WO2019236423A1 - Cooking device having heat sources in a stacked arrangement - Google Patents

Cooking device having heat sources in a stacked arrangement Download PDF

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Publication number
WO2019236423A1
WO2019236423A1 PCT/US2019/035005 US2019035005W WO2019236423A1 WO 2019236423 A1 WO2019236423 A1 WO 2019236423A1 US 2019035005 W US2019035005 W US 2019035005W WO 2019236423 A1 WO2019236423 A1 WO 2019236423A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat source
cooking
housing assembly
volume
cooking device
Prior art date
Application number
PCT/US2019/035005
Other languages
English (en)
French (fr)
Inventor
Jeffery D. HANCOCK
Christopher N. Schenck
Original Assignee
Innovative Product Solutions, LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US16/001,924 external-priority patent/US10806301B2/en
Priority claimed from US16/001,921 external-priority patent/US10292531B1/en
Application filed by Innovative Product Solutions, LLC filed Critical Innovative Product Solutions, LLC
Priority to AU2019280574A priority Critical patent/AU2019280574B2/en
Priority to GB2018759.7A priority patent/GB2588539A/en
Priority to EP19815138.3A priority patent/EP3801152A4/en
Priority to CN201980038061.8A priority patent/CN112261894A/zh
Priority to CA3101997A priority patent/CA3101997C/en
Publication of WO2019236423A1 publication Critical patent/WO2019236423A1/en
Priority to AU2021202627A priority patent/AU2021202627B2/en
Priority to AU2023285958A priority patent/AU2023285958A1/en

Links

Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00—Baking; Roasting; Grilling; Frying
    • A47J37/06—Roasters; Grills; Sandwich grills
    • A47J37/07—Roasting devices for outdoor use; Barbecues
    • A47J37/0704—Roasting devices for outdoor use; Barbecues with horizontal fire box
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00—Baking; Roasting; Grilling; Frying
    • A47J37/06—Roasters; Grills; Sandwich grills
    • A47J37/07—Roasting devices for outdoor use; Barbecues
    • A47J37/0704—Roasting devices for outdoor use; Barbecues with horizontal fire box
    • A47J37/0713—Roasting devices for outdoor use; Barbecues with horizontal fire box with gas burners
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00—Baking; Roasting; Grilling; Frying
    • A47J37/06—Roasters; Grills; Sandwich grills
    • A47J37/07—Roasting devices for outdoor use; Barbecues
    • A47J37/0763—Small-size, portable barbecues
    • A47J37/0768—Disposable barbecue packages containing a quantity of fuel, e.g. charcoal
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00—Baking; Roasting; Grilling; Frying
    • A47J37/06—Roasters; Grills; Sandwich grills
    • A47J37/07—Roasting devices for outdoor use; Barbecues
    • A47J37/0786—Accessories
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00—Baking; Roasting; Grilling; Frying
    • A47J37/06—Roasters; Grills; Sandwich grills
    • A47J37/07—Roasting devices for outdoor use; Barbecues
    • A47J37/0786—Accessories
    • A47J2037/0795—Adjustable food supports, e.g. for height adjustment
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
    • Y02A40/924—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation using renewable energies
    • Y02A40/928—Cooking stoves using biomass

Definitions

  • the present invention generally relates to cooking devices, in particular, some embodiments of the present disclosure relate to cooking devices having heat sources in a stacked arrangement. Description of Related Art
  • cooking devices are well known and used for a variety of different purposes. For example, some cooking devices may be implemented to cook foodstuffs in an outdoor environment such as a park, a yard, while camping, etc.
  • the outdoor cooking devices generally combust a particular type of fuel to generate thermal energy, which is used to cook the foodstuffs. Examples of the types of fuel include propane gas, natural gas, charcoal, wood, etc.
  • Most cooking devices are configured to burn a single type of fuel. For instance, charcoal grills are generally constructed with areas for charcoal briquettes and provide an access to remove the briquettes following use.
  • some cooking devices may be configured for multiple types of fuels.
  • the dual-fuel or multi-fuel type cooking devices are often comprised of single- fuel type cooking devices manufactured into a single device.
  • an example of a duel-fuel cooking device may include a gas grill that is positioned next to a charcoal grill and manufactured into a single device.
  • Such configurations are generally large compared to single-fuel type cooking devices and do not improve the functionality of the cooking device. Instead, these merely provide a fuel option.
  • these duel-fuel type cooking devices often include multiple separate cooking volumes with multiple separate cooking surfaces. Accordingly, these duel-fuel type cooking devices are not well suited for a cooking operation involving multiple fuel types or involve the movement of foodstuffs between the separate cooking volumes during use.
  • a cooking device that includes a housing assembly, a cooking structure, a first heat source, a second heat source, a baffle, a vent conduit, a wood pellet reservoir, and a drip tray.
  • the housing assembly may define a single integrated cooking volume.
  • the cooking volume may include multiple portions that may include a first portion, a second portion, and a central portion.
  • the central portion may be disposed between the first portion and the second portion.
  • the cooking structure may have a cooking surface that is arranged for placement of a foodstuff. The cooking surface may be disposed at a boundary between the central portion and the first portion.
  • the first heat source may be disposed in one of the portions of the volume such as the central portion and the second heat source may be disposed in one of the portions of the volume such as the second portion of the cooking volume.
  • the first heat source may be positioned a first distance from the cooking structure in a first direction.
  • the first heat source may be disposed in the central portion of the cooking volume and may be arranged to heat the cooking structure via convection such that the cooking structure provides thermal energy via conduction to a foodstuff placed on the cooking surface and to heat the first portion of the cooking volume via convection.
  • the first heat source may be configured to combust a first fuel type and may be implemented for a direct heating process.
  • the second heat source may be configured to combust a second fuel type and may be implemented for an indirect heating process.
  • the first heat source may include a gas heat source such as a low-pressure gas grill that may be controllable via a valve.
  • the second heat source may be disposed a second distance from the cooking structure in the first direction. In detail, at least a portion of the first heat source may be separated from the second heat source in only the first direction. The second distance may be greater than the first distance.
  • the second heat source may be disposed in the second portion of the cooking volume and may be arranged to provide thermal energy indirectly to the first portion and the central portion of the cooking volume. The second heat source may be positioned in a middle part of the cooking volume.
  • the first heat source may be configurable to bring the first portion of the cooking volume to a particular temperature at a first heat rate that is greater than a second heat rate at which the second heat source is capable of heating the first portion of the cooking volume to the particular temperature.
  • the second heat source may include a wood pellet burner that may be fed via a feed subsystem such as an automatic pellet feed subsystem.
  • the first heat source and the second heat source may be usable independently and usable concurrently such that the housing assembly may be heated by the first heat source, the second heat source, or a combination of the first heat source and the second heat source.
  • the baffle may be disposed between the first heat source and the second heat source.
  • the baffle may be configured to direct at least a portion of the thermal energy produced by the second heat source to outer portions of the cooking volume adjacent the housing assembly and to the first portion of the cooking volume.
  • the housing assembly may define one or more openings such as a vent opening that connects the vent conduit to the first portion of the cooking volume.
  • the vent conduit may connect the first portion of the cooking volume to an ambient environment.
  • the wood pellet reservoir may be mechanically coupled to the housing assembly.
  • the wood pellet burner may include a cylindrical structure configured to receive wood pellets from the wood pellet reservoir via an auger. The auger may be positioned at a lower portion of the wood pellet reservoir.
  • the drip tray may be configured to collect fluids dripping from the foodstuffs during operation.
  • the heat sources are both positioned in a single, integrated volume defined by the housing assembly. Inclusion of the heat sources may reduce an overall footprint of the cooking device relative to other cooking devices that define multiple, separate cooking volumes that are arranged side-by-side or vertically.
  • the cooking device may include a housing assembly, a cooking structure, a gas heat source, a wood pellet heat source, a wood pellet reservoir, and a lower door.
  • the housing assembly may define a single volume that may include multiple portions such as a lower portion and a central portion.
  • the central portion may be above the lower portion.
  • the lower portion of the volume may be defined by an arced lower portion of the housing assembly and may include a substantially rectangular cross-section at an upper end that substantially corresponds to a footprint of the cooking structure.
  • the central portion may include a substantially rectangular volume that may extend from the lower portion.
  • the volume may further comprise an upper portion that may include an arc boundary defined at least partially by an upper lid that may be rotatable connected to the housing assembly.
  • the cooking structure may have a cooking surface. The cooking surface may be configured for placement of foodstuffs.
  • the cooking structure may be disposed in the central portion of the volume.
  • the gas heat source may be positioned in the lower portion of the volume and may be disposed a first distance below the cooking structure.
  • the gas heat source may be arranged relative to the cooking structure such that the gas heat source is below a portion of the cooking structure or substantially all of the cooking structure.
