WO2020134669A1 - 晶体管的制作方法及全包围栅极器件结构 - Google Patents
晶体管的制作方法及全包围栅极器件结构 Download PDFInfo
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- WO2020134669A1 WO2020134669A1 PCT/CN2019/117797 CN2019117797W WO2020134669A1 WO 2020134669 A1 WO2020134669 A1 WO 2020134669A1 CN 2019117797 W CN2019117797 W CN 2019117797W WO 2020134669 A1 WO2020134669 A1 WO 2020134669A1
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 13
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 13
- 229920005591 polysilicon Polymers 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- 239000011810 insulating material Substances 0.000 claims description 11
- 229910021332 silicide Inorganic materials 0.000 claims description 8
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 claims description 8
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- 238000006243 chemical reaction Methods 0.000 description 3
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- 229910000530 Gallium indium arsenide Inorganic materials 0.000 description 1
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- 238000002513 implantation Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- RPQDHPTXJYYUPQ-UHFFFAOYSA-N indium arsenide Chemical compound [In]#[As] RPQDHPTXJYYUPQ-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
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- 238000000059 patterning Methods 0.000 description 1
- 238000005240 physical vapour deposition Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
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- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/785—Field effect transistors with field effect produced by an insulated gate having a channel with a horizontal current flow in a vertical sidewall of a semiconductor body, e.g. FinFET, MuGFET
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- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78696—Thin film transistors, i.e. transistors with a channel being at least partly a thin film characterised by the structure of the channel, e.g. multichannel, transverse or longitudinal shape, length or width, doping structure, or the overlap or alignment between the channel and the gate, the source or the drain, or the contacting structure of the channel
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- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66484—Unipolar field-effect transistors with an insulated gate, i.e. MISFET with multiple gate, at least one gate being an insulated gate
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- H01L21/28035—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor the final conductor layer next to the insulator being silicon, e.g. polysilicon, with or without impurities
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- H01L21/28194—Making the insulator on single crystalline silicon, e.g. using a liquid, i.e. chemical oxidation by deposition, e.g. evaporation, ALD, CVD, sputtering, laser deposition
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- H01L21/3105—After-treatment
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- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
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- H01L21/76264—SOI together with lateral isolation, e.g. using local oxidation of silicon, or dielectric or polycristalline material refilled trench or air gap isolation regions, e.g. completely isolated semiconductor islands
- H01L21/76283—Lateral isolation by refilling of trenches with dielectric material
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Definitions
- the present invention relates to the field of semiconductor technology, and more particularly, to a method for manufacturing a transistor and a structure of a fully enclosed gate device.
- the channel of the MOS transistor can have a high breakdown voltage and a high current Ids. If the channel length is increased, the breakdown voltage can be increased, but the current Ids will be reduced.
- the upper gate dielectric and the upper gate electrode are first generated on the upper surface of the channel region, and then the back gate dielectric and the back gate electrode are generated on the lower surface of the channel region.
- This structure is called The double-gate electrode structure requires two gate dielectric layers to be grown, and the manufacturing process is complicated, which results in a lower capacity and is not conducive to mass production of devices.
- the purpose of the present invention is to further simplify the growth process of the gate dielectric layer of the MOS transistor, while ensuring that the channel can have a high breakdown voltage and a high current Ids.
- the substrate including a bottom substrate, an insulating layer and a top substrate in sequence from bottom to top;
- holes on the top substrate are formed on both sides of the channel region;
- a gate structure is formed to cover the upper surface of the channel region, the hole, and the wall surface of the cavity near the channel region.
- the gate structure includes a gate dielectric layer and a gate covering the gate dielectric layer.
- the method of forming the hole includes:
- the substrate is etched to form the hole.
- the method of forming a cavity includes:
- the insulating layer is etched to form the cavity.
- the etching includes wet etching or dry etching.
- the insulating layer is silicon oxide.
- the solution used in the wet etching is HF with a concentration of 10%-20%.
- the gate dielectric layer includes an oxide layer.
- the oxide layer is formed by thermal oxidation or atomic layer deposition.
- the method for forming the gate includes:
- the gate electrode layer is patterned to form the gate.
- the material of the gate is polysilicon or metal.
- the method further includes in-situ doping the gate electrode layer when the gate material is polysilicon.
- the method further includes: metalizing the top surface of the gate to generate a metal silicide.
- the method further includes: filling an insulating material in the hole.
- a device structure that fully surrounds a gate including:
- a gate structure formed on the upper surface of the channel region, the hole, and the cavity near the wall surface of the channel region.
- the gate structure includes a gate dielectric layer and a gate covering the gate dielectric layer.
- the material of the gate is polysilicon or metal.
- the method further includes: a metal silicide formed on the top surface of the gate.
- the hole is filled with insulating material.
