WO2020138240A1 - 光照射剥離用接着剤組成物及び積層体並びに積層体の製造方法及び剥離方法 - Google Patents
光照射剥離用接着剤組成物及び積層体並びに積層体の製造方法及び剥離方法 Download PDFInfo
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Images
Classifications
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/832—Applying energy for connecting
- H01L2224/83201—Compression bonding
- H01L2224/83203—Thermocompression bonding, e.g. diffusion bonding, pressure joining, thermocompression welding or solid-state welding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/838—Bonding techniques
- H01L2224/8385—Bonding techniques using a polymer adhesive, e.g. an adhesive based on silicone, epoxy, polyimide, polyester
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/98—Methods for disconnecting semiconductor or solid-state bodies
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L24/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L24/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
Definitions
- the present invention relates to an adhesive composition for light irradiation peeling, a laminate, a method for producing the laminate, and a peeling method.
- each integrated wafer is thinned by polishing the side opposite to the formed circuit surface (that is, the back surface), and the thinned semiconductor wafers are stacked.
- a semiconductor wafer (also simply referred to as a wafer here) before thinning is adhered to a support for polishing with a polishing apparatus. Since the adhesion at that time must be easily peeled off after polishing, it is called temporary adhesion. This temporary adhesion must be easily removed from the support, and if a large force is applied to the removal, the thinned semiconductor wafer may be cut or deformed, and such a phenomenon does not occur. Easily removed. However, it is not preferable that the back surface of the semiconductor wafer be removed or displaced by polishing stress during polishing. Therefore, the performance required for temporary adhesion is to withstand the stress during polishing and be easily removed after polishing.
- it is required to have a performance that has a high stress (strong adhesive force) in the plane direction during polishing and a low stress (weak adhesive force) in the vertical direction during removal.
- Patent Documents 1 and 2 A method by laser irradiation is disclosed for such adhesion and separation process (see Patent Documents 1 and 2).
- the temporary adhesive used in these adhesion and separation processes generates heat due to laser irradiation and may generate gas, so the damage to the wafer is also large.
- An object of the present invention is to provide an adhesive composition for light irradiation peeling, which gives a thin film suitable as an adhesive layer that can be easily peeled by irradiation, a laminate using the same, a method for producing a laminate and a peeling method.
- carbon black was originally used as an adhesive component containing a component (A) that is hardened by a hydrosilylation reaction that does not absorb laser to the extent that it can be easily peeled. It was found that when added, the action of the laser absorbed by carbon black lowers the adhesive strength of the adhesive component to enable easy peeling, and completed the present invention.
- an adhesive composition for light irradiation peeling capable of being peeled by light irradiation, which comprises an adhesive component and carbon black, wherein the adhesive component is cured by a hydrosilylation reaction (A).
- An adhesive composition for light irradiation peeling which comprises: As a second aspect, a component containing at least one selected from the group consisting of a component containing an epoxy-modified polyorganosiloxane, a component containing a methyl group-containing polyorganosiloxane, and a component containing a phenyl group-containing polyorganosiloxane.
- An adhesive composition for light irradiation peeling according to the first aspect, including B),
- components which cure by the hydrosilylation reaction (A) is, siloxane units (Q units) represented by SiO 2, siloxane units represented by R 1 R 2 R 3 SiO 1/2 (M Unit), a siloxane unit represented by R 4 R 5 SiO 2/2 (D unit) and a siloxane unit represented by R 6 SiO 3/2 (T unit), or one or more kinds selected from the group consisting of A polysiloxane (A1) containing the unit (wherein R 1 to R 6 are groups or atoms bonded to a silicon atom, and each independently represent an alkyl group, an alkenyl group or a hydrogen atom), and a platinum group metal.
- the polysiloxane (A1) contains a system catalyst (A2), and the polysiloxane (A1) is a siloxane unit represented by SiO 2 (Q′ unit) and a siloxane unit represented by R 1 ′R 2 ′R 3 ′SiO 1/2.
- Composition As a fourth aspect, the adhesive for light irradiation peeling according to any one of the first to third aspects, wherein the content of the carbon black is 0.1 to 50 mass% with respect to the adhesive component.
- a seventh aspect includes a component containing at least one selected from the group consisting of a component containing an epoxy-modified polyorganosiloxane, a component containing a methyl group-containing polyorganosiloxane, and a component containing a phenyl group-containing polyorganosiloxane.
- An eighth aspect is a laminated body including a first base body made of a semiconductor forming substrate, a second base body made of a laser-transmissive support substrate, and an adhesive layer, wherein the adhesive layer has the first to seventh structures.
- first substrate and the second substrate are combined with each other via the adhesive coating layer, and at least one of a heat treatment and a pressure reducing treatment is carried out, while the first substrate and the second substrate are arranged in the thickness direction.
- a peeling method of irradiating a laser from the side of the second substrate of the laminate obtained by the method for producing a laminate according to the ninth aspect to peel the second substrate
- An eleventh aspect provides the peeling method according to the tenth aspect, wherein the wavelength of the laser is 190 nm to 600 nm.
- the light-peeling adhesive composition of the present invention not only exhibits excellent dispersibility in an organic solvent, but also has a good light-absorbing ability, and is relatively cheaper than other inorganic carbon materials. Since carbon black, which also has characteristics, is contained together with a predetermined adhesive component, when the object to be processed such as a wafer is processed from the composition, it is possible to appropriately bond between the support and the object to be processed. After the processing, a thin film suitable for a light irradiation peeling adhesive layer can be obtained which can be peeled off after the laser is absorbed properly to reduce the adhesive strength.
- a laser-peeling adhesive layer can be compared without applying an excessive load for peeling to a work piece such as a support or a wafer. It can be manufactured at low cost.
- the layered product of the present invention comprises a first substrate composed of a semiconductor forming substrate, a second substrate composed of a supporting substrate that transmits laser, and a cured film obtained from the adhesive composition for light irradiation peeling having the above characteristics. Since the adhesive layer is provided, the adhesive layer and the first substrate can be easily separated from the second substrate by irradiating the adhesive layer with a laser from the second substrate side.
- the light-irradiating peeling adhesive composition of the present invention may be used, for example, to form a bonding layer that is peelably bonded between a support and a circuit surface of a wafer and is used for processing the back surface of the wafer.
- the adhesive component and the carbon black are included, and the adhesive component includes the component (A) which is cured by a hydrosilylation reaction.
- the adhesive composition for light irradiation peeling of the present invention forms an adhesive layer that can be peeled by irradiation with a laser. Since the adhesive layer contains carbon black, the laser absorbs the laser favorably and the adhesive strength decreases. Therefore, it has an advantage that it can be peeled off without applying an excessive load for peeling on the support or the wafer.
- the support and the wafer are temporarily adhered by the adhesive layer obtained from the adhesive composition for light irradiation peeling of the present invention, and, for example, the back surface of the wafer opposite to the circuit surface is processed by polishing or the like to form a wafer. Can be thinned.
- the laminate of the present invention comprises a first substrate made of a semiconductor-forming substrate, a second substrate made of a laser-transmissive supporting substrate, and a cured film formed by using the light-irradiation-peeling adhesive composition.
- a functional layer that transmits or does not transmit laser between the substrate and the adhesive layer.
- the functional layer is appropriately selected so as not to prevent peeling due to laser irradiation.
- the laminated body of the present invention includes a first base body made of a semiconductor-forming substrate, a second base body made of a supporting substrate that transmits a laser, and a second base body formed between these two base bodies.
- An adhesive layer made of a cured film formed by using the adhesive composition for light irradiation peeling so as to be in contact with each other.
- the laminate of the present invention can be peeled by irradiating the laser from the side of the second substrate that transmits the laser without applying an excessive load for peeling. That is, the laser that has passed through the second substrate is absorbed by the adhesive layer containing carbon black, and the adhesive strength of the adhesive layer is reduced by the action of the laser that is originally transmitted. It can be peeled off without applying a heavy load. Further, in the present invention, since the adhesive layer containing the component (A) which is hardened by the hydrosilylation reaction is used as the adhesive component, there is no remarkable generation of gas or a large heat generation which causes an adverse effect when the adhesive strength is lowered. One advantage is that there is almost no effect on one substrate.
- the wavelength of such a laser is usually 190 nm to 600 nm, but from the viewpoint of peeling with good reproducibility, it is preferably 250 nm or more, more preferably 300 nm or more, preferably 580 nm or less, more preferably 560 nm or less.
- the laminate of the present invention can be suitably peeled off by a laser having a wavelength of 308 nm, 355 nm or 532 nm.
- the second substrate needs to be capable of transmitting the laser emitted for peeling, but this is not the case when light can be emitted from the first substrate side.
