WO2020065641A1 - Turning insert having peninsula and island protrusions, and turning tool - Google Patents

Turning insert having peninsula and island protrusions, and turning tool Download PDF

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Publication number
WO2020065641A1
WO2020065641A1 PCT/IL2019/050971 IL2019050971W WO2020065641A1 WO 2020065641 A1 WO2020065641 A1 WO 2020065641A1 IL 2019050971 W IL2019050971 W IL 2019050971W WO 2020065641 A1 WO2020065641 A1 WO 2020065641A1
Authority
WO
WIPO (PCT)
Prior art keywords
main
island
protrusions
turning insert
plane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IL2019/050971
Other languages
English (en)
French (fr)
Inventor
Amjad DAKWAR
Daniel Hen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Iscar Ltd
Original Assignee
Iscar Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to CN201980060816.4A priority Critical patent/CN112714679B/zh
Priority to ES19779196T priority patent/ES2982414T3/es
Priority to EP19779196.5A priority patent/EP3856439B1/en
Priority to PL19779196.5T priority patent/PL3856439T3/pl
Priority to BR112021004544-9A priority patent/BR112021004544B1/pt
Priority to CA3112981A priority patent/CA3112981A1/en
Application filed by Iscar Ltd filed Critical Iscar Ltd
Priority to KR1020217012152A priority patent/KR102727981B1/ko
Priority to JP2021505833A priority patent/JP7481322B2/ja
Publication of WO2020065641A1 publication Critical patent/WO2020065641A1/en
Priority to IL280794A priority patent/IL280794B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • B23B27/1614Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped against the walls of the recess in the shank by a clamping member acting upon the wall of a hole in the insert
    • B23B27/1622Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped against the walls of the recess in the shank by a clamping member acting upon the wall of a hole in the insert characterised by having a special shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/141Specially shaped plate-like cutting inserts, i.e. length greater or equal to width, width greater than or equal to thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • B23B27/1662Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts clamped against the walls of the recess in the shank by a clamping member acting upon the wall of a hole in the cutting insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/04Overall shape
    • B23B2200/0404Hexagonal
    • B23B2200/0414Hexagonal rounded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/04Overall shape
    • B23B2200/0438Octagonal
    • B23B2200/0442Octagonal rounded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/04Overall shape
    • B23B2200/0457Pentagonal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/04Overall shape
    • B23B2200/0471Square
    • B23B2200/0476Square rounded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/04Overall shape
    • B23B2200/049Triangular
    • B23B2200/0495Triangular rounded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/08Rake or top surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/08Rake or top surfaces
    • B23B2200/081Rake or top surfaces with projections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/08Rake or top surfaces
    • B23B2200/086Rake or top surfaces with one or more grooves
    • B23B2200/087Rake or top surfaces with one or more grooves for chip breaking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/16Supporting or bottom surfaces
    • B23B2200/166Supporting or bottom surfaces polygonal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/20Top or side views of the cutting edge
    • B23B2200/201Details of the nose radius and immediately surrounding area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/20Top or side views of the cutting edge
    • B23B2200/202Top or side views of the cutting edge with curved cutting edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/20Top or side views of the cutting edge
    • B23B2200/205Top or side views of the cutting edge with cutting edge having a wave form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/20Top or side views of the cutting edge
    • B23B2200/208Top or side views of the cutting edge with wiper, i.e. an auxiliary cutting edge to improve surface finish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/32Chip breaking or chip evacuation
    • B23B2200/321Chip breaking or chip evacuation by chip breaking projections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2205/00Fixation of cutting inserts in holders
    • B23B2205/04Fixation screws, bolts or pins of particular form
    • B23B2205/045Fixation screws, bolts or pins of particular form orientated obliquely to the hole in the insert or to the seating surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • B23B27/1603Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with specially shaped plate-like exchangeable cutting inserts, e.g. chip-breaking groove
    • B23B27/1607Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with specially shaped plate-like exchangeable cutting inserts, e.g. chip-breaking groove characterised by having chip-breakers

Definitions

  • the subject matter of the present application relates to turning machining tools and inserts. Specifically, it relates to turning inserts with chip breakers or chip formers.
