WO2019237852A1 - Système, procédé et appareil pour saisir des produits, et support de stockage - Google Patents

Système, procédé et appareil pour saisir des produits, et support de stockage Download PDF

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Publication number
WO2019237852A1
WO2019237852A1 PCT/CN2019/085668 CN2019085668W WO2019237852A1 WO 2019237852 A1 WO2019237852 A1 WO 2019237852A1 CN 2019085668 W CN2019085668 W CN 2019085668W WO 2019237852 A1 WO2019237852 A1 WO 2019237852A1
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WO
WIPO (PCT)
Prior art keywords
picking
goods
turnover box
buffer
order
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Application number
PCT/CN2019/085668
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English (en)
Chinese (zh)
Inventor
徐丹
黄锋权
Original Assignee
北京京东尚科信息技术有限公司
北京京东世纪贸易有限公司
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Application filed by 北京京东尚科信息技术有限公司, 北京京东世纪贸易有限公司 filed Critical 北京京东尚科信息技术有限公司
Publication of WO2019237852A1 publication Critical patent/WO2019237852A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/10—Storage devices mechanical with relatively movable racks to facilitate insertion or removal of articles

Definitions

  • the present disclosure relates to the field of intelligent storage, and in particular, to a system, method, and device for picking goods and a storage medium.
  • AGV Automated Guided Vehicle
  • One technical problem to be solved by the embodiments of the present disclosure is to improve the picking efficiency.
  • a system for picking goods including:
  • a first transmission device disposed between the picking operation area and the buffer area
  • a second transmission device disposed between the buffer area and the production area
  • the picking station is configured to pick the goods involved in several subtasks of the task list.
  • Each picking station is configured with at least one buffer line.
  • the buffer line is configured to buffer the turnover of the loaded cargo from the corresponding picking station.
  • the other buffer lines that store the goods of the same task order at the same time release each turnover box of the same task order to the second transmission device, and the packing device is configured to transfer the The goods are packed.
  • the picking station is configured to pick goods according to the order in which the task order is issued, and multiple subtasks of the same task order are distributed to the picking stations of multiple partitions simultaneously.
  • the exception processing line located in the buffer area is configured as a turnover box in which an abnormality occurs in the buffer scanning.
  • the turnover box is provided with a tag for scanning codes, and the tag includes information of the partition from which the turnover box comes and information of the task order to which the turnover box belongs.
  • a cache bit located in the production area is configured as a cache of each turnover box of a same order; wherein, along the transfer direction of the turnover box, is set behind the cache bit The packaging equipment.
  • the first transmission device is a transmission line or a handling device
  • the second transmission device is a transmission line or a handling device.
  • a method for sorting goods including:
  • multiple subtasks of the same task list are distributed to the picking stations of multiple partitions.
  • the method further includes: transmitting the turnover box in which the scan code is abnormal to the exception processing line of the buffer area.
  • the method further includes: after the turnover box is transmitted to the production area, kicking out each turnover box of the same task order to a buffer position in the production area, and then removing the The goods are packed.
  • an apparatus for sorting goods including:
  • a processor coupled to the memory, the processor being configured to perform any of the foregoing methods of picking goods based on instructions stored in the memory.
  • a computer-readable storage medium on which a computer program is stored, and the program is executed by a processor to implement any one of the foregoing methods for selecting goods.
  • the present disclosure divides the picking operation area into a plurality of partitions, so that the handling equipment only needs to be responsible for the handling work of the shelves in the range of the partition, thereby shortening the carrying distance and improving the picking efficiency.
  • the cargo turnover boxes of the task orders that need to be merged will be released by each cache line at the same time and transferred to the production area for packaging.
  • the number of cache lines required for this way of consolidating the task orders is determined according to the number of partitions in the picking operation area. Compared with determining the number of cache lines according to the number of orders, the number of cache lines can be reduced and costs can be saved.
  • FIG. 1 is a schematic diagram of some embodiments of a system for picking goods in the present disclosure.
  • FIG. 2 is a schematic diagram of mixed transportation of multiple totes from various zones on the first transfer device 14 of the present disclosure.
  • FIG. 3 and FIG. 4 are schematic diagrams of the situation of the turnover box from each partition of the present disclosure and the situation of the turnover box of the cache line cache, respectively.
  • FIG. 5 is a schematic flowchart of some embodiments of a method for selecting goods according to the present disclosure.
  • FIG. 6 is a schematic structural diagram of some embodiments of a device for sorting goods in the present disclosure.
  • the task orders of the present disclosure include user orders and collection orders.
  • the collection order is to put many orders together as a whole picking task order, the purpose is to put together the goods in multiple orders and pick them together to reduce the number of shelves.
  • FIG. 1 is a schematic diagram of some embodiments of a system for picking goods in the present disclosure.
  • the picking area includes a picking operation area 11, a buffer area 12, and a production area 13.
  • the system for picking goods in this embodiment includes a plurality of picking stations 112 respectively located in different sections 111 of the picking operation area 11, a plurality of buffer lines 122 located in the buffer area 12, and a packing device 133 located in the production area 13.
  • the first transmission device 14 and the second transmission device 15 are equipment having a cargo transportation capability or a transmission capability such as a transmission line or a transportation equipment.
  • the picking operation area 11 is divided into a plurality of partitions 111, and each partition 111 is configured with a picking station 112 of the partition.
  • the handling equipment only needs to be responsible for the handling of the shelves within the zone, that is, the handling equipment moves the shelves with the picking task in this zone to the picking station in this zone, and does not need to work in the entire picking operation area, thus shortening the handling distance. And improved picking efficiency.
