop feeding delay It is equal to a lifting skip 2 to lift up the net time.
  • the total time of a rated load plus the stop feeding delay is equal to a lifting skip 2 to lift up the net time.
  • the loading and charging work takes time to make the weighing and weighing feeder 5 feed the rated load to the conveyor belt conveyor 4 at the fastest speed, so that the time for stopping the feeding delay is a lifting skip 2 and the net is raised upward.
  • Time plus loading time is used to reduce the time when the weighing and measuring feeder 5 gives the rated load the fastest, relatively increasing the stop feeding delay, so that the transport corresponding to the weighing and measuring feeder 5 stopping the feeding period
  • the material-free running section of the belt of the belt conveyor 4 is as long as possible, so that the transportation belt conveyor 4 can feed quickly without stopping, shorten the time for loading the rated load into the lifting bucket 2, and improve the loading efficiency.
  • the technical method is as follows: when the left chute 8 and the left quantitative hopper 10 are integrated and the right chute 9 and the right quantitative hopper 11 are integrated, the left lifting bucket 6 and the left and right lifting bucket 7 are counterweights and are alternately lifted up and down , Set the left lifting skip 6 in place, open the left chute 8, start the conveyor belt 4 and start the weighing and metering feeder 5, the material is weighed and fed to the belt of the conveyor belt 4 through the weighing and metering feeder 5, When the feed metering reaches the rated load, the weighing meter feeder 5 stops feeding and the delay starts, so that the total time for the weighing meter feeder 5 to install a rated load plus the stop feeding delay is equal to a lifting basket.
  • the total time is equal to a lifting skip 2 lift up the net time and the total charge Work with time to make the weighing and measuring feeder 5 feed the rated load to the conveyor belt conveyor 4 at the fastest speed, so that the time for stopping the feeding is a lifting skip 2 and the net time is increased.
  • the total time is used to reduce the time when the weighing and measuring feeder 5 gives the rated load the fastest, so as to increase the stop feeding delay, so that the conveyor belt conveyor 4 corresponding to the weighing and feeding feeder 5 stop feeding period
  • the material-free running section on the belt is as long as possible, so that the transport belt conveyor 4 can quickly feed without stopping, shorten the time for loading the rated load into the lifting bucket 2, and improve the loading efficiency.
  • the process equipment for realizing the method of reducing the number of shutdown failures and quantitatively lifting the rapid lifting process also includes a control device 12, a lower portion of the left hopper 10 is provided with a hopper weighing sensor 13, and the hopper weighing sensor 13 weighs the left quantification The weight of the material in the hopper 10, and the weighing data is transferred to the weighing and measuring feeder and the control device 12, which is convenient for checking the accuracy of the weighing and measuring feeder, and for the control device 13 to start the safety protection measures when the overload is loaded.
  • the bottom of the right hopper can also be equipped with a hopper weighing sensor.
  • the transportation belt conveyor 4 includes a belt coal level sensor 14 and the like.
  • the belt coal level sensor 14 detects the material arrangement status on the transportation belt conveyor 4 to avoid unloading of materials into the wellbore due to equipment failure or mismatch of equipment.
  • the process equipment includes a skip level sensor 15.
  • the skip level sensor 15 When the skip 2 is full, the skip level sensor 15 outputs a signal to prevent material from overflowing from the skip 2.
  • the weighing and measuring feeder 5 includes a belt-type spinning and unloading holographic weighing and weighing feeder 16, or it may be a rubber chain with a spinning and unloading and holographic weighing and feeding holographic weighing and feeding machine ⁇ Chain-belt spinning and unloading holographic weighing and weighing feeder, chain board spinning and unloading holographic weighing and weighing feeder, nuclear weighing feeder, belt weighing and feeding machine or light Sense weighing feeder, etc.
  • the control device includes a weighing and weighing feeder control section 17, a signal control section 18, a loading control section 19, and/or an inverter 20, and the like.
  • the control device includes a manual controller 21, an automatic controller 22, an overhaul controller 23, a wireless communication interface 24, an Ethernet interface 25, a 485 communication interface 26, a video surveillance 27, a voice intercom 28 and/or Sound and light alarm 29 etc.
  • the weighted feeder 5 and the conveyor belt 4 generally have a capacity of 2000 tons per hour, the rated capacity of the lifting bucket 2 is 10 tons, and the net lifting time is 60 seconds.
  • the total time for the bucket to lift the skip 2 is 6 seconds.
  • the total time for lifting the skip material upward is 66 seconds, and the weight of the weighing feeder 5 in 66 seconds is 2000 tons ⁇ 3600 seconds.
  • ⁇ 66 seconds 36.7 tons
  • the transportation capacity of the conveyor belt conveyor 4 is 3.6 times the lifting capacity of the lifting bucket 2, in order to make the transportation capacity of the conveyor belt conveyor 4 and weighing weighing feeder 5 and the lifting bucket 2
  • the amount of material on the transport belt conveyor 4 and the weighing meter feeder 5 must be controlled, so the feed metering of the weighing meter feeder 5 should be 10 tons during 66 seconds, so that the transport belt conveyor 4 is at 66
  • the weight of the material transported during the second is 10 tons of rated loading, so that the weighing and measuring feeder 5 feeds at a rated loading and then delays the feeding, so that the weighing and measuring feeder 5 is loaded with a rated loading and stops.
  • the total time of the material delay is equal to a lifting skip 2.
  • the net time of upward lifting plus the total time of charging continue to weigh the feeder 5 according to the weighing and load a rated load plus the total time of stopping the feeding delay.
  • the total time is equal to a lifting skip Bucket 2 lifts up the net time plus the loading time, and the time for stopping the feeding delay is greater than or equal to zero. It is cycled in sequence.
  • the specific operation technology equipment is: open the left chute 8 of the loading device 3, and open the conveyor belt 4, Turn on the weighing and weighing feeder 5 so that the conveyor belt 4 does not stop running. After loading the 10 ton rated load into the left quantitative hopper 10, the right chute 9 is opened, and the right quantitative hopper 11 is charged.
