WO2019220827A1 - Robot de soudage vertical à articulations multiples - Google Patents

Robot de soudage vertical à articulations multiples Download PDF

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Publication number
WO2019220827A1
WO2019220827A1 PCT/JP2019/015906 JP2019015906W WO2019220827A1 WO 2019220827 A1 WO2019220827 A1 WO 2019220827A1 JP 2019015906 W JP2019015906 W JP 2019015906W WO 2019220827 A1 WO2019220827 A1 WO 2019220827A1
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WO
WIPO (PCT)
Prior art keywords
welding
robot
vertical
rail
column
Prior art date
Application number
PCT/JP2019/015906
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English (en)
Japanese (ja)
Inventor
司 竹中
隆士 桐本
Original Assignee
株式会社アットロボティクス
株式会社アンズスタジオ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社アットロボティクス, 株式会社アンズスタジオ filed Critical 株式会社アットロボティクス
Publication of WO2019220827A1 publication Critical patent/WO2019220827A1/fr

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/06Programme-controlled manipulators characterised by multi-articulated arms

Definitions

  • the present invention relates to a robot attached to a steel column that welds a steel column used as a column structure of a high-rise building or the like, and a robot that moves on a circular rail attached to the steel column and welds the steel column. And relates to a vertical articulated welding robot.
  • Patent Document 1 proposes a technique such as a robot for welding a steel column used as a column structure of a high-rise building or the like. That is, Patent Document 1 proposes a robot that moves and welds on a linear rail.
  • Patent Document 1 since the robot proposed in Patent Document 1 needs to move on a rail that is laid in a straight line in order to move to a place to be welded, a space for laying the rail in a straight line is necessary. In high-rise workplaces where it is not possible to secure sufficient space, robots cannot be used to weld steel columns, and there was no way other than human welding.
  • the present invention has been made in view of such problems, and proposes a vertical articulated welding robot capable of welding a steel column with little space.
  • the vertical articulated welding robot includes a base part fixedly supported by a column, a turning part pivotally supported by the base part and turning in a horizontal direction around the vertical axis, and a base end part rotatable in the turning part.
  • a lower arm that swings in the front-rear direction by being supported, an upper arm that swings in the vertical direction by a base end portion being rotatably supported by the distal end portion of the lower arm, and a distal end portion of the upper arm
  • a welding head attached to the column, and the column is welded by controlling the posture.
  • the vertical articulated welding robot includes a circular rail fixedly supported by a column, a connecting portion connected to the rail, a base portion fixedly supported by the connecting portion, and a shaft supported by the base portion.
  • a swivel portion that swivels horizontally around a vertical axis, a lower arm that swings in the front-rear direction by a base end portion rotatably supported by the swivel portion, and a base end portion at a distal end portion of the lower arm
  • An upper arm that swings in the vertical direction by being rotatably supported, and a welding head attached to the tip of the upper arm, and the column is welded by controlling the posture.
  • the vertical articulated welding robot is characterized by being suspended from a rail.
  • the vertical articulated welding robot is characterized in that a column is welded by a plurality of vertical articulated welding robots.
  • the vertical articulated welding robot According to the vertical articulated welding robot according to the present invention, it is possible to weld a steel column without relying on a person's hand even in a high-rise work place where a space for the robot to perform work can hardly be secured. .
  • this robot is a vertical articulated welding robot 1, a swing arm unit 4 that can be turned on a column mounting base unit 3 that is attached to a column 2, and a swing arm unit.
  • 4 is supported by a robot base 5 that pivots in a horizontal plane about a vertical axis, and a lower arm (robot arm) that has a base end pivotally supported by the robot base 5 and swings back and forth about a horizontal axis 6.
  • a lower arm (robot arm) that has a base end pivotally supported by the robot base 5 and swings back and forth about a horizontal axis 6.
