WO2020107367A1 - 经纱转印机 - Google Patents

经纱转印机 Download PDF

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Publication number
WO2020107367A1
WO2020107367A1 PCT/CN2018/118403 CN2018118403W WO2020107367A1 WO 2020107367 A1 WO2020107367 A1 WO 2020107367A1 CN 2018118403 W CN2018118403 W CN 2018118403W WO 2020107367 A1 WO2020107367 A1 WO 2020107367A1
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WO
WIPO (PCT)
Prior art keywords
shaft
yarn
conveyor belt
right direction
warp
Prior art date
Application number
PCT/CN2018/118403
Other languages
English (en)
French (fr)
Inventor
叶美羚
Original Assignee
华衫环保纺织股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华衫环保纺织股份有限公司 filed Critical 华衫环保纺织股份有限公司
Priority to EP18941731.4A priority Critical patent/EP3888916B1/en
Priority to JP2021552259A priority patent/JP7170201B2/ja
Priority to PCT/CN2018/118403 priority patent/WO2020107367A1/zh
Publication of WO2020107367A1 publication Critical patent/WO2020107367A1/zh
Priority to US17/330,471 priority patent/US11885067B2/en

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003—Transfer printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/002—Presses of the rotary type
    • B41F16/0026—Presses of the rotary type with means for applying print under heat and pressure, e.g. using heat activable adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/006—Arrangements for moving, supporting or positioning the printing foil or band
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/0073—Transfer printing apparatus for printing from an inked or preprinted foil or band with means for printing on specific materials or products
    • B41F16/008—Transfer printing apparatus for printing from an inked or preprinted foil or band with means for printing on specific materials or products for printing on three-dimensional articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/02—Transfer printing apparatus for textile material

Definitions

  • the invention relates to a dyeing device, in particular to a warp transfer machine.
  • the dyeing and finishing process is an important part of the deep processing of products in the textile industry chain, which can enhance the quality, function and value of textiles.
  • the dyeing and finishing process is also a major link in resource consumption and pollutant discharge. Its energy consumption accounts for about 30% of the textile industry chain. Wastewater's Chemical Oxygen Demand (COD) emissions account for more than 80% of the textile industry.
  • COD Chemical Oxygen Demand
  • the role of this dyeing and finishing process is to dye the yarn with colors to weave fabrics with various colors.
  • the traditional dyeing and finishing process is to immerse the yarn in a large amount of water containing dissolved dyes and use a large amount of inorganic salts to promote dyeing. After that, the temperature increase program and the cleaning process are required to complete the dyeing.
  • the aforementioned dyeing yarn process not only has a low dye utilization rate (the comprehensive utilization rate is only 50%-60%), but also generates a large amount of water vapor and fuel burning waste, which consumes resources and causes air pollution, which is not conducive to environmental protection.
  • the waste materials and dyes after burning fuel need to be washed with water, which will produce sewage and need to pass through the sewage to be discharged.
  • the construction of sewage treatment facilities consumes a lot of resources and land, which increases the cost of building factories. Therefore, the development of high-efficiency, short-flow, low-salt printing and dyeing technology is quite beneficial.
  • the yarns of the cloth during weaving can be divided into warp yarns and weft yarns.
  • the warp yarns extend in a weaving direction, and the weft yarns are interlaced with the warp yarns to be fixed to each other.
  • Most of the existing textile machines are supplied with warp yarn by a warp yarn shaft, and hundreds of kilograms of warp yarn are wound on the warp yarn shaft, which has a considerable production scale.
  • the weft yarn is wound on multiple weft yarn shafts, and weft yarns of different colors can be wound on multiple different weft yarn shafts at the same time.
  • warp yarns will only use two common materials, white and black.
  • the warp yarn When the fabric is light-colored, the warp yarn uses white yarn; conversely, when the fabric is dark-colored, the warp yarn uses black yarn.
  • the fabric needs to use a large number of weft yarns to cover the warp yarns to produce a fabric with the weft yarn color as the base color, and to cover the defects (white or black spots) generated by the warp yarns. If warp yarns of other colors are used to compensate for the aforementioned defects, there will be a problem of replacing the warp yarns.
  • the number of warp yarns is usually as low as several thousand, up to tens of thousands and arranged in sequence.
  • white warp yarns and light green weft yarns are used to produce light green fabrics.
  • the color of the warp yarn is white instead of light green, which can only increase the density of the weft yarn.
  • negative effects such as increased weaving time costs, hardened finished products and increased defective products (such as yarn skipping and yarn breakage) will increase production costs and reduce customer comfort.
  • the object of the present invention is to provide a warp yarn transfer machine that can carry out water-free dyeing, can be precisely produced in small quantities according to requirements, and is convenient for changing warp yarns.
  • the warp transfer machine of the present invention includes a body unit for supporting and driving components, a heating roller detachably mounted on the body unit and extending in the left-right direction, and a rotor mounted on the body unit and extending in the left-right direction Printing unit, and colored paper unit.
  • the heating drum is driven by the body unit to rotate around its own axis and the surface temperature is controlled at the processing temperature.
  • the transfer unit includes a drive shaft, a separation shaft, a support shaft, and a conveyor belt surrounding the drive shaft, the separation shaft, and the support shaft.
  • An up-down direction perpendicular to the left-right direction and a front-back direction perpendicular to the left-right direction and the up-down direction are defined.
  • the driving shaft and the separating shaft are respectively provided on the lower side and the upper side of the heating drum in the up-down direction.
  • the position of the drive shaft is also biased to the front side relative to the heating roller in the front-rear direction.
  • the support shaft is provided on the rear side of the heating drum in the front-rear direction.
  • the drive shaft is driven by the body unit to rotate around its own axis and drive the conveyor belt to drive along the conveyor path.
  • the conveyor belt passes through the drive shaft, the heating roller, the separation shaft and the support shaft in sequence during the transmission along the conveyor path and circulates along the conveyor path as the drive shaft rotates transmission.
  • the conveyor belt is also provided with tension so that it bears itself against the drive shaft, the heating roller, the separation shaft and the support shaft.
  • the heating drum abuts against the conveyor belt from the outside of the conveyor belt, and the separation shaft and the support shaft abut against the conveyor belt from the inside of the conveyor belt and are both driven by the conveyor belt And rotate around its own axis.
  • the color paper unit includes a first color paper group disposed on one side of the transfer unit in the front-rear direction.
  • the warp yarn transfer machine of the present invention also includes a whole-line unit.
  • the thread-aligning unit includes an input yarn comb corresponding to the drive shaft and provided on the front side with respect to the transfer unit and extending in the left-right direction, and corresponding to the separation shaft and relative to the rotation
  • the printing unit is provided on the front side and extends the output yarn comb in the left-right direction. Both the input yarn comb and the output yarn comb are detachably mounted on the body unit and are suitable for carding yarn.
  • the thread finishing unit further includes a yarn input shaft disposed on the front side with respect to the input yarn comb and extending in the left-right direction, and disposed in front with respect to the output yarn comb Side and the yarn output shaft extending in the left-right direction, and two thread pressing rods provided on the rear side of the heating drum in the front-rear direction and extending in the left-right direction.
  • Both the yarn input shaft and the yarn output shaft can rotate around their own axes.
  • Both the yarn input shaft and the yarn output shaft are suitable for arranging a plurality of warp yarns along the left-right direction and against the surface.
  • the crimping rods are also respectively provided on the lower side and the upper side of the heating drum along the up-down direction and are detachably mounted on the body unit.
  • the first colored paper group of the colored paper unit has a first colored paper input shaft located on the front side with respect to the heating roller, and is located on the front side with respect to the first colored paper input shaft The first color paper output shaft. Both the first color paper input shaft and the first color paper output shaft can rotate around their own axes.
  • the colored paper unit further includes a second colored paper group disposed on a side of the transfer unit opposite to the first colored paper group in the front-rear direction.
