WO2020034307A1 - 一种四区模组机 - Google Patents

一种四区模组机 Download PDF

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Publication number
WO2020034307A1
WO2020034307A1 PCT/CN2018/107001 CN2018107001W WO2020034307A1 WO 2020034307 A1 WO2020034307 A1 WO 2020034307A1 CN 2018107001 W CN2018107001 W CN 2018107001W WO 2020034307 A1 WO2020034307 A1 WO 2020034307A1
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WIPO (PCT)
Prior art keywords
axis
assembly
rail
plate
fixed
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PCT/CN2018/107001
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English (en)
French (fr)
Inventor
杨帮合
陈金亮
卜发军
贾孝良
李飞
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深圳市路远智能装备有限公司
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Publication of WO2020034307A1 publication Critical patent/WO2020034307A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • the invention relates to the technical field of PCB board processing equipment, and more specifically, the invention relates to a four-zone module machine.
  • PCB circuit boards also known as printed circuit boards, are providers of electrical connections for electronic components. Its design is mainly layout design. The main advantages of using circuit boards are greatly reducing errors in wiring and assembly, and improving automation and production labor rates.
  • the PCB processing equipment in the prior art drives the PCB board movement through an assembly line, and then operates on the PCB board with a mechanical hand.
  • a machine can only process one PCB board. This processing method is inefficient, resulting in the production of PCB boards. low efficiency.
  • the present invention provides a four-zone module machine, which can process multiple PCB boards at the same time, which improves the processing efficiency of the PCB board and the production speed of the PCB board.
  • a four-zone modular machine which is improved in that it includes a left Y-axis component, a middle Y-axis component, a right Y-axis component, an X-axis beam, and a dual-track transmission plate Component
  • the left Y-axis component, the middle Y-axis component and the right Y-axis component all include a Y-axis slide rail arranged along the Y-axis direction, the Y-axis slide rail of the left Y-axis component and the Y-axis of the middle Y-axis component.
  • Multiple X-axis beams are slid between the slide rails, and multiple X-axis beams are slid between the Y-axis slide rails of the right Y-axis component and the middle Y-axis component; and each X-axis beam is mounted on each Z-axis robot assembly components;
  • the dual-rail transfer board assembly is disposed below the left Y-axis assembly, the middle Y-axis assembly, and the right Y-axis assembly.
  • the dual-rail transfer board assembly includes a fixed base, a mobile base, a longitudinal guide, an external transfer mechanism, and an internal transfer mechanism.
  • the external transmission mechanism is fixedly installed on the fixed base, and two external transmission mechanisms are arranged in parallel.
  • the two ends of the first adjustment screw and the two ends of the second adjustment screw are rotatably installed on the two external transmissions, respectively.
  • the two external transfer mechanisms are provided with two internal transfer mechanisms in parallel, and the adjacent external transfer mechanism and the internal transfer mechanism are used to transfer the PCB board;
  • the vertical guide rail is arranged below the internal transfer mechanism,
  • the internal transmission mechanism is fixedly mounted on the moving base body, and the moving base body is slidably mounted on the longitudinal guide rail;
  • a first screw nut is fixedly mounted on one of the moving bases of the internal transfer mechanism, and the first screw nut is threadedly connected to the first adjusting screw, and a second wire is fixedly mounted on the moving base of the other internal transfer mechanism.
  • the rod nut and the second screw nut are threadedly connected to the second adjusting screw.
  • a total of two first adjusting screw rods and two second adjusting screw rods are provided between the two external transmission mechanisms, and one of the first adjusting screw rods and one second adjusting screw rod are formed.
  • a first screw group, another first adjusting screw and another second adjusting screw form a second screw group; a longitudinal guide rail is arranged below the first screw group and the second screw group.
  • the structure of the external transfer mechanism is the same as that of the internal transfer mechanism
  • the external conveying mechanism includes a beam, a first conveying device, and a pressing device.
  • the first conveying device and the pressing device are both disposed on a side wall of the beam.
  • the first conveying device is used for conveying the PCB board.
  • the compaction device includes a compaction cylinder, a linkage plate, a rotating connection plate, and a compaction plate.
  • the compaction cylinder is fixed below the beam in a horizontal direction, and the linkage plate is fixed to the cylinder rod of the compaction cylinder. Connected, and both ends of the linkage plate are hinged with a rotating connection plate;
  • the rotating connecting plate is further provided with a first hinge point and a second hinge point, the first hinge point is rotatably installed on a side wall of the beam, and the second hinge point is rotatably installed on a side wall of the compression plate.
  • the connecting plate is rotated along the first hinge point, the pressing plate is driven to move up and down.
  • the pressing plate is provided with a vertical first limiting hole at a position corresponding to the first hinge point, and a top portion of the first hinge point protrudes outward and a portion protrudes outward. Click into the first limit hole.
  • the pressing plate is provided with a plurality of vertical second limiting holes, a limiting block is correspondingly arranged on the side wall of the beam, and the limiting block is locked into the second limiting hole.
  • a limiting block is correspondingly arranged on the side wall of the beam, and the limiting block is locked into the second limiting hole.
  • the first conveying device includes a first conveying motor, a first conveying belt, and a plurality of first conveying wheels.