- the beneficial effects of the present invention are: forming holes on both sides of the channel region of the top silicon layer of SOI, forming a cavity communicating with the holes below the channel region, and forming a fully enclosed gate on the upper and lower surfaces of the channel region and on both sides
- the structure, through the fully enclosed gate structure, increases the control capability of the gate to the channel, improves the breakdown voltage, and at the same time increases the current Ids, simplifies the growth process of the gate insulating layer of the MOS transistor, and facilitates mass production.
- FIG. 1 is a flowchart of a method of manufacturing a transistor according to an embodiment of the present invention.
- FIG. 2 is a top view of a fully enclosed gate device structure according to an embodiment of the present invention.
- FIG. 3(A) to FIG. 3(E) are schematic diagrams of the A-A structure at different stages of the fully enclosed gate device structure according to an embodiment of the present invention.
- the manufacturing method of the transistor according to the first embodiment of the present invention includes the following steps:
- Step 1 As shown in FIG. 3(A), a base is provided, and the base includes a bottom substrate 101, an insulating layer 102, and a top substrate 103 in order from bottom to top;
- the substrate is an SOI substrate.
- the formation method of the SOI substrate includes: in the first step, the upper surface of the underlying substrate 101 is thermally oxidized in a room temperature environment to form a silicon oxide insulating layer, and a certain amount is implanted on the insulating layer 102 Dose of hydrogen ions; in the second step, under normal temperature conditions, the bottom substrate 101 is bonded to the top substrate 103; in the third step, the low temperature annealing causes hydrogen ions to be implanted to form bubbles to peel off part of the top substrate 103 above the insulating layer 102, Then the high temperature annealing enhances the bonding strength between the unstripped top substrate 103 and the bottom substrate 101; in the fourth step, the surface of the unstripped top substrate 103 is planarized.
- a stress initiation region is formed in the underlying substrate 101 under the insulating layer 102 by means of ion implantation and annealing stripping.
- the stress initiation region provides favorable stress for manufacturing the channel region of the semiconductor device in the top substrate 103 and helps To improve the performance of semiconductor devices.
- the stress inducing region is formed in the underlying substrate 101 and extends into the top substrate 103, and the upper plane of the stress inducing region is not higher than the lower plane of the insulating layer 102.
- a SiN dielectric layer is formed as a mask material on the oxide layer of the top substrate 103, and the pattern is transferred to the SiN dielectric layer using photolithography technology, which is used to line the top layer.
- a patterned mask layer 105 is formed on the bottom 103 surface.
- the material of the insulating layer 102 is crystalline or amorphous oxide, nitride, or any combination thereof, and SiO2 is generally selected.
- the material of the top substrate 103 and the bottom substrate 101 is single crystal silicon, Ge, or a group III-V compound (such as SiC, gallium arsenide, indium arsenide, or indium phosphide, etc.).
- step 2 forming a source region 302 and a drain region 303 on the top substrate 103, and forming a channel region between the source region 302 and the drain region 303 304, the direction from the source region 302 to the drain region 303 is the first direction X, and the vertical first direction X is the second direction Y.
- the source region 302, the drain region 303, and the channel region 304 may be formed by photolithography, ion implantation, diffusion, and/or other suitable process methods.
- a photoresist pattern is formed in the source region, the drain region and the channel region by a photolithography process to cover and define the corresponding source region, and the photoresist pattern is used as an etching mask for etching
- the silicon layer is exposed, the used photoresist pattern is removed, and then P-type or N-type dopants or impurities are implanted into the source and drain regions of the top substrate 103, and then laser annealing and flash annealing can be used
- laser annealing and flash annealing can be used
- Step 3 Referring to the direction of the arrows in FIGS. 2, 3 (A) and 3 (B), in the third direction Z perpendicular to the first direction X and the second direction Y, the channel region 304 is formed through on both sides
- the hole 201 of the top substrate 103 etches the insulating layer 102 below the hole 201 and the channel region through the hole 201 to form a cavity 202, and the cavity 202 communicates with the hole 201.
- the method of forming the hole 201 includes: forming a patterned mask layer 105 on the surface of the substrate to define the position of the hole 201; using the patterned mask layer 105 as a mask and etching the substrate to form the hole 201 .
- the hole 201 is formed by dry etching.
- the photoresist in the exposed area (the former is called positive photoresist, the latter is called negative photoresist), so that the pattern on the mask is copied to the photoresist film, and the pattern is transferred to the substrate using etching technology
- a patterned mask layer 105 is formed on the surface of the substrate, and the position of the hole 201 is defined.
- the patterned mask layer 105 is used as a mask to etch the substrate by using an etchant
- the hole 201 is formed.
- the method of forming the cavity 202 includes using the patterned mask layer 105 as a mask and etching the insulating layer 102 to form the cavity 202.
