WO2020087980A1 - 一种智能灌装设备及其灌装方法 - Google Patents

一种智能灌装设备及其灌装方法 Download PDF

Info

Publication number
WO2020087980A1
WO2020087980A1 PCT/CN2019/095764 CN2019095764W WO2020087980A1 WO 2020087980 A1 WO2020087980 A1 WO 2020087980A1 CN 2019095764 W CN2019095764 W CN 2019095764W WO 2020087980 A1 WO2020087980 A1 WO 2020087980A1
Authority
WO
WIPO (PCT)
Prior art keywords
bottle
filling
medicine
weighing
feeding
Prior art date
Application number
PCT/CN2019/095764
Other languages
English (en)
French (fr)
Inventor
曾凡云
李抗
Original Assignee
楚天科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 楚天科技股份有限公司 filed Critical 楚天科技股份有限公司
Publication of WO2020087980A1 publication Critical patent/WO2020087980A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/24—Devices for supporting or handling bottles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/007—Applications of control, warning or safety devices in filling machinery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/20—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
    • B67C3/202—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups by weighing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks

Definitions

  • the invention relates to food and medicine packaging technology, in particular to an intelligent filling device and a filling method.
  • the existing filling machines are filled one by one, that is, the medicine bottles are sequentially transferred to the bottom of the filling needle, and after the filling is completed, they are transported to the weighing part for weighing to detect whether the filling volume is qualified and filling The unqualified medicine bottles are rejected, and the qualified medicine bottles are transported to the stopper part to finish the stopper and finally output.
  • the existing filling machines can no longer meet the requirements, and the way of weighing after filling cannot guarantee the filling accuracy and product qualification rate.
  • Partial filling equipment can achieve batch filling, but because the bottle feeding mechanism and weighing components are in different clean areas, it is necessary to set up a channel between the two clean areas and configure a transition conveyor to achieve transfer, which is the size of the transition conveyor The requirements are very strict, and at the same time, it will inevitably lead to an increase in the volume of the device and increase the space occupied by the device.
  • the technical problem to be solved by the present invention is to overcome the shortcomings of the prior art, and to provide an intelligent filling device with a compact structure, which is beneficial to improve filling accuracy and product qualification rate.
  • the invention further provides a filling method of the above intelligent filling equipment.
  • the present invention adopts the following technical solutions:
  • An intelligent filling device includes a bottle-in mechanism, a weighing component, a needle-filling component, and a bottle-out mechanism, and also includes a mechanism for transporting the medicine bottle on the bottle-in mechanism to the weighing component and the medicine on the weighing component
  • the bottle is transported to the transfer mechanism of the bottle outlet mechanism, the weighing member is provided at the inlet end of the bottle outlet mechanism, the filling needle member is provided above the weighing member, and the bottle outlet mechanism is provided with a buffer platform , The bottle inlet end of the bottle outlet mechanism and the buffer platform are relatively arranged on both sides of the weighing component.
  • the transfer mechanism includes a transfer manipulator and a retrieving jig provided on the transfer manipulator, and the retrieving jig is provided with a gripping portion for gripping the bottleneck of the medicine bottle and for adsorbing the medicine bottle Vacuum suction cup for the bottle.
  • the bottle feeding mechanism includes a bottle feeding mesh belt, and a plurality of rows of bottle dividing fences provided above the bottle feeding mesh belt, a bottle dividing channel is formed between two adjacent columns of bottle dividing fences,
  • the weighing parts, clamping parts and vacuum suction cups are the same in number and arranged in one-to-one correspondence with the bottle dividing channels, and the filling needle parts are provided above each weighing part.
  • a bottle rejection mechanism is provided at the outlet end of the bottle inlet mesh belt, and the bottle rejection mechanism includes a mounting seat and a bottle rejection mechanism for blocking the medicine bottles in each bottle separation channel Part, a driving part for driving the lifting of the mounting base, and a plurality of detecting parts for detecting the presence or absence of the medicine bottle at the bottle blocking part, the bottle blocking part is installed on the mounting base, and the plurality of detections
  • the pieces are arranged in one-to-one correspondence with the plurality of bottle dividing channels, and a bottle-removing channel can be formed between the bottle blocking member and the bottle outlet of the bottle inlet mesh belt.
  • the mounting seat includes a first sliding sleeve and a second sliding sleeve
  • the driving member is an air cylinder
  • the first sliding sleeve is slidably provided on the piston rod of the driving member and passes through the first
  • the second sliding sleeve is arranged along the bottle feeding direction of the bottle feeding mechanism
  • the second sliding sleeve is slidingly arranged on the second sliding sleeve and is locked by the second fastening handle, so
  • the detecting member and the bottle blocking member are installed on the second sliding sleeve.
  • the intelligent filling equipment further includes a transition dial, a stopper dial and a reject reject wheel, and the output end of the bottle outlet mechanism, the transition dial, the stopper dial and the reject reject wheel are in turn Butt jointing, the bottle-out end of the waste rejection dial wheel butts the waste rejection rail and the bottle exit rail.
  • the irrigating needle component is configured with a liquid inlet buffer component
  • the stopper dial is configured with a stopper buffer component
  • a filling method of the above-mentioned intelligent filling equipment includes the following steps:
  • Bottle feeding The bottle feeding mechanism starts, and the bottle feeding mechanism stops after the medicine bottle moves to the outlet end of the bottle feeding mechanism;
  • the transfer mechanism takes the medicine bottle at the output end of the bottle feeding mechanism and drives the medicine bottle to be transferred above the buffer platform. When the medicine bottle leaves the bottle feeding mechanism, the bottle feeding mechanism performs the next bottle feeding;
  • the transfer mechanism drives the medicine bottle to push the bottle to the side where the bottle inlet end of the bottle outlet mechanism is located, and then push the medicine bottle to the weighing part;
  • the transfer mechanism carries out the next bottle extraction. After the transfer mechanism leaves the medicine bottle on the weighing part, the weighing part first weighs the weight of the empty bottle of the medicine bottle, and then the filling needle part starts filling. The heavy parts remain weighed until the filling volume of the medicine bottle reaches the target value. After the filling is completed, the transfer mechanism pushes and releases the bottle for the next time. When the transfer mechanism pushes the bottle, the filled medicine bottle is pushed to the bottle discharge mechanism together , The bottle-out mechanism delivers the bottle;
  • step S5. Repeat step S4 until all medicine bottles are filled.
  • step S2 include:
  • the transfer manipulator drives the retrieving jig to the outlet end of the bottle-in mesh belt, so that the clamping part clamps the bottle neck of the medicine bottle and the vacuum suction cup adsorbs the bottle body of the medicine bottle, and then the transfer manipulator drives the retrieving jig and medicine bottle toward the bottle-in mesh belt Push the bottle in the opposite direction of the bottle feeding direction, and finally drive the retrieving jig and medicine bottle back to the output end of the bottle feeding mechanism;
  • step S3 The detailed steps of step S3 include:
  • the transfer manipulator drives the retrieving jig and the medicine bottle to push the bottle to the side where the bottle feeding end of the bottle discharging mechanism is located, and then drives the retrieving jig and the medicine bottle back to the buffer platform and places the medicine bottle on the buffer platform, and the vacuum suction cup stops the adsorption The medicine bottle, and finally the transfer robot drives the retrieving jig to push the medicine bottle to the weighing part.
  • step S1 includes:
  • Bottle feeding The driving part drives the bottle blocking part to rise to the distance between the bottle blocking part and the bottle feeding mesh belt is greater than or equal to the maximum diameter of the bottle body and less than the height of the medicine bottle to form a bottle rejection channel, and then enter the bottle
  • the net belt enters the bottle, and the medicine bottle is divided into a plurality of rows of medicine bottles after passing through the bottle separation channel and is delivered to the bottle blocking part;
  • the advantage of the present invention is that the intelligent filling device disclosed in the present invention uses the transfer mechanism to realize the transfer of the medicine bottle between the bottle feeding mechanism and the weighing component, and between the weighing component and the bottle discharging mechanism. , Avoiding the defects of large volume and large space caused by the use of conveyor belt, the filling needle part is placed above the weighing part, and the filling can be carried out while weighing, until the filling volume is qualified, and then transferred to the bottle discharging mechanism
  • a buffer platform is arranged at the inlet end of the bottle-out mechanism, and the buffer platform is relatively arranged on the other side of the weighing component, which can be placed on the buffer platform by pushing the bottle
  • the medicine bottle to be filled is pushed onto the weighing part for weighing, and the filled medicine bottle is pushed from the weighing part to the inlet end of the bottle outlet mechanism, which is beneficial to simplify the movement of the transfer mechanism and reduce the equipment
  • the degree of complexity increases reliability.
  • the filling method of the intelligent filling equipment disclosed by the present invention weighs the empty bottle first during filling, and then weighs while filling until the filling amount reaches the target value, which can ensure filling accuracy and filling qualification
  • the bottle feeding mechanism performs the next bottle feeding.
  • the transfer mechanism performs the next bottle extraction, which is conducive to ensuring the operating efficiency of the equipment and transferring
  • the mechanism drives the empty medicine bottle to push the filled medicine bottle to the inlet end of the bottle outlet mechanism, and then pushes the empty medicine bottle to the weighing part, which simplifies the movement of the transfer mechanism and the operation is simpler.
  • FIG. 1 is a schematic plan view of the intelligent filling device of the present invention.
  • FIG. 2 is a schematic structural view of a bottle rejection mechanism and a transfer mechanism in the intelligent filling device of the present invention.
  • Fig. 3 is a schematic structural view of the present invention when rejecting the inverted bottle.
  • FIG. 4 is a schematic flow chart of rejecting and taking bottles of the filling method of the intelligent filling equipment of the present invention.
  • FIG. 5 is a schematic flow chart of the method for pushing a bottle and placing a bottle and filling in the filling method of the intelligent filling device of the present invention.
  • Bottle feeding mechanism 11. Bottle dividing channel; 12. Bottle feeding mesh belt; 13. Bottle dividing fence; 2. Weighing parts; 3. Filling needle parts; 31. Infusion buffer parts 4. Bottle output mechanism; 41. Cache platform; 5. Bottle rejection mechanism; 51. Bottle rejection parts; 52. Drive parts; 53. Bottle rejection channel; 54. Mounting seat; 541. First sliding sleeve; 542, second sliding sleeve; 543, first fastening handle; 544, second fastening handle; 55, detection piece; 6, transfer mechanism; 61, transfer manipulator; 62, retrieving fixture; 621, clamping part; 622. Vacuum suction cup; 7. Transition dial; 8. Plug stopper; 81. Plug stopper; 9. Waste rejection wheel; 91. Waste rejection track; 92. Bottle exit track.
  • the intelligent filling device of this embodiment includes a bottle feeding mechanism 1, a weighing component 2, and a filling needle component 3.
  • the filling needle part 3 is arranged above the weighing member 2
  • the bottle outlet mechanism 4 is provided with a buffer platform 41
  • the bottle inlet end of the bottle outlet mechanism 4 and the buffer platform 41 are relatively arranged at the weighing Parts 2 on both sides.
  • the structures of the weighing part 2, the filling needle part 3 and the bottle discharging mechanism 4 are the same as those in the prior art and will not be repeated here.
  • This intelligent filling device uses the transfer mechanism 6 to transfer the medicine bottle between the bottle-in mechanism 1 and the weighing component 2 and between the weight-in component 2 and the bottle-out mechanism 4, avoiding the bulky equipment caused by the use of a conveyor belt.
  • the filling needle part 3 is provided above the weighing part 2 and can be filled while weighing until the filling volume is qualified, and then the medicine bottle is transferred to the bottle discharging mechanism 4 to improve the filling The accuracy of the loading and the product qualification rate.
  • the inlet end of the bottle-out mechanism 4 is equipped with a buffer platform 41, and the buffer platform 41 is relatively arranged on the other side of the weighing component 2 and can be placed on the buffer platform 41 by pushing the bottle.
  • the medicine bottle to be filled is pushed onto the weighing part 2 for weighing, and the filled medicine bottle is pushed from the weighing part 2 to the inlet end of the bottle outlet mechanism 4, which is beneficial to simplify the transfer mechanism 6 Actions to reduce the complexity of the equipment and improve reliability.
  • the transfer mechanism 6 includes a transfer manipulator 61 and a reclaiming jig 62 provided on the transfer manipulator 61.
  • the retrieving jig 62 is provided with a clamping part 621 for clamping the bottleneck of the medicine bottle and for suction The vacuum suction cup 622 of the medicine bottle body.
  • the retrieving jig 62 sucks the bottle body of the bottle body through the vacuum suction cup 622, and the clamping portion 621 holds the bottleneck of the bottle body, which can avoid back and forth shaking and falling down due to the heavy weight of the bottle body.
  • the bottle is fixed on the ground to facilitate the transfer.
  • the bottle feeding mechanism 1 includes a bottle feeding mesh belt 12 and a plurality of rows of bottle dividing fences 13 disposed above the bottle feeding mesh belt 12, and formed between two adjacent rows of bottle dividing fences 13
  • the bottle dividing channel 11, the weighing member 2, the clamping part 621 and the vacuum suction cup 622 are all the same as the bottle dividing channel 11 and arranged in a one-to-one correspondence, and each of the weighing members 2 is provided with a needle filling member 3.
  • the bottle feeding net belt 12 feeds the bottles, and the bottle dividing fence 13 divides the crowded bottles into multiple rows.
  • the clamping portion 621 and the vacuum suction cup 622 are correspondingly provided in multiples, which can realize the bulk removal of the bottles and greatly improve the bottle.
  • each filling needle part 3 performs filling at the same time, which greatly improves the filling efficiency.
  • the distance between the outlet ends of the bottle dividing channels 11 is the same, which is advantageous for the retrieving jig 62 to take bottles at the same position every time; of course, in other embodiments, the distance between the bottle outlet ends of the bottle dividing channels 11 is also It may be different, and the distances between the clamping part 621, the vacuum chuck 622, the weighing member 2 and the needle filling member 3 may be set correspondingly.
  • a bottle rejection mechanism 5 is provided at the output end of the bottle inlet mesh belt 12, and the bottle rejection mechanism 5 includes a mounting seat 54 for blocking the medicine bottles in each bottle channel 11
  • Bottle blocking member 51 a driving member 52 for driving the mounting base 54 to move up and down