  • the left Lift the skip 6 in place, load 10 tons of material in the left hopper 10 into the left lift hopper 6, the left lift hopper 6 is lifted, and the right hopper 11 is filled with a rated load of 10 tons, open the left chute 8 to the left
  • the dosing hopper 10 is loaded, at the same time, the skip 7 is lifted to the right and left, and the 10 tons of materials in the right hopper 11 are loaded into the left and right lifting hopper 7, the left and right lifting hopper 7 is lifted, and the left hopper 10 is filled with 10 tons of rated load Materials, open the right chute 9, load the right quantitative hopper 11, at the same time, the left lifting bucket 6 is in place, load 10 tons of material in the left quantitative hopper 10 into the left lifting bucket 6, the left lifting bucket 6 lifts, the right quantitative Bucket 11 is filled with 10 tons of rated loading materials, open the left chute 8 and work in sequence to ensure that the conveyor belt 4 does not stop running, which avoids frequent heavy load starting of the conveyor belt 4 and the excessive current caused by the motor
  • the invention of the process equipment greatly improves the production efficiency of the production line and ensures the safety and energy saving of coal mine production.
  • the conveyor belt 4 includes a left conveyor belt 30 and a right conveyor belt 31.
  • the left conveyor belt 30 is equipped with a left weighing meter feeder 32
  • the right conveyor belt 31 is equipped with a right weighing meter feed Machine 33
  • left conveyor belt 30 is equipped with a left hopper 10 at the discharge end
  • right conveyor belt 31 is equipped with a right hopper 11 at the discharge end
  • the left hopper 10 is the left lifting bucket 6 for loading
  • the right hopper 11 is
  • the right lifting skip 7 prepares and charges the material, measures the lifting time of the lifting skip and the overall time of loading, so that the discharge time is less than or equal to the comprehensive time of charging, the left conveyor belt 30 is not stopped, and the left weighs the metering feed
  • the feed is delayed, so that the total time for the left weighing metering feeder 32 to load a rated load plus the stop feed delay is equal to the left lift skip 6 and the right lift skip 7

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Abstract

一种减少停机故障定量装载快速提升工艺方法及工艺装备，包括物料仓（1）、提升箕斗（2）、装料装置（3）、运输皮带机（4）和称重计量给料机（5），使称重计量给料机（5）装一额定装载量加停止给料延时的总时间等于提升箕斗（2）净提升时间加装料综合用时后，继续按称重计量给料机（5）装一额定装载量加停止给料延时的总时间等于提升箕斗（2）净提升时间加装料综合用时工作，依序循环，避免了运输皮带机（4）频繁重载启动，电机烧毁造成煤矿停产重大事故的发生，避免了因环境恶劣，场地狭窄，频繁更换电机造成人力、物力、时间等的严重浪费。

Description

一种减少停机故障定量装载快速提升工艺方法及实现该方法的工艺装备 技术领域
本发明属于机械领域，具体涉及一种减少停机故障定量装载快速提升工艺方法及实现该方法的工艺装备。
背景技术
目前，定量装载提升系统主要有两种工作模式，一种是：有定量斗的情况，有定量斗、运输皮带机、皮带机软启动装置、给料机、提升箕斗、升降机等组成，其工作工艺是：运输皮带机先开动，给料机后开启，煤通过给料机给到皮带上，然后运输皮带机将煤输送到定量斗内，定量斗下部有称重传感器，到达设定重量，先停止给料机，再停止运输皮带机。等待提升箕斗到达，定量斗闸门打开，煤全部直溜到提升箕斗，闸门关闭，然后运输皮带机带载通过皮带机软启动装置开启,进行下一个装载循环。
