WO2020133992A1 - 桩底注浆腔及使用方法与灌注桩体及其施工方法 - Google Patents
桩底注浆腔及使用方法与灌注桩体及其施工方法 Download PDFInfo
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- WO2020133992A1 WO2020133992A1 PCT/CN2019/093599 CN2019093599W WO2020133992A1 WO 2020133992 A1 WO2020133992 A1 WO 2020133992A1 CN 2019093599 W CN2019093599 W CN 2019093599W WO 2020133992 A1 WO2020133992 A1 WO 2020133992A1
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- WIPO (PCT)
- Prior art keywords
- grouting
- hole
- pile
- capsule
- cavity
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
- E02D15/04—Placing concrete in mould-pipes, pile tubes, bore-holes or narrow shafts
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/38—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds
- E02D5/44—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds with enlarged footing or enlargements at the bottom of the pile
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/62—Compacting the soil at the footing or in or along a casing by forcing cement or like material through tubes
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0023—Cast, i.e. in situ or in a mold or other formwork
Definitions
- the invention relates to the technical field of foundation foundation, in particular to a grouting cavity at the bottom of a pile, a method of using the same, a cast-in-place pile body and a construction method thereof.
- open grouting is commonly used in grouting after cast-in-place piles.
- the open grouting has the problems of low controllability of the slurry injection area, a small expansion of the pile head, a compacting effect on the surrounding stratum, and a small increase in the bearing capacity of the pile end.
- a grouting device for a cast-in-place pile with grouting capsules which includes a grouting pipe, a steel bottom plate, a grouting interface, and a grouting capsule.
- the grouting interface extends above and below the steel bottom plate Out, the upper part of the grouting port is connected to the grouting tube, and the lower part of the grouting port is connected to the grouting capsule at the lower part of the steel bottom plate; and, the upper part of the grouting tube is connected to the grouting pump.
- the steel cage with the protective steel plate acts like a piston in the drill hole during the process of dropping the steel cage to the bottom of the hole, so that the mud in the drill hole is discharged upward Difficulties will cause eddy currents in the mud water that destroy the hole wall, causing the mud water flow circling between the edge of the steel plate and the borehole wall to scour and simultaneously disturb the borehole wall, causing the borehole wall to collapse.
- the above steel bottom plate will also scrape the borehole wall, which further aggravates the collapse of the borehole wall.
- the collapse of the borehole wall causes the borehole sediment after drilling to go beyond the bottom of the hole after the grouting container is exceeded, and at the same time
- the side will also accumulate the mud and sand that collapsed from the borehole wall, causing the sediment to exceed the standard, seriously affecting the quality of the bored pile, and even causing the problem of broken pile.
- the present invention aims to provide a grouting cavity at the bottom of a pile, a method of use, a cast-in-place pile body and a construction method thereof to solve the problem that the cast-in-place pile with grouting capsules in the prior art causes holes during the construction of the bored pile Wall collapse and sedimentation exceeding the standard seriously affect the construction quality.
- the present invention provides a grouting cavity at the bottom of a pile, which includes:
- Grouting capsules have an expansion state filled with slurry inside to carry the pile body, and a contraction state hollow inside;
- a grouting tube communicating with the inner cavity of the grouting capsule to inject grouting into the grouting capsule
- a fixed plate, the grouting capsule is provided on the fixed plate, and the fixed plate is provided with a hole bottom communicating with the accommodating hole for mud and/or sediment in the accommodating hole to pass through the Fix the through hole of the board.
- the grouting capsule is a hollow ring structure adapted to the shape of the fixed plate.
- the inner ring edge of the fixing plate of the annular structure has an annular stopper extending to the inner ring of the grouting capsule.
- the height of the annular stopper is not greater than the sum of the design thickness value of the sediment of the containing hole and the thickness of the grouting capsule in the contracted state.
- the annular stopper is perpendicular to the surface of the fixed plate.
- the grouting chamber at the bottom of the pile further includes: a first one-way valve, the first one-way valve is provided at a communication position between the grouting tube and the grouting capsule to block the blockage in the grouting capsule Enter the grouting tube.
- the grouting tube is provided with a first grouting hole for the slurry to enter the grouting capsule
- the first one-way valve includes: opposite to the first grouting hole on the grouting tube, to A first elastic member that seals the first grouting hole, the first elastic member has a seal that closely adheres to the grouting tube to block the blockage from entering the grouting tube through the first grouting hole The state, and the pressure in the grouting tube moves away from the first grouting portion to move the slurry into the open state of the grouting capsule through the first grouting hole.
- the grouting tube has a first grouting portion extending into the cavity of the grouting capsule, the first grouting portion is an annular pipeline extending along the outer contour of the fixed plate, and the first elastic member It is an annular sleeve sleeved on the first grouting part.
- the grouting cavity at the bottom of the pile further includes: a grouting structure communicating with the through hole and injecting grouting into the through hole.
- the slurry filling structure is at least one slurry filling tube, and the slurry filling tube communicates with the through hole and injects grouting into the through hole.
- the grouting pipe has a second grouting portion extending into the through-hole cavity, the second grouting hole is plural, and is provided on the second grouting portion, the second grouting The arc-shaped pipeline extending along the outline of the hole wall of the through hole.
- the second grouting portion is an annular pipe extending along the contour of the hole wall of the through hole.
- the fixing plate has a slurry storage cavity communicating with the through hole, and the slurry filling pipe is in communication with a slurry inlet of the slurry storage cavity.
- a second one-way valve that controls the connection or disconnection of the filling pipe and the through hole is provided on the filling pipe.
- the second one-way valve includes: a second elastic member disposed opposite to the second grouting hole on the filling pipe to seal the second grouting hole, the second elastic member having The filling pipe is closely attached to block the blockage from entering the sealed state of the filling pipe through the second grouting hole, and is moved toward the direction away from the filling pipe by the pressure in the filling pipe to allow the slurry to pass through the The second grouting hole enters the open state of the through hole.