  • the second colored paper group has a second colored paper input shaft located on the lower side relative to the heating roller, and a second colored paper output shaft located on the upper side relative to the heating roller. Both the second color paper input shaft and the second color paper output shaft can rotate around their own axes.
  • the body unit includes a first electric box and a second electric box that are respectively disposed on opposite sides in the left-right direction, and are connected to the first electric box and the second electric box Between the support frame.
  • the heating roller and the transfer unit are both disposed between the first electric box and the second electric box, so that the heating roller and the drive shaft are driven.
  • the body unit further includes two chutes respectively provided in the first electric box and the second electric box at positions corresponding to the heating rollers.
  • the chute extends in the front-rear direction and has an opening toward the front side for the heating drum to be installed.
  • the heating drum is installed in the chute and can move along the chute to be separated from the body unit when it is detached.
  • the body unit further includes a separation frame detachably mounted on the front side of the frame in the front-rear direction, and a sliding frame adjacent to the separation frame in the left-right direction .
  • the first color paper set, the yarn input shaft and the yarn output shaft are all mounted on the separation frame.
  • the warp transfer machine of the present invention further includes a vent pipe provided on the machine unit and located on the upper side of the transfer unit and adapted to circulate exhaust gas.
  • the heating drum includes a cylinder extending in the left-right direction, and a plurality of heating rods provided inside the cylinder and extending in the left-right direction.
  • the heating rods are arranged in an equal-angle ring around the axis of the barrel and are electrically connected to the body unit so that the temperature can be controlled so that the surface temperature of the heating drum reaches the processing temperature and is evenly distributed.
  • the transfer unit further includes a pressure shaft extending in the left-right direction and disposed between the support shaft and the drive shaft along the conveying path, and extending in the left-right direction And it is provided along the conveying path between the pressure adjustment shaft and the drive shaft.
  • the pressing shaft abuts against the inside of the conveyor belt so that the tension of the conveyor belt increases and can move relative to the conveyor belt in a direction perpendicular to the left-right direction, thereby adjusting the tension of the conveyor belt.
  • the deflection adjustment shaft abuts against the inside of the conveyor belt and both ends can move in the front-rear direction to cause deflection, thereby adjusting the position of the conveyor belt in the left-right direction during use.
  • the transfer unit further includes a gear shaft extending in the left-right direction and driven by the body unit to rotate around its own axis, and meshed with the gear shaft and connected to the separation shaft Of racks.
  • the rack meshes with the gear shaft so that the rack can be moved by the gear shaft.
  • the rack further drives the separation shaft to move, so that the relative position between the separation shaft and the heating roller can be adjusted.
  • the beneficial effects of the present invention are: through the cooperation of the heating roller, the transfer unit and the colored paper unit, the colored paper can be used to dye the warp yarns anhydrously, and the small amount of production can be accurately produced according to the requirements and the warp yarns can be easily replaced. Thereby producing environmental protection and reducing costs.
  • FIG. 1 is a perspective view of an embodiment of the warp transfer machine of the present invention
  • Figure 2 is a front view of the embodiment
  • FIG. 3 is a schematic cross-sectional view taken along line III-III in FIG. 2;
  • FIG. 4 is a schematic view of a use of this embodiment and a textile machine, illustrating the path of multiple warp yarns and multiple colored papers in use;
  • FIG. 5 is a front view of the embodiment, illustrating a position where a sliding frame slides to the front of a rack in a left-right direction when a separating frame is removed;
  • Fig. 6 is a schematic view of a use of this embodiment and a textile machine, illustrating that a separation shaft moves in a front-rear direction toward the rear when disassembling, and a heating drum is removed and placed on the carriage.
  • an embodiment of the warp transfer machine of the present invention includes a body unit 1 for supporting and driving components, and a heating unit installed in the body unit 1 and extending in a left-right direction D1
  • the drum 2 a transfer unit 3 mounted on the body unit 1 and extending in the left-right direction D1, a color paper unit 4, a line unit 5, and a ventilation pipe 6.
  • the body unit 1 includes a first electrical box 11 and a second electrical box 12 that are respectively disposed on opposite sides along the left-right direction D1, and one is connected between the first electrical box 11 and the second electrical box 12 Instead, the frame 13 for support.
  • the heating drum 2 is driven by the body unit 1 to rotate around its own axis and the surface temperature is controlled at a processing temperature.
  • the heating drum 2 includes a cylindrical body 21 extending in the left-right direction D1, and a plurality of heating rods 22 disposed inside the cylindrical body 21 and extending in the left-right direction D1.
  • the heating rods 22 are arranged in an equal-angle ring shape around the axis of the barrel 21 and are electrically connected to the body unit 1 to control the temperature, so that the surface temperature of the heating drum 2 reaches the processing temperature and is evenly distributed.
  • the transfer unit 3 includes a driving shaft 31, a separating shaft 32, a supporting shaft 33, a pressing shaft 34, a deflection shaft 35, a surrounding shaft 31, the separating shaft 32, the supporting shaft 33, the The conveyor belt 36 of the pressure shaft 34 and the deflection shaft 35, a gear shaft 37, and a rack 38.
  • a driving shaft 31 and the separating shaft 32 are respectively provided on the lower side and the upper side of the heating drum 2 along the up-down direction D2.
  • the position of the drive shaft 31 is also offset to the front side relative to the heating drum 2 in the front-rear direction D3.
  • the support shaft 33 is provided on the rear side of the heating drum 2 along the front-rear direction D3.
  • the material of the conveyor belt 36 is wool, but it may also be other materials such as plastic or rubber.
  • the drive shaft 31 is driven by the body unit 1 to rotate around its own axis and drive the conveyor belt 36 to drive along a conveying path.
  • the conveyor belt 36 passes through the drive shaft 31, the heating roller 2, the separation shaft 32, the support shaft 33, the pressurizing shaft 34, and the deflection shaft 35 in sequence along with the drive while driving along the conveying path
  • the shaft 31 rotates and circulates along the conveying path.
  • the conveyor belt 36 is also tensioned so as to abut against the drive shaft 31, the heating roller 2, the separation shaft 32 and the support shaft 33.
  • the heating drum 2 abuts the conveyor belt 36 from the outside of the conveyor belt 36, the separating shaft 32 and the support shaft 33 abut the conveyor belt 36 from the inside of the conveyor belt 36 and are both driven by the conveyor belt 36 And rotate around its own axis.
  • the pressing shaft 34 abuts against the inside of the conveyor belt 36 so that the tension of the conveyor belt 36 increases.
  • the pressing shaft 34 can also move in a direction perpendicular to the left-right direction D1 relative to the conveyor belt 36, and thus the tension of the conveyor belt 36 can be adjusted.
  • the deflection shaft 35 abuts against the inner side of the conveyor belt 36 and both ends can move in the front-rear direction D3 to cause deflection, thereby adjusting the position of the conveyor belt 36 in the left-right direction D1 during use.
  • the gear shaft 37 extends in the left-right direction D1 and is driven by the body unit 1 to rotate around its own axis.
  • the rack 38 meshes with the gear shaft 37 and is connected to the separation shaft 32. Since the rack 38 meshes with the gear shaft 37, the rack 38 can be driven and moved by the gear shaft 37.
  • the rack 38 further drives the separation shaft 32 to move, so that the relative position between the separation shaft 32 and the heating drum 2 can be adjusted.
  • the heating roller 2 and the transfer unit 3 are both disposed between the first electric box 11 and the second electric box 12 so that the heating roller 2 and the driving shaft 31 are driven.
  • the body unit 1 further includes two chute 14 respectively disposed on the first electric box 11 and the second electric box 12 at positions corresponding to the heating drum 2, and a detachably mounted on the frame 13 along the front and back
  • the separating frame 15 on the front side in the direction D3, and a sliding frame 16 adjacent to the separating frame 15 in the left-right direction D1.