另一种是无定量斗运输皮带机直接向提升箕斗装载的情况，其工作工艺是：在运输皮带机卸料点的皮带下部设置称重装置，运输皮带机装完一提升箕斗煤后停止，提升箕斗落到装料位置运输皮带机再行通过皮带机软启动装置开启，进行下一个装载循环。
以上装载方式的缺点是：
一、运输皮带机长度一般30米到500米，驱动电机功率在132kW到2200kW，每次停机后再行装载，都需运输皮带机重载启动，超过30kW的电机均不适于频繁启动是一般常识，然煤矿生产用的运输皮带机装载电机功率132kW到2200kW，由于受现有生产工艺及装备现状的限制，只能重载启动，重载启动的132kW到2200kW电机的启动电流一般在额定电流的8-10倍，矿用电压一般在660V/1140V，启动电流峰值至少在9000A-19200A，煤矿提升箕斗的用时主要有：皮带启动装载用时、提升箕斗提升用时，每提升一斗一般用时在60S左右，60s左右皮带电机启动一次，频繁超大的电流造成电机持续高温热量累计，绝缘降低烧坏，击穿接地，使电机短路烧毁，强大的启动电流对电路开关、变压器及电网都有损伤，该严重故障10天左右发生，该皮带电机所处位置是煤矿生产的咽喉部位，其电机烧毁造成煤矿停产，因环境恶劣，场地狭窄，频繁更换电机既造成了人力、物力、时间等的严重浪费，且大大降低了生产效率；
二、现有定量装载提升系统的给料机功率小，一般功率5.5kW-22kW，运输皮带机功率大，一般功率132kW-2200kW，而使用现场在运行中，装完一提升箕斗料后，既停止运输皮带机又停止给料机运行，造成大功率运输皮带机电机因频繁启动而经常烧毁，给料机功率虽然小于30kW,不会被很快烧坏，但因给料机装一提升箕斗料启停一次，增加了不必要的频繁启停，相 对减少了给料机的使用寿命；
三、提升箕斗到达装料位置运输皮带机开始重载启动，为了防止重载启动的运输皮带机电机很快烧毁，现都采用加装软启动装置的运输皮带机，既增加了制造成本，软启动开启速度慢，增加了装载耗时，严重降低了装载提升效率；
四、由于皮带下部设置的称重装置，受皮带频繁启动张紧力影响、侧向力影响、皮带跑偏打滑等影响，使称重装载严重不准，造成提升系统超载出故障，少装效率降低等，严重影响了安全生产及严重降低了整体效益的损失，
五、由于第一步给料的给料机无称重计量装置，在初始给料点无法称量所给物料的重量，为了防止物料洒落到运输皮带机下部，防止运输皮带机上的物料重量大，造成运输皮带机超载损坏，使用现场多选用大型号、大给料量、大功率的运输皮带机，因运输皮带机宽度大，故增加了装备不应有的过大投入，增加了电机功率过大的耗能浪费，增加了井下巷道为放置大皮带机、大功率电机及大型软启动装置的硐室开挖及建筑成本。
为了解决以上定量装载提升系统存在的问题，本发明提出了一种减少停机故障定量装载快速提升工艺方法及实现该方法的工艺装备。
发明内容
为了解决以上定量装载提升系统存在的问题，本发明提出了一种减少停机故障定量装载快速提升工艺方法及实现该方法的工艺装备，本发明的内容如下：一种减少停机故障定量装载快速提升的工艺方法，测定提升箕斗提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，使给料机设置称重计量装置形成称重计量给料机，使称重计量给料机在运输皮带机的接料端计量给料，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，根据生产量，选用称重计量给料机，配置运输皮带机，使运输皮带机的体积、运量、功率与称重计量给料机的给料工艺相匹配，减小运输皮带机的体积、运量、功率，使左溜槽与左定量斗分体或为一体式，使右溜槽与右定量斗分体或为一体式，当左溜槽与左定量斗分体及右溜槽与右定量斗分体时，打开装料装置的左溜槽，开启运输皮带机，开启称重计量给料机，使运输皮带机不停止运转，使称重计量给料机按一额定装载量给料后延时给料，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，停止给料延时的时间大于或等于零，依序循环，使运输皮带机上表面按此布料，当物料运至运输皮带机卸料口时物料进入左溜槽，向左定量斗装载额定装载量的物料 后打开右溜槽，此时，左定量斗向左提升箕斗装入额定装载量，卸空左定量斗，左提升箕斗提升，第二个额定装载量物料进入右溜槽，进入右定量斗，打开左溜槽装料，右提升箕斗到位，右定量斗内的额定装载量的物料装入右提升箕斗，右提升箕斗提升，左定量斗装额定装载量，打开右溜槽装料，左提升箕斗到位，左定量斗内的额定装载量的物料装入左提升箕斗，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率，当停止给料延时的时间等于零时，使称重计量给料机使用左定量斗、右定量斗储存物料等到提升箕斗到达装料位置后卸料的功能和时间，通过称重计量控制给料速度给料量，使称重计量给料机向左定量斗给够一提升箕斗额定装载量物料用时与一提升箕斗向上提升净时间加装料综合用时相等，在左提升箕斗到达装料位置时，右溜槽向右定量斗装料，右提升箕斗到达装料位置时，左溜槽向左定量斗装料，通过左溜槽、右溜槽切换装料使运输皮带机、称重计量给料机均不停机运转，增加系统每个设备的使用寿命，当左溜槽与左定量斗为一体式及右溜槽与右定量斗为一体式时，使左提升箕斗和右提升箕斗互为配重上下交错提升，使左提升箕斗到位，打开左溜槽，运输皮带机启动，称重计量给料机启动，物料通过称重计量给料机计量给到运输皮带机的皮带上，给料计量到额定装载量时，使称重计量给料机停止给料延时开始，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，使称重计量给料机将额定装载量以最快的速度给料到运输皮带机上，使停止给料延时的时间为一提升箕斗向上提升净时间加装料综合用时减称重计量给料机最快速给出额定装载量的时间，以增大停止给料延时，使与称重计量给料机停止给料时段相对应的运输皮带机的皮带上无料运行段尽量长，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率。