  • the picking order of the goods by the picking station 112 is the order in which task orders are issued.
  • a plurality of subtasks of a task list are divided and delivered to the picking stations 112 of the respective partitions 111 at the same time.
  • the location of the goods can be dispersed as much as possible, that is, the multiple subtasks of a single work order are distributed to the picking stations 112 of multiple partitions as far as possible, so that these subtasks are distributed as evenly as possible in each partition, so that each
  • the shipping speed of the divisions is relatively close, so that the goods of a task order can be gathered faster.
  • subtasks A, B, and C of a task order are respectively delivered to the picking station in partition 1, the picking station in partition 2, and the picking station in partition 3, or the subtasks A and B are sent to
  • the sub-task C is sent to the picking station in the partition 1 to the picking station in the partition 3.
  • the degree of dispersion of the sub-tasks of the previous example is greater than the degree of dispersion of the sub-tasks of the latter example, which is conducive to the goods of the task list being picked and completed more quickly.
  • the turnover box is transmitted to the buffer area through the first transmission device 14.
  • the turnover box is provided with a label for code scanning, and the label includes information of the division from which the turnover box comes and information of the task order to which the turnover box belongs.
  • the label format is set to, for example, A-B, where A represents the information of the division from which the turnover box comes, and B represents the information of the task order to which the turnover box belongs.
  • A-B represents the information of the division from which the turnover box comes
  • B represents the information of the task order to which the turnover box belongs.
  • a turnover box with a label of 1-2 indicates that the turnover box is a cargo from zone 1 and loaded with order 2.
  • a scanning station 121 is provided at the entrance of the buffer area 12.
  • the scanning station 121 completes the collection of the label information of the turnover box by scanning to identify the information of the partition from which the turnover box comes and the information of the task order to which the turnover box belongs. According to the information of the partition from which the turnover box comes from and the cache lines configured for each partition, the cache line to which the turnover box is to be transmitted can be determined.
  • Each picking station 112 is configured with at least one buffer line 122, and the buffer line 122 can buffer the turnover box loaded with goods from the corresponding picking station 112.
  • Different picking stations 112 are configured with different buffer lines 122.
  • FIG. 1 illustrates a case where one cache line 122 is configured for each partition 111.
  • partition 1 corresponds to cache line 1
  • partition 2 corresponds to cache line 2
  • partition n corresponds to cache line n.
  • the turnover box from partition 1 enters cache line 1
  • the turnover box from partition 2 enters cache line 2.
  • Turnover box enters cache line n.
  • the correspondence between the picking station and the cache line is not limited to the example of one-to-one correspondence.
  • One picking station can also be configured with multiple cache lines.
  • the picking station in partition 1 corresponds to cache lines 1 and 2.
  • the picking station in zone 2 corresponds to buffer line 3.
  • the buffer area 12 further includes an exception processing line 123 configured to buffer the turnover box where the scan code is abnormal. For example, when the turnover box fails to read the tag information or the tag information is lost, in order not to interfere with other cache line operations, the turnover box enters the exception processing line 123 and waits for manual timely processing.
  • a plurality of totes from each zone are mixed and transported on the first transfer device 14. Since the picking stations in each zone pick the goods according to the order in which the work orders are issued, the turnover boxes from each zone are arranged in the order in which the work orders are issued. In this way, after the turnover boxes enter the cache line, each cache line Last turnover box was queued in accordance with the order in which tasks were issued.
  • each picking station is configured with a buffer line
  • the picking stations in partitions 1, 2, 3, 4, and 5 correspond to buffer line 1 respectively.
  • 2,3,4,5 Each of the 4 task orders is divided into 5 subtasks, and the order of the task orders is task orders 1,2,3,4, and the subtasks of each task order are issued separately at the same time. Go to the picking stations in zones 1,2,3,4,5.
  • the turnover box from partition 1 enters cache line 1 in the order in which the work order is issued
  • the turnover box from partition 2 enters cache line 2 in the order in which the work order is issued
  • the turnover box from partition 3 is based on the work order
  • the turnover box from the partition 4 enters the cache line 4 according to the order of the task order
  • turnover box from the partition 5 enters the cache line 5 according to the order of the task order.
  • the situation of the turnover box from each partition and the situation of the cache line cache turnover box are shown in Figure 3 and Figure 4, respectively.
  • the first turnover box label from zone 1 is 1-1
  • the second turnover box label is 1-2
  • the third turnover box label is 1-3
  • the fourth turnover box label is 1-4.
  • the turnover boxes on cache line 1 are 1-1, 1-2, 1-3, and 1-4.
  • the first turnover box label from Zone 2 is 2-1
  • the second turnover box label is 2-2
  • the third turnover box label is 2-3
  • the fourth turnover box label is 2-4.
  • Turnover boxes on cache line 2 are 2-1, 2-2, 2-3, and 2-4 in that order.
  • the first turnover box label from zone 3 is 3-1
  • the second turnover box label is 3-2
  • the third turnover box label is 3-3
  • the fourth turnover box label is 3-4.
  • Turnover boxes on cache line 3 are 3-1, 3-2, 3-3, and 3-4 in that order.
  • the first turnover box label from zone 4 is 4-1
  • the second turnover box label is 4-2
  • the third turnover box label is 4-3
  • the fourth turnover box label is 4-4.
  • Turnover boxes on cache line 4 are 4-1, 4-2, 4-3, and 4-4 in that order.
  • the first turnover box label from zone 5 is 5-1
  • the second turnover box label is 5-2
  • the third turnover box label is 5-3
  • the fourth turnover box label is 5-4.
  • Turnover boxes on cache line 5 are 5-1, 5-2, 5-3, and 5-4 in that order.
  • each cache line 122 releases the turnover boxes of the collected one task list to the second transmission device 15 at the same time. As shown in FIG. 4, after the five turnover boxes (1-1, 2-1, 3-1, 4-1, 5-1) of task list 1 are collected, they are simultaneously released to the second transmission device 15 for transmission. Go to the next production link.