- peelable means that the adhesive strength is lower than that of other portions, that is, the peelability is excellent, and peeling is easy, but the adhesive layer obtained by using the adhesive composition for light irradiation peeling of the present invention In the case of the laser irradiation, the adhesive strength is remarkably lowered as compared with that before the irradiation.
- the adhesive layer obtained from the adhesive composition for peeling irradiation with light of the present invention is obtained by, for example, thinning a first substrate made of a wafer and a second substrate made of a laser-transmissive support substrate on the wafer. Adhesion is preferably carried out during the processing of (1) and is easily peeled off or removed by laser irradiation after the processing is completed.
- the carbon black contained in the adhesive composition for light irradiation peeling of the present invention is a conductive carbon black such as acetylene black, Ketjen black, and furnace black, which can be synthesized by a known method or is commercially available. You can also do it. Specific examples include Denka Black (registered trademark) and DENKA BLACK Li; Lion Specialty Chemicals Co., Ltd., Ketjen Black EC300J, Carbon ECP, Ketjen Black EC600JD, Carbon ECP600JD; Cabot PROPEL.
- LFF Liquidity
- the carbon black may be surface-modified or oxidized for the purpose of preventing aggregation and improving dispersibility. Further, the carbon black may be mixed with the adhesive component in a powder state and dispersed, but it may be dispersed in the adhesive component or another resin component in advance to form a master batch, or a dispersion liquid dispersed in a solvent. May be mixed and dispersed with the adhesive component.
- the content of carbon black is usually 0.1 to 50 mass% with respect to the adhesive component.
- the light-peeling adhesive composition of the present invention contains a component (A) which is cured by a hydrosilylation reaction as an adhesive component.
- the component (A) which is cured by a hydrosilylation reaction is a siloxane unit (Q unit) represented by SiO 2 or a siloxane unit represented by R 1 R 2 R 3 SiO 1/2.
- M unit one selected from the group consisting of a siloxane unit represented by R 4 R 5 SiO 2/2 (D unit) and a siloxane unit represented by R 6 SiO 3/2 (T unit), or It contains a polysiloxane (A1) containing two or more types of units and a platinum group metal-based catalyst (A2), and the polysiloxane (A1) is a siloxane unit (Q′ unit) represented by SiO 2 , R 1 'R 2' R 3 'siloxane units (M represented by SiO 1/2' units), R 4 'R 5' siloxane units (D represented by SiO 2/2 'units) and R 6' SiO 3 Containing at least one unit selected from the group consisting of siloxane units (T' units) represented by /2 , and at least selected from the group consisting of the M'unit, D'unit and T'unit.
- Q′ unit siloxane unit represented by SiO 2 , R 1 'R 2'
- Polyorganosiloxane (a1) containing one kind, siloxane unit represented by SiO 2 (Q′′ unit), siloxane unit represented by R 1 ′′R 2 ′′R 3 ′′SiO 1/2 (M′′ unit) , A siloxane unit represented by R 4 ′′R 5 ′′SiO 2/2 (D′′ unit) and a siloxane unit represented by R 6 ′′SiO 3/2 (T′′ unit), or
- the polyorganosiloxane (a2) contains two or more kinds of units and at least one kind selected from the group consisting of the M′′ unit, D′′ unit and T′′ unit.
- R 1 to R 6 are groups or atoms bonded to a silicon atom, and each independently represent an alkyl group, an alkenyl group or a hydrogen atom.
- R 1 ′ to R 6 ′ are groups bonded to a silicon atom, and each independently represent an alkyl group or an alkenyl group, but at least one of R 1 ′ to R 6 ′ is an alkenyl group.
- R 1 ′′ to R 6 ′′ are groups or atoms bonded to a silicon atom, and each independently represent an alkyl group or a hydrogen atom, but at least one of R 1 ′′ to R 6 ′′ is a hydrogen atom. ..
- the alkyl group may be linear, branched or cyclic, but is preferably a linear or branched alkyl group, and the carbon number thereof is not particularly limited, but is usually 1 to 40. It is preferably 30 or less, more preferably 20 or less, still more preferably 10 or less.
- linear or branched alkyl group examples include methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group, i-butyl group, s-butyl group, t-butyl group.
- N-pentyl group 1-methyl-n-butyl group, 2-methyl-n-butyl group, 3-methyl-n-butyl group, 1,1-dimethyl-n-propyl group, 1,2-dimethyl- n-propyl group, 2,2-dimethyl-n-propyl group, 1-ethyl-n-propyl group, n-hexyl, 1-methyl-n-pentyl group, 2-methyl-n-pentyl group, 3-methyl -N-pentyl group, 4-methyl-n-pentyl group, 1,1-dimethyl-n-butyl group, 1,2-dimethyl-n-butyl group, 1,3-dimethyl-n-butyl group, 2, 2-dimethyl-n-butyl group, 2,3-dimethyl-n-butyl group, 3,3-dimethyl-n-butyl group, 1-ethyl-n-butyl group, 2-ethyl-n-butyl group, 1-e
- cyclic alkyl group examples include cyclopropyl group, cyclobutyl group, 1-methyl-cyclopropyl group, 2-methyl-cyclopropyl group, cyclopentyl group, 1-methyl-cyclobutyl group, 2-methyl-cyclobutyl group, 3 -Methyl-cyclobutyl group, 1,2-dimethyl-cyclopropyl group, 2,3-dimethyl-cyclopropyl group, 1-ethyl-cyclopropyl group, 2-ethyl-cyclopropyl group, cyclohexyl group, 1-methyl-cyclopentyl group Group, 2-methyl-cyclopentyl group, 3-methyl-cyclopentyl group, 1-ethyl-cyclobutyl group, 2-ethyl-cyclobutyl group, 3-ethyl-cyclobutyl group, 1,2-dimethyl-cyclobutyl group, 1,3- Dimethyl-cyclobutyl group, 2,2-dimethyl-methyl-
- the alkenyl group may be linear or branched, and the carbon number thereof is not particularly limited, but is usually 2 to 40, preferably 30 or less, more preferably 20 or less, still more It is preferably 10 or less.
- alkenyl group examples include ethenyl group, 1-propenyl group, 2-propenyl group, 1-methyl-1-ethenyl group, 1-butenyl group, 2-butenyl group, 3-butenyl group and 2-methyl-1.
- the polysiloxane (A1) includes the polyorganosiloxane (a1) and the polyorganosiloxane (a2), but is included in the alkenyl group contained in the polyorganosiloxane (a1) and the polyorganosiloxane (a2).
- a hydrogen atom (Si—H group) forms a crosslinked structure by a hydrosilylation reaction with the platinum group metal-based catalyst (A2) and is cured.
- the polyorganosiloxane (a1) contains one or more units selected from the group consisting of Q'units, M'units, D'units and T'units, and the M'units, D'units and It contains at least one selected from the group consisting of T′ units.
- the polyorganosiloxane (a1) two or more kinds of polyorganosiloxane satisfying such conditions may be used in combination.
- Preferred combinations of two or more selected from the group consisting of Q'units, M'units, D'units and T'units include (Q' units and M'units), (D' units and M'units), (T′ unit and M′ unit), (Q′ unit, T′ unit and M′ unit), but not limited thereto.
- the polyorganosiloxane (a2) contains one or more units selected from the group consisting of Q′′ units, M′′ units, D′′ units and T′′ units, and the M′′ units, D′′ units and It contains at least one selected from the group consisting of T′′ units.
- the polyorganosiloxane (a2) two or more kinds of polyorganosiloxane satisfying such conditions may be used in combination.
- Preferred combinations of two or more selected from the group consisting of Q′′ unit, M′′ unit, D′′ unit and T′′ unit include (M′′ unit and D′′ unit), (Q′′ unit and M′′ unit), (Q′′ unit, T′′ unit, M′′ unit), but not limited thereto.
- the polyorganosiloxane (a1) is composed of a siloxane unit in which an alkyl group and/or an alkenyl group is bonded to the silicon atom, and the alkenyl in all the substituents represented by R 1 ′ to R 6 ′.
- the ratio of the groups is preferably 0.1 mol% to 50.0 mol%, more preferably 0.5 mol% to 30.0 mol%, and the remaining R 1 ′ to R 6 ′ are alkyl groups. be able to.
- the polyorganosiloxane (a2) is composed of a siloxane unit in which an alkyl group and/or a hydrogen atom is bonded to the silicon atom, but all the substituents and the substituents represented by R 1 ′′ to R 6 ′′.
- the proportion of hydrogen atoms in the atoms is preferably 0.1 mol% to 50.0 mol%, more preferably 10.0 mol% to 40.0 mol%, and the remaining R 1 ′′ to R 6 ′′ are It can be an alkyl group.
