WO2020059096A1 - ロータリコンプレッサおよび冷凍サイクル装置 - Google Patents
ロータリコンプレッサおよび冷凍サイクル装置 Download PDFInfo
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- WO2020059096A1 WO2020059096A1 PCT/JP2018/034903 JP2018034903W WO2020059096A1 WO 2020059096 A1 WO2020059096 A1 WO 2020059096A1 JP 2018034903 W JP2018034903 W JP 2018034903W WO 2020059096 A1 WO2020059096 A1 WO 2020059096A1
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- WIPO (PCT)
- Prior art keywords
- partition plate
- crank
- bearing
- rotary compressor
- rotating shaft
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/356—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
- F04C18/3562—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation
- F04C18/3564—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation the surfaces of the inner and outer member, forming the working space, being surfaces of revolution
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/001—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0042—Driving elements, brakes, couplings, transmissions specially adapted for pumps
- F04C29/005—Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/40—Electric motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/50—Bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/60—Shafts
Definitions
- the embodiment of the present invention relates to a multi-cylinder rotary compressor and a refrigeration cycle apparatus including the rotary compressor.
- a multi-cylinder rotary compressor used in an air conditioner has a compression mechanism that compresses a refrigerant inside a closed container.
- the compression mechanism section includes a plurality of cylinder chambers separated by a partition plate, and a rotating shaft having a plurality of crank sections that fit in the cylinder chamber, and a roller fitted to the outer peripheral surface of each crank section has a roller inside the cylinder chamber. Eccentric rotation. As a result, the volumes of the suction area and the compression area of the cylinder chamber change, and the refrigerant sucked into the suction area is compressed.
- the rotary shaft of the compression mechanism is rotatably supported by bearings at two places with a plurality of cranks interposed therebetween. According to this configuration, as the number of crank portions increases, the span between the bearings becomes longer, and particularly during high-speed operation in which the rotating shaft rotates at high speed, the rotating shaft is easily bent between the bearings.
- a rotary compressor in which an intermediate journal portion is provided between two adjacent crank portions of a rotary shaft, and the intermediate journal portion is rotatably supported by a partition plate.
- the partition plate since the partition plate also functions as a bearing, the span between the bearings supporting the rotary shaft is shortened, and the deflection and shaft runout of the rotary shaft can be suppressed.
- a partition plate also serves as a bearing
- lubricating oil is supplied to a sliding portion between the intermediate journal portion of the rotating shaft and the partition plate. Further, in order to secure a space for temporarily storing lubricating oil between the intermediate journal portion and the crank portion located above, the intermediate journal portion is located exactly in the middle between two adjacent crank portions.
- the rotating shaft may bend between the intermediate journal portion and the bearing during the operation of the rotary compressor, and there is room for improvement in improving the performance and reliability of the rotary compressor.
- An object of the present invention is to obtain a compact rotary compressor that can keep the overall length of a rotary shaft short while ensuring lubricity of an intermediate journal portion of the rotary shaft.
- the rotary compressor includes the hermetic container, the compression mechanism housed inside the hermetic container and compressing the working fluid, and the drive source for driving the compression mechanism.
- the compression mechanism unit includes a rotating shaft connected to the driving source, a first bearing and a second bearing rotatably supporting the rotating shaft, and a first bearing and a second bearing.
- a plurality of cylinder bodies each of which is arranged between the plurality of cylinder bodies defining a cylinder chamber and an adjacent cylinder body, and has a bearing hole. And a board.
- the rotating shaft includes a first journal portion supported by the first bearing, a second journal portion supported by the second bearing, the first journal portion, and the second journal portion. And a plurality of disk-shaped crank portions housed in the cylinder chamber, and a position offset toward one of the crank portions between the crank portions adjacent in the axial direction of the rotation shaft.
- the intermediate journal portion slidably supported by the bearing hole of the partition plate, and straddles between the other crank portion and the intermediate journal portion adjacent to the second bearing, and And an intermediate shaft portion having a smaller diameter than the intermediate journal portion.
- the axial length of the intermediate shaft portion of the rotating shaft is H
- the axial length of the bearing hole of the partition plate is Hp
- the inner diameter of the bearing hole of the partition plate is Dp
- the outside diameter of the other crank portion adjacent to the second bearing is Dc
- the outer diameter of the intermediate journal portion of the rotating shaft is Dm
- the axial length of the first chamfered portion provided on the edge of the other crank portion located on the side of the intermediate shaft portion is C1
- the axial length of a second chamfer provided on an opening edge located on the other side of the crank portion of the bearing hole is C2
- the axial length of the third chamfered portion provided on the edge of the intermediate journal portion located on the side of the intermediate shaft portion is C3;
- FIG. 1 is a circuit diagram schematically illustrating a configuration of a refrigeration cycle apparatus according to the first embodiment.
- FIG. 2 is a sectional view of the two-cylinder rotary compressor according to the first embodiment.
- FIG. 3 is a cross-sectional view showing the positional relationship between the rollers and the vanes in the first cylinder chamber in the first embodiment.
- FIG. 4 is a cross-sectional view showing a state in which the partition plate is moved from the second journal portion of the rotation shaft to the position of the intermediate journal portion through the outside of the second crank portion in the first embodiment.
- FIG. 5 is a cross-sectional view showing a state in which the partition plate is inclined between the second crank part of the rotation shaft and the intermediate journal part in the first embodiment.
- FIG. 6 is an enlarged cross-sectional view showing a portion F6 in FIG.
- FIG. 7 is a cross-sectional view showing a state in which the partition plate is shifted in the radial direction of the rotary shaft between the second crank portion and the intermediate journal portion of the rotary shaft in the first embodiment.
- FIG. 8 is a cross-sectional view showing a state in which the partition plate is tilted in a direction opposite to that of FIG. 5 between the second crank part of the rotation shaft and the intermediate journal part in the first embodiment.
- FIG. 9 is an enlarged cross-sectional view showing a portion F9 in FIG.
- FIG. 10 is a cross-sectional view illustrating a state in which the intermediate journal portion of the rotary shaft is fitted into the bearing hole of the partition plate in the first embodiment.
- FIG. 11 is a sectional view of a three-cylinder rotary compressor according to the second embodiment.
- FIG. 12 is a bottom view of a second partition plate used in the compression mechanism of the second embodiment.
- FIG. 13A is a side view showing a dimensional relationship among an intermediate journal portion, a third crank portion, and a second intermediate shaft portion of a rotating shaft in the second embodiment.
- FIG. 13B is a cross-sectional view illustrating a dimension of a bearing hole of the second partition plate in the second embodiment.
- FIG. 1 is a refrigeration cycle circuit diagram of an air conditioner 1 which is an example of a refrigeration cycle device.
- the air conditioner 1 includes a rotary compressor 2, a four-way valve 3, an outdoor heat exchanger 4, an expansion device 5, and an indoor heat exchanger 6 as main elements.
- the plurality of elements constituting the air conditioner 1 are connected via a circulation circuit 7 through which a refrigerant as a working fluid circulates.
- the discharge side of the rotary compressor 2 is connected to the first port 3 a of the four-way valve 3.
- the second port 3 b of the four-way valve 3 is connected to the outdoor heat exchanger 4.
- the outdoor heat exchanger 4 is connected to an indoor heat exchanger 6 via an expansion device 5.
- the indoor heat exchanger 6 is connected to the third port 3c of the four-way valve 3.
- the fourth port 3 d of the four-way valve 3 is connected to the accumulator 8 on the suction side of the accumulator 8 rotary compressor 2.
- the four-way valve 3 switches so that the first port 3a communicates with the second port 3b and the third port 3c communicates with the fourth port 3d.
- the high-temperature and high-pressure gas-phase refrigerant compressed by the compression mechanism of the rotary compressor 2 functions as a radiator (condenser) via the four-way valve 3. It is led to the outdoor heat exchanger 4.
- the gas-phase refrigerant guided to the outdoor heat exchanger 4 is condensed by heat exchange with air and changes into a high-pressure liquid-phase refrigerant.
- the high-pressure liquid-phase refrigerant is reduced in pressure in the process of passing through the expansion device 5 and changes into a low-pressure gas-liquid two-phase refrigerant.
- the gas-liquid two-phase refrigerant is guided to the indoor heat exchanger 6 functioning as a heat absorber (evaporator), and exchanges heat with air while passing through the indoor heat exchanger 6.