本发明还包括一种实现减少停机故障定量装载快速提升工艺方法的工艺装备，包括物料仓、提升箕斗、装料装置、称重计量装置、运输皮带机和给料机，称重计量装置与给料机组成称重计量给料机，提升箕斗包括左提升箕斗和右提升箕斗，装料装置包括左溜槽、右溜槽、左定量斗和右定量斗、左溜槽与左定量斗分体或为一体式，右溜槽与右定量斗分体或为一体式，称重计量给料机设置在物料仓仓口下，运输皮带机接料端设置在称重计量给料机下部，运输皮带机卸料端设有装料装置，当左溜槽与左定量斗分体及右溜槽与右定量斗分体时，左溜槽下部设置左定量斗，右溜槽下部设置右定量斗，左定量斗下部设置左提升箕斗，右定量斗下部设置右提升箕斗，测定提升箕斗提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，打开装料装置的左溜槽，开启运输皮带机，开启称重计量给料机，使运输皮带机不停止运转，使称重计量给料机按一额定装载量给料后延时给料，使称重计量给料机装一 额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，根据生产量，选用称重计量给料机，配置运输皮带机，使运输皮带机的体积、运量、功率与称重计量给料机的给料工艺相匹配，减小运输皮带机的体积、运量、功率，停止给料延时的时间大于或等于零，依序循环，使运输皮带机上表面按此布料，当物料运至运输皮带机卸料口时物料进入左溜槽，向左定量斗装载额定装载量的物料后打开右溜槽，此时，左定量斗向左提升箕斗装入额定装载量，卸空左定量斗，左提升箕斗提升，第二个额定装载量物料进入右溜槽，进入右定量斗，打开左溜槽装料，右提升箕斗到位，右定量斗内的额定装载量的物料装入右提升箕斗，右提升箕斗提升，左定量斗装额定装载量，打开右溜槽装料，左提升箕斗到位，左定量斗内的额定装载量的物料装入左提升箕斗，依次循环工作，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率，当停止给料延时的时间等于零时，称重计量给料机使用左定量斗、右定量斗储存物料等到提升箕斗到达装料位置后卸料的功能和时间，称重计量控制给料速度给料量，称重计量给料机向左定量斗给够一提升箕斗额定装载量物料用时与一提升箕斗向上提升净时间加装料综合用时相等，在左提升箕斗到达装料位置时，右溜槽向右定量斗装料，右提升箕斗到达装料位置时，左溜槽向左定量斗装料，左溜槽、右溜槽切换装料，运输皮带机、称重计量给料机均不停机运转，增加系统每个设备的使用寿命，当左溜槽与左定量斗为一体式及右溜槽与右定量斗为一体式时，使左提升箕斗和右提升箕斗互为配重上下交错提升，左提升箕斗到位，打开左溜槽，运输皮带机启动，称重计量给料机启动，物料通过称重计量给料机计量给到运输皮带机的皮带上，给料计量到额定装载量时，使称重计量给料机停止给料延时开始，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，使称重计量给料机将额定装载量以最快的速度给料到运输皮带机上，使停止给料延时的时间为一提升箕斗向上提升净时间加装料综合用时减称重计量给料机最快速给出额定装载量的时间，相对增大停止给料延时，使与称重计量给料机停止给料时段相对应的运输皮带机的皮带上无料运行段尽量长，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率。
实现减少停机故障定量装载快速提升工艺方法的工艺装备还包括控制装置，控制装置包括定量斗称重传感器，左定量斗和/或右定量斗下部设有定量斗称重传感器，定量斗称重传感器称量左定量斗和/或右定量斗内的物料重量，并将称量数据传至称重计量给料机及控制装置，方便校核称重计量给料机的称重计量精度，方便控制装置在装载超载时启动安全保护措 施。
运输皮带机包括皮带煤位传感器，皮带煤位传感器检测运输皮带机上的物料布置状态，避免因设备故障或各设备配合错误造成物料卸入井筒。
该工艺装备还包括箕斗料位传感器，当提升箕斗装满料时箕斗料位传感器输出信号，防止物料从提升箕斗内溢出。
称重计量给料机包括带式旋连平除仓压全息称重计量给料机、胶链带旋连平除仓压全息称重计量给料机、链带式旋连平除仓压全息称重计量给料机、链板旋连平除仓压全息称重计量给料机、核子称重给料机、带式称重给料机或光感称重给料机。
控制装置包括称重计量给料机控制部分、信号控制部分、装载控制部分和/或变频器。
控制装置还包括手动控制器、自动控制器、检修控制器、无线通讯接口、以太网接口、485通讯接口、视频监控、语音对讲和/或声光报警。
运输皮带机包括单运输皮带机或左运输皮带机和右运输皮带机，当使用左运输皮带机和右运输皮带机时，左运输皮带机配置左称重计量给料机，右运输皮带机配置右称重计量给料机，左运输皮带机卸料端设置左定量斗，右运输皮带机卸料端设置右定量斗，左定量斗为左提升箕斗备料装料，右定量斗为右提升箕斗备料装料，测定提升箕斗提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，使左运输皮带机不停止运转，使左称重计量给料机按一额定装载量给料后延时给料，使左称重计量给料机装一额定装载量加停止给料延时的总时间等于左提升箕斗与右提升箕斗向上提升净时间加二个装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于左提升箕斗与右提升箕斗向上提升净时间加二个装料综合用时工作，根据生产量，选用称重计量给料机，配置运输皮带机，使运输皮带机的体积、运量、功率与称重计量给料机的给料工艺相匹配，减小运输皮带机的体积、运量、功率，停止给料延时的时间大于或等于一个装料综合用时，依序循环，使运输皮带机上表面按此布料，右运输皮带机、右称重计量给料机与右定量斗及右提升箕斗工艺装备，按照左运输皮带机、左称重计量给料机与左定量斗及左提升箕斗工艺装备设置。
本发明的有益效果是：
1.本发明有益效果:测定提升箕斗提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，使称重计量给料机在运输皮带机的接料端计量给料，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，根据生产量，选用称重计量给料机，配置运输皮带机，使运输皮带机的体积、运量、功率与称重计量给料机的给料工艺相匹配，减小运输皮带机的体积、运量、功率， 当左溜槽与左定量斗分体及右溜槽与右定量斗分体时，打开装料装置的左溜槽，开启运输皮带机，开启称重计量给料机，使运输皮带机不停止运转，使称重计量给料机按一额定装载量给料后延时给料，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，停止给料延时的时间大于或等于零，依序循环，使运输皮带机上表面按此布料，当物料运至运输皮带机卸料口时物料进入左溜槽，向左定量斗装载额定装载量的物料后打开右溜槽，此时，左定量斗向左提升箕斗装入额定装载量，卸空左定量斗，左提升箕斗提升，第二个额定装载量物料进入右溜槽，进入右定量斗，打开左溜槽装料，右提升箕斗到位，右定量斗内的额定装载量的物料装入右提升箕斗，右提升箕斗提升，左定量斗装额定装载量，打开右溜槽装料，左提升箕斗到位，左定量斗内的额定装载量的物料装入左提升箕斗，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率，当停止给料延时的时间等于零时，使称重计量给料机使用左定量斗、右定量斗储存物料等到提升箕斗到达装料位置后卸料的功能和时间，通过称重计量控制给料速度给料量，使称重计量给料机向左定量斗给够一提升箕斗额定装载量物料用时与一提升箕斗向上提升净时间加装料综合用时相等，在左提升箕斗到达装料位置时，右溜槽向右定量斗装料，右提升箕斗到达装料位置时，左溜槽向左定量斗装料，通过左溜槽、右溜槽切换装料使运输皮带机、称重计量给料机均不停机运转，增加系统每个设备的使用寿命，当左溜槽与左定量斗为一体式及右溜槽与右定量斗为一体式时，使左提升箕斗到位，打开左溜槽，运输皮带机启动，称重计量给料机启动，物料通过称重计量给料机计量给到运输皮带机的皮带上，给料计量到额定装载量时，使称重计量给料机停止给料延时开始，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，使称重计量给料机将额定装载量以最快的速度给料到运输皮带机上，使停止给料延时的时间为一提升箕斗向上提升净时间加装料综合用时减称重计量给料机最快速给出额定装载量的时间，以增大停止给料延时，使与称重计量给料机停止给料时段相对应的运输皮带机的皮带上无料运行段尽量长，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率。