  • the first conveying wheel is fixed on a side wall of the beam, and the first conveying belt is sleeved on the first
  • the first transmission belt is rotated by the driving of the first transmission motor, and the pressing plate is located inside the first transmission belt.
  • the external transmission mechanism further includes a jacking device, which includes a jacking cylinder, a cylinder fixing plate, and a pressing block;
  • the cylinder fixing plate is fixed on the side wall of the cross beam, the jacking cylinder is fixedly installed on the cylinder fixing plate, and the cylinder rod of the jacking cylinder extends upward, and the compression block is fixed on the top of the cylinder rod.
  • the structure of the left Y-axis component and the right Y-axis component are the same;
  • the left Y-axis assembly includes a first rail, a first rail fixing plate, and a first slider
  • the middle Y-axis assembly includes a second rail, a second rail fixing plate, and a second slider;
  • the first guide rail is fixed on the upper surface of the first guide rail fixing plate, the first slider is slidably disposed on the first guide rail, and the first slider is provided with a mounting surface, the mounting surface is in a horizontal direction;
  • the two guide rails are fixed on the side of the second guide rail fixing plate, the second slider is slidably disposed on the second guide rail, and the second slider is provided with a mounting surface which is in a vertical direction;
  • One end of the X-axis beam is fixed on the mounting surface of the first slider, and the other end of the X-axis beam is fixed on the mounting surface of the second slider.
  • a rail support base is provided below the first rail fixing plate and the second rail fixing plate.
  • the beneficial effect of the present invention is that a four-zone module machine of the present invention can process multiple PCB boards at the same time, improve the processing efficiency of the PCB board, and increase the production speed of the PCB board;
  • the position can be adjusted arbitrarily to adapt to PCB boards of different widths.
  • the adaptability is strong and the adjustment method is simple and fast.
  • FIG. 1 is a schematic diagram of the internal structure of a four-zone modular machine according to the present invention.
  • FIG. 2 is a schematic structural diagram of a left Y-axis component and a middle Y-axis component of a four-zone module machine according to the present invention.
  • FIG. 3 is a schematic diagram of a first three-dimensional structure of a dual-rail transfer board assembly of a four-zone modular machine according to the present invention.
  • FIG. 4 is a schematic diagram of a second three-dimensional structure of a dual-rail transfer board assembly of a four-zone modular machine according to the present invention.
  • FIG. 5 is a first schematic structural diagram of an external transfer mechanism of a dual-track transfer board assembly according to the present invention.
  • FIG. 6 is a schematic diagram of a second structure of the external transfer mechanism of the dual-track transfer plate assembly of the present invention.
  • the present invention discloses a four-zone module machine through which a plurality of PCB boards can be processed simultaneously.
  • the four-zone module machine includes a left Y-axis assembly 10 and a middle Y-axis.
  • the module 30, the right Y-axis module 40, the X-axis beam 50, and the dual-rail transfer board module 20; the left Y-axis module 10, the middle Y-axis module 30, and the right Y-axis module 40 each include a Y disposed along the Y-axis direction.
  • An X-axis slide rail, two X-axis cross beams 50 are slidably arranged between the Y-axis slide rail of the left Y-axis assembly 10 and the Y-axis slide rail of the middle Y-axis assembly 30, and the right Y-axis assembly 40 and the middle Y-axis
  • Two X-axis beams 50 are slidingly arranged between the Y-axis slide rails of the module 30, and each X-axis beam 50 is mounted with a Z-axis robot assembly module 501; therefore, the four-zone module machine of the present invention includes a total of The Z-axis robot arm assembly 501 processes the PCB on the dual-rail transfer board assembly 20 through the Z-axis robot arm assembly 501.
  • a feeding group 60 is provided between 30 and the right Y-axis assembly 40, and the required parts are provided through the feeding group 60.
  • the Z-axis robot assembly assembly 501 After the feeding group 60 picks up the material, it is moved to the PCB for processing.
  • the X-axis beam 50 slides on the Y-axis slide rail, and the Z-axis manipulator assembly slides on the X-axis beam 50.
  • the left Y-axis assembly 10 includes a first guide rail 301, a first guide rail fixing plate 302, and a first slider 303.
  • the middle Y-axis assembly 30 includes a second guide rail 304, a second guide rail fixing plate 305, and a first Two sliders 306; wherein the first guide rail 301 and the second guide rail 304 are the Y-axis slide rails described above; the first guide rail 301 is fixed on the upper surface of the first guide rail fixing plate 302, and the first The slider 303 is slidably disposed on the first guide rail 301, and the first slider 303 is provided with a mounting surface which is in a horizontal direction; the second guide rail 304 is fixed on the side of the second guide rail fixing plate 305, the first The two sliders 306 are slidably disposed on the second guide rail 304, and a mounting surface is provided on the second slider 306.
  • the mounting surface is in a vertical direction. Therefore, the mounting surface of the first slider 303 is similar to the mounting surface of the second slider 306. Vertically, one end of the X-axis beam 50 is fixed on the mounting surface of the first slider 303, and the other end of the X-axis beam 50 is fixed on the mounting surface of the second slider 306. With this structure, the X-axis beam 50 The end fixed on the second slider 306 is designed to be vertical, and horizontally on the X axis. 50 in the case of the same length, reducing the width of the device, and thereby reducing the volume of space occupied by the equipment.
