WO2020062401A1 - 一种污泥恶臭气体的处理系统 - Google Patents
一种污泥恶臭气体的处理系统 Download PDFInfo
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Definitions
- the present application relates to the technical field of sludge gas treatment, and in particular, to a sludge odor gas treatment system.
- large-scale urban sewage treatment plants generally use the activated sludge process to perform sewage treatment.
- the sludge in each pool is collected after anaerobic degradation, filtration, and composting, and finally returned to the field or incinerated.
- the source of malodorous gas is generally hydrogen sulfide, volatile thiol, volatile thioether, ammonia, and volatile organic amine.
- the environmental sanitation of the factory area and surrounding areas has adversely affected, and even when the local concentration is too large, it poses a serious safety hazard to the site operators. In order to avoid such incidents, it is necessary to deodorize and harmless the malodorous gas of sludge.
- this application proposes a sludge odor gas treatment system.
- a sludge odor gas treatment system proposed in this application includes: an air compressor, a first pressure swing adsorption tower, a second pressure swing adsorption tower, a buffer tank, a decomposition tank, an exhaust gas washing tower, and a vacuum device;
- the inlet of the air compressor is used to access the malodorous gas to be treated, and its outlet is connected to the inlet of the first pressure swing adsorption tower through a first valve, and is connected to the outlet of the second pressure swing adsorption tower through a second valve;
- the outlet of the first pressure swing adsorption tower is connected to the inlet of the decomposition tank through a third valve, and the inlet of the buffer tank is connected through a fifth valve; the outlet of the second pressure swing adsorption tower is connected to the inlet of the decomposition tank through a fourth valve, and through the first valve.
- Six valves communicate with the inlet of the buffer tank;
- the outlet of the buffer tank is used to output the processed gas;
- the outlet of the decomposition tank is connected to the inlet of the exhaust gas washing tower, the outlet of the exhaust gas washing tower is connected to the inlet of the vacuum device, and the vacuum device is used to exhaust the exhaust gas.
- the tail gas washing tower is further provided with a circulation inlet and a circulation outlet, and the circulation inlet and the circulation outlet are communicated through a circulation pump.
- one of the first PSA tower and the second PSA tower in the working state, one of the first PSA tower and the second PSA tower is in an adsorption state and the other is in a desorption state; the first PSA tower or the second PSA tower in the adsorption state
- the pressure swing adsorption tower is used as the adsorption tower, and the first pressure swing adsorption tower or the second pressure swing adsorption tower in the desorbed state is used as the desorption tower;
- the air compressor, the adsorption tower and the buffer tank are connected in sequence to form the first flow path, and the desorption tower, the decomposition tank, the exhaust gas washing tower and the vacuum device are connected in order to form the second flow path; the first valve, the second valve, the third valve, the first valve Among the four valves, the fifth valve and the sixth valve, the valves connected in series on the first flow path are all in a conducting state, and the valves between the desorption tower and the decomposition tank are also in a conducting state, which are located in the air compressor and the desorption tower.
- the valves in between, the valves between the desorption tower and the buffer tank, and the valves between the adsorption tower and the decomposition tank are all in a cut-off state.
- an air compressor is used to compress the malodorous gas to be treated to 0.2-2.0 MPa and input it to the adsorption tower.
- the desorption tower is in a negative pressure state after the vacuum device is finished working.
- the adsorption material filled in the first pressure swing adsorption tower and the second pressure swing adsorption tower is one or more of zeolite molecular sieve, activated carbon, activated alumina, and silica gel.
- a sludge separation tank and an aerobic aeration tank are sequentially connected to the outlet of the buffer tank.
- the decomposition tank is deodorized by catalytic combustion or photocatalytic decomposition.
- the washing solvent used in the tail gas washing tower is one or more of sodium bicarbonate aqueous solution, sodium carbonate aqueous solution, and sodium hydroxide aqueous solution.
- a first pressure swing adsorption tower and a second pressure swing adsorption tower cooperate to form a symmetry mechanism, and the first pressure swing adsorption tower and the second pressure swing adsorption tower are in Switch between the adsorption tower and the desorption tower.
