WO2020113792A1 - 一种堆垛机的后拍板装置 - Google Patents

一种堆垛机的后拍板装置 Download PDF

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Publication number
WO2020113792A1
WO2020113792A1 PCT/CN2019/072294 CN2019072294W WO2020113792A1 WO 2020113792 A1 WO2020113792 A1 WO 2020113792A1 CN 2019072294 W CN2019072294 W CN 2019072294W WO 2020113792 A1 WO2020113792 A1 WO 2020113792A1
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Prior art keywords
clapper
cylinder
guide rods
cushion
screw rod
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PCT/CN2019/072294
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English (en)
French (fr)
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卢威
刘自然
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肇庆宏旺金属实业有限公司
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Publication of WO2020113792A1 publication Critical patent/WO2020113792A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles

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  • the invention relates to the technical field of plate processing equipment, in particular to a rear plate-taking device of a stacker.
  • the rear clapper device of the existing stacker generally drives the rear clapper back and forth by chain or gear transmission, but in these two transmission modes, the rear clapper will cause a very large jump when it is hit by an irregularly transmitted plate, and The rear clapper positioning is not accurate.
  • the stacker needs to work 24 hours a day, the rear clapper is impacted by irregularly driven plates for a long time, it is easy to cause the structure to loosen or even damage; for example: once the double-row sprocket is used for too long, it will cause The chain appears to be "elongated" (ie loose) or even broken, and the travel of the tensioning wheels on both sides is even insufficient.
  • the invention provides a rear clapboard device of a stacker with large structural strength, stable transmission process, and effective improvement of working efficiency.
  • a rear clapper device of a stacker which includes: a gantry, a driving mechanism, and a rear clapper mechanism;
  • the gantry frame includes two support beams and a cross beam connected to the top of the two support beams; the driving mechanism is installed on one of the support beams; a screw rod and two guide rods are installed on the cross beam. The rod is located between the two guide rods;
  • the rear clapper mechanism includes a sliding seat, a clapper, and a cylinder; the top of the slide seat is movably mounted on the screw rod and the two guide rods, and the bottom is provided with a clapper seat; the cylinder is installed on the clapper seat , The clapper is connected to the cylinder;
  • Two connecting rods are installed on the clapper board seat, one end of each connecting rod is installed on the clapper board, the other end is installed on the clapper board seat, and the cylinder is located between the two connecting rods;
  • the driving mechanism includes a reduction motor, a driving sprocket, a driven sprocket, and a chain; one of the support beams is movably mounted with a motor base, the reduction motor is mounted on the motor base, and the driving sprocket is mounted In the output shaft of the reduction motor, the driven sprocket is installed at one end of the screw rod, and the chain is sleeved on the driving sprocket and the driven sprocket.
  • a wire nut and two bushes are sleeved on the screw rod, the wire nut is located between the two bushes, and the sliding seat is slidingly installed on the bush through the wire nut and the two bushes Said the screw.
  • an oil-free bearing is sleeved on each of the guide rods, and the sliding base is slidingly installed on each of the guide rods through the corresponding oil-free bearing.
  • the clapper board includes a first cushion pad, a second cushion pad, and a third cushion pad; the second cushion pad is sandwiched between the first cushion pad and the third cushion pad.
  • an oil cylinder joint is connected to the connecting shaft of the cylinder, and the clapper is connected to the oil cylinder joint.
  • a first buffer block is provided at the connection between the cylinder and the clapper seat.
  • each connecting rod is installed on the third cushion pad, and the other end is installed on the clapper base through a gland.
  • a second buffer block is interposed between each pressure cover and the clapper seat.
  • the first buffer pad is a silicone pad
  • the second buffer pad is a PU pad
  • the third buffer pad is a 45# steel plate.
  • two hanging plates are installed on the cross beam at intervals, the screw rod and the two guide rods are installed between the two hanging plates, and each of the hanging plates is sandwiched between the gantry There are pads.