- the gas-liquid two-phase refrigerant takes away heat from the air and evaporates, changing to a low-temperature and low-pressure gas-phase refrigerant.
- the air passing through the indoor heat exchanger 6 is cooled by the latent heat of vaporization of the liquid-phase refrigerant, becomes cool air, and is sent to a place to be air-conditioned (cooled).
- the low-temperature and low-pressure gas-phase refrigerant that has passed through the indoor heat exchanger 6 is guided to the accumulator 8 of the rotary compressor 2 via the four-way valve 3 and is separated into a liquid-phase refrigerant and a gas-phase refrigerant.
- the low-temperature and low-pressure gas-phase refrigerant is sucked into the compression mechanism of the rotary compressor 2 and is again compressed into a high-temperature and high-pressure gas-phase refrigerant and discharged to the circulation circuit 7.
- the four-way valve 3 switches so that the first port 3a communicates with the third port 3c and the second port 3b communicates with the fourth port 3d.
- the indoor heat exchanger 6 functions as a condenser, and the air passing through the indoor heat exchanger 6 is heated by heat exchange with the gas-phase refrigerant, turned into warm air, and sent to a place to be air-conditioned (heated).
- FIG. 2 is a sectional view showing the vertical two-cylinder rotary compressor 2.
- the two-cylinder rotary compressor 2 includes a sealed container 10, an electric motor 11, and a compression mechanism 12 as main elements.
- the sealed container 10 has a cylindrical peripheral wall 10a and stands upright along the vertical direction. Lubricating oil is stored in the closed container 10. Further, a discharge pipe 10b is provided at an upper end of the closed container 10. The discharge pipe 10b is connected to the first port 3a of the four-way valve 3 via the circulation circuit 7.
- the electric motor 11 is an example of a driving source, and is housed in an intermediate portion along the axial direction of the closed casing 10 so as to be located above the liquid level S of the lubricating oil.
- the electric motor 11 is a so-called inner rotor type motor, and includes a stator 13 and a rotor 14.
- the stator 13 is fixed to the inner surface of the peripheral wall 10a of the closed container 10.
- the rotor 14 is surrounded by the stator 13.
- the compression mechanism 12 is accommodated in the lower part of the closed container 10 so as to be immersed in the lubricating oil.
- the compression mechanism unit 12 includes a rotating shaft 15, a first refrigerant compression unit 16A, a second refrigerant compression unit 16B, a partition plate 17, a spacer 18, a first bearing 19, and a second bearing. 20 as a main element.
- the rotating shaft 15 is coaxially positioned with respect to the sealed container 10 and has a straight central axis O1 that stands upright in the axial direction of the sealed container 10.
- the rotating shaft 15 is located between the first journal portion 24a located at the upper portion, the second journal portion 24b located at the lower end portion, and the first journal portion 24a and the second journal portion 24b.
- the rotating shaft 15 of the present embodiment is an integrated structure in which the plurality of elements are integrally formed, and the upper end of the first journal 24 a is connected to the rotor 14 of the electric motor 11.
- the first journal portion 24a and the second journal portion 24b are separated in the axial direction of the rotating shaft 15.
- the intermediate journal portion 24c is a disc-shaped element having a circular cross-sectional shape, and has a larger outer diameter than the first journal portion 24a and the second journal portion 24b.
- the first journal portion 24a, the second journal portion 24b, and the intermediate journal portion 24c are located coaxially with the center axis O1 of the rotating shaft 15.
- the intermediate shaft portion 25 is continuous with the intermediate journal portion 24c on the central axis O1 of the rotating shaft 15, and has a smaller outer diameter than the intermediate journal portion 24c.
- the first crank portion 23a and the second crank portion 23b are disk-shaped elements each having a circular cross-sectional shape, and are arranged at intervals in the axial direction of the rotating shaft 15.
- first crank portion 23a and the second crank portion 23b are eccentric with respect to the center axis O1 of the rotating shaft 15.
- the eccentric directions of the first crank portion 23a and the second crank portion 23b with respect to the center axis O1 are shifted, for example, by 180 ° in the circumferential direction of the rotating shaft 15.
- the first crank 23a is interposed between the first journal 24a and the intermediate journal 24c.
- the outer diameter of the first crank portion 23a is, for example, equal to the outer diameter of the intermediate journal portion 24c.
- the second crank portion 23b is interposed between the intermediate shaft portion 25 and the second journal portion 24b.
- the outer diameter of the second crank portion 23b is equal to or smaller than the outer diameter of the intermediate journal portion 24c and larger than the outer diameter of the intermediate shaft portion 25.
- the intermediate journal portion 24c is located between the first crank portion 23a and the second crank portion 23b and is closer to the first crank portion 23a than the second crank portion 23b. It is provided in. Therefore, the intermediate journal portion 24c is separated from the second crank portion 23b by a distance corresponding to the axial length of the intermediate shaft portion 25.
- the intermediate shaft portion 25 straddles between the intermediate journal portion 24c and the second crank portion 23b, and the shaft of the intermediate shaft portion 25 is provided between the intermediate journal portion 24c and the second crank portion 23b.
- a gap corresponding to the length is defined.
- the first refrigerant compression section 16A and the second refrigerant compression section 16B are arranged at intervals in the axial direction of the rotating shaft 15 inside the closed casing 10.
- the first refrigerant compression section 16A has a first cylinder body 29a.
- the second refrigerant compression section 16B has a second cylinder body 29b.
- the first and second cylinder bodies 29a and 29b have the same thickness, for example, along the axial direction of the rotating shaft 15.
- first cylinder body 29a of the first refrigerant compression section 16A is located closer to the electric motor 11 than the second cylinder body 29b of the second refrigerant compression section 16B.
- the partition plate 17 is interposed between the first cylinder body 29a and the second cylinder body 29b.
- the upper end surface of the partition plate 17 is in contact with the lower surface of the first cylinder body 29a so as to cover the inner diameter of the first cylinder body 29a from below.
- the spacer 18 is, for example, a disc-shaped element thinner than the partition plate 17, and is interposed between the partition plate 17 and the second cylinder body 29b.
- the upper end surface of the spacer 18 is in contact with the lower end surface of the partition plate 17.
- the lower end surface of the spacer 18 is in contact with the upper surface of the second cylinder body 29b so as to cover the inner diameter of the second cylinder body 29b from above.
- the first bearing 19 is disposed on the first cylinder body 29a.
- the first bearing 19 includes a cylindrical bearing body 31 that rotatably supports the first journal portion 24 a of the rotating shaft 15, and a flange-shaped end plate that extends from one end of the bearing body 31 in the radial direction of the rotating shaft 15. 32.
- the end plate 32 is in contact with the upper surface of the first cylinder body 29a so as to cover the inner diameter of the first cylinder body 29a from above.
- the end plate 32 of the first bearing 19 is surrounded by a ring-shaped support member 33.
- the support member 33 is fixed to a predetermined position on the inner surface of the peripheral wall 10a of the sealed container 10 by means such as welding.
- the outer peripheral portion of the first cylinder body 29a closest to the electric motor 11 is fixed to the lower surface of the support member 33 via a plurality of fastening bolts 34 (only one is shown).
- the second bearing 20 is arranged below the second cylinder body 29b.
- the second bearing 20 includes a cylindrical bearing body 36 that rotatably supports the second journal portion 24 b of the rotating shaft 15, and a flange-shaped end plate that extends from one end of the bearing body 36 in the radial direction of the rotating shaft 15. 37.
- the end plate 37 is in contact with the lower surface of the second cylinder body 29b so as to cover the inner diameter of the second cylinder body 29b from below.
- the end plate 32 of the first bearing 19, the first cylinder body 29a, the partition plate 17, the spacer 18, the second cylinder body 29b, and the end plate 37 of the second bearing 20 are laminated in the axial direction of the rotary shaft 15. And are integrally connected via a plurality of fastening bolts (not shown). Therefore, the first bearing 19 and the second bearing 20 are separated in the axial direction of the rotating shaft 15.
- the first muffler cover 38 is attached to the first bearing 19.
- the first muffler cover 38 and the first bearing 19 cooperate with each other to define a first silencing chamber 39.
- the first muffler chamber 39 is opened inside the closed casing 10 through a plurality of exhaust holes (not shown) of the first muffler cover 38.
- the second muffler cover 40 is attached to the second bearing 20.
- the second muffler cover 40 and the second bearing 20 cooperate with each other to define a second silencing chamber 41.