- the polysiloxane (A1) contains the polyorganosiloxane (a1) and the polyorganosiloxane (a2), but in a preferred embodiment of the present invention, the alkenyl group and the polyorganosiloxane contained in the polyorganosiloxane (a1) are included.
- the molar ratio with the hydrogen atoms constituting the Si—H bond contained in (a2) is in the range of 1.0:0.5 to 1.0:0.66.
- the weight average molecular weight of each of the polyorganosiloxane (a1) and the polyorganosiloxane (a2) is usually 500 to 1,000,000, but preferably 5,000 to 50,000.
- the weight average molecular weight in the present invention is, for example, a GPC device (EcoSEC, HLC-8320GPC manufactured by Tosoh Corporation) and a GPC column (Shodex (registered trademark), KF-803L, KF-802 manufactured by Showa Denko KK, and KF-801), the column temperature was 40° C., tetrahydrofuran was used as the eluent (elution solvent), the flow rate (flow rate) was 1.0 mL/min, and polystyrene (manufactured by Sigma-Aldrich) was used as the standard sample. , Can be measured.
- GPC device EcoSEC, HLC-8320GPC manufactured by Tosoh Corporation
- GPC column Shodex (registered trademark), KF-803L, KF-802 manufactured by Showa Denko KK, and KF-801
- the column temperature was 40° C.
- tetrahydrofuran was used as the el
- the polyorganosilosan (a1) and the polyorganosilosan (a2) contained in the adhesive composition for peeling by irradiation with light of the present invention react with each other by a hydrosilylation reaction to form a cured film. Therefore, the mechanism of its curing is different from that through, for example, a silanol group, and therefore any siloxane has a silanol group or a functional group capable of forming a silanol group by hydrolysis such as an alkyloxy group. It need not be included.
- the component (A) contains a platinum group metal-based catalyst (A2).
- a platinum-based metal catalyst is a catalyst for promoting the hydrosilylation reaction between the alkenyl group of the polyorganosiloxane (a1) and the Si—H group of the polyorganosiloxane (a2).
- platinum-based metal catalyst examples include platinum black, secondary platinum chloride, chloroplatinic acid, a reaction product of chloroplatinic acid and a monohydric alcohol, a complex of chloroplatinic acid and olefins, platinum bisacetoacetate, and the like. Platinum-based catalysts, but are not limited thereto.
- complexes of platinum and olefins include, but are not limited to, complexes of divinyltetramethyldisiloxane and platinum.
- the amount of the platinum group metal-based catalyst (A2) is usually in the range of 1.0 to 50.0 ppm with respect to the total amount of the polyorganosiloxane (a1) and the polyorganosiloxane (a2).
- the component (A) may include a polymerization inhibitor (A3).
- a polymerization inhibitor included in the adhesive composition for light irradiation peeling of the present invention, curing by heating at the time of bonding can be suitably controlled, and a composition giving an adhesive layer excellent in adhesiveness and releasability is reproducible. You can get well.
- the polymerization inhibitor is not particularly limited as long as it can suppress the progress of the hydrosilylation reaction, and specific examples thereof include 1-ethynyl-1-cyclohexanol and 1,1-diphenyl-2-propyne-1-. Examples thereof include, but are not limited to, an alkynylalkyl alcohol which may be substituted with an aryl group such as all.
- the amount of the polymerization inhibitor is usually 1000.0 ppm or more with respect to the polyorganosiloxane (a1) and the polyorganosiloxane (a2) from the viewpoint of obtaining the effect, and from the viewpoint of preventing excessive suppression of the hydrosilylation reaction. To 10000.0 ppm or less.
- the adhesive composition for light irradiation peeling of the present invention is at least one selected from the group consisting of a component containing an epoxy-modified polyorganosiloxane, a component containing a methyl group-containing polyorganosiloxane, and a component containing a phenyl group-containing polyorganosiloxane.
- the component (B) containing a seed may be contained.
- Examples of the epoxy-modified polyorganosiloxane include a siloxane unit represented by R 210 R 220 SiO 2/2 (D 200 unit), preferably a siloxane unit represented by R 11 R 12 SiO 2/2 (D 10 unit). ) Is included.
- R 11 is a group bonded to a silicon atom and represents an alkyl group
- R 12 is a group bonded to a silicon atom, and represents an epoxy group or an organic group containing an epoxy group, and specific examples of the alkyl group include The above-mentioned examples can be given.
- the epoxy group in the organic group containing an epoxy group may be an independent epoxy group without being condensed with other rings, and may be condensed with other rings such as a 1,2-epoxycyclohexyl group. It may be an epoxy group formed.
- organic group containing an epoxy group examples include, but are not limited to, 3-glycidoxypropyl and 2-(3,4-epoxycyclohexyl)ethyl.
- epoxy-modified polyorganosiloxane may include, but is not limited to, an epoxy-modified polydimethylsiloxane.
- the epoxy-modified polyorganosiloxane contains the siloxane unit (D 10 unit) described above, but may contain the Q unit, M unit and/or T unit in addition to the D 10 unit.
- specific examples of the epoxy-modified polyorganosiloxanes, and polyorganosiloxane, D 10 unit and M units containing polyorganosiloxane, D 10 and Q units comprising only D 10 units Containing polyorganosiloxane, polyorganosiloxane containing D 10 units and T units, polyorganosiloxane containing D 10 units, Q units and M units, polyorganosiloxane containing D 10 units, M units and T units , A polyorganosiloxane containing D 10 units, Q units, M units and T units, and the like.
- the epoxy-modified polyorganosiloxane is preferably an epoxy-modified polydimethylsiloxane having an epoxy value of 0.1 to 5, and the weight average molecular weight thereof is usually 1,500 to 500,000, but it suppresses precipitation in the composition. From the viewpoint of, it is preferably 100,000 or less.
- epoxy-modified polyorganosiloxane examples include a trade name CMS-227 (manufactured by Gerest Co., weight average molecular weight 27,000) represented by the formula (A-1), and a product represented by the formula (A-2).
- R is an alkylene group having 1 to 10 carbon atoms.
- R is an alkylene group having 1 to 10 carbon atoms.
- R is an alkylene group having 1 to 10 carbon atoms.
- R is an alkylene group having 1 to 10 carbon atoms.
- R is an alkylene group having 1 to 10 carbon atoms.
- methyl group-containing polyorganosiloxane for example, a siloxane unit represented by R 210 R 220 SiO 2/2 (D 200 unit), preferably a siloxane unit represented by R 21 R 21 SiO 2/2 (D 20 Units) are included.
- R 210 and R 220 are groups bonded to a silicon atom, and each independently represent an alkyl group, but at least one is a methyl group, and specific examples of the alkyl group include the above-mentioned examples. it can.
- R 21 is a group bonded to a silicon atom and represents an alkyl group. Specific examples of the alkyl group include the above-mentioned examples. Of these, a methyl group is preferable as R 21 .
- methyl group-containing polyorganosiloxane may be, but not limited to, polydimethylsiloxane.
- the methyl group-containing polyorganosiloxane contains the above-mentioned siloxane unit (D 200 unit or D 20 unit), but contains the above Q unit, M unit and/or T unit in addition to D 200 unit and D 20 unit. You may stay.
- methyl group-containing polyorganosiloxane examples include polyorganosiloxane consisting of D 200 units only, polyorganosiloxane containing D 200 units and Q units, D 200 units and M units. Containing polyorganosiloxane, polyorganosiloxane containing D 200 units and T units, polyorganosiloxane containing D 200 units, Q units and M units, polyorgano containing D 200 units, M units and T units Siloxane, a polyorganosiloxane containing D 200 units, Q units, M units and T units.
- methyl group-containing polyorganosiloxane examples include polyorganosiloxane consisting of D 20 units only, polyorganosiloxane containing D 20 units and Q units, D 20 units and M units. Containing polyorganosiloxane, polyorganosiloxane containing D 20 units and T units, polyorganosiloxane containing D 20 units, Q units and M units, polyorgano containing D 20 units, M units and T units Siloxane, a polyorganosiloxane containing D 20 units, Q units, M units and T units.
- the viscosity of the methyl group-containing polyorganosiloxane is usually 1,000 to 2,000,000 mm 2 /s, preferably 10,000 to 1,000,000 mm 2 /s.
- the methyl group-containing polyorganosiloxane is typically dimethyl silicone oil composed of polydimethylsiloxane.
- the kinematic viscosity can be measured with a kinematic viscometer. It can also be obtained by dividing the viscosity (mPa ⁇ s) by the density (g/cm 3 ).
- methyl group-containing polyorganosiloxane examples include WACKER (registered trademark SILICONE FLUID AK series manufactured by Wacker and dimethyl silicone oil (KF-96L, KF-96A, KF-96, KF-) manufactured by Shin-Etsu Chemical Co., Ltd. 96H, KF-69, KF-965, KF-968), cyclic dimethyl silicone oil (KF-995), and the like, but are not limited thereto.