  • the rear clapper device of the stacker of the present invention does not appear to vibrate during the operation of the driving mechanism or when the rear clapper mechanism is hit by a plate during operation by installing guide rods on both sides of the screw rod Or the abnormal situation of the swing, so as to effectively ensure the stability of the rear clapper device, avoid the rear clapper mechanism caused by the irregular transmission of the plate caused by a very large jump, ensure the accuracy of the positioning of the rear clapper mechanism, and improve work efficiency.
  • Figure 1 Schematic diagram of the rear clapper device of the stacker of the present invention
  • Figure 2 A partially enlarged view of the rear clapper device of the stacker of the present invention
  • Figure 3 Partial top view of the rear clapper device of the stacker of the present invention.
  • the rear clapper device of the stacker of the present invention includes a gantry 1, a driving mechanism, and a rear clapper mechanism; wherein the driving mechanism is installed on the gantry 1, and the rear clapper mechanism is slidingly installed on the gantry 1, and The rear clapper mechanism is connected to the driving mechanism, and the rear clapper mechanism is driven by the driving mechanism to move back and forth along the gantry 1.
  • the gantry 1 includes two support beams 101 and a cross beam 102 connected to the tops of the two support beams 101; the driving mechanism is installed on one of the support beams 101.
  • Two hanging plates 2 are installed on the beam 102 at intervals, and a shim plate 3 is interposed between each hanging plate 2 and the gantry 1.
  • a screw 4 is installed between the two hanging plates 2, wherein both ends of the screw 4 are fixed on the corresponding hanging plates 2 through the bearing 5 with a seat.
  • two guide rods 6 are installed between the two hanging plates 2, and the screw rod 4 is located between the two guide rods 6 to ensure the transmission stability of the rear clapper mechanism and prevent the rear clapper mechanism from being hit by irregularly driven plates. The large jump ensures the positioning accuracy of the rear clapper.
  • the rear clapper mechanism includes a sliding seat 7, a clapper 8, and a cylinder 9; wherein, the top of the slide seat 7 is movably mounted on the screw rod 4 and the two guide rods 6, the bottom is provided with a clapper base 10, and the cylinder 9 is mounted on the clapper base 10
  • the connecting shaft of the cylinder 9 is connected with a cylinder joint 11, and the clapper 8 is connected with the cylinder joint 11.
  • the screw rod 4 is sleeved with a wire nut 12 and two bushes 13.
  • the wire nut 12 is located between the two bushes 13.
  • the sliding seat 7 is slidingly mounted on the screw rod 4 through the wire nut 12 and the two bushes 13 and passes through the wire nut 12 Cooperate with the screw 4 so that the sliding seat 7 can move back and forth along the screw 4.
  • Each guide rod 6 is sleeved with an oil-free bearing 14, and the sliding base 7 is slidingly mounted on each guide rod 6 through a corresponding oil-free bearing 14.
  • the clapper 8 includes a first buffer pad 80, a second buffer pad 81, and a third buffer pad 82; wherein, the second buffer pad 81 is sandwiched between the first buffer pad 80 and the third buffer pad 82, and the third buffer pad 82 Connected to the cylinder connector 11.
  • a first buffer block 15 is provided at the connection between the air cylinder 9 and the clapper base 10 to play a buffering role.
  • Two connecting rods 16 are also installed on the clapper base 10; one end of each connecting rod 16 is installed on the third cushion 82, and the other end is installed on the clapper base 10 through the gland 17, and each of the gland 17 and the clapper base 10
  • a second buffer block 18 is provided between the clamps to play a buffer role; the cylinder 9 is located between the two connecting rods 16.
  • the first cushion pad 80 is a silicone pad
  • the second cushion pad 81 is a PU pad
  • the third cushion pad 82 is a 45# steel plate; it can be understood that in other embodiments, the first cushion pad 80 and the second
  • the buffer pad 81 may also be a rubber pad
  • the third buffer pad 82 is a copper plate or other metal plate, which is not limited thereto.
  • the driving mechanism includes a reduction motor 19, a driving sprocket 20, a driven sprocket 21, and a chain 22; one of the support beams 101 is movably mounted with a motor base 25 through bolts 23 and nuts 24, and the reduction motor 19 is mounted on the motor base 25.