  • an upper arm (robot arm) 9 whose base end is pivotally supported by the distal end of the lower arm 7 and swings in the vertical direction around the horizontal axis 8, and a horizontal axis attached to the distal end of the upper arm 9.
  • a wrist portion 11 that can be pivoted up and down about 10 times, and a hand portion 12 that is attached to the wrist portion 11 and that can turn freely.
  • a welding head 20 that performs arc discharge and welding is coupled to the hand portion 12, and a welding wire supply device 21 that supplies a welding wire 22 to a welding location by the welding head 20 is provided.
  • the hand unit 12 is provided with a sensor 31 that scans the welded portion and recognizes the shape (groove shape) of the welded portion.
  • a CPU 32 for controlling each part of the vertical articulated welding robot 1 and controlling image recognition by the sensor 31, position information of the part to be welded, data obtained by scanning by the sensor 31, and the like.
  • a storage unit 33 for saving is provided inside the robot.
  • a shield gas nozzle that supplies a shield gas for protecting the welded portion toward the welded portion may be attached to the hand portion 12. Further, the welding wire supply device 21 sends the welding wire 22 from the tip of the wire supply pipe 23 toward the welding location at a controlled speed.
  • the welding head 20 that performs welding and the sensor 31 that scans the welding portion are configured as shown in FIG. 3, and can be selectively used by rotating and moving the welding head 20 and the sensor 31 during welding and scanning.
  • the back side of the column mounting base portion 3 is a mechanism that sticks to the column 2 by having a permanent magnet or the like.
  • the articulated robot 1 is controlled to a posture for scanning the welded portion, and the welded portion is scanned.
  • the CPU 32 controls the articulated robot 1 based on the position information of the welded portion stored in the storage unit 33.
  • the CPU 32 issues a command, the swing arm unit 4 turns to position the entire articulated robot 1, and the robot base unit 5
  • the sensor 31 is turned in the horizontal direction so that the sensor 31 is directed in the direction in which the welded portion exists, the lower arm 7 is moved back and forth, and the upper arm 9 is moved up and down to direct the tip of the sensor 31 toward the welded portion.
  • the welded portion is scanned, and the obtained scan data is stored in the storage unit 33.
  • the CPU 32 analyzes the welded portion based on the scan data stored in the storage unit 33, and derives a welding method.
  • welding is performed by controlling the articulated robot 1 to a welding posture based on the derived welding method.
  • the CPU 32 issues an operation instruction, controls the sensor 31 of the hand unit 12 to perform welding using the welding head 20, and directs the tip of the wire supply pipe 23 of the wire supply device 21 to the welding portion. Then, the welding wire 22 is supplied and the arc is discharged from the welding head 20 to weld the welded portion.
  • One robot is arranged on each surface of the square pillar 2.
  • the four robots are a vertical articulated welding robot 101, a vertical articulated welding robot 102, a vertical articulated welding robot 103, and a vertical articulated welding robot 104, respectively.
  • a computer 34 that performs overall control so that the robots do not cross or come into contact with each other.
  • the computer 34 is connected to each CPU 32 and storage unit 33 of four robots to transmit data and the like. Based on the positional information of the four robots, the computer 34 calculates the movements of the robots so that they do not cross or touch each other, and sends the movement information to the four robots. Send and control each robot.
  • Example 2 (Example 2) Explaining based on FIG. 5, a mechanism using a circular rail or the like as a whole is adopted as a mechanism for moving the vertical articulated welding robot 1 ⁇ / b> A to a welding point.
  • the vertical articulated welding robot 1 ⁇ / b> A, the rail 13 having a substantially circular shape as a whole, the rail fixing portion 14 that fixes the rail 13 to the column 2, and the position where the rail 13 is fixed to the column 2 are firmly fixed.
  • a hinge portion 15 In order to adjust the distance between the rail 13 and the rail fixing portion 14, a hinge portion 15, a robot connecting portion 16 that connects and fixes the rail 13 and the vertical articulated welding robot 1A, and a rail And a tire portion 17 composed of three tires for horizontally moving 13.