- it can ensure that the adsorption treatment of the malodorous gas by the adsorption tower is performed in real time to avoid processing neutrality; on the other hand, when the adsorption tower is saturated, it can be switched to the desorption tower.
- the use of air compressors instead of blowers and compressors can reduce the cost of compression energy consumption to neglect; the adsorbents used in the first pressure swing adsorption tower and the second pressure swing adsorption tower
- the catalyst used in the decomposition tank can be recycled after being desorbed, and the replacement frequency is low, thereby reducing the replacement cost of raw materials.
- the volume of the enriched malodorous gas is significantly reduced through the adsorption and decompression methods of the pressure swing adsorption tower, which improves the subsequent processing efficiency and reduces the equipment volume.
- the adsorbent designed in the present application has a large adsorption capacity for various malodorous gases under pressurized conditions, and the process of catalytically decomposing malodorous gases is widely used, mature and reliable. Finally, each of them is decomposed and oxidized by an alkaline absorption solution. The components are absorbed so that the malodorous gas is completely processed.
- the adsorbent after the adsorbent reaches its useful life, it can be sent directly to the incinerator of the hazardous waste treatment plant, and the hazardous waste plant is very welcome to such high calorific value and low hazard activated carbon; when the absorbent is neutralized to neutral, It is directly discharged to the wastewater pretreatment device, and is not discharged; while the exhaust gas is qualified treatment gas, it is directly emptied.
- FIG. 1 is a schematic structural diagram of a sludge odor gas treatment system proposed in the present application.
- a sludge foul gas treatment system proposed in the present application includes an air compressor 1, a first pressure swing adsorption tower 2, a second pressure swing adsorption tower 3, a buffer tank 4, a decomposition tank 5, and an exhaust gas. Washing tower 6 and vacuum device 7.
- the inlet of the air compressor 1 is used to access the malodorous gas to be treated, and its outlet is connected to the inlet of the first pressure swing adsorption tower 2 through the first valve K1, and is connected to the outlet of the second pressure swing adsorption tower 3 through the second valve K2.
- the adsorption material filled in the first pressure swing adsorption tower 2 and the second pressure swing adsorption tower 3 is one or more of zeolite molecular sieve, activated carbon, activated alumina, and silica gel.
- the foul gas is adsorbed.
- the air compressor 1 is used to compress the malodorous gas to be treated to 0.2-2.0 MPa and input the first pressure swing adsorption tower 2 or the second pressure swing adsorption tower 3 to improve the first pressure swing adsorption tower 2 and the second pressure swing adsorption.
- the tower 3 has an adsorption treatment effect for the malodorous gas to be treated.
- the outlet of the first pressure swing adsorption tower 2 is connected to the inlet of the decomposition tank 5 through the third valve K3, and is connected to the inlet of the buffer tank 4 through the fifth valve K5.
- the outlet of the second pressure swing adsorption tower 3 is connected to the inlet of the decomposition tank 5 through the fourth valve K4, and is connected to the inlet of the buffer tank 4 through the sixth valve K6.
- the decomposition tank performs deodorization treatment by catalytic combustion or photocatalytic decomposition.
- the outlet of the buffer tank 4 is used to output the processed gas.
- the outlet of the buffer tank 4 is connected to a sludge separation tank and an aerobic aeration tank in order.
- the buffer tank 4 inputs the gas after the adsorption treatment in the first pressure swing adsorption tower 2 or the second pressure swing adsorption tower 3 into the sludge separation tank and the aerobic aeration tank for further processing, so as to ensure that the exhaust gas discharged finally is pollution-free.
- the outlet of the decomposition tank 5 communicates with the inlet of the exhaust gas washing tower 6, and the outlet of the exhaust gas washing tower 6 communicates with the inlet of the vacuum device 7, which is used to exhaust the exhaust gas.
- one of the first pressure swing adsorption tower 2 and the second pressure swing adsorption tower 3 in the working state of the processing system, one of the first pressure swing adsorption tower 2 and the second pressure swing adsorption tower 3 is in an adsorption state and the other is in a desorption state.