  • the gas heat source may be controllable via a valve, which may be a manual valve or an automated valve.
  • the gas heat source may be configurable to bring the upper portion of the volume to a particular temperature at a first rate.
  • the first rate may be greater than a second rate at which the wood pellet heat source is capable of heating the upper portion of the volume to the particular temperature.
  • the wood pellet heat source may be positioned below the gas heat source and in the lower portion of the volume.
  • the wood pellet reservoir may be mechanically coupled to the housing assembly.
  • the wood pellet heat source may be fed via a feed subsystem of an automatic pellet feed subsystem.
  • the wood pellet heat source may include a cylindrical structure or another shaped structure configured to receive wood pellets from the wood pellet reservoir via an auger.
  • the auger may be positioned at a lower portion of the wood pellet reservoir.
  • the gas heat source and the wood pellet heat source may be usable independently and usable concurrently.
  • the lower door may provide access to the lower portion of the volume.
  • the lower door may be rotatably coupled to the housing assembly at a lower housing end.
  • the lower door may be configurable in an open position in which the wood pellet heat source is accessible.
  • the lower door may be configurable in a closed position in which the volume is substantially sealed relative to an ambient environment.
  • the cooking device that includes the stacked arrangement includes a disposition of the first heat source, which may be better suited for high-heat cooking processes, close to a cooking structure.
  • the stacked arrangement further includes a disposition of the second heat source, which may be better suited for low-heat cooking processes, farther from the cooking structure. Accordingly, the cooking device may enable high-heat operations by the first heat source, low-heat operations by the second heat source, as well as cooking operations that involve both heat sources.
  • a cooking device may include a housing assembly, a first heat source, a second heat source, and feed subsystem such as a pellet feed subsystem.
  • the housing assembly may define a single integrated cooking volume that may include multiple portions such as a rectangular cross section that may be arranged to receive a cooking structure, a lower arched portion below the rectangular cross section, and an upper arched portion above the rectangular cross section.
  • the first heat source may be positioned in the housing assembly. The positioning of the first heat source may enable particular heating functions such as that of an emission of a first thermal energy. The first thermal energy may be emitted and distributed across to most or substantially all of the rectangular cross section.
  • the first heat source may be arranged to heat a cooking structure received in the housing assembly via direct convection and to heat the volume defined by the housing assembly.
  • the first heat source may include a gas heat source such as a low-pressure gas grill that may be controllable via one or more valves.
  • the second heat source disposed in the housing assembly below the first heat source, the second heat source being arranged to provide a second thermal energy to the volume defined by the housing assembly.
  • the second heat source may be separated from the first heat source by a first distance in a first direction and may be positioned relative to an interior portion of the first heat source.
  • the first heat source and the second heat source are usable independently and usable concurrently.
  • the second heat source may include a low thermal output heat source and the first heat source includes a high thermal output heat source relative to the low thermal output heat source.
  • the pellet feed subsystem may include a wood pellet reservoir and an auger.
  • the wood pellet reservoir may be mechanically coupled to the housing assembly.
  • the auger may be positioned at a lower portion of the wood pellet reservoir.
  • the second heat source includes a wood pellet burner that may have a structure of a particular geometry. In detail, the wood pellet burner may include a cylindrical structure. The wood pellet burner may be configured to receive wood pellets from the wood pellet reservoir via the auger.
  • the cooking device may include a housing assembly, one or more device components, an upper lid, and a lower door.
  • the housing assembly may at least partially define a cooking volume configured to receive a cooking structure on which foodstuffs are placed.
  • the housing assembly may include a fixed bottom portion having rear portion that includes lower, rear curve.
  • the fixed bottom portion may include an upwardly curved surface that extends from the lowermost point of the fixed bottom portion.
  • a cross section of the housing assembly may be substantially symmetric about a longitudinal axis that bisects the housing assembly through a lowermost point of the lower bottom portion.
  • the lower door may be rotatably coupled to the upwardly curved surface.
  • the lower door may be rotatably coupled to the fixed bottom portion of the housing assembly via one or more hinges.
  • the housing assembly may include a first side and a second side. The second side may be positioned opposite the first side.
  • the lower door may extend an entirety of a distance between the first side and the second side.
  • the housing assembly may include multiple portions such as an upper arced portion, a lower arced portion, and a rectangular portion. The rectangle portion may connect the upper arched portion and the lower arced portion.
  • a free edge of the lower door may be positioned adjacent to or may contacts the rectangular portion when the lower door is positioned in the closed position.
  • the cooking device may also include a first heat source. The first heat source may be disposed below the cooking structure a first distance in a first direction.
  • At least a subset of the device components is positioned in a lower portion of the cooking volume located below the cooking structure.
  • the subset of device components may include a second heat source that is disposed below the first heat source and may be separated from the cooking structure by a second distance in the first direction.
  • the subset of device components may include, for instance, a wood pellet burner, a baffle, the auger conduit, a drip tray, an internal surface of the housing assembly, or some combination thereof.
  • the lower door that is movably coupled to the fixed bottom portion of the housing assembly and is positionable in an open position in which the subset of the device components is accessible and in a closed position in which the lower portion of the cooking volume is substantially sealed, the lower door including a front lower curve that is substantially similar to the lower, rear curve.
  • the lower door may include an upper door portion and a lower door portion.
  • the upper door portion In the closed position, the upper door portion may be disposed substantially adjacent to an edge of a fixed portion of the housing assembly.
  • the lower door In the open position, the lower door may be rotated about the fixed lower portion such that the upper door portion is separated from the edge.
  • the upper door portion may include a free edge. The free edge may translate along a curved path during a transition between the open position and the lower position. The curved path may extend down and away to from the housing assembly.
  • the upper lid may be rotatably coupled to a fixed upper portion of the housing assembly. The upper lid may be configured to rotate in a first angular direction relative to the fixed upper portion to allow access to the cooking structure.
  • the lower door may be configured to rotate in a second angular direction relative to the fixed lower portion.
  • the second angular direction may be substantially opposite the first angular direction.
  • the upper lid and the lower door may be positioned on a front of the cooking device that is opposite the rear portion.
  • the upper lid may be positionable in a closed position that substantially seals an upper portion of the cooking volume relative to an environment surrounding the cooking device.
  • the lower door When the lower door is in the closed positions, the lower door may substantially seals a lower portion of the cooking volume relative to the environment surrounding the cooking device.
  • thermal losses to the environment may be reduced.
  • the lower door may provide access to the subset of the device components in the lower portion of the cooking volume. Additionally, the shape and contour of the lower door may provide such access without having any structure that extends from other portions of the housing assembly.
  • the lower door may reduce an overall footprint of the cooking device relative to other cooking devices as well as increase functionality of the cooking device.
  • Still another aspect of an embodiment includes a housing assembly for a cooking device.
  • the housing assembly may one or more components that such as a first side, a second side, a fixed housing portion, an upper lid, a lower door, and a rectangular portion.
  • the first side may include multiple portions such as a first upper arced planar portion, a first upper curved edge that extends along at least a portion of the first upper arced planar portion, a first lower arced planar portion, and a first lower curved edge that extends along at least a portion of the first lower arced planar portion.
  • the second side may include multiple portions such as a second upper arced planar portion, a second upper curved edge that extends along at least a portion of the second upper arced planar portion, a second lower arced planar portion, and a second lower curved edge that extends along at least a portion of the second lower arced planar portion.
  • the fixed housing portion may include multiple portions such as a fixed bottom portion and a fixed upper portion.
  • the fixed bottom portion may be coupled to the first side along the first lower curved edge and to the second side along the second lower curved edge.
  • the fixed bottom portion may include a lowermost point and an upwardly curved surface.
  • the upwardly curved surface may extend in a direction towards the fixed upper portion from the lowermost point of the fixed bottom portion.
  • the lower door may be rotatably coupled to the upwardly curved surface via one or more hinges.
  • the fixed bottom portion may include a rear portion that includes lower, rear curve.
  • the lower door may include a front lower curve that may be substantially similar to the lower, rear curve.
  • the cross section of the housing assembly may be substantially symmetric about a longitudinal axis that bisects the housing assembly through the lowermost point.
  • the fixed upper portion may be coupled to the first side along the first upper curved edge and to the second side along the second upper curved edge.
  • the upper lid may be rotatably coupled to the fixed upper portion and may be positionable in an open position in which a cooking structure is accessible and in a closed position in which an upper portion of a cooking volume is substantially sealed.
  • the upper lid and the lower door may be positioned on a front of the cooking device.
  • the upper lid may be configured to rotate in a first angular direction relative to the fixed upper portion.
  • the lower door may be configured to rotate in a second angular direction relative to the fixed bottom portion.
  • the second angular direction may be substantially opposite the first angular direction.
  • the lower door may include a curve.