- Examples of the phenyl group-containing polyorganosiloxane include those containing a siloxane unit (D 30 unit) represented by R 31 R 32 SiO 2/2 .
- R 31 is a group bonded to a silicon atom and represents a phenyl group or an alkyl group
- R 32 is a group bonded to a silicon atom and represents a phenyl group
- specific examples of the alkyl group include the above-mentioned examples.
- a methyl group is preferable.
- the phenyl group-containing polyorganosiloxane contains the siloxane unit (D 30 unit) described above, but may contain the Q unit, M unit and/or T unit in addition to the D 30 unit.
- phenyl group-containing polyorganosiloxane examples include polyorganosiloxane consisting of D 30 units only, polyorganosiloxane containing D 30 units and Q units, D 30 units and M units. Containing polyorganosiloxane, polyorganosiloxane containing D 30 unit and T unit, polyorganosiloxane containing D 30 unit, Q unit and M unit, polyorgano containing D 30 unit, M unit and T unit Siloxane, a polyorganosiloxane containing D 30 units, Q units, M units and T units can be mentioned.
- the weight average molecular weight of the phenyl group-containing polyorganosiloxane is usually 1,500 to 500,000, but is preferably 100,000 or less from the viewpoint of suppressing precipitation in the composition.
- phenyl group-containing polyorganosiloxane examples include a trade name PMM-1043 represented by the formula (C-1) (manufactured by Gelest, Inc., weight average molecular weight 67,000, viscosity 30,000 mm 2 /s), Product name PMM-1025 represented by formula (C-2) (manufactured by Gelest, Inc., weight average molecular weight 25,200, viscosity 500 mm 2 /s), product name KF50- represented by formula (C-3) 3000CS (manufactured by Shin-Etsu Chemical Co., Ltd., weight average molecular weight 39,400, viscosity 3000 mm 2 /s), trade name TSF431 represented by formula (C-4) (manufactured by MOMENTIVE, weight average molecular weight 1,800, viscosity) 100 mm 2 /s), trade name represented by formula (C-5) TSF433 (manufactured by MOMENTIVE, weight average molecular weight 3,000
- the adhesive composition for peeling by irradiation with light of the present invention may contain the component (A) and the component (B) in an arbitrary ratio, but in consideration of the balance between the adhesiveness and the releasability, the component (A) and the component ( The ratio with B) is a mass ratio, preferably 99.995:0.005 to 30:70, more preferably 99.9:0.1 to 75:25.
- the adhesive composition for light irradiation peeling may contain a solvent for the purpose of adjusting the viscosity and the like, and specific examples thereof include aliphatic hydrocarbons, aromatic hydrocarbons, ketones and the like. Not limited to.
- the adhesive composition for light irradiation peeling of the present invention contains a solvent
- the content thereof is appropriately set in consideration of the viscosity of the desired composition, the coating method adopted, the thickness of the thin film to be produced, and the like. However, it is in the range of about 10 to 90% by mass with respect to the entire composition.
- the viscosity of the adhesive composition for light irradiation peeling of the present invention at 25° C. is usually 500 to 20,000 mPa ⁇ s, preferably 1,000 to 5,000 mPa ⁇ s.
- the viscosity of the adhesive composition for light irradiation peeling of the present invention is changed in consideration of various factors such as a coating method to be used, a desired film thickness and the like, the types of organic solvents to be used and their ratio, the concentration of film constituents and the like It can be adjusted.
- the film constituent means a component other than the solvent.
- the light-irradiating peeling adhesive composition of the present invention can be produced by mixing a film constituent and a solvent. However, when the solvent is not contained, the adhesive composition for light irradiation peeling of the present invention can be produced by mixing the film constituent components.
- the mixing order is not particularly limited, but as an example of the method of producing the light-peeling adhesive composition of the present invention easily and with good reproducibility, for example, using all of the film constituents as a solvent.
- examples thereof include a method of dissolving or dispersing, and a method of dissolving or dispersing a part of the membrane constituents in a solvent, dissolving or dispersing the rest of the membrane constituents in a solvent, and mixing the obtained solutions.
- a part of the solvent or a film constituent having excellent solubility can be added at the end.
- the composition When the composition is prepared, it may be appropriately heated as long as the components are not decomposed or deteriorated.
- the adhesive composition for light irradiation peeling is a submicrometer order filter or the like in the middle stage of producing the composition or after mixing all the components for the purpose of removing foreign matters in the composition. May be used for filtration.
- the laminate of the present invention is formed by using the first substrate made of the semiconductor-forming substrate, the second substrate made of the laser-transmissive supporting substrate, and the light-irradiation-peeling adhesive composition. Since it is provided with an adhesive layer made of a film, its manufacturing method is not particularly limited as long as an adhesive layer made of a cured film is formed using the adhesive composition for light irradiation peeling. From the viewpoint of achieving the effects of the present invention with good reproducibility, the laser transmittance of the adhesive layer is not particularly limited as long as it can absorb the amount of laser required for peeling, but is preferably 99% or less. , More preferably 90% or less, still more preferably 85% or less, still more preferably 80% or less, and the lower limit thereof is 0% (that is, total absorption of laser).
- the adhesive composition for light irradiation release is applied to the surface of the first substrate or the second substrate to form an adhesive coating layer.
- the thickness of the first substrate and the second substrate is adjusted by combining the first step with the first substrate and the second substrate via the adhesive coating layer and performing at least one of heat treatment and pressure reduction treatment.
- the adhesive coating layer is finally and suitably cured to become an adhesive layer.
- the first substrate is a wafer and the second substrate is a support.
- the adhesive composition for light irradiation peeling may be applied to either the first substrate or the second substrate or to both, but the first substrate is preferred.
- Examples of the wafer include, but are not limited to, a silicon wafer and a glass wafer having a diameter of 300 mm and a thickness of about 770 ⁇ m.
- the support (carrier) is not particularly limited as long as it can transmit a laser, but the transmittance is usually 80% or more, preferably 90% or more.
- a silicon wafer having a diameter of 300 mm and a thickness of 700 ⁇ m can be used, but the present invention is not limited to this.
- the laser is a laser used in the peeling step described later, and the wavelength thereof is usually 190 nm to 600 nm, but from the viewpoint of peeling with good reproducibility, it is preferably 250 nm or more, more preferably 300 nm. It is the above or more, Preferably it is 580 nm or less, More preferably, it is 560 nm or less,
- the laminated body of this invention can be peeled suitably with a laser of 308 nm, 355 nm, or 532 nm.
- the thickness of the adhesive coating layer is usually from 5 to 500 ⁇ m, but from the viewpoint of maintaining the film strength, it is preferably 10 ⁇ m or more, more preferably 20 ⁇ m or more, even more preferably 30 ⁇ m or more, and it is From the viewpoint of avoiding uniformity, the thickness is preferably 200 ⁇ m or less, more preferably 150 ⁇ m or less, still more preferably 120 ⁇ m or less, and further preferably 70 ⁇ m or less.
- the coating method is not particularly limited, but it is usually a spin coating method.
- a method of separately forming a coating film by a spin coating method and attaching a sheet-shaped coating film may be adopted, which is also referred to as coating or coating film.
- the temperature of the heat treatment of the applied adhesive composition for light irradiation peeling cannot be unconditionally specified because it varies depending on the film thickness and the like, but it is usually 80°C or higher, and preferably 150°C from the viewpoint of preventing excessive curing.
- the heating time is usually 30 seconds or more, preferably 1 minute or more, from the viewpoint of reliably expressing the temporary adhesive ability, and usually 5 minutes from the viewpoint of suppressing deterioration of the adhesive layer and other members. It is preferably 2 minutes or less. Note that heating can be performed using a hot plate, an oven, or the like.
- the reduced pressure treatment may be performed by placing the two substrates and the adhesive coating layer between them under an atmospheric pressure of 10 to 10,000 Pa.
- the time for the reduced pressure treatment is usually 1 to 30 minutes.
- the two substrates and the layers between them are laminated, preferably by heat treatment, more preferably by a combination of heat treatment and reduced pressure treatment.
- the load in the thickness direction of the first base body and the second base body does not adversely affect the first base body and the second base body and the layers between them, and is a load capable of firmly adhering them. It is not particularly limited as long as it is present, but it is usually in the range of 10 to 1,000 N.
- the post-heating temperature is preferably 120° C. or higher from the viewpoint of obtaining a sufficient curing rate, and is preferably 260° C. or lower from the viewpoint of preventing deterioration of the substrate or the adhesive.