- the first pressure swing adsorption tower 2 or the second pressure swing adsorption tower 3 in the adsorption state is used as the adsorption tower
- the first pressure swing adsorption tower 2 or the second pressure swing adsorption tower 3 in the desorption state is used as the desorption tower.
- the air compressor 1, the adsorption tower and the buffer tank 4 are connected in order to form a first flow path, and the desorption tower, the decomposition tank 5, the exhaust gas washing tower 6 and the vacuum device 7 are connected in order to form a second flow path.
- the valves connected in series to the first flow channel are all in a conducting state to ensure the first flow channel. It is unblocked, and the valve between the desorption tower and the decomposition tank 5 is also in a conducting state to ensure the unblocking of the second flow path.
- valve between the air compressor 1 and the desorption tower, the desorption tower and the buffer tank 4 The valves in between, the valves between the adsorption tower and the decomposition tank 5 are all in a cut-off state to avoid crosstalk between the flow channel where the adsorption tower is located and the flow channel where the desorption tower is located.
- the malodorous gas to be processed is compressed by the air compressor 1 and then enters an adsorption tower for adsorption treatment, and then enters a subsequent processing process through a buffer tank so as to be discharged without pollution.
- the pollutants adsorbed in the adsorption tower increase If the internal pressure of the adsorption tower increases to a certain degree, the adsorption tower is switched to a desorption tower, and the desorption tower is disconnected from the air compressor 1 through a valve. Under the action of the vacuum device 7, a negative pressure is formed at the exit end of the desorption tower.
- the desorption tower is in a negative pressure state to ensure the gas adsorption effect when the desorption tower is switched to the adsorption tower again.
- the exhaust gas washing tower 6 is further provided with a circulation inlet and a circulation outlet, and the circulation inlet and the circulation outlet are communicated through a circulation pump 8. In this way, the circulation gas can be circulated and washed through the circulation pump 8 to ensure that the exhaust gas is discharged without pollution.
- the washing solvent used in the tail gas washing tower is one or more of sodium bicarbonate aqueous solution, sodium carbonate aqueous solution, and sodium hydroxide aqueous solution.
- the first pressure swing adsorption tower 2 is used as an adsorption tower
- the second pressure swing adsorption tower 3 is used as a desorption tower.
- the collected malodorous gas is compressed to 1.0 MPa (A) by the air compressor, and the second valve K2, the third valve K3, and the sixth valve K6 are closed at the same time, and the first valve K1 and the fourth valve are opened.
- K4 and the fifth valve K5 the malodorous gas compressed by the air compressor 1 enters the first pressure swing adsorption tower filled with granular activated carbon, and the fully desorbed gas then enters the buffer tank. According to the actual production needs, the deodorized gas is discharged into Sludge separation tank and aerobic aeration tank.
- the vacuum device 7 Turn on the vacuum device 7 and adjust the internal pressure of the second pressure swing adsorption tower 3 to 0.06 MPa (A). After 2 hours of full desorption, close the vacuum device 7 so that the second pressure swing adsorption tower 3 remains ready for use and is convenient. Switch between desorption tower and adsorption tower.
- the enriched malodorous gas is decomposed and oxidized by 254 nm ultraviolet light in the decomposition tank 5 under the TiO 2 catalyst, and the resulting acid gas is washed by a 10% sodium hydroxide aqueous solution in the tail gas. It is removed from the tower and the clean gas is evacuated through a vacuum device.
- the collected malodorous gas is compressed to 1.2 MPa (A) by the air compressor, and the first valve K1, the fourth valve K4, and the fifth valve K5 are closed at the same time, and the second valve K2 and the third valve are opened.
- Valve K3 and sixth valve K6 the gas compressed by the air compressor 1 enters the second pressure swing adsorption tower filled with granular activated carbon, and the fully desorbed gas then enters the buffer tank. According to the actual production needs, the deodorized gas is discharged into the sewage Sludge separation tank and aerobic aeration tank.
- the first pressure swing adsorption tower is in a desorption state.