- the second silencing chamber 41 communicates with the first silencing chamber 39 via a discharge passage (not shown) extending in the axial direction of the rotating shaft 15.
- a region surrounded by the inner diameter portion of the first cylinder body 29a, the partition plate 17 and the end plate 32 of the first bearing 19 defines a first cylinder chamber 43.
- a first crank portion 23a of the rotating shaft 15 is accommodated.
- a region surrounded by the inner diameter portion of the second cylinder body 29b, the spacer 18 and the end plate 37 of the second bearing 20 defines a second cylinder chamber 44.
- the second crank portion 23b of the rotating shaft 15 is accommodated.
- a circular bearing hole 45 is opened at the center of the partition plate 17.
- the intermediate journal 24c of the rotating shaft 15 is slidably fitted in the bearing hole 45. With this fitting, the partition plate 17 also functions as a bearing that supports the intermediate journal portion 24c of the rotating shaft 15.
- the axial length of the bearing hole 45 is set to be equal to or longer than the axial length of the intermediate journal portion 24c of the rotary shaft 15.
- the outer peripheral surface of the intermediate journal portion 24c and the inner peripheral surface of the bearing hole 45 are lubricated with the lubricating oil stored in the closed casing 10. That is, the outer peripheral surface of the intermediate journal portion 24c and the inner peripheral surface of the bearing hole 45 are separated by the oil film of the lubricating oil. Received by force.
- a circular through hole 48 is opened at the center of the spacer 18.
- the through hole 48 is continuous with the bearing hole 45 and has a larger inner diameter than the bearing hole 45.
- the inner diameter of the through hole 48 is larger than the outer diameter of the second crank part 23b.
- the intermediate shaft portion 25 of the rotating shaft 15 passes through the through hole 48.
- the outer peripheral surface of the intermediate shaft portion 25 is separated from the inner peripheral surface without contacting the inner peripheral surface of the through hole 48.
- a ring-shaped first roller 50 is fitted on the outer peripheral surface of the first crank portion 23a.
- the first roller 50 rotates eccentrically in the first cylinder chamber 43 integrally with the rotating shaft 15, and a part of the outer peripheral surface of the first roller 50 is formed inside the inner diameter of the first cylinder body 29a. It is slidably in contact with the peripheral surface.
- the upper surface of the first roller 50 is slidably in contact with the lower surface of the end plate 32 of the first bearing 19.
- the lower surface of the first roller 50 is slidably in contact with the upper end surface of the partition plate 17 around the bearing hole 45. Thereby, the airtightness of the first cylinder chamber 43 is ensured.
- a ring-shaped second roller 51 is fitted on the outer peripheral surface of the second crank portion 23b.
- the second roller 51 rotates eccentrically in the second cylinder chamber 44 integrally with the rotation shaft 15 and a part of the outer peripheral surface of the second roller 51 is formed inside the inner diameter portion of the second cylinder body 29b. It is slidably in contact with the peripheral surface.
- the upper surface of the second roller 51 is slidably in contact with the lower end surface of the spacer 18 around the through hole 48.
- the lower surface of the second roller 51 is slidably in contact with the upper surface of the end plate 37 of the second bearing 20. Thereby, the airtightness of the second cylinder chamber 44 is ensured.
- the vane 52 is supported by the first cylinder body 29a.
- the vane 52 can move into and out of the first cylinder chamber 43 and move in a direction away from the first cylinder chamber 43, and the tip of the vane 52 can slide on the outer peripheral surface of the first roller 50. It is imposed.
- the vane 52 cooperates with the first roller 50 to partition the first cylinder chamber 43 into a suction area R1 and a compression area R2. Therefore, when the first roller 50 rotates eccentrically in the first cylinder chamber 43, the volumes of the suction area R1 and the compression area R2 of the first cylinder chamber 43 change continuously.
- the second cylinder chamber 44 is also partitioned by a similar vane into a suction area R1 and a compression area R2.
- the first and second cylinder bodies 29a, 29b have a suction port 54 that opens to a suction region R1 of the first and second cylinder chambers 43, 44, respectively.
- the first and second connection pipes 55a, 55b are connected to the suction ports 54 of the first and second cylinder bodies 29a, 29b.
- the first and second connection pipes 55a and 55b penetrate the peripheral wall 10a of the closed container 10 and protrude out of the closed container 10.
- the accumulator 8 of the rotary compressor 2 is attached to the side of the sealed container 10 in a vertically upright posture.
- the accumulator 8 has two distribution pipes 56a and 56b for distributing the gas-phase refrigerant from which the liquid-phase refrigerant has been separated to the first cylinder chamber 43 and the second cylinder chamber 44.
- the distribution pipes 56a and 56b protrude out of the accumulator 8 from the bottom of the accumulator 8, and are air-tightly connected to the open ends of the first and second connection pipes 55a and 55b.
- the first discharge port 57 is formed in the end plate 32 of the first bearing 19.
- the first discharge port 57 is open to the first cylinder chamber 43 and the first silence chamber 39. Further, a reed valve 58 for opening and closing the first discharge port 57 is incorporated in the end plate 32 of the first bearing 19.
- a second discharge port 59 is formed in the end plate 37 of the second bearing 20.
- the second discharge port 59 is open to the second cylinder chamber 44 and the second silence chamber 41.
- a reed valve 60 for opening and closing the second discharge port 59 is incorporated in the end plate 37 of the second bearing 20.
- the gas-phase refrigerant compressed in the first and second cylinder chambers 43 and 44 is continuously discharged from the first muffler chamber 39 to the inside of the closed container 10 through the exhaust hole of the first muffler cover 38. Is done. After passing through the electric motor 11, the gas-phase refrigerant discharged into the closed container 10 is guided to the four-way valve 3 from the discharge pipe 10b.
- the partition plate 17 separating the first cylinder chamber 43 and the second cylinder chamber 44 serves as a bearing for supporting the intermediate journal portion 24c of the rotating shaft 15. It also has the function of
- FIG. 4 shows a state in which the partition plate 17 has been moved to the position of the intermediate shaft portion 25.
- the axial length of the bearing hole 45 corresponding to the thickness of the partition plate 17 is longer than the axial length of the intermediate shaft portion 25.
- the second crank portion 23b is eccentric with respect to the intermediate journal portion 24c and the intermediate shaft portion 25. Therefore, even if it is attempted to move the partition plate 17 at the position of the intermediate shaft portion 25 in the radial direction of the rotary shaft 15 so that the bearing hole 45 is located coaxially with the intermediate journal portion 24c, the first of the bearing holes 45 may be moved.
- the opening edge located on the side of the second crank portion 23b interferes with the outer peripheral surface of the second crank portion 23b, so that the partition plate 17 cannot be moved in the radial direction of the rotating shaft 15.
- the bearing hole 45 is located at the position of the intermediate shaft portion 25 such that the opening edge of the bearing hole 45 on the side of the second crank portion 23b is displaced from the outer peripheral surface of the second crank portion 23b.
- the partition plate 17 is inclined with respect to the center axis O1 of the rotation shaft 15. Thereby, interference between the opening edge of the bearing hole 45 of the partition plate 17 and the outer peripheral surface of the second crank portion 23b is avoided.
- the partition plate 17 is moved in the axial direction of the rotary shaft 15, and the intermediate journal portion 24c of the rotary shaft 15 is slidably fitted in the bearing hole 45 of the partition plate 17.
- the intermediate journal portion 24c of the rotary shaft 15 shifts to a state of being supported by the bearing hole 45 of the partition plate 17, and the assembly of the partition plate 17 to the rotary shaft 15 is completed.
- a center axis O1 is attached to an end edge of the second crank portion 23b located on the side of the intermediate shaft portion 25.
- a first chamfered portion 62 that is cut obliquely is formed.
- a second chamfered portion 63 that is cut obliquely with respect to the center axis O1 is formed at an opening edge located on the side of the second crank portion 23b of the bearing hole 45.
- a third chamfered portion 64 that is cut obliquely with respect to the center axis O1 is formed at an end edge of the intermediate journal portion 24c located on the side of the intermediate shaft portion 25.
- a fourth chamfered portion 65 that is cut obliquely with respect to the center axis O ⁇ b> 1 is formed at an opening edge of the bearing hole 45 opposite to the second chamfered portion 63.
- the axial length of the intermediate shaft portion 25 of the rotating shaft 15 is H
- the axial length of the bearing hole 45 of the partition plate 17 is H.