- the heating time is usually 1 minute or more from the viewpoint of realizing suitable bonding of the wafers by curing, and is preferably 5 minutes or more from the viewpoint of stabilizing the physical properties of the adhesive and the like. From the viewpoint of avoiding adverse effects on the composition, it is usually 180 minutes or less, preferably 120 minutes or less.
- the heating can be performed using a hot plate, an oven or the like.
- one purpose of the post-heat treatment is to cure the adhesive (A) more preferably.
- FIG. 1 shows a schematic diagram for explaining the method for manufacturing a laminate of the present invention.
- a first substrate 11 and a second substrate 12 are prepared, and for example, the adhesive composition for light irradiation peeling is applied to the surface of the second substrate 12 to form an adhesive coating layer 13.
- a 1st process is implemented (FIG.1(a)).
- the first base 11 and the second base 12 are combined with each other through the adhesive coating layer 13, and at least one of a heat treatment and a pressure reduction treatment is performed, while the thickness of the first base and the second base is increased.
- the method for peeling a laminated body of the present invention is to peel the second substrate by irradiating the laser from the side of the second substrate after producing the above-mentioned laminated body of the present invention and performing predetermined processing and the like. It is a thing.
- the processing is, for example, processing on the side opposite to the circuit surface of the wafer, and includes thinning of the wafer by polishing the back surface of the wafer.
- a through silicon via (TSV) or the like is formed, and then the thinned wafer is peeled from the support to form a laminated body of wafers, which is three-dimensionally mounted.
- the wafer back surface electrode and the like are formed.
- the thinning of the wafer and the TSV process are applied with heat of 250 to 350° C. while being adhered to the support, and the laminate including the adhesive layer of the present invention has such heat resistance.
- the processing is not limited to the above-mentioned processing, and for example, the processing includes the implementation of a semiconductor component mounting process in the case of temporarily adhering to a support to support a base material for mounting a semiconductor component.
- a wafer having a diameter of 300 mm and a thickness of about 770 ⁇ m can be thinned to a thickness of about 80 ⁇ m to 4 ⁇ m by polishing the back surface opposite to the circuit surface.
- FIG. 2 is a schematic diagram illustrating an example of a peeling method.
- FIG. 2A shows the laminated body 10A after a process such as working, and the laser 20 is irradiated from the second base 12 side of the laminated body 10A.
- the adhesive layer 13A is irradiated with the laser 20
- the adhesive layer 13A is deteriorated due to decomposition or the like, the adhesive strength is remarkably lowered, and the adhesive layer 13A becomes in a peelable state.
- the second base 12 is separated from the first base 11.
- the adhesive strength of the adhesive layer 13A is remarkably reduced, the second base 12 is easily peeled from the first base 11 by, for example, pulling up by applying a slight external force L2.
- a cleaner made of, for example, an organic solvent By removing the adhesive layer 13A remaining on the first base 11 with a cleaner made of, for example, an organic solvent, the first base 11 subjected to a process such as thinning can be obtained (FIG. 2C). ).
- the laminated body 10 according to the present invention is adhered by the adhesive layer 13A formed of the adhesive composition for light irradiation peeling of the present invention, the first base 11 and the adhesive are adhered to each other by the irradiation of the laser 20.
- the second substrate 12 can be easily peeled off from the layer 13A.
- the irradiation of the laser 20 does not necessarily have to be performed on the entire area of the adhesive layer 13A. Even if a region irradiated with the laser 20 and a region not irradiated with the laser 20 are mixed, if the adhesive strength of the adhesive layer 13A as a whole is sufficiently lowered, a slight external force is applied to pull up the second substrate 12. As a result, the second base 12 can be separated from the laminated body 10.
- the ratio and the positional relationship between the area irradiated with the laser 20 and the area not irradiated with the laser 20 differ depending on the adhesive composition for light irradiation separation for forming the adhesive layer 13A, the thickness of the adhesive layer 13A, the intensity of the laser 20 for irradiation, and the like. Those skilled in the art can appropriately set the conditions without undue trial and error. For example, a region not irradiated with laser may be provided next to a region irradiated with laser with the same width as the drawing line width of the laser.
- the second substrate 12 can be separated even when only a part of the adhesive layer 13A is irradiated with the laser, so that the total irradiation time of the laser 20 can be shortened, and as a result, the separation treatment is required.
- the time can be shortened, and finally the manufacturing efficiency can be improved.
- linear polydimethylsiloxane containing a Si—H group having a viscosity of 100 mPa ⁇ s as a polysiloxane (a2) (manufactured by Wacker Chemie) and a linear group containing a vinyl group having a viscosity of 200 mPa ⁇ s as a polysiloxane (a1).
- Polydimethylsiloxane (manufactured by Wacker Chemie) 29.5 g, polydimethylsiloxane as a component (B) having a viscosity of 1,000,000 mm 2 /s (manufactured by Wacker Chemie, trade name AK1000000), 1-ethynyl- as (A3) 0.41 g of 1-cyclohexanol (manufactured by Wacker Chemie) was added, and the mixture was stirred with a stirrer for 5 minutes.
- the obtained mixture was filtered through a nylon filter 300 mesh to obtain a precursor composition.
- the viscosity of the composition was 2,400 mPa ⁇ s.
- linear polydimethylsiloxane containing a Si—H group having a viscosity of 100 mPa ⁇ s as a polysiloxane (a2) (manufactured by Wacker Chemie) and a linear group containing a vinyl group having a viscosity of 200 mPa ⁇ s as a polysiloxane (a1).
- Polydimethylsiloxane (manufactured by Wacker Chemie) 23.6 g, polydimethylsiloxane as component (B) having a viscosity of 1,000,000 mm 2 /s (manufactured by Wacker Chemie, trade name AK1000000), 1-ethynyl- as (A3) 0.41 g of 1-cyclohexanol (manufactured by Wacker Chemie) was added, and the mixture was stirred with a stirrer for 5 minutes.
- linear polydimethylsiloxane containing a Si—H group having a viscosity of 100 mPa ⁇ s as a polysiloxane (a2) (manufactured by Wacker Chemie) and a linear group containing a vinyl group having a viscosity of 200 mPa ⁇ s as a polysiloxane (a1).
- Polydimethylsiloxane manufactured by Wacker Chemie 17.7 g, polydimethylsiloxane as a component (B) having a viscosity of 1,000,000 mm 2 /s (manufactured by Wacker Chemie, trade name AK1000000), and (A3) 1-ethynyl- 0.41 g of 1-cyclohexanol (manufactured by Wacker Chemie) was added, and the mixture was stirred with a stirrer for 5 minutes.
- linear polydimethylsiloxane containing a Si—H group having a viscosity of 100 mPa ⁇ s as a polysiloxane (a2) (manufactured by Wacker Chemie) and a linear group containing a vinyl group having a viscosity of 200 mPa ⁇ s as a polysiloxane (a1).
- Polydimethylsiloxane (manufactured by Wacker Chemie) 11.8 g, polyorganosiloxane having a viscosity of 1,000,000 mm 2 /s (manufactured by Wacker Chemie, trade name AK1000000) which is polydimethylsiloxane as component (B), and 1-ethynyl- as (A3) 0.41 g of 1-cyclohexanol (manufactured by Wacker Chemie) was added, and the mixture was stirred with a stirrer for 5 minutes.
- Example 1-1 100 g of the precursor composition obtained in Preparation Example 1-1 and 5 g of KS-4 (Shanghai Foreign Exchange Peace Energy Co., Ltd.) as carbon black were placed in a 350 mL stirring container for a stirrer, and the mixture was stirred for 5 minutes with a stirrer. An adhesive composition for light irradiation peeling of Example 1-1 was obtained.
- KS-4 Sthai Foreign Exchange Peace Energy Co., Ltd.
- Examples 1-2 and 1-3 Adhesive compositions for peeling by irradiation with light of Examples 1-2 and 1-3 were obtained in the same manner as in Example 1-1, except that the amounts of carbon black used were 10 g and 15 g, respectively. ..
- Example 1-4 In a 350 mL stirring container exclusively for a stirrer, the precursor composition obtained in Preparation Example 1 was added so that the amount of carbon black added was 100 g per 100 g of the film constituents contained in the precursor composition obtained in Preparation Example 1.
- KS-4 manufactured by Shanghai Foreign Exchange Peace Energy Co., Ltd. was charged and stirred with a stirrer for 5 minutes to obtain an adhesive composition for light irradiation peeling of Example 7-1.
- Examples 1-5 to 1-7 Examples 1-5 to 6 were performed in the same manner as in Example 1-4, except that the precursor compositions obtained in Preparation Examples 2 to 4 were used instead of the precursor compositions obtained in Preparation Example 1. An adhesive composition for light irradiation peeling of No. 1-7 was obtained.