- the second elastic member is an annular sleeve sleeved on the second grouting portion.
- the through hole is one and is provided at the center of the fixing plate.
- the fixing plate forms an annular plate-like structure.
- the inner ring edge of the fixing plate has an annular stopper extending to the inner ring of the grouting capsule ;
- the second grouting hole of the filling pipe is located on the side of the annular stopper away from the fixed plate.
- the grouting capsule is provided with a capsule detection port for filling the medium inside to verify whether the grouting capsule leaks and/or withstands the pressure, and by detecting the magnitude of pressure that the grouting capsule can withstand, Effectively test the expansion and contraction capacity of the grouting capsule under the action of the slurry and its volume.
- the capsule detection port is provided on the fixed plate.
- a cast-in-place pile including:
- the reinforcing steel cage is connected with the fixing plate of the grouting cavity at the bottom of the pile, and the grouting pipe is fixedly connected with the reinforcing steel cage.
- the cast-in-place pile body further includes a pile-side grouting pipe fixed on the reinforcement cage, and the first grouting hole of the pile-side grouting pipe is provided near the grouting capsule, facing the pile side Formation grouting.
- the construction method of cast-in-place pile includes the following steps:
- step S3 discharging the sediment on the lower side of the fixing plate through the through hole includes: controlling a negative pressure suction pipe to be aligned with the through hole, and aligning the bottom of the containing hole The sediment is discharged.
- the construction method of the cast-in-place pile body further includes step S6: grouting the pile bottom through the grouting pipe passing through the through hole.
- the construction method of cast-in-place pile also includes: Step S7, grouting towards the formation on the side of the pile.
- the use method of the grouting cavity at the bottom of the pile includes:
- the cleaning grouting pipe specifically includes: S1, opening at least two of the grouting pipes connected together by the first grouting portion; S2, at least two of the at least two grouting pipes in an open state One of the grouting pipes is filled with cleaning fluid, and the cleaning fluid is discharged from the other grouting pipe that is in an open state and the cleaning fluid is not injected.
- the pressure in the grouting pipe is less than that of opening the first one-way valve pressure.
- the grouting into the grouting capsule specifically includes: injecting slurry into the grouting tube in an open state, the pressure in the first grouting portion is greater than the biasing pressure of the first elastic member, so The slurry flows through the gap between the first elastic member and the first grouting portion and enters the grouting capsule.
- the grouting cavity at the bottom of the pile includes: a grouting capsule, which has an expansion state filled with slurry inside to carry the pile body, and a hollow contraction state inside; a grouting tube, and the inside of the grouting capsule The cavity is connected to inject grouting into the grouting capsule; a fixed plate, the grouting capsule is arranged on the fixed plate, and the fixed plate is provided with the bottom of the receiving hole to communicate with The mud and/or sediment in the receiving hole passes through the through hole of the fixing plate.
- the grouting cavity at the bottom of the pile provided by the present invention has one through hole and is provided at the center of the fixing plate, and the fixing plate forms an annular plate-like structure.
- the grouting cavity at the bottom of the pile provided by the present invention, wherein the grouting capsule is a hollow ring structure adapted to the shape of the fixed plate.
- the volume of the grouting capsule can be effectively increased, so that the grouting capsule can provide maximum fixation and support for the cast-in-place pile body, and improve the firmness and bearing of the cast-in-place pile body. ability.
- the grouting cavity at the bottom of the pile provided by the present invention, the inner ring edge of the fixing plate of the annular structure has an annular stopper extending to the inner ring of the grouting capsule.
- the height of the annular stopper is not greater than the sum of the design thickness value of the sediment of the containing hole and the thickness of the grouting capsule.
- the annular stopper with a height less than or equal to the design thickness of the sediment is used to clean the accommodation hole through the above-mentioned through hole, the annular stopper abuts the bottom of the hole of the accommodation hole, which can effectively detect the position of the accommodation hole Whether the thickness of sediment is within the qualified range is convenient for the construction personnel to operate the construction and ensure the construction quality.
- the grouting cavity at the bottom of the pile provided by the present invention, the annular stopper is perpendicular to the surface of the fixing plate, and the annular stopper is perpendicular to the fixing plate, which can effectively protect the grouting capsule while ensuring the accommodation
- the mud water in the hole will quickly pass through the hole and enter the grouting cavity at the bottom of the pile, and will not form a vortex that damages the wall of the hole, thereby affecting the construction quality and construction progress of the cast-in-place pile.
- the grouting cavity at the bottom of the pile provided by the present invention further comprises: a first one-way valve, the first one-way valve is provided at a communication position between the grouting tube and the grouting capsule to block the injection
- the mixture of sediment, sediment and the like in the slurry capsule enters the grouting tube.
- the above-mentioned first one-way valve can effectively prevent the mixture of sediment, sediment, etc. entering the grouting capsule from entering the grouting capsule when the pressure outside the grouting tube is greater than the pressure inside the grouting tube when the grouting capsule breaks, etc.
- the grouting pipe, or the grouting is interrupted due to mechanical failure, which causes the problem of blockage of the grouting pipe, so that the grouting cavity at the bottom of the pile cannot be used.
- the first one-way valve can effectively prevent the mixture of sediment, sediment, etc. from entering the grouting pipe, and then, if the grouting capsule is damaged before the grouting and the sediment mixture enters, the grouting pipe is oriented
- the direction of the grouting capsule can still be grouted continuously; or in the case of grouting interruption due to mechanical failure, by flushing the grouting tube in time to ensure that the pipeline is unblocked, repeated grouting can be achieved multiple times to ensure the formation of the enlarged end of the pile end and The compaction effect of the surrounding stratum improves the bearing capacity of the pile end.