  • the chute 14 extends along the front-rear direction D3 and is installed for the heating drum 2.
  • the heating drum 2 is installed in the chute 14 and can be moved along the chute 14 to be separated from the body unit 1 when it is detached.
  • the separating frame 15 is composed of two fixing pieces 151 respectively fixed to the first electric box 11 and the second electric box 12, but it is only for example and is not limited thereto.
  • the sliding frame 16 can slide in the left-right direction D1 to the front of the frame 13 and the position corresponds to the sliding groove 14, so that when the heating drum 2 is separated from the body unit 1, the heating The roller 2 can be placed on the sliding frame 16.
  • the color paper unit 4 includes a first color paper group 41 disposed on the front side of the transfer unit 3 along the front-rear direction D3, and a second color paper group 42 disposed on the rear side of the transfer unit 3.
  • the first color paper group 41 has a first color paper input shaft 411 on the front side relative to the heating roller 2 and a first color paper output shaft 412 on the front side relative to the first color paper input shaft 411 . Both the first color paper input shaft 411 and the first color paper output shaft 412 can rotate around their own axes.
  • the second color paper group 42 has a second color paper input shaft 421 on the lower side relative to the heating roller 2 and a second color paper output shaft 422 on the upper side relative to the heating roller 2 Both the color paper input shaft 421 and the second color paper output shaft 422 can rotate around their own axes.
  • the first color paper set 41, the yarn input shaft 53 and the yarn output shaft 54 are all mounted on the separation frame 15.
  • the whole-line unit 5 includes an input yarn comb 51 corresponding to the drive shaft 31 and disposed on the front side with respect to the transfer unit 3 and extending in the left-right direction D1, and a separating shaft 32 corresponding to the separation shaft 32 and relative to the
  • the transfer unit 3 is provided on the front side and extends in the left-right direction D1, an output yarn comb 52, a yarn input shaft 53 provided on the front side relative to the input yarn comb 51 and extends in the left-right direction D1, a A yarn output shaft 54 provided on the front side and extending in the left-right direction D1 with respect to the output yarn comb 52, and two provided on the rear side of the heating drum 2 in the front-rear direction D3 and extending in the left-right direction D1 ⁇ 55 ⁇
  • the pressure bar 55 is provided on the front side and extends in the left-right direction D1, an output yarn comb 52, a yarn input shaft 53 provided on the front side relative to the input yarn comb 51 and extends in the left-right direction D1, a A
  • Both the input yarn comb 51 and the output yarn comb 52 are detachably mounted on the body unit 1 and are suitable for carding yarn. Both the yarn input shaft 53 and the yarn output shaft 54 can rotate around their own axes. The yarn input shaft 53 and the yarn output shaft 54 are both suitable for arranging a plurality of warp yarns 91 along the left-right direction D1 and against the surface.
  • the crimping rods 55 are respectively provided on the lower side and the upper side of the heating drum 2 along the up-down direction D2 and are detachably mounted on the body unit 1. It is worth noting that the crimping rod 55 does not need to be installed on the body unit 11 when in use, but when replacing the warp 91, it can be installed on the body unit 1 and fix the position of the warp 91 without It will make the warp 91 chaotic, which helps to improve convenience.
  • the ventilation pipe 6 is provided in the body unit 1 and is located on the upper side of the transfer unit 3 and is suitable for exhaust gas circulation.
  • the vent pipe 6 has many holes so that exhaust gas can enter the vent pipe 6 through the holes and be discharged.
  • the pressure in the ventilation pipe 6 is generally lower than the pressure around the transfer unit 3 to remove exhaust gas.
  • another way of using the ventilation tube 6 is to raise the pressure in the tube to be higher than the pressure around the transfer unit 3. At this time, the function of the ventilation tube 6 is no longer to eliminate exhaust gas, but to the transfer unit 3 The air flow is blown and a cooling effect is generated to prevent the warped yarn 91 after dyeing from being heated for too long and the color aging.
  • a plurality of warp yarns 91 move along a warp yarn path.
  • the warp yarns 91 are arranged along the left-right direction D1 and abut against the surface of the yarn input shaft 53, and then advance from the front side to the direction of the transfer unit 3.
  • the warp yarn 91 is input to the transfer unit 3 and driven by the conveyor belt 36 to sequentially pass through the driving shaft 31, the heating roller 2 and the separating shaft 32. That is, the warp yarn path is adjacent to the front side of the conveyance path between the drive shaft 31 and the separation shaft 32.
  • the warp yarns 91 are output by the transfer unit 3, they are advanced in the direction of the yarn output shaft 54 and arranged in the left-right direction D1 and abut against the surface of the yarn output shaft 54. In this way, the warp yarns 91 are input into the transfer unit 3 in an orderly manner, and are also output by the transfer unit 3 in an orderly manner, and can be processed sequentially.
  • a plurality of first color paper 92 can be wound around the first color paper input shaft 411 and move along a first color paper path.
  • a plurality of second color papers 93 can be wound around the second color paper input shaft 421 and move along a second color paper path. It is worth noting that a plurality of first colored paper 92 of different colors can be wound around the first colored paper input shaft 411, and the first colored paper 92 of each color corresponds to an appropriate number of warp yarns 91 according to requirements.
  • a second color paper 93 of a plurality of different colors may be wound around the second color paper input shaft 421, and the second color paper 93 of each color corresponds to an appropriate number of warp yarns 91 as required.
  • the widths of the first color paper 92 and the second color paper 93 along the left-right direction D1 can be adjusted by cutting to accurately cover the corresponding warp yarns 91 according to requirements and produce a small amount of warp yarns 91 of different colors.
  • the first color paper 92 moves along the first color paper path, it starts from the first color paper input shaft 411, advances from the front side to the transfer unit 3, and is input to the transfer unit 3.
  • the first color paper 92 is input into the transfer unit 3, it is adjacent to the front side of the warp 91 and is driven by the conveyor belt 36 to sequentially pass through the driving shaft 31, the heating roller 2 and the separating shaft 32. That is, the first colored paper path is adjacent to the front side of the yarn path between the drive shaft 31 and the separation shaft 32.
  • the first color paper 92 is output by the transfer unit 3, it advances in the direction of the first color paper output shaft 412 and is finally wound around the first color paper output shaft 412.
  • the second color paper 93 moves along the second color paper path, it starts from the second color paper input shaft 421 and then advances from the rear side toward the transfer unit 3 and is input into the transfer unit 3.
  • the second color paper 93 is input into the transfer unit 3, it is adjacent to the rear side of the warp 91 and is driven by the conveyor belt 36 to pass through the driving shaft 31, the heating roller 2 and the separating shaft 32 in sequence. That is, the second colored paper path between the drive shaft 31 and the separation shaft 32 is adjacent to the rear side of the yarn path and on the front side of the conveyance path.
  • the second color paper 93 advances in the direction of the second color paper output shaft 422, and finally advances in the direction of the second color paper output shaft 422 to be wound around the second ⁇ Output ⁇ 422.
  • the four have adjacent parts between the drive shaft 31 and the separation shaft 32, for convenience
  • the following description refers to this part as a processing area.
  • the first colored paper 92, the warp 91, the second colored paper 93 and the conveyor belt 36 are adjacent to each other in this processing area in sequence from the front to the back.
  • the first colored paper 92 and The second colored paper 93 can be adjacent to the two opposite sides of the warp 91 along the first colored paper path and the second colored paper path, and the first colored paper 92, the warp 91 and the The second colored paper 93 is driven by the conveyor belt 36 due to the friction between them. Due to the tension of the conveyor belt 36, the first colored paper 92, the warp 91 and the second colored paper 93 are compressed to be evenly and evenly pinched by the conveyor belt 36 and the heating roller Between 2.