  • the driving sprocket 20 is mounted on the output shaft of the reduction motor 19, the driven sprocket 21 is mounted on one end of the screw 4, and the chain 22 is sleeved on the driving sprocket 20 and the driven sprocket 21.
  • the decelerating motor 19 drives the driving sprocket 20 to rotate, driving the chain 22 to drive, thereby driving the driven sprocket 21 to rotate, and then the driven sprocket 21 drives the screw 4 to rotate, through the cooperation of the wire mother 12, so that the sliding seat 7
  • the screw rod 4 and the two guide rods 6 move back and forth, thereby driving the clapper 8 to move back and forth on the gantry 1.
  • the chain 22 will become loose.
  • the bolt 23 and the nut 24 can be loosened, and the motor base 25 can be adjusted along the support beam 101 to adjust.
  • the working height of the gear motor 19, and then re-fixing the bolt 23 and the nut 24 can effectively solve the problem of the chain 22 loosening, avoid the phenomenon of insufficient travel of the driving sprocket 20 and the driven sprocket 21, and increase the drive mechanism. Service life, further reduce production costs.
  • the rear clapper device of the stacker of the present invention has the following beneficial effects:
  • the two connecting rods 16 are connected to the clapper 8, when the cylinder 9 drives the clapper 8 to move, it effectively plays a role of synchronization and buffering, protects the rear clapper mechanism, and avoids the rear clapper
  • the structure is loosened or even destroyed after being impacted by irregularly driven plates for a long time, which increases the service life and reduces the production cost.