  • the first rail fixing plate 302 and the second rail fixing plate 305 are each provided with a rail support base 308, and the X-axis cross beam 50 is elevated by the rail support base 308 so as to facilitate the A working platform is arranged below the beam 50 to realize the processing of the PCB.
  • the mounting surface of the second slider 306 is in a vertical state.
  • the structure of the X-axis beam 50 needs to be adaptively adjusted.
  • the length of the X-axis beam 50 is shortened while the movement length of the X-axis beam 50 is maintained. This shortens the width of the equipment and reduces the support of one of the guide rails.
  • the volume of the structure reduces the overall volume of the device, reducing the volume and space occupied by the device.
  • the present invention provides a specific embodiment.
  • the dual-rail transfer board assembly 20 is disposed on the left Y-axis assembly 10 and the middle Y-axis. Below the component 30 and the right Y-axis component 40, the PCB is transmitted and fixed by the dual-rail transfer plate component 20, so that the Z-axis robot component component 501 can process the PCB.
  • the dual-rail transfer board assembly 20 includes a fixed base 201, a mobile base 202, a longitudinal guide rail 203, an external transfer mechanism 204, an internal transfer mechanism 205, a first adjustment screw 206, and a second adjustment wire.
  • the external transmission mechanism 204 is fixedly installed on the fixed base 201, and two external transmission mechanisms 204 are arranged in parallel, and two external fixed bodies 201 are installed on each external transmission mechanism 204;
  • the direction in which the external transfer mechanism 204 and the internal transfer mechanism 205 are located is perpendicular to the direction of the Y-axis slide rail.
  • the two ends of the first adjusting screw 206 and the two ends of the second adjusting screw 207 are respectively rotatably mounted on the two external transmission mechanisms 204.
  • Two internal transfer mechanisms 205 are arranged in parallel between the two external transfer mechanisms 204, so the two external transfer mechanisms 204 and two internal transfer mechanisms 205 are in a parallel state, and the adjacent external transfer mechanisms 204 and internal transfers
  • the mechanism 205 is used to transfer PCB boards, and the two sets of PCB boards can be transmitted at the same time.
  • the longitudinal guide rail 203 is disposed below the internal conveying mechanism 205, the internal conveying mechanism 205 is fixedly mounted on the moving base 202, and the moving base 202 is slidably installed on the vertical guide 203;
  • a first screw nut 208 is fixedly mounted on the moving base 202 of one of the internal transfer mechanisms 205, and the first screw nut 208 is threadedly connected to the first adjusting screw 206, and the mobile base 202 of the other internal transfer mechanism 205
  • a second screw nut 209 is fixedly installed on the second screw nut 209 and is screwed to the second adjusting screw 207.
  • first adjustment screw rods 206 and two second adjustment screw rods 207 are provided between the two external transmission mechanisms 204, one of which is a first adjustment screw rod 206 and one second adjustment screw rod 207.
  • a first screw group is formed, and another first adjusting screw 206 and another second adjusting screw 207 form a second screw group; a longitudinal direction is provided below the first screw group and the second screw group Guide rail 203.
  • An adjustment motor 210 is installed on the side wall of the fixed base 201, and the first adjustment screw 206 or the second adjustment screw 207 is driven to rotate by the adjustment motor 210.
  • the position of the internal transfer mechanism 205 affects, so in the process of transferring a set of external transfer mechanism 204 and internal transfer mechanism 205 to the PCB, the position of the other internal transfer mechanism 205 can be adjusted without affecting the PCB board. Transmission efficiency. As shown in FIG. 4, the two internal transfer mechanisms 205 can be adjusted to be close to one of the external transfer mechanisms 204, and the distance between the other external transfer mechanism 204 and the adjacent internal transfer mechanism 205 can be adjusted to the maximum, which is suitable for Maximum width PCB board transmission.
  • the external conveying mechanism 204 includes a cross beam 402, a first conveying device 403, and a pressing device 404.
  • the first conveying device 403 and the pressing device 404 are both disposed on a side wall of the cross beam 402.
  • the first conveying device 403 is used for conveying the PCB.
  • the pressing device 404 includes a pressing cylinder 4041, a linkage plate 4042, a rotating connection plate 4043, and a pressing plate 4044.
  • the pressing cylinder 4041 is along The horizontal direction is fixed below the cross beam 402, the linkage plate 4042 is fixedly connected to the cylinder rod of the compressed air cylinder 4041, and both ends of the linkage plate 4042 are hinged with a rotating connecting plate 4043, respectively; the rotating connecting plate 4043 There are also a first hinge point 4045 and a second hinge point 4046.
  • the first hinge point 4045 is rotatably mounted on the side wall of the beam 402, and the second hinge point 4046 is rotatably mounted on the side wall of the compression plate 4044. turn When the link plate 4045 rotates in a first hinge point 4043, to drive the pressure plate 4044 up and down movement.
  • a position of the pressing plate 4044 corresponding to the first hinge point 4045 is provided with a vertical first limiting hole 4047, and a top of the first hinge point 4045 projects outward. And the outwardly protruding portion is snapped into the first limiting hole 4047; the pressing plate 4044 is provided with a plurality of vertical second limiting holes 4048, and correspondingly arranged on the side wall of the beam 402 The limiting block is locked into the second limiting hole 4048.