本发明改变了旧式定量装载提升系统，运输皮带机先开动，给料机后开启，煤通过给料机给到皮带上，然后运输皮带机将煤输送到定量斗内，定量斗下部有称重传感器，到达设定重量，先停止给料机，再停止运输皮带机。等待提升箕斗到达，定量斗闸门打开，煤全部直溜到提升箕斗，闸门关闭，然后运输皮带机带载通过皮带机软启动装置开启,进行下一个装载 循环的工艺及装备，改变了无定量斗运输皮带机直接向提升箕斗装载的情况，在运输皮带机卸料点的皮带下部设置称重装置，运输皮带机装完一提升箕斗煤后停止，提升箕斗落到装料位置运输皮带机再行通过皮带机软启动装置开启，进行下一个装载循环的工艺及装备。
一、避免了运输皮带机的大功率驱动电机，每次停机后再行重载启动，启动电流峰值至少在9000A-19200A，频繁超大的电流造成电机持续高温，热量累计，绝缘降低烧坏，击穿接地，使电机短路烧毁，强大的启动电流对电路开关、变压器及电网都有损伤，其电机烧毁造成煤矿停产等严重损失；
二、将每60s左右皮带电机启动一次的状况改变为输送皮带机不停机连续运行，避免了因环境恶劣，场地狭窄，频繁更换电机，造成的人力、物力、时间等的严重浪费；
三、改变了装完一提升箕斗料后，既停止运输皮带机又停止给料机运行不必要的频繁启停，相对增加了给料机、运输皮带机的使用寿命；
四、免去了旧式定量装载提升系统所采用的软启动装置，既降低了制造成本，又免去了软启动增加的装载耗时，提高了装载效率；
五、改变了运输皮带机皮带下部设置称重装置的机构，避免了因受皮带频繁启动张紧力影响、侧向力影响、皮带跑偏打滑等影响，使称重装载严重不准，避免了提升系统超载出故障，少装效率降低等问题的发生，确保了安全生产及整体效益的提高，
六、改变了旧式定量装载提升系统，第一步给料的给料机无称重计量装置的结构，将称重计量装置组合在给料机上，在初始给料点称量给料，既防止了物料洒落到运输皮带机下部，又防止了运输皮带机上的物料不必要的重量过大，避免了运输皮带机超载损坏，改变了使用现场选用大型号、大给料量、大功率的运输皮带机，改变了因运输皮带机宽度大增加的装备不应有的过大投入，避免了电机功率过大的耗能浪费，避免了井下巷道为放置大皮带机、大功率电机及大型软启动装置，扩大井下硐室的开挖及建筑成本。
2.定量斗称重传感器称量左定量斗和/或右定量斗内的物料重量，并将称量数据传至称重计量给料机及控制装置，方便校核称重计量给料机的称重计量精度，使称重计量给料机给料更准确，方便控制装置在装载超载时启动安全保护措施。
3.皮带煤位传感器检测运输皮带机上的物料布置状态，避免因设备故障或各设备配合错误造成物料卸入井筒。
4.当提升箕斗装满料时箕斗料位传感器输出信号，防止物料从提升箕斗内溢出。
5.该系统使用带式旋连平除仓压全息称重计量给料机或胶链带旋连平除仓压全息称重计量给料机或链带式旋连平除仓压全息称重计量给料机，改变了将称重计量装置设置在运输皮带机卸料端的结构及称重方式，使用旋连平除仓压全息称重计量给料机，避免了胶带侧向力、 胶带跑偏打滑等对称重计量装置的干扰，确保了高质量称重给料，装载精准。
附图说明
图1是实施例1中实现减少停机故障定量装载快速提升工艺方法的工艺装备的主视布置示意图；
图2是图1中A向示意图；
图3是实施例2中实现减少停机故障定量装载快速提升工艺方法的工艺装备的主视布置示意图；
图4是图3中A向示意图；
图5是实施例3的结构示意图；
图6是实施例4中运输皮带机的结构示意图；
图7是实施例5中提升箕斗的结构示意图；
图8是实施例6中计量给料机的结构示意图；
图9是实施例7中控制装置的结构示意图；
图10是实施例8中控制装置的结构示意图；
图11是实施例9中实现减少停机故障定量装载快速提升工艺方法的工艺装备的主视布置示意图；
图12是图11中A向示意图；
图13是实施例10中实现减少停机故障定量装载快速提升工艺方法的工艺装备的布置示意图；
其中：1-物料仓、2-提升箕斗、3-装料装置、4-运输皮带机、5-称重计量给料机、5.1-称重计量装置、5.2-给料机、6-左提升箕斗、7-左右提升箕斗、8-左溜槽、9-右溜槽、10-左定量斗、11-右定量斗、12-控制装置、13-定量斗称重传感器、14-皮带煤位传感器、15-箕斗料位传感器、16-旋连平除仓压全息计量给料机、17-计量给料机控制部分、18-信号控制部分、19-装载控制部分、20-变频器、21-手动控制器、22-自动控制器、23-检修控制器、24-无线通讯接口、25-以太网接口、26-485通讯接口、27-视频监控、28-语音对讲、29-声光报警、30-左运输皮带机、31-右运输皮带机、32-左称重计量给料机、33-右称重计量给料机。
具体实施方式
实施例1
如图1至图2所示，一种实现减少停机故障定量装载快速提升工艺方法的工艺装备，包括物料仓1、提升箕斗2、装料装置3、称重计量装置5.1、运输皮带机4和给料机5.2等，称重计量装置5.1与给料机5.2组成称重计量给料机5，提升箕斗2包括左提升箕斗6和左 右提升箕斗7等，装料装置3包括左溜槽8、右溜槽9、左定量斗10和右定量斗11等、左溜槽8与左定量斗10分体或为一体式，右溜槽9与右定量斗11分体或为一体式，称重计量给料机5设置在物料仓1仓口下，运输皮带机4接料端设置在称重计量给料机5下部，运输皮带机4卸料端设有装料装置3，当左溜槽8与左定量斗10分体及右溜槽9与右定量斗11分体时，左溜槽8下部设置左定量斗10，右溜槽9下部设置右定量斗11，左定量斗10下部设置左提升箕斗6，右定量斗11下部设置左右提升箕斗7，设定提升箕斗2提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，打开装料装置3的左溜槽8，开启运输皮带机4，开启称重计量给料机5，使运输皮带机4不停止运转，使称重计量给料机5按一额定装载量给料后延时给料，使称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时后，继续按称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时工作，停止给料延时的时间大于或等于零，依序循环，使运输皮带机4上表面按此布料，当物料运至运输皮带机4卸料口时物料进入左溜槽8，向左定量斗10装载额定装载量的物料后打开右溜槽9，此时，左定量斗10向左提升箕斗6装入额定装载量，卸空左定量斗10，左提升箕斗6提升，第二个额定装载量物料进入右溜槽9，进入右定量斗11，打开左溜槽8装料，左右提升箕斗7到位，右定量斗11内的额定装载量的物料装入左右提升箕斗7，左右提升箕斗7提升，左定量斗10装额定装载量，打开右溜槽9装料，左提升箕斗6到位，左定量斗10内的额定装载量的物料装入左提升箕斗6，依次循环工作，当停止给料延时的时间等于零时，称重计量给料机使用左定量斗、右定量斗储存物料等到提升箕斗到达装料位置后卸料的功能和时间，称重计量控制给料速度给料量，称重计量给料机向左定量斗给够一提升箕斗额定装载量物料用时与一提升箕斗向上提升净时间加装料综合用时相等，在左提升箕斗到达装料位置时，右溜槽向右定量斗装料，右提升箕斗到达装料位置时，左溜槽向左定量斗装料，左溜槽、右溜槽切换装料，运输皮带机、称重计量给料机均不停机运转，增加系统每个设备的使用寿命。
