WO2019189260A1 - ショベル - Google Patents
ショベル Download PDFInfo
- Publication number
- WO2019189260A1 WO2019189260A1 PCT/JP2019/013014 JP2019013014W WO2019189260A1 WO 2019189260 A1 WO2019189260 A1 WO 2019189260A1 JP 2019013014 W JP2019013014 W JP 2019013014W WO 2019189260 A1 WO2019189260 A1 WO 2019189260A1
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- WIPO (PCT)
- Prior art keywords
- excavation
- functional element
- target
- bucket
- weight
- Prior art date
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- 238000009412 basement excavation Methods 0.000 claims abstract description 287
- 238000011068 loading method Methods 0.000 claims description 52
- 239000002689 soil Substances 0.000 claims description 9
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/261—Surveying the work-site to be treated
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2029—Controlling the position of implements in function of its load, e.g. modifying the attitude of implements in accordance to vehicle speed
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2232—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps
- E02F9/2235—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps including an electronic controller
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
- E02F3/437—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like providing automatic sequences of movements, e.g. linear excavation, keeping dipper angle constant
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
- E02F3/439—Automatic repositioning of the implement, e.g. automatic dumping, auto-return
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/205—Remotely operated machines, e.g. unmanned vehicles
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2054—Fleet management
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/261—Surveying the work-site to be treated
- E02F9/262—Surveying the work-site to be treated with follow-up actions to control the work tool, e.g. controller
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/264—Sensors and their calibration for indicating the position of the work tool
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/264—Sensors and their calibration for indicating the position of the work tool
- E02F9/265—Sensors and their calibration for indicating the position of the work tool with follow-up actions (e.g. control signals sent to actuate the work tool)
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/267—Diagnosing or detecting failure of vehicles
- E02F9/268—Diagnosing or detecting failure of vehicles with failure correction follow-up actions
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/08—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for incorporation in vehicles
- G01G19/12—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for incorporation in vehicles having electrical weight-sensitive devices
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/183—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a single remote source
Definitions
- This disclosure relates to excavators.
- the above-mentioned excavator calculates the weight of the earth and sand in the bucket based on the pressure of the hydraulic oil in the bottom side oil chamber of the boom cylinder. That is, the weight of earth and sand can be calculated only when the bucket is lifted from the ground. This means that the weight of earth and sand in the bucket cannot be calculated as long as the bucket is in contact with the ground. Therefore, there is a possibility that earth and sand may be taken into the bucket more than necessary.
- An excavator includes a lower traveling body, an upper revolving body that is turnably mounted on the lower traveling body, a drilling attachment that is attached to the upper revolving body, and a control device,
- the control device includes a setting unit that sets a target trajectory that is a trajectory followed by a predetermined portion of the bucket based on information on the terrain before excavation is started and a target excavation volume.
- the above-described means can provide an excavator that can prevent an object to be excavated such as earth and sand from being taken into the bucket more than necessary.
- FIG. 1 is a side view of an excavator 100 as an excavator according to an embodiment of the present invention.
- An upper swing body 3 is mounted on the lower traveling body 1 of the excavator 100 via a swing mechanism 2 so as to be capable of swinging.
- a boom 4 is attached to the upper swing body 3, an arm 5 is attached to the tip of the boom 4, and a bucket 6 as an end attachment is attached to the tip of the arm 5.
- the boom 4, the arm 5, and the bucket 6 constitute a drilling attachment as an example of the attachment.
- the boom 4 is driven by a boom cylinder 7, the arm 5 is driven by an arm cylinder 8, and the bucket 6 is driven by a bucket cylinder 9.
- a boom angle sensor S1 is attached to the boom 4, an arm angle sensor S2 is attached to the arm 5, and a bucket angle sensor S3 is attached to the bucket 6.
- the boom angle sensor S1 detects the rotation angle of the boom 4.
- the boom angle sensor S1 is an acceleration sensor, and can detect the rotation angle of the boom 4 with respect to the upper swing body 3 (hereinafter referred to as “boom angle”).
- the boom angle is, for example, the minimum angle when the boom 4 is lowered to the minimum, and increases as the boom 4 is raised.
- the arm angle sensor S2 detects the rotation angle of the arm 5.
- the arm angle sensor S2 is an acceleration sensor, and can detect the rotation angle of the arm 5 with respect to the boom 4 (hereinafter referred to as “arm angle”).
- the arm angle is, for example, the minimum angle when the arm 5 is most closed, and increases as the arm 5 is opened.
- the bucket angle sensor S3 detects the rotation angle of the bucket 6.
- the bucket angle sensor S3 is an acceleration sensor, and can detect the rotation angle of the bucket 6 with respect to the arm 5 (hereinafter referred to as “bucket angle”).
- the bucket angle is, for example, the minimum angle when the bucket 6 is most closed, and increases as the bucket 6 is opened.
- the boom angle sensor S1, the arm angle sensor S2, and the bucket angle sensor S3 are a potentiometer that uses a variable resistor, a stroke sensor that detects the stroke amount of the corresponding hydraulic cylinder, and a rotary that detects the rotation angle around the connecting pin.
- An encoder, a gyro sensor, or a combination of an acceleration sensor and a gyro sensor may be used.
- Boom rod pressure sensor S7R and boom bottom pressure sensor S7B are attached to boom cylinder 7.
- An arm rod pressure sensor S8R and an arm bottom pressure sensor S8B are attached to the arm cylinder 8.
- a bucket rod pressure sensor S9R and a bucket bottom pressure sensor S9B are attached to the bucket cylinder 9.
- the boom rod pressure sensor S7R, boom bottom pressure sensor S7B, arm rod pressure sensor S8R, arm bottom pressure sensor S8B, bucket rod pressure sensor S9R, and bucket bottom pressure sensor S9B are collectively referred to as “cylinder pressure sensor”. .