  • the external transmission mechanism 204 further includes a jacking device 405, which includes a jacking cylinder 4051, a cylinder fixing plate 4052, and a pressing block; the cylinder fixing plate 4052 is fixed on On the side wall of the beam 402, the jacking cylinder 4051 is fixedly mounted on the cylinder fixing plate 4052, and the cylinder rod of the jacking cylinder 4051 projects upward, and the compression block is fixed on the top of the cylinder rod.
  • a jacking device 405 which includes a jacking cylinder 4051, a cylinder fixing plate 4052, and a pressing block;
  • the cylinder fixing plate 4052 is fixed on On the side wall of the beam 402
  • the jacking cylinder 4051 is fixedly mounted on the cylinder fixing plate 4052, and the cylinder rod of the jacking cylinder 4051 projects upward, and the compression block is fixed on the top of the cylinder rod.
  • the first conveying device 403 includes a first conveying motor 4031, a first conveying belt 4032, and a plurality of first conveying wheels.
  • the first conveying wheel is fixed on a side wall of the beam 402, and the first conveying belt 4032 is provided.
  • the first conveying belt 4032 is rotated by the driving of the first conveying motor 4031, and the pressing plate 4044 is located inside the first conveying belt 4032.
  • the front and rear ends of the first transfer device 403 are also provided with a second transfer device 406 and a third transfer device 407, respectively.
  • the structures of the second transfer device 406 and the third transfer device 407 are basically the same as those of the first transfer device 403. All are driven by the motor to rotate the belt to realize the PCB board transmission.
  • the pressing cylinder 4041 starts, pushing the linkage plate 4042 to move in the horizontal direction, and the linkage
  • the plate 4042 drives the connecting plate 4043 to rotate around the first hinge point 4045. Since the second hinge point 4046 is rotatably provided on the pressing plate 4044, the pressing moves upward in the vertical direction, thereby pressing the two ends of the PCB board.
  • the PCB board is fixed. In the process, the first limit hole 4047 and the second limit hole 4048 are used to limit the compression plate 4044.