  • the curve may be substantially similar to the first lower arced curved edge and the second lower curved edge.
  • the lower door may be rotatably coupled to the fixed bottom portion and may be positionable in an open position in which a subset of cooking device components is accessible and in a closed position in which a lower door portion of the cooking volume is substantially sealed.
  • the lower door may makes up a substantial portion of a front, arced portion of the housing assembly.
  • the lower door may extend an entirety of a distance between the first side and the second side.
  • the lower door may include an upper door portion and a lower door portion.
  • the upper door portion When the upper lid and the lower door are in the closed position, the upper door portion may be disposed substantially adjacent to a lower edge of the upper lid.
  • the rectangular portion may connect the fixed upper portion and the fixed bottom portion.
  • the lower door may include an upper door portion and a lower door portion. When the lower door is in the closed position, the upper door portion may be disposed substantially adjacent to the rectangular portion. In the open position, the lower door may be rotated about the fixed bottom portion such that the upper door portion is separated from the rectangular portion.
  • Figure 1B is another view of the cooking device of Figure 1 A;
  • Figure 2A illustrates a sectional view of the cooking device of Figures 1 A and 1B;
  • Figure 2B illustrates another sectional view of the cooking device of Figures 1A and 1B
  • Figure 2C illustrates another sectional view of the cooking device of Figures 1A and 1B
  • Figure 3 illustrates a top view of a portion of the cooking device of Figures 1 A and 1B
  • Figure 4A illustrates a detailed view of a portion of the cooking device with an exemplary lower door in an open position
  • Figure 4B illustrates the cooking device with the lower door in a closed position
  • Figure 4C illustrates a detailed view of a portion of the cooking device with the lower door in the closed position
  • Figure 4D illustrates a detailed view of a portion of the cooking device with the lower door removed
  • Figure 5 A illustrates an exemplary feed subsystem that may be implemented in the cooking device of Figures 1A and 1B;
  • Figure 5B illustrates a sectional view of the feed subsystem of Figure 5 A
  • the present invention is directed towards cooking devices that include multiple heat sources in a stacked arrangement.
  • the principles of the present invention are not limited to cooking devices. It will be understood that, in light of the present disclosure, the components and arrangements disclosed herein can be successfully used in connection with other types of cooking devices.
  • Figures 1A and 1B illustrate an exemplary cooking device 100.
  • Figure 1A is an upper perspective view of the cooking device 100.
  • Figure 1B is a front view of the cooking device 100.
  • the cooking device 100 includes multiple heat sources 104 and 106 that are arranged in a stacked arrangement in which heat sources 104 and 106 are separated from one another in substantially a single direction.
  • the heat sources 104 and 106 are arranged in the cooking device 100 such that a first heat source 106 is separated from a second heat source 104 by a particular distance in a first direction 108.
  • the first direction 108 is substantially parallel to the y-direction in the arbitrarily defined coordinate system of Figures 1 A and 1B.
  • the stacked arrangement includes a disposition of the first heat source 106, which may be better suited for high-heat cooking processes, close to a cooking structure 171 that is configured for foodstuff placement.
  • the stacked arrangement further includes a disposition of the second heat source 104, which may be better suited for low-heat cooking processes, farther from the cooking structure 171.
  • the first heat source 106 may be implemented for direct heating of the foodstuffs. Direct heating as used in the present disclosure may indicate that the thermal energy emitted or generated from the first heat source 106 heats a bottom surface (e.g., a surface placed on the cooking structure 171) of the foodstuff.
  • direct heating may indicate that the heat emitted or generated from the heat source 106 is transferred to the cooking structure 171, which is then transferred to the foodstuffs via conduction.
  • Direct heating generally includes cooking processes that are short in duration when contrasted with indirect heating. For instance, direct heating process may have a duration of a few minutes (e.g., fewer than about 5 minutes in some embodiments).
  • Direct heating is contrasted from indirect heating.
  • indirect heating indicates that a volume or an environment around the foodstuffs may be heated. However, the distance between the heat source (e.g., 104) and the foodstuffs is sufficient for the thermal energy to be diffused or substantially diffused to an environment between the foodstuffs and the heat source.
  • Indirect heating generally includes cooking processes that are long in duration when contrasted with direct heating. For instance, indirect heating process may have a duration of a several minutes to multiple hours (e.g., greater than about 7 minutes to about 12 hours, etc. in some embodiments).
  • the cooking device 100 may enable high-heat operations and/or direct heating by the first heat source 106, low-heat operations and/or indirect heating by the second heat source 104, as well as cooking operations that involve both heat sources 104 and 106.
  • These cooking operations that involve both heat sources 104 and 106 include some direct heating and some indirect heating. Due to inclusion of both heat sources 104 and 106, such cooking operations may be performed with minimal movement of the foodstuffs. Some additional details of the cooking operations involving both of the heat sources 104 and 106 are described elsewhere in the present disclosure. Additionally, the heat sources 104 and 106 are both positioned in a single, integrated volume 110 that is defined by a housing assembly 102 of the cooking device 100.
  • Inclusion of the heat sources 106 and 104 in the volume 110 in the stacked arrangement reduces an overall footprint of the cooking device 100 relative to other cooking devices that define multiple, separate cooking volumes that are arranged side-by-side or vertically.
  • a conventional cooking device may include a gas grill in a first cooking volume that is positioned to one side of a second cooking volume that implements a charcoal grill.
  • Such side-by-side arrangement may result in an increased footprint and limit concurrent operations of this conventional cooking device.
  • the heat sources 106 and 104 being positioned in the volume 110 may reduce materials used in construction of the cooking device 100.
  • the cooking device 100 and the stacked arrangement of the heat sources 104 and 106 in the volume 110 therein may enable additional cooking processes while including an efficient footprint relative to other cooking devices.
  • the cooking device 100 may include a base structure 101 or another support structure to which the housing assembly 102 is mechanically coupled.
  • the housing assembly 102 may be welded to or otherwise mechanically coupled to an upper portion of the base structure 101.
  • the base structure 101 may be configured to retain the housing assembly 102 above a surface such as a floor or the ground.
  • the base structure 101 of Figures 1 A and 1B may include vertical supports 103 that connect to a lower platform 105 and to the housing assembly 102. Casters 107 may be positioned at lower ends of the vertical supports 103, which may enable movement of the cooking device 100.
  • the lower platform 105 may be configured to support a gas tank 109 relative to the housing assembly
  • the gas tank 109 may be coupled to the gas grill to provide gas during operation.
  • base structure 101 of Figures 1 A and 1B includes four of the vertical supports
  • the base structure 101 may include a cabinet below the housing assembly 102, fewer than two casters 107, multiple lower platforms 105, and other variations.
  • the cooking device 100 may not include the base structure 101.
  • the cooking device 100 may be integrated into an outdoor kitchen or another structure that is not configured for movement.
  • the housing assembly 102 and/or one or more other components of the cooking device 100 may be installed in a concrete or brick structure installed on a patio or a backyard of a user.
  • the cooking device 100 may include a feed subsystem 500.
  • the feed subsystem 500 may temporarily store and feed fuel to the second heat source 104.
  • the second heat source 104 may include a wood pellet burner.
  • the feed subsystem 500 may include a wood pellet feed subsystem that stores wood pellets and feeds the wood pellets to the second heat source 104 during at least some cooking operations.
  • wood pellets may include any compressed biofuel, which may be used as a fuel source.
  • the wood pellets may comprise biomass, and may particularly be comprised of wood that may emit heat and smoke during combustion.
  • the feed subsystem 500 may be mechanically coupled to the housing assembly 102 and may include portions that extend into a lower portion of the volume 110.
  • the feed subsystem 500 may include an auger conduit 602 that extends into the volume 110 and to the second heat source 104.
  • the cooking device 100 may include a vent conduit 113 (Figure 1 A).
  • the vent conduit 113 may be fluidly coupled to the volume 110 defined by the housing assembly 102 by a vent opening 115 ( Figure 1B).
  • the vent opening 115 may be defined in a rear portion 117 of the housing assembly 102.
  • the vent conduit 113 connects at least a portion of the volume 110 to an ambient environment.
  • the second heat source 104 may include a wood pellet burner.
  • the vent conduit 113 may provide a path to vent smoke to the ambient environment surrounding the cooking device 100.
  • the housing assembly 102 may define the volume 110.
  • the housing assembly 102 may include an upper lid 175 and a lower door 400.
  • the upper lid 175 and the lower door 400 may make up portions of the housing assembly 102 when positioned in a closed position.
  • the upper lid 175 and the lower door 400 are depicted in an open position. In the open position, internal surfaces of the housing assembly 102 and components (e.g., 171, 104, 106, 177, 179, etc.) may be accessed.
  • the upper lid 175 in the open position foodstuffs may be placed on and removed from the cooking structure 171.