- the grouting tube is provided with a first grouting hole for the slurry to enter the grouting capsule
- the first one-way valve includes: and the grouting
- the first grouting hole on the tube is oppositely arranged to seal the first elastic member of the first grouting hole, the first elastic member has a close contact with the grouting tube to block the mixture of sediment, sediment, etc. Enter the sealed state of the grouting pipe through the first grouting hole, and move toward the direction away from the first grouting portion by the pressure in the grouting pipe so that the slurry enters the grouting hole through the first grouting hole
- the open state of the grouting capsule The first elastic member is provided at a position where the grouting tube communicates with the grouting capsule.
- the first elastic member When the pressure in the first grouting part is less than the sum of the contraction pressure of the first elastic member and the external pressure, the first elastic member The piece will be attached to the grouting pipe under the bias pressure generated by its own contraction pressure to block the first grouting hole, thereby effectively preventing the mixture of sediment, sediment, etc. from entering the grouting pipe through the first grouting hole. Blocking the grouting pipe, causing the problem that the grouting cavity at the bottom of the pile cannot be grouted.
- the pressure in the first grouting portion is greater than the sum of the contraction pressure of the first elastic member and the external pressure, the slurry overflows through the gap between the first elastic member and the first grouting portion , Into the grouting capsule; or into the formation through the damaged grouting capsule.
- the above-mentioned deformable first elastic member can simply and effectively ensure the unidirectional grouting of the grouting pipe, to ensure that the mixture in the grouting cavity at the bottom of the pile cannot enter the grouting pipe, and can also be injected when the grouting capsule breaks Strengthen the ground at the bottom of the pile with slurry to improve the bearing capacity of the pile end.
- the grouting tube has a first grouting portion extending into the cavity of the grouting capsule, the first grouting portion is along the outer contour of the fixed plate In the extended annular pipeline, the first elastic member is an annular sleeve sleeved on the first grouting portion.
- the above-mentioned annular first grouting portion can effectively adapt to the grouting capsule of the ring structure, so that the first grouting portion extends to different positions of the grouting capsule, so that the grouting of the grouting cavity at the bottom of the pile is more uniform; and the first elastic member It is sleeved on the first grouting portion of the tubular structure, and the first elastic member of the annular sleeve structure can effectively wrap the first grouting portion of the tubular structure to ensure that the first elastic member can be effectively grouted in the first When the pressure inside the tube is less than that outside the tube, the first grouting hole is effectively sealed, and mixtures such as sediment and sediment at the bottom of the hole are prevented from entering the grouting tube from all angles.
- the grouting cavity at the bottom of a pile provided by the present invention, the grouting cavity at the bottom of a pile further comprises: a grouting structure communicating with the through hole and injecting grouting into the through hole.
- a grouting structure communicating with the through hole and injecting grouting into the through hole.
- Pressure penetration grouting replaces the water in the ground around the pile bottom with grouting to enhance the strength of the pile bottom.
- the slurry is injected into the formation around the bottom of the pile from the through hole to form a slurry vein and enhance the strength of the pile bottom.
- the grouting cavity at the bottom of a pile provided by the present invention is at least one grouting tube, and the grouting tube communicates with the through hole and injects grouting into the through hole.
- the grouting can be injected into the through hole from a long distance simply and conveniently.
- the grouting tube has a second grouting portion extending into the cavity of the through hole, and there are a plurality of second grouting holes provided in the first
- the second grouting part is an arc-shaped pipe extending along the contour of the hole wall of the through hole.
- the grouting cavity at the bottom of a pile provided by the present invention, the fixing plate has a slurry storage cavity in communication with the through hole, and the slurry filling pipe is in communication with a slurry inlet of the slurry storage cavity.
- the slurry enters the through hole through the slurry filling tube and the slurry storage cavity on the fixed plate.
- the grouting pipe is provided with a second one-way valve that controls the grouting pipe and the through hole to communicate or disconnect. In order to block the mud, sediment and other mixture passing through the hole from entering the filling pipe.
- the second one-way valve includes: disposed opposite to the second grouting hole on the filling pipe to seal the second elasticity of the second grouting hole
- the second elastic member has a sealed state that closely fits with the grout filling tube to block the blockage from entering the grout filling tube through the second grouting hole, and is moved away from The slurry pipe moves in the direction so that the slurry passes through the second grouting hole into the open state of the through hole.
- the above-mentioned second elastic member that can be deformed can simply and effectively ensure the one-way slurry discharge of the filling pipe to ensure that the mixture passing through the hole cannot enter the filling pipe.
- the grouting cavity at the bottom of the pile provided by the present invention is one through hole, which is arranged at the central position of the fixing plate.
- the fixing plate forms an annular plate-like structure.
- the inner edge of the fixing plate has an extension To the annular stopper of the inner ring of the grouting capsule; the second grouting hole of the filling tube is located on the side of the annular stopper away from the fixed plate.
- the grouting capsule is provided with a capsule detection port for filling the interior with a medium to verify whether the grouting capsule has leaked and/or the magnitude of pressure that can be withstood .
- Filling the grouting capsules with air, water or other medium through the capsule detection port can effectively verify the pressure that the grouting capsules can bear, and check the expansion and contraction capacity and volume size of the grouting capsules under the action of the slurry.
- the grouting cavity at the bottom of the pile provided by the present invention is to provide the capsule detection port on the fixed plate, which can facilitate the operator's operation and reduce the user's difficulty in operation.
- the grouting cavity at the bottom of a pile provided by the present invention the first elastic member and the second elastic member respectively have fixing portions with the first grouting portion and the second grouting portion.
- the first elastic member is fixedly connected to the first grouting portion to effectively prevent the first elastic member from deviating from the preset position under the grouting pressure when the grouting is directed toward the cavity of the grouting capsule through the first grouting hole, resulting in the first
- the elastic member loses the ability to seal the first grouting hole; similarly, the above-mentioned fixing portion can also effectively fix the second elastic member on the second grouting portion.