  • the pressing plate 4044 is moved in the vertical direction to achieve the clamping of the PCB board. Since the top of the pressing plate 4044 is in contact with the PCB board, the PCB board is more tightly fixed; because the pressing device 404 is provided on the cross beam 402, A separate module is formed. After the position of the cross beam 402 is determined, the position of the pressing device 404 does not need to be adjusted separately. The position of the pressing device 404 is independent of the working platform and does not need to be based on the level of the working platform. Integrity adjusts the position of the clamping device 404 adaptively, so the entire structure is more convenient and quicker to install, and it also provides the accuracy of the PCB board clamping, to avoid the local PCB board with insufficient clamping force. In addition, through the design of the jacking device 405, the clamping force of the PCB board is further improved to avoid loosening during the processing of the PCB board.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

本发明公开了一种四区模组机,涉及PCB板加工设备技术领域;包括左Y轴组件、中间Y轴组件、右Y轴组件、X轴横梁以及双轨传板组件;所述的左Y轴组件、中间Y轴组件以及右Y轴组件均包括有沿Y轴方向设置的Y轴滑轨,所述左Y轴组件的Y轴滑轨和中间Y轴组件的Y轴滑轨之间滑动设置有多个X轴横梁,所述右Y轴组件和中间Y轴组件的Y轴滑轨之间滑动设置有多个X轴横梁;且每个X轴横梁上均安装有Z轴机械手组件组件;所述的双轨传板组件设置在左Y轴组件、中间Y轴组件以及右Y轴组件的下方位置;本发明的有益效果是:可以同时对多个PCB板进行加工,提高了PCB板的加工效率,提高PCB板的生产速度。

Description

一种四区模组机 技术领域
本发明涉及PCB板加工设备技术领域,更具体的说,本发明涉及一种四区模组机。
背景技术
PCB线路板,又称印刷电路板,是电子元器件电气连接的提供者。它的设计主要是版图设计,采用电路板的主要优点是大大减少布线和装配的差错,提高了自动化水平和生产劳动率。
现有技术中的PCB加工设备,通过流水线带动PCB板运动,再通过机械手在PCB板上进行操作,一台机器只能够加工一张PCB板,这种加工方式的效率低下,导致PCB板的生产效率低下。
发明内容
为了克服现有技术的不足,本发明提供一种四区模组机,该四区模组机可以同时对多个PCB板进行加工,提高了PCB板的加工效率,提高PCB板的生产速度。
本发明解决其技术问题所采用的技术方案是:一种四区模组机,其改进之处在于:包括左Y轴组件、中间Y轴组件、右Y轴组件、X轴横梁以及双轨传板组件;
所述的左Y轴组件、中间Y轴组件以及右Y轴组件均包括有沿Y轴方向设置的Y轴滑轨,所述左Y轴组件的Y轴滑轨和中间Y轴组件的Y轴滑轨之间滑动设置有多个X轴横梁,所述右Y轴组件和中间Y轴组件的Y轴滑轨之间滑动设置有多个X轴横梁;且每个X轴横梁上均安装有Z轴机械手组件组件;
所述的双轨传板组件设置在左Y轴组件、中间Y轴组件以及右Y轴组件的下方位置,双轨传板组件包括固定座体、移动座体、纵向导轨、外部传送机构、内部传送机构、第一调节丝杆以及第二调节丝杆;
所述的外部传送机构固定安装在固定座体上,两条外部传送机构平行设置,所述的第一调节丝杆的两端和第二调节丝杆的两端分别转动安装在两条外部传送机构上;
所述的两条外部传送机构之间平行设置有两条内部传送机构,相邻的外部传送机构与内部传送机构之间用于传送PCB板;所述的纵向导轨设置在内部传送机构的下方,所述内部传送机构固定安装在移动座体上,且该移动座体滑动安装在所述的 纵向导轨上;
其中一条内部传送机构的移动座体上固定安装有第一丝杆螺母,第一丝杆螺母螺纹连接在第一调节丝杆上,另一条内部传送机构的移动座体上固定安装有第二丝杆螺母,第二丝杆螺母螺纹连接在第二调节丝杆上。
在上述的结构中,所述的两条外部传送机构之间总共设置有两条第一调节丝杆和两条第二调节丝杆,其中一条第一调节丝杆和一条第二调节丝杆形成第一丝杆组,另一条第一调节丝杆和另一条第二调节丝杆形成第二丝杆组;所述第一丝杆组和第二丝杆组的下方均设置有一纵向导轨。
在上述的结构中,所述的外部传送机构与内部传送机构的结构相同;
所述的外部传送机构包括横梁、第一传送装置以及压紧装置,所述的第一传送装置和压紧装置均设置在横梁的侧壁上,第一传送装置用于对PCB板进行传送;
所述的压紧装置包括压紧气缸、联动板、转动连接板以及压紧板,所述的压紧气缸沿水平方向固定在横梁的下方,所述的联动板与压紧气缸的气缸杆固定连接,且联动板的两端分别与一转动连接板相铰接;
所述的转动连接板上还设置有第一铰接点和第二铰接点,第一铰接点转动安装在横梁的侧壁上,第二铰接点转动安装在压紧板的侧壁上,所述转动连接板沿第一铰接点转动时,带动压紧板上下运动。
在上述的结构中,所述压紧板对应于第一铰接点的位置设置有竖向的第一限位孔,所述第一铰接点的顶部向外凸出,且向外凸出的部分卡入第一限位孔内。