  • the warp yarn 91, the first colored paper 92 and the second colored paper 93 pass through the heating drum 2.
  • the surface temperature of the heating drum 2 is controlled to the processing temperature, so that the dyes of the first color paper 92 and the second color paper 93 can be sublimated and attached to the warp 91.
  • the colored paper 92 is adjacent to the two opposite sides of the warp yarn 91, respectively, producing an even dyeing effect.
  • using only the first color paper group 41 or only the second color paper group 42 and only one side adjacent to the warp 91 can also exert a dyeing effect.
  • the dye after sublimation does not adhere to the warp 91, it is exhaust gas, which is absorbed by the vent pipe 6 and discharged.
  • the first color paper 92 and the second color paper 93 are wound around the first color paper output shaft 412 and the second color paper output shaft 422 for easy removal.
  • the warp yarn 91 starts from the yarn input shaft 53 and enters the transfer unit 3. After the processing area is dyed, it is output from the transfer unit 3 to the yarn output shaft 54. The dyed warp yarn 91 is obtained, that is, the finished product processed in this embodiment.
  • the warp yarn 91 can be replaced according to the following steps, but it is only for example and is not limited to this.
  • the rack shaft 38 and the gear shaft 37 drive the separating shaft 32 to move backward in the front-rear direction D3, so that the heating roller 2 is exposed and the conveyor belt 36 is loosened.
  • the separating frame 15 is disassembled so that the sliding frame 16 can slide to the front of the frame 13 in the left-right direction D1 and the position corresponds to the sliding groove 14.
  • the heating roller 2 is disassembled so that the heating roller 2 can move along the chute 14, so that the heating roller 2 is placed on the sliding frame 16.
  • the sliding frame 16 is pushed away from the front of the frame 13 in the left-right direction D1.
  • the warp yarn 91 to be replaced is carded and pulled out by a textile machine 94, and then the warp yarn 91 is fixed by the crimping rod 55 Adjacent to the transfer unit 3.
  • the sliding frame 16 is pushed to the front of the frame 13 again, and the heating roller 2 is moved back to the original position along the sliding groove 14 for installation, and then the sliding frame 16 is pushed away in the left-right direction D1 again The front of the rack 13.
  • the separation frame 15 is installed, and the first colored paper 92 is bypassed to the heating roller 2 in advance.
  • disassemble and take out the crimping rod 55 so that the warp yarn 91 is in close contact with the heating drum 2, and comb the warp yarn 91 to the The yarn input shaft 53 and the yarn output shaft 54.
  • the rack shaft 38 and the gear shaft 37 drive the separation shaft 32 to move forward in the front-rear direction D3, thereby tensioning the conveyor belt 36. In this way, the warp yarn 91 is replaced and pinched between the conveyor belt 36 and the heating roller 2 to perform dyeing.
  • this embodiment does not need to cut the warp yarn 91 without reordering the warp yarn 91, which can greatly reduce the difficulty of replacing the warp yarn 91, and enables the warp yarn 91 to be neatly arranged To the corresponding position. Whether in terms of time cost or labor cost, there are savings.
  • this embodiment has the following effects:
  • first color paper 92 wound around the first color paper input shaft 411 can be first color paper 92 of multiple different colors
  • the width of the first color paper 92 along the left-right direction D1 can be adjusted Warp yarns 91 of different colors are produced in small quantities with precision according to demand.