  • any combination of various embodiments of the present invention should be regarded as the disclosure of the present invention; within the scope of the technical concept of the present invention, a variety of simple modifications and changes to the technical solution Any combination of different embodiments that does not violate the ideas created by the present invention should fall within the protection scope of the present invention.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pile Receivers (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

一种堆垛机的后拍板装置，包括龙门架(1)、驱动机构和后拍板机构。其中，驱动机构安装于龙门架(1)，后拍板机构滑动安装于龙门架(1)，且后拍板机构与驱动机构连接，由驱动机构驱动后拍板机构沿龙门架(1)来回移动。龙门架(1)上安装有丝杆(4)和两导杆(6)，丝杆(4)位于两导杆(6)之间；后拍板机构包括滑动座(7)、拍板(8)和气缸(9)；滑动座(7)活动安装于丝杆(4)和两导杆(6)上，其底部设有拍板座(10)；气缸(9)安装于拍板座(10)，拍板(8)与气缸(9)连接。该堆垛机的后拍板装置传动过程稳定，定位准确，工作效益高。

Description

一种堆垛机的后拍板装置 技术领域
本发明涉及板材加工设备技术领域，尤其涉及一种堆垛机的后拍板装置。
背景技术
现有的堆垛机的后拍板装置一般以链条或齿轮传动的方式来驱动后拍板前后移动，但这两种传动方式，后拍板被不规则传动的板材撞击时都会引起非常大的跳动，而且后拍板定位不准确。此外，由于堆垛机需要24小时不停地工作，后拍板长时间被不规则传动过来的板材撞击，很容易造成结构的松动甚至破坏；如：双排链轮一旦使用时间过长,会导致链条出现“拉长”(即：松动)甚至断裂的现象，出现两边张紧轮的行程甚至不够的现象。
发明内容
本发明提供一种结构强度大，传动过程稳定，有效提高工作效益的堆垛机的后拍板装置。
本发明采用的技术方案为：一种堆垛机的后拍板装置，其包括：龙门架、驱动机构、以及后拍板机构；
所述龙门架包括两支撑梁、以及连接在两所述支撑梁顶部的横梁；所述驱动机构安装于其中一所述支撑梁；所述横梁上安装有丝杆以及两导杆，所述丝杆位于两所述导杆之间；
所述后拍板机构包括滑动座、拍板、以及气缸；所述滑动座的顶部活动安装于所述丝杆和两所述导杆上，底部设有拍板座；所述气缸安装于所述拍板座，所述拍板与所述气缸连接；
所述拍板座上安装有两连接杆，每一所述连接杆的一端安装于拍板，另一端安装于所述拍板座，所述气缸位于两所述连接杆之间；
所述驱动机构包括减速电机、主动链轮、从动链轮、以及链条；其中一条所述支撑梁上活动安装有电机座，所述减速电机安装于所述电机座，所述主动链轮安装于所述减速电机的输出轴，所述从动链轮安装于所述丝杆的一端，所述链条套在所述主动链轮和所述从动链轮上。
进一步地，所述丝杆上套接有丝母和两衬套，所述丝母位于两所述衬套之间，所述滑动座通过所述丝母以及两所述衬套滑动安装于所述丝杆。
进一步地，每一所述导杆上均套接有无油轴承，所述滑动座通过相应的所述无油轴承滑 动安装于每一所述导杆。
进一步地，所述拍板包括第一缓冲垫、第二缓冲垫、以及第三缓冲垫；所述第二缓冲垫夹在所述第一缓冲垫和所述第三缓冲垫之间。
进一步地，所述气缸的连接轴连接有油缸接头，所述拍板与所述油缸接头连接。
进一步地，所述气缸与所述拍板座的连接处设有第一缓冲块。
进一步地，每一所述连接杆的一端安装于所述第三缓冲垫，另一端通过压盖安装于所述拍板座。
进一步地，每一所述压盖和所述拍板座之间夹设有第二缓冲块。
进一步地，所述第一缓冲垫为硅胶垫，所述第二缓冲垫为PU垫，所述第三缓冲垫为45#钢板。
进一步地，所述横梁上间隔安装有两挂板，所述丝杆以及两所述导杆安装于两所述挂板之间，且每一所述挂板与所述龙门架之间夹设有垫板。
相较于现有技术，本发明堆垛机的后拍板装置通过在丝杆的两侧安装导杆，在驱动机构运作的过程中或后拍板机构在工作时被板材撞击时都不会出现抖动或摆动的异常的情况，从而有效确保后拍板装置的稳定性，避免后拍板机构被不规则传动的板材撞击时引起非常大的跳动，确保后拍板机构定位的准确性，提高工作效益。