  • a turning insert having a central axis comprising:
  • the turning insert having mirror symmetry about a mid plane oriented perpendicular to the central axis and passing midway between the two main surfaces through the peripheral surface and 360/N degree rotational symmetry about the central axis;
  • each main edge comprising:
  • each corner cutting edge extending between, and connecting, two adjacent main cutting edges, each main cutting edge comprising two raised edge portions and a lowered edge portion extending therebetween, the raised edge portions being located farther from the mid-plane than the lowered edge portion in a direction along the central axis;
  • each main surface comprises: N main rake surfaces, each extending from a respective main cutting edge towards the central axis;
  • N corner rake surfaces each extending from a respective corner cutting edge towards the central axis and located between two adjacent main rake surfaces;
  • N at least partially convex peninsula protrusions, each projecting from the main surface and extending in a direction from the central axis towards an associated corner cutting edge;
  • any and all island protrusions associated with a given main rake surface being located between two adjacent peninsula protrusions (42), each pair of adjacent peninsula protrusions having at least one island protrusion located therebetween.
  • Each corner cutting edge can have two wiper edges, the two wiper edges defining a corner angle which can have a range between 135 and 160 degrees and preferably between 135 and 145 degrees.
  • Each peninsula protrusion preferably is located on an associated corner rake surface.
  • Each main surface has a main abutment surface which is parallel to the mid-plane, and each peninsula protrusion can have at least a planar portion which is coplanar with a respective main abutment surface.
  • Each island protrusion can be spaced apart from the main abutment surface.
  • each of the two raised edge portions and the lowered edge portions can be connected by a respective transition edge portion.
  • Each peninsula protrusion extends farther from the mid -plane than an adjacent raised edge portion in a direction perpendicular to the mid-plane in a direction perpendicular to the mid-plane.
  • each island protrusion can have an oval shape.
  • a largest dimension of each island protrusion is in a longitudinal direction which extends parallel to an adjacent lowered edge portion.
  • Each main surface has a planar main abutment surface which is parallel to the mid -plane and located farther therefrom than the island protrusions.
  • Each rake surface comprises a main rake surface which extends from a respective main cutting edge and a corner rake surface which extends from a respective corner cutting edge.
  • N can equal 5.
  • Each main surface comprises at least 2*N island protrusions distributed equally between all the pairs of adjacent peninsula protrusions.
  • Each main surface can have exactly 3*N island protrusions distributed equally between all the pairs of adjacent peninsula protrusions.
  • the insert is devoid of an island protrusion between the center axis and any of the corner cutting edges.
  • a turning tool has a turning tool body or a high-feed turning tool body with a pocket and the turning insert secured in the pocket.
  • the pocket has a pocket base abutment surface and abutment walls which extend transversely outwardly away from the base abutment surface; and wherein the pocket base abutment surface abuts one of the two main abutment surfaces of the turning insert, and the peripheral surface engages the abutment walls.
  • the pocket has a fastening member which forces the insert against the pocket base abutment surface and against the abutment walls.
  • the pocket of the high-feed turning tool body has a different orientation than that of the pocket of the turning tool body, each configured for respective different machining applications.