- the cast-in-place pile provided by the present invention includes: a grouting cavity at the bottom of the pile; a reinforcing steel cage connected to the fixing plate of the grouting cavity at the bottom of the pile, the grouting pipe is fixedly connected to the reinforcing steel cage, and the pouring pile Since there is a pile bottom grouting chamber according to any one of the above schemes, it has the advantages described in any one of the above schemes.
- the construction method of a cast-in-place pile provided by the present invention, the construction method of a cast-in-place pile includes the following steps: S1, forming a receiving hole, and cleaning the sediment in the receiving hole; S2, installing the lower end The steel cage of the grouting cavity at the bottom of the pile sinks to the bottom of the receiving hole; S3, through the through hole to discharge the sediment at the bottom of the fixed plate; S4, pouring concrete into the receiving hole To form a cast-in-place pile; S5, grouting into the grouting capsule to form an enlarged head at the bottom of the pile.
- the above-mentioned through hole can effectively facilitate the construction party to discharge the sediment on the lower side of the fixed plate, thereby effectively ensuring that the thickness of the sediment of the containing hole is within the qualified range, which is convenient for the construction personnel to operate the construction and ensure the construction quality.
- the cast-in-place pile further includes a pile-side grouting pipe fixed on the reinforcement cage, and the first grouting hole of the pile-side grouting pipe is disposed near the The location of the grouting capsule is grouting towards the formation on the side of the pile.
- the cast-in-place pile provided by the present invention is aligned with the through hole by connecting a negative pressure suction pipe controlled by a vacuum exhaust press to discharge the sediment at the bottom of the containing hole.
- the negative pressure suction pipe can continuously and effectively remove Slag is discharged to improve the efficiency of slag discharge.
- Pressure penetration grouting replaces the water in the ground around the pile bottom with grouting to enhance the strength of the pile bottom.
- the slurry is injected into the formation around the bottom of the pile from the through hole to form a slurry vein and enhance the strength of the formation at the bottom of the pile.
- FIG. 1 is a schematic diagram of the internal structure of a grouting cavity at the bottom of a pile provided by the present invention
- FIG. 2 is a schematic view of the internal structure of the pile bottom grouting chamber provided by the invention viewed from above;
- FIG. 3 is a schematic diagram of the internal structure of a pile bottom grouting chamber provided with a first one-way valve and a second one-way valve provided by the present invention
- FIG. 4 is a schematic diagram of construction of a cast-in-place pile provided by the present invention.
- FIG. 5 is a schematic structural view of a receiving hole provided by the present invention.
- FIG. 6 is a schematic diagram of the internal structure of the grouting cavity at the bottom of a pile of a single filling pipe provided by the present invention.
- FIG. 7 is a schematic diagram of the internal structure of a grouting chamber at the bottom of a pile with a slurry storage chamber provided by the present invention.
- connection should be understood in a broad sense, for example, it can be fixed connection or detachable Connected, or connected integrally; either mechanically or electrically; directly connected, or indirectly connected through an intermediary, or internally connected between two components.
- installation should be understood in a broad sense, for example, it can be fixed connection or detachable Connected, or connected integrally; either mechanically or electrically; directly connected, or indirectly connected through an intermediary, or internally connected between two components.
- the cast-in-place pile provided by this embodiment includes:
- the grouting cavity at the bottom of the pile includes:
- the fixing plate 4 is provided with a hole communicating with the bottom of the accommodating hole 1 for mud and sediment in the accommodating hole 1 to pass through the through hole 5 of the fixing plate 4
- One hole 5 is provided at the center of the fixing plate 4, and the fixing plate 4 forms an annular plate-like structure.
- the above-mentioned through hole 5 provided at the central position of the fixed plate 4 makes the various positions of the pile bottom grouting chamber relatively stable during the sinking process, so that the position deflection problem does not occur during the sinking of the pile bottom grouting chamber So that the grouting cavity reaches the bottom of the hole smoothly.
- the through hole 5 in the center of the fixing plate 4 compared with the provision of a plurality of small holes, more space can be reserved for the through hole 5, so that the diameter of the through hole 5 can be effectively increased, thereby ensuring mud water Efficiently pass through the above-mentioned through hole 5 without forming a vortex that damages the wall of the hole;
- the annular stopper 10 is an annular baffle provided along the edge of the inner ring of the fixing plate 4.
- the annular baffle extends to the inner ring of the grouting capsule 2 and is perpendicular to the surface of the fixing plate 4.
- the above-mentioned ring-shaped stopper 10 can effectively form a concrete and grouting capsule at the edge of the through hole 5 2 Separated barriers to prevent the concrete from encapsulating the grouting capsule 2 through the above-mentioned through hole 5 when pouring concrete towards the reinforcement cage, to avoid the grouting capsule 2 being affected by the concrete and affecting the grouting effect after the pouring pile
- the height of the annular stopper 10 is not greater than the sum of the design thickness of the sediment of the accommodating hole 1 and the thickness of the grouting capsule 2 to ensure that the grouting cavity at the bottom of the pile sinks to a specified position. When the bottom of the hole 1 is in contact with each other, it causes a problem that the design thickness of the sediment exceeds the standard.
- the annular stopper 10 whose height is less than or equal to the design thickness of the slag, after the slag cleaning of the accommodation hole 1 through the above-mentioned through hole 5, the annular stopper 10 is in contact with the bottom of the hole of the accommodation hole 1, which can effectively Detect whether the thickness of the sediment in the receiving hole 1 is within the qualified range, which is convenient for the construction personnel to operate the construction and ensure the construction quality.
- the grouting capsule 2 is provided on the fixing plate 4, and the grouting capsule 2 and the fixing plate 4 enclose a containing cavity for containing slurry.
- the above-mentioned fixing plate 4 can also be effectively connected with the reinforcement cage to realize the installation and use of the grouting cavity at the bottom of the pile.
- a grouting capsule 2 made of rubber is provided on the fixing plate 4.
- the grouting capsule 2 is a hollow ring structure adapted to the shape of the fixing plate 4, and has a slurry filled inside to carry the expansion of the pile body State, and the shrinkage state of the internal hollow; by designing the grouting capsule 2 into a hollow ring structure that fits the shape of the fixing plate 4, so as to ensure that muddy water etc.
