WO2020010651A1 - 一种针织面料的生产工艺 - Google Patents

一种针织面料的生产工艺 Download PDF

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WO2020010651A1
WO2020010651A1 PCT/CN2018/097111 CN2018097111W WO2020010651A1 WO 2020010651 A1 WO2020010651 A1 WO 2020010651A1 CN 2018097111 W CN2018097111 W CN 2018097111W WO 2020010651 A1 WO2020010651 A1 WO 2020010651A1
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fabric
liquid
knitted
knitted fabric
antibacterial
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PCT/CN2018/097111
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English (en)
French (fr)
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刘明军
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海安绒克纺织有限公司
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/07Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
    • D06M11/11Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
    • D06M11/13Ammonium halides or halides of elements of Groups 1 or 11 of the Periodic Table
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/188Monocarboxylic acids; Anhydrides, halides or salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/10Repellency against liquids
    • D06M2200/11Oleophobic properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/10Repellency against liquids
    • D06M2200/12Hydrophobic properties

Definitions

  • the invention belongs to the field of textile technology, and particularly relates to a production process of knitted fabrics.
  • Water repellent finishing is a kind of finishing of fabrics. Water and oil repellent textiles can be widely used in clothing fabrics, kitchen and dining table cloths, etc.
  • the present invention addresses the deficiencies in the prior art, and proposes a water and oil repellent performance that is widely used in various oily working environments such as clothing fabrics, kitchens and tablecloths, and can improve the fabric's performance. Antibacterial performance, good antibacterial effect, production process of knitted fabrics with long use time.
  • the production process of a knitted fabric according to the present invention includes the following steps:
  • Baking Baking the dried fabric, and the baking temperature is maintained at 120 ° C to 150 ° C for 5-15min;
  • the first antibacterial treatment the knitted fabric is dehydrated, then immersed in the nano antibacterial solution, heated to 40-55 ° C, soaked for 1-2 hours, and then heated to 60-90 ° C, soaked for 3-4 hours;
  • the antibacterial finishing liquid is coated on the surface of the knitted fabric, and then dried at a temperature of 60-90 ° C for a drying time of 2-5 minutes, and then at 100-150 ° C Baking and crosslinking at a temperature of 5-10 minutes;
  • Reduction cleaning treatment Put the knitted fabric into a cleaning solution for cleaning
  • the knitted fabric is composed of an upper fabric and a lower fabric.
  • the upper fabric is knitted with a weft flat structure from a first yarn
  • the lower fabric is knitted with a weft flat structure from a second yarn
  • the upper and lower fabrics are knitted.
  • the stripes of the woven structure are connected, and the stripes are formed by weaving the second yarn of the lower fabric above the first yarn.
  • the nano antibacterial liquid is made of a nano silver chloride dispersion liquid and a nano silver ion binder.
  • the antibacterial finishing liquid is made by mixing bamboo vinegar liquid, coating agent and additives.
  • the knitted fabric in the step (7) is first dried by a tenter dryer, and then baked and cross-linked by a heat setting machine.
  • the pH of the cleaning solution in the step (8) is 5-5.5
  • the cleaning temperature is 40-55 ° C
  • the cleaning time is 10-20 minutes.
  • the finishing process of the antibacterial knitted fabric of the present invention has good water and oil repellency, and is widely used in various oily working environments such as clothing fabrics, kitchens and tablecloths, and can improve the antibacterial performance of the fabric. Good antibacterial effect and long use time.
  • a production process for knitted fabrics includes the following steps:
  • Baking Baking the dried fabric, and the baking temperature is maintained at 120 ° C for 5 minutes;
  • the first antibacterial treatment the knitted fabric is dehydrated, then immersed in the nano antibacterial solution, heated to 40 ° C, soaked for 1 hour, and then heated to 60 ° C, and soaked for 3 hours;
  • the antibacterial finishing liquid is coated on the surface of the knitted fabric, and then dried at 60 ° C for 2 minutes, and then baked at 100 ° C For 5 minutes;