- the boom rod pressure sensor S7R detects the pressure in the rod side oil chamber of the boom cylinder 7 (hereinafter referred to as “boom rod pressure”), and the boom bottom pressure sensor S7B is the pressure in the bottom side oil chamber of the boom cylinder 7 (hereinafter referred to as “boom rod pressure”). , “Boom bottom pressure”).
- the arm rod pressure sensor S8R detects the pressure in the rod side oil chamber of the arm cylinder 8 (hereinafter referred to as “arm rod pressure”), and the arm bottom pressure sensor S8B detects the pressure in the bottom side oil chamber of the arm cylinder 8 (hereinafter referred to as “arm rod pressure”). , “Arm bottom pressure”).
- the bucket rod pressure sensor S9R detects the pressure in the rod side oil chamber of the bucket cylinder 9 (hereinafter referred to as “bucket rod pressure”), and the bucket bottom pressure sensor S9B detects the pressure in the bottom side oil chamber of the bucket cylinder 9 (hereinafter referred to as “bucket rod pressure”). , “Bucket bottom pressure”).
- the upper swing body 3 is provided with a cabin 10 as a cab and a power source such as an engine 11 is mounted.
- the upper swing body 3 includes a controller 30, a display device 40, an input device 42, a sound output device 43, a storage device 47, a direction detection device D1, a positioning device P1, a body tilt sensor S4, a swing angular velocity sensor S5, and an imaging device. S6 and the communication device T1 are attached.
- the upper swing body 3 may be equipped with a power storage unit that supplies electric power, a motor generator that generates electric power using the rotational driving force of the engine 11, and the like.
- the power storage unit is, for example, a capacitor or a lithium ion battery.
- the motor generator may function as a generator and supply electric power to the electric load, or may function as an electric motor and assist the rotation of the engine 11.
- the controller 30 functions as a main control unit that performs drive control of the excavator 100.
- the controller 30 is configured by a computer including a CPU, a RAM, a ROM, and the like.
- the various functions of the controller 30 are realized by the CPU executing a program stored in the ROM, for example.
- the various functions may include, for example, a machine guidance function that guides (guides) manual operation of the shovel 100 by the operator, a machine control function that autonomously supports manual operation of the shovel 100 by the operator, and the like. .
- the display device 40 is configured to display various information.
- the display device 40 may be connected to the controller 30 via a communication network such as CAN, or may be connected to the controller 30 via a dedicated line.
- the input device 42 is configured so that the operator can input various information to the controller 30.
- the input device 42 may include at least one of a touch panel, a microphone, a knob switch, a membrane switch, and the like installed in the cabin 10.
- the sound output device 43 is configured to output sound.
- the sound output device 43 may be, for example, a speaker connected to the controller 30 or an alarm device such as a buzzer.
- the sound output device 43 is configured to output sound or sound related to various information in response to a sound output command from the controller 30.
- the storage device 47 is configured to store various information.
- the storage device 47 may be a nonvolatile storage medium such as a semiconductor memory, for example.
- the storage device 47 may store information output by various devices during the operation of the excavator 100, or may store information acquired through the various devices before the operation of the excavator 100 is started.
- the storage device 47 may store data acquired via the communication device T1 or the like, for example.
- the orientation detection device D1 is configured to detect information related to the relative relationship between the orientation of the upper swing body 3 and the orientation of the lower traveling body 1.
- the direction detection device D1 may be configured by, for example, a combination of a geomagnetic sensor attached to the lower traveling body 1 and a geomagnetic sensor attached to the upper swing body 3.
- the orientation detection device D1 may be configured by a combination of a GNSS receiver attached to the lower traveling body 1 and a GNSS receiver attached to the upper swing body 3.
- the direction detection device D1 may be a rotary encoder or a rotary position sensor.
- the direction detection device D1 may be configured by a resolver.
- the direction detection device D1 may be attached to a center joint provided in association with the turning mechanism 2 that realizes relative rotation between the lower traveling body 1 and the upper turning body 3, for example.
- the orientation detection device D1 may be configured by a camera attached to the upper swing body 3. In this case, the orientation detection device D1 performs known image processing on an image (input image) captured by a camera attached to the upper swing body 3, for example. This is for recognizing the image of the lower traveling body 1 included in the input image. Then, the direction detection device D1 identifies the longitudinal direction of the lower traveling body 1 by recognizing the image of the lower traveling body 1 using a known image recognition technique. Then, the direction detection device D1 derives an angle formed between the longitudinal axis direction of the upper swing body 3 and the longitudinal direction of the lower traveling body 1. The direction of the longitudinal axis of the upper swing body 3 is derived from the camera mounting position.
- the direction detection device D1 can identify the longitudinal direction of the lower traveling body 1 by detecting the image of the crawler. In this way, the direction detection device D1 detects information related to the relative relationship between the direction of the upper swing body 3 and the direction of the lower traveling body 1. In this case, the orientation detection device D1 may be integrated into the controller 30.
- the positioning device P1 is configured to measure the position of the upper swing body 3.
- the positioning device P1 may be configured to additionally measure the orientation of the upper swing body 3.
- the positioning device P1 is a GNSS compass, detects the position and orientation of the upper swing body 3, and outputs the detected value to the controller 30. Therefore, the positioning device P1 can also function as an orientation detection device that detects the orientation of the upper swing body 3.
- the machine body inclination sensor S4 is configured to detect, for example, the inclination of the upper swing body 3 with respect to a predetermined plane.
- the body inclination sensor S4 is an acceleration sensor that detects an inclination angle around the front-rear axis and an inclination angle around the left-right axis of the upper swing body 3 with respect to the horizontal plane.
- the front and rear axes and the left and right axes of the upper swing body 3 are orthogonal to each other at a shovel center point that is one point on the swing axis of the shovel 100.
- the turning angular velocity sensor S5 is configured to detect the turning angular velocity of the upper turning body 3.
- the turning angular velocity sensor S5 may be configured to detect the turning angle of the upper turning body 3.
- the turning angular velocity sensor S5 is a gyro sensor.