  • FIG. 1 is an isometric view of a turning tool with a high-feed turning tool body and a turning insert secured in a pocket thereof;
  • Fig. 2 is an isometric view of the high-feed turning tool body of Fig. 1 ;
  • Fig. 3 is an isometric view of the turning insert of Fig. 1 ;
  • Fig. 4 is a side view of the turning insert of Fig. 1 ;
  • Fig. 5 is a detail view according to line V of Fig. 4;
  • Fig. 6 is a plan view of one of the main surfaces of the turning insert of Fig. 1;
  • Fig. 7 is a detail view according to line VII of Fig. 6 showing a peninsula protrusion
  • Fig. 8 is a cross section view taken along line VIII-VIII of Fig. 6 showing an island protrusion extending from a main rake surface;
  • Fig. 9 is a cross section view taken along line IX-IX of Fig. 6, between two island protrusions;
  • Fig. 10 is a cross section view taken along line X-X of Fig. 6 showing the peninsula protrusion extending from a corner rake surface and merging with a main abutment surface;
  • Fig. 11 is a plan view of the high feed turning tool of Fig. 1 with the turning insert of Fig. 4 and of a cross section of a workpiece on which high feed machining operations are being performed on;
  • Fig. 12 is a plan view of an embodiment of a standard, non-high-feed, turning tool body with the insert of Fig. 4, and a cross section of a workpiece on which standard turning operation is being performed on.
  • a turning tool 10 has a high-feed turning tool body 1 la or a turning tool body l lb with a pocket 12 and a turning insert 14 secured therein.
  • the turning insert 10 has a central axis H.
  • the turning insert 14 includes two opposite main surfaces 16 and a peripheral surface 18 which extends therebetween.
  • the peripheral surface 18 extends circumferentially about the central axis H.
  • Each main surface 16 has a generally polygonal shape in a plan view thereof.
  • each main surface 16 has a generally regular polygonal shape.
  • Each main surface 16 can have a pentagonal shape in a plan view thereof.
  • the turning insert 14 exhibits mirror symmetry about a mid-plane P which is oriented perpendicular to the central axis H and which passes midway between the two main surfaces 16 through the peripheral surface 18.
  • Each main surface 16 defines parallel lowest and highest portion planes LP, HP, respectively located closest and farthest from the mid-plane P in a direction along the central axis H.
  • a distance between the highest portion plane HP and the mid-plane P is greater than a distance between the lowest portion plane LP and the mid-plane P.
  • the lowest and highest portion planes LP, HP are parallel to the mid-plane P.
  • Each main surface 16 is formed only between the lowest and highest portion planes LP, HP.
  • each main surface 16 and the peripheral surface 18 forms a main edge 20.
  • the turning insert 14 has two main edges 20.
  • Each main edge 20 has 2 ⁇ N ⁇ 9 straight main cutting edges 22 and N corner cutting edges 24, where N is a positive integer.
  • the main cutting edges 22 lie on, and thus form, an imaginary polygon. Every corner cutting edge 24 connects, and extends between, two adjacent main cutting edges 22.
  • each main edge 20 includes five main cutting edges 22 and five corner cutting edges 24.
  • Each main cutting edge 22 includes a lowered edge portion 26 and two raised edge portions 28.
  • Each lowered edge portion 26 is located between, and connected to, two adjacent raised edge portions 28 belonging to the same main cutting edge 22.
  • Each lowered edge portion 26 can be connected to an adjacent raised edge portion 28 via a transition edge portion 29.
  • Each raised edge portion 28 is adjacent a single corner cutting edge 24, with adjacent raised edge portions 28 belonging to adjacent main cutting edges 22 sharing a single corner cutting edge 24.
  • Each corner cutting edge 24 includes two wiper edges 23.
  • Each wiper edge 23 can be straight in a view parallel to the central axis H.
  • Each wiper edge 23 is connected to a main cutting edge 22 via first corner edge 25 which has a first radius Rl.
  • Each wiper edge 23 is also connected to an adjacent wiper edge 23 via a second corner edge 27 which has a second radius R2.
  • each wiper edge 23 has a tangent line which forms a wiper angle a with an adjacent straight main cutting edge 22.
  • the wiper angle a equals 16 degrees.