  • Reduction cleaning treatment Put the knitted fabric into a cleaning solution for cleaning
  • the knitted fabric is composed of an upper fabric and a lower fabric.
  • the upper fabric is knitted with a weft flat structure from a first yarn
  • the lower fabric is knitted with a weft flat structure from a second yarn
  • the upper and lower fabrics are knitted.
  • the stripes of the woven structure are connected, and the stripes are formed by weaving the second yarn of the lower fabric above the first yarn.
  • the nano antibacterial liquid is made of a nano silver chloride dispersion liquid and a nano silver ion binder.
  • the antibacterial finishing liquid is made by mixing bamboo vinegar liquid, coating agent and additives.
  • the knitted fabric in the step (7) is first dried by a tenter dryer, and then baked and cross-linked by a heat setting machine.
  • the pH of the cleaning solution in the step (8) is 5-5.5
  • the cleaning temperature is 40 ° C
  • the cleaning time is 10 minutes.
  • a production process for knitted fabrics includes the following steps:
  • the first antibacterial treatment the knitted fabric is dehydrated, then immersed in the nano antibacterial solution, heated to 55 ° C, soaked for 2 hours, and then heated to 90 ° C, soaked for 4 hours;
  • the antibacterial finishing liquid is coated on the surface of the knitted fabric, and then dried at 90 ° C for 5 minutes, and then baked at 150 ° C For 10 minutes;
  • Reduction cleaning treatment Put the knitted fabric into a cleaning solution for cleaning
  • the knitted fabric is composed of an upper fabric and a lower fabric.
  • the upper fabric is knitted with a weft flat structure from a first yarn
  • the lower fabric is knitted with a weft flat structure from a second yarn
  • the upper and lower fabrics are knitted.
  • the stripes of the woven structure are connected, and the stripes are formed by weaving the second yarn of the lower fabric above the first yarn.
  • the nano antibacterial liquid is made of a nano silver chloride dispersion liquid and a nano silver ion binder.
  • the antibacterial finishing liquid is made by mixing bamboo vinegar liquid, coating agent and additives.
  • the knitted fabric in the step (7) is first dried by a tenter dryer, and then baked and cross-linked by a heat setting machine.
  • the pH of the cleaning solution in the step (8) is 5-5.5
  • the cleaning temperature is 55 ° C
  • the cleaning time is 20 minutes.
  • a production process for knitted fabrics includes the following steps:
  • Knitting fabric dipping finishing liquid warm the decontamination finishing liquid to 30 ° C, put it into the fabric to be finished and keep it for 25min;
  • Baking Baking the dried fabric, and the baking temperature is maintained at 130 ° C for 10 minutes;
  • the first antibacterial treatment the knitted fabric is dehydrated, then immersed in the nano antibacterial solution, heated to 45 ° C, soaked for 1.5 hours, and then heated to 80 ° C, soaked for 3.5 hours;
  • the antibacterial finishing liquid is coated on the surface of the knitted fabric, and then dried at 60-90 ° C for 3 minutes, and then at 120 ° C Baking cross-linking, 8 minutes;
  • Reduction cleaning treatment Put the knitted fabric into a cleaning solution for cleaning
  • the knitted fabric is composed of an upper fabric and a lower fabric.
  • the upper fabric is knitted with a weft flat structure from a first yarn
  • the lower fabric is knitted with a weft flat structure from a second yarn
  • the upper and lower fabrics are knitted.
  • the stripes of the woven structure are connected, and the stripes are formed by weaving the second yarn of the lower fabric above the first yarn.
  • the nano antibacterial liquid is made of a nano silver chloride dispersion liquid and a nano silver ion binder.
  • the antibacterial finishing liquid is made by mixing bamboo vinegar liquid, coating agent and additives.
  • the knitted fabric in the step (7) is first dried by a tenter dryer, and then baked and cross-linked by a heat setting machine.
  • the pH of the cleaning solution in the step (8) is 5-5.5
  • the cleaning temperature is 45 ° C
  • the cleaning time is 15 minutes.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Knitting Of Fabric (AREA)

Abstract

本发明公开了一种针织面料的生产工艺,包括如下步骤:去污整理液制:调节水的PH=3,加入交联剂5g—8g/L、氯化镁催化剂4g—5g/L,有机氟化合物35g-40g/L,得到溶液;针织面料浸渍整理液:将去污整理液加温到25-35℃,放入需整理的面料,保持20-30min;轧液:将浸渍过的面料进行轧液,保持面料带液率为70-85%;然后进行烘干、抗菌处理。本发明抗菌针织面料的生产工艺,具有良好的拒水拒油性能,被广泛应用于服装面料,厨房及餐桌布等各种油污多的工作环境,且能够提高面料的抗菌性能,抗菌效果好,使用时间长。