- Comparative Example 1-1 Put 20g of silicone material Swanbond 102 (made by Takada Chemicals Co., Ltd.), which is not hardened by hydrosilylation reaction, and 1g of KS-4 (made by Shanghai Exchange Peace Energy Co., Ltd.) as carbon black into 50mL screw tube. Then, the mixture was stirred for 5 minutes with a stirrer to obtain a composition of Comparative Example 1-1.
- silicone material Swanbond 102 made by Takada Chemicals Co., Ltd.
- KS-4 made by Shanghai Exchange Peace Energy Co., Ltd.
- Example 2-1 Formation of thin film and measurement of transmittance
- the adhesive composition for light irradiation peeling obtained in Example 1-1 was diluted with menthane, and the diluted composition was applied onto a quartz substrate with a spin coater, and then with a hot plate at 120° C. for 1 minute and then with 200
- the thin film of Example 2-1 having a thickness of 100 ⁇ m was formed by heating at 10° C. for 10 minutes.
- Example 2 except that the adhesive compositions for light irradiation peeling of Examples 1-2 to 1-3 were used instead of the adhesive compositions for light irradiation peeling obtained in Example 1-1, respectively.
- the thin films of Examples 2-2 to 2-3 were formed in the same manner as in -1.
- Reference Example 1 The procedure of Reference Example 1 was repeated in the same manner as in Example 2-1 except that the composition obtained in Preparation Example 1 was used in place of the adhesive composition for light irradiation peeling obtained in Example 1-1. A thin film was formed.
- a 100 mm glass wafer (EAGLE-XG, manufactured by Corning, thickness 700 ⁇ m) as a wafer (support substrate) on the carrier side was bonded in a vacuum bonding device so as to sandwich the thin film formed above, and this was bonded to the device side.
- the wafer was placed face down on a hot plate at 200° C. for 10 minutes to cure the formed thin film to obtain a laminate.
- the bonding was performed at a temperature of 25° C., a reduced pressure of 1,000 Pa, and a load of 30 N.
- a laser having a wavelength of 308 nm was irradiated from the glass wafer side to the obtained three laminated bodies using a laser irradiation device. At this time, the output was changed to confirm the minimum irradiation dose at which peeling occurred in the output range of 100 to 550 mJ/cm 2 .
- peeling was confirmed at 525 mJ/cm 2 in all the laminates. Using this value as the optimum irradiation amount, a peeling test was performed with a laser having a wavelength of 308 nm.
- the temperature of the laminate before and after laser irradiation was measured using an infrared radiation thermometer.
- the temperature of each laminate was about 23° C. before laser irradiation and about 23° C. after laser irradiation, and it was judged that there was no substantial heat generation of the film due to laser irradiation.
- a laser having a wavelength of 532 nm was irradiated from the glass wafer side to the obtained three laminated bodies using a laser irradiation device. At this time, the output was changed to confirm the minimum irradiation dose at which peeling occurred in the output range of 100 to 500 mJ/cm 2 .
- peeling was confirmed at 400 mJ/cm 2 in all the laminates. Using this value as the optimum irradiation amount, a peeling test with a laser having a wavelength of 532 nm was performed below.
- the temperature of the laminated body before and after laser irradiation was measured for the laminated body of Examples 5-1 to 5-3 using an infrared radiation thermometer.
- the temperature of each laminate was about 23° C. before laser irradiation and about 24° C. after laser irradiation, and it was judged that there was no substantial heat generation of the film due to laser irradiation.
- Comparative Example 6-1 2 g of the composition obtained in Comparative Example 1-1 was dropped on a 100 mm silicon wafer (thickness: 500 ⁇ m) as a device-side wafer (semiconductor-forming substrate), and the coating film was formed by spreading with a spatula and applying.
- a 100 mm glass wafer (EAGLE-XG, manufactured by Corning Incorporated, thickness 700 ⁇ m) as a wafer (supporting substrate) on the carrier side was laminated by hand so that the formed coating film was sandwiched and left overnight. The coating film was solidified to obtain a laminate.
- the obtained laminated body was irradiated with a laser having a wavelength of 532 nm while scanning the entire surface of the wafer from the glass wafer side using a laser irradiation device, and it was confirmed whether the glass wafer could be peeled off.
- the laser was scanned and irradiated so as not to overlap front, rear, left and right.
- the laser output was 500 mJ/cm 2 . As a result, it was confirmed that the glass wafer (carrier side) could not be peeled off.
- Example 3- Example 3-Except that the light-peelable adhesive composition obtained in Example 1-1 was replaced with the light-peelable adhesive composition of Examples 1-4 to 1-7, respectively. A laminate was obtained in the same manner as in 1.