  • Each lowered edge portion 26 can be straight in a view parallel to the mid-plane P. Furthermore, each lowered edge portion 26 can be straight in a view perpendicular to the mid plane P. According to the present embodiments, each lowered edge portion 26 is not located in, or overlaps, a corner cutting edge 24. Stated differently, each lowered edge portion 26 can be located only within the boundaries of a respective main cutting edge 22.
  • Each raised edge portion 28 can be straight in a view parallel to the mid-plane P.
  • the raised edge portions 28 are located farther from the mid-plane P than the lowered edge portion 26 in a direction perpendicular to the mid-plane P (i.e. along the central axis H).
  • the raised edge portions 28 can be located at the same height, or distance, from the mid-plane P.
  • all the raised edge portions 28 lie in a single plane, which is parallel to the mid-plane P. It is hereby noted that the terms 'same height', and/or 'lie in a single plane' are to be understood as approximate terms - within production/development tolerances.
  • the turning insert 14 can have a through clamping hole 30 which extends between, and opens out to, both main surfaces 16.
  • the clamping hole 30 has a least a circular cross section, and extends along the central axis H which is perpendicular to the mid-plane P.
  • the central axis H defines a center of the insert 14.
  • the insert 14 has 360/N degrees of rotational symmetry about the central axis H.
  • Each main surface 16 includes N main rakes surfaces 31 and N corner rake surfaces 31.
  • Each main rake surface 31 extends from a respective main cutting edge 22 towards the clamping hole 30.
  • Each corner rake surface 33 extends from a respective corner cutting edge 24 towards the clamping hole 30.
  • Each corner rake surface 33 is located between two main rake surfaces 31.
  • Each main surface 16 further includes at least N distinct island protrusions 34, each of which projects on all sides from the surrounding main surface 16.
  • the term“distinct” is used in the sense that no island protrusion 34 touches (i.e. intersects) another island protrusion 34.
  • each main surface 16 can include at least 2*N island protrusions 34.
  • each main surface 16 can include exactly 3*N distinct island protrusions 34.
  • Each island protrusion 34 is located at least partially on an associated main rake surface 31. Furthermore, not all island protrusions 34 necessarily have the exact same size.
  • Each main cutting edge 22 is associated with, or located adjacent to, at least one island protrusion 34.
  • the island protrusions 34 can be spaced apart from the main cutting edge 22. During tests, it was found that the island protrusions 34 were advantageous in breaking chips. Specifically, the combination between the island protrusions 34 and the lowered edge portions 26 improved overall machining results and led to better chip flow and breakage. Furthermore, this combination of features also improved the insert's orientation versatility as will be explained below.
  • each main cutting edge 22 is associated with three island protrusions 34.
  • a middle island protrusion 34a is larger than the other adjacent side island protrusions 34b which are closer to the raised edge portions 28.
  • the insert 14 is devoid of an island protrusion 34 between the central axis H and any of the corner cutting edges 24.
  • a radial line extending between the central axis H and a given corner cutting edge 24 does not intersect an island protrusion 34.
  • a bi-sector axis B which bisects a respective corner cutting edge 24 does not pass through an island protrusion 34.
  • a corner angle b is formed between two straight lines, respectively tangent to adjacent wiper edges 23.
  • the corner angle b can range between 135 and 160 degrees. According to the present embodiment, the corner angle equals 140 degrees.
  • the bi-sector B does not intersect any of the island protrusions 34 associated with the main cutting edges 22.
  • Each island protrusion 34 can project partially from the lowest portion plane LP. Attention is drawn to Fig. 6.
  • each island protrusion 34 has an oval shape, which was empirically found as advantageous in shaping and breaking cut workpiece chips, at least with respect to round-shaped protrusions.
  • each island protrusion 34 can have a largest dimension in a longitudinal direction L which can extend in a direction parallel to the main cutting edge 22.
  • each island protrusion 34 in a cross-section perpendicular to the longitudinal direction L (Fig. 8), each island protrusion 34 does not include a planar upper surface, and so is considered to be a“convex” island protrusion.