- the upper layer of the grouting cavity at the bottom of the pile will not create a vortex that destroys the hole wall between the grouting cavity at the bottom of the pile and the hole wall of the receiving hole 1, and because the shape of the grouting capsule 2 and the fixing plate 4 can be adapted
- the volume of the grouting capsule 2 is effectively increased, so that the grouting capsule 2 can provide maximum fixation and support for the cast-in-place pile body and improve the firmness of the cast-in-place pile body.
- annular first grouting portion 13 can effectively adapt to the grouting capsule 2 of the ring structure, so that the first grouting portion 13 extends to different positions of the grouting capsule 2, so that the grouting of the grouting cavity at the bottom of the pile is more uniform
- a reinforced cage 14 is connected to the fixing plate 4 of the grouting cavity at the bottom of the pile.
- the reinforced cage 14 is further provided with a pile-side grouting pipe 15.
- the first grouting hole of the pile-side grouting pipe 15 is provided at Close to the location of the grouting capsule 2.
- the first grouting portion 13 in the inner cavity of the pulp capsule 2 injects grouting into the grouting capsule 2.
- the first grouting portion 13 is an annular pipe extending along the outer contour of the fixed plate 4, and the annular first grouting portion 13 is provided with a first grouting hole for the slurry to enter the grouting capsule 2 11.
- the ring-shaped first grouting portion 13 is also provided with a first one-way valve for blocking the mixture of sediment, sediment, etc. from entering the grouting capsule 2 and the grouting pipe 3.
- the first one-way valve includes: The first grouting hole 11 on the grouting pipe 3 is oppositely arranged to seal the first elastic member 12 of the first grouting hole 11, the first elastic member 12 is sleeved on the first grouting portion An annular sleeve-shaped rubber member on the above 13, the first elastic member 12 of the above-mentioned annular sleeve structure can effectively wrap the first grouting portion 13 of the tubular structure to ensure that the first elastic member 12 can effectively seal the first grouting hole 11 To prevent the mixture of sediment, sediment, etc. from entering the grouting pipe 3 from various angles.
- the first elastic member 12 has a sealed state in close contact with the grouting pipe 3 to block the mixture of sand, sediment, etc.
- the slurry passes through the first elastic member 12 and the first grouting portion 13 The gap between them overflows and enters the grouting capsule 2; or enters the formation through the damaged grouting capsule 2.
- the above-mentioned deformable first elastic member 12 can simply and effectively ensure the unidirectional grouting of the grouting pipe 3 to ensure that the mixture in the grouting cavity at the bottom of the pile cannot enter the grouting pipe 3.
- a filling structure is used to inject grouting into the inner ring space of the through hole 5 and the annular grouting capsule 2.
- the filling structure is two filling pipes 17, the filling pipe 17 has a second grouting portion 18 that extends into the cavity of the through hole 5, the second grouting hole 20 is a plurality, and is provided on the second grouting portion 18, the second grouting
- the portion 18 is an annular pipeline extending along the contour of the hole wall of the through hole 5.
- the above-mentioned annular pipeline with a plurality of second grouting holes 20 can effectively increase the grouting efficiency of the second grouting portion 18. At the same time, ensure that the bottom formation has slurry inflow in all directions to ensure the effect of grouting.
- the filling pipe 17 is provided with a second one-way valve that controls the connection and disconnection of the filling pipe 17 and the through hole 5.
- the second one-way valve includes: a second elastic member 22 disposed opposite to the second grouting hole 20 on the filling pipe 17 to seal the second elastic member 22 of the second grouting hole 20, the second elastic member 22 is an annular sleeve sleeved on the annular second grouting portion 18, and the second elastic member 22 has a close contact with the grouting tube 17 to block the blockage from entering through the second grouting hole 20
- the sealing state of the filling pipe 17 and the pressure in the filling pipe 17 move away from the filling pipe 17 so that the slurry passes through the second grouting hole 20 into the open state of the through hole 5 .
- Grouting into the through-hole 5 has the following advantages: 1. Effectively eliminates the false points and dry ballast caused by the concrete falling from the elongated pipe due to the concrete falling from the concrete at the bottom of the pile due to too large a drop. 2. Effectively fill through holes 5 to enhance the strength of the pile bottom. 3. Pressure penetration grouting, the water in the ground around the pile bottom is replaced by grouting to enhance the strength of the pile bottom. 4.
- the slurry is injected into the formation around the bottom of the pile from the through hole 5 to form a slurry vein and enhance the strength of the pile bottom.
- one through hole 5 is provided at the center of the fixing plate 4.
- the fixing plate 4 forms an annular plate-like structure.
- the inner edge of the fixing plate 4 has an extension extending to all
- the ring block 10 of the inner ring of the grouting capsule 2 is described; the second grouting hole 20 of the filling tube 17 is located on the side of the ring block 10 away from the fixing plate 4.
- the fixing plate 4 is provided with a capsule detection port for filling the grouting capsule 2 with a medium to verify whether the grouting capsule 2 leaks and/or can withstand pressure 6. Filling the grouting capsule 2 with air, water or other media through the capsule detection port 6 can effectively detect the pressure that the grouting capsule 2 can bear, and check the expansion and contraction capacity and volume of the grouting capsule 2 under the action of the slurry size.
- the first elastic member 12 and the second elastic member 22 have fixing portions with the first grouting portion 13 and the second grouting portion 18, respectively.
- the first elastic member 12 and the first grouting portion 13 are fixedly connected by the fixing member 23, which can effectively prevent the first elastic member 12 from acting on the grouting pressure when grouting through the first grouting hole 11 toward the cavity of the grouting capsule 2
- the lower deviation from the preset position causes the first elastic member 12 to lose the ability to seal the first grouting hole 11; similarly, the above-mentioned fixing portion can also effectively fix the second elastic member 22 on the second grouting portion 18.