在上述的结构中,所述压紧板上设置有多个竖向的第二限位孔,所述横梁的侧壁上对应的设置有限位块,且限位块卡入第二限位孔内。
在上述的结构中,所述的第一传送装置包括第一传送电机、第一传送皮带以及多个第一传送轮,第一传送轮固定在横梁的侧壁上,第一传送皮带套在第一传送轮上,第一传送皮带通过第一传送电机的驱动而转动,所述的压紧板位于第一传送皮带的内侧。
在上述的结构中,所述的外部传送机构还包括顶升装置,该顶升装置包括顶升气缸、气缸固定板以及压紧块;
所述的气缸固定板固定在横梁的侧壁上,顶升气缸固定安装在气缸固定板上,且顶升气缸的气缸杆朝上伸出,压紧块固定在气缸杆顶端。
在上述的结构中,所述左Y轴组件与右Y轴组件的结构相同;
所述的左Y轴组件包括包括第一导轨、第一导轨固定板以及第一滑块,所述的 中间Y轴组件包括第二导轨、第二导轨固定板以及第二滑块;
所述的第一导轨固定在第一导轨固定板的上表面,第一滑块滑动设置在第一导轨上,第一滑块上设置有一安装面,该安装面处于水平方向;所述的第二导轨固定在第二导轨固定板的侧面上,第二滑块滑动设置在第二导轨上,第二滑块上设置有一安装面,该安装面处于竖直方向;
所述X轴横梁的一端固定在第一滑块的安装面上,X轴横梁的另一端固定在第二滑块的安装面上。
在上述的结构中,所述第一导轨固定板和第二导轨固定板的下方均设置有导轨支撑座。
本发明的有益效果是:本发明的一种四区模组机可以同时对多个PCB板进行加工,提高了PCB板的加工效率,提高PCB板的生产速度;可以对两个内部传送机构的位置进行任意的调节,以适应不同宽度的PCB板,适应性较强,调节方式简单快捷。
附图说明
图1为本发明的一种四区模组机的内部结构示意图。
图2为本发明的一种四区模组机的左Y轴组件和中间Y轴组件的结构示意图。
图3为本发明的一种四区模组机的双轨传板组件的第一立体结构示意图。
图4为本发明的一种四区模组机的双轨传板组件的第二立体结构示意图。
图5为本发明的双轨传板组件的外部传送机构的第一结构示意图。
图6为本发明的双轨传板组件的外部传送机构的第二结构示意图。
具体实施方式
下面结合附图和实施例对本发明进一步说明。
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护的范围。另外,专利中涉及到的所有联接/连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。本发明创造中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合。
参照图1所示,本发明揭示了一种四区模组机,通过该四区模组机可以同时对多个PCB板进行加工,四区模组机包括左Y轴组件10、中间Y轴组件30、右Y轴 组件40、X轴横梁50以及双轨传板组件20;所述的左Y轴组件10、中间Y轴组件30以及右Y轴组件40均包括有沿Y轴方向设置的Y轴滑轨,所述左Y轴组件10的Y轴滑轨和中间Y轴组件30的Y轴滑轨之间滑动设置有两个X轴横梁50,所述右Y轴组件40和中间Y轴组件30的Y轴滑轨之间滑动设置有两个X轴横梁50,且每个X轴横梁50上均安装有Z轴机械手组件组件501;因此,本发明的四区模组机,总共包括Z轴机械手组件组件501,通过Z轴机械手组件组件501对双轨传板组件20上的PCB板进行加工,本实施例中,左Y轴组件10与中间Y轴组件30之间、中间Y轴组件30与右Y轴组件40之间均设置有供料组60,通过供料组60提供所需的零件,Z轴机械手组件组件501在供料组60取料后,移动至PCB板上进行加工。需要说明的是,X轴横梁50在Y轴滑轨上滑动、Z轴机械手组件在X轴横梁50上滑动,这些结构属于现有技术的范畴,一般的,通过电机进行驱动就可以实现,因此本实施例中不再详细的说明。
对于所述的左Y轴组件10、中间Y轴组件30以及右Y轴组件40的结构,本发明提供了一具体实施例,如图2所示,所述左Y轴组件10与右Y轴组件40的结构相同,因此本实施例中只对左Y轴组件10和中间Y轴组件30的结构进行详细说明。所述的左Y轴组件10包括包括第一导轨301、第一导轨固定板302以及第一滑块303,所述的中间Y轴组件30包括第二导轨304、第二导轨固定板305以及第二滑块306;其中,所述的第一导轨301和第二导轨304,即为上述的Y轴滑轨;所述的第一导轨301固定在第一导轨固定板302的上表面,第一滑块303滑动设置在第一导轨301上,第一滑块303上设置有一安装面,该安装面处于水平方向;所述的第二导轨304固定在第二导轨固定板305的侧面上,第二滑块306滑动设置在第二导轨304上,第二滑块306上设置有一安装面,该安装面处于竖直方向,因此第一滑块303的安装面与第二滑块306的安装面相垂直,所述X轴横梁50的一端固定在第一滑块303的安装面上,X轴横梁50的另一端固定在第二滑块306的安装面上;通过这种结构,X轴横梁50固定在第二滑块306上的一端则设计为垂直的状态,在X轴横梁50长度不变的情况下,减少了设备的宽度,从而减小了设备的体积和占用的空间。
在上述的实施例中,所述第一导轨固定板302和第二导轨固定板305的下方均设置有导轨支撑座308,通过导轨支撑座308将X轴横梁50垫高,以便于在X轴横梁50下方设置工作平台,实现PCB板的加工。通过将第二导轨304设置在第二导轨固定板305的侧面上,使得第二滑块306的安装面处于竖直的状态,当X轴横 梁50的一端固定在第二滑块306上时,需要对X轴横梁50的结构进行适应性的调整,在保证X轴横梁50运动长度不变的情况下,缩短了X轴横梁50的长度,从而缩短了设备的宽度,减少了其中一个导轨支撑结构的体积,使得设备整体的体积减小,减少了设备的体积与占用的空间。