- the turning angular velocity sensor S5 may be a resolver or a rotary encoder.
- the imaging device S6 is configured to acquire an image around the excavator 100.
- the imaging device S6 includes a front camera S6F that images the space in front of the excavator 100, a left camera S6L that images the left space of the excavator 100, and a right camera S6R that images the right space of the excavator 100. And a rear camera S6B that images the space behind the excavator 100.
- the imaging device S6 as a surrounding monitoring device is a monocular camera having an imaging element such as a CCD or a CMOS, and outputs a captured image to the display device 40.
- the imaging device S6 as the surrounding monitoring device may be a LIDAR, a stereo camera, a distance image camera, or the like.
- the imaging device S6 may be configured to calculate the distance from the imaging device S6 or the excavator 100 to the recognized object.
- a millimeter wave radar, an ultrasonic sensor, a laser radar or the like is used as the surrounding monitoring device, the excavator 100 not only uses the captured image but also a large number of signals (laser light, etc.) from the surrounding monitoring device.
- the distance and direction of the object may be derived from the reflected signal by transmitting toward the object and receiving the reflected signal.
- the front camera S6F is attached to the ceiling of the cabin 10, that is, the interior of the cabin 10, for example. However, it may be attached to the outside of the cabin 10 such as the roof of the cabin 10 or the side surface of the boom 4.
- the left camera S6L is attached to the upper left end of the upper swing body 3
- the right camera S6R is attached to the upper right end of the upper swing body 3
- the rear camera S6B is attached to the upper rear end of the upper swing body 3. .
- the communication device T1 is configured to control communication with an external device outside the excavator 100.
- the communication device T1 controls communication with an external device via at least one of a satellite communication network, a mobile phone communication network, an Internet network, and the like.
- FIG. 2 is a block diagram showing a configuration example of a drive system of the excavator 100, and shows a mechanical power transmission system, a hydraulic oil line, a pilot line, and an electric control system by a double line, a solid line, a broken line, and a dotted line, respectively. ing.
- the drive system of the excavator mainly includes the engine 11, the regulator 13, the main pump 14, the pilot pump 15, the control valve 17, the operating device 26, the discharge pressure sensor 28, the operating pressure sensor 29, the controller 30, the fuel tank 55, and the engine.
- a controller unit (ECU 74) and the like are included.
- the engine 11 is a drive source for the excavator.
- the engine 11 is, for example, a diesel engine that operates so as to maintain a predetermined rotational speed. Further, the output shaft of the engine 11 is connected to the input shafts of the main pump 14 and the pilot pump 15.
- the main pump 14 is configured to supply hydraulic oil to the control valve 17 via the hydraulic oil line.
- the main pump 14 is a swash plate type variable displacement hydraulic pump.
- the regulator 13 is configured to control the discharge amount of the main pump 14.
- the regulator 13 adjusts the swash plate tilt angle of the main pump 14 in accordance with a control command from the controller 30 to increase / decrease the displacement volume per rotation and control the discharge amount of the main pump 14.
- the controller 30 receives the output from the operation pressure sensor 29 and the like, and outputs a control command to the regulator 13 as necessary to change the discharge amount of the main pump 14.
- the pilot pump 15 is configured to supply hydraulic oil to various hydraulic control devices including the operation device 26 via a pilot line.
- the pilot pump 15 is a fixed displacement hydraulic pump.
- the pilot pump 15 may be omitted.
- the function of the pilot pump 15 may be realized by the main pump 14. That is, the main pump 14 may have a function of supplying the operating oil to the operating device 26 after the pressure of the operating oil is reduced by a throttle or the like, in addition to the function of supplying the operating oil to the control valve 17. Good.
- the control valve 17 is a hydraulic control device that controls a hydraulic system in the excavator.
- the control valve 17 includes control valves 171 to 176.
- the control valve 17 can selectively supply hydraulic oil discharged from the main pump 14 to one or a plurality of hydraulic actuators through the control valves 171 to 176.
- the control valves 171 to 176 control the flow rate of the hydraulic oil flowing from the main pump 14 to the hydraulic actuator and the flow rate of the hydraulic oil flowing from the hydraulic actuator to the hydraulic oil tank.
- the hydraulic actuator includes a boom cylinder 7, an arm cylinder 8, a bucket cylinder 9, a left traveling hydraulic motor 1L, a right traveling hydraulic motor 1R, and a turning hydraulic motor 2A.
- the turning hydraulic motor 2A may be a turning motor generator as an electric actuator. In this case, the turning motor generator may be supplied with electric power from the power storage unit or the motor generator.
- the operating device 26 is a device used by an operator for operating the actuator.
- the actuator includes at least one of a hydraulic actuator and an electric actuator.
- the operating device 26 supplies the hydraulic oil discharged from the pilot pump 15 to the pilot port of the corresponding control valve in the control valve 17 via the pilot line.
- the pressure of the hydraulic oil (pilot pressure) supplied to each pilot port is, in principle, a pressure corresponding to the operation direction and the operation amount of the operation device 26 corresponding to each of the hydraulic actuators.
- the discharge pressure sensor 28 is configured to detect the discharge pressure of the main pump 14. In the present embodiment, the discharge pressure sensor 28 outputs the detected value to the controller 30.
- the operation pressure sensor 29 is configured to detect the operation content of the operator using the operation device 26.
- the operation pressure sensor 29 detects the operation direction and operation amount of the operation device 26 corresponding to each actuator in the form of pressure, and outputs the detected value to the controller 30.
- the operation content of the operation device 26 may be detected using a sensor other than the operation pressure sensor.
- the fuel tank 55 is a container for storing fuel.
- the remaining amount of fuel stored in the fuel tank 55 is detected by a remaining fuel sensor 55a.
- the fuel remaining amount sensor 55 a outputs information related to the fuel remaining state to the controller 30.