  • the second color paper 93 wound around the second color paper input shaft 412 may also be second color paper 93 of multiple different colors.
  • the pressing shaft 34 can adjust the tension of the conveyor belt 36 so that the first colored paper 92, the warp 91 and the second colored paper 93 are properly compressed during processing.
  • the relative position between the separating shaft 32 and the heating drum 2 can be adjusted through the gear shaft 37 and the rack 38.
  • the heating drum 2 Since the heating drum 2 is installed in the chute 14 and can move along the chute 14, when the yarn 91 or the conveyor belt 36 is installed or adjusted, it is not blocked by the heating drum 2 and is difficult Install or adjust to create convenience.
  • the first color paper group 41 and the second color paper group 42 are located on the front side and the rear side, respectively, so that the first color paper 92 and the second color paper 93 can respectively follow the path of the first color paper
  • the second colored paper path is adjacent to the two opposite sides of the warp yarn 91 to produce an even dyeing effect.
  • the warp yarns 91 are arranged along the left-right direction D1 and abut against the surfaces of the yarn input shaft 53 and the yarn output shaft 54, the warp yarns 91 can be input and output in an orderly manner.
  • the exhaust gas generated by the processing can be discharged through the vent pipe 6.
  • the first color paper 92 and the second color paper 93 are wound around the first color paper output shaft 412 and the second color paper output shaft 422 for easy removal.
  • the yarn can be combed through the input yarn comb 51 and the output yarn comb 52, and the warp yarn 91 can be fixed by the thread pressing rod 55 (see FIG. 6) when the warp yarn 91 is replaced. Thereby, the warp yarns 91 are neatly arranged to the corresponding positions.
  • the warp transfer machine of the present invention can use the first color paper 92 and the second color paper 93 to cooperate through the cooperation of the heating roller 2, the transfer unit 3 and the color paper unit 4.
  • the warp yarn 91 is dyed without water and can be accurately produced in a small amount according to demand.
  • it is convenient to replace the warp yarn 91, thereby producing an effect of environmental protection and cost reduction, so it can indeed achieve the purpose of cost invention.

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Abstract

一种经纱转印机，其包含加热滚筒（2）、转印单元（3）及色纸单元（4）。加热滚筒（2）表面温度被控制于加工温度。转印单元（3）包括驱动轴（31）、分离轴（32）、支撑轴（33）及输送带（36）。驱动轴（31）被驱动而绕自身轴线转动并带动输送带（36）沿输送路径传动。加热滚筒（2）、分离轴（32）与支撑轴（33）抵靠于输送带（36）且绕自身轴线转动。色纸单元（4）包括设置在转印单元（3）一侧并适用于染色的第一色纸组（41）。

Description

经纱转印机 技术领域
本发明涉及一种染色设备，特别是涉及一种经纱转印机。
背景技术
染整制程是纺织产业链中产品深加工的重要环节，可以提升纺织品的质量、功能和价值。此外，该染整制程也是资源消耗和污染物排放的主要环节。其能耗约占纺织产业链的30％。废水的化学需氧量(Chemical Oxygen Demand，COD)排放约占纺织工业的80％以上。该染整制程的作用在于将纱线染上色彩，以织出带有各种不同色彩的布料。然而，传统的染整制程是将纱线浸在含有溶解染料的大量水里，并使用大量的无机盐进行促染。之后还要经过升温程序与清洗程序，才能完成染色。前述染纱制程，不只染料利用率低(综合利用率只有50％-60％)，还产生大量的水蒸气与燃烧燃料后的废料，相当耗费资源且会造成空气污染，不利于环境保护。另外，燃烧燃料后的废料以及染料需要用水清洗，会产生污水而需要经过污水处里才能排放。建置污水处理设施耗费大量资源以及土地，提升了建置厂房的成本。因此，开发高效能、短流程、低盐的印染技术相当有益。
而就技术的层面来看，纺织时布料的纱线可以区分为经纱与纬纱，经纱沿一个纺织方向延伸，而纬纱则与经纱交错而能彼此固定。现有的纺织机大部分是由一个经纱轴供应经纱，该经纱轴上缠绕了上百公斤的经纱而具有相当大的生产规模。纬纱则是缠绕在多个纬纱轴上，且可同时将不同颜色的纬纱缠绕在多个不同的纬纱轴。就实务方面而言，经纱只会使用白纱与黑纱两种常用材料。当织物为浅色系时，经纱则使用白色纱；反的当织物为深色系时，经纱则使用黑色纱。织造时，织物需要使用大量的纬纱覆盖经纱而产生以纬纱的颜色做为底色的织物，并遮盖经纱所产生的瑕疵(白点或是黑点)。若要弥补前述瑕疵而使用其他颜色的经纱时，会产生更换经纱的问题。更换经纱时，所述经纱通常数量少则几千根，多至上万根且依序排列。在更换的过程中必须依照顺序整齐地排列至对应的位置，相当费时费力。且若使用 其他颜色的经纱，还会由于生产规模不足导致成本大幅增加。现有的纺织机因此可以区分为黑白两种，而使用白纱的机台便不能使用黑纱，相反的，使用黑纱的机台也不能使用白纱。此一限制影响了机台的利用率，间接提升生产成本。
举例而言，生产底色为浅绿色的布料时会采用白色的经纱以及浅绿色的纬纱。而为了使布料的底色能够密实，由于经纱的颜色为白色而非浅绿色，只能增加纬纱的密度。如此一来，会导致织造时间成本增加、成品变硬及瑕疵品(例如跳纱、断纱)增加等负面效果，使生产成本攀升，客户舒适性下降。