- the fixing member 23 is a rivet.
- the application of the present invention does not specifically limit the connection method of the first elastic member 12 and the first grouting portion 13, and the second elastic member 22 and the second grouting portion 18.
- the first elastic member 12 and the first grouting portion 13, as well as the second elastic member 22 and the second grouting portion 18 can also be fixed together by bonding, clamping members or fasteners, thereby further effectively preventing the direction through the grouting hole 3
- the first elastic member 12 deviates from the preset position under the grouting pressure, causing the first elastic member 12 to lose the ability to seal the grouting hole.
- the present application does not specifically limit the manner in which the first elastic member 12 and the first grouting portion 13 and the second elastic member 22 and the second grouting portion 18 are fixedly connected.
- the first elastic member The member 12 is integrally formed on the first grouting portion 13, and there is a telescopic gap between the first elastic member 12 and the first grouting portion 13 for the passage of slurry.
- the second elastic member 22 and the second grouting portion 18 can also be connected together by an integral molding method.
- the use method of the annular grouting cavity at the bottom of the pile includes:
- the cleaning grouting pipe 3 specifically includes: S1, opening the two grouting pipes 3 connected together through the first grouting portion 13; S2, one of the two in the open state
- the cleaning fluid is injected into the grouting pipe 3, and the cleaning fluid is discharged from the other grouting pipe 3 that is in an open state and the cleaning fluid is not injected, and the pressure in the grouting pipe 3 is less than that of opening the first unit.
- the pressure of the check valve can ensure that the first check valve is not opened by setting the above method, so that the cleaning liquid does not enter the grouting capsule 2, and the cleaning liquid can effectively clean the grouting tube 3;
- Grouting into the grouting capsule 2 specifically includes: injecting slurry into the grouting tube 3 in an open state, the pressure in the first grouting portion 13 is greater than that of the first elastic member 12 The sum of self-shrinking pressure and external pressure, the slurry overflows through the gap between the first elastic member 12 and the first grouting portion 13 and enters the grouting capsule 2; when multiple grouting tubes 3 When the liquid circuit cannot be formed, the liquid pressure value in the grouting pipe 3 can be effectively increased, so that the pressure in the grouting pipe 3 is sufficient to open the first one-way valve, and the slurry is injected into the grouting capsule 2 to ensure the pile Normal use of bottom grouting chamber.
- the grouting tube 3 can be cleaned in the above manner to ensure that the grouting tube 3 is unblocked, and then the intermittent grouting can be repeated multiple times to cope with different Construction situation.
- the construction method of cast-in-place pile includes the following steps:
- the application of the present invention does not specifically limit the structure of the first one-way valve.
- the first one-way valve may also be an electrically controlled valve, and the first grouting hole 11 can be controlled remotely through the electrically controlled valve Opening and closing.
- the application of the present invention does not specifically limit the manner in which the first elastic member 12 is fixedly connected to the first grouting portion 13.
- the first elastic member 12 is integrally formed in the first grouting portion 13, there is a telescopic gap between the first elastic member 12 and the first grouting portion 13 for the slurry to pass through.
- the application of the present invention does not specifically limit the structure of the first elastic member 12, in other embodiments, the first elastic member 12 may be an irregular sheet structure fixed on the surface of the first grouting portion 13 of the tubular structure
- the shape of the first elastic member 12 is adapted to the arrangement shape of the first grouting hole 11.
- the application of the present invention does not specifically limit the number of grouting pipes 3.
- the grouting pipes 3 are set to three or more, so that multiple grouting pipes 3 can be opened while introducing the slurry into the first Grouting part 13 so as to ensure that the internal pressure value of the first grouting part 13 can effectively open the first elastic member 12 and the mixture close to the position of the first elastic member 12 to ensure that the first grouting part 13 has sufficient pressure, and Ensure the grouting efficiency of the grouting pipe 3; or open some of the grouting pipes 3 and close the grouting pipe 3, and inject the slurry into the opened grouting pipe 3 to ensure that the first grouting section 13 has enough Pressure, and the grouting efficiency of the grouting pipe 3.
- the application of the present invention does not specifically limit the structure of the second grouting portion 18.
- the second grouting portion 18 is an arc-shaped pipeline extending along the contour of the hole wall of the through hole 5 .
- the filling pipe 17 is a single or multiple pieces, and the filling pipe 17 passes through the through hole 5 to inject Grouting in the inner ring space of the pulp capsule 2 and the pile bottom.
- a grouting structure is used to inject grouting into the inner ring space of the through hole 5 and the annular grouting capsule 2.
- the fixing plate 4 has a slurry storage chamber 19 that communicates with the through hole 5, and the slurry filling pipe 17 communicates with the slurry inlet 21 of the slurry storage chamber 19.
- the filling pipe 17 is provided with a second one-way valve that controls the connection and disconnection of the filling pipe 17 and the through hole 5.
- Grouting into the through-hole 5 has the following advantages: 1. Effectively eliminates the false points and dry ballast caused by the concrete falling from the elongated pipe due to the concrete falling from the concrete at the bottom of the pile due to too large a drop. 2. Effectively fill through holes 5 to enhance the strength of the pile bottom. 3. Pressure penetration grouting, the water in the ground around the pile bottom is replaced by grouting to enhance the strength of the pile bottom. 4. The slurry is injected into the formation around the bottom of the pile from the through hole 5 to form a slurry vein and enhance the strength of the pile bottom.