对于所述的双轨传板组件20,结合图1、图3至图6所示,本发明提供了一具体实施例,所述的双轨传板组件20设置在左Y轴组件10、中间Y轴组件30以及右Y轴组件40的下方位置,通过双轨传板组件20对PCB板进行传输和固定,以便于Z轴机械手组件组件501对PCB板进行加工。如图3所示,所述的双轨传板组件20包括固定座体201、移动座体202、纵向导轨203、外部传送机构204、内部传送机构205、第一调节丝杆206以及第二调节丝杆207;所述的外部传送机构204固定安装在固定座体201上,两条外部传送机构204平行设置,每条外部传送机构204上安装有两个固定座体201;并且,当双轨传板组件20设置在左Y轴组件10、中间Y轴组件30以及右Y轴组件40的下方位置时,外部传送机构204和内部传送机构205所处的方向,与Y轴滑轨的方向相垂直。
所述的第一调节丝杆206的两端和第二调节丝杆207的两端分别转动安装在两条外部传送机构204上。所述的两条外部传送机构204之间平行设置有两条内部传送机构205,因此两条外部传送机构204与两条内部传送机构205均处于平行状态,相邻的外部传送机构204与内部传送机构205之间用于传送PCB板,则可以同时实现两组PCB板的传输。
进一步的,所述的纵向导轨203设置在内部传送机构205的下方,所述内部传送机构205固定安装在移动座体202上,且该移动座体202滑动安装在所述的纵向导轨203上;其中一条内部传送机构205的移动座体202上固定安装有第一丝杆螺母208,第一丝杆螺母208螺纹连接在第一调节丝杆206上,另一条内部传送机构205的移动座体202上固定安装有第二丝杆螺母209,第二丝杆螺母209螺纹连接在第二调节丝杆207上。
另外,所述的两条外部传送机构204之间总共设置有两条第一调节丝杆206和两条第二调节丝杆207,其中一条第一调节丝杆206和一条第二调节丝杆207形成第一丝杆组,另一条第一调节丝杆206和另一条第二调节丝杆207形成第二丝杆组;所述第一丝杆组和第二丝杆组的下方均设置有一纵向导轨203。所述的固定座体201的侧壁上安装有调节电机210,通过调节电机210驱动第一调节丝杆206或第二调节丝杆207转动。
通过这种结构,当调节电机210第一调节丝杆206转动时,带动第一丝杆螺母208在第一调节丝杆206上移动,从而驱动其中一个内部传送机构205在纵向导轨203上移动;当第二调节丝杆207转动时,带动第二丝杆螺母209在第二调节丝杆207上移动,从而驱动另一个内部传送机构205在纵向导轨203上移动;这种方式,可以对两个内部传送机构205的位置进行任意的调节,以适应不同宽度的PCB板,适应性较强,调节方式简单快捷;并且,对其中一个内部传送机构205的位置进行调节时,并不会对另一个内部传送机构205的位置造成影响,因此在其中一组外部传送机构204和内部传送机构205在对PCB板传输的过程中,可以对另一个内部传送机构205的位置进行调整,不影响PCB板的传输效率。如图4所示,可以将两个内部传送机构205调节至靠近于其中一个外部传送机构204,另一个外部传送机构204与相邻的内部传送机构205之间的距离则调整至最大,适应于最大宽度的PCB板的传输。
对于所述的外部传送机构204和内部传送机构205,本实施例中,外部传送机构204和内部传送机构205的结构相同,因此本说明书中,仅对外部传送机构204的结构进行说明,如图5、图6所示,所述的外部传送机构204包括横梁402、第一传送装置403以及压紧装置404,所述的第一传送装置403和压紧装置404均设置在横梁402的侧壁上,第一传送装置403用于对PCB板进行传送;所述的压紧装置404包括压紧气缸4041、联动板4042、转动连接板4043以及压紧板4044,所述的压紧气缸4041沿水平方向固定在横梁402的下方,所述的联动板4042与压紧气缸4041的气缸杆固定连接,且联动板4042的两端分别与一转动连接板4043相铰接;所述的转动连接板4043上还设置有第一铰接点4045和第二铰接点4046,第一铰接点4045转动安装在横梁402的侧壁上,第二铰接点4046转动安装在压紧板4044的侧壁上,所述转动连接板4043沿第一铰接点4045转动时,带动压紧板4044上下运动。
进一步的,在上述的实施例中,所述压紧板4044对应于第一铰接点4045的位置设置有竖向的第一限位孔4047,所述第一铰接点4045的顶部向外凸出,且向外凸出的部分卡入第一限位孔4047内;所述压紧板4044上设置有多个竖向的第二限位孔4048,所述横梁402的侧壁上对应的设置有限位块,且限位块卡入第二限位孔4048内。
在上述的实施例中,所述的外部传送机构204还包括顶升装置405,该顶升装置405包括顶升气缸4051、气缸固定板4052以及压紧块;所述的气缸固定板4052 固定在横梁402的侧壁上,顶升气缸4051固定安装在气缸固定板4052上,且顶升气缸4051的气缸杆朝上伸出,压紧块固定在气缸杆顶端。
进一步的,所述的第一传送装置403包括第一传送电机4031、第一传送皮带4032以及多个第一传送轮,第一传送轮固定在横梁402的侧壁上,第一传送皮带4032套在第一传送轮上,第一传送皮带4032通过第一传送电机4031的驱动而转动,所述的压紧板4044位于第一传送皮带4032的内侧。另外,第一传送装置403的前后端还分别设置有第二传送装置406和第三传送装置407,第二传送装置406和第三传送装置407的结构与第一传送装置403的结构基本相同,均是通过电机带动皮带旋转,实现PCB板的传输。