发明内容
本发明的目的在于提供一种能进行无水染色并能精准依照需求少量生产且方便更换经纱的经纱转印机。
本发明经纱转印机包含用于支撑以及驱动组件的机体单元、可拆卸地安装于所述机体单元并沿左右方向延伸的加热滚筒、安装于所述机体单元并沿所述左右方向延伸的转印单元，及色纸单元。
所述加热滚筒被所述机体单元驱动而绕自身轴线转动且表面温度被控制于加工温度。所述转印单元包括驱动轴、分离轴、支撑轴，及围绕所述驱动轴、所述分离轴与所述支撑轴的输送带。定义垂直于所述左右方向的上下方向，及同时垂直于所述左右方向与所述上下方向的前后方向。所述驱动轴与所述分离轴分别设置于所述加热滚筒沿所述上下方向的下侧与上侧。所述驱动轴的位置还沿所述前后方向相对于所述加热滚筒偏向前侧。所述支撑轴沿所述前后方向设置于所述加热滚筒的后侧。
所述驱动轴被所述机体单元驱动而绕自身轴线转动并带动所述输送带沿输送路径传动。所述输送带沿所述输送路径传动的过程中依序经过所述驱动轴、所述加热滚筒、所述分离轴与所述支撑轴且随着所述驱动轴转动而沿所述输送路径循环传动。所述输送带还带有张力使得自身贴抵于所述驱动轴、所述加热滚筒、所述分离轴与所述支撑轴。所述加热滚筒由所述输送带的外侧抵靠于所述输送带，所述分离轴与所述支撑轴由所述输送带的内侧抵靠于所述输送带且皆被所述输送带 带动而绕自身轴线转动。
所述色纸单元包括设置在所述转印单元沿所述前后方向其中一侧的第一色纸组。
本发明经纱转印机还包含整线单元。所述整线单元包括对应于所述驱动轴并相对于所述转印单元设置在前侧且沿所述左右方向延伸的输入纱线梳，及对应于所述分离轴并相对于所述转印单元设置在前侧且沿所述左右方向延伸的输出纱线梳。所述输入纱线梳与所述输出纱线梳皆可拆卸地安装于所述机体单元并适用于梳理纱线。
本发明经纱转印机，所述整线单元还包括相对于所述输入纱线梳设置在前侧且沿所述左右方向延伸的纱线输入轴、相对于所述输出纱线梳设置在前侧且沿所述左右方向延伸的纱线输出轴，及两个设置在所述加热滚筒沿所述前后方向的后侧且沿所述左右方向延伸的压线杆。所述纱线输入轴与所述纱线输出轴皆能绕自身轴线转动。所述纱线输入轴与所述纱线输出轴皆适用于供多个经纱沿所述左右方向排列并抵靠于表面。所述压线杆还分别设置于所述加热滚筒沿所述上下方向的下侧与上侧且可拆卸地安装于所述机体单元。
本发明经纱转印机，所述色纸单元的第一色纸组具有相对于所述加热滚筒位于前侧的第一色纸输入轴，及相对于所述第一色纸输入轴位于前侧的第一色纸输出轴。所述第一色纸输入轴与所述第一色纸输出轴皆能绕自身轴线转动。
本发明经纱转印机，所述色纸单元还包括设置在所述转印单元沿所述前后方向相反于所述第一色纸组的一侧的第二色纸组。所述第二色纸组具有相对于所述加热滚筒位于下侧的第二色纸输入轴，及相对于所述加热滚筒位于上侧的第二色纸输出轴。所述第二色纸输入轴与所述第二色纸输出轴皆能绕自身轴线转动。
本发明经纱转印机，所述机体单元包括分别沿所述左右方向设置于两相反侧的第一电箱与第二电箱，及连接于所述第一电箱与所述第二电箱之间而用于支撑的机架。所述加热滚筒与所述转印单元皆设置于所述第一电箱与所述第二电箱之间，使得所述加热滚筒与所述驱动轴被驱动。
本发明经纱转印机，所述机体单元还包括两个分别设置在所述第 一电箱与所述第二电箱且位置对应于所述加热滚筒的滑槽。所述滑槽沿所述前后方向延伸且开口朝向前侧并供所述加热滚筒安装。所述加热滚筒安装于所述滑槽且卸除时能沿所述滑槽移动而与所述机体单元分离。
本发明经纱转印机，所述机体单元还包括可拆卸地安装于所述机架沿所述前后方向的前侧的分离架，及沿所述左右方向相邻于所述分离架的滑动架。所述第一色纸组、所述纱线输入轴与所述纱线输出轴皆安装于所述分离架。所述分离架被拆卸时，所述滑动架能沿所述左右方向滑动至所述机架前方且位置对应于所述滑槽，使得所述加热滚筒与所述机体单元分离时，所述加热滚筒能置放于所述滑动架。
本发明经纱转印机还包含设置于所述机体单元并位于所述转印单元上侧而适用于供废气流通的通风管。
本发明经纱转印机，所述加热滚筒包括沿所述左右方向延伸的筒体，及多个设置于所述筒体内部并沿所述左右方向延伸的加热棒。所述加热棒绕所述筒体的自身轴线呈等角度环状排列并电连接于所述机体单元而能被控制温度，使得所述加热滚筒表面温度达到所述加工温度并均匀分布。
本发明经纱转印机，所述转印单元还包括沿所述左右方向延伸并沿所述输送路径设置于所述支撑轴与所述驱动轴之间的加压轴，及沿所述左右方向延伸并沿所述输送路径设置于所述加压轴与所述驱动轴之间的调偏轴。所述加压轴抵靠于所述输送带内侧使得所述输送带的张力增加并能相对于所述输送带沿垂直于所述左右方向的方向移动，进而能调节所述输送带的张力。所述调偏轴抵靠于所述输送带内侧且两端能分别沿所述前后方向移动而产生偏斜，进而能在使用时调整所述输送带沿所述左右方向的位置。
本发明经纱转印机，所述转印单元还包括沿所述左右方向延伸并被所述机体单元驱动而绕自身轴线转动的齿轮轴，及与所述齿轮轴啮合并连接于所述分离轴的齿条。所述齿条与所述齿轮轴啮合使得所述齿条可被所述齿轮轴带动而移动。所述齿条进一步带动所述分离轴移动，进而能调整所述分离轴与所述加热滚筒之间的相对位置。
本发明的有益效果在于：通过所述加热滚筒、所述转印单元与所 述色纸单元的配合，能运用色纸对经纱进行无水染色并能精准依照需求少量生产同时也方便更换经纱，从而产生环保且减少成本的效果。
附图说明
图1是本发明经纱转印机的一个实施例的一个立体图；
图2是该实施例的一个前视图；
图3是沿图2中的线Ⅲ-Ⅲ的一个剖视示意图；
图4是本实施例与一个纺织机的一个使用示意图，说明多个经纱与多个色纸在使用时的路径；
图5是该实施例的一个前视图，说明一个分离架被拆卸时一个滑动架沿一个左右方向滑动至一个机架前方时的位置；
图6是本实施例与一个纺织机的一个使用示意图，说明拆卸时一个分离轴沿一个前后方向朝后方移动，一个加热滚筒被卸除并置放于该滑动架。
具体实施方式
下面结合附图及实施例对本发明进行详细说明。
参阅图1、图2与图3，本发明经纱转印机的一个实施例，包含一个用于支撑以及驱动组件的机体单元1、一个安装于该机体单元1并沿一个左右方向D1延伸的加热滚筒2、一个安装于该机体单元1并沿该左右方向D1延伸的转印单元3、一个色纸单元4、一个整线单元5，及一个通风管6。
该机体单元1包括分别沿该左右方向D1设置于两相反侧的一个第一电箱11与一个第二电箱12，及一个连接于该第一电箱11与该第二电箱12之间而用于支撑的机架13。
该加热滚筒2被该机体单元1驱动而绕自身轴线转动且表面温度被控制于一个加工温度。该加热滚筒2包括一个沿该左右方向D1延伸的筒体21，及多个设置于该筒体21内部并沿该左右方向D1延伸的加热棒22。所述加热棒22绕该筒体21的自身轴线呈等角度环状排列并电连接于该机体单元1而能被控制温度，使得该加热滚筒2表面温度达到该加工温度并均匀分布。
该转印单元3包括一个驱动轴31、一个分离轴32、一个支撑轴33、一个加压轴34、一个调偏轴35、一个围绕该驱动轴31、该分离轴32、该支撑轴33、该加压轴34与该调偏轴35的输送带36、一个齿轮轴37，及一个齿条38。定义一个垂直于该左右方向D1的上下方向D2，及一个同时垂直于该左右方向D1与该上下方向D2的前后方向D3。该驱动轴31与该分离轴32分别设置于该加热滚筒2沿该上下方向D2的下侧与上侧。该驱动轴31的位置还沿该前后方向D3相对于该加热滚筒2偏向前侧。该支撑轴33沿该前后方向D3设置于该加热滚筒2的后侧。在本实施例中，该输送带36的材料为毛料，但也可以是塑料或橡胶等其他材料。
该驱动轴31被该机体单元1驱动而绕自身轴线转动并带动该输送带36沿一个输送路径传动。该输送带36沿该输送路径传动的过程中依序经过该驱动轴31、该加热滚筒2、该分离轴32、该支撑轴33、该加压轴34与该调偏轴35且随着该驱动轴31转动而沿该输送路径循环传动。该输送带36还带有张力使得自身贴抵于该驱动轴31、该加热滚筒2、该分离轴32与该支撑轴33。该加热滚筒2由该输送带36的外侧抵靠于该输送带36，该分离轴32与该支撑轴33由该输送带36的内侧抵靠于该输送带36且皆被该输送带36带动而绕自身轴线转动。该加压轴34抵靠于该输送带36内侧使得该输送带36的张力增加。该加压轴34还能相对于该输送带36沿垂直于该左右方向D1的方向移动，进而能调节该输送带36的张力。该调偏轴35抵靠于该输送带36内侧且两端能分别沿该前后方向D3移动而产生偏斜，进而能在使用时调整该输送带36沿该左右方向D1的位置。
该齿轮轴37沿该左右方向D1延伸并被该机体单元1驱动而绕自身轴线转动。该齿条38与该齿轮轴37啮合并连接于该分离轴32。由于该齿条38与该齿轮轴37啮合，使得该齿条38可被该齿轮轴37带动而移动。该齿条38进一步带动该分离轴32移动，进而能调整该分离轴32与该加热滚筒2之间的相对位置。