  • a plurality of detecting members 55 for detecting the presence or absence of a medicine bottle at the bottle blocking member 51, mounted on the mounting base 54, a plurality of detecting members 53 and a plurality of bottle dividing channels 11 are arranged in a one-to-one correspondence, and a bottle removing channel 53 can be formed between the bottle blocking member 51 and the bottle outlet end of the bottle inlet mesh belt 12.
  • the bottle stopper 51 is used to block the bottle body conveyed by the inlet mesh belt 12 so that the transfer mechanism 6 can take the bottle; the detection element 55 is used to detect whether the bottle body is in place to ensure that the transfer mechanism 6 can get the bottle; the drive member 52 can drive the bottle stopper The part 51 is raised to the bottle blocking position and the bottle blocking position is lowered, so that the upper space of the bottle body is convenient for the transfer mechanism 6 to take the bottle.
  • the overall structure is simple and reliable, and the use is convenient.
  • the blocking member 51 can be raised to a distance between the bottle inlet mesh belt 12 and a maximum diameter of the bottle body (usually there is a difference between the bottleneck of the bottle body and the bottle body diameter, which is greater than or equal to The maximum diameter of the bottle body can ensure that the inverted bottle smoothly passes through the distance) and is smaller than the height of the bottle body, thereby forming an inverted bottle rejection channel 53.
  • the poured bottle body can pass through the distance between the bottle blocking member 51 and the bottle feeding mesh belt 12 (specifically the distance between the upper surface of the bottle feeding mesh belt 12 and the lower surface of the bottle blocking member 51), so that the blocking
  • the bottle rejecting mechanism 5 realizes the functions of rejecting and collecting the inverted bottles.
  • the mounting seat 54 includes a first sliding sleeve 541 and a second sliding sleeve 542,
  • the driving member 52 is a cylinder
  • the first sliding sleeve 541 is slidably disposed on the piston rod of the driving member 52 and passes through the first
  • the fastening handle 543 is locked
  • the second sliding sleeve 542 is arranged along the bottle feeding direction of the bottle feeding mechanism 1.
  • the second sliding sleeve 542 is slidably disposed on the second sliding sleeve 542 and is locked by the second fastening handle 544, the detection piece 55 and the bottle blocking member 51 are installed on the second sliding sleeve 542.
  • This installation structure can adjust the height and front and rear positions of the bottle blocking member 51 and the bottle body detecting member 55, so as to adapt to bottles of different heights and different diameters, improve the adaptability of the equipment, and have a simple and reliable structure.
  • the detection member 55 and the bottle blocking member 51 may be separately installed on different components, and corresponding functions may also be achieved.
  • the intelligent filling equipment further includes a transition dial 7, a stopper dial 8 and a reject dial 9, the bottle outlet end of the bottle output mechanism 4, the transition dial 7, the stopper dial 8 and the reject
  • the waste dial 9 is docked in sequence, and the outlet end of the waste dial 9 is docked with the waste rail 91 and the bottle rail 92.
  • the filling needle part 3 is provided with a liquid inlet buffer part 31, and the stopper wheel 8 is configured There is a stopper 81 to further improve the filling and stopper functions.
  • the structure of this part is the same as that in the prior art, and will not be repeated here.
  • Bottle feeding The bottle feeding mechanism 1 starts, and the medicine feeding bottle moves to the output end of the bottle feeding mechanism 1 after the bottle feeding mechanism 1 stops;
  • the transfer mechanism 6 takes the medicine bottle at the output end of the bottle feeding mechanism 1 and drives the medicine bottle to be transferred above the buffer platform 41. When the medicine bottle leaves the bottle feeding mechanism 1, the bottle feeding mechanism 1 performs the next bottle feeding;
  • the transfer mechanism 6 drives the medicine bottle to push the bottle to the side where the bottle inlet end of the bottle outlet mechanism 4 is located, and then push the medicine bottle to the weighing part 2;
  • the transfer mechanism 6 takes the next bottle, the transfer mechanism 6 leaves the medicine bottle on the weighing part 2 and then the weighing part 2 weighs the weight of the empty medicine bottle first, and then the filling part 3 starts filling , The weighing part 2 keeps weighing during filling until the filling volume of the medicine bottle reaches the target value, after the filling is completed, the transfer mechanism 6 performs the next push and release of the bottle, and the transfer mechanism 6 will complete the filled medicine when pushing the bottle
  • the bottles are pushed onto the bottle-out mechanism 4 together, and the bottle-out mechanism 4 outputs the bottles;
  • step S5. Repeat step S4 until all medicine bottles are filled.
  • the weighing part 2 weighs the empty bottle first during filling, and then weighs while filling until the filling amount reaches the target value, which can ensure filling accuracy and filling Pass rate, when the medicine bottle leaves the bottle feeding mechanism 1, the bottle feeding mechanism 1 carries out the next bottle feeding, and when the medicine bottle on the weighing part 2 is filling, the transfer mechanism 6 carries out the next bottle taking, which is beneficial to guarantee the equipment
  • the transfer mechanism 6 drives the empty medicine bottle to push the filled medicine bottle to the inlet end of the bottle outlet mechanism 4, and then push the empty medicine bottle to the weighing part 2 to simplify the transfer mechanism 6 The operation is simpler.
  • step S2 include:
  • the transfer manipulator 61 drives the retrieving jig 62 to the output end of the bottle feeding mesh belt 12, so that the holding part 621 holds the bottle neck of the medicine bottle and the vacuum suction cup 622 absorbs the bottle body of the medicine bottle, and then the transfer manipulator 61 drives the reclaiming jig 62 and The medicine bottle pushes the bottle in the opposite direction of the bottle feeding direction of the bottle feeding mesh belt 12, which is helpful for the vacuum suction cup 622 to reliably suck the bottle body and the clamping portion 621 to reliably hold the bottle neck of the medicine bottle, especially the bottle diameter
  • the medicine bottle larger than the bottleneck diameter finally drives the reclaiming fixture 62 and the medicine bottle back to the outlet end of the bottle inlet mechanism 1;
  • step S3 The detailed steps of step S3 include:
  • the transfer manipulator 61 drives the retrieving jig 62 and the medicine bottle to push the bottle to the side where the bottle feeding end of the bottle discharging mechanism 4 is located, and then drives the retrieving jig 62 and the medicine bottle back above the buffer platform 41 and places the medicine bottle on the buffer platform 41 At the top, the vacuum suction cup 622 stops absorbing the medicine bottle, so that the retrieving jig 62 can be separated from the bottle body, and finally the transfer robot 61 drives the retrieving jig 62 to push the medicine bottle to the weighing part 2.
  • step S1 includes:
  • the driving member 52 drives the bottle blocking member 51 to rise to a distance between the bottle blocking member 51 and the bottle feeding mesh belt 12 that is greater than or equal to the maximum diameter of the bottle body and less than the height of the medicine bottle, which is beneficial to the poured bottle
  • the body passes through this distance, and then enters the bottle mesh belt 12 into the bottle, and the medicine bottle is divided into a plurality of rows of medicine bottles after passing through the bottle separation channel 11 and is delivered to the bottle blocking member 51;
  • the poured medicine bottle passes through the gap between the bottle blocking member 51 and the bottle feeding mesh belt 12 and enters the bottle removing channel 53.
  • the erected medicine bottle is blocked by the bottle blocking member 51 to realize the bottle pouring Rejection function, after each detecting part 55 detects that the medicine bottle is in place, the bottle feeding mechanism 1 stops the bottle feeding, so as to ensure that the retrieving fixture 62 is covered with medicine bottles, and the driving member 52 drives the bottle blocking member 51 to lower to allow the space above the medicine bottle to be convenient for follow-up
  • the retrieving jig 62 takes the bottle.