- the insulating layer 102 is silicon oxide.
- the etching is wet etching or dry etching.
- the cavity is etched by a wet etching process, and only the silicon dioxide insulating layer is etched by the HF solution, and the HF solution is injected without etching this characteristic of other materials.
- the exposed silicon dioxide portion in the hole 201 is etched both laterally and vertically of the insulating layer 102, thereby forming a cavity 202 under the channel region, using a solution with a concentration of 10% -20%, the etching rate is 1000 ⁇ /min.
- Step 4 Referring to FIG. 2 and FIG. 3(C), a gate structure is formed, and the gate structure covers the upper surface of the channel region 304.
- the holes 201 on both sides of the channel region 304 and the cavity 202 below expose the walls on both sides and the lower part of the channel region 304, so that a fully enclosed gate structure can be formed on both sides and the upper and lower surfaces of the channel region 304.
- the pole structure includes a gate dielectric layer 203 and a gate 305 covering the gate dielectric layer 203.
- the method of forming the gate 305 includes: forming a gate electrode layer 205 on the surface of the gate dielectric layer 203; patterning the gate electrode layer 205 to form the gate 305.
- the gate dielectric layer 203 includes an oxide layer.
- an oxide layer is formed as the gate dielectric layer 203 through thermal oxidation or atomic layer deposition.
- forming a fully enclosed gate structure on both sides and upper and lower surfaces of the channel region 304 includes: thermally growing methods on both sides and upper and lower sides of the channel region 304 An oxide layer is formed on the surface.
- silicon oxide is formed on both sides and upper and lower surfaces of the channel region 304 by thermal growth method, and silicon oxide is used as the gate dielectric layer 203. Because of the existence of the hole 201 and the cavity 202, the channel region 304 is an exposed region.
- the oxide layer can be oxidized on both sides and the upper and lower surfaces of the channel region 304, and the thickness of the oxide layer is between 1 nm and 10 nm between.
- an oxide layer with a high-k gate dielectric can also be formed by atomic layer deposition.
- the high-k gate dielectric can ensure the proportional relationship of various electrical parameters while The physical thickness of the gate dielectric layer 203 is increased, thereby reducing gate leakage current and improving device reliability.
- polysilicon is deposited on the surface of the gate dielectric layer 203 to form the gate electrode layer 205.
- a layer of polysilicon can be deposited on the side of the hole 201 and the cavity 202 by vapor deposition, and polysilicon can be deposited on the surface of the channel region 304.
- a metal gate can be deposited on the side of the hole 201 and the side of the cavity 202 by atomic layer deposition.
- the metal gate can form the gate electrode contact region without in-situ doping.
- the thickness of the polysilicon layer is 2.5k ⁇ 3k ⁇ .
- Step 5 further comprising: when the gate material is polysilicon, doping the gate electrode layer 205 in situ to form a gate electrode contact region.
- annealing may be performed to control the doping distribution of the gate electrode layer 205 for adjusting the turn-on voltage of the device.
- the semiconductor structure may be annealed using an instant annealing process, such as laser annealing at a high temperature of about 800 to 1100° C.
- the annealing may also repair the implantation process to the top substrate 103 , Damage to the insulating layer 102 and the underlying substrate 101.
- Step 6 further comprising: metalizing the top surface of the gate 305 to generate metal silicide.
- metal silicide is generated by performing a metallization reaction at the gate electrode contact region, so as to reduce the resistance of the device.
- the metallization reaction first uses methods such as physical sputtering to deposit the metal on the wafer, then undergoes a first annealing at a slightly lower temperature (600-700°C), and then undergoes a second annealing at a slightly higher temperature (800-900°C) )
- the metal Cu, Ti, Co, NiPt, etc.
- Step 7 Referring to FIG. 3(D), after forming the gate structure, the method further includes: filling the insulating material 204 in the hole 201.
- PVD or CVD deposition method may be used to deposit silicon oxide, silicon nitride insulating material 204 and the like in the hole 201.
- Step 9 As shown in FIGS. 2, 3 (D) and 3 (E), remove the gate electrode layer 205 outside the boundary of the channel region 304 and the insulating material 204 deposited on its surface, and remove the deposit on the gate The insulating material 204 on the top of 305 exposes the gate 305.
- the excess gate electrode layer 205 outside the boundary of the channel region 304 and the insulating material deposited on the surface are removed by the etching process 204.
- the insulating material 204 deposited on the top of the gate 305 is etched away to expose the gate 305.
- the device structure of the fully enclosed gate according to the second embodiment of the present invention includes:
- the hole 201 of the substrate 103; the cavity 202 formed below the channel region 304, the hole 201 is in communication with the cavity 202; the upper surface of the channel region 304, the hole 201 and the cavity 202 are close to the wall surface of the channel region 304 Gate structure.