该加热滚筒2与该转印单元3皆设置于该第一电箱11与该第二电箱12之间，使得该加热滚筒2与该驱动轴31被驱动。该机体单元1还包括两个分别设置在该第一电箱11与该第二电箱12且位置对应于 该加热滚筒2的滑槽14、一个可拆卸地安装于该机架13沿该前后方向D3的前侧的分离架15，及一个沿该左右方向D1相邻于该分离架15的滑动架16。所述滑槽14沿该前后方向D3延伸并供该加热滚筒2安装。该加热滚筒2安装于所述滑槽14且卸除时能沿所述滑槽14移动而与该机体单元1分离。在本实施例中，该分离架15是由两个分别对应固定于该第一电箱11与该第二电箱12的固定片151所组成，但只为举例而言，并不限于此。该分离架15被拆卸时，该滑动架16能沿该左右方向D1滑动至该机架13前方且位置对应于所述滑槽14，使得该加热滚筒2与该机体单元1分离时，该加热滚筒2能置放于该滑动架16。
该色纸单元4包括一个设置在该转印单元3沿该前后方向D3的前侧的第一色纸组41，及一个设置在该转印单元3后侧的第二色纸组42。该第一色纸组41具有一个相对于该加热滚筒2位于前侧的第一色纸输入轴411，及一个相对于该第一色纸输入轴411位于前侧的第一色纸输出轴412。该第一色纸输入轴411与该第一色纸输出轴412皆能绕自身轴线转动。该第二色纸组42具有一个相对于该加热滚筒2位于下侧的第二色纸输入轴421，及一个相对于该加热滚筒2位于上侧的第二色纸输出轴422，该第二色纸输入轴421与该第二色纸输出轴422皆能绕自身轴线转动。该第一色纸组41、该纱线输入轴53与该纱线输出轴54皆安装于该分离架15。
该整线单元5包括一个对应于该驱动轴31并相对于该转印单元3设置在前侧且沿该左右方向D1延伸的输入纱线梳51、一个对应于该分离轴32并相对于该转印单元3设置在前侧且沿该左右方向D1延伸的输出纱线梳52、一个相对于该输入纱线梳51设置在前侧且沿该左右方向D1延伸的纱线输入轴53、一个相对于该输出纱线梳52设置在前侧且沿该左右方向D1延伸的纱线输出轴54，及两个设置在该加热滚筒2沿该前后方向D3的后侧且沿该左右方向D1延伸的压线杆55。
该输入纱线梳51与该输出纱线梳52皆可拆卸地安装于该机体单元1并适用于梳理纱线。该纱线输入轴53与该纱线输出轴54皆能绕自身轴线转动。该纱线输入轴53与该纱线输出轴54皆适用于供多个经纱91沿该左右方向D1排列并抵靠于表面。
所述压线杆55还分别设置于该加热滚筒2沿该上下方向D2的下侧与上侧且可拆卸地安装于该机体单元1。值得说明的是，所述压线杆55在使用时并不需安装于该机体单元11，但是在更换所述经纱91时，能安装于该机体单元1并固定所述经纱91的位置而不会使得所述经纱91混乱，有助于提升便利性。
该通风管6设置于该机体单元1并位于该转印单元3上侧而适用于供废气流通。该通风管6具有许多孔洞，使得废气能由所述孔洞进入该通风管6内并被排出。值得说明的是，该通风管6内的压力一般来说是低于转印单元3周遭的压力以排除废气。但该通风管6的另一种使用方式则为将管内压力提升至高于转印单元3周遭的压力，此时该通风管6的作用不再为排除废气，而是能对该转印单元3吹送气流并产生冷却效果，以防止染色后的经纱91被加热过久而颜色老化。
参阅图1、图2与图4，使用时，多个经纱91沿一个经纱路径移动。首先，所述经纱91沿该左右方向D1排列并抵靠于该纱线输入轴53表面，然后由前侧朝该转印单元3的方向前进。所述经纱91输入该转印单元3并被该输送带36带动而依序经过该驱动轴31、该加热滚筒2与该分离轴32。也就是说，在该驱动轴31与该分离轴32之间该经纱路径相邻于该输送路径的前侧。所述经纱91由该转印单元3输出后，朝该纱线输出轴54的方向前进并沿该左右方向D1排列且抵靠于该纱线输出轴54的表面。如此一来，所述经纱91有秩序地输入该转印单元3，也有秩序地由该转印单元3输出，而能被依序加工。
多个第一色纸92可对应卷绕于该第一色纸输入轴411并沿一个第一色纸路径移动。多个第二色纸93可对应卷绕于该第二色纸输入轴421并沿一个第二色纸路径移动。值得说明的是，可以用多种不同颜色的第一色纸92卷绕于该第一色纸输入轴411，每一种颜色的第一色纸92依需求对应恰当数量的经纱91。同理，也可以用多种不同颜色的第二色纸93卷绕于该第二色纸输入轴421，每一种颜色的第二色纸93依需求对应恰当数量的经纱91。所述第一色纸92与所述第二色纸93沿该左右方向D1的幅宽可以经剪裁而调整，以精准依照需求覆盖对应的经纱91并少量生产不同颜色的经纱91。
所述第一色纸92沿该第一色纸路径移动时，是由该第一色纸输入 轴411出发之后，由前侧朝该转印单元3前进并输入该转印单元3。所述第一色纸92输入该转印单元3后，相邻于所述经纱91前侧并被该输送带36带动而依序经过该驱动轴31、该加热滚筒2与该分离轴32。也就是说，在该驱动轴31与该分离轴32之间该第一色纸路径相邻于该纱线路径的前侧。所述第一色纸92由该转印单元3输出后，朝该第一色纸输出轴412的方向前进，且最终卷绕于该第一色纸输出轴412。
所述第二色纸93沿该第二色纸路径移动时，是由该第二色纸输入轴421出发之后，由后侧朝该转印单元3前进并输入该转印单元3。所述第二色纸93输入该转印单元3后，相邻于所述经纱91后侧并被该输送带36带动而依序经过该驱动轴31、该加热滚筒2与该分离轴32。也就是说，在该驱动轴31与该分离轴32之间该第二色纸路径相邻于该纱线路径的后侧并在该输送路径的前侧。所述第二色纸93由该转印单元3输出后，朝该第二色纸输出轴422的方向前进，且最终朝该第二色纸输出轴422的方向前进而卷绕于该第二色纸输出轴422。
根据前述的该输送路径、该经纱路径、该第一色纸路径与该第二色纸路径，可以发现四者在该驱动轴31与该分离轴32之间有彼此相邻的部分，为了方便说明以下称呼该部分为一个加工区域。所述第一色纸92、所述经纱91、所述第二色纸93与该输送带36在该加工区域由前往后依序相邻。当所述经纱91经过该加工区域时，由于该第一色纸组41与该第二色纸组42分别位于该转印单元3的前侧与后侧，使得所述第一色纸92与所述第二色纸93能分别沿该第一色纸路径与该第二色纸路径相邻于所述经纱91的两相反侧，且所述第一色纸92、所述经纱91与所述第二色纸93由于彼此之间的摩擦力而被该输送带36带动。而由于该输送带36具有张力，使得所述第一色纸92、所述经纱91与所述第二色纸93受压而能均匀且平整的被夹挤于该输送带36与该加热滚筒2之间。
在该加工区域中，所述经纱91、所述第一色纸92与所述第二色纸93会经过该加热滚筒2。该加热滚筒2的表面温度被控制于该加工温度而能使所述第一色纸92与所述第二色纸93的染料升华并附着于所述经纱91。在本实施例中，所述色纸92分别相邻于所述经纱91的两相反侧，产生均匀染色的效果。但只使用该第一色纸组41或只使用该 第二色纸组42而只相邻于所述经纱91的其中一侧也能发挥染色效果。
此外，升华后的染料若未附着于所述经纱91则为废气，会被该通风管6吸纳后排出。使用后的所述第一色纸92与所述第二色纸93则对应卷绕于该第一色纸输出轴412与该第二色纸输出轴422而方便卸除。
如此一来，所述经纱91由该纱线输入轴53出发并输入该转印单元3，在该加工区域被染色以后再由该转印单元3输出至该纱线输出轴54，最终便能得到被染色后的经纱91，也就是经本实施例加工后的成品。
参阅图4、图5与图6，本实施例可以依照下列步骤更换所述经纱91，但只为举例而言，并不限于此。第一步骤，通过该齿条38与该齿轮轴37带动该分离轴32沿该前后方向D3朝后方移动，从而显露出该加热滚筒2并放松该输送带36。第二步骤，拆卸该分离架15使得该滑动架16能沿该左右方向D1滑动至该机架13前方且位置对应于所述滑槽14。第三步骤，拆卸该加热滚筒2使得该加热滚筒2能沿所述滑槽14移动，从而将该加热滚筒2置放于该滑动架16。第四步骤，将该滑动架16沿该左右方向D1推离该机架13前方。第五步骤，运用该输入纱线梳51与该输出纱线梳52将欲更换的经纱91由一个纺织机94中梳理并拉出，然后再将所述经纱91通过所述压线杆55固定在相邻于该转印单元3处。第六步骤，再度将该滑动架16推动至该机架13前方，并将该加热滚筒2沿所述滑槽14移回原本位置安装，然后再度将该滑动架16沿该左右方向D1推离该机架13前方。第七步骤，安装该分离架15，并将所述第一色纸92预先绕过该加热滚筒2。第八步骤，拆卸并取出所述压线杆55以使得所述经纱91贴紧该加热滚筒2，并通过该输入纱线梳51与该输出纱线梳52将所述经纱91分别梳理至该纱线输入轴53与该纱线输出轴54。第九步骤，通过该齿条38与该齿轮轴37带动该分离轴32沿该前后方向D3朝前方移动，从而张紧该输送带36。如此一来，所述经纱91被更换并夹挤于该输送带36与该加热滚筒2之间，便能进行染色。