Landscapes

  • Basic Packing Technique (AREA)

Abstract

一种智能灌装设备及其灌装方法，设备包括进瓶机构（1）、称重部件（2）、灌针部件（3）、以及出瓶机构（4），还包括转运机构（6），称重部件（2）设于出瓶机构（4）的进瓶端，灌针部件（3）设于称重部件（2）上方，出瓶机构（4）配置有缓存平台（41），出瓶机构（4）的进瓶端和缓存平台（41）相对布置于称重部件（2）的两侧。灌装方法包括步骤：S1、进瓶；S2、取瓶；S3、推瓶及放瓶；S4、灌装：转运机构（6）进行下一次取瓶，称重部件（2）先称量药瓶空瓶时的重量，然后开始灌装，灌装时保持称重直至灌装量达到目标值，灌装完成后转运机构（6）进行下一次推瓶及放瓶；S5、重复执行步骤S4，直至完成所有药瓶的灌装。智能灌装设备结构紧凑、有利于提高灌装精度和产品合格率。

Description

一种智能灌装设备及其灌装方法 技术领域
本发明涉及食品、药品包装技术，尤其涉及一种智能灌装设备及其灌装方法。
背景技术
现有的灌装机大都是逐个进行灌装，也即将药瓶依次输送至灌针下方，完成灌装之后再输送至称重部件上进行称重，以检测灌装装量是否合格，灌装装量不合格的药瓶被剔除，合格的药瓶则输送至加塞部件完成加塞，最后输出。随着用户对于灌装效率的要求不断提高，现有的灌装机已经无法满足要求，且灌装后再进行称重的方式无法保证灌装精度和产品合格率。部分灌装设备能够实现批量灌装，但是由于进瓶机构与称重部件处于不同的洁净区域，因此需要在两个洁净区域之间设置通道并配置过渡传送带来实现转运，这对于过渡传送带的尺寸要求非常严格，同时也难免会导致设备体积增加，设备占用空间增大。
发明内容
本发明要解决的技术问题是克服现有技术的不足，提供一种结构紧凑、有利于提高灌装精度和产品合格率的智能灌装设备。
本发明进一步提供一种上述智能灌装设备的灌装方法。
为解决上述技术问题，本发明采用以下技术方案：
一种智能灌装设备，包括进瓶机构、称重部件、灌针部件、以及出瓶机构，还包括用于将进瓶机构上的药瓶搬运至称重部件以及将称重部件上的药瓶搬运至出瓶机构的转运机构，所述称重部件设于所述出瓶机构的进瓶端，所述灌针部件设于所述称重部件上方，所述出瓶机构配置有缓存平台，所述出瓶机构的进瓶端和所述缓存平台相对布置于所述称重部件的两侧。
作为上述技术方案的进一步改进：所述转运机构包括转运机械手以及设于转运机械手上的取料夹具，所述取料夹具上设有用于夹持药瓶瓶颈的夹持部以及用于吸附药瓶瓶身的真空吸盘。
作为上述技术方案的进一步改进：所述进瓶机构包括进瓶网带、以及设于进瓶网带上方的多列分瓶栏栅，相邻两列分瓶栏栅之间形成分瓶通道，所述称重部件、夹持部及真空吸盘均与所述分瓶通道的数量相同并一一对应布置，各所述称重部件上方均设有所述灌针部件。
作为上述技术方案的进一步改进：所述进瓶网带的出瓶端设有挡瓶剔废机构，所述挡瓶剔废机构包括安装座、用于阻挡各分瓶通道内药瓶的挡瓶件、用于驱动安装座升降的驱动件、以及多个用于检测挡瓶件挡瓶处有无药瓶的检测件，所述挡瓶件安装于所述安装座上，多个所述检测件与多个所述分瓶通道一一对应布置，所述挡瓶件与所述进瓶网带的出瓶端之间可 形成倒瓶剔除通道。
作为上述技术方案的进一步改进：所述安装座包括第一滑套和第二滑套，所述驱动件为气缸，所述第一滑套滑设于所述驱动件的活塞杆上并通过第一紧固把手锁紧，所述第二滑套沿所述进瓶机构的进瓶方向布置，第二滑套滑设于所述第二滑套上并通过第二紧固把手锁紧，所述检测件和所述挡瓶件安装于所述第二滑套上。
作为上述技术方案的进一步改进：智能灌装设备还包括过渡拨轮、加塞拨轮以及剔废拨轮，所述出瓶机构的出瓶端、过渡拨轮、加塞拨轮以及剔废拨轮依次对接，所述剔废拨轮的出瓶端对接剔废轨道和出瓶轨道。
作为上述技术方案的进一步改进：所述灌针部件配置有进液缓冲部件，所述加塞拨轮配置有加塞缓冲部件。
一种上述的智能灌装设备的灌装方法，包括以下步骤：
S1、进瓶：进瓶机构启动，药瓶运动至进瓶机构的出瓶端后进瓶机构停止；
S2、取瓶：转运机构取进瓶机构出瓶端的药瓶并带动药瓶转移至缓存平台上方，当药瓶离开进瓶机构后进瓶机构进行下一次进瓶；
S3、推瓶及放瓶：转运机构带动药瓶向出瓶机构进瓶端所在的一侧推瓶，然后将药瓶推送至称重部件上；
S4、灌装：转运机构进行下一次取瓶，转运机构离开称重部件上的药瓶后称重部件先称量药瓶空瓶时的重量，然后灌针部件开始灌装，灌装时称重部件保持称重直至药瓶灌装装量达到目标值，灌装完成后转运机构进行下一次推瓶及放瓶，转运机构推瓶时将完成灌装的药瓶一起推送至出瓶机构上，出瓶机构出瓶；
S5、重复执行步骤S4，直至完成所有药瓶的灌装。
作为上述技术方案的进一步改进：步骤S2的详细步骤包括：
转运机械手带动取料夹具运动至进瓶网带的出瓶端，使夹持部夹持药瓶瓶颈且真空吸盘吸附药瓶瓶身，然后转运机械手带动取料夹具及药瓶朝进瓶网带的进瓶方向的反方向推瓶，最后带动取料夹具及药瓶回到进瓶机构的出瓶端；
步骤S3的详细步骤包括：
转运机械手带动取料夹具及药瓶向出瓶机构进瓶端所在的一侧推瓶，然后带动取料夹具及药瓶回到缓存平台上方并将药瓶放置于缓存平台上，真空吸盘停止吸附药瓶，最后转运机械手带动取料夹具将药瓶推送至称重部件上。
作为上述技术方案的进一步改进：步骤S1的详细步骤包括：