通过上述的结构,当PCB板传送至压紧板4044上方时,如若需要将PCB板压紧,以便于对PCB板进行加工时,压紧气缸4041启动,推动联动板4042在水平方向移动,联动板4042则带动转动连接板4043,绕着第一铰接点4045转动,由于第二铰接点4046转动设置在压紧板4044上,带动压紧在垂直方向向上运动,从而压紧在PCB板两端的下表面,当PCB板上方设置有遮挡部件时,则实现了PCB板的固定,在此过程中,通过第一限位孔4047、第二限位孔4048,对压紧板4044实现限位,使得压紧板4044在垂直方向运动,从而实现PCB板的夹紧,由于压紧板4044的顶部全部与PCB板接触,PCB板的固定更为紧密;由于压紧装置404设置在横梁402上,形成单独的一个模块,在确定横梁402的位置后,无需对压紧装置404的位置单独的进行调整,压紧装置404的所处的位置与工作平台无关,无需根据工作平台的平整度对压紧装置404的位置进行适应性的调整,因此整个结构在安装时更为方便、快捷,同时提供了PCB板夹紧时的精确度,避免PCB板的局部出现夹紧力不够的情况;另外,通过顶升装置405的设计,进一步提高PCB板的夹紧力,避免在PCB板加工过程中出现松动。
以上是对本发明的较佳实施进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可做出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。

Claims (9)

  1. 一种四区模组机,其特征在于:包括左Y轴组件、中间Y轴组件、右Y轴组件、X轴横梁以及双轨传板组件;
    所述的左Y轴组件、中间Y轴组件以及右Y轴组件均包括有沿Y轴方向设置的Y轴滑轨,所述左Y轴组件的Y轴滑轨和中间Y轴组件的Y轴滑轨之间滑动设置有多个X轴横梁,所述右Y轴组件和中间Y轴组件的Y轴滑轨之间滑动设置有多个X轴横梁;且每个X轴横梁上均安装有Z轴机械手组件组件;
    所述的双轨传板组件设置在左Y轴组件、中间Y轴组件以及右Y轴组件的下方位置,双轨传板组件包括固定座体、移动座体、纵向导轨、外部传送机构、内部传送机构、第一调节丝杆以及第二调节丝杆;
    所述的外部传送机构固定安装在固定座体上,两条外部传送机构平行设置,所述的第一调节丝杆的两端和第二调节丝杆的两端分别转动安装在两条外部传送机构上;
    所述的两条外部传送机构之间平行设置有两条内部传送机构,相邻的外部传送机构与内部传送机构之间用于传送PCB板;所述的纵向导轨设置在内部传送机构的下方,所述内部传送机构固定安装在移动座体上,且该移动座体滑动安装在所述的纵向导轨上;
    其中一条内部传送机构的移动座体上固定安装有第一丝杆螺母,第一丝杆螺母螺纹连接在第一调节丝杆上,另一条内部传送机构的移动座体上固定安装有第二丝杆螺母,第二丝杆螺母螺纹连接在第二调节丝杆上。
  2. 根据权利要求1所述的一种四区模组机,其特征在于:所述的两条外部传送机构之间总共设置有两条第一调节丝杆和两条第二调节丝杆,其中一条第一调节丝杆和一条第二调节丝杆形成第一丝杆组,另一条第一调节丝杆和另一条第二调节丝杆形成第二丝杆组;所述第一丝杆组和第二丝杆组的下方均设置有一纵向导轨。
  3. 根据权利要求1所述的一种四区模组机,其特征在于:所述的外部传送机构与内部传送机构的结构相同;
    所述的外部传送机构包括横梁、第一传送装置以及压紧装置,所述的第一传送装置和压紧装置均设置在横梁的侧壁上,第一传送装置用于对PCB板进行传送;
    所述的压紧装置包括压紧气缸、联动板、转动连接板以及压紧板,所述的压紧 气缸沿水平方向固定在横梁的下方,所述的联动板与压紧气缸的气缸杆固定连接,且联动板的两端分别与一转动连接板相铰接;
    所述的转动连接板上还设置有第一铰接点和第二铰接点,第一铰接点转动安装在横梁的侧壁上,第二铰接点转动安装在压紧板的侧壁上,所述转动连接板沿第一铰接点转动时,带动压紧板上下运动。
  4. 根据权利要求3所述的一种四区模组机,其特征在于:所述压紧板对应于第一铰接点的位置设置有竖向的第一限位孔,所述第一铰接点的顶部向外凸出,且向外凸出的部分卡入第一限位孔内。
  5. 根据权利要求4所述的一种四区模组机,其特征在于:所述压紧板上设置有多个竖向的第二限位孔,所述横梁的侧壁上对应的设置有限位块,且限位块卡入第二限位孔内。
  6. 根据权利要求3所述的一种四区模组机,其特征在于:所述的第一传送装置包括第一传送电机、第一传送皮带以及多个第一传送轮,第一传送轮固定在横梁的侧壁上,第一传送皮带套在第一传送轮上,第一传送皮带通过第一传送电机的驱动而转动,所述的压紧板位于第一传送皮带的内侧。
  7. 根据权利要求3所述的一种四区模组机,其特征在于:所述的外部传送机构还包括顶升装置,该顶升装置包括顶升气缸、气缸固定板以及压紧块;
    所述的气缸固定板固定在横梁的侧壁上,顶升气缸固定安装在气缸固定板上,且顶升气缸的气缸杆朝上伸出,压紧块固定在气缸杆顶端。
  8. 根据权利要求1所述的一种四区模组机,其特征在于:所述左Y轴组件与右Y轴组件的结构相同;
    所述的左Y轴组件包括包括第一导轨、第一导轨固定板以及第一滑块,所述的中间Y轴组件包括第二导轨、第二导轨固定板以及第二滑块;
    所述的第一导轨固定在第一导轨固定板的上表面,第一滑块滑动设置在第一导轨上,第一滑块上设置有一安装面,该安装面处于水平方向;所述的第二导轨固定在第二导轨固定板的侧面上,第二滑块滑动设置在第二导轨上,第二滑块上设置有一安装面,该安装面处于竖直方向;
    所述X轴横梁的一端固定在第一滑块的安装面上,X轴横梁的另一端固定在第二滑块的安装面上。
  9. 根据权利要求8所述的一种四区模组机,其特征在于:所述第一导轨固定板和第二导轨固定板的下方均设置有导轨支撑座。
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CN112394554A (zh) * 2020-12-10 2021-02-23 深圳市升瑞科仪光电有限公司 一种lcd玻璃的压接装置
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