  • each turnover box of a collected work order is transferred to the production area 13, and packaging processing is completed in the production area 13.
  • the production area 13 is provided with a plurality of stations 131, and usually there are many stations 131.
  • Each station 131 is provided with a cache bit 132 and a packing device 133.
  • a packing device 133 is provided behind the buffer bit 132 along the transfer direction of the turnover box.
  • the cache bit 132 may cache each turnover box of the same task ticket, for example, cache each turnover box of a task ticket collected together. After each turnover box of a task ticket arrives at the station 131, it is automatically kicked out from the second transmission device 15 to the cache position 132 of the station 131 for caching, and then the packing device 133 will separate each turnover box of a task ticket on the cache position The goods are packed.
  • the kick-out operation can ensure the continuity of the operation between the two task orders before and after.
  • FIG. 5 is a schematic flowchart of some embodiments of a method for selecting goods according to the present disclosure.
  • the method in this embodiment includes steps 510 to 530.
  • step 510 multiple subtasks of the same task list are simultaneously issued to the picking workstations of each partition in the picking operation area, so that the picking workstation picks the goods in the order in which the task orders are issued.
  • multiple subtasks of a task order are distributed to the picking stations of multiple partitions as far as possible, so that these subtasks are distributed as evenly as possible in each partition, so that the shipping speed of each partition is relatively close. So that the goods of a task list can be gathered more quickly.
  • step 520a if the turnover box scanning code is normal, according to the turnover box label information obtained by the scanning, the turnover box loaded with goods selected by the picking station in each partition is transferred to the corresponding picking station in the buffer area. The cache line for caching. Then step 530 is performed.
  • step 520b if the turnover box scan code is abnormal, the turnover box with the scan code abnormality is transmitted to the abnormal processing line in the buffer area, waiting for manual processing in time to avoid interference with other cache line operations.
  • the manual processing method can, for example, return the goods in the turnover box with abnormal scanning codes to the corresponding shelves.
  • each buffer line is controlled to release each turnover box of the same work order at the same time, so as to transfer the goods in each turnover box of the same work order to the production area for packaging.
  • each turnover box of the same task order is kicked out to a buffer position in the production area, and then the goods in each turnover box of the same task order on the buffer position are packed. .
  • This kick-out operation can ensure the continuity of the operation between the two orders before and after.
  • the present disclosure divides the picking operation area into a plurality of partitions, so that the handling equipment only needs to be responsible for the handling of the shelves in the range of the partition, thereby shortening the carrying distance and improving the picking efficiency.
  • the cargo turnover boxes of the task orders that need to be merged will be released by each cache line at the same time and transferred to the production area for packaging.
  • the number of cache lines required for this way of consolidating the task orders is determined by the number of partitions in the picking operation area. Compared with determining the number of cache lines according to the number of orders, the number of cache lines can be reduced and costs can be saved. Taking the task order as a collection order as an example, the number of orders in the collection order may be dozens, but the number of partitions in the picking operation area is usually several. Accordingly, the order of the cache line is reduced from dozens to several.
  • FIG. 6 is a schematic structural diagram of some embodiments of a device for sorting goods in the present disclosure.
  • the apparatus 600 of this embodiment includes a memory 610 and a processor 620 coupled to the memory 610.
  • the processor 620 is configured to execute any of the foregoing embodiments based on instructions stored in the memory 610. Method of selecting goods.
  • the memory 610 may include, for example, a system memory, a fixed non-volatile storage medium, and the like.
  • the system memory stores, for example, an operating system, an application program, a boot loader (Boot Loader), and other programs.
  • the device 600 may further include an input-output interface 630, a network interface 640, a storage interface 650, and the like. These interfaces 630, 640, 650, and the memory 610 and the processor 620 may be connected through a bus 660, for example.
  • the input / output interface 630 provides a connection interface for input / output devices such as a display, a mouse, a keyboard, and a touch screen.
  • the network interface 640 provides a connection interface for various networked devices.
  • the storage interface 650 provides a connection interface for external storage devices such as an SD card and a U disk.
  • the present disclosure also proposes a computer-readable storage medium having stored thereon a computer program that, when executed by a processor, implements a method for selecting goods in any of the foregoing embodiments.
  • the embodiments of the present disclosure may be provided as a method, a system, or a computer program product. Therefore, the present disclosure may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Moreover, the present disclosure may take the form of a computer program product implemented on one or more computer-usable non-transitory storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code therein. .
  • These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to work in a specific manner such that the instructions stored in the computer-readable memory produce a manufactured article including an instruction device, the instructions
  • the device implements the functions specified in one or more flowcharts and / or one or more blocks of the block diagram.
  • These computer program instructions can also be loaded onto a computer or other programmable data processing device, so that a series of steps can be performed on the computer or other programmable device to produce a computer-implemented process, which can be executed on the computer or other programmable device.
  • the instructions provide steps for implementing the functions specified in one or more flowcharts and / or one or more blocks of the block diagrams.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