S1.1、进瓶：驱动件带动挡瓶件上升至挡瓶件与之间进瓶网带的间距大于等于瓶体的最 大直径并小于药瓶的高度以形成倒瓶剔除通道，然后进瓶网带进瓶，药瓶通过分瓶通道后分隔为多列药瓶并输送至挡瓶件处；
S1.2、剔废：倾倒的药瓶从倒瓶剔除通道通过，竖立的药瓶被挡瓶件挡住，各检测件均检测药瓶到位后进瓶机构停止进瓶，驱动件带动挡瓶件下降让出药瓶上部空间。
与现有技术相比，本发明的优点在于：本发明公开的智能灌装设备，利用转运机构实现药瓶在进瓶机构与称重部件之间、称重部件与出瓶机构之间的转移，避免了采用传送带导致的设备体积大、占用空间大的缺陷，将灌针部件设于称重部件的上方，可以一边称重一边灌装，直至灌装装量合格以后再搬运至出瓶机构，从而提高灌装的精度和产品合格率，出瓶机构的进瓶端配置有缓存平台，且缓存平台相对布置于称重部件的另一侧，可采用推瓶的方式将置于缓存平台上待灌装的药瓶推送至称重部件上用于称重，并将完成灌装的药瓶从称重部件上推送至出瓶机构的进瓶端，有利于简化转运机构的动作，降低设备的复杂程度，提高可靠性。
本发明公开的智能灌装设备的灌装方法，在灌装时先称量空瓶的重量，然后一边灌装一边称重直至灌装装量达到目标值，能够保证灌装精度和灌装合格率，当药瓶离开进瓶机构后，进瓶机构进行下一次进瓶，当称重部件上的药瓶在灌装时，转运机构进行下一次取瓶，有利于保证设备的运转效率，转运机构带动空的药瓶将完成灌装的药瓶推送至出瓶机构的进瓶端，后续再将空的药瓶推送至称重部件上，简化了转运机构的动作，操作更简单。
附图说明
图1是本发明智能灌装设备的俯视结构示意图。
图2是本发明智能灌装设备中的挡瓶剔废机构和转运机构的结构示意图。
图3是本发明剔除倒瓶时的结构示意图。
图4是本发明智能灌装设备的灌装方法剔废及取瓶的流程示意图。
图5是本发明智能灌装设备的灌装方法推瓶放瓶以及灌装的流程示意图。
图中各标号表示：1、进瓶机构；11、分瓶通道；12、进瓶网带；13、分瓶栏栅；2、称重部件；3、灌针部件；31、进液缓冲部件；4、出瓶机构；41、缓存平台；5、挡瓶剔废机构；51、挡瓶件；52、驱动件；53、倒瓶剔除通道；54、安装座；541、第一滑套；542、第二滑套；543、第一紧固把手；544、第二紧固把手；55、检测件；6、转运机构；61、转运机械手；62、取料夹具；621、夹持部；622、真空吸盘；7、过渡拨轮；8、加塞拨轮；81、加塞缓冲部件；9、剔废拨轮；91、剔废轨道；92、出瓶轨道。
具体实施方式
以下结合说明书附图和具体实施例对本发明作进一步详细说明。
图1至图5示出了本发明智能灌装设备及其灌装方法的一种实施例，本实施例的智能灌装设备，包括进瓶机构1、称重部件2、灌针部件3、以及出瓶机构4，还包括用于将进瓶机构1上的药瓶搬运至称重部件2以及将称重部件2上的药瓶搬运至出瓶机构4的转运机构6，称重部件2设于出瓶机构4的进瓶端，灌针部件3设于称重部件2上方，出瓶机构4配置有缓存平台41，出瓶机构4的进瓶端和缓存平台41相对布置于称重部件2的两侧。其中、称重部件2、灌针部件3以及出瓶机构4的结构与现有技术相同，不再赘述。
该智能灌装设备，利用转运机构6实现药瓶在进瓶机构1与称重部件2之间、称重部件2与出瓶机构4之间的转移，避免了采用传送带导致的设备体积大、占用空间大的缺陷，将灌针部件3设于称重部件2的上方，可以一边称重一边灌装，直至灌装装量合格以后再将药瓶搬运至出瓶机构4上，从而提高灌装的精度和产品合格率，出瓶机构4的进瓶端配置有缓存平台41，且缓存平台41相对布置于称重部件2的另一侧，可采用推瓶的方式将置于缓存平台41上待灌装的药瓶推送至称重部件2上用于称重，并将完成灌装的药瓶从称重部件2上推送至出瓶机构4的进瓶端，有利于简化转运机构6的动作，降低设备的复杂程度，提高可靠性。
进一步地，本实施例中，转运机构6包括转运机械手61以及设于转运机械手61上的取料夹具62，取料夹具62上设有用于夹持药瓶瓶颈的夹持部621以及用于吸附药瓶瓶身的真空吸盘622。取料夹具62通过真空吸盘622吸附瓶体的瓶身、夹持部621夹持住瓶体的瓶颈，能够避免前后晃动以及由于瓶体过重而往下掉落，可靠性高，能够实现有效地固定住瓶体，方便转运。
更进一步地，本实施例中，进瓶机构1包括进瓶网带12、以及设于进瓶网带12上方的多列分瓶栏栅13，相邻两列分瓶栏栅13之间形成分瓶通道11，称重部件2、夹持部621及真空吸盘622均与分瓶通道11的数量相同并一一对应布置，各称重部件2上方均设有灌针部件3。进瓶网带12进瓶，分瓶栏栅13将拥挤的瓶体分隔为多列，夹持部621和真空吸盘622对应设置为多个，可以实现瓶体的批量取出，大大提高瓶体的转运效率；各药瓶转移一一对应地转移至称重部件2上后，各灌针部件3同时进行灌装，大大提高了灌装的效率。作为优选的技术方案，各分瓶通道11出瓶端的间距相同，有利于取料夹具62每次都在相同的位置取瓶；当然在其他实施例中，各分瓶通道11出瓶端的间距也可不同，将夹持部621、真空吸盘622、称重部件2以及灌针部件3之间的间距对应设置即可。