- the pressure inside the first pressure swing adsorption tower is 1 atm (A)
- the desorption starts, and the vacuum device is turned on to maintain the pressure in the first pressure swing adsorption tower at 0.05 MPa (A).
- the vacuum device was closed, and the first pressure swing adsorption tower remained on standby.
- the enriched malodorous gas was decomposed and oxidized by 365 nm ultraviolet rays in a decomposition tank under a TiO 2 catalyst.
- the acid gas thus generated is removed by a 15% sodium hydroxide aqueous solution in an exhaust gas washing tower, and the clean gas is evacuated through a vacuum system.
Abstract
Description
Claims (9)
- 一种污泥恶臭气体的处理系统,其特征在于,包括:空压机(1)、第一变压吸附塔(2)、第二变压吸附塔(3)、缓冲罐(4)、分解罐(5)、尾气洗涤塔(6)和真空装置(7);空压机(1)的入口用于接入待处理恶臭气体,其出口通过第一阀门(K1)连通第一变压吸附塔(2)的入口,并通过第二阀门(K2)连通第二变压吸附塔(3)的出口;第一变压吸附塔(2)的出口通过第三阀门(K3)连通分解罐(5)的入口,并通过第五阀门(K5)连通缓冲罐(4)的入口;第二变压吸附塔(3)的出口通过第四阀门(K4)连通分解罐(5)的入口,并通过第六阀门(K6)连通缓冲罐(4)的入口;缓冲罐(4)的出口用于输出处理后的气体;分解罐(5)的出口连通尾气洗涤塔(6)的入口,尾气洗涤塔(6)的出口与真空装置(7)的入口连通,真空装置(7)用于排出尾气。
- 如权利要求1所述的污泥恶臭气体的处理系统,其特征在于,尾气洗涤塔(6)上还设有循环入口和循环出口,循环入口和循环出口通过循环泵(8)连通。
- 如权利要求1或2所述的污泥恶臭气体的处理系统,其特征在于,工作状态下,第一变压吸附塔(2)和第二变压吸附塔(3)中,一个处于吸附状态,另一个处于脱附状态;吸附状态下的第一变压吸附塔(2)或者第二变压吸附塔(3)作为吸附塔,脱附状态下的第一变压吸附塔(2)或 者第二变压吸附塔(3)作为脱附塔;空压机(1)、吸附塔和缓冲罐(4)依次连接构成第一流道,脱附塔、分解罐(5)、尾气洗涤塔(6)和真空装置(7)依次连接构成第二流道;第一阀门(K1)、第二阀门(K2)、第三阀门(K3)、第四阀门(K4)、第五阀门(K5)和第六阀门(K6)中,串联在第一流道上的阀门均处于导通状态,且脱附塔和分解罐(5)之间的阀门也处于导通状态,位于空压机(1)与脱附塔之间的阀门、脱附塔与缓冲罐(4)之间的阀门、吸附塔与分解罐(5)之间的阀门均处于截止状态。
- 如权利要求3所述的污泥恶臭气体的处理系统,其特征在于,空压机(1)用于将待处理恶臭气体压缩到0.2-2.0MPa后输入吸附塔。
- 如权利要求3所述的污泥恶臭气体的处理系统,其特征在于,真空装置(7)工作结束后,脱附塔处于负压状态。
- 如权利要求1所述的污泥恶臭气体的处理系统,其特征在于,第一变压吸附塔(2)和第二变压吸附塔(3)内填充的吸附材料为沸石分子筛、活性炭、活性氧化铝、硅胶中的一种或几种。
- 如权利要求1所述的污泥恶臭气体的处理系统,其特征在于,缓冲罐(4)出口依次连通有污泥分离池和好氧曝气池。
- 如权利要求1所述的污泥恶臭气体的处理系统,其特征在于,分解罐采用催化燃烧或光催化分解的方式进行去臭处理。
- 如权利要求1所述的污泥恶臭气体的处理系统,其特征在于,尾气洗涤塔所用洗涤溶剂为碳酸氢钠水溶液、碳酸钠水溶液、氢氧化钠水溶液中的一种或几种。
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