  • the island protrusion 34 has an island-like shape, in a sense that it projects on all sides above the surrounding main surface 16.
  • the convex island protrusion 34 while lacking a planar upper surface, can include a peak 35 which is surrounded by surfaces sloping towards the mid-plane P, and in that the peak 35 is the highest portion, or located farther from the mid-plane P than any other portion of the island protrusion 34.
  • each island protrusion 34 does not project farther from the mid-plane P than the main edge 20. Stated differently, in a view parallel to the mid-plane P of the insert (Figs. 4, 5), the island protrusion 34 is not visible. Specifically, the peak 35 reaches, but doesn't pass, the respective main cutting edge 22.
  • Each main surface 16 has a main abutment surface 36.
  • the main abutment surface 36 can be planar, and parallel to the mid-plane P. In a direction along the central axis H, the main abutment surface 36 is located farther from the mid-plane P than any island protrusion 34. In the same direction, the main abutment surface 36 is located farther from the mid-plane P than the closest main edge 20. According to the present embodiments, the main abutment surface 36 coincides with the highest portion plane HP.
  • the clamping hole 30 can open out to the main abutment surface 36.
  • Each main surface 16 includes N main deflecting surfaces 38 and N corner deflecting surfaces 40.
  • Each corner deflecting surface 40 extends between two adjacent main deflecting surfaces 38.
  • Each of the main and corner deflecting surface 40 slopes, or extends downwards from the main abutment surface 36, or the highest portion plane HP, towards the lowest portion plane LP.
  • Each main deflecting surface 38 at least partially connects with an island protrusion 34. Furthermore, since the island protrusions 34 are spaced apart from each other along a direction parallel to the main cutting edge 22, each main deflecting surface 38 at least partially passes between two adjacent island protrusions 34 and connects with the lowest portion plane LP (Figs. 3, 6).
  • Each main surface 16 has N peninsula protrusions 42 projecting therefrom.
  • Each peninsula protrusions 42 is associated with a respective corner cutting edge 24.
  • Each peninsula protrusion 42 can be located directly on an associated corner rake surface 33.
  • Each peninsula protrusion 42 extends in a direction from the central axis H towards an associated corner cutting edge 24.
  • Each peninsula protrusion 42 is located between two adjacent island protrusions 34.
  • Each peninsula protrusion 42 can have a peninsula-like shape, in the sense that the peninsula protrusion 42 does not project on all sides from the surrounding main surface 16, unlike the island protrusion 34 described above.
  • the peninsula protrusions 42 may include both planar and non-planar upper surfaces.
  • each peninsula protrusion 42 can extend from, and at least partially merge with, the main abutment surface 36. As seen in the cross-section of Fig. 10, a first portion 44 of the peninsula protrusion 42 is seen to be coplanar with the main abutment surface 36 while a second portion 46 of the peninsula protrusion 42 is downwardly sloped relative to the first portion 46.
  • each peninsula protrusion 42 can have a planar portion 44 and a convex portion 46, rendering the peninsula protrusion“partially convex”.
  • the peninsula protrusions may have only non-planar upper surfaces, i.e., have only convex portions, in which case they are considered to be “completely convex”.
  • any and all island protrusions 34 located along a given main cutting edge 22 and associated with a given main rake surface 31 are located between two adjacent peninsula protrusions 42 (thus, it is understood that even though the middle island protrusion 34a is strictly speaking located between two side island protrusions 34b, it is still considered to be located between two adjacent peninsula protrusions 42).
  • the island protrusion 34 are arranged such that each pair of adjacent peninsula protrusions 42 has at least one island protrusion 34 located therebetween.
  • the island protrusions 34 can be distributed equally between all the pairs of adjacent peninsula protrusions 42.
  • the peninsula protrusions 42 can be spaced apart from the corner cutting edge 24.
  • the peninsula protrusions 42 are associated with the corners of the main surface 16 and can be regarded as“corner peninsula protrusions”.