Description

一种针织面料的生产工艺 技术领域
本发明属于纺织技术领域,具体涉及一种针织面料的生产工艺。
背景技术
随着社会和经济的发展,人们生活水平的提高吗,单一功能的纺织品已远远不能满足人们的需求,多功能整理的纺织品因其优良的性能越来越得到人们的认可和使用,而拒水拒油整理就是一种面料的后整理。拒水拒油纺织品可广泛应用于服装面料、厨房及餐桌用布等。
发明内容
发明目的:本发明针对现有技术中的不足,提出一种具有良好的拒水拒油性能,被广泛应用于服装面料,厨房及餐桌布等各种油污多的工作环境,且能够提高面料的抗菌性能,抗菌效果好,使用时间长的针织面料的生产工艺。
技术方案:本发明所述的一种针织面料的生产工艺,包括如下步骤:
(1)去污整理液制:调节水的PH=3,加入交联剂5g—8g/L、氯化镁催化剂4g—5g/L,有机氟化合物35g-40g/L,得到溶液;
(2)针织面料浸渍整理液:将去污整理液加温到25-35℃,放入需整理的面料,保持20-30min;
(3)轧液:将浸渍过的面料进行轧液,保持面料带液率为70-85%;
(4)烘干:将带液的针织品在90℃~100℃的烘干炉内进行烘干,保持10-30min;
(5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在120℃~150℃,保持5-15min;
(6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至40-55℃,浸泡1-2小时,然后再升温至60-90℃,浸泡3-4小时;
(7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在60-90℃的温度下进行烘干成型,烘干时间为2-5分钟,接着在100-150℃的温度下进行烘焙交联,时间为5-10分钟;
(8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
(9)后处理:依次进行脱水、松式烘干、拉幅定形和检验;
该针织面料由上层面料和下层面料组成,上层面料由第一纱线采用纬平组织结构编织而成,下层面料由第二纱线采用纬平组织结构编织而成,上层面料和下层面料通过针织编织结构的条纹连接,条纹由下层面料的第二纱线编织在第一纱线上方构成。
进一步的,所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的,所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的,所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
进一步的,所述步骤(8)中的清洗溶液的ph值为5-5.5,清洗温度为40-55℃,清洗时间为10-20分钟。
有益效果:本发明抗菌针织面料的后整理工艺,具有良好的拒水拒油性能,被广泛应用于服装面料,厨房及餐桌布等各种油污多的工作环境,且能够提高面料的抗菌性能,抗菌效果好,使用时间长。
具体实施方式
下面结合具体实施例对本发明作进一步说明:
实施例1
一种针织面料的生产工艺,包括如下步骤:
(1)去污整理液制:调节水的PH=3,加入交联剂5g/L、氯化镁催化剂4g/L,有机氟化合物35g/L,得到溶液;
(2)针织面料浸渍整理液:将去污整理液加温到25℃,放入需整理的面料,保持20min;
(3)轧液:将浸渍过的面料进行轧液,保持面料带液率为70%;
(4)烘干:将带液的针织品在90℃的烘干炉内进行烘干,保持10min;
(5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在120℃,保持5min;
(6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至40℃,浸泡1小时,然后再升温至60℃,浸泡3小时;
(7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在60℃的温度下进行烘干成型,烘干时间为2分钟,接着在100℃的温度下进行烘焙交联,时间为5分钟;
(8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
(9)后处理:依次进行脱水、松式烘干、拉幅定形和检验;
该针织面料由上层面料和下层面料组成,上层面料由第一纱线采用纬平组织结构编织而成,下层面料由第二纱线采用纬平组织结构编织而成,上层面料和下层面料通过针织编织结构的条纹连接,条纹由下层面料的第二纱线编织在第一纱线上方构成。
进一步的,所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的,所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的,所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
进一步的,所述步骤(8)中的清洗溶液的ph值为5-5.5,清洗温度为40℃,清洗时间 为10分钟。
实施例2
一种针织面料的生产工艺,包括如下步骤:
(1)去污整理液制:调节水的PH=3,加入交联剂8g/L、氯化镁催化剂5g/L,有机氟化合物40g/L,得到溶液;
(2)针织面料浸渍整理液:将去污整理液加温到35℃,放入需整理的面料,保持30min;
(3)轧液:将浸渍过的面料进行轧液,保持面料带液率为85%;
(4)烘干:将带液的针织品在100℃的烘干炉内进行烘干,保持30min;
(5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在50℃,保持15min;
(6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至55℃,浸泡2小时,然后再升温至90℃,浸泡4小时;
(7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在90℃的温度下进行烘干成型,烘干时间为5分钟,接着在150℃的温度下进行烘焙交联,时间为10分钟;
(8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
(9)后处理:依次进行脱水、松式烘干、拉幅定形和检验;
该针织面料由上层面料和下层面料组成,上层面料由第一纱线采用纬平组织结构编织而成,下层面料由第二纱线采用纬平组织结构编织而成,上层面料和下层面料通过针织编织结构的条纹连接,条纹由下层面料的第二纱线编织在第一纱线上方构成。
进一步的,所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的,所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的,所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
进一步的,所述步骤(8)中的清洗溶液的ph值为5-5.5,清洗温度为55℃,清洗时间为20分钟。
实施例3
一种针织面料的生产工艺,包括如下步骤:
(1)去污整理液制:调节水的PH=3,加入交联剂6g/L、氯化镁催化剂4.5g/L,有机氟化合物37g/L,得到溶液;
(2)针织面料浸渍整理液:将去污整理液加温到30℃,放入需整理的面料,保持25min;
(3)轧液:将浸渍过的面料进行轧液,保持面料带液率为75%;
(4)烘干:将带液的针织品在95℃的烘干炉内进行烘干,保持20min;
(5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在130℃,保持10min;
(6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至45℃,浸泡1.5小时,然后再升温至80℃,浸泡3.5小时;
(7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在60-90℃的温度下进行烘干成型,烘干时间为3分钟,接着在120℃的温度下进行烘焙交联,时间为8分钟;
(8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
(9)后处理:依次进行脱水、松式烘干、拉幅定形和检验;
该针织面料由上层面料和下层面料组成,上层面料由第一纱线采用纬平组织结构编织而成,下层面料由第二纱线采用纬平组织结构编织而成,上层面料和下层面料通过针织编织结构的条纹连接,条纹由下层面料的第二纱线编织在第一纱线上方构成。
进一步的,所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的,所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的,所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
进一步的,所述步骤(8)中的清洗溶液的ph值为5-5.5,清洗温度为45℃,清洗时间为15分钟。
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。