更进一步地，本实施例中，进瓶网带12的出瓶端设有挡瓶剔废机构5，挡瓶剔废机构5包括安装座54、用于阻挡各分瓶通道11内药瓶的挡瓶件51、用于驱动安装座54升降的驱动件52、以及多个用于检测挡瓶件51挡瓶处有无药瓶的检测件55，安装于安装座54上，多个 检测件53与多个分瓶通道11一一对应布置，挡瓶件51与进瓶网带12的出瓶端之间可形成倒瓶剔除通道53。利用挡瓶件51挡住进瓶网带12输送的瓶体，以便转运机构6取瓶；利用检测件55检测瓶体是否到位，以保证转运机构6能够取到瓶子；驱动件52可以带动挡瓶件51上升至挡瓶位置挡瓶、以及下降挡瓶位置让出瓶体上部空间方便转运机构6取瓶，整体结构简单、可靠，使用方便，有利于瓶体在进瓶网带12与取料夹具62之间可靠转移；挡瓶时可将挡瓶件51上升至与进瓶网带12之间的间距大于等于瓶体的最大直径(通常瓶体的瓶颈和瓶身直径存在差异，大于等于瓶体的最大直径才能保证倒瓶顺利通过该间距)且小于瓶体的高度，从而形成倒瓶剔除通道53。当出现倒瓶现象时，倾倒的瓶体可以从挡瓶件51与进瓶网带12的间距(具体为进瓶网带12上表面与挡瓶件51下表面的距离)中通过，使得挡瓶剔废机构5实现倒瓶剔除和收集功能。
更进一步地，本实施例中，安装座54包括第一滑套541和第二滑套542，驱动件52为气缸，第一滑套541滑设于驱动件52的活塞杆上并通过第一紧固把手543锁紧，第二滑套542沿进瓶机构1的进瓶方向布置，第二滑套542滑设于第二滑套542上并通过第二紧固把手544锁紧，检测件55和挡瓶件51安装于第二滑套542上。该种安装结构可以使得挡瓶件51、瓶体检测件55的高度、前后位置均可调整，以便适应不同高度、不同直径的瓶体，提高设备的适应能力，且结构简单、可靠。当然在其他实施例中，也可将各检测件55和挡瓶件51分别安装于不同的部件上，也可实现相应的功能。
进一步地，本实施例中，智能灌装设备还包括过渡拨轮7、加塞拨轮8以及剔废拨轮9，出瓶机构4的出瓶端、过渡拨轮7、加塞拨轮8以及剔废拨轮9依次对接，剔废拨轮9的出瓶端对接剔废轨道91和出瓶轨道92，作为优选的技术方案，灌针部件3配置有进液缓冲部件31，加塞拨轮8配置有加塞缓冲部件81，进一步完善灌装及加塞功能。该部分结构与现有技术相同，不再赘述。
本实施例的智能灌装设备的灌装方法，包括以下步骤：
S1、进瓶：进瓶机构1启动，药瓶运动至进瓶机构1的出瓶端后进瓶机构1停止；
S2、取瓶：转运机构6取进瓶机构1出瓶端的药瓶并带动药瓶转移至缓存平台41上方，当药瓶离开进瓶机构1后进瓶机构1进行下一次进瓶；
S3、推瓶及放瓶：转运机构6带动药瓶向出瓶机构4进瓶端所在的一侧推瓶，然后将药瓶推送至称重部件2上；
S4、灌装：转运机构6进行下一次取瓶，转运机构6离开称重部件2上的药瓶后称重部件2先称量药瓶空瓶时的重量，然后灌针部件3开始灌装，灌装时称重部件2保持称重直至药瓶灌装装量达到目标值，灌装完成后转运机构6进行下一次推瓶及放瓶，转运机构6推瓶 时将完成灌装的药瓶一起推送至出瓶机构4上，出瓶机构4出瓶；
S5、重复执行步骤S4，直至完成所有药瓶的灌装。
该智能灌装设备的灌装方法，在灌装时称重部件2先称量空瓶的重量，然后一边灌装一边称重直至灌装装量达到目标值，能够保证灌装精度和灌装合格率，当药瓶离开进瓶机构1后，进瓶机构1进行下一次进瓶，当称重部件2上的药瓶在灌装时，转运机构6进行下一次取瓶，有利于保证设备的运转效率，转运机构6带动空的药瓶将完成灌装的药瓶推送至出瓶机构4的进瓶端，后续再将空的药瓶推送至称重部件2上，简化了转运机构6的动作，操作更简单。
进一步地，本实施例中，步骤S2的详细步骤包括：
转运机械手61带动取料夹具62运动至进瓶网带12的出瓶端，使夹持部621夹持药瓶瓶颈且真空吸盘622吸附药瓶瓶身，然后转运机械手61带动取料夹具62及药瓶朝进瓶网带12的进瓶方向的反方向推瓶，有利于真空吸盘622可靠地吸住瓶体瓶身、夹持部621可靠地夹持住药瓶瓶颈，特别是瓶身直径大于瓶颈直径的药瓶，最后带动取料夹具62及药瓶回到进瓶机构1的出瓶端；
步骤S3的详细步骤包括：
转运机械手61带动取料夹具62及药瓶向出瓶机构4进瓶端所在的一侧推瓶，然后带动取料夹具62及药瓶回到缓存平台41上方并将药瓶放置于缓存平台41上，真空吸盘622停止吸附药瓶，以便取料夹具62能够与瓶体分离，最后转运机械手61带动取料夹具62将药瓶推送至称重部件2上。
进一步地，本实施例中，步骤S1的详细步骤包括：
S1.1、进瓶：驱动件52带动挡瓶件51上升至挡瓶件51与之间进瓶网带12的间距大于等于瓶体的最大直径并小于药瓶的高度，有利于倾倒的瓶体从该间距中通过，然后进瓶网带12进瓶，药瓶通过分瓶通道11后分隔为多列药瓶并输送至挡瓶件51处；
S1.2、剔废：倾倒的药瓶从挡瓶件51与进瓶网带12之间的间隙通过并进入倒瓶剔除通道53内，竖立的药瓶被挡瓶件51挡住，实现倒瓶剔除功能，各检测件55均检测药瓶到位后进瓶机构1停止进瓶，以保证取料夹具62上布满药瓶，驱动件52带动挡瓶件51下降让出药瓶上部空间，方便后续取料夹具62取瓶。
虽然本发明已以较佳实施例揭露如上，然而并非用以限定本发明。任何熟悉本领域的技术人员，在不脱离本发明技术方案范围的情况下，都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰，或修改为等同变化的等效实施例。因此，凡是未脱离本发明技术方案的内容，依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及 修饰，均应落在本发明技术方案保护的范围内。