- the gate structure includes a gate dielectric layer 203 and a gate 305 covering the gate dielectric layer 203.
- the material of the gate 305 is polysilicon.
- the method further includes: a metal silicide formed on the top surface of the gate 305.
- the hole 201 is filled with an insulating material.
- the control capability of the gate to the channel is increased, the breakdown voltage is increased, and the current Ids is increased, which simplifies the growth process of the gate insulating layer of the MOS transistor and facilitates mass production.
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Abstract
Description
Claims (18)
- 一种晶体管的制作方法,其特征在于,包括:提供基底,所述基底由下至上依次包括底层衬底、绝缘层和顶层衬底;在所述顶层衬底形成源极区和漏极区,在所述源极区和漏极区之间形成沟道区,所述源极区至漏极区的方向为第一方向,垂直所述第一方向为第二方向;在垂直于所述第一方向和所述第二方向的第三方向上,所述沟道区两侧形成贯穿所述顶层衬底的孔;通过所述孔刻蚀所述孔下方及所述沟道区下方的绝缘层,以形成空腔,所述空腔与所述孔连通;形成栅极结构,覆盖所述沟道区上表面、所述孔和所述空腔靠近沟道区的壁面,所述栅极结构包括栅介质层及覆盖所述栅介质层的栅极。
- 根据权利要求1所述的晶体管的制作方法,其特征在于,形成所述孔的方法包括:在所述基底表面形成图形化的掩模层,定义出所述孔的位置;以所述图形化的掩模层为掩模,刻蚀所述基底以形成所述孔。
- 根据权利要求2所述的晶体管的制作方法,其特征在于,所述形成空腔的方法包括:以所述图形化的掩模层为掩模,刻蚀所述绝缘层以形成所述空腔。
- 根据权利要求3所述的晶体管的制作方法,其特征在于,所述刻蚀包括湿法刻蚀或干法刻蚀。
- 根据权利要求3所述的晶体管的制作方法,其特征在于,所述绝缘层为氧化硅。
- 根据权利要求4所述的晶体管的制作方法,其特征在于,所述湿法刻蚀使用的溶液为浓度为10%-20%的HF。
- 根据权利要求1所述的晶体管的制作方法,其特征在于,所述栅介质层包括氧化层。
- 根据权利要求7所述的晶体管的制作方法,其特征在于,通过热氧化或原子层沉积,形成所述氧化层。
- 根据权利要求1所述的晶体管的制作方法,其特征在于,所述栅极的形成方法包括:在所述栅介质层表面形成栅极电极层;图形化所述栅极电极层,形成所述栅极。
- 根据权利要求9所述的晶体管的制作方法,其特征在于,所述栅极的材料为多晶硅或金属。
- 根据权利要求10所述的晶体管的制作方法,其特征在于,还包括,当所述栅极的材料为多晶硅时,对所述栅极电极层进行原位掺杂。
- 根据权利要求9所述的晶体管的制作方法,其特征在于,还包括:对所述栅极的顶面进行金属化生成金属硅化物。
- 根据权利要求1所述的晶体管的制作方法,其特征在于,形成所述栅极结构后,还包括:在所述孔内填充绝缘材料。
- 一种全包围栅极器件结构,其特征在于,包括:形成在基底的顶层衬底中的源极区、漏极区以及在所述源极区、漏极区之间的沟道区;形成在沟道区两侧的贯穿所述顶层衬底的孔;形成在所述沟道区下方的空腔,所述孔与所述空腔连通;形成在所述沟道区上表面、所述孔和所述空腔靠近沟道区的壁面的栅极结构。
- 根据权利要求14所述的全包围栅极器件结构,其特征在于,所述栅极结构包括栅介质层及覆盖所述栅介质层的栅极。
- 根据权利要求15所述的全包围栅极器件结构,其特征在于,所述栅极的材料为多晶硅或金属。
- 根据权利要求15所述的全包围栅极器件结构,其特征在于,还包括:形成在所述栅极顶面的金属硅化物。
- 根据权利要求14所述的全包围栅极器件结构,其特征在于,所述孔内填充有绝缘材料。
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KR1020217014546A KR20210075164A (ko) | 2018-12-26 | 2019-11-13 | 트랜지스터 제조 방법 및 게이트 올 어라운드 디바이스 구조 |
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CN114420566B (zh) * | 2022-03-31 | 2022-05-31 | 广州粤芯半导体技术有限公司 | 一种全包围栅器件及其制作方法 |
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- 2019-11-13 KR KR1020217014546A patent/KR20210075164A/ko not_active Application Discontinuation
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US20210234035A1 (en) | 2021-07-29 |
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JP2022500879A (ja) | 2022-01-04 |
CN111370306B (zh) | 2023-04-28 |
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