  • the second heat source 104 may be accessed to be cleaned or otherwise maintained.
  • the upper lid 175 may be rotatably coupled to a rear upper portion of the housing assembly 102 via upper hinges 119.
  • the upper lid 175 may rotate about axels of the upper hinges 119 between the open position and a closed position. In the closed position, the upper lid 175 may enclose an upper portion of the housing assembly 102 and/or substantially seal the upper portion of the housing assembly 102 relative to the ambient environment.
  • the lower door 400 may be rotatably coupled to a bottom portion of the housing assembly 102 via lower hinges 402 A and 402B (generally, lower hinge 402 or lower hinges 402).
  • the lower hinges 402 may rotatably connect the lower door 400 to the housing assembly 102.
  • the lower door 400 may rotate about axels of the lower hinges 402 between the open position and a closed position.
  • the upper lid 175 may enclose a lower portion of the housing assembly 102 and/or substantially seal the lower portion of the housing assembly 102 relative to the ambient environment.
  • the heat sources 104 and 106 may be positioned in the stacked arrangement.
  • the first heat source 106 may be separated from the cooking structure 171 by a first distance 131 ( Figures 1B-2B) and the second heat source 104 may be separated from the cooking structure 171 by a second distance 135 ( Figures 1B-2B).
  • the second distance 135 is greater than the first distance 131 such that the first heat source 106 is closer to the cooking structure 171.
  • the first heat source 106 may include a first type of heat source such as a gas burner (e.g., propane burner or natural gas burner) that may be used for high-heat (e.g., greater than about 350 degrees Fahrenheit (F)) and/or direct cooking processes.
  • a gas burner e.g., propane burner or natural gas burner
  • high-heat e.g., greater than about 350 degrees Fahrenheit (F)
  • direct cooking processes e.g., greater than about 350 degrees Fahrenheit (F)
  • the first heat source 106 may include a high heat source relative to the second heat source 104.
  • the first heat source 106 may be used for cooking processes such as directly heating (e.g., grilling, searing, blackening, etc.) foodstuffs placed on the cooking structure 171 or otherwise disposed in the volume 110.
  • the second heat source 104 may include a second type of heat source such as a wood pellet burner, which may be implemented for low-heat (e.g., lower than about 350 degrees F) and/or indirect cooking processes.
  • the second heat source 104 may be used for cooking processes such as indirectly heating (e.g., smoking, warming, slow cooking, etc.) foodstuffs placed on the cooking structure 171 or otherwise disposed in the volume 110
  • the first heat source 106 and the second heat source 104 are usable independently. For instance, the first heat source 106 may be operated while the second heat source 104 is not operational and vice versa. In addition, the first heat source 106 and the second heat source 104 may be usable concurrently and/or in some combination during a cooking process. Use of the heat sources 104 and 106 together may reduce fuel use and reduce time involved in the cooking process when compared to a similar process performed by conventional cooking devices.
  • an example smoking process may involve heating the volume 110 to about 225 degrees F or another suitable temperature. After the volume is about 225 degrees F, foodstuff may be placed on the cooking structure 171. The volume 110 may be maintained at about 225 degrees F for several hours while the foodstuff cooks. During at least a portion of the several hours, smoke may be introduced and maintained in the volume 110. After several hours, the foodstuff may be finished by searing the foodstuff.
  • the cooking device 100 may be used to implement this example smoking process.
  • the first heat source 106 may be used to heat the volume 110 to the 225 degrees F.
  • the first heat source 106 may include a gas grill, which may be capable of heating the volume 110 to a particular temperature at a higher rate than the second heat source 104.
  • the second heat source 104 may be implemented to provide smoke and a portion of heat used to maintain the temperature indirectly.
  • the heat provided by the first heat source 106 may be reduced to supplement the heat supplied by the second heat source 104. Accordingly, the fuel used by the first heat source 106 and the second heat source 104 may be reduced.
  • the second heat source 104 may be turned off when the smoke is no longer introduced to the volume 110 and the first heat source 106 may be increased to maintain the temperature for the remainder of the several hours. After the several hours, the heat supplied directly by the first heat source 106 may be increased to finish the foodstuffs. During the cooking process implemented by the cooking device 100, the foodstuff may remain on the cooking structure 171.
  • the user may simply adjust the heat sources 104 and 106 and accordingly lower the heat provided to the volume 110 by the heat sources 104 and 106. Additionally, during the cooking process the upper lid 175 and the lower door 400 may be maintained in the closed positions. Consequently, thermal losses to the environment may be reduced or prevented. Thus, the cooking process implemented by the cooking device 100 may reduce or eliminate a need to move the foodstuffs from one cooking device to another and to wait long periods of time while a low-temperature heat source is used to heat the volume relative to conventional cooking devices.
  • the baffle 177 and the drip tray 179 may be positioned between the heat sources 104 and 106.
  • the baffle 177 may be disposed between the first heat source 106 and the second heat source 104.
  • the baffle 177 may be configured to direct at least a portion of the thermal energy produced by the second heat source 104 to outer portions of the volume adjacent the housing assembly 102.
  • the thermal energy produced by the second heat source 104 may transfer to an upper, first portion of the volume 110.
  • the baffle 177 may be substantially flat as shown in Figure 1B.
  • the baffle 177 may be sized to be separate from inner surfaces of the housing assembly 102. For instance, there may be some distance between the edges of the baffle 177 and the inner surfaces of the housing assembly 102. Heat from the second heat source 104 may be transferred from the second heat source 104 around the baffle 177 and up to other portions of the volume 110.
  • the drip tray 179 may be positioned between the baffle 177 and the first heat source 106.
  • the drip tray 179 may be extend along a portion the volume 110.
  • the drip tray 179 is configured to collect fluids dripping from foodstuffs during operation. The fluids may proceed down the drip tray 179 and exit the housing assembly 102 via a funnel 161 ( Figure 1A).
  • the cooking structure 171 may include a lattice or web of thermally conductive materials (e.g., metal, ceramic, etc.).
  • the cooking structure 171 in Figures 1A and 1B include horizontal and vertical elements that are arranged relative to one another in a plane, which may be referred to as a cooking grid.
  • the cooking structure 171 may include a solid surface such as a cooking griddle or a substantially solid plane with one or more openings defined therein.
  • the cooking structure 171 may be removable from the housing assembly 102 and/or may be moved farther from or closer to the heat sources 104 and 106.
  • the cooking structure 171 includes a cooking surface configured for placement of foodstuffs.
  • the first heat source 106 includes a low- pressure gas grill or a gas heat source.
  • the gas heat source may be controllable via one or more valves 181, which may be manual valves.
  • the gas heat source may include three burners that extend from a front of the housing assembly 102 to a rear of the housing assembly 102. The three burners may be covered by heat tents, which may distribute heat supplied by the burners and reduce an amount of fluids dripping on the burners.
  • the gas heat source may be positioned in the housing assembly 102 such that thermal energy emitted from the gas heat source is distributed across substantially all of the cooking structure 171 and/or substantially all of the rectangular cross section that is configured to receive the cooking structure 171.
  • the gas heat source is positioned the first distance 131 ( Figure 1B) from the cooking structure 171 in the first direction 108.
  • the first distance 131 may be measured from a top of the heat tents to a bottom of the cooking structure 171.
  • the first distance 131 may be in a range of between about one inch and about six inches.
  • the gas heat source is arranged to heat the cooking structure 171 and an upper portion of the volume 110 via convection. Once heated, the cooking structure 171 may transfer thermal energy via conduction to foodstuffs placed on the cooking surface and may radiate thermal energy.
  • the gas heat source may further supply thermal energy to an upper portion of the volume 110 via convection and radiation.
  • other heat sources may be implemented as the first heat source 106. Additionally or alternatively, the gas heat source may include any number of burners and/or heat tents and may be automatically controlled.
  • the first heat source 106 may include another heat source that may be implemented with one or more diffusers.
  • the first heat source 106 may include an infrared heat source that might include, for example, a gas burner implemented with a ceramic, a stone, or a glass diffuser.
  • the second heat source 104 may include a wood pellet heat source that is configured for combustion of wood pellets.
  • the wood pellet heat source is arranged to produce thermal energy to the housing assembly 102 and thus indirectly to foodstuffs placed on the cooking structure 171.
  • Indirect heating generally indicates that an environment of the foodstuffs is heated, which in turn heats the foodstuffs.
  • Direct heating generally indicates that the thermal energy is applied to a surface of the foodstuffs without necessarily heating an environment first.
  • the wood pellet heat source is positioned below an interior part of the gas heat source and in the lower portion of the volume 110.
  • the wood pellet heat source is separated from the gas heat source by a particular distance 133 ( Figures 1B-2B) and separated from the cooking structure 171 by a second distance 135 in the first direction 108.