Claims (10)

  1. 一种智能灌装设备，包括进瓶机构(1)、称重部件(2)、灌针部件(3)、以及出瓶机构(4)，其特征在于：还包括用于将进瓶机构(1)上的药瓶搬运至称重部件(2)以及将称重部件(2)上的药瓶搬运至出瓶机构(4)的转运机构(6)，所述称重部件(2)设于所述出瓶机构(4)的进瓶端，所述灌针部件(3)设于所述称重部件(2)上方，所述出瓶机构(4)配置有缓存平台(41)，所述出瓶机构(4)的进瓶端和所述缓存平台(41)相对布置于所述称重部件(2)的两侧。
  2. 根据权利要求1所述的智能灌装设备，其特征在于：所述转运机构(6)包括转运机械手(61)以及设于转运机械手(61)上的取料夹具(62)，所述取料夹具(62)上设有用于夹持药瓶瓶颈的夹持部(621)以及用于吸附药瓶瓶身的真空吸盘(622)。
  3. 根据权利要求2所述的智能灌装设备，其特征在于：所述进瓶机构(1)包括进瓶网带(12)、以及设于进瓶网带(12)上方的多列分瓶栏栅(13)，相邻两列分瓶栏栅(13)之间形成分瓶通道(11)，所述称重部件(2)、夹持部(621)及真空吸盘(622)均与所述分瓶通道(11)的数量相同并一一对应布置，各所述称重部件(2)上方均设有所述灌针部件(3)。
  4. 根据权利要求3所述的智能灌装设备，其特征在于：所述进瓶网带(12)的出瓶端设有挡瓶剔废机构(5)，所述挡瓶剔废机构(5)包括安装座(54)、用于阻挡各分瓶通道(11)内药瓶的挡瓶件(51)、用于驱动安装座(54)升降的驱动件(52)、以及多个用于检测挡瓶件(51)挡瓶处有无药瓶的检测件(55)，所述挡瓶件(51)安装于所述安装座(54)上，多个所述检测件(53)与多个所述分瓶通道(11)一一对应布置，所述挡瓶件(51)与所述进瓶网带(12)的出瓶端之间可形成倒瓶剔除通道(53)。
  5. 根据权利要求4所述的智能灌装设备，其特征在于：所述安装座(54)包括第一滑套(541)和第二滑套(542)，所述驱动件(52)为气缸，所述第一滑套(541)滑设于所述驱动件(52)的活塞杆上并通过第一紧固把手(543)锁紧，所述第二滑套(542)沿所述进瓶机构(1)的进瓶方向布置，第二滑套(542)滑设于所述第二滑套(542)上并通过第二紧固把手(544)锁紧，所述检测件(55)和所述挡瓶件(51)安装于所述第二滑套(542)上。
  6. 根据权利要求1至5中任一项所述的智能灌装设备，其特征在于：智能灌装设备还包括过渡拨轮(7)、加塞拨轮(8)以及剔废拨轮(9)，所述出瓶机构(4)的出瓶端、过渡拨轮(7)、加塞拨轮(8)以及剔废拨轮(9)依次对接，所述剔废拨轮(9)的出瓶端对接剔废轨道(91)和出瓶轨道(92)。
  7. 根据权利要求6所述的智能灌装设备，其特征在于：所述灌针部件(3)配置有进液缓冲部件(31)，所述加塞拨轮(8)配置有加塞缓冲部件(81)。
  8. 一种权利要求1至7中任一项所述的智能灌装设备的灌装方法，其特征在于：包括以 下步骤：
    S1、进瓶：进瓶机构(1)启动，药瓶运动至进瓶机构(1)的出瓶端后进瓶机构(1)停止；
    S2、取瓶：转运机构(6)取进瓶机构(1)出瓶端的药瓶并带动药瓶转移至缓存平台(41)上方，当药瓶离开进瓶机构(1)后进瓶机构(1)进行下一次进瓶；
    S3、推瓶及放瓶：转运机构(6)带动药瓶向出瓶机构(4)进瓶端所在的一侧推瓶，然后将药瓶推送至称重部件(2)上；
    S4、灌装：转运机构(6)进行下一次取瓶，转运机构(6)离开称重部件(2)上的药瓶后称重部件(2)先称量药瓶空瓶时的重量，然后灌针部件(3)开始灌装，灌装时称重部件(2)保持称重直至药瓶灌装装量达到目标值，灌装完成后转运机构(6)进行下一次推瓶及放瓶，转运机构(6)推瓶时将完成灌装的药瓶一起推送至出瓶机构(4)上，出瓶机构(4)出瓶；
    S5、重复执行步骤S4，直至完成所有药瓶的灌装。
  9. 根据权利要求8所述的灌装方法，其特征在于：
    步骤S2的详细步骤包括：
    转运机械手(61)带动取料夹具(62)运动至进瓶网带(12)的出瓶端，使夹持部(621)夹持药瓶瓶颈且真空吸盘(622)吸附药瓶瓶身，然后转运机械手(61)带动取料夹具(62)及药瓶朝进瓶网带(12)的进瓶方向的反方向推瓶，最后带动取料夹具(62)及药瓶回到进瓶机构(1)的出瓶端；
    步骤S3的详细步骤包括：
    转运机械手(61)带动取料夹具(62)及药瓶向出瓶机构(4)进瓶端所在的一侧推瓶，然后带动取料夹具(62)及药瓶回到缓存平台(41)上方并将药瓶放置于缓存平台(41)上，真空吸盘(622)停止吸附药瓶，最后转运机械手(61)带动取料夹具(62)将药瓶推送至称重部件(2)上。
  10. 根据权利要求8所述的灌装方法，其特征在于：
    步骤S1的详细步骤包括：
    S1.1、进瓶：驱动件(52)带动挡瓶件(51)上升至挡瓶件(51)与之间进瓶网带(12)的间距大于等于瓶体的最大直径并小于药瓶的高度以形成倒瓶剔除通道(53)，然后进瓶网带(12)进瓶，药瓶通过分瓶通道(11)后分隔为多列药瓶并输送至挡瓶件(51)处；
    S1.2、剔废：倾倒的药瓶从倒瓶剔除通道(53)通过，竖立的药瓶被挡瓶件(51)挡住，各检测件(55)均检测药瓶到位后进瓶机构(1)停止进瓶，驱动件(52)带动挡瓶件(51) 下降让出药瓶上部空间。
PCT/CN2019/095764 2018-10-30 2019-07-12 一种智能灌装设备及其灌装方法 WO2020087980A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201811276449.5 2018-10-30
CN201811276449.5A CN109110713B (zh) 2018-10-30 2018-10-30 一种智能灌装设备及其灌装方法

Publications (1)

Publication Number Publication Date
WO2020087980A1 true WO2020087980A1 (zh) 2020-05-07

Family

ID=64855550

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2019/095764 WO2020087980A1 (zh) 2018-10-30 2019-07-12 一种智能灌装设备及其灌装方法

Country Status (2)

Country Link
CN (1) CN109110713B (zh)
WO (1) WO2020087980A1 (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112707358A (zh) * 2020-12-16 2021-04-27 烟台星座工贸有限公司 一种用于液体原料灌装的自动化装置
CN116143056A (zh) * 2023-04-20 2023-05-23 山东宝乐多生物科技有限公司 塑料安瓿瓶消毒灭菌装置