Claims (5)

  1. 一种针织面料的生产工艺,其特征在于:包括如下步骤:
    (1)去污整理液制:调节水的PH=3,加入交联剂5g—8g/L、氯化镁催化剂4g—5g/L,有机氟化合物35g-40g/L,得到溶液;
    (2)针织面料浸渍整理液:将去污整理液加温到25-35℃,放入需整理的面料,保持20-30min;
    (3)轧液:将浸渍过的面料进行轧液,保持面料带液率为70-85%;
    (4)烘干:将带液的针织品在90℃~100℃的烘干炉内进行烘干,保持10-30min;
    (5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在120℃~150℃,保持5-15min;
    (6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至40-55℃,浸泡1-2小时,然后再升温至60-90℃,浸泡3-4小时;
    (7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在60-90℃的温度下进行烘干成型,烘干时间为2-5分钟,接着在100-150℃的温度下进行烘焙交联,时间为5-10分钟;
    (8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
    (9)后处理:依次进行脱水、松式烘干、拉幅定形和检验;
    该针织面料由上层面料和下层面料组成,上层面料由第一纱线采用纬平组织结构编织而成,下层面料由第二纱线采用纬平组织结构编织而成,上层面料和下层面料通过针织编织结构的条纹连接,条纹由下层面料的第二纱线编织在第一纱线上方构成。
  2. 根据权利要求1所述的一种针织面料的生产工艺,其特征在于:所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
  3. 根据权利要求1所述的一种针织面料的生产工艺,其特征在于:所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
  4. 根据权利要求1所述的一种针织面料的生产工艺,其特征在于:所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
  5. 根据权利要求1所述的一种针织面料的生产工艺,其特征在于:所述步骤(8)中的清洗溶液的ph值为5-5.5,清洗温度为40-55℃,清洗时间为10-20分钟。
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