  • the particular distance 133 may be measured from a bottom surface of the burner to a top of the wood pellet heat source.
  • the particular distance 133 may be between about seven inches and about twenty inches.
  • the second distance 135 may be measured from a top of the wood pellet heat source to a bottom surface of the cooking structure 171.
  • the second distance 135 may be in a range between about nine and about 29 inches.
  • the wood pellet heat source may be positioned in a middle part of the volume 110 and directly below a central burner of the gas heat source.
  • the middle part of the volume 110 may be a central fifty percent (50%), a central forty percent (40%), a central thirty percent (30%), or another central portion of the volume 110.
  • other heat sources may be implemented as the second heat source 104.
  • the gas heat source may supply a high heat or direct heat to the cooking structure 171 and the volume 110. For instance, the valves 181 may be opened, which increases gas suppled to the gas heat source.
  • the gas heat source may supply thermal energy at a high temperature (e.g., about 15,000 British thermal units per hour (BTU/H) to about 60,000 BTU/H) to the volume 110 and the cooking structure 171.
  • the gas heat source may accordingly be configured to bring the volume 110 to a particular temperature (e.g., 300 degrees F) at a first heat rate.
  • the wood pellet heat source may provide thermal energy indirectly to volume 110.
  • the wood pellet heat source may operate at a lower temperature than the gas heat source and may be capable of heating the volume 110 to the particular temperature at a second rate, which is less than the first heat rate.
  • Figures 2A-2C illustrate sectional views of the cooking device 100 of Figures 1A and 1B.
  • Figure 2A depicts a sectional view across a plane that is substantially parallel to the YX plane of Figure 1A.
  • Figures 2B and 2C depict sectional views across a plane that is substantially parallel to the YZ plane.
  • Figures 2A-2C depict physical relationships between the first heat source 106 and the second heat source 104 that are disposed in the housing assembly 102.
  • the housing assembly 102 defines the volume 110.
  • the volume 110 includes a single integrated cooking volume. During use, the volume 110 is heated by the first heat source 106 and/or the second heat source 104, which are both positioned in the single integrated cooking volume.
  • the volume 110 may include a first portion 202, a second portion 204, and a central portion 206. The central portion 206 may be disposed between the first portion 202 and the second portion 204.
  • the first portion 202 may include an upper portion of the volume 110 that is bordered by an upper arced portion 210 of the housing assembly 102.
  • the first portion 202 may also be selectively bordered by the upper lid 175.
  • a user may introduce foodstuffs to the housing assembly 102 by lifting the upper lid 175.
  • the cooking structure 171 may be positioned at a lower part of the first portion 202.
  • the upper lid 175 is in the closed position, the first portion 202 of the volume 110 is substantially enclosed relative to an ambient environment that surrounds the device 100.
  • the first portion 202 includes a part of an environment within the housing assembly 102 around the foodstuffs that are being cooked in the cooking device 100.
  • the central portion 206 of the volume 110 may include a rectangular cross section 169, which may be defined by a rectangular portion 219.
  • the rectangular cross section 169 may be arranged to receive the cooking structure 171.
  • the rectangular cross section 169 may substantially correspond to a footprint of the cooking structure 171.
  • the cooking structure 171 may be positioned at an upper end of the central portion 206 and/or a lower portion of the first portion 202. Accordingly, the cooking structure 171 may be positioned between the first portion 202 and the second portion 204 and in the central portion 206.
  • the second portion 204 may include a lower part or portion of the volume 110.
  • the second portion 204 may be bordered by a lower arched portion 213 of the housing assembly 102.
  • the lower arched portion 213 may extend from the rectangular portion 219 or the rectangular cross section 169. Additionally, the second portion 204 of the volume 110 may be selectively bordered by the lower door 400. For example, the lower door 400 may be transitioned from the open position to the closed position. When the lower door 400 is in the closed position, the second portion 204 may be enclosed or substantially enclosed.
  • the first heat source 106 may be disposed in the central portion 206 and the second heat source 104 may be disposed in the second portion 204.
  • the first heat source 106 and the second heat source 104 may be arranged in the stacked arrangement as described elsewhere in the present disclosure. At least a portion of the first heat source 106 is separated from the second heat source 104 in only the first direction 108.
  • the second heat source 104 may be positioned directly below (e.g., having a lower y- coordinate) the first heat source 106.
  • the second heat source 104 is separated from the first heat source 106 by the particular distance 133 in the first direction 108 as described above.
  • the second heat source 104 may be disposed in the second portion 204 of the volume 110 and may be arranged to provide thermal energy indirectly to the first portion 202 and the central portion 206 of the volume 110.
  • the first heat source 106 may be separated from the cooking structure 171 by the first distance 131.
  • the second heat source 104 may be separated from the cooking structure 171 by the second distance 135.
  • the first and second distances 131 and 135 are defined in the first direction 108.
  • the second distance 135 is greater than the first distance 131.
  • the second heat source 104 may supply a first thermal energy 215 to the housing assembly 102.
  • the first thermal energy 215 may be emitted from the second heat source 104 and be routed around the baffle 177 to the first portion 202 of the volume 110.
  • the first thermal energy 215 may be directed towards an interior surface of the housing assembly 102.
  • the first thermal energy 215 may be directed from the portions of the volume 110 near the interior surface to the first portion 202.
  • the second heat source 104 may indirectly heat the first portion using the first thermal energy 215.
  • the first heat source 106 may supply a second thermal energy 217 to the housing assembly 102.
  • the second thermal energy 217 may be emitted from the first heat source 106 and be routed through the cooking structure 171, heating the cooking structure 171 and the first portion 202 of the volume 110. Accordingly, the first heat source 106 may directly heat the cooking structure 171 and indirectly heat the first portion 202 using the first thermal energy 215.
  • Figure 3 illustrates a top view of a portion of the cooking device 100 of Figures 1 A and 1B.
  • the upper lid 175, an upper part of the housing assembly 102, the baffle 177, and the drip tray 179 are omitted.
  • the first heat source 106 and the second heat source 104 are depicted below the cooking structure 171.
  • the cooking structure 171 is depicted in the rectangular cross section 169 of the housing assembly 102.
  • the first heat source 106 that is positioned in the housing assembly 102 such that thermal energy (e.g., 217 of Figures 2A and 2B) emitted from the first heat source 106 is distributed across substantially all of the rectangular cross section 169.
  • thermal energy e.g., 217 of Figures 2A and 2B
  • the first heat source 106 includes a gas heat source.
  • the gas heat source includes three burners 302 (one burner 302 is shown and labelled in Figure 3 as 302).
  • the three burners 302 may be covered by heat tents 304 (two heat tents 304 are shown and labelled in Figure 3 as 304).
  • the burners 302 and the heat tents 304 may be positioned relative to the cooking structure 171 such that thermal energy provided by the first heat source 106 is distributed to substantially all of the cooking structure 171.
  • a first burner/heat tent combination 302/304 may provide direct heat to a first portion 306 A of the cooking structure 171
  • the burner 302 (which may be implemented with a heat tent) may direct heat to a second portion 306B of the cooking structure 171
  • a third burner/heat tent combination 302/304 may provide direct heat to a third portion 306C of the cooking structure 171.
  • the first portion 306A, the second portion 306B, and the third portion 306C may overlap.
  • the first heat source 106 may provide the direct heat over substantially all of the cooking structure 171 and the direct heat may be distributed across substantially all of the rectangular cross section 169.
  • the second heat source 104 may be disposed at least partially in the housing assembly 102 with the first heat source 106.
  • the second heat source 104 may be disposed below (disposed from the first heat source 106 in the negative y-direction) the first heat source 106 and in a middle part of volume 110 defined by the housing assembly 102.
  • at least a portion of the first heat source 106 is separated from the second heat source 104 in only a first direction (108 of Figures 1 A-2C) that is substantially parallel to the y-direction.
  • the second heat source 104 may provide thermal energy (e.g., 215 of Figures 2A and 2B) indirectly to the housing assembly 102.
  • the thermal energy provided by the second heat source 104 may be emitted and be routed around a baffle (omitted in Figure 3), which may indirectly heat the volume 110 and the cooking structure 171.
  • the second heat source 104 is positioned and disposed such that the first heat source 106 is capable of directly heating substantially all of the cooking structure 171.
  • the second heat source 104 is below (displaced in the y- direction) the first heat source 106.
  • the second heat source 104 does not interrupt transfer of the direct heat to the cooking structure 171.
  • the second heat source 104 may provide the indirect heat that may be distributed around the first heat source 106.
  • a wood pellet burner 600 may be positioned in a center of the housing assembly 102. In other embodiments, the wood pellet burner 600 or another portion of the second heat source 104 may not be positioned in the center of the housing assembly 102.
  • the portion of the second heat source 104 may be disposed in an interior part, which may include a central portion (e.g., central fifty percent) of the cooking structure 171.