- the ECU 74 is a device that controls the engine 11. In the present embodiment, the ECU 74 controls the fuel injection amount, fuel injection timing, boost pressure, and the like in the engine 11. In addition, the ECU 74 outputs information related to the engine 11 to the controller 30.
- the controller 30 includes a first information acquisition unit 31, a second information acquisition unit 32, a calculation unit 33, a setting unit 34, and an autonomous control unit 35 as functional elements.
- the first information acquisition unit 31 is configured to acquire information related to the maximum load capacity of the dump truck.
- the dump truck is an example of a machine that transports excavated material such as earth and sand excavated by the excavator 100, and a maximum loading capacity that is the maximum weight of the excavated material that can be loaded on the loading platform is individually set.
- the first information acquisition unit 31 performs known image processing on the dump truck image acquired by the imaging device S6, identifies the dump truck size, and derives the maximum loading capacity of the dump truck.
- the first information acquisition unit 31 may derive at least one of the maximum load capacity of the dump truck by recognizing at least one of the maximum load capacity display, the model name, the number, and the like on the rear surface of the dump truck.
- the first information acquisition unit 31 may derive the maximum load amount of the dump truck by receiving the identification information from the dump truck through the communication device T1.
- the identification information is, for example, an identification number of a GNSS receiver mounted on the dump truck.
- the first information acquisition unit 31 may derive the maximum load amount from the identification information with reference to, for example, a search table that stores the correspondence between the identification information and the maximum load amount.
- the search table may be stored in a non-volatile storage medium of the shovel, or may be stored in a server or the like installed in an external facility such as a management center.
- the first information acquisition unit 31 receives position information from each of a plurality of dump trucks existing around the excavator 100 through the communication device T1, and displays a graphic representing each dump truck on the map image displayed on the display device 40. It may be displayed in a superimposed manner. In this case, when one of the dump truck figures is selected by the operator through the input device 42, the first information acquisition unit 31 can acquire the maximum load capacity of the dump truck.
- One of the graphics of the dump truck may be, for example, a graphic related to the dump truck that is present closest. In this case, the graphic regarding the dump truck may be automatically selected.
- the second information acquisition unit 32 is configured to acquire information related to the excavation weight, which is the weight of the work to be excavated by the excavation operation of the excavation attachment.
- the 2nd information acquisition part 32 is comprised so that the information regarding a digging weight may be acquired based on the output of an information acquisition apparatus.
- the information acquisition device includes an orientation detection device D1, a boom angle sensor S1, an arm angle sensor S2, a bucket angle sensor S3, a machine body tilt sensor S4, a turning angular velocity sensor S5, an imaging device S6, a boom rod pressure sensor S7R, and a boom bottom pressure sensor S7B.
- the second information acquisition unit 32 For example, as illustrated in FIG. 3, the second information acquisition unit 32, as shown in FIG. 3, earth and sand excavated by an excavation attachment based on a distance image related to the space in front of the excavator 100 captured by the three-dimensional distance image sensor S ⁇ b> 6 ⁇ / b> A as the imaging device S ⁇ b> 6.
- the weight of the object to be excavated is calculated as the excavation weight.
- a thick line GS in FIG. 3 represents a part of the imaging range of the three-dimensional distance image sensor S6A.
- the three-dimensional distance image sensor S6A is, for example, a three-dimensional laser scanner that measures terrain with a laser. However, the three-dimensional distance image sensor S6A may be, for example, a LIDAR or a stereo camera.
- the second information acquisition unit 32 is excavated by one excavation operation based on the distance image captured before the excavation operation is started and the distance image captured after the excavation operation is completed.
- the excavation volume that is the volume of the excavated object is calculated.
- the second information acquisition unit 32 calculates the excavation weight by multiplying the excavation volume by the density.
- the density may be a preset value or may be a value dynamically set via the input device 42 or the like.
- the second information acquisition unit 32 can compare the terrain before excavation with the terrain after excavation, and calculate the excavation weight by one excavation operation based on the change.
- One excavation operation is an operation of taking an object to be excavated into the bucket 6. For example, it is determined that the bucket 6 that has not taken in the object to be excavated comes into contact with the ground, and the bucket into which the object to be excavated is taken in. It is determined that 6 is finished when it leaves the ground.
- the conditions for determining that the excavation operation has started and the conditions for determining that the excavation operation has ended can be arbitrarily set.
- the second information acquisition unit 32 may determine whether or not the excavation operation has started and whether or not the excavation operation has ended based on at least one output from the operation pressure sensor 29 and the cylinder pressure sensor, for example. Good.
- the second information acquisition unit 32 may determine whether or not the excavation operation has started and whether or not the excavation operation has ended based on the output of the attitude sensor that detects the attitude of the excavation attachment.
- the posture sensor includes, for example, a boom angle sensor S1, an arm angle sensor S2, and a bucket angle sensor S3.
- the attitude sensor may be a combination of a boom cylinder stroke sensor, an arm cylinder stroke sensor, and a bucket cylinder stroke sensor.
- the controller 30 can calculate the accumulated value of the weight of the work to be excavated for each of one or more excavation operations performed within a predetermined time as the accumulated excavation weight for the predetermined time.
- the second information acquisition unit 32 may calculate the excavation weight by one excavation operation based on the outputs of the attitude sensor and the cylinder pressure sensor. For example, the second information acquisition unit 32 is to be excavated by one excavation operation based on the attitude of the excavation attachment and the boom bottom pressure when the bucket 6 in which the object to be excavated is lifted in the air.
- the weight of the object may be calculated as the excavation weight.
- the second information acquisition unit 32 may calculate the excavation weight based on the temporal transition of the position of the predetermined part of the bucket 6 as shown in FIG.
- the predetermined part of the bucket 6 is, for example, a toe of the bucket 6.
- the second information acquisition unit 32 calculates the position of the toe of the bucket 6 as a work part based on the rotation angles of the boom 4, the arm 5, and the bucket 6.
- the second information acquisition unit 32 derives the terrain before the excavation operation starts based on the distance image regarding the space in front of the excavator 100 generated by the three-dimensional distance image sensor mounted on the flying object.