应用如前述的纱线更换过程，本实施例不需要剪断所述经纱91而不需重新排序所述经纱91，可以大幅减少更换所述经纱91的难度，且 能使所述经纱91整齐地排列至对应的位置。不管是在时间成本或是人力成本方面，都有所节省。
参阅图1、图2与图4，根据前述结构与加工过程，本实施例具有下列功效：
一、在加工的过程中是使用染料升华的原理而未使用大量水资源，所以能产生环保且减少成本的效果。
二、由于卷绕于该第一色纸输入轴411的第一色纸92可以是多种不同颜色的第一色纸92，所述第一色纸92沿该左右方向D1的幅宽可以调整以精准依照需求少量生产不同颜色的经纱91。(同理，卷绕于该第二色纸输入轴412的第二色纸93也可以是多种不同颜色的第二色纸93。)
三、该加压轴34能调节该输送带36的张力使得加工时所述第一色纸92、所述经纱91与所述第二色纸93之间受到适当的压力。
四、本实施例能通过该齿轮轴37与该齿条38调整该分离轴32与该加热滚筒2之间的相对位置。
五、由于该加热滚筒2安装于所述滑槽14而能沿所述滑槽14移动，在安装或调整所述纱线91或该输送带36时，不会被该加热滚筒2挡住而难以安装或调整从而产生便利性。
六、由于该输送带36具有张力，所述第一色纸92、所述经纱91与所述第二色纸93受压而能均匀且平整的被夹挤于该输送带36与该加热滚筒2之间。
七、该第一色纸组41与该第二色纸组42分别位于前侧与后侧，使得所述第一色纸92与所述第二色纸93能分别沿该第一色纸路径与该第二色纸路径相邻于所述经纱91的两相反侧，产生均匀染色的效果。
八、由于所述经纱91沿该左右方向D1排列并抵靠于该纱线输入轴53以及该纱线输出轴54的表面，所述经纱91能有秩序地输入与输出。
九、加工所产生的废气能通过该通风管6排出。使用后的所述第一色纸92与所述第二色纸93则对应卷绕于该第一色纸输出轴412与该第二色纸输出轴422而方便卸除。
十、本实施例能通过该输入纱线梳51与该输出纱线梳52梳理纱 线，并在更换所述经纱91时通过所述压线杆55(参阅图6)固定所述经纱91，从而使所述经纱91整齐地排列至对应的位置。
综上所述，本发明经纱转印机通过该加热滚筒2、该转印单元3与该色纸单元4的配合，能运用所述第一色纸92与所述第二色纸93对所述经纱91进行无水染色并能精准依照需求少量生产同时也方便更换所述经纱91，从而产生环保且减少成本的效果，故确实能达成本发明的目的。

Claims (12)

  1. 一种经纱转印机，其包含机体单元、加热滚筒、转印单元，及色纸单元，所述经纱转印机的特征在于：
    所述机体单元，用于支撑以及驱动组件；
    所述加热滚筒，可拆卸地安装于所述机体单元并沿左右方向延伸，所述加热滚筒被所述机体单元驱动而绕自身轴线转动且表面温度被控制于加工温度；
    所述转印单元，安装于所述机体单元并沿所述左右方向延伸，包括驱动轴、分离轴、支撑轴，及围绕所述驱动轴、所述分离轴与所述支撑轴的输送带，定义垂直于所述左右方向的上下方向，及同时垂直于所述左右方向与所述上下方向的前后方向，所述驱动轴与所述分离轴分别设置于所述加热滚筒沿所述上下方向的下侧与上侧，所述驱动轴的位置还沿所述前后方向相对于所述加热滚筒偏向前侧，所述支撑轴沿所述前后方向设置于所述加热滚筒的后侧，所述驱动轴被所述机体单元驱动而绕自身轴线转动并带动所述输送带沿输送路径传动，所述输送带沿所述输送路径传动的过程中依序经过所述驱动轴、所述加热滚筒、所述分离轴与所述支撑轴且随着所述驱动轴转动而沿所述输送路径循环传动，所述输送带还带有张力使得自身贴抵于所述驱动轴、所述加热滚筒、所述分离轴与所述支撑轴，所述加热滚筒由所述输送带的外侧抵靠于所述输送带，所述分离轴与所述支撑轴由所述输送带的内侧抵靠于所述输送带且皆被所述输送带带动而绕自身轴线转动；
    所述色纸单元，包括设置在所述转印单元沿所述前后方向其中一侧的第一色纸组。
  2. 根据权利要求1所述的经纱转印机，其特征在于：还包含整线单元，所述整线单元包括对应于所述驱动轴并相对于所述转印单元设置在前侧且沿所述左右方向延伸的输入纱线梳，及对应于所述分离轴并相对于所述转印单元设置在前侧且沿所述左右方向延伸的输出纱线梳，所述输入纱线梳与所述输出纱线梳皆可拆卸地安装于所述机体单元并适用于梳理纱线。
  3. 根据权利要求2所述的经纱转印机，其特征在于：所述整线单元还包括相对于所述输入纱线梳设置在前侧且沿所述左右方向延伸的纱线输入轴、相对于所述输出纱线梳设置在前侧且沿所述左右方向延伸的纱线输出轴，及两个设置在所述加热滚筒沿所述前后方向的后侧且沿所述左右方向延伸的压线杆，所述纱线输入轴与所述纱线输出轴皆能绕自身轴线转动，所述纱线输入轴与所述纱线输出轴皆适用于供多个经纱沿所述左右方向排列并抵靠于表面，所述压线杆还分别设置于所述加热滚筒沿所述上下方向的下侧与上侧且可拆卸地安装于所述机体单元。
  4. 根据权利要求3所述的经纱转印机，其特征在于：所述色纸单元的第一色纸组具有相对于所述加热滚筒位于前侧的第一色纸输入轴，及相对于所述第一色纸输入轴位于前侧的第一色纸输出轴，所述第一色纸输入轴与所述第一色纸输出轴皆能绕自身轴线转动。
  5. 根据权利要求4所述的经纱转印机，其特征在于：所述色纸单元还包括设置在所述转印单元沿所述前后方向相反于所述第一色纸组的一侧的第二色纸组，所述第二色纸组具有相对于所述加热滚筒位于下侧的第二色纸输入轴，及相对于所述加热滚筒位于上侧的第二色纸输出轴，所述第二色纸输入轴与所述第二色纸输出轴皆能绕自身轴线转动。
  6. 根据权利要求5所述的经纱转印机，其特征在于：所述机体单元包括分别沿所述左右方向设置于两相反侧的第一电箱与第二电箱，及连接于所述第一电箱与所述第二电箱之间而用于支撑的机架，所述加热滚筒与所述转印单元皆设置于所述第一电箱与所述第二电箱之间，使得所述加热滚筒与所述驱动轴被驱动。
  7. 根据权利要求6所述的经纱转印机，其特征在于：所述机体单元还包括两个分别设置在所述第一电箱与所述第二电箱且位置对应于 所述加热滚筒的滑槽，所述滑槽沿所述前后方向延伸且开口朝向前侧并供所述加热滚筒安装，所述加热滚筒安装于所述滑槽且卸除时能沿所述滑槽移动而与所述机体单元分离。
  8. 根据权利要求7所述的经纱转印机，其特征在于：所述机体单元还包括可拆卸地安装于所述机架沿所述前后方向的前侧的分离架，及沿所述左右方向相邻于所述分离架的滑动架，所述第一色纸组、所述纱线输入轴与所述纱线输出轴皆安装于所述分离架，所述分离架被拆卸时，所述滑动架能沿所述左右方向滑动至所述机架前方且位置对应于所述滑槽，使得所述加热滚筒与所述机体单元分离时，所述加热滚筒能置放于所述滑动架。
  9. 根据权利要求1所述的经纱转印机，其特征在于：还包含设置于所述机体单元并位于所述转印单元上侧而适用于供废气流通的通风管。
  10. 根据权利要求1所述的经纱转印机，其特征在于：所述加热滚筒包括沿所述左右方向延伸的筒体，及多个设置于所述筒体内部并沿所述左右方向延伸的加热棒，所述加热棒绕所述筒体的自身轴线呈等角度环状排列并电连接于所述机体单元而能被控制温度，使得所述加热滚筒表面温度达到所述加工温度并均匀分布。
  11. 根据权利要求1所述的经纱转印机，其特征在于：所述转印单元还包括沿所述左右方向延伸并沿所述输送路径设置于所述支撑轴与所述驱动轴之间的加压轴，及沿所述左右方向延伸并沿所述输送路径设置于所述加压轴与所述驱动轴之间的调偏轴，所述加压轴抵靠于所述输送带内侧使得所述输送带的张力增加并能相对于所述输送带沿垂直于所述左右方向的方向移动，进而能调节所述输送带的张力，所述调偏轴抵靠于所述输送带内侧且两端能分别沿所述前后方向移动而产生偏斜，进而能在使用时调整所述输送带沿所述左右方向的位置。
  12. 根据权利要求1所述的经纱转印机，其特征在于：所述转印单元还包括沿所述左右方向延伸并被所述机体单元驱动而绕自身轴线转动的齿轮轴，及与所述齿轮轴啮合并连接于所述分离轴的齿条，所述齿条与所述齿轮轴啮合使得所述齿条能够被所述齿轮轴带动而移动，所述齿条进一步带动所述分离轴移动，进而能调整所述分离轴与所述加热滚筒之间的相对位置。
PCT/CN2018/118403 2018-11-30 2018-11-30 经纱转印机 WO2020107367A1 (zh)

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JP2021552259A JP7170201B2 (ja) 2018-11-30 2018-11-30 縦糸トランスプリント装置
PCT/CN2018/118403 WO2020107367A1 (zh) 2018-11-30 2018-11-30 经纱转印机
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