附图说明
附图是用来提供对本发明的进一步理解，并构成说明书的一部分，与下面的具体实施方式一起用于解释本发明，但不应构成对本发明的限制。在附图中，
图1：本发明堆垛机的后拍板装置的示意图；
图2：本发明堆垛机的后拍板装置的局部放大图；
图3：本发明堆垛机的后拍板装置的局部俯视图。
具体实施方式
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是，此处所描述的具体实施方式仅用于说明和解释本发明，并不用于限制本发明。
如图1所示，本发明的堆垛机的后拍板装置包括龙门架1、驱动机构、以及后拍板机构；其中，驱动机构安装于龙门架1，后拍板机构滑动安装于龙门架1，且后拍板机构与驱 动机构连接，由驱动机构驱动后拍板机构沿龙门架1来回移动。
如图1至图3所示，具体的，龙门架1包括两支撑梁101、以及连接在两支撑梁101顶部的横梁102；驱动机构安装于其中一支撑梁101。横梁102上间隔安装有两挂板2，且每一挂板2与龙门架1之间夹设有垫板3。两挂板2之间安装有丝杆4，其中，丝杆4的两端均通过带座轴承5固定在相应的挂板2上。进一步，两挂板2之间还安装有两导杆6，丝杆4位于两导杆6之间，确保后拍板机构的传动稳定性，避免后拍板机构被不规则传动的板材撞击时引起非常大的跳动，确保后拍板机构定位的准确性。
后拍板机构包括滑动座7、拍板8、以及气缸9；其中，滑动座7的顶部活动安装于丝杆4、以及两导杆6上，底部设有拍板座10，气缸9安装于拍板座10，气缸9的连接轴连接有油缸接头11，拍板8与油缸接头11连接。丝杆4上套接有丝母12和两衬套13，丝母12位于两衬套13之间，滑动座7通过丝母12与两衬套13滑动安装于丝杆4，通过丝母12与丝杆4配合，使得滑动座7可以沿丝杆4来回移动。每一导杆6上均套接有无油轴承14，滑动座7通过相应的无油轴承14滑动安装于每一导杆6。
拍板8包括第一缓冲垫80、第二缓冲垫81、以及第三缓冲垫82；其中，第二缓冲垫81夹在第一缓冲垫80和第三缓冲垫82之间，第三缓冲垫82与油缸接头11连接。此外，气缸9与拍板座10的连接处设有第一缓冲块15，起到缓冲作用。拍板座10上还安装有两连接杆16；每一连接杆16的一端安装于第三缓冲垫82，另一端通过压盖17安装于拍板座10，且每一压盖17和拍板座10之间夹设有第二缓冲块18，起到缓冲的作用；气缸9位于两连接杆16之间。通过在拍板座10上设置两连接杆16，两连接杆16与拍板8连接，当气缸9驱动拍板8运动时，有效起到同步和缓冲的作用，保护后拍板机构，避免出现后拍板机构长时间被不规则传动过来的板材撞击后造成结构的松动甚至破坏的现象，增长使用寿命，降低生产成本。
本实施例中，第一缓冲垫80为硅胶垫，第二缓冲垫81为PU垫，第三缓冲垫82为45#钢板；可以理解的，其他实施例中，第一缓冲垫80和第二缓冲垫81还可以是橡胶垫，第三缓冲垫82为铜板等其他金属板，并不以此为限。
驱动机构包括减速电机19、主动链轮20、从动链轮21、以及链条22；其中一条支撑梁101上通过螺栓23和螺母24活动安装有电机座25，减速电机19安装于电机座25，主动链轮20安装于减速电机19的输出轴，从动链轮21安装于丝杆4的一端，链条22套在主动链轮20和从动链轮21上。通减速电机19驱动主动链轮20转动，带动链条22传动，从而带动从动链轮21转动，再由从动链轮21带动丝杆4旋转，通过丝母12的配合，从而使得滑动座 7沿丝杆4、以及两条导杆6来回移动，进而带动拍板8在龙门架1上来回移动。进一步，当驱动机构经过长时间的使用后，链条22会出现变得松垮的情况，此时，可以松开螺栓23和螺母24，将电机座25沿支撑梁101做升降的调整，从而调整减速电机19的工作高度，然后再重新固定螺栓23和螺母24即可，从而有效解决链条22松动的问题，避免出现主动链轮20和从动链轮21的行程不够的现象，增长驱动机构的使用寿命，进一步降低生产成本。
综上，本发明堆垛机的后拍板装置具有以下有益效果：
1、通过在丝杆4的两侧安装导杆6，在驱动机构运作的过程中或后拍板机构在工作时被板材撞击时都不会出现抖动或摆动的异常的情况，从而有效确保后拍板装置的稳定性，避免后拍板机构被不规则传动的板材撞击时引起非常大的跳动，确保后拍板机构定位的准确性，提高工作效益。