  • the peripheral surface 18 has N side surfaces 48 and N corner surfaces 50. Each corner surface 50 extends between every two adjacent side surfaces 48. Each corner surface 50 has four wiper relief surfaces 52, each of which extends from a respective wiper edge 23 towards the mid plane P. Each side surface 48 meets each of the two main surfaces 16 at two main cutting edges 22 opposite one another along the center axis H. Each side surface 48 has two main relief surfaces 54, each of which extends from a respective main cutting edge 22. Each side surface 48 further has a side abutment surface 56 located between the two main relief surfaces 54.
  • the turning insert 14 is a negative insert as known in the art. Specifically, the main relief surfaces 54 are straight, and perpendicular to the mid-plane P.
  • the turning tool body l la, l lb can have an elongated shape. At a machining end, the turning tool body l la, l lb has the pocket 12.
  • the pocket 12 includes a pocket base abutment surface 58 and abutment walls 60.
  • the pocket 12 further includes securing means.
  • the pocket 12 has a securing means in the form of fastening member 13 which is screw threaded into a fastening bore which opens out to the pocket base abutment surface 58.
  • the abutment walls 60 extend transversely with respect to the base abutment surface 58.
  • the pocket 12 can have two abutment walls 60 which extend transversely to each other. In a secured position, the main abutment surface 36 abuts the pocket base abutment surface 58 and the side abutment surface 56 abut the abutment walls 60.
  • FIGs. 11 and 12 Attention is drawn to Figs. 11 and 12.
  • the pocket 12 of the high feed turning tool body l la is oriented in the high-feed tool body l la according to high feed applications as known in the art.
  • the non-high-feed turning tool body l lb is shown with the same insert 14 mounted in the pocket 12.
  • the pocket orientation is different from that of the pocket 12 in the high-feed tool and suited for non-high-feed, standard turning operations. This is advantageous in terms of insert costs, since a client only has to buy a single insert type, which is suitable for both applications.
  • the double-wiper edge design ensures high surface finish for both the high-feed and standard orientations.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Milling Processes (AREA)
  • Telephone Function (AREA)
PCT/IL2019/050971 2018-09-27 2019-08-29 Turning insert having peninsula and island protrusions, and turning tool Ceased WO2020065641A1 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
ES19779196T ES2982414T3 (es) 2018-09-27 2019-08-29 Inserto de torneado que tiene protuberancias en forma de península e isla, y herramienta para tornear
EP19779196.5A EP3856439B1 (en) 2018-09-27 2019-08-29 Turning insert having peninsulae and island protrusions, and turning tool
PL19779196.5T PL3856439T3 (pl) 2018-09-27 2019-08-29 Wkładka do toczenia posiadająca występy w kształcie półwyspu i wyspy oraz narzędzie do toczenia
BR112021004544-9A BR112021004544B1 (pt) 2018-09-27 2019-08-29 Inserto de torneamento tendo um eixo central, e, ferramenta de torneamento
CA3112981A CA3112981A1 (en) 2018-09-27 2019-08-29 Turning insert having peninsula and island protrusions, and turning tool
CN201980060816.4A CN112714679B (zh) 2018-09-27 2019-08-29 具有半岛状和岛状突出部的车削刀片以及车削工具
KR1020217012152A KR102727981B1 (ko) 2018-09-27 2019-08-29 페닌슐라 돌출부 및 아일랜드 돌출부를 갖는 터닝 인서트 및 터닝 공구
JP2021505833A JP7481322B2 (ja) 2018-09-27 2019-08-29 半島状突出部と島状突出部とを有する旋削インサート及び旋削工具
IL280794A IL280794B2 (en) 2018-09-27 2021-02-10 A cutting tool with a chip breaker and an engraving tool

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CN115837478A (zh) * 2022-12-16 2023-03-24 力锋精密工具(浙江)有限公司 一种多边形数控加工刀具

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