- the three-dimensional distance image sensor mounted on the flying object may be any one of a three-dimensional laser scanner, a stereo camera, a LIDAR, and the like.
- the flying object is, for example, a multicopter or an airship, and is equipped with a positioning device so that the position and orientation of the distance image can be specified.
- the flying object is equipped with a communication device that enables communication with the excavator 100.
- the second information acquisition unit 32 receives the distance image generated by the stereo camera attached to the flying object via the communication device T1, and derives the terrain before the excavation operation starts based on the distance image. .
- the second information acquisition unit 32 receives an image captured by the stereo camera via the communication device T1, generates a distance image from the image, and derives the terrain before the excavation operation starts based on the distance image. It may be configured.
- the second information acquisition unit 32 for example, the calculated trajectory of the tip of the bucket 6 (see the dotted line L1 in FIG. 4) and the terrain before the excavation operation starts (see the dashed line L2 in FIG. 4). Based on the above, the excavation volume may be calculated.
- the second information acquisition unit 32 includes, for example, a space surrounded by a plane including the left end surface of the bucket 6, a plane including the right end surface of the bucket 6, an upper surface including the alternate long and short dash line L ⁇ b> 2, and a lower surface including the dotted line L ⁇ b> 1.
- the volume may be calculated as the excavation volume.
- the second information acquisition unit 32 may calculate the excavation weight by one excavation operation based on the image regarding the space in front of the excavator 100 captured by the front camera S6F.
- the front camera S6F may be a monocular camera, a stereo camera, or a three-dimensional distance image sensor.
- the second information acquisition unit 32 may calculate the excavation volume from an image related to the bucket 6 captured by the front camera S6F as a monocular camera, for example. Specifically, the second information acquisition unit 32 performs various types of image processing on the image related to the bucket 6 captured by the front camera S6F when the bucket 6 in which the work to be excavated is lifted in the air, thereby performing the bucket 6. Recognize the image of the object to be drilled inside. Then, the second information acquisition unit 32 derives the excavation volume based on the size of the image of the excavated object. The second information acquisition unit 32 may additionally use the output of another information acquisition device such as an attitude sensor in order to derive the excavation volume.
- another information acquisition device such as an attitude sensor
- the second information acquisition unit 32 uses the front camera S6F as a stereo camera to obtain information on the terrain acquired before the excavation operation is started and information on the terrain acquired after the excavation operation is completed. Based on this, the excavation weight by one excavation operation may be calculated.
- the second information acquisition unit 32 may be configured to acquire information related to the density of the work to be excavated by the excavation operation of the excavation attachment.
- the second information acquisition unit 32 may calculate the density based on the excavation volume and the excavation weight.
- the excavation volume may be calculated based on, for example, the topography before the excavation operation starts and the topography after the excavation operation ends.
- the excavation weight may be calculated based on, for example, the output of the cylinder pressure sensor, or may be calculated based on the output of the attitude sensor and the output of the cylinder pressure sensor.
- the calculation unit 33 is configured to calculate the remaining loading weight based on the information on the maximum loading capacity and the information on the excavation weight.
- the remaining loading weight means the weight of the work to be drilled that can be loaded on the dump truck. For example, when 5 tons of work to be excavated has already been loaded on the loading platform of a dump truck having a maximum load capacity of 10 tons, the remaining load as the target excavation weight, which is the weight of the work to be taken into the bucket 6 in the excavation operation. The weight is 5 tons.
- the calculation unit 33 calculates the remaining loading weight based on the information on the maximum load capacity of the dump truck acquired by the first information acquisition unit 31 and the information on the excavation weight acquired by the second information acquisition unit 32. calculate.
- the calculation unit 33 calculates the target excavation volume based on the remaining loading weight and the soil information.
- the soil information is, for example, information related to the density, type, hardness, etc. of the work to be excavated.
- the soil information may be information stored in the storage device 47 in advance. Thereafter, the calculation unit 33 derives the excavation trajectory based on the information regarding the topography before the excavation is started and the target excavation volume.
- the setting unit 34 is configured to set a target trajectory that is a trajectory followed by a predetermined part in the bucket 6.
- the predetermined part in the bucket 6 is, for example, a tip of the bucket 6.
- the setting unit 34 is configured to set the target trajectory when the remaining loading weight becomes less than a predetermined weight.
- the target trajectory may be composed of, for example, a plurality of three-dimensional coordinate points arranged at equidistant intervals.
- the predetermined weight is, for example, the maximum weight of an object to be excavated by one excavation operation (hereinafter referred to as “maximum excavation weight”), and may be stored in advance in a nonvolatile storage medium or the like. It may be set dynamically.
- the setting unit 34 sets the target trajectory so that the excavation weight by one excavation operation is equal to the remaining loading weight.
- One excavation operation is typically the final excavation operation in the case where the excavation operation is performed a plurality of times in order to load the work to be loaded on the loading platform of one dump truck until the maximum load is reached. This is because when the work to be excavated by the last excavation operation is loaded on the dump truck, the total weight of the work to be excavated loaded on the dump truck is approximately equal to the maximum load capacity.
- the trajectory indicated by the dotted line L1 in FIG. 4 shows an example of the target trajectory.
- the excavation weight which is the weight of the excavated object EX taken into the bucket 6 by the excavation operation performed so as to follow the target trajectory, is substantially equal to the remaining loading weight.
- the setting unit 34 sets the target trajectory so that the excavation weight is limited when the remaining loading weight is less than the maximum excavation weight.