  • Figures 4A-4D illustrates detailed views of an exemplary embodiment of the housing assembly 102 that includes an exemplary embodiment of the lower door 400.
  • Figure 4A illustrates the housing assembly 102 with the lower door 400 in the open position.
  • Figure 4B illustrates the housing assembly 102 with the lower door 400 in the closed position.
  • Figure 4C illustrates the housing assembly 102 with the lower door 400 removed.
  • Figure 4D illustrates the housing assembly 102 with the lower door 400 in the closed position.
  • the lower door 400 may be implemented to provide access to at least portions of components of the cooking device 100 such as portions of a wood pellet burner 600 or another second heat source 104, the baffle 177, the auger conduit 602, the drip tray 179, an internal surface of the housing assembly 102, or some combination thereof.
  • a user may clean or otherwise maintain these components. For instance, during operation of the cooking device 100, these components may become dirty. For example, following use of a pellet burner, soot, combustion by-products, foodstuff by-products, etc. may become deposited on the components of cooking device 100. When the components become dirty, efficiency of the cooking device 100 may decline.
  • the soot and the combustion by-products may insulate surfaces, which may change the thermal transfer characteristics of the components.
  • the components when the components become dirty, the components may become unsanitary. For instance, contaminants such as bacteria and mold may grow on foodstuff by-products between uses of the cooking device. Additionally still, contaminants deposited on the components may reduce the life of the components due to increases in corrosion rates of the components. Accordingly, the lower door 400, which may enable access to the components, which facilitates cleaning of the components. Removal of the contaminants may increase or maintain the efficiency of the components, keep the components sanitary, and increase the life of the components.
  • the housing assembly 102 of Figures 4A-4D may include a fixed housing portion 221.
  • the fixed housing portion 221 may be substantially stationary during use of a device (e.g., the device 100) implementing the housing assembly 102.
  • the upper lid 175 and the lower door 400 may be configured to move relative to the fixed housing portion 221.
  • the fixed housing portion 221 may include a fixed upper portion 223 that includes the upper arched portion 210 and a fixed bottom portion 225 that includes the lower arched portion 213.
  • a first side 111 A, a second side 111B, and a rectangular portion 219 may be included in the fixed housing portion 221.
  • the first side 111A and the second side 111B may be substantially similar.
  • the first side 111 A may include a first upper arced planar portion 227 A.
  • a first upper curved edge 229 A may extend along at least a portion of the first upper arced planar portion 227A.
  • the first side 111 A may include a first lower arced planar portion 231 A.
  • a first lower curved edge 233 A may extends along at least a portion of the first lower arced planar portion 231 A.
  • the second side 111B may include a second upper arced planar portion 227B.
  • a second upper curved edge 229B may extend along at least a portion of the second upper arced planar portion 227B.
  • the second side 111B may include a second lower arced planar portion 231B.
  • a second lower curved edge 233B may extends along at least a portion of the second lower arced planar portion 231
  • the fixed upper portion 223 may be coupled to the first side 111 A along at least a portion of the first upper curved edge 229A and to the second side 111B along at least a portion of the second upper curved edge 229B.
  • the fixed upper portion 223 may be welded or otherwise mechanically coupled to the first side 11 A and the second side 111B.
  • a coupling between the fixed upper portion 223 and the first side 11 A and the second side 111B may substantially seal the first portion 202 of the volume 110.
  • the upper lid 175 may be rotatably coupled to the fixed upper portion 223.
  • the upper lid 175 may be coupled to fixed upper portion 223 via one or more hinges as shown in Figures 4A-4D.
  • the upper lid 175 is positionable in a closed position and in an open position relative to the fixed housing portion 221. In the open position, a user may access the cooking structure 171 and/or foodstuffs placed on the cooking structure 171.
  • the first portion 202 of the volume 110 may be substantially sealed relative to an environment surrounding the housing assembly 102.
  • Figure 4D depicts the upper lid 175 is the closed position.
  • Figure 4B depicts the upper lid 175 is the open position. To transition between the closed position and the open position, the upper lid 175 may rotate in a first angular direction.
  • the first angular direction is represented by arrow 241.
  • the fixed bottom portion 225 may be coupled to the first side 111 A along the first lower curved edge 233 A and to the second side 111B along the second lower curved edge 233B.
  • the fixed bottom portion 225 includes a lowermost point 237.
  • the lowermost point 237 may include a part of the fixed bottom portion 225 including the lowest y-coordinate.
  • the fixed bottom portion 225 may also include a upwardly curved surface 239.
  • the upwardly curved surface 239 may extend from the lowermost point 237 in a direction towards the fixed upper portion 223.
  • the upwardly curved surface 239 may extend in the z direction and in the y direction from the lowermost point 237.
  • the lower door 400 may be coupled to the upwardly curved surface 239.
  • the lower door 400 may be rotatably coupled to the upwardly curved surface 239 via hinges 402 A and 402B.
  • the lower hinges 402 may rotatably connect the lower door 400 to the housing assembly 102.
  • a leaf of the lower hinges 402 of the embodiment of Figures 4A-4D may be positioned on a bottom portion 404 of the housing assembly 102.
  • the leaf of the lower hinges 402 may be positioned on an outer curved surface of the housing assembly 102.
  • Another leaf of the lower hinges 402 may be connected to a lower door portion 406 of the lower door 400.
  • the lower door 400 may rotate about the lower hinge 402 from the open position to the closed position.
  • the open position of the lower door 400 is depicted in Figure 4A as well as Figures 1 A and 1B described above.
  • the closed position of the lower door 400 is depicted in Figure 4B and 4D.
  • the upwardly curved surface 239 may provide a volume at the bottom of the housing assembly 102. Ash and other contaminants may accumulate in the volume at the bottom of the housing assembly 102. Accordingly, when a user opens the lower door 400 the ash or other contaminants may not drop to a surface on which the device 100 is placed.
  • the lower door 400 may be coupled to another portion of the housing assembly 102.
  • the lower door 400 may be coupled to one or both of the sides 111A and 111B.
  • the lower door 400 may be coupled to the rectangular portion 219.
  • the lower door 400 may be positioned in a closed position (as shown in Figure 4B and 4D) and in an open position (as shown in Figure 2B and 2C). In the closed positions, the lower door 400 may substantially seal the lower portion 204 of the volume 110 relative to the environment surrounding the cooking device. In the open position a subset of the device components (e.g., 104, 600, 177, and 179) is accessible.
  • a subset of the device components e.g., 104, 600, 177, and 179
  • the components e.g., the wood pellet burner 600, the baffle 177, the auger conduit 602, the drip tray 179, the auger conduit 602, an internal surface of the housing assembly 102, etc.
  • the second portion 204 of the volume 110 may be enclosed and/or substantially sealed. Accordingly, the thermal energy provided by the wood pellet burner 600 of the second heat source 104 may be contained or substantially contained in the housing assembly 102. Additionally, access to the components may be prevented such that users may not be exposed to hot components.
  • the lower door 400 may make up a substantial portion of a front, arced portion of the housing assembly 102.
  • the lower door 400 may extends an entirety of a distance 414 between the first side 111 A and the second side 111B. Additionally, in some embodiments, the lower door 400 may extend from the rectangular portion 219 to the upwardly curved surface 239. In other embodiments, the lower door 400 may make up another portion of the housing assembly 102. For instance, the lower door 400 may extend a part of the distance 414 between the first side 111 A and the second side 111B.
  • the lower door 400 may include an upper door portion 411 and a lower door portion 406.
  • the upper door portion may include a free edge 419.
  • the free edge 419 of the lower door 400 is positioned adjacent to or contacts the rectangular portion 219 when the lower door 400 is positioned in the closed position.
  • the lower door 400 of Figures 4A-4D may be configured to rotate such that the upper door portion 411 of the lower door 400 moves along a curved path 413 as it transitions between the open position and the closed position.
  • the curve path 413 includes a movement in a negative y-direction and extends down and away from the housing assembly 102. In the open position, the lower door 400 swings down and away from the housing assembly 102 and hangs from the lower door portion 406 that is coupled to the bottom portion 404 of the housing assembly 102.
  • the curved path 413 represents a rotation of the lower door 400 in a second angular direction.
  • the second angular direction is represented by arrow 243.
  • the upper lid 175 and the lower door 400 may be positioned on the same side of the cooking device 100.
  • the upper lid 175 and the lower door 400 may be positioned on a front of the cooking device 100.
  • the second angular direction 241 is substantially opposite the first angular direction 243.
  • the lower door 400 may be arced or may include one or more arced sections.
  • the lower door 400 may include an arced structure that extends from the rectangular portion 219 of the housing assembly 102 to the bottom portion 404 of the housing assembly 102.
  • the arc of the lower door 400 may be related to curves or structures of the fixed bottom portion 225.