- the four laminated bodies of Examples 8-1 to 8-4 were irradiated with a laser having a wavelength of 532 nm while scanning the entire surface of the wafer from the glass wafer side by using a laser irradiation device, and whether or not the glass wafer could be peeled off It was confirmed. At this time, the laser was scanned and irradiated so as not to overlap front, rear, left and right. Further, the laser output was 400 mJ/cm 2 in any of the examples.
- Example 3- Example 3-Except that the light-peelable adhesive composition of Examples 1-1 to 1-6 was used instead of the light-peelable adhesive composition obtained in Example 1-1, respectively. A laminate was obtained in the same manner as in 1.
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Abstract
Description
第1観点として、光照射により剥離可能な光照射剥離用接着剤組成物であって、接着剤成分と、カーボンブラックとを含み、前記接着剤成分が、ヒドロシリル化反応により硬化する成分(A)を含むことを特徴とする光照射剥離用接着剤組成物、
第2の観点として、更に、エポキシ変性ポリオルガノシロキサンを含む成分、メチル基含有ポリオルガノシロキサンを含む成分及びフェニル基含有ポリオルガノシロキサンを含む成分からなる群から選択される少なくとも1種を含む成分(B)を含む第1の観点に記載の光照射剥離用接着剤組成物、
第3の観点として、前記ヒドロシリル化反応により硬化する成分(A)が、SiO2で表されるシロキサン単位(Q単位)、R1R2R3SiO1/2で表されるシロキサン単位(M単位)、R4R5SiO2/2で表されるシロキサン単位(D単位)及びR6SiO3/2で表されるシロキサン単位(T単位)からなる群より選ばれる1種又は2種以上の単位を含むポリシロキサン(A1)(前記R1~R6は、ケイ素原子に結合する基又は原子であり、互いに独立に、アルキル基、アルケニル基又は水素原子を表す。)と、白金族金属系触媒(A2)とを含み、前記ポリシロキサン(A1)は、SiO2で表されるシロキサン単位(Q’単位)、R1’R2’R3’SiO1/2で表されるシロキサン単位(M’単位)、R4’R5’SiO2/2で表されるシロキサン単位(D’単位)及びR6’SiO3/2で表されるシロキサン単位(T’単位)からなる群より選ばれる1種又は2種以上の単位を含むとともに、前記M’単位、D’単位及びT’単位からなる群より選ばれる少なくとも1種を含むポリオルガノシロキサン(a1)(前記R1’~R6’は、ケイ素原子に結合する基であり、互いに独立に、アルキル基又はアルケニル基を表すが、前記R1’~R6’の少なくとも1つは、前記アルケニル基である。)と、SiO2で表されるシロキサン単位(Q”単位)、R1”R2”R3”SiO1/2で表されるシロキサン単位(M”単位)、R4”R5”SiO2/2で表されるシロキサン単位(D”単位)及びR6”SiO3/2で表されるシロキサン単位(T”単位)からなる群より選ばれる1種又は2種以上の単位を含むとともに、前記M”単位、D”単位及びT”単位からなる群より選ばれる少なくとも1種を含むポリオルガノシロキサン(a2)(前記R1”~R6”は、ケイ素原子に結合する基又は原子であり、互いに独立に、アルキル基又は水素原子を表すが、前記R1”~R6”の少なくとも1つは、水素原子である。)とを含む第1の観点又は第2の観点記載の光照射剥離用接着剤組成物、
第4の観点として、前記カーボンブラックの含有量が、前記接着剤成分に対して、0.1~50質量%である、第1~3の観点のいずれかに記載の光照射剥離用接着剤組成物、
第5の観点として、溶媒を含む第1~4の観点のいずれかに記載の光照射剥離用接着剤組成物、
第6の観点として、前記溶媒の含有量が、前記組成物全体に対して、10~90質量%である第5の観点に記載の光照射剥離用接着剤組成物、
第7の観点として、エポキシ変性ポリオルガノシロキサンを含む成分、メチル基含有ポリオルガノシロキサンを含む成分及びフェニル基含有ポリオルガノシロキサンを含む成分からなる群から選択される少なくとも1種を含む成分を含む第1~6の観点のいずれかに記載の光照射剥離用接着剤組成物、
第8の観点として、半導体形成基板からなる第1基体と、レーザーを透過する支持基板からなる第2基体と、接着層とを備える積層体であって、前記接着層が、第1~7の観点のいずれかに記載の光照射剥離用接着剤組成物から得られる硬化膜である、積層体、
第9の観点として、第1基体又は第2基体の表面に第1~7の観点のいずれかに記載の光照射剥離用接着剤組成物を塗布して接着剤塗布層を形成する第1工程と、前記第1基体と前記第2基体とを前記接着剤塗布層を介して合わせ、加熱処理及び減圧処理の少なくとも一方を実施しながら、前記第1基体及び前記第2基体の厚さ方向の荷重をかけることによって、前記第1基体と前記接着剤塗布層と前記第2基体とを密着させ、その後、後加熱処理を行う第2工程と、を含む積層体の製造方法、
第10の観点として、第9の観点に記載の積層体の製造方法により得られた積層体の前記第2基体側からレーザーを照射し、前記第2基体を剥離する、剥離方法、
第11の観点として、前記レーザーの波長が、190nm~600nmである、第10の観点に記載の剥離方法、を提供する。
本発明の光照射剥離用接着剤組成物は、例えば、支持体とウエハーの回路面との間で剥離可能に接着しウエハーの裏面を加工するために用いる接着層を形成するために用いることができ、接着剤成分と、カーボンブラックとを含み、前記接着剤成分が、ヒドロシリル化反応により硬化する成分(A)を含む。
さらに、カーボンブラックは、粉末状態で接着剤成分と混合して分散させてもよいが、予め接着剤成分や他の樹脂成分に分散させてマスターバッチ化したものや、溶媒に分散させた分散液として接着剤成分と混合して分散させてもよい。
カーボンブラックの含有量は、接着剤成分に対して、通常0.1~50質量%である。
中でも、メチル基が好ましい。
中でも、エテニル基、2-プロペニル基が好ましい。
このような白金系の金属触媒は、ポリオルガノシロキサン(a1)のアルケニル基とポリオルガノシロキサン(a2)のSi-H基とのヒドロシリル化反応を促進するための触媒である。
中でも、メチル基含有ポリオルガノシロキサンを含む成分が好ましい。
R21は、ケイ素原子に結合する基であり、アルキル基を表し、アルキル基の具体例としては、上述の例示を挙げることができる。中でも、R21としては、メチル基が好ましい。
本発明の好ましい一態様においては、メチル基含有ポリオルガノシロキサンの具体例としては、D20単位のみからなるポリオルガノシロキサン、D20単位とQ単位とを含むポリオルガノシロキサン、D20単位とM単位とを含むポリオルガノシロキサン、D20単位とT単位とを含むポリオルガノシロキサン、D20単位とQ単位とM単位とを含むポリオルガノシロキサン、D20単位とM単位とT単位とを含むポリオルガノシロキサン、D20単位とQ単位とM単位とT単位とを含むポリオルガノシロキサンが挙げられる。
図2(a)に示すのは加工などのプロセス後の積層体10Aであり、積層体10Aの第2基体12側からレーザー20を照射する。接着層13Aがレーザー20の照射を受けると、接着層13Aが分解等により変質して、接着強度が著しく低下し、剥離可能な状態となる。
なお、第1基体11に残った接着層13Aを、例えば有機溶媒からなるクリーナーで除去することで、薄化などのプロセスが施された第1基体11を得ることができる(図2(c))。
(2)粘度測定:東機産業(株)製 回転粘度計TVE-22H
(3)透過率の測定:(株)島津製作所製 紫外可視分光光度計UV2550
(4)真空貼り合わせ装置:ズースマイクロテック(株)製、マニュアルボンダー
(5)308nmレーザー照射装置:ズースマイクロテック(株)製、308nmレーザー照射装置
(6)赤外放射温度計:(株)テストー製、赤外放射温度計835-H1
(7)532nmレーザー照射装置:Lotus-TII製 LT-2137
[調製例1]
撹拌機専用600mL撹拌容器にポリシロキサン(a1)としてビニル基含有のMQ樹脂(ワッカーケミ社製)95g、溶媒としてp-メンタン(日本テルペン化学(株)製)93.4gおよび重合抑制剤(A3)として1,1-ジフェニル-2-プロピン-1-オール(東京化成工業(株)製)0.41gを入れ、撹拌機で5分間撹拌した。
撹拌機専用600mL撹拌容器にポリシロキサン(a1)としてビニル基含有のMQ樹脂(ワッカーケミ社製)95g、溶媒としてp-メンタン(日本テルペン化学(株)製)93.4gおよび重合抑制剤(A3)として1,1-ジフェニル-2-プロピン-1-オール(東京化成工業(株)製)0.41gを入れ、撹拌機で5分間撹拌した。
撹拌機専用600mL撹拌容器にポリシロキサン(a1)としてビニル基含有のMQ樹脂(ワッカーケミ社製)95g、溶媒としてp-メンタン(日本テルペン化学(株)製)93.4gおよび重合抑制剤(A3)として1,1-ジフェニル-2-プロピン-1-オール(東京化成工業(株)製)0.41gを入れ、撹拌機で5分間撹拌した。
得られた混合物に、ポリシロキサン(a2)として粘度100mPa・sのSi-H基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)、ポリシロキサン(a1)として粘度200mPa・sのビニル基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)17.7g、成分(B)としてポリジメチルシロキサンである粘度1000000mm2/sのポリオルガノシロキサン(ワッカーケミ社製、商品名AK1000000)、(A3)として1-エチニル-1-シクロヘキサノール(ワッカーケミ社製)0.41gを入れ、撹拌機で5分間撹拌した。
撹拌機専用600mL撹拌容器にポリシロキサン(a1)としてビニル基含有のMQ樹脂(ワッカーケミ社製)95g、溶媒としてp-メンタン(日本テルペン化学(株)製)93.4gおよび重合抑制剤(A3)として1,1-ジフェニル-2-プロピン-1-オール(東京化成工業(株)製)0.41gを入れ、撹拌機で5分間撹拌した。
撹拌機専用350mL撹拌容器に調製例1-1で得られた前駆組成物100gと、カーボンブラックとしてKS-4(上海為替平和エネルギー有限会社製)5gを入れ、撹拌機で5分間撹拌し、実施例1-1の光照射剥離用接着剤組成物を得た。
それぞれ、カーボンブラックの使用量を10g,15gとした以外は、実施例1-1と同様の方法で、実施例1-2、実施例1-3の光照射剥離用接着剤組成物を得た。