  • fixed part 14 is a mechanism attached to the pillar 2 by having a permanent magnet etc.
  • the vertical articulated welding robot 1A includes a swing arm unit 4A that is turnable on the robot coupling unit 16, a robot base unit 5A that is pivotally supported by the swing arm unit 4A and rotates about a vertical axis in a horizontal plane, and a robot base A lower arm (robot arm) 7A that pivots in the front-rear direction around the horizontal axis 6A with a base end pivotally supported by the portion 5A, and a base end that is pivotally supported at the distal end of the lower arm 7A around the horizontal axis 8A
  • An upper arm (robot arm) 9A that swings in the vertical direction, a wrist portion 11A that is attached to the tip of the upper arm 9A and is rotatable about the horizontal axis 10A, and is attached to the wrist portion 11A.
  • a hand portion 12A that is freely turnable.
  • a welding head 20A that performs welding by arc discharge is coupled to the hand portion 12A, and a welding wire supply device 21A that supplies a welding wire 22A to a welding location by the welding head 20A is connected to the hand portion 12A.
  • a sensor 31A that scans the welded portion and recognizes the shape (groove shape) of the welded portion.
  • a CPU 32 for controlling each part of the vertical articulated welding robot 1A and controlling image recognition by the sensor 31A, position information of the part to be welded, data obtained by scanning with the sensor 31A, and the like.
  • a storage unit 33 for saving is provided.
  • a shield gas nozzle that supplies a shield gas for protecting the welded portion toward the welded portion may be attached to the hand portion 12A.
  • the welding wire supply device 21A sends the welding wire 22A from the tip of the wire supply pipe 23A toward the welding location at a controlled speed.
  • the welding head 20A for welding and the sensor 31A for scanning the welded portion are configured as shown in FIG. 3, and can be selectively used by rotating and moving the welding head 20A and the sensor 31A during welding and during scanning. it can.
  • the rail fixing part 14 is attached to the side of the pillar 2 at the desired position, and then the hinge part 15 is loosened so that the rail 13 is the tire.
  • the rail 13 is put on the tire portion 17 in a state where it can be moved via the portion 17, and finally the hinge portion 15 is tightened so that the rail 13 does not move and is fixed to the column 2.
  • the pillar 2 that is a square pillar will be described.
  • the four rail fixing portions 14 are attached to the side surfaces of the pillar 2 and the hinge portion 15 is loosened.
  • the rail 13 can be moved via the tire portion 17, the rail 13 is placed on the tire portion 17, the hinge portions 15 are tightened one by one to prevent the rail 13 from moving, and the rail 13 can be moved to the pillar 2. Secure to.
  • the multi-joint robot 1A is moved to a place to be welded.
  • the CPU 32 issues a command based on the position information of the welded portion stored in the storage unit 33, and the tire of the tire unit 17 rotates and horizontally moves the rail 13 according to the operation instruction of the CPU 32.
  • the joint robot 1A is moved to a predetermined position.
  • the articulated robot 1A is controlled to a posture for scanning the welded portion, and the welded portion is scanned.
  • the swing arm portion 4A turns to position the entire articulated robot 1A, the robot base portion 5A turns to the horizontal direction, the sensor 31A faces in the direction where the welded portion exists, and the lower arm 7A. Is moved back and forth, and the upper arm 9A is moved up and down to point the tip of the sensor 31A toward the welded portion. Then, the welded portion is scanned, and the obtained scan data is stored in the storage unit 33.
  • the CPU 32 analyzes the welded portion based on the scan data stored in the storage unit 33, and derives a welding method.
  • welding is performed by controlling the articulated robot 1 ⁇ / b> A to a welding posture based on the derived welding method.
  • the CPU 32 issues an operation instruction, controls the sensor 31A of the hand portion 12A to perform welding using the welding head 20A, and directs the tip of the wire supply pipe 23A of the wire supply device 21A to the welding portion. Then, the welding wire 22A is supplied and the arc is discharged from the welding head 20A to weld the welded portion.
  • the vertical articulated welding robot 1 ⁇ / b> A, the rail 13, and the tire portion 17 of Example 2 are simply turned over and turned downward.