- the inner diameter of the bearing hole 45 of the partition plate 17 is Dp
- the outer diameter of the second crank portion 23b adjacent to the second bearing 20 is Dc
- the outer diameter of the intermediate journal portion 24c of the rotating shaft 15 is Dm.
- Dp is set larger than Dc and Dm.
- the axial length of the first chamfered portion 62 is C1
- the axial length of the second chamfered portion 63 is C2
- the axial length of the third chamfered portion 64 is C3
- the fourth length is C4.
- the intermediate journal portion 24c of the rotating shaft 15 is offset toward the first crank portion 23a between the first crank portion 23a and the second crank portion 23b.
- the axial length of the journal 24c can be increased.
- the axial length Hp of the bearing hole 45 exceeds the axial length H of the intermediate shaft portion 25, the axial length of the sliding portion between the intermediate journal portion 24c and the bearing hole 45 is sufficiently ensured. Can be.
- the lubricating oil that lubricates the outer peripheral surface of the intermediate journal portion 24c and the inner peripheral surface of the bearing hole 45 that slide with each other is less likely to flow out from between the intermediate journal portion 24c and the bearing hole 45. It is possible to prevent the oil film of the lubricating oil separating the outer peripheral surface of 24c and the inner peripheral surface of the bearing hole 45 from being interrupted.
- the lubricating property of the intermediate journal portion 24c of the rotating shaft 15 can be improved, and the friction loss of the compression mechanism portion 12 can be minimized, so that the performance and reliability of the two-cylinder rotary compressor 2 can be improved.
- a gap corresponding to the length of the intermediate shaft portion 25 exists between the intermediate journal portion 24c and the second crank portion 23b. For this reason, even if the shaft length of the intermediate journal portion 24c is slightly increased, the partition plate 17 moved to the position of the intermediate shaft portion 25 in the process of assembling the partition plate 17 to the rotary shaft 15 is rotated by using the gap.
- the shaft 15 can be inclined with respect to the central axis O1.
- each part of the rotating shaft 15 are defined so as to satisfy the relationship of the above equations (1) and (2).
- a clearance having a size indicated by a square root in FIG. 6 can be secured between the first chamfered portion 62 and the second chamfered portion 63 which are close to each other.
- the bearing hole is formed as shown in FIGS.
- the partition plate 17 is tilted so that the 45 and the intermediate journal portion 24c are located coaxially, the third chamfered portion 64 and the fourth chamfered portion 65 which are close to each other have a square root in FIG. The clearance of the indicated size can be secured.
- the fourth chamfered portion 65 of the bearing hole 45 can be prevented from interfering with the third chamfered portion 64 of the intermediate journal portion 24c, and the partition plate 17 at the position of the intermediate shaft portion 25 can be removed from the intermediate journal portion 24c. Can be moved toward.
- the partition plate 17 can be smoothly moved from the second journal portion 24b to the position of the intermediate journal portion 24c through the second crank portion 23b and the intermediate shaft portion 25. Can be easily assembled.
- the intermediate shaft portion 25 can be mounted without impairing the workability when assembling the partition plate 17 to the rotary shaft 15. , The axial distance between the intermediate journal portion 24c and the second crank portion 23b can be reduced as much as possible.
- the spacer 18 is interposed between the partition plate 17 and the second cylinder body 29b, and the intermediate shaft portion 25 of the rotary shaft 15 passes through the through hole 48 of the spacer 18. Due to the presence of the spacer 18, the second cylinder body 29b moves in the direction of the second crank portion 23b by the thickness of the spacer 18, and the second cylinder body 29b The crank portion 23b can be located.
- the capacity and load of the second cylinder chamber 44 corresponding to the second cylinder body 29b can be increased, which is advantageous in increasing the capacity of the two-cylinder rotary compressor 2.
- the outer diameter of the second crank portion 23b is smaller than the outer diameter of the first crank portion 23a, the inner diameter of the bearing hole 45 of the partition plate 17 can be reduced accordingly. Thereby, the contact area between the bearing hole 45 and the intermediate journal portion 24c can be reduced without impairing the assemblability of the partition plate 17 to the rotating shaft 15, and the sliding loss of the rotating shaft 15 can be reduced.
- [Second embodiment] 11 and 12 disclose a second embodiment.
- the second embodiment discloses a vertical three-cylinder rotary compressor 100.
- the three-cylinder rotary compressor 100 differs from the first embodiment mainly in the configuration of a compression mechanism 101 housed in a closed container 10.
- the other basic structure of the three-cylinder rotary compressor 100 is the same as that of the two-cylinder rotary compressor 2 of the first embodiment. Therefore, in the second embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
- the compression mechanism unit 101 includes a rotating shaft 102, a first refrigerant compression unit 103A, a second refrigerant compression unit 103B, a third refrigerant compression unit 103C, a first partition plate 104a, Are provided as main elements.
- the rotating shaft 102 is coaxially located with respect to the sealed container 10 and has a straight central axis O1 that stands upright in the axial direction of the sealed container 10.
- the rotating shaft 102 is located between the first journal portion 109a located at the upper portion, the second journal portion 109b located at the lower end portion, and the first journal portion 109a and the second journal portion 109b.
- the first intermediate shaft portion 109d located between the intermediate journal portion 109c and the first journal portion 109a, and the intermediate journal portion 109c and the second journal portion 109b. It includes a second intermediate shaft portion 109e located and first to third crank portions 108a, 108b, 108c.
- the rotating shaft 102 is an integrated structure in which the plurality of elements are integrally formed, and the upper end of the first journal 109 a is connected to the rotor 14 of the electric motor 11.
- the first journal portion 109a and the second journal portion 109b are separated in the axial direction of the rotating shaft 102.
- the intermediate journal portion 109c is a disk-shaped element having a circular cross-sectional shape, and has, for example, an outer diameter larger than that of the first journal portion 109a and the second journal portion 109b.
- the first journal portion 109a, the second journal portion 109b, the intermediate journal portion 109c, and the first intermediate shaft portion 109d are located coaxially with the center axis O1 of the rotating shaft 102.
- the second intermediate shaft portion 109e is continuous with the intermediate journal portion 109c on the center axis O1 of the rotating shaft 102, and has a smaller outer diameter than the intermediate journal portion 109c.
- the first to third crank portions 108a, 108b, and 108c are disk-shaped elements each having a circular cross-sectional shape, and are arranged at intervals in the axial direction of the rotating shaft 102.
- the first to third crank portions 108a, 108b, 108c are eccentric with respect to the center axis O1 of the rotating shaft 102.
- the eccentric directions of the first to third crank portions 108a, 108b, 108c with respect to the center axis O1 are shifted, for example, by 120 ° in the circumferential direction of the rotating shaft 102.
- the first crank portion 108a is interposed between the first journal portion 109a and the first intermediate shaft portion 109d.
- the second crank portion 108b is interposed between the first intermediate shaft portion 109d and the intermediate journal portion 109c.
- the third crank 108c is interposed between the second intermediate shaft 109e and the second journal 109b.
- the first crank portion 108a and the second crank portion 108b have the same outer diameter, and have a larger outer diameter than the intermediate journal portion 109c.
- the third crank portion 108c has a smaller outer diameter than the first crank portion 108a and the second crank portion 108b, and has a larger outer diameter than the second intermediate shaft portion 109e.
- the intermediate journal portion 109c is located between the second crank portion 108b and the third crank portion 108c and is closer to the second crank portion 108b than the third crank portion 108c. It is provided in. Therefore, the intermediate journal portion 109c is separated from the third crank portion 108c by a distance corresponding to the axial length of the second intermediate shaft portion 109e.
- the second intermediate shaft portion 109e straddles between the intermediate journal portion 109c and the third crank portion 108c, and has the second intermediate shaft portion 109c between the intermediate journal portion 109c and the third crank portion 108c.
- a gap corresponding to the axial length of the portion 109e is defined.
- the first to third refrigerant compression units 103A, 103B, 103c are arranged at intervals in the axial direction of the rotating shaft 102 inside the closed casing 10.
- Each of the first to third refrigerant compression units 103A, 103B, and 103c has a first cylinder body 113a, a second cylinder body 113b, and a third cylinder body 113c.
- the thicknesses of the first to third cylinder bodies 113a, 113b, 113c, for example, along the axial direction of the rotating shaft 102 are set to be the same.
- the first partition plate 104a is interposed between the first cylinder body 113a and the second cylinder body 113b.