  • the fixed bottom portion 225 includes a rear portion that includes lower, rear curve.
  • the lower, rear curve be similar to the lower curved edges 233A and 233B of the sides 111 A and 111B.
  • the lower door 400 may include a front, arced portion that is substantially similar to the lower rear curve of the fixed bottom portion 225.
  • the lower door 400 may makes up a substantial portion of a lower portion of the front 245 of the housing assembly 102.
  • the housing assembly 102 may be symmetric about a longitudinal axis 425 that bisects the housing assembly 102 through the lowermost point 237.
  • the longitudinal axis 425 may define a plane that is substantially parallel to the YX plane of Figure 4B.
  • the housing assembly 102 includes the rectangular portion 219 that connects the fixed upper portion 223 and the fixed bottom portion 225.
  • the upper door portion 411 or the free edge 419 may be disposed substantially adjacent to the rectangular portion 219.
  • the lower door 400 is rotated about the fixed bottom portion 225 such that the upper door portion 411 is separated from the rectangular portion 219.
  • One or more components of the housing assembly 102 may be implemented in cooking devices that do not multiple heat sources in a stacked configuration.
  • the lower door 400 may be implemented in cooking devices that include the second heat source 104 and omits the first heat source 106.
  • the housing assembly 102 may omit the rectangular portion 219 or a dimension of the rectangular portion 219 in the y- direction may be reduced relative to the depicted embodiments.
  • the fixed upper portion 223 may be positioned adjacent to the fixed bottom portion 225. Accordingly, when the lower door 400 is in the closed position, the upper door portion 411 or the free edge 419 may be disposed substantially adjacent to the fixed upper portion 223 or to an edge of the upper lid 175 (e.g., when the upper lid 175 is in the closed position). In the open position, the lower door 400 is rotated about the fixed bottom portion 225 such that the upper door portion 411 is separated from the fixed upper portion 223 or to an edge of the upper lid 175.
  • FIGs 5A and 5B illustrate an exemplary embodiment of a feed subsystem 500 that may be implemented in the cooking device 100 of Figures 1A and 1B.
  • Figure 5A depicts an outer or an external view of the feed subsystem 500.
  • Figure 5B depicts a sectional view of the feed subsystem 500.
  • the feed subsystem 500 may be configured to feed wood pellets to the wood pellet burner 600.
  • the feed subsystem 500 may be an auger-driven feed subsystem 500.
  • an auger 510 ( Figure 5B) may be positioned in a lower portion of the wood pellet reservoir 504.
  • the auger 510 may be positioned in an auger conduit 602 coupled to the wood pellet reservoir 504. As the auger 510 rotates, the wood pellets may be transferred from the wood pellet reservoir 504 to the wood pellet burner 600 via the auger conduit 602.
  • the feed subsystem 500 of Figures 5A and 5B includes an auger-driven feed subsystem 500
  • the feed subsystem 500 may include another type of feed subsystem.
  • the feed subsystem 500 may include a gravity-feed system, a belt-feed system, a vacuum system, a vertical auger-driven system, combinations thereof, or another suitable feed subsystem 500.
  • the wood pellet reservoir 504 of the feed subsystem 500 may be mechanically coupled to a housing assembly of a cooking device.
  • the position of the wood pellet reservoir 504 relative to the housing assembly may be related to the position of the auger conduit 602 on the wood pellet reservoir 504.
  • the wood pellet reservoir 504 may be mechanically coupled to or positioned adjacent to a side (e.g., 111A or 111B) of the housing assembly 102 of the cooking device 100.
  • the auger conduit 602 may extend from a lower portion 512 of the wood pellet reservoir 504.
  • the lower portion 512 may be between about one and about two inches from a bottom edge 514 of the wood pellet reservoir 504.
  • the auger conduit 602 may extend from the wood pellet reservoir 504 at an angle 506.
  • the angle 506 may be about 90 degrees. With the auger conduit 602 extending from the lower portion 512 and the auger conduit 602 extending at the angle 506, the wood pellet burner 600 may be positioned in the lower portion of the volume 110 defined by the housing assembly 102.
  • the wood pellet reservoir 504 may be mechanically coupled to another portion of a housing assembly.
  • the wood pellet reservoir 504 may be mechanically coupled to a rear portion of a housing assembly or a bottom portion of the housing assembly.
  • the auger conduit 602 may extend from another part of the wood pellet reservoir 504.
  • the angle 506 may be less than 90 degrees or greater than 90 degrees such that the wood pellet burner 600 is positioned in the lower portion of a cooking volume (e.g., the lower portion of the volume 110 of Figures 1 A and 1B).
  • the wood pellet reservoir 504 may include a shoot 516.
  • the shoot 516 may include a sloped surface 518 that directs wood pellets to an initial portion 520 of the auger 510.
  • the wood pellets may be loaded into the shoot 516 via a reservoir opening 522 and may be directed to the initial portion as the auger 510 rotates in the auger conduit 602.
  • a reservoir door 524 may be included on the wood pellet reservoir 504.
  • the reservoir door 524 may be selectively positioned to cover or enable access to the shoot 516.
  • the wood pellet reservoir 504 may house a blower 526.
  • the blower 526 may include an axial fan or another suitable fan that provides air to the wood pellet burner 600.
  • the blower may force air out a blower opening 532 and to a second burner opening 618 of the wood pellet burner 600. The air may be consumed during combustion of wood pellets in the wood pellet burner 600.
  • the wood pellet reservoir 504 may also house a controller 530.
  • the controller 530 may enable input of control settings such as a temperature (e.g., 225 Fahrenheit (F)), an operating level (e.g., high, low, medium), or a function (e.g., heat, smoke, warm).
  • the controller 530 may control the feed subsystem 500.
  • the controller 530 may control the operation of the blower 526, a rotational speed of the auger 510, a temperature in the wood pellet burner 600, or some combination thereof.
  • the cooking device implementing feed subsystem 500 may include a thermocouple or another suitable temperature measurement device.
  • the thermocouple may be electrically coupled to the controller 530.
  • the controller 530 may automatically control the blower 526 and/or the auger 510 to maintain a measured temperature in the cooking device. Accordingly, the wood pellets may be automatically fed into the wood pellet burner 600 using the controller 530.
  • the wood pellet burner 600 may be configured to receive wood pellets and contain the wood pellets as they combust. Combustion of the wood pellets provides thermal energy to the cooking device. Additionally, in some embodiments, the combustion of the wood pellets may provide smoke that is used to flavor and to cook foodstuffs placed in the cooking device.
  • the wood pellet burner 600 may be implemented with the feed subsystem 500. For instance, the wood pellet burner 600 may be coupled to the auger conduit 602. The auger conduit 602 may be coupled to a bottom portion of the reservoir 502. Wood pellets may travel along the auger conduit 602 and enter the wood pellet burner 600. The wood pellet burner 600 may be fluidly coupled to the blower 526, which may provide air for combustion of the wood pellets.
  • a first example embodiment includes a cooking device.
  • the cooking device may include a housing assembly, a cooking structure, a gas heat source, and a wood pellet heat source.
  • the housing assembly may define a single integrated cooking volume including two or more portions.
  • the cooking structure may have a cooking surface that is arranged for placement of a foodstuff.
  • the cooking surface may be disposed at a boundary between two of the portions.
  • the gas heat source may be positioned in the integrated cooking volume.
  • the gas heat source may include two or more burners positioned a first distance from the cooking structure in a first direction. Each of the two or more burners heating one portion of two or more overlapping portion of the cooking structure such that the first heat source is distributed across the cooking structure and arranged to directly heat all of the cooking structure and to heat the cooking volume.
  • the wood pellet heat source may be positioned in a central portion of the integrated cooking volume directly below the gas heat source such that the wood pellet heat source is disposed a second distance from the cooking structure in only the first direction.
  • the second distance may be greater than the first distance such that the gas heat source and the wood pellet heat source are in a stacked configuration.
  • the wood pellet heat source may be arranged to provide thermal energy indirectly to the cooking volume.
  • a second example embodiment includes the first embodiment in which the two or more portions include a first portion, a second portion, and a central portion that is disposed between the first portion and the second portion, the gas heat source is disposed in the central portion of the cooking volume, and the second wood pellet heat source is disposed in the second portion of the cooking volume.
  • a third example embodiment includes the cooking devices of the first or second cooking devices further comprising a baffle and a vent conduit.
  • the baffle may be disposed between the gas heat source and the wood pellet heat source.
  • the baffle may be configured to direct at least a portion of the thermal energy produced by the wood pellet heat source to outer portions of the cooking volume adjacent the housing assembly and to the first portion of the cooking volume.
  • the housing assembly may define a vent opening that connects the vent conduit to the first portion of the cooking volume.
  • the vent conduit connects the first portion of the cooking volume to an ambient environment.