一种减少停机故障定量装载快速提升工艺方法，测定提升箕斗2提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，使给料机5.2设置称重计量装置5.1形成称重计量给料机5，使称重计量给料机5在运输皮带机4的接料端计量给料，使称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时后，继续按称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时工作，根据生产量，选用称重计量给料机5，配置运输皮带机4，使运输皮带机4的体积、运量、功率与称重计量给料机5的给料工艺相匹配，减小运输皮带机4的体积、运量、功率，使左溜槽8与左定量斗10分体或为一体式，使右溜槽9与右定量 斗11分体或为一体式，当左溜槽8与左定量斗10分体及右溜槽9与右定量斗11分体时，打开装料装置3的左溜槽8，开启运输皮带机4，开启称重计量给料机5，使运输皮带机4不停止运转，使称重计量给料机5按一额定装载量给料后延时给料，使称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时后，继续按称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时工作，停止给料延时的时间大于或等于零，依序循环，使运输皮带机4上表面按此布料，当物料运至运输皮带机4卸料口时物料进入左溜槽8，向左定量斗10装载额定装载量的物料后打开右溜槽9，此时，左定量斗10向左提升箕斗6装入额定装载量，卸空左定量斗10，左提升箕斗6提升，第二个额定装载量物料进入右溜槽9，进入右定量斗11，打开左溜槽8装料，左右提升箕斗7到位，右定量斗11内的额定装载量的物料装入左右提升箕斗7，左右提升箕斗7提升，左定量斗10装额定装载量，打开右溜槽9装料，左提升箕斗6到位，左定量斗10内的额定装载量的物料装入左提升箕斗6，使运输皮带机4不停机快速给料，减短将额定装载量装入提升箕斗2的用时，提高装载效率，当停止给料延时的时间等于零时，使称重计量给料机使用左定量斗、右定量斗储存物料等到提升箕斗到达装料位置后卸料的功能和时间，通过称重计量控制给料速度给料量，使称重计量给料机向左定量斗给够一提升箕斗额定装载量物料用时与一提升箕斗向上提升净时间加装料综合用时相等，在左提升箕斗到达装料位置时，右溜槽向右定量斗装料，右提升箕斗到达装料位置时，左溜槽向左定量斗装料，通过左溜槽、右溜槽切换装料使运输皮带机、称重计量给料机均不停机运转，增加系统每个设备的使用寿命。
实施例2
如图3至图4所示，当左溜槽8与左定量斗10为一体式及右溜槽9与右定量斗11为一体式时，使左提升箕斗6和左右提升箕斗7互为配重上下交错提升，设定左提升箕斗6到位，打开左溜槽8，运输皮带机4启动，称重计量给料机5启动，物料通过称重计量给料机5计量给到运输皮带机4的皮带上，给料计量到额定装载量时，使称重计量给料机5停止给料延时开始，使称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时后，继续按称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时工作，使称重计量给料机5将额定装载量以最快的速度给料到运输皮带机4上，使停止给料延时的时间为一提升箕斗2向上提升净时间加装料综合用时减称重计量给料机5最快速给出额定装载量的时间，相对增大停止给料延时，使与称重计量给料机5停止给料时段相对应的运输皮带机4的皮带上无料运行段尽量长，使运输皮带机4不停机快速给料，减短将额定装载量装入提升箕斗2的用时，提 高装载效率。
其工艺方法为：当左溜槽8与左定量斗10为一体式及右溜槽9与右定量斗11为一体式时，使左提升箕斗6和左右提升箕斗7互为配重上下交错提升，设定左提升箕斗6到位，打开左溜槽8，运输皮带机4启动，称重计量给料机5启动，物料通过称重计量给料机5计量给到运输皮带机4的皮带上，给料计量到额定装载量时，使称重计量给料机5停止给料延时开始，使称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时后，继续按称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时工作，使称重计量给料机5将额定装载量以最快的速度给料到运输皮带机4上，使停止给料延时的时间为一提升箕斗2向上提升净时间加装料综合用时减称重计量给料机5最快速给出额定装载量的时间，以增大停止给料延时，使与称重计量给料机5停止给料时段相对应的运输皮带机4的皮带上无料运行段尽量长，使运输皮带机4不停机快速给料，减短将额定装载量装入提升箕斗2的用时，提高装载效率。
其余同实施例1。
实施例3
如图5所示，实现减少停机故障定量装载快速提升工艺方法的工艺装备还包括控制装置12，左定量斗10下部设有定量斗称重传感器13等，定量斗称重传感器13称量左定量斗10内的物料重量，并将称量数据传至称重计量给料机及控制装置12，方便校核称重计量给料机的精度，方便控制装置13在装载超载时启动安全保护措施。
右定量斗下部也可以设置定量斗称重传感器。
其余同实施例1。
实施例4
如图6所示，运输皮带机4包括皮带煤位传感器14等，皮带煤位传感器14检测运输皮带机4上的物料布置状态，避免因设备故障或各设备配合错误造成物料卸入井筒。
其余同实施例1。
实施例5
如图7所示，该工艺装备包括箕斗料位传感器15，当提升箕斗2装满料时箕斗料位传感器15输出信号，防止物料从提升箕斗2内溢出。
其余同实施例1。
实施例6
如图8所示，称重计量给料机5包括带式旋连平除仓压全息称重计量给料机16，也可以 是胶链带旋连平除仓压全息称重计量给料机、链带式旋连平除仓压全息称重计量给料机、链板旋连平除仓压全息称重计量给料机、核子称重给料机、带式称重给料机或光感称重给料机等。
其余同实施例1。
实施例7
如图9所示，控制装置包括称重计量给料机控制部分17、信号控制部分18、装载控制部分19和/或变频器20等。