- the upper end surface of the first partition plate 104a is in contact with the lower surface of the first cylinder body 113a so as to cover the inner diameter of the first cylinder body 113a from below.
- the lower end surface of the first partition plate 104a is in contact with the upper surface of the second cylinder body 113b so as to cover the inner diameter of the second cylinder body 113b from above.
- the second partition plate 104b is interposed between the second cylinder body 113b and the third cylinder body 113c.
- the upper end surface of the second partition plate 104b is in contact with the lower surface of the second cylinder body 113b so as to cover the inner diameter of the second cylinder body 113b from below.
- the spacer 105 is a flat disk-shaped element, and is interposed between the second partition plate 104b and the third cylinder body 113c.
- the upper end surface of the spacer 105 is in contact with the lower end surface of the second partition plate 104b.
- the lower end surface of the spacer 105 is in contact with the upper surface of the third cylinder body 113c so as to cover the inner diameter of the third cylinder body 113c from above.
- the first bearing 19 is arranged on the first cylinder body 113a.
- the end plate 32 of the first bearing 19 is in contact with the upper surface of the first cylinder body 113a so as to cover the inner diameter of the first cylinder body 113a from above.
- the second bearing 20 is arranged below the third cylinder body 113c.
- the end plate 37 of the second bearing 20 is in contact with the lower surface of the third cylinder body 113c so as to cover the inner diameter of the third cylinder body 113c from below.
- the end plate 32 of the first bearing 19, the first cylinder body 113a, the first partition plate 104a, the second cylinder body 113bb, and the second partition plate 104b are stacked in the axial direction of the rotating shaft 102. At the same time, they are integrally connected via a plurality of fastening bolts 115 (only one is shown).
- the end plate 37 of the second bearing 20, the third cylinder body 113c, the spacer 105, and the second partition plate 104b are stacked in the axial direction of the rotating shaft 102 and have a plurality of fastening bolts 116 (only one). Are shown)).
- first bearing 19 and the second bearing 20 are separated from each other in the axial direction of the rotating shaft 102.
- the first cylinder body 113a closest to the electric motor 11 is fixed to the closed casing 10 via the support member 33 as in the first embodiment. Therefore, the support member 33 fixed to the closed container 10 constitutes a first fixing portion 117 for fixing the upper end of the compression mechanism 101 to the closed container 10.
- the second partition plate 104b interposed between the second cylinder body 113b and the third cylinder body 113c is directed from the outer peripheral portion of the second partition plate 104b toward the inner surface of the peripheral wall 10a of the sealed container 10. And has a protruding portion 118 that protrudes.
- the protruding portion 118 is abutted against the inner surface of the peripheral wall 10a, and is fixed to the closed container 10 by means such as welding.
- the projecting portion 118 of the second partition plate 104b constitutes a second fixing portion 119 for directly fixing the intermediate portion of the compression mechanism 101 to the closed container 10.
- the first fixing portion 117 and the second fixing portion 119 are separated from each other by a distance W in the axial direction of the closed container 10.
- the area surrounded by the inner diameter portion of the first cylinder body 113a, the upper end surface of the first partition plate 104a, and the end plate 32 of the first bearing 19 defines the first cylinder chamber 120.
- the first cylinder chamber 120 communicates with the first silence chamber 39 via a first discharge port (not shown) which is opened and closed by a reed valve.
- a first crank portion 108a of the rotating shaft 102 is accommodated.
- the second cylinder chamber 121 communicates with the first sound deadening chamber 39 via a second discharge port (not shown) and a discharge passage opened and closed by a reed valve.
- the second cylinder chamber 121 houses the second crank portion 108b of the rotating shaft 102.
- the third cylinder chamber 122 communicates with the second silence chamber 41 via a third discharge port (not shown) that is opened and closed by a reed valve.
- the third crank chamber 108c of the rotating shaft 102 is accommodated in the third cylinder chamber 122.
- a through hole 123 is formed in the center of the first partition plate 104a.
- the through-hole 123 is located between the first cylinder chamber 120 and the second cylinder chamber 121, and the first intermediate shaft portion 109d of the rotating shaft 102 passes through the through-hole 123.
- the second partition plate 104b has a thickness equivalent to, for example, the first to third cylinder bodies 113a, 113b, 113c.
- a circular bearing hole 125 and a relief recess 126 are formed in the center of the second partition plate 104.
- the intermediate journal 109c of the rotating shaft 102 is slidably fitted in the bearing hole 125.
- the second partition plate 104b also functions as a bearing for supporting the intermediate journal portion 109c of the rotating shaft 102.
- the axial length of the bearing hole 125 is set to be equal to or longer than the axial length of the intermediate journal 109c.
- the outer peripheral surface of the intermediate journal portion 109c and the inner peripheral surface of the bearing hole 125 are lubricated with the lubricating oil stored in the closed casing 10, as in the first embodiment. That is, the outer peripheral surface of the intermediate journal portion 109c and the inner peripheral surface of the bearing hole 125 are separated by the oil film of the lubricating oil, and most of the load acting on the intermediate journal portion 109c when the rotating shaft 102 rotates is reduced by the oil film reaction. Received by force.
- the escape recess 126 is a circular element continuous with the bearing hole 125, and is opened at the lower end surface of the second partition plate 104b so as to face the third cylinder body 113c. Further, the relief recess 126 has a shape larger than the inner diameter of the bearing hole 125 and the outer diameter of the third crank portion 108c, and is eccentric with respect to the bearing hole 125.
- a circular through hole 130 is opened at the center of the spacer 105.
- the through hole 130 is continuous with the escape recess 126 and has a smaller inner diameter than the escape recess 126.
- the inner diameter of the through hole 130 is larger than the outer diameter of the third crank portion 108c. Further, the second intermediate shaft portion 109e of the rotating shaft 102 continuously penetrates the escape recess 126 and the through hole 130.
- a ring-shaped first roller 132 is fitted on the outer peripheral surface of the first crank portion 108a.
- the first roller 132 rotates eccentrically in the first cylinder chamber 120 integrally with the rotating shaft 102, and a part of the outer peripheral surface of the first roller 132 is formed inside the inner diameter of the first cylinder body 113a. It is slidably in contact with the peripheral surface.
- the upper surface of the first roller 123 is slidably in contact with the lower surface of the end plate 32 of the first bearing 19.
- the lower surface of the first roller 123 is slidably in contact with the upper end surface of the first partition plate 104a around the through hole 123. Thereby, the airtightness of the first cylinder chamber 120 is ensured.
- a ring-shaped second roller 133 is fitted on the outer peripheral surface of the second crank portion 108b.
- the second roller 133 rotates eccentrically in the second cylinder chamber 121 integrally with the rotating shaft 102, and a part of the outer peripheral surface of the second roller 133 is formed inside the inner diameter of the second cylinder body 113b. It is slidably in contact with the peripheral surface.
- the upper surface of the second roller 133 is slidably in contact with the lower end surface of the first partition plate 104a around the through hole 123.
- the lower surface of the second roller 133 is slidably in contact with the upper end surface of the second partition plate 104b around the bearing hole 125. Thereby, the airtightness of the second cylinder chamber 121 is ensured.
- a ring-shaped third roller 134 is fitted on the outer peripheral surface of the third crank portion 108c.
- the third roller 134 rotates eccentrically in the third cylinder chamber 122 integrally with the rotating shaft 102, and a part of the outer peripheral surface of the third roller 134 is formed inside the inner diameter of the third cylinder body 113c. It is slidably in contact with the peripheral surface.
- the upper surface of the third roller 134 is slidably in contact with the lower end surface of the spacer 105 around the through hole 130.
- the lower surface of the third roller 134 is slidably in contact with the upper surface of the end plate 37 of the second bearing 20. Thereby, the airtightness of the third cylinder chamber 122 is ensured.
- first to third cylinder chambers 120, 121, 122 are each partitioned into a suction area and a compression area by vanes (not shown) similar to those of the first embodiment. Therefore, when the first to third rollers 132, 133, 134 rotate eccentrically in the first to third cylinder chambers 120, 121, 122, the volume of the suction area and the compression area of each cylinder chamber 120, 121, 122 is increased. Changes continuously.
- the first cylinder body 113a has a suction port 136 connected to the suction area of the first cylinder chamber 120.
- the suction port 136 is opened on the outer peripheral surface of the first cylinder body 113a.