L'invention concerne un système pour saisir des produits. Une zone d'opération de saisie est divisée en une pluralité de sous-zones, un ordre de tâche est divisé en plusieurs sous-tâches et les sous-tâches sont attribuées à des stations de travail de saisie de produits dans différentes sous-zones, les stations de travail de saisie de produits prennent successivement des produits des sous-tâches et chargent ceux-ci dans des boîtes de retournement, les boîtes de retournement sont transportées vers des lignes de cache correspondantes à l'aide d'un premier appareil de transmission, chacune des lignes de cache libère chaque boîte de retournement du même ordre de tâche vers un second appareil de transmission en même temps, le second appareil de transmission transporte les boîtes de retournement vers un dispositif d'emballage, et le dispositif d'emballage conditionne des produits dans chaque boîte de retournement. Le système peut raccourcir un itinéraire de transport et améliorer l'efficacité de saisie, et peut également réduire le nombre de lignes de cache et économiser les coûts. L'invention concerne également un procédé pour saisir des produits à l'aide du système. L'invention concerne également un appareil pour exécuter le procédé pour saisir des produits. L'invention concerne également un support de stockage pour stocker un programme informatique pour exécuter le procédé pour saisir des produits.
PCT/CN2019/085668 2018-06-12 2019-05-06 Système, procédé et appareil pour saisir des produits, et support de stockage WO2019237852A1 (fr)

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CN201810597777.9 2018-06-12
CN201810597777.9A CN110589340A (zh) 2018-06-12 2018-06-12 拣选货物的系统、方法和装置及存储介质

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CN112598360A (zh) * 2021-03-02 2021-04-02 苏州牧星智能科技有限公司 一种跨区域同步拣选系统及方法
CN113335809A (zh) * 2021-05-14 2021-09-03 深圳市海柔创新科技有限公司 货物分拣方法、控制终端及其货物自动分拣系统
CN113947852A (zh) * 2021-10-15 2022-01-18 北京京东振世信息技术有限公司 自助提货装置、自助提货方法和控制装置

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