- the setting unit 34 generates a plurality of excavation trajectories based on the terrain before the last excavation operation. And the setting part 34 calculates the digging weight by the last excavation operation
- the setting unit 34 may be configured to set the target trajectory regardless of whether or not the remaining loading weight is less than a predetermined weight. In this case, the setting unit 34 may reset the target trajectory before each excavation operation is performed so that the excavation weight of each excavation operation is less than a predetermined weight as necessary. This is because, for example, an appropriate excavation operation according to a change in the shape of an excavation target such as embankment is performed. Specifically, if each excavation operation is performed in an unlimited manner so that the excavation weight by each excavation operation becomes as large as possible, there is a possibility that the variation in the excavation weight by each excavation operation becomes large. Therefore, it is for preventing such unlimited excavation operation
- the setting unit 34 resets the target trajectory before each excavation operation so that the variation in excavation weight due to each excavation operation is as small as possible or the average excavation weight is as large as possible. May be.
- the setting unit 34 calculates the remaining loading volume based on the information regarding the density of the excavated object EX acquired by the second information acquisition unit 32 and the remaining loading weight, and the excavated object EX having the same excavating volume as the remaining loading volume.
- the target trajectory may be set so as to be excavated in the last excavation operation.
- the setting unit 34 may set the target trajectory so that the excavation volume is limited when the remaining loading volume is lower than the maximum excavation volume.
- the maximum excavation volume is the maximum volume of the excavated object that can be excavated by one excavation operation.
- the autonomous control unit 35 is configured to autonomously support the manual operation of the excavator 100 by the operator by operating the actuator autonomously. For example, when the operator manually performs an arm closing operation, the autonomous control unit 35 controls the boom cylinder 7, the arm cylinder 8, and the bucket cylinder 9 so that the toe trajectory of the bucket 6 matches the target trajectory. At least one may be expanded and contracted autonomously. In this case, for example, the operator can close the arm 5 only by operating the arm operation lever in the closing direction while making the trajectory of the tip of the bucket 6 coincide with the target trajectory.
- This autonomous control may be configured to be executed when a predetermined switch that is one of the input devices 42 is pressed.
- the predetermined switch is, for example, a machine control switch (hereinafter referred to as “MC switch”), and may be disposed at the tip of the operation device 26 as a knob switch.
- MC switch machine control switch
- the autonomous control unit 35 can operate each actuator autonomously by individually and autonomously adjusting the pilot pressure acting on the control valve corresponding to each actuator.
- FIG. 5 shows a configuration example of a setting screen GM displayed on the display device 40 when setting the excavation target range R1.
- FIG. 6 is a top view of the excavator 100 for excavating the excavation target BK in the excavation target range R1 set on the setting screen GM.
- the excavator 100 loads an object to be excavated by excavating the excavation target BK into the bucket 6 on the loading platform of the dump truck DT.
- Excavation object EX1 loaded on the loading platform of dump truck DT corresponds to the excavation object excavated by the first excavation operation
- excavation object EX2 corresponds to the excavation object excavated by the second excavation operation. is doing.
- the excavation target range R1 is a range set around the excavator 100.
- the excavation target range R1 is, for example, a three-dimensional range with a depth limit.
- the excavation target BK that is an object of excavation by the excavation attachment is a feature such as a natural ground, embankment, topsoil, or sediment.
- the excavation target BK may be an earth and sand pile formed by the excavated objects EX gathered together for loading into the dump truck DT.
- the feature outside the excavation target range R1 is not an object of excavation by the excavation attachment. Therefore, when the excavation attachment is moved by the autonomous control unit 35, the feature outside the excavation target range R1 is not excavated.
- the setting unit 34 is configured to set a target trajectory within the excavation target range R1. Therefore, the controller 30 detects the terrain in the excavation target range R1 based on the output of the information acquisition device. In the example shown in FIGS. 5 and 6, the terrain in the excavation target range R1 is detected based on at least one output from a camera, a radar, a LIDAR, or the like.
- the controller 30 displays the setting screen GM shown in FIG.
- the setting screen GM includes an excavator graphic G1 and a dump graphic G2.
- the excavator graphic G1 is a graphic representing the position and orientation of the upper swing body 3.
- the dump graphic G2 is a graphic representing the position and orientation of the dump truck DT.
- the controller 30 grasps the positional relationship between the excavator 100 and the dump truck DT based on outputs from the orientation detection device D1, the positioning device P1, the imaging device S6, and the like, and the shovel figure G1 so as to correspond to the positional relationship. And the dump graphic G2 is displayed.
- a surrounding image may be displayed around the excavator figure G1.
- the surrounding image is a bird's-eye view image as a composite image generated by performing viewpoint conversion processing on images captured by the rear camera S6B, the front camera S6F, the left camera S6L, and the right camera S6R.
- the surrounding image may be computer graphics.
- the operator of the shovel 100 may set the excavation target range R1 using the input device 42 while looking at the setting screen GM.
- the operator uses the touch panel as the input device 42 and sets the range graphic G3 on the left side of the excavator graphic G1.
- the range graphic G3 is a graphic representing the excavation target range R1.
- the operator sets a range graphic G3 having a desired size by a pinch-out operation.
- the operator may set the range graphic G3 by a tap operation.
- the range graphic G3 is set, for example, as a range of a predetermined size centered on the point where the tap operation is performed.
- the range graphic G3 is a rectangle, but may be another shape such as a circle or an ellipse.
- the range graphic G3 may be a graphic having a complex outline. In this case, for example, the operator may set a range graphic G3 corresponding to the range by tracing the outline of the desired range on the touch panel.
- the operator may select one range graphic from a plurality of range graphics displayed in advance on the setting screen GM.
- the operator may select a plurality of range figures corresponding to a plurality of excavation target ranges that are independent of each other.
- the excavation target object within the excavation target range may be excavated in the selected order.
- an excavation target within the excavation target range corresponding to the first selected range graphic may be excavated first.
- the controller 30 sets a target trajectory within the excavation target range R1 set as described above, and moves the tip of the bucket 6 to the excavation start point. Then, when the arm operating lever is manually operated, the controller 30 expands and contracts at least one of the boom cylinder 7, the arm cylinder 8, and the bucket cylinder 9 so that the trajectory drawn by the tip of the bucket 6 is along the target trajectory. .