- the second partition plate 104b includes a suction port 137, and a first branch path 138a and a second branch path 138b branched from the suction port 137 in a bifurcated manner.
- the suction port 137 is opened on the outer peripheral surface of the second partition plate 104b.
- the first branch passage 138a is opened at the upper end surface of the second partition plate 104b so as to communicate with the suction area of the second cylinder chamber 121.
- the second branch passage 138b is opened at the lower end surface of the second partition plate 104b so as to point toward the suction area of the third cylinder chamber 122.
- the opening end of the escape recess 126 and the second branch passage 138b are located side by side on the lower end surface of the second partition plate 104b.
- the escape recess 126 is eccentric in a direction away from the second branch passage 138b with respect to the center axis O1 of the rotating shaft 102.
- a distance L from the open end of the second branch passage 138b to the open end of the escape recess 126 can be secured on the lower end surface of the second partition plate 104b.
- the spacer 105 interposed between the second partition plate 104b and the third cylinder body 113c has a communication port 140 at a position adjacent to the through hole 130.
- the communication port 140 is opened at the upper end face and the lower end face of the spacer 105, and the communication port 140 connects the open end of the second branch passage 138 b and the suction area of the third cylinder chamber 122 to each other. ing.
- the relief recess 126 of the second partition plate 104b is eccentric in the direction away from the second branch passage 138b with respect to the center axis O1 of the rotating shaft 102, the lower end surface of the second partition plate 104b The distance between the through-hole 130 and the communication port 140 can also be ensured in the spacer 105 that is overlapped with the spacer 105.
- the third roller 134 rotates eccentrically in the third cylinder chamber 122, the upper surface of the third roller 134 always contacts the lower end surface of the spacer 105 between the through hole 130 and the communication port 140. Maintain a state of slidable surface contact.
- the airtightness of the third cylinder chamber 122 is ensured, though the through hole 130 and the communication port 140 are opened at the lower end surface of the spacer 105 exposed to the third cylinder chamber 122 so as to be adjacent to each other. be able to.
- the first connection pipe 141a is connected to the suction port 136 of the first cylinder body 113a.
- the second connection pipe 141b is connected to the suction port 137 of the second partition plate 104b.
- the first and second connection pipes 141a and 141b penetrate the peripheral wall 10a of the closed container 10 and protrude outside the closed container 10.
- Distributing pipes 56a and 56b of the accumulator 8 are airtightly connected to the open ends of the first and second connecting pipes 141a and 141b.
- the volumes of the suction area and the compression area of the first to third cylinder chambers 120, 121, and 122 change, and the gas-phase refrigerant in the accumulator 8 flows from the distribution pipes 56a and 56b to the first and second connection pipes. It is sucked into the suction areas of the first to third cylinder chambers 120, 121, 122 via 141a, 141b.
- the gas-phase refrigerant sucked from the first connection pipe 141a into the suction area of the first cylinder chamber 120 via the suction port 136 is compressed in a process in which the suction area shifts to the compression area.
- the first discharge port is opened, and the gas-phase refrigerant compressed in the first cylinder chamber 120 is discharged to the first silencing chamber 39.
- the remaining gas-phase refrigerant guided from the second connection pipe 141b to the suction port 137 of the second partition plate 104b is drawn into the suction area of the third cylinder chamber 122 via the second branch passage 138b, The suction area is compressed in the process of moving to the compression area.
- the third discharge port is opened, and the gas-phase refrigerant compressed in the third cylinder chamber 122 is discharged to the second silencing chamber 41.
- the gas-phase refrigerant discharged into the second silencing chamber 41 is guided to the first silencing chamber 39 through the discharge passage.
- the gas-phase refrigerant compressed in the first to third cylinder chambers 120, 121, 122 is continuously discharged from the first muffler chamber 39 to the inside of the closed container 10 through the exhaust hole of the first muffler cover 38. You. After passing through the electric motor 11, the gas-phase refrigerant discharged into the closed container 10 is guided to the four-way valve 3 from the discharge pipe 10b.
- the first cylinder body 113a located at the upper end of the compression mechanism 101 is fixed to the closed casing 10 by the first fixing part 117, and the second cylinder body 113b A second partition plate 104b interposed between the third cylinder body 113c and the third cylinder body 113c is fixed to the closed container 10 by a second fixing portion 119.
- the compression mechanism 101 is fixed to the closed container 10 at two locations separated in the axial direction of the rotating shaft 102.
- the center of gravity G of the structure including the rotor 14 and the compression mechanism unit 101 of the electric motor 11 is set to the second position. It is located within the range of the distance W between the first fixing part 117 and the second fixing part 119.
- the center of gravity G is located on the axis of the first intermediate shaft portion 109d extending between the first crank portion 108a and the second crank portion 108b.
- the second partition plate 104b that separates the second cylinder chamber 121 and the third cylinder chamber 122 supports the intermediate journal 109c of the rotating shaft 102. Also serves as a bearing.
- the bearing hole 125 of the second partition plate 104b is inserted into the third crank portion 108c of the rotary shaft 102.
- the second partition plate 104b is moved in the axial direction of the rotating shaft 102 so as to pass through the outside of the rotary shaft 102.
- the second partition plate 104b Since the inner diameter of the bearing hole 125 is larger than the outer diameters of the third crank portion 108c and the second intermediate shaft portion 109e, the second partition plate 104b is passed through the outside of the third crank portion 108c to form the second intermediate shaft. It can be moved to the position of the part 109e.
- the length of the bearing hole 125 along the axial direction is longer than the length of the second intermediate shaft portion 109e along the axial direction.
- the third crank portion 108c is eccentric with respect to the intermediate journal portion 109c and the second intermediate shaft portion 109e.
- the second partition plate 104b moved to the position of the second intermediate shaft portion 109e is moved in the radial direction of the rotating shaft 102 so that the bearing hole 125 is positioned coaxially with the intermediate journal portion 109c. Also, the opening edge of the bearing hole 125 located on the side of the third crank portion 108c interferes with the outer peripheral surface of the third crank portion 108c, and moves the second partition plate 104b in the radial direction of the rotating shaft 102. You can't do that.
- the second intermediate shaft is arranged such that the opening edge of the bearing hole 125 on the third crank portion 108c side is displaced from the outer peripheral surface of the third crank portion 108c.
- the second partition plate 104b at the position of the portion 109e is inclined with respect to the center axis O1 of the rotating shaft 102.
- the second partition plate 104b has an escape recess 126 that is continuous with the bearing hole 125.
- the escape recess 126 has a shape larger than the outer diameter of the third crank portion 108c, and The partition 104b is open at the lower end surface. Therefore, when the second partition plate 104b at the position of the second intermediate shaft portion 109e is tilted, the third crank portion 108c enters the inside of the escape recess 126.
- the second partition plate 104b can be inclined, even though the thickness of the second partition plate 104b is greater than the length of the bearing hole 125 along the axial direction, and the inner peripheral surface of the bearing hole 125 and the second partition plate 104b can be inclined. Interference with the outer peripheral surface of the third crank portion 108c is avoided.
- the second partition plate 104b at the position of the second intermediate shaft portion 109e is moved in the axial direction of the rotary shaft 102 while being tilted. Subsequently, similarly to FIG. 8 of the first embodiment, the second partition plate 104b at the position of the second intermediate shaft portion 109e is tilted in the opposite direction, and the bearing hole 125 of the second partition plate 104b is The posture of the second partition plate 104b with respect to the center axis O1 of the rotating shaft 102 is adjusted so that the intermediate journal portion 109c is located coaxially.
- the second partition plate 104b is moved in the axial direction of the rotating shaft 102, and the intermediate journal portion 109c is fitted into the bearing hole 125 of the second partition plate 104b.
- the intermediate journal portion 109c of the rotating shaft 102 shifts to a state of being supported by the bearing holes 125 of the second partition plate 104b, and the assembly of the second partition plate 104b to the rotating shaft 102 is completed.
- the center axis O1 is attached to the edge of the third crank portion 108c located on the side of the second intermediate shaft portion 109e.
- a first chamfered portion 143 that is cut obliquely is formed.
- a second chamfered portion 144 which is cut obliquely with respect to the center axis O1 is formed at an opening edge located on the side of the third crank portion 108c of the bearing hole 125.
- a third chamfered portion 145 that is cut obliquely with respect to the center axis O1 is formed at an end edge of the intermediate journal portion 109c located on the side of the second intermediate shaft portion 109e.