其余同实施例1。
实施例8
如图10所示，控制装置包括手动控制器21、自动控制器22、检修控制器23、无线通讯接口24、以太网接口25、485通讯接口26、视频监控27、语音对讲28和/或声光报警29等。
其余同实施例1。
实施例9
如图11和图12所示，一般称重计量给料机5和运输皮带机4的运量为每小时2000吨，提升箕斗2额定装载量为10吨，净提升用时为60秒，定量斗向提升箕斗2装料综合用时为6秒，每向上提升一提升箕斗物料的总用时为66秒，而66秒中称重计量给料机5的给料量为2000吨÷3600秒×66秒＝36.7吨，故运输皮带机4的运输量是提升箕斗2的提升能力3.6倍，为使运输皮带机4和称重计量给料机5的计量运输量与提升箕斗2的提升量匹配，必须控制运输皮带机4和称重计量给料机5上的物料量，因此66秒期间称重计量给料机5的给料计量应为10吨，使运输皮带机4在66秒期间运输的物料重量为10吨额定装载量，使称重计量给料机5按一额定装载量给料后延时给料，使称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时后，继续按称重计量给料机5装一额定装载量加停止给料延时的总时间等于一提升箕斗2向上提升净时间加装料综合用时工作，停止给料延时的时间大于或等于零，依序循环，具体操作工艺装备是：打开装料装置3的左溜槽8，开启运输皮带机4，开启称重计量给料机5，使运输皮带机4不停止运转，将该10吨额定装载量装入左定量斗10后即打开右溜槽9，给右定量斗11装料，同时，使左提升箕斗6到位，将左定量斗10内的10吨物料装入左提升箕斗6，左提升箕斗6提升，右定量斗11装满10吨额定装载量，打开左溜槽8，给左定量斗10装料，同时左右提升箕斗7到位，将右定量斗11内的10吨物料装入左右提升箕斗7，左右提升箕斗7提升，左定量斗10装满10吨额定装载量物料，打开右溜槽9，给右定量斗11装料，同时左提升箕斗6到位，将左定量斗10内的10吨物料装入左提升箕斗6，左提升箕斗6提升，右定量斗11装满10 吨额定装载量物料，打开左溜槽8，依序循环工作，确保运输皮带机4不停机运转，避免了运输皮带机4频繁重载启动，出现超大的电流造成电机持续高温热量累计，绝缘降低烧坏，击穿接地，使电机短路烧毁，避免了强大的启动电流对电路开关、变压器及电网都有损伤，使该严重故障10天左右发生的概率降低到一年以上都不会发生。避免了该皮带电机所处位置是煤矿生产的咽喉部位，其电机烧毁造成煤矿停产重大事故的发生，避免了因环境恶劣，场地狭窄，频繁更换电机既造成了人力、物力、时间等的严重浪费，本工艺装备的发明大大提高了生产一线的生产效率，确保了煤矿生产的安全节能。
其余同实施例1。
实施例10
如图13所示，运输皮带机4包括左运输皮带机30和右运输皮带机31，左运输皮带机30配置左称重计量给料机32，右运输皮带机31配置右称重计量给料机33，左运输皮带机30卸料端设置左定量斗10，右运输皮带机31卸料端设置右定量斗11，左定量斗10为左提升箕斗6备料装料，右定量斗11为右提升箕斗7备料装料，测定提升箕斗提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，使左运输皮带机30不停止运转，使左称重计量给料机32按一额定装载量给料后延时给料，使左称重计量给料机32装一额定装载量加停止给料延时的总时间等于左提升箕斗6与右提升箕斗7向上提升净时间加二个装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于左提升箕斗6与右提升箕斗7向上提升净时间加二个装料综合用时工作，根据生产量，选用称重计量给料机，配置运输皮带机4，使运输皮带机4的体积、运量、功率与称重计量给料机5的给料工艺相匹配，减小运输皮带机的体积、运量、功率，停止给料延时的时间大于或等于一个装料综合用时，依序循环，使运输皮带机4上表面按此布料，右运输皮带机31、右称重计量给料机33与右定量斗11及右提升箕斗7工艺装备，按照左运输皮带机30、左称重计量给料机32与左定量斗10及左提升箕斗6工艺装备设置。
其余同实施例1。

Claims (9)

  1. 一种减少停机故障定量装载快速提升的工艺方法，测定提升箕斗提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，使给料机设置称重计量装置形成称重计量给料机，使称重计量给料机在运输皮带机的接料端计量给料，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，根据生产量，选用称重计量给料机，配置运输皮带机，使运输皮带机的体积、运量、功率与称重计量给料机的给料工艺相匹配，减小运输皮带机的体积、运量、功率，使左溜槽与左定量斗分体或为一体式，使右溜槽与右定量斗分体或为一体式，当左溜槽与左定量斗分体及右溜槽与右定量斗分体时，打开装料装置的左溜槽，开启运输皮带机，开启称重计量给料机，使运输皮带机不停止运转，使称重计量给料机按一额定装载量给料后延时给料，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，停止给料延时的时间大于或等于零，依序循环，使运输皮带机上表面按此布料，当物料运至运输皮带机卸料口时物料进入左溜槽，向左定量斗装载额定装载量的物料后打开右溜槽，此时，左定量斗向左提升箕斗装入额定装载量，卸空左定量斗，左提升箕斗提升，第二个额定装载量物料进入右溜槽，进入右定量斗，打开左溜槽装料，右提升箕斗到位，右定量斗内的额定装载量的物料装入右提升箕斗，右提升箕斗提升，左定量斗装额定装载量，打开右溜槽装料，左提升箕斗到位，左定量斗内的额定装载量的物料装入左提升箕斗，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率，当停止给料延时的时间等于零时，使称重计量给料机使用左定量斗、右定量斗储存物料等到提升箕斗到达装料位置后卸料的功能和时间，通过称重计量控制给料速度给料量，使称重计量给料机向左定量斗给够一提升箕斗额定装载量物料用时与一提升箕斗向上提升净时间加装料综合用时相等，在左提升箕斗到达装料位置时，右溜槽向右定量斗装料，右提升箕斗到达装料位置时，左溜槽向左定量斗装料，通过左溜槽、右溜槽切换装料使运输皮带机、称重计量给料机均不停机运转，增加系统每个设备的使用寿命，当左溜槽与左定量斗为一体式及右溜槽与右定量斗为一体式时，使左提升箕斗和右提升箕斗互为配重上下交错提升，使左提升箕斗到位，打开左溜槽，运输皮带机启动，称重计量给料机启动，物料通过称重计量给料机计量给到运输皮带机的皮带上，给料计量到额定装载量时，使称重计量给料机停止给料延时开始，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合 用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，使称重计量给料机将额定装载量以最快的速度给料到运输皮带机上，使停止给料延时的时间为一提升箕斗向上提升净时间加装料综合用时减称重计量给料机最快速给出额定装载量的时间，以增大停止给料延时，使与称重计量给料机停止给料时段相对应的运输皮带机的皮带上无料运行段尽量长，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率。