  • the hinge portion 15 is completely loosened and removed, and the tire portion 17 is turned over, and then the hinge portion 15 is tightened again to connect the turned over rail 13 and the vertical articulated welding robot 1A.
  • the rail 13 since the rail 13 is firmly fitted to the three tires of the tire portion 17, the rail 13 does not fall even if it is directed downward.
  • the welding operation can be performed by the plurality of robots described in the modification of the first embodiment.
  • the tire portion 17 does not exist, that is, the rail 13 moves.
  • the vertical articulated welding robot 1 ⁇ / b> A may move to the welding point on the rail 13.
  • the vertical articulated robot has been described by taking a 6-axis robot as an example, but a robot with a different number of axes such as 7 axes may be used.
  • Multi-axis swing arm 4 In the embodiments (Example 1) and (Example 2), a plurality of swing arm portions 4 may be connected. In this case, a plurality of swing arm portions 4 are connected and provided between the column mounting base portion 3 and the robot base portion 5.
  • the number of the swing arm portions 4 is not particularly limited. For example, 2 to 5 swing arm portions 4 can be connected (multi-axis of the swing arm portions 4). Thereby, the individual swing arm portions 4 can turn around the axes of the plurality of swing arm portions 4. Thereby, the positioning freedom degree of the welding head 20 improves and exact position alignment can be performed.
  • the column mounting base portion 3 can be compared with a configuration in which one swing arm portion 4 is provided. It becomes possible to weld a distant position.
  • the welding head 20 is turned around the side surface and the back surface of the column 2 starting from the column mounting base portion 3 mounted on the entire surface of the column 2 (modified example of the first embodiment) It is possible to weld the four surfaces of the column 2 with one straight articulated welding robot 1 without providing four straight articulated welding robots 1 as in FIG.
  • the direct articulated welding robot 1 can also be implemented from the following viewpoints.
  • ⁇ Viewpoint 1> A base portion configured to be fixable to a pillar;
  • a swing arm portion provided on the surface of the base portion and pivotable about an axis perpendicular to the surface;
  • a swivel part pivotally supported by the swing arm part and swiveling horizontally around a vertical axis;
  • a lower arm that swings in the front-rear direction by a base end portion rotatably supported by the swivel unit;
  • An upper arm that swings in a vertical direction by a base end portion being rotatably supported by a distal end portion of the lower arm;
  • a welding head attached to the tip of the upper arm;
  • With Vertical articulated welding robot characterized by welding the column with controlled posture.
  • ⁇ Viewpoint 2-1> It has a base part, swing arm part, lower arm, upper arm, welding head and CPU,
  • the base portion is configured to be fixable to a pillar
  • the swing arm portion is provided on the surface of the base portion, and is configured to be pivotable about an axis perpendicular to the surface
  • the lower arm is provided directly or indirectly on the swing arm and is configured to be swingable in the front-rear direction with respect to a vertical plane.
  • the upper arm is configured such that the first end is rotatably supported by the lower arm, and is swingable in a vertical direction with respect to a horizontal plane.
  • the welding head is provided at a second end of the upper arm, and the second end is an end opposite to the first end;
  • the CPU is configured to be able to control the swing arm portion, the lower arm, and the upper arm based on position information of a welded portion to be welded by the welding head.
  • Vertical articulated welding robot Vertical articulated welding robot.
  • (Viewpoint 2-2) can be combined with (Viewpoint 2-1).
  • (Viewpoint 2-2) With sensors, The sensor is configured to scan the welded portion, The CPU is configured to be able to determine a welding method by the welding head based on a result of the scan. Vertical articulated welding robot.
  • 1 straight joint welding robot, 2: column, 3: column mounting base, 4: swing arm, 5: robot base, 6: horizontal axis, 7: lower arm, 8: horizontal axis, 9: upper arm 10: Horizontal axis, 11: Wrist part, 12: Hand part, 13: Rail, 14: Rail fixing part, 15: Hinge part, 16: Robot connecting part, 17: Tire part, 20: Welding head, 21: Welding Wire supply device, 22: welding wire, 23: wire supply pipe, 31: sensor, 32: CPU, 33: storage unit, 34: computer