- a fourth chamfered portion 146 that is cut obliquely with respect to the center axis O1 is formed at an opening edge of the bearing hole 125 opposite to the second chamfered portion 144.
- the axial length of the second intermediate shaft portion 109e of the rotating shaft 102 is H
- the bearing hole of the second partition plate 104b is H.
- the axial length of 125 is Hp
- the inner diameter of the bearing hole 125 of the second partition plate 104b is Dp
- the outer diameter of the third crank portion 108c adjacent to the second bearing 20 is Dc
- the middle of the rotary shaft 102 is Dm
- Dp is set to be larger than Dc and Dm.
- the length of the first chamfered portion 143 along the axial direction is C1
- the length of the second chamfered portion 144 along the axial direction is C2
- the third chamfered portion 144 is C2. If the length of the chamfered portion 145 along the axial direction is C3 and the length of the fourth chamfered portion 146 along the axial direction is C4, all of the above formulas (1), (2) and (3)
- the dimensions of each part of the rotating shaft 102 are defined so as to satisfy the relationship.
- the intermediate journal portion 109c of the rotating shaft 102 is biased toward the second crank portion 108b between the second crank portion 108b and the third crank portion 108c.
- the axial length of the journal 109c can be increased.
- the axial length Hp of the bearing hole 125 exceeds the axial length H of the second intermediate shaft portion 109e, the axial length of the sliding portion between the intermediate journal portion 109c and the bearing hole 125 is sufficiently increased. Can be secured.
- the lubricating oil that lubricates the outer peripheral surface of the intermediate journal portion 109c and the inner peripheral surface of the bearing hole 125 that slide with each other is less likely to flow out from between the intermediate journal portion 109c and the bearing hole 125, and the rotating shaft 102 Of the intermediate journal portion 109c can be improved. Therefore, the performance and reliability of the three-cylinder rotary compressor 100 can be improved by minimizing the friction loss of the compression mechanism 101.
- the second chamfered portion 144 of the bearing hole 125 is formed in the third shape.
- the second partition plate 104b is tilted so as to be disengaged from the first chamfered portion 143 of the crank portion 108c, the first first chamfered portion 143 and the second chamfered portion 144 which are close to each other are separated by the first A clearance having the same size as that of the embodiment can be secured.
- the second partition plate 104b can be moved in the radial direction of the rotation shaft 102.
- the bearing hole 125 and the intermediate journal 109c are coaxial.
- the second partition plate 104b is tilted so as to be located at a position between the third chamfered portion 145 and the fourth chamfered portion 146 which are close to each other, the same size as that of the first embodiment is used. Clearance can be secured.
- the second partition plate 104b can be smoothly moved from the second journal portion 24b through the third crank portion 108c and the second intermediate shaft portion 109e to the position of the intermediate journal portion 109c. Can be easily assembled to the rotating shaft 102.
- the second partition plate 104b can be mounted on the rotating shaft 102 without impairing the workability.
- the length of the second intermediate shaft portion 109e in the axial direction, and hence the distance between the intermediate journal portion 109c and the third crank portion 108c, can be reduced as much as possible.
- the second partition plate 104b having the bearing hole 125 is provided with the escape recess 126 that is continuous with the bearing hole 125.
- the escape recess 126 is opened at the lower end surface of the second partition plate 104b located on the side of the third crank portion 108c, and has a shape larger than the outer diameter of the third crank portion 108c. .
- the second partition plate 104b distributes the gas-phase refrigerant to the second cylinder chamber 121 and the third cylinder chamber 122, the suction port 137, the first branch passage 138a, and the second branch passage 138b.
- the second partition plate 104b interferes with the third crank portion 108c when the second partition plate 104b is assembled to the rotating shaft 102 even if the second partition plate 104b is thick. Can be avoided.
- the second partition plate 104b can be mounted on the rotating shaft 102 without increasing the distance between the intermediate journal portion 109c and the third crank portion 108c.
- the workability when assembling the second partition plate 104b to the rotating shaft 102 does not need to be impaired.
- the distance between the intermediate journal portion 109c and the third crank portion 108c can be reduced as much as possible, and the three-cylinder rotary compressor 100 can be made compact.
- the second partition plate 104b having the bearing hole 125, a suction port 137 to which the distribution pipe 56b is connected, and a branch from the suction port 137 to the second cylinder chamber 121 and the third cylinder chamber 122.
- the configuration is advantageous in securing the axial length of the bearing hole 125, and the inner diameter of the suction port 137 can be made as large as possible. Therefore, the suction loss of the gas-phase refrigerant can be reduced, which is advantageous in improving the performance of the three-cylinder rotary compressor 100.
- the spacer 105 is interposed between the second partition plate 104b and the third cylinder body 113c, and the through-hole 130 of the spacer 105 is formed by the second intermediate shaft portion 109e of the rotating shaft 102. Penetrates. Due to the presence of the spacer 105, the third cylinder body 113c moves in the direction of the third crank portion 108c by an amount corresponding to the thickness of the spacer 105, and the third crank body 113c moves to the central portion along the axial direction of the third cylinder body 113c. The part 108c can be located.
- the capacity and load of the third cylinder chamber 122 corresponding to the third cylinder body 113c can be increased, and the capacity of the three-cylinder rotary compressor 100 can be increased.
- the outer diameter of the third crank portion 108c is smaller than the outer diameters of the first and second crank portions 108a and 108b, the inner diameter of the bearing hole 125 of the second partition plate 104b can be reduced accordingly. For this reason, the contact area between the bearing hole 125 and the intermediate journal 109c can be reduced without impairing the assemblability of the second partition plate 104b to the rotating shaft 102, and the sliding loss of the rotating shaft 102 can be reduced.
- the first and second crank portions 108a and 108b can be provided with the first and second crank portions 108a and 108b.
- the load on the second cylinder chambers 120 and 121 can be increased, which contributes to the improvement of the capacity of the three-cylinder rotary compressor 100.
- the second partition plate 104b that separates the second cylinder chamber 121 and the third cylinder chamber 122 is fixed to the inner surface of the peripheral wall 10a of the sealed container 10, the gas phase The distance from the second cylinder chamber 121 and the third cylinder chamber 122, which receive a centrifugal force or a compression load when compressing the refrigerant, to the fixed position of the second partition plate 104b is reduced.
- the second partition plate 104b for receiving the intermediate journal portion 109c of the rotary shaft 102 is fixed to the closed container 10, the center along the radial direction of the closed container 10 and the central axis O1 of the rotary shaft 102 easily match. Can be done.
- the stator 13 of the electric motor 11 for rotating the rotating shaft 102 is fixed to the inner surface of the peripheral wall 10a of the closed casing 10, the coaxiality between the electric motor 11 and the rotating shaft 102 is accurately determined, and the stator of the electric motor 11 is fixed.
- the air gap between the rotor 13 and the rotor 14 can be made uniform. Thus, a low-noise, high-performance three-cylinder rotary compressor 100 can be obtained.
- the center of gravity G of the structure including the rotor 14 and the compression mechanism 101 of the electric motor 11 is different from the first fixed part 117 and the second fixed part 117.
- the first intermediate shaft portion 109d is located just over the first crank portion 108a and the second crank portion 108b.
- the compression mechanism 101 when the compression mechanism 101 compresses the gas-phase refrigerant, the pressure fluctuation occurs despite the pressure fluctuation occurring at the three locations of the first to third cylinder chambers 120, 121, 122. A large variation in the distance from the three points to the center of gravity G can be avoided. Therefore, the compression mechanism 101, which is one of the vibration generating sources, can be firmly supported by the closed container 10, and the vibration of the compression mechanism 101 can be suppressed.
- the two-cylinder rotary compressor and the three-cylinder rotary compressor have been described.
- the present invention can be similarly applied to a multi-cylinder rotary compressor having four or more cylinder chambers.
- the rotary compressor is not limited to a vertical rotary compressor having a rotating shaft standing upright, but may be a horizontal rotary compressor having a rotating shaft placed horizontally.
- a general rotary compressor in which the vane advances into the cylinder chamber following the eccentric rotation of the roller or moves in the direction of retreating from the cylinder chamber is described as an example.
- a so-called swing type rotary compressor integrally protruding from the outer peripheral surface of the roller toward the outside in the radial direction of the roller can be similarly implemented.