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Abstract
Description
Claims (29)
- 一种桩底注浆腔,其包括:注浆胶囊(2),具有内部填充有浆液以承载桩体的膨胀状态,以及内部中空的收缩状态;注浆管(3),与所述注浆胶囊(2)的内腔相连通,向所述注浆胶囊(2)内注浆;其特征在于,还包括:固定板(4),所述注浆胶囊(2)设置在所述固定板(4)上,所述固定板(4)上设有与容置孔(1)底部相连通,供所述容置孔(1)内的泥浆和/或沉渣穿过所述固定板(4)的通过孔(5)。
- 根据权利要求1所述的桩底注浆腔,其特征在于,所述通过孔(5)为一个,设置在所述固定板(4)的中央位置,所述固定板(4)构成环形板状结构。
- 根据权利要求2所述的桩底注浆腔,其特征在于,所述注浆胶囊(2)为与所述固定板(4)形状相适配的中空环形结构。
- 根据权利要求3所述的桩底注浆腔,其特征在于,环形结构的所述固定板(4)其内环边缘,具有延伸至所述注浆胶囊(2)内环的环形挡件(10)。
- 根据权利要求4所述的桩底注浆腔,其特征在于,所述环形挡件(10)的高度不大于所述容置孔(1)其沉渣的设计厚度值与所述注浆胶囊(2)其厚度二者之和。
- 根据权利要求4所述的桩底注浆腔,其特征在于,所述环形挡件(10) 垂直于所述固定板(4)表面。
- 根据权利要求1至6中任一项所述的桩底注浆腔,其特征在于,还包括:第一单向阀,所述第一单向阀设置在所述注浆管(3)与所述注浆胶囊(2)的连通位置,以阻挡所述注浆胶囊(2)内的堵塞物进入所述注浆管(3)。
- 根据权利要求7所述的桩底注浆腔,其特征在于,所述注浆管(3)上设置有供浆液进入所述注浆胶囊(2)内的第一注浆孔(11),所述第一单向阀包括:与所述注浆管(3)上的第一注浆孔(11)相对设置,以密封所述第一注浆孔(11)的第一弹性件(12),所述第一弹性件(12)具有与所述注浆管(3)紧密贴合以阻挡所述堵塞物通过所述第一注浆孔(11)进入注浆管(3)的密封状态,以及受到所述注浆管(3)内压力作用朝向远离所述注浆管(3)方向移动以使浆液通过所述第一注浆孔(11)进入所述注浆胶囊(2)的打开状态。
- 根据权利要求8所述的桩底注浆腔,其特征在于,所述注浆管(3)具有延伸至所述注浆胶囊(2)内腔中的第一注浆部(13),所述第一注浆部(13)为沿所述固定板(4)外轮廓延伸的环形管路,所述第一弹性件(12)为套置在所述第一注浆部(13)上的环形套。
- 根据权利要求1至9中任一项所述的桩底注浆腔,其特征在于,还包括:与所述通过孔(5)相连通,向所述通过孔(5)内注浆的补浆结构。
- 根据权利要求10所述的桩底注浆腔,其特征在于,所述补浆结构为至少一根补浆管(17),所述补浆管(17)与所述通过孔(5)相连通,向所述通过孔(5)内注浆。
- 根据权利要求11所述的桩底注浆腔,其特征在于,所述补浆管(17)具有延伸至所述通过孔(5)孔腔中的第二注浆部(18),所述第二注浆孔(20)为多个,设置在所述第二注浆部(18)上,所述第二注浆部(18)为沿所述通过孔(5)其孔壁轮廓延伸的弧形管路。
- 根据权利要求12所述的桩底注浆腔,其特征在于,所述第二注浆部(18)为沿所述通过孔(5)其孔壁轮廓延伸的环形管路。
- 根据权利要求11所述的桩底注浆腔,其特征在于,所述固定板(4)具有与所述通过孔(5)相连通的储浆腔(19),所述补浆管(17)与所述储浆腔(19)的进浆口(21)相连通。
- 根据权利要求12至14中任一项所述的桩底注浆腔,其特征在于,所述补浆管(17)上设置有控制所述补浆管(17)和所述通过孔(5)连通或断开的第二单向阀。
- 根据权利要求15所述的桩底注浆腔,其特征在于,所述第二单向阀包括:与所述补浆管(17)上的第二注浆孔(20)相对设置,以密封所述第二注浆孔(20)的第二弹性件(22),所述第二弹性件(22)具有与所述补浆管(17)紧密贴合以阻挡堵塞物通过所述第二注浆孔(20)进入补浆管(17)的密封状态,以及受到所述补浆管(17)内压力作用朝向远离所述补浆管(17)方向移动以使浆液通过所述第二注浆孔(20)进入所述通过孔(5)的打开状态。
- 根据权利要求16所述的桩底注浆腔,其特征在于,所述第二弹性件(22)为套置在所述第二注浆部(18)上的环形套。
- 根据权利要求12至17中任一项所述的桩底注浆腔,其特征在于, 所述通过孔(5)为一个,设置在所述固定板(4)的中央位置,所述固定板(4)构成环形板状结构,所述固定板(4)其内环边缘,具有延伸至所述注浆胶囊(2)内环的环形挡件(10);所述补浆管(17)的第二注浆孔(20)位于所述环形挡件(10)其远离所述固定板(4)的一侧。
- 根据权利要求1至18中任一项所述的桩底注浆腔,其特征在于,所述注浆胶囊(2)上设置有用于向其内部充入介质的胶囊检测口(6)。
- 根据权利要求19所述的桩底注浆腔,其特征在于,所述胶囊检测口(6)设置在所述固定板(4)上。
- 一种灌注桩体,其特征在于,包括:权利要求1至20中任一项所述的桩底注浆腔;钢筋笼(14),与所述桩底注浆腔其固定板(4)相连,所述注浆管(3)与所述钢筋笼(14)固定相连。
- 根据权利要求21所述的灌注桩体,其特征在于,还包括固定在所述钢筋笼(14)上的桩侧注浆管(15),所述桩侧注浆管(15)的第一注浆孔设置在靠近所述注浆胶囊(2)的位置,朝向桩侧地层注浆。
- 一种权利要求21或22所述的灌注桩体的施工方法,其特征在于,包括以下步骤:S1,形成容置孔(1),对所述容置孔(1)内的沉渣进行清理;S2,将下端安装有所述桩底注浆腔的钢筋笼(14)下沉至所述容置孔(1)的底部;S3,通过所述通过孔(5)以排出所述固定板(4)下侧的所述沉渣;S4,向所述容置孔(1)内灌注混凝土,以形成灌注桩;S5,向所述注浆胶囊(2)内注浆,形成桩底扩大头。
- 根据权利要求23所述的灌注桩体的施工方法,其特征在于,在步骤S3中,通过所述通过孔(5)以排出所述固定板(4)下侧的所述沉渣包括:控制负压吸管对准所述通过孔(5),将所述容置孔(1)孔底的沉渣排出。
- 根据权利要求23或24所述的灌注桩体的施工方法,其特征在于,还包括步骤S6:通过穿过所述通过孔(5)的补浆管(17)向灌注桩体底部注浆。
- 根据权利要求23所述的灌注桩体的施工方法,其特征在于,还包括:步骤S7,朝向灌注桩体侧部地层注浆。
- 一种权利要求1-20中任一项所述的桩底注浆腔的使用方法,其特征在于,包括:清洗注浆管(3);向所述注浆胶囊(2)内注浆。
- 根据权利要求27所述的桩底注浆腔的使用方法,其特征在于,所述清洗注浆管(3)具体包括:S1,打开通过第一注浆部(13)连接在一起的至少两根所述注浆管(3);S2,向处于打开状态下的至少两根所述注浆管(3)中的至少一根所述注浆管(3)内注入清洗液,所述清洗液从处于打开状态且未注入所述清洗液的另外所述注浆管(3)排出,所述注浆管(3)内的压力小于打开第一单向阀的压力。
- 根据权利要求27所述的桩底注浆腔的使用方法,其特征在于,所述向所述注浆胶囊(2)内注浆具体包括:向处于打开状态下的所述注浆管 (3)中注入浆液,所述第一注浆部(13)内的压力大于所述第一弹性件(4)的偏压力,所述浆液通过所述第一弹性件(4)和所述第一注浆部(13)之间的间隙溢出,进入所述注浆胶囊(2)内。