撹拌機専用350mL撹拌容器に、調製例1で得られた前駆組成物に含まれる膜構成成分100g当たりのカーボンブラックの添加量が10gとなるように、調製例1で得られた前駆組成物とKS-4(上海為替平和エネルギー有限会社製)を入れ、撹拌機で5分間撹拌し、実施例7-1の光照射剥離用接着剤組成物を得た。
それぞれ、調製例1で得られた前駆組成物の代わりに調製例2~4で得られた前駆組成物を用いた以外は、実施例1-4と同様の方法で、実施例1-5~1-7の光照射剥離用接着剤組成物を得た。
スクリュー管50mLにヒドロシリル化反応により硬化する材料でないシリコーン系材料スワンボンド102(タカダ化学品製造(株)製)20gと、カーボンブラックとしてKS-4(上海為替平和エネルギー有限会社製)1gとを入れ、撹拌機で5分間撹拌し、比較例1-1の組成物を得た。
[実施例2-1]
実施例1-1で得られた光照射剥離用接着剤組成物をメンタンで希釈し、希釈した組成物をスピンコーターで石英基板上に塗布し、ホットプレートで、120℃で1分間、次いで200℃で10分間加熱し、厚さ100μmの実施例2-1の薄膜を形成した。
実施例1-1で得られた光照射剥離用接着剤組成物の代わりに、それぞれ、実施例1-2~1-3の光照射剥離用接着剤組成物を用いた以外は、実施例2-1と同様の方法で実施例2-2~2-3の薄膜を形成した。
実施例1-1で得られた光照射剥離用接着剤組成物の代わりに、調製例1で得られた組成物を用いた以外は、実施例2-1と同様の方法で参考例1の薄膜を形成した。
得られた薄膜が、レーザー剥離用の層として使用可能か否かを判断するため、波長308nm、355nm、532nmの光の透過率を測定した。結果を表1に示す。
[実施例3-1~3-3]
デバイス側のウエハー(半導体形成基板)としての300mmシリコンウエハー(厚さ700μm)に実施例1-1で得られた光照射剥離用接着剤組成物をスピンコーターで塗布し、ホットプレート上で、120℃で1.5分間加熱し、薄膜(接着剤塗布層)を形成した。
[実施例4-1~4-3]
実施例3-1~3-3と同様の方法で得た3つの積層体に、ガラスウエハー側からレーザー照射装置を用いて波長308nmのレーザーをウエハーの全面に走査しながら照射し、ガラスウエハーの剥離が可能か否かを確認した。この際、レーザーは前後左右にオーバーラップしない様に走査して照射した。また、レーザー出力は、いずれの実施例でも525mJ/cm2とした。
[実施例5-1~5-3]
それぞれ、実施例3-1~3-3と同様の方法で積層体を得た。
[実施例6-1~6-3]
実施例5-1~5-3と同様の方法で得た3つの積層体に、ガラスウエハー側からレーザー照射装置を用いて波長532nmのレーザーをウエハーの全面に走査しながら照射し、ガラスウエハーの剥離が可能か否かを確認した。この際、レーザーは前後左右にオーバーラップしない様に走査して照射した。また、レーザー出力は、実施例6-1~6-3のすべてが400mJ/cm2とした。
デバイス側のウエハー(半導体形成基板)としての100mmシリコンウエハー(厚さ500μm)に比較例1-1で得られた組成物2gを垂らし、ヘラを使って伸ばして塗布することによって塗膜を形成し、キャリア側のウエハー(支持基板)としての100mmガラスウエハー(EAGLE-XG、コーニング社製、厚さ700μm)で、前記形成した塗膜を挟むように手で貼り合せ、それを一晩放置して塗膜を固まらせ、積層体を得た。
その結果、ガラスウエハー(キャリア側)を剥離できないことが確認できた。
それぞれ、実施例1-1で得られた光照射剥離用接着剤組成物の代わりに実施例1-4~1-7の光照射剥離用接着剤組成物を用いた以外は、実施例3-1と同様の方法で積層体を得た。
[実施例7-1~7-3、比較例7-1]
実施例5-1~5-3と同様の方法で得た3つの積層体と比較例6-1と同様の方法で得た積層体に、ガラスウエハー側からレーザー照射装置を用いて波長355nmのレーザーをウエハーの全面に走査しながら照射し、ガラスウエハーの剥離が可能か否かを確認した。この際、レーザーは前後左右にオーバーラップしない様に走査して照射した。また、レーザー出力は、160mJ/cm2とした。
一方、比較例の積層体では、ガラスウエハー(キャリア側)を剥離できないことが確認できた。
それぞれ、実施例1-1で得られた光照射剥離用接着剤組成物の代わりに実施例1-4~1-6の光照射剥離用接着剤組成物を用いた以外は、実施例3-1と同様の方法で積層体を得た。
11 第1基体
12 第2基体
13 接着剤塗布層
13A 接着層
20 レーザー
Claims (11)
- 光照射により剥離可能な光照射剥離用接着剤組成物であって、
接着剤成分と、カーボンブラックとを含み、
前記接着剤成分が、ヒドロシリル化反応により硬化する成分(A)を含むことを特徴とする光照射剥離用接着剤組成物。 - 更に、エポキシ変性ポリオルガノシロキサンを含む成分、メチル基含有ポリオルガノシロキサンを含む成分及びフェニル基含有ポリオルガノシロキサンを含む成分からなる群から選択される少なくとも1種を含む成分(B)を含む請求項1記載の光照射剥離用接着剤組成物。
- 前記ヒドロシリル化反応により硬化する成分(A)が、SiO2で表されるシロキサン単位(Q単位)、R1R2R3SiO1/2で表されるシロキサン単位(M単位)、R4R5SiO2/2で表されるシロキサン単位(D単位)及びR6SiO3/2で表されるシロキサン単位(T単位)からなる群より選ばれる1種又は2種以上の単位を含むポリシロキサン(A1)(前記R1~R6は、ケイ素原子に結合する基又は原子であり、互いに独立に、アルキル基、アルケニル基又は水素原子を表す。)と、白金族金属系触媒(A2)とを含み、
前記ポリシロキサン(A1)は、SiO2で表されるシロキサン単位(Q’単位)、R1’R2’R3’SiO1/2で表されるシロキサン単位(M’単位)、R4’R5’SiO2/2で表されるシロキサン単位(D’単位)及びR6’SiO3/2で表されるシロキサン単位(T’単位)からなる群より選ばれる1種又は2種以上の単位を含むとともに、前記M’単位、D’単位及びT’単位からなる群より選ばれる少なくとも1種を含むポリオルガノシロキサン(a1)(前記R1’~R6’は、ケイ素原子に結合する基であり、互いに独立に、アルキル基又はアルケニル基を表すが、前記R1’~R6’の少なくとも1つは、前記アルケニル基である。)と、SiO2で表されるシロキサン単位(Q”単位)、R1”R2”R3”SiO1/2で表されるシロキサン単位(M”単位)、R4”R5”SiO2/2で表されるシロキサン単位(D”単位)及びR6”SiO3/2で表されるシロキサン単位(T”単位)からなる群より選ばれる1種又は2種以上の単位を含むとともに、前記M”単位、D”単位及びT”単位からなる群より選ばれる少なくとも1種を含むポリオルガノシロキサン(a2)(前記R1”~R6”は、ケイ素原子に結合する基又は原子であり、互いに独立に、アルキル基又は水素原子を表すが、前記R1”~R6”の少なくとも1つは、水素原子である。)とを含む請求項1又は2記載の光照射剥離用接着剤組成物。 - 前記カーボンブラックの含有量が、前記接着剤成分に対して、0.1~50質量%である、請求項1~3のいずれか1項記載の光照射剥離用接着剤組成物。
- 溶媒を含む請求項1~4のいずれか1項記載の光照射剥離用接着剤組成物。
- 前記溶媒の含有量が、前記組成物全体に対して、10~90質量%である請求項5記載の光照射剥離用接着剤組成物。
- エポキシ変性ポリオルガノシロキサンを含む成分、メチル基含有ポリオルガノシロキサンを含む成分及びフェニル基含有ポリオルガノシロキサンを含む成分からなる群から選択される少なくとも1種を含む成分を含む請求項1~6のいずれか1項記載の光照射剥離用接着剤組成物。
- 半導体形成基板からなる第1基体と、レーザーを透過する支持基板からなる第2基体と、接着層とを備える積層体であって、
前記接着層が、請求項1~7のいずれか1項記載の光照射剥離用接着剤組成物から得られる硬化膜である、積層体。 - 第1基体又は第2基体の表面に請求項1~7のいずれか1項記載の光照射剥離用接着剤組成物を塗布して接着剤塗布層を形成する第1工程と、
前記第1基体と前記第2基体とを前記接着剤塗布層を介して合わせ、加熱処理及び減圧処理の少なくとも一方を実施しながら、前記第1基体及び前記第2基体の厚さ方向の荷重をかけることによって、前記第1基体と前記接着剤塗布層と前記第2基体とを密着させ、その後、後加熱処理を行う第2工程と、を含む積層体の製造方法。 - 請求項9に記載の積層体の製造方法により得られた積層体の前記第2基体側からレーザーを照射し、前記第2基体を剥離する、剥離方法。
- 前記レーザーの波長が、190nm~600nmである、請求項10に記載の剥離方法。
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WO2022202029A1 (ja) * | 2021-03-26 | 2022-09-29 | 日産化学株式会社 | 積層体、積層体の製造方法、及び半導体基板の製造方法 |
WO2022202153A1 (ja) * | 2021-03-26 | 2022-09-29 | 日産化学株式会社 | 接着剤組成物、積層体、積層体の製造方法、及び半導体基板の製造方法 |
WO2023008204A1 (ja) * | 2021-07-26 | 2023-02-02 | 日産化学株式会社 | 積層体の製造方法、及び接着剤組成物のキット |
WO2023008207A1 (ja) * | 2021-07-26 | 2023-02-02 | 日産化学株式会社 | 積層体の製造方法、及び接着剤組成物のキット |
WO2023032165A1 (ja) * | 2021-09-03 | 2023-03-09 | 昭和電工マテリアルズ株式会社 | 仮固定用フィルム、仮固定用積層体、及び半導体装置の製造方法 |
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JPWO2021112070A1 (ja) * | 2019-12-02 | 2021-06-10 | ||
WO2023214308A1 (en) * | 2022-05-06 | 2023-11-09 | Flooring Industries Limited, Sarl | Panel and adhesive system for panels |
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KR20210107788A (ko) | 2021-09-01 |
EP3907074A1 (en) | 2021-11-10 |
JPWO2020138240A1 (ja) | 2021-11-18 |
EP3907074A4 (en) | 2022-09-14 |
CN113226743A (zh) | 2021-08-06 |
SG11202107006XA (en) | 2021-07-29 |
TW202026387A (zh) | 2020-07-16 |
US20220073801A1 (en) | 2022-03-10 |
JP7486025B2 (ja) | 2024-05-17 |
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