  • a fourth example embodiment includes the cooking devices of any of the first through the third embodiments, in which the gas heat source may be arranged to heat the cooking structure at least partially via convection such that the cooking structure provides thermal energy at least partially via conduction to the foodstuff placed on the cooking surface, and the wood pellet heat source may be arranged to heat the cooking volume at least partially via convection.
  • a fifth example embodiment includes the cooking devices of any of the first through the fourth embodiments in which the gas heat source and the wood pellet heat source may be usable independently and usable concurrently such that the housing assembly is heatable by the gas heat source, the wood pellet heat source, or a combination of the gas heat source and the wood pellet heat source.
  • a sixth example embodiment includes the cooking devices of any of the first through the fifth embodiments in which the gas heat source may include a low pressure gas grill that is controllable via a valve, and the wood pellet heat source may include a wood pellet burner that is fed via an automatic pellet feed subsystem.
  • a seventh example embodiment includes the cooking devices of any of the first through the sixth embodiments further comprising a wood pellet reservoir.
  • the wood pellet reservoir may be mechanically coupled to the housing assembly.
  • the wood pellet burner may include a cylindrical structure configured to receive wood pellets from the wood pellet reservoir via an auger.
  • the auger may be positioned at a lower portion of the wood pellet reservoir.
  • An eighth example embodiment includes the cooking devices of any of the first through the seventh embodiments in which the housing assembly includes a rectangular cross section, a lower arched portion below the rectangular cross section, and an upper arched portion above the rectangular cross section.
  • a ninth example embodiment includes the cooking devices of any of the first through the eighth embodiments, further comprising a baffle and a drip tray.
  • the baffle may be sized to be separate from inner surfaces of the housing assembly such that heat from the wood pellet heat source may be transferred from the wood pellet heat source around the baffle and towards an upper portion of the integrated cooking volume.
  • the drip tray may be configured to collect fluids dripping from foodstuffs.
  • the drip tray may be angled relative to the baffle such that the fluids proceed down the drip tray and exit the housing assembly via a funnel.
  • the baffle and the drip tray may be positioned between the gas heat source and the wood pellet heat sources.
  • a tenth example embodiment includes another cooking device having a stacked arrangement.
  • the cooking device may include a housing assembly, a rectangular cooking structure, a gas heat source, and a wood pellet heat source.
  • the housing assembly may define a single integrated volume that includes a rectangular cross section, a lower portion, and a central portion that is above the lower portion.
  • the rectangular cooking structure may have a cooking surface configured for placement of foodstuffs.
  • the cooking structure may be disposed in the central portion of the volume.
  • the gas heat source may be positioned in the lower portion of the integrated volume and may be disposed a first distance below the rectangular cooking structure.
  • the gas heat source may include two or more burners arranged relative to the cooking structure such that the gas heat source is below all of the rectangular cooking structure and directly heats all of the cooking structure.
  • the wood pellet heat source may be positioned directly below one of the two or more burners of the gas heat source and in an interior part in the lower portion of the integrated volume.
  • the wood pellet heat source may be arranged to provide
  • An eleventh example embodiment may include the cooking device of the tenth embodiment in which the lower portion of the volume is defined by an arced lower portion of the housing assembly and includes a substantially rectangular cross-section at an upper end that substantially corresponds to a footprint of the cooking structure and the volume further comprises an upper portion that includes an arc boundary defined at least partially by an upper lid that is rotatably connected to the housing assembly.
  • a twelfth example embodiment includes the cooking device of the tenth or eleventh embodiment above further comprising a wood pellet reservoir.
  • the wood pellet reservoir may be mechanically coupled to the housing assembly.
  • the wood pellet heat source may be fed via an automatic pellet feed subsystem.
  • the wood pellet heat source may include a cylindrical structure configured to receive wood pellets from the wood pellet reservoir via an auger. The auger may be positioned at a lower portion of the wood pellet reservoir.
  • a thirteen example embodiment includes the cooking device of any of the tenth through the twelfth embodiments above in which the gas heat source is controllable via a valve, the gas heat source and the wood pellet heat source are usable independently and usable concurrently; and the gas heat source is configurable to bring the upper portion of the volume to a particular temperature at a first rate that is greater than a second rate at which the wood pellet heat source is capable of heating the upper portion of the volume to the particular temperature.
  • a fourteen example embodiment includes the cooking device of any of the tenth through the thirteen embodiments above further comprising a lower door that provides access to the lower portion of the volume. The lower door is rotatably coupled to the housing assembly at a lower housing end. The lower door is configurable in an open position in which the wood pellet heat source is accessible. The lower door is configurable in a closed position in which the volume is substantially sealed relative to an ambient environment.
  • a fifteenth example embodiment includes cooking device that may include a housing assembly, a gas heat source, and a wood pellet heat source.
  • the housing assembly may define a single integrated cooking volume that includes a rectangular cross section that is arranged to receive a cooking structure, a lower arched portion below the rectangular cross section, and an upper arched portion above the rectangular cross section.
  • the gas heat source may be positioned in the integrated cooking volume of the housing assembly.
  • the gas heat source may include two or more burners each heating one portion of two or more overlapping portions of the cooking structure such that a first thermal energy emitted from the two or more burners is distributed across all of the rectangular cross section.
  • the wood pellet heat source may be positioned in a central portion of the integrated cooking volume and disposed directly below one of the two or more burners of the first gas heat source.
  • the wood pellet heat source may be arranged to provide a second thermal energy indirectly to the housing assembly.
  • a sixteenth example embodiment includes the cooking device of the fifteenth embodiment in which the wood pellet heat source is separated from the gas heat source by a first distance in only a first direction and the gas heat source and the wood pellet heat source are usable independently and usable concurrently.
  • a seventeenth example embodiment includes the cooking device of any of the fifteenth through the sixteenth embodiments above, further comprising a pellet feed subsystem that includes a wood pellet reservoir mechanically coupled to the housing assembly and an auger that is positioned at a lower portion of the wood pellet reservoir.
  • the gas heat source may include a low pressure gas grill that is controllable via one or more valves.
  • the wood pellet heat source may include a wood pellet burner that is configured to receive wood pellets from the wood pellet reservoir via the auger.
  • the wood pellet burner may include a cylindrical structure.

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Baking, Grill, Roasting (AREA)
PCT/US2019/035005 2018-06-06 2019-05-31 Cooking device having heat sources in a stacked arrangement WO2019236423A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
AU2019280574A AU2019280574B2 (en) 2018-06-06 2019-05-31 Cooking device having heat sources in a stacked arrangement
GB2018759.7A GB2588539A (en) 2018-06-06 2019-05-31 Cooking device having heat sources in a stacked arrangement
EP19815138.3A EP3801152A4 (en) 2018-06-06 2019-05-31 COOKING APPLIANCE WITH HEAT SOURCES IN A STACKED ARRANGEMENT
CN201980038061.8A CN112261894A (zh) 2018-06-06 2019-05-31 具有呈堆叠布置的热源的烹饪设备
CA3101997A CA3101997C (en) 2018-06-06 2019-05-31 Cooking device having heat sources in a stacked arrangement
AU2021202627A AU2021202627B2 (en) 2018-06-06 2021-04-28 Cooking device having heat sources in a stacked arrangement
AU2023285958A AU2023285958A1 (en) 2018-06-06 2023-12-22 Cooking device having heat sources in a stacked arrangement

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US16/001,924 2018-06-06
US16/001,921 2018-06-06
US16/001,924 US10806301B2 (en) 2018-06-06 2018-06-06 Cooking device having a lower door
US16/001,921 US10292531B1 (en) 2018-06-06 2018-06-06 Cooking device having heat sources in a stacked arrangement

Publications (1)

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WO2019236423A1 true WO2019236423A1 (en) 2019-12-12

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PCT/US2019/035005 WO2019236423A1 (en) 2018-06-06 2019-05-31 Cooking device having heat sources in a stacked arrangement

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CN (2) CN112261894A (zh)
AU (3) AU2019280574B2 (zh)
CA (2) CA3127374A1 (zh)
GB (1) GB2588539A (zh)
WO (1) WO2019236423A1 (zh)

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EP3801152A1 (en) 2021-04-14
CA3101997C (en) 2021-11-02
CA3127374A1 (en) 2019-12-12
EP3801152A4 (en) 2022-03-16
CA3101997A1 (en) 2019-12-12
CN113208460A (zh) 2021-08-06
AU2019280574B2 (en) 2021-01-28
AU2021202627A1 (en) 2021-05-27
AU2021202627B2 (en) 2023-09-28
AU2023285958A1 (en) 2024-01-25
CN112261894A (zh) 2021-01-22
GB2588539A (en) 2021-04-28
GB202018759D0 (en) 2021-01-13
AU2019280574A1 (en) 2021-01-21

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