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KR1020207037444A KR102593218B1 (ko) | 2018-12-25 | 2019-06-28 | 파일 저부 그라우팅 장치, 현장타설 파일체 및 그의 시공 방법 |
SG11202008859PA SG11202008859PA (en) | 2018-12-25 | 2019-06-28 | Pile-bottom grouting cavity and method for using same, and cast-in-place pile body and method for constructing same |
BR112020025561-0A BR112020025561A2 (pt) | 2018-12-25 | 2019-06-28 | Cavidade de grauteamento em estaca inferior e método para seu uso, e corpo de estaca moldado no local e método para sua construção |
MX2020013315A MX2020013315A (es) | 2018-12-25 | 2019-06-28 | Cavidad de lechada en la parte inferior del pilote y metodo para usarla, y cuerpo del pilote colado in situ y metodo para construirlo. |
JP2021527267A JP7142835B2 (ja) | 2018-12-25 | 2019-06-28 | 杭底グラウチングチャンバー及び使用方法、並びに場所打ち杭体及びその施工方法 |
EP19901429.1A EP3754115B1 (en) | 2018-12-25 | 2019-06-28 | Pile-bottom grouting cavity device and method for using same, and cast-in-place pile body and method for constructing same |
US17/041,226 US11401674B2 (en) | 2018-12-25 | 2019-06-28 | Pile-bottom grouting cavity and method for using same, and cast-in-place pile body and method for constructing same |
CN201980000970.2A CN110896646B (zh) | 2018-12-25 | 2019-06-28 | 桩底注浆装置及使用方法与灌注桩体及其施工方法 |
CA3104031A CA3104031C (en) | 2018-12-25 | 2019-06-28 | Pile-bottom grouting cavity and method for using the same, and cast-in-place pile body and method for constructing the same |
PH12021550458A PH12021550458A1 (en) | 2018-12-25 | 2021-03-03 | Pile-bottom grouting cavity and method for using same, and cast-in-place pile body and method for constructing same |
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CN201811586047.5A CN109469050A (zh) | 2018-12-25 | 2018-12-25 | 灌注桩桩底安装中空(孔)环形钢板胶囊(腔)后注浆技术 |
CN201811586047.5 | 2018-12-25 |
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US (1) | US11401674B2 (zh) |
EP (1) | EP3754115B1 (zh) |
JP (1) | JP7142835B2 (zh) |
KR (1) | KR102593218B1 (zh) |
CN (1) | CN109469050A (zh) |
BR (1) | BR112020025561A2 (zh) |
CA (1) | CA3104031C (zh) |
MX (1) | MX2020013315A (zh) |
PH (1) | PH12021550458A1 (zh) |
SA (1) | SA521422058B1 (zh) |
SG (1) | SG11202008859PA (zh) |
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US11401674B2 (en) | 2018-12-25 | 2022-08-02 | Yunfei Gao | Pile-bottom grouting cavity and method for using same, and cast-in-place pile body and method for constructing same |
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EP3754115B1 (en) | 2023-05-10 |
PH12021550458A1 (en) | 2021-12-06 |
MX2020013315A (es) | 2021-02-22 |
EP3754115A4 (en) | 2021-07-21 |
CN109469050A (zh) | 2019-03-15 |
KR20210106342A (ko) | 2021-08-30 |
CA3104031C (en) | 2023-10-31 |
KR102593218B1 (ko) | 2023-10-24 |
EP3754115A1 (en) | 2020-12-23 |
JP7142835B2 (ja) | 2022-09-28 |
BR112020025561A2 (pt) | 2021-10-05 |
US20210010218A1 (en) | 2021-01-14 |
US11401674B2 (en) | 2022-08-02 |
SA521422058B1 (ar) | 2023-01-22 |
JP2021532296A (ja) | 2021-11-25 |
CA3104031A1 (en) | 2020-07-02 |
SG11202008859PA (en) | 2020-10-29 |
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