2、通过在拍板座10上设置两连接杆16，两连接杆16与拍板8连接，当气缸9驱动拍板8运动时，有效起到同步和缓冲的作用，保护后拍板机构，避免出现后拍板机构长时间被不规则传动过来的板材撞击后造成结构的松动甚至破坏的现象，增长使用寿命，降低生产成本。
3、通过将电机座25活动安装于支撑梁101，当经过长时间的使用后链条22出现松垮的情况时，通过松开螺栓23和螺母24，将电机座25沿支撑梁101做升降的调整，以调整减速电机19的工作高度，然后再重新固定螺栓23和螺母24即可，从而有效解决链条22松动的问题，避免出现主动链轮20和从动链轮21的行程不够的现象，增长驱动机构的使用寿命，进一步降低生产成本。
只要不违背本发明创造的思想，对本发明的各种不同实施例进行任意组合，均应当视为本发明公开的内容；在本发明的技术构思范围内，对技术方案进行多种简单的变型及不同实施例进行的不违背本发明创造的思想的任意组合，均应在本发明的保护范围之内。

Claims (10)

  1. 一种堆垛机的后拍板装置，其特征在于，包括：龙门架(1)、驱动机构、以及后拍板机构；
    所述龙门架(1)包括两支撑梁(101)、以及连接在两所述支撑梁(101)顶部的横梁(102)；所述驱动机构安装于其中一所述支撑梁(101)；所述横梁(102)上安装有丝杆4以及两导杆(6)，所述丝杆(4)位于两所述导杆(6)之间；
    所述后拍板机构包括滑动座(7)、拍板(8)、以及气缸(9)；所述滑动座(7)的顶部活动安装于所述丝杆(4)和两所述导杆(6)上，底部设有拍板座(10)；所述气缸(9)安装于所述拍板座(10)，所述拍板(8)与所述气缸(9)连接；
    所述拍板座(10)上安装有两连接杆(16)，每一所述连接杆(16)的一端安装于拍板(8)，另一端安装于所述拍板座(10)，所述气缸(9)位于两所述连接杆(16)之间；
    所述驱动机构包括减速电机(19)、主动链轮(20)、从动链轮(21)、以及链条(22)；其中一条所述支撑梁(101)上活动安装有电机座(25)，所述减速电机(19)安装于所述电机座(25)，所述主动链轮(20)安装于所述减速电机(19)的输出轴，所述从动链轮(21)安装于所述丝杆(4)的一端，所述链条(22)套在所述主动链轮(20)和所述从动链轮(21)上。
  2. 如权利要求1所述的堆垛机的后拍板装置，其特征在于：所述丝杆(4)上套接有丝母(12)和两衬套(13)，所述丝母(12)位于两所述衬套(13)之间，所述滑动座(7)通过所述丝母(12)以及两所述衬套(13)滑动安装于所述丝杆(4)。
  3. 如权利要求1所述的堆垛机的后拍板装置，其特征在于：每一所述导杆(6)上均套接有无油轴承(14)，所述滑动座(7)通过相应的所述无油轴承(14)滑动安装于每一所述导杆(6)。
  4. 如权利要求1所述的堆垛机的后拍板装置，其特征在于：所述拍板(8)包括第一缓冲垫(80)、第二缓冲垫(81)、以及第三缓冲垫(82)；所述第二缓冲垫(81)夹在所述第一缓冲垫(80)和所述第三缓冲垫(82)之间。
  5. 如权利要求1所述的堆垛机的后拍板装置，其特征在于：所述气缸(9)的连接轴连接有油缸接头(11)，所述拍板(8)与所述油缸接头(11)连接。
  6. 如权利要求1所述的堆垛机的后拍板装置，其特征在于：所述气缸(9)与所述拍板座(10)的连接处设有第一缓冲块(15)。
  7. 如权利要求4所述的堆垛机的后拍板装置，其特征在于：每一所述连接杆(16)的一端安装于所述第三缓冲垫(82)，另一端通过压盖(17)安装于所述拍板座(10)。
  8. 如权利要求7所述的堆垛机的后拍板装置，其特征在于：每一所述压盖(17)和所述拍板座(10)之间夹设有第二缓冲块(18)。
  9. 如权利要求4所述的堆垛机的后拍板装置，其特征在于：所述第一缓冲垫(80)为硅胶垫，所述第二缓冲垫(81)为PU垫，所述第三缓冲垫(82)为45#钢板。
  10. 如权利要求1所述的堆垛机的后拍板装置，其特征在于：所述横梁(102)上间隔安装有两挂板(2)，所述丝杆(4)以及两所述导杆(6)安装于两所述挂板(2)之间，且每一所述挂板(2)与所述龙门架(1)之间夹设有垫板(3)。
PCT/CN2019/072294 2018-12-07 2019-01-18 一种堆垛机的后拍板装置 WO2020113792A1 (zh)

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