- the controller 30 sets the target trajectory so that the ground in the excavation target range R1 and the virtual plane including the plane where the excavator 100 is located are flush with each other.
- the controller 30 may set the target trajectory so that the depth of the ground in the excavation target range R1 becomes a predetermined depth with respect to a virtual plane including the plane where the excavator 100 is located.
- the controller 30 may set the target trajectory so that the inclination angle of the ground in the excavation target range R1 with respect to the virtual plane including the plane on which the excavator 100 is located becomes a predetermined angle.
- the excavator 100 includes the lower traveling body 1, the upper revolving body 3 that is turnably mounted on the lower traveling body 1, the excavation attachment attached to the upper revolving body 3, and the control. And a controller 30 as a device.
- the controller 30 includes a setting unit 34 that sets a target trajectory that is a trajectory followed by a predetermined part of the excavation attachment based on information on the terrain before excavation is started and the target excavation volume.
- the controller 30 may calculate the target excavation volume based on the target excavation weight and soil information.
- the controller 30 also includes a first information acquisition unit 31 that acquires information related to the maximum load capacity of the dump truck DT, and information related to the excavation weight that is the weight of an object to be excavated such as earth and sand excavated by the excavation operation of the excavation attachment.
- the excavator 100 can appropriately adjust the excavation weight by one excavation operation so that the total excavation weight by the plural excavation operations becomes the maximum load capacity of the dump truck DT, for example. Therefore, the excavator 100 can increase the efficiency of excavation work related to loading on the dump truck DT.
- the excavator 100 can prevent overloading and underloading.
- the excavator 100 can reduce the work load on the operator of the excavator 100.
- the excavator 100 sets the target trajectory so that the excavation weight by one excavation operation does not exceed the remaining load weight, so that the excavated object is taken into the bucket 6 more than necessary. Can be prevented. That is, since the operator of the excavator 100 can adjust the excavation weight before the bucket 6 with the work to be excavated is lifted into the air, the excavator 100 is discharged to the loading platform of the dump truck DT after the bucket 6 is lifted. There is no need to adjust the excavation weight by dropping a part of the excavated material on the ground before it is done.
- the operator of the excavator 100 discards a part of the excavated material taken into the bucket 6 to the ground so that the total weight of the excavated material loaded on the loading platform of the dump truck DT does not exceed the maximum load capacity. There is no need to perform extra operations.
- the first information acquisition unit 31 may be configured to acquire identification information of the dump truck DT and acquire information related to the maximum load capacity of the dump truck DT based on the identification information.
- the first information acquisition unit 31 may be configured to acquire information on the maximum load capacity of the dump truck based on at least one output such as a camera, a radar, and a LIDAR, for example. With this configuration, the excavator 100 can more reliably prevent overloading of an excavated object related to the dump truck DT.
- the setting unit 34 may be configured to set a target trajectory within a predetermined excavation target range R1.
- the excavation target range R1 is typically an area around the upper swing body 3.
- the excavation target range R ⁇ b> 1 may be set using the input device 42.
- the operator of the excavator 100 can specify a desired excavation target range, and the controller 30 can control the excavation attachment so that the desired excavation target is excavated.
- the controller 30 may be configured to notify that effect. For example, even if the controller 30 performs the excavation operation in the excavation target range R1 until the ground in the excavation target range R1 becomes flat, the total weight of the work to be loaded on the dump truck DT does not reach the maximum load capacity. It may be determined that the target trajectory cannot be set appropriately. In this case, the controller 30 may cause the display device 40 to display information indicating that the total weight of the work to be loaded on the dump truck DT does not reach the maximum load capacity. You may make it output from the output device 43. FIG.
- the second information acquisition unit 32 may be configured to acquire information related to the density of the work to be excavated by the excavation operation of the excavation attachment.
- the setting unit 34 calculates the remaining loading volume based on the information on the density and the remaining loading weight so that the work to be excavated having a volume corresponding to the remaining loading volume is excavated by one excavation operation.
- a target trajectory may be set. With this configuration, the excavator 100 can more accurately adjust the excavation weight and excavation volume by one excavation operation.
- FIG. 7 is a block diagram illustrating a configuration example of the autonomous control function.
- the controller 30 has functional elements FA to FL and F1 to F6 related to execution of autonomous control.
- the functional element may be configured by software, may be configured by hardware, or may be configured by a combination of software and hardware.
- the functional element FA is configured to measure the terrain.
- the functional element FA measures the latest state of the terrain around the excavator 100 based on the image captured by the imaging device S ⁇ b> 6 as the surrounding monitoring device.
- the surrounding monitoring device is configured to detect an object existing around the excavator 100.
- the object is, for example, a person, an animal, a vehicle, a construction machine, a building, a wall, a fence, a hole, a helmet, a safety vest, work clothes, a predetermined mark on the helmet, or the like.
- the surrounding monitoring device may be a millimeter wave radar, an ultrasonic sensor, a laser radar, or the like.
- the surrounding monitoring device may be configured to detect a predetermined object in a predetermined region set around the excavator 100. That is, the surrounding monitoring device may be configured to identify at least one of the type, position, shape, and the like of the object. For example, the surroundings monitoring device may be configured to be able to distinguish between a person and an object other than a person. Further, the surroundings monitoring device may be configured to calculate the distance from the surroundings monitoring device or the excavator 100 to the recognized object.
- the functional element FB is configured to calculate the excavation volume.
- the functional element FB calculates, as the excavation volume, the volume of the excavated material actually excavated by one excavation operation based on the image captured by the imaging device S6.
- the functional element FC is configured to determine the presence or absence of various abnormalities.
- the functional element FC is configured to determine whether there is an abnormality in the imaging device S6 based on an image captured by the imaging device S6.
- the functional element FC determines that the state of the imaging device S6 is abnormal, the functional element FC outputs a command to a functional element F4 described later to decelerate or stop the movement of the excavator 100.
- the functional element FD is configured to detect the dump truck DT.