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109110713B (zh) * 2018-10-30 2024-05-14 楚天科技股份有限公司 一种智能灌装设备及其灌装方法
CN112407365B (zh) * 2020-11-26 2022-06-03 长春理工大学 一种西林瓶内壁镀药膜流水线
CN112456769A (zh) * 2020-12-31 2021-03-09 河北陆源科技有限公司 预灌封制瓶机转送机构及其转送方法
CN113682505B (zh) * 2021-08-18 2024-02-09 广州珐玛珈智能设备股份有限公司 一种数粒称重灌装设备
CN115367234B (zh) * 2022-10-10 2023-01-31 山东省蓬莱制药机械厂有限公司 一种西林瓶规格可调式全自动药粉灌装机

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001272209A (ja) * 2000-03-23 2001-10-05 Mitsubishi Electric Engineering Co Ltd 発熱移動体の配列位置検出装置
US20090039899A1 (en) * 2007-02-16 2009-02-12 Countlab Inc. Container filling machine
CN204872749U (zh) * 2015-08-04 2015-12-16 湖南科伦制药有限公司 瓶体输送装置
CN106276758A (zh) * 2015-05-14 2017-01-04 上海华东制药机械有限公司 一种液体灌装加塞机
US20170001848A1 (en) * 2015-06-23 2017-01-05 World Packaging Company, Inc. Multi-container filling machine, valves, and related technologies
CN106800268A (zh) * 2015-11-26 2017-06-06 上海原子科兴药业有限公司 一种放射性同位素药剂自动灌装系统
CN206417842U (zh) * 2017-02-06 2017-08-18 广州市诗丽雅美容化妆品有限公司 一体化液体自动灌装设备
CN206511911U (zh) * 2017-01-23 2017-09-22 广州信博包装机械有限公司 一种用于直线灌装机的输送装置
CN109110713A (zh) * 2018-10-30 2019-01-01 楚天科技股份有限公司 一种智能灌装设备及其灌装方法
CN209010131U (zh) * 2018-10-30 2019-06-21 楚天科技股份有限公司 一种智能灌装设备

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19624709C2 (de) * 1996-06-21 2002-09-19 Ltg Lufttechnische Gmbh Vakuumsteuerung bei einer Umsetzvorrichtung, insbesondere für Dosen
JP4466894B2 (ja) * 2000-12-08 2010-05-26 オークラ輸送機株式会社 整列装置
JP4702759B2 (ja) * 2001-01-26 2011-06-15 オークラ輸送機株式会社 整列装置
CN202609146U (zh) * 2012-04-26 2012-12-19 南京工业职业技术学院 一种多路进瓶机构
EP2774876B1 (de) * 2013-03-06 2016-03-02 Tyrolon-Schulnig GmbH Greifvorrichtung zum Greifen und Halten von Flaschen und Transportvorrichtung mit einer derartigen Greifvorrichtung
CN205275181U (zh) * 2015-12-23 2016-06-01 楚天科技股份有限公司 灌装机及灌装封口机
CN206705663U (zh) * 2017-05-03 2017-12-05 鹤山市华轩涂料有限公司 一种包装桶注料称重一体化系统

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001272209A (ja) * 2000-03-23 2001-10-05 Mitsubishi Electric Engineering Co Ltd 発熱移動体の配列位置検出装置
US20090039899A1 (en) * 2007-02-16 2009-02-12 Countlab Inc. Container filling machine
CN106276758A (zh) * 2015-05-14 2017-01-04 上海华东制药机械有限公司 一种液体灌装加塞机
US20170001848A1 (en) * 2015-06-23 2017-01-05 World Packaging Company, Inc. Multi-container filling machine, valves, and related technologies
CN204872749U (zh) * 2015-08-04 2015-12-16 湖南科伦制药有限公司 瓶体输送装置
CN106800268A (zh) * 2015-11-26 2017-06-06 上海原子科兴药业有限公司 一种放射性同位素药剂自动灌装系统
CN206511911U (zh) * 2017-01-23 2017-09-22 广州信博包装机械有限公司 一种用于直线灌装机的输送装置
CN206417842U (zh) * 2017-02-06 2017-08-18 广州市诗丽雅美容化妆品有限公司 一体化液体自动灌装设备
CN109110713A (zh) * 2018-10-30 2019-01-01 楚天科技股份有限公司 一种智能灌装设备及其灌装方法
CN209010131U (zh) * 2018-10-30 2019-06-21 楚天科技股份有限公司 一种智能灌装设备

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112707358A (zh) * 2020-12-16 2021-04-27 烟台星座工贸有限公司 一种用于液体原料灌装的自动化装置
CN116143056A (zh) * 2023-04-20 2023-05-23 山东宝乐多生物科技有限公司 塑料安瓿瓶消毒灭菌装置
CN116143056B (zh) * 2023-04-20 2023-07-11 山东德青制药有限责任公司 塑料安瓿瓶消毒灭菌装置

Also Published As

Publication number Publication date
CN109110713B (zh) 2024-05-14
CN109110713A (zh) 2019-01-01

Similar Documents

Publication Publication Date Title
WO2020087980A1 (zh) 一种智能灌装设备及其灌装方法
CN205169843U (zh) 酒瓶码垛系统
US3553932A (en) Case packer having floating guides
CN209010131U (zh) 一种智能灌装设备
CN109909169A (zh) 一种采血管自动连续装填系统
WO2015000350A1 (zh) 成组式灌装瓶液体杂质检测装置及方法
CN217515474U (zh) 药品自动分拣传送装置
KR102349792B1 (ko) 용기 하역 설비 및 하역 방법
CN110000537B (zh) 一种包装管和塞头装配生产机械设备
CN113083729B (zh) 一种瓶体检验堆码设备及其控制系统
CN218909845U (zh) 一种机械手装置及采用该机械手装置的核药分装设备
CN216469020U (zh) 一种全自动蚊香分拆机
CN215091931U (zh) 一种滴管自动组装机
CN105428289A (zh) 集成电路封装设备中料管的供管方法及其供管装置
CN209010133U (zh) 一种智能称重灌装设备
CN113275879A (zh) 一种滴管自动组装机
CN111346682B (zh) 液体精确抽吸配比系统
CN211936797U (zh) 液体精确配比装置
CN108100391A (zh) 西林瓶的翻转立瓶方法及拆包理瓶方法
CN210162287U (zh) 罐体装箱装置
JPH0939905A (ja) 供給コンベヤから洗卵コンベヤへの鶏卵移替え装置
CN211943872U (zh) 一种打包机用上料装置及打包机
CN113990786A (zh) 一种单轨硅片收篮机
CN109110714B (zh) 一种智能称重灌装设备及方法
CN112827847A (zh) 一种多工位测试分选设备

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19877627

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 19877627

Country of ref document: EP

Kind code of ref document: A1