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Robotics (AREA)
  • Optics & Photonics (AREA)
  • Manipulator (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

Le problème décrit par la présente invention est de fournir un robot de soudage vertical à articulations multiples, qui peut effectuer des opérations de soudage de colonne d'acier avec très peu d'espace. La solution selon l'invention porte sur un robot de soudage vertical à articulations multiples, qui comprend une base qui est fixée sur une colonne et soutenue par cette dernière, une unité de pivotement qui est soutenue axialement sur la base et qui pivote dans la direction horizontale autour d'un axe vertical, un bras inférieur qui oscille dans la direction avant-arrière par l'extrémité de base qui est soutenue de façon rotative sur l'unité de pivotement, un bras supérieur qui peut osciller dans la direction verticale par l'extrémité de base qui est soutenue de façon rotative sur l'extrémité distale du bras inférieur, et une tête de soudage qui est fixée à l'extrémité distale du bras supérieur, l'attitude du robot étant commandée pour qu'il soude la colonne.
PCT/JP2019/015906 2018-05-18 2019-04-12 Robot de soudage vertical à articulations multiples WO2019220827A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2018-095825 2018-05-18
JP2018095825 2018-05-18

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WO2019220827A1 true WO2019220827A1 (fr) 2019-11-21

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114012250A (zh) * 2021-11-25 2022-02-08 重庆川宜机电设备有限公司 一种带有灵活角度调整机构的弧焊切割型机器人
CN115922177A (zh) * 2022-12-12 2023-04-07 中建八局第四建设有限公司 一种建筑劲性柱焊接机器人及施工方法

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04333369A (ja) * 1991-05-07 1992-11-20 Hitachi Zosen Corp 構造物における柱の溶接装置
JPH0671581A (ja) * 1992-08-26 1994-03-15 Mitsubishi Heavy Ind Ltd マニプレータの位置決め装置
JPH06320446A (ja) * 1993-05-17 1994-11-22 Mitsubishi Heavy Ind Ltd 溶接ロボットの案内レール装置
JPH0857781A (ja) * 1994-08-19 1996-03-05 Hitachi Zosen Corp 溶接設備
JP2001334364A (ja) * 2000-05-26 2001-12-04 Maeda Corp 多関節型溶接ロボットによる鉄骨柱の溶接方法
JP2006206370A (ja) * 2005-01-27 2006-08-10 Ohara Inc ガラス成形金型の清浄化方法、清浄化装置
EP3078774A1 (fr) * 2015-04-07 2016-10-12 VolkerRail Nederland BV Robot mobile et procédé de réparation
JP2017039141A (ja) * 2015-08-18 2017-02-23 鹿島建設株式会社 溶接装置
CN106624514A (zh) * 2016-12-16 2017-05-10 浙江大成智能装备股份有限公司 一种管桩焊接机器人

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04333369A (ja) * 1991-05-07 1992-11-20 Hitachi Zosen Corp 構造物における柱の溶接装置
JPH0671581A (ja) * 1992-08-26 1994-03-15 Mitsubishi Heavy Ind Ltd マニプレータの位置決め装置
JPH06320446A (ja) * 1993-05-17 1994-11-22 Mitsubishi Heavy Ind Ltd 溶接ロボットの案内レール装置
JPH0857781A (ja) * 1994-08-19 1996-03-05 Hitachi Zosen Corp 溶接設備
JP2001334364A (ja) * 2000-05-26 2001-12-04 Maeda Corp 多関節型溶接ロボットによる鉄骨柱の溶接方法
JP2006206370A (ja) * 2005-01-27 2006-08-10 Ohara Inc ガラス成形金型の清浄化方法、清浄化装置
EP3078774A1 (fr) * 2015-04-07 2016-10-12 VolkerRail Nederland BV Robot mobile et procédé de réparation
JP2017039141A (ja) * 2015-08-18 2017-02-23 鹿島建設株式会社 溶接装置
CN106624514A (zh) * 2016-12-16 2017-05-10 浙江大成智能装备股份有限公司 一种管桩焊接机器人

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114012250A (zh) * 2021-11-25 2022-02-08 重庆川宜机电设备有限公司 一种带有灵活角度调整机构的弧焊切割型机器人
CN114012250B (zh) * 2021-11-25 2023-10-20 重庆川宜机电设备有限公司 一种带有灵活角度调整机构的弧焊切割型机器人
CN115922177A (zh) * 2022-12-12 2023-04-07 中建八局第四建设有限公司 一种建筑劲性柱焊接机器人及施工方法

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