  2. 一种实现减少停机故障定量装载快速提升工艺方法的工艺装备，包括物料仓、提升箕斗、装料装置、称重计量装置、运输皮带机和给料机，称重计量装置与给料机组成称重计量给料机，提升箕斗包括左提升箕斗和右提升箕斗，装料装置包括左溜槽、右溜槽、左定量斗和右定量斗、左溜槽与左定量斗分体或为一体式，右溜槽与右定量斗分体或为一体式，称重计量给料机设置在物料仓仓口下，运输皮带机接料端设置在称重计量给料机下部，运输皮带机卸料端设有装料装置，当左溜槽与左定量斗分体及右溜槽与右定量斗分体时，左溜槽下部设置左定量斗，右溜槽下部设置右定量斗，左定量斗下部设置左提升箕斗，右定量斗下部设置右提升箕斗，测定提升箕斗提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，打开装料装置的左溜槽，开启运输皮带机，开启称重计量给料机，使运输皮带机不停止运转，使称重计量给料机按一额定装载量给料后延时给料，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，根据生产量，选用称重计量给料机，配置运输皮带机，使运输皮带机的体积、运量、功率与称重计量给料机的给料工艺相匹配，减小运输皮带机的体积、运量、功率，停止给料延时的时间大于或等于零，依序循环，使运输皮带机上表面按此布料，当物料运至运输皮带机卸料口时物料进入左溜槽，向左定量斗装载额定装载量的物料后打开右溜槽，此时，左定量斗向左提升箕斗装入额定装载量，卸空左定量斗，左提升箕斗提升，第二个额定装载量物料进入右溜槽，进入右定量斗，打开左溜槽装料，右提升箕斗到位，右定量斗内的额定装载量的物料装入右提升箕斗，右提升箕斗提升，左定量斗装额定装载量，打开右溜槽装料，左提升箕斗到位，左定量斗内的额定装载量的物料装入左提升箕斗，依次循环工作，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率，当停止给料延时的时间等于零时，称重计量给料机使用左定量斗、右定量斗储存物料等到提升箕斗到达装料位置后卸料的功能和时间，称重计量装置控制给料速度给料量，称重计量给料机向左定量斗给够一提升箕斗额定装载量物料用时与一提升箕斗向上提升净时 间加装料综合用时相等，在左提升箕斗到达装料位置时，右溜槽向右定量斗装料，右提升箕斗到达装料位置时，左溜槽向左定量斗装料，左溜槽、右溜槽切换装料，运输皮带机、称重计量给料机均不停机运转，增加系统每个设备的使用寿命，当左溜槽与左定量斗为一体式及右溜槽与右定量斗为一体式时，使左提升箕斗和右提升箕斗互为配重上下交错提升，左提升箕斗到位，打开左溜槽，运输皮带机启动，称重计量给料机启动，物料通过称重计量给料机计量给到运输皮带机的皮带上，给料计量到额定装载量时，使称重`计量给料机停止给料延时开始，使称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于一提升箕斗向上提升净时间加装料综合用时工作，使称重计量给料机将额定装载量以最快的速度给料到运输皮带机上，使停止给料延时的时间为一提升箕斗向上提升净时间加装料综合用时减称重计量给料机最快速给出额定装载量的时间，相对增大停止给料延时，使与称重计量给料机停止给料时段相对应的运输皮带机的皮带上无料运行段尽量长，使运输皮带机不停机快速给料，减短将额定装载量装入提升箕斗的用时，提高装载效率。
  3. 根据权利要求2所述的一种实现减少停机故障定量装载快速提升工艺方法的工艺装备，其特征是：实现减少停机故障定量装载快速提升工艺方法的工艺装备还包括控制装置，控制装置包括定量斗称重传感器，左定量斗和/或右定量斗下部设有定量斗称重传感器，定量斗称重传感器称量左定量斗和/或右定量斗内的物料重量，并将称量数据传至称重计量给料机及控制装置，方便校核称重计量给料机的称重计量精度，方便控制装置在装载超载时启动安全保护措施。
  4. 根据权利要求2所述的一种实现减少停机故障定量装载快速提升工艺方法的工艺装备，其特征是：运输皮带机包括皮带煤位传感器，皮带煤位传感器检测运输皮带机上的物料布置状态，避免因设备故障或各设备配合错误造成物料卸入井筒。
  5. 根据权利要求2所述的一种实现减少停机故障定量装载快速提升工艺方法的工艺装备，其特征是：包括箕斗料位传感器，当提升箕斗装满料时箕斗料位传感器输出信号，防止物料从提升箕斗内溢出。
  6. 根据权利要求2所述的一种实现减少停机故障定量装载快速提升工艺方法的工艺装备，其特征是：称重计量给料机包括带式旋连平除仓压全息称重计量给料机、胶链带旋连平除仓压全息称重计量给料机、链带式旋连平除仓压全息称重计量给料机、链板旋连平除仓压全息称重计量给料机、核子称重给料机、带式称重给料机或光感称重给料机。
  7. 根据权利要求3所述的一种实现减少停机故障定量装载快速提升工艺方法的工艺装备， 其特征是：控制装置包括称重计量给料机控制部分、信号控制部分、装载控制部分和/或变频器。
  8. 根据权利要求3所述的一种实现减少停机故障定量装载快速提升工艺方法的工艺装备，其特征是：控制装置还包括手动控制器、自动控制器、检修控制器、无线通讯接口、以太网接口、485通讯接口、视频监控、语音对讲和/或声光报警。
  9. 根据权利要求2所述的一种实现减少停机故障定量装载快速提升工艺方法的工艺装备，其特征在于：运输皮带机包括单运输皮带机或左运输皮带机和右运输皮带机，当使用左运输皮带机和右运输皮带机时，左运输皮带机配置左称重计量给料机，右运输皮带机配置右称重计量给料机，左运输皮带机卸料端设置左定量斗，右运输皮带机卸料端设置右定量斗，左定量斗为左提升箕斗备料装料，右定量斗为右提升箕斗备料装料，测定提升箕斗提升时间及装料综合用时，使卸料时间小于或等于装料综合用时，使左运输皮带机不停止运转，使左称重计量给料机按一额定装载量给料后延时给料，使左称重计量给料机装一额定装载量加停止给料延时的总时间等于左提升箕斗与右提升箕斗向上提升净时间加二个装料综合用时后，继续按称重计量给料机装一额定装载量加停止给料延时的总时间等于左提升箕斗与右提升箕斗向上提升净时间加二个装料综合用时工作，根据生产量，选用称重计量给料机，配置运输皮带机，使运输皮带机的体积、运量、功率与称重计量给料机的给料工艺相匹配，减小运输皮带机的体积、运量、功率，停止给料延时的时间大于或等于一个装料综合用时，依序循环，使运输皮带机上表面按此布料，右运输皮带机、右称重计量给料机与右定量斗及右提升箕斗工艺装备，按照左运输皮带机、左称重计量给料机与左定量斗及左提升箕斗工艺装备设置。
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