- 2,100 rotary compressor (2-cylinder rotary compressor, 3-cylinder rotary compressor), 10: sealed container, 12, 101: compression mechanism, 15, 102: rotary shaft, 17, 104b: partition plate (second Partition plate), 19: first bearing, 20: second bearing, 23a, 23b, 108a, 108b, 108c: crank portions (first crank portion, second crank portion, third crank portion), 24a, 109a: first journal section, 24d, 109b: second journal section, 24c, 109c: intermediate journal section, 25, 109e: intermediate shaft section (second intermediate shaft section), 29a, 29b, 113a, 113b, 113c...
- Cylinder bodies (first cylinder body, second cylinder body, third cylinder body), 43, 44, 120, 1 1, 122: cylinder chamber (first cylinder chamber, second cylinder chamber, third cylinder chamber), 45, 125: bearing hole, 62, 143: first chamfered part, 63, 144: second Chamfer, 64, 145... Third chamfer, 65, 146, fourth chamfer.
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
前記仕切板の前記軸受孔の軸方向の長さをHp、
前記仕切板の前記軸受孔の内径をDp、
前記第2の軸受と隣り合う他方の前記クランク部の外径をDc、
前記回転軸の前記中間ジャーナル部の外径をDm、
他方の前記クランク部の前記中間軸部の側に位置する端縁に設けられた第1の面取り部の軸方向長さをC1、
前記軸受孔の他方の前記クランク部の側に位置する開口縁に設けられた第2の面取り部の軸方向長さをC2、
前記中間ジャーナル部の前記中間軸部の側に位置する端縁に設けられた第3の面とり部の軸方向長さをC3、
前記軸受孔の前記第2の面取り部の反対側に位置する開口縁に設けられた第4の面取り部の軸方向長さをC4とした時、
前記Dpが前記Dcおよび前記Dmよりも大きいとともに、
以下、第1の実施形態について、図1ないし図10を参照して説明する。
図11および図12は、第2の実施形態を開示している。第2の実施形態は、縦形の3シリンダ形ロータリコンプレッサ100を開示している。3シリンダ形ロータリコンプレッサ100は、主に密閉容器10に収容された圧縮機構部101の構成が第1の実施形態と相違している。それ以外の3シリンダ形ロータリコンプレッサ100の基本的な構成は、第1の実施形態の2シリンダ形ロータリコンプレッサ2と同様である。そのため、第2の実施形態において、第1の実施形態と同一の構成部分には同一の参照符号を付して、その説明を省略する。
Claims (10)
- 密閉容器と、
前記密閉容器内に収容され、作動流体を圧縮する圧縮機構部と、
前記圧縮機構部を駆動する駆動源と、を備えたロータリコンプレッサであって、
前記圧縮機構部は、
前記駆動源に連結された回転軸と、
前記回転軸を回転自在に支持する第1の軸受および第2の軸受と、
前記第1の軸受と前記第2の軸受との間に介在され、前記回転軸の軸方向に間隔を存して配列されるとともに、夫々がシリンダ室を規定する複数のシリンダボディと、
隣り合うシリンダボディの間に設けられ、軸受孔を有する仕切板と、を含み、
前記回転軸は、
前記第1の軸受に支持された第1のジャーナル部と、
前記第2の軸受に支持された第2のジャーナル部と、
前記第1のジャーナル部と前記第2のジャーナル部との間に位置するとともに、前記シリンダ室に収容された円盤状の複数のクランク部と、
前記回転軸の軸方向に隣り合う前記クランク部の間で一方の前記クランク部の側に片寄った位置に設けられ、前記仕切板の前記軸受孔に摺動可能に支持された中間ジャーナル部と、
前記第2の軸受と隣り合う他方の前記クランク部と前記中間ジャーナルとの間に跨るとともに、前記中間ジャーナル部よりも径が小さい中間軸部と、を有し、
前記回転軸の前記中間軸部の軸方向の長さをH、
前記仕切板の前記軸受孔の軸方向の長さをHp、
前記仕切板の前記軸受孔の内径をDp、
前記第2の軸受と隣り合う他方の前記クランク部の外径をDc、
前記回転軸の前記中間ジャーナル部の外径をDm、
他方の前記クランク部の前記中間軸部の側に位置する端縁に設けられた第1の面取り部の軸方向長さをC1、
前記軸受孔の他方の前記クランク部の側に位置する開口縁に設けられた第2の面取り部の軸方向長さをC2、
前記中間ジャーナル部の前記中間軸部の側に位置する端縁に設けられた第3の面とり部の軸方向長さをC3、
前記軸受孔の前記第2の面取り部の反対側に位置する開口縁に設けられた第4の面取りの軸方向長さをC4とした時、
前記Dpが前記Dcおよび前記Dmよりも大きいとともに、
- 前記第2の軸受と隣り合う他方の前記クランク部に対応する前記シリンダボディと前記仕切板との間に介在されたスペーサをさらに備え、前記回転軸の前記中間軸部が前記スペーサを貫通する請求項1に記載のロータリコンプレッサ。
- 前記回転軸は、前記第1のジャーナル部、前記第2のジャーナル部、前記中間ジャーナル部、複数の前記クランク部および前記中間軸部が一体に形成された一体構造物であって、前記第2の軸受と隣り合う他方の前記クランク部の外径が一方の前記クランク部の外径よりも小さい請求項1又は請求項2に記載のロータリコンプレッサ。
- 前記軸受孔を有する前記仕切板の内部に、前記作動流体が導かれる吸込口と、前記仕切板を間に挟んで向かい合う二つの前記シリンダボディに対応する前記シリンダ室に向けて前記吸込口から分岐された二つの分岐通路と、が形成された請求項1又は請求項2に記載のロータリコンプレッサ。
- 前記軸受孔を有する前記仕切板は、前記軸受孔に連続する逃げ凹部を有し、当該逃げ凹部は、前記第2の軸受と隣り合う他方の前記クランク部に向けて開口されているとともに、当該クランク部の外径よりも大きな形状を有する請求項4に記載のロータリコンプレッサ。
- 前記仕切板は、前記第2の軸受と隣り合う他方の前記クランク部に対応する前記シリンダボディの側に位置する端面を有し、当該端面に一方の前記分岐通路および前記逃げ凹部が互いに並んで開口されているとともに、前記逃げ凹部は、前記回転軸の中心軸線に対し一方の前記分岐通路から遠ざかる方向に偏心した位置で前記仕切板の前記端面に開口された請求項5に記載のロータリコンプレッサ。
- 前記スペーサは、前記第2の軸受と隣り合う他方の前記クランク部に対応する前記シリンダ室に露出するとともに、他方の前記クランク部の外周面に嵌合されたローラが摺動可能に接する端面を有し、当該端面に前記仕切板の一方の分岐通路と前記第2の軸受と隣り合う他方の前記クランク部に対応する前記シリンダ室との間を連通させる連通口が開口された請求項6に記載のロータリコンプレッサ。
- 前記駆動源に最も近い前記シリンダボディを支持する支持部材をさらに備え、当該支持部材は、前記仕切板に対し前記回転軸の軸方向に離れているとともに、前記支持部材および前記仕切板が前記密閉容器の内周面に固定された請求項1又は請求項2に記載のロータリコンプレッサ。
- 前記支持部材と前記仕切板との間に、前記圧縮機構部および前記駆動源を含む構造物の重心が位置する請求項8に記載のロータリコンプレッサ。
- 作動流体としての冷媒が循環するとともに、放熱器、膨張装置および吸熱器が接続された循環回路と、
前記放熱器と前記吸熱器との間で前記循環回路に接続された請求項1ないし請求項9のいずれか一項に記載のロータリコンプレッサと、
を備えた冷凍サイクル装置。
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PCT/JP2018/034903 WO2020059096A1 (ja) | 2018-09-20 | 2018-09-20 | ロータリコンプレッサおよび冷凍サイクル装置 |
JP2020547558A JP6969012B2 (ja) | 2018-09-20 | 2018-09-20 | ロータリコンプレッサおよび冷凍サイクル装置 |
EP18934328.8A EP3855022A4 (en) | 2018-09-20 | 2018-09-20 | ROTARY COMPRESSOR AND REFRIGERATION CIRCUIT DEVICE |
CN201880097262.0A CN112639291B (zh) | 2018-09-20 | 2018-09-20 | 旋转式压缩机以及冷冻循环装置 |
US17/205,243 US20210207601A1 (en) | 2018-09-20 | 2021-03-18 | Rotary compressor and refrigeration cycle apparatus |
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