- the functional element FD detects the dump truck DT based on the image captured by the imaging device S6.
- the functional element FE is configured to derive the maximum load capacity of the dump truck DT detected by the functional element FD.
- the functional element FE derives the maximum load capacity of the dump truck DT based on the image captured by the imaging device S6.
- the functional element FE derives the maximum load capacity of the dump truck DT by identifying whether the dump truck DT is a 10-ton truck, for example.
- the functional element FF is configured to determine the state of the boom 4. In the example of FIG. 7, the functional element FF determines whether or not the boom 4 has been raised to a height at which the bucket 6 in which the work to be excavated is separated from the ground. This is to detect the completion of the excavation operation.
- the functional element FF is based on the current toe position of the bucket 6 calculated by the functional element F2 to be described later, and whether or not the boom 4 has been raised to a height at which the bucket 6 into which the excavated material is taken away from the ground. Determine whether.
- the functional element FF may determine whether or not the boom 4 has been raised to a height at which the bucket 6 in which the work to be excavated is separated from the ground, based on the image captured by the imaging device S6.
- the functional element FG is configured to calculate the weight of the work to be excavated taken into the bucket 6.
- the functional element FG determines that the boom 4 has been raised to a height at which the bucket 6 in which the work to be excavated is separated from the ground
- the functional element FG is based on the output of the cylinder pressure sensor. Calculate the weight of the work being taken.
- the functional element FG may calculate the weight of the work to be excavated in the bucket 6 based on the attitude of the excavation attachment calculated by the functional element F2 described later and the output of the cylinder pressure sensor.
- the functional element FH is configured to calculate the total weight of the work to be excavated loaded on the dump truck DT.
- the functional element FH calculates the load already loaded on the loading platform of the dump truck DT by accumulating the weight of the work to be excavated by each excavation operation calculated by the functional element FG. Calculate the total weight of the excavated material.
- the functional element FI is configured to calculate the remaining loading weight.
- the functional element FI calculates the remaining loading weight by subtracting the total weight of the excavated object calculated by the functional element FH from the maximum loading amount derived by the functional element FE. For example, when the maximum loading capacity is 10 tons and the total weight of the excavated material already loaded on the loading platform of the dump truck DT is 6 tons, the functional element FH calculates 4 tons as the remaining loading weight.
- the functional element FJ is configured to acquire a target excavation weight that is the weight of the work to be taken into the bucket 6 in the next excavation operation, and limit the acquired value as necessary.
- the functional element FJ reads and acquires the maximum excavation weight, which is the maximum value of the excavated object that can be excavated by one excavation operation, from the storage device 47.
- the functional element FJ limits the target excavation weight with the maximum excavation weight when the remaining loading weight calculated by the functional element FI is larger than the maximum excavation weight. For example, even if the remaining loading weight is 4 tons, the functional element FJ outputs 3 tons as the target excavation weight when the maximum excavation weight is 3 tons.
- the maximum excavation weight may be a value that is dynamically input or calculated.
- the functional element FK is configured to calculate a target excavation volume.
- the functional element FK calculates the target excavation volume based on the target excavation weight output from the functional element FJ and the soil information input via the input device 42.
- the functional element FK calculates the target excavation volume based on the target excavation weight and the density of the work to be excavated, for example.
- the functional element FK calculates a target excavation volume corresponding to 3 tons, which is the target excavation weight. Basically, even if the target excavation weight is 3 tons, the target excavation volume increases as the density of the drilled object decreases.
- the functional element FL is configured to limit the target excavation volume.
- the functional element FL limits the target excavation volume with the maximum excavation volume when the target excavation volume calculated by the functional element FK is larger than the maximum excavation volume. For example, even if the target excavation volume is 3 cubic meters, the functional element FL outputs 2 cubic meters as the target excavation volume when the maximum excavation volume is 2 cubic meters.
- the controller 30 limits the target excavation volume as necessary in order to prevent the work to be excavated taken into the bucket 6 from spilling during the subsequent turning operation or the like.
- the maximum excavation volume may be a value that is dynamically input or calculated.
- the functional element F1 is configured to generate a target trajectory.
- the functional element F1 includes information related to excavation input via the input device 42, the current topography measured by the functional element FA, and actual excavation based on past excavation operations calculated by the functional element FB. Based on the volume and the target excavation volume output by the functional element FL, a trajectory to be followed by the tip of the bucket 6 is generated as a target trajectory.
- the information related to excavation is, for example, information related to excavation conditions set in advance. The excavation conditions are, for example, deeper or shallower.
- the functional element F1 is typically configured to calculate a target trajectory before each excavation operation is started. That is, the target trajectory is typically updated before each excavation operation is started. Specifically, the coordinates of the excavation start position that is the start point of the target trajectory and the coordinates of the excavation end position that is the end point of the target trajectory are updated before each excavation operation is started.
- the functional element F1 may be configured to cause the display device 40 to display an image related to the generated target trajectory.
- FIG. 8 shows a display example of the image Gx related to the target trajectory displayed on the display device 40 by the functional element F1.
- the image Gx is an image displayed at the time of excavation operation, and includes graphics G11 to G23.
- the graphic G11 represents the current excavation attachment state before the excavation operation is started.
- a graphic G12 represents a state of a future excavation attachment after the excavation operation is completed.
- the figure G13 is a line segment representing the target trajectory, and includes a figure G13A and a figure G13B.
- the figure G13A represents the excavation start position that is the starting point of the target trajectory.
- the figure G13B represents the excavation end position that is the end point of the target trajectory.
- the excavation end position is the position of the toe after the bucket 6 is separated from the ground.
- the figure G14 represents the bucket 6 that moves along the target trajectory.
- the figure G14 includes two figures G14A and G14B.
- the number of figures representing the bucket 6 as the figure G14 may be one, or may be three or more.
- the graphic G15 is a double-headed arrow representing the length of a hole excavated by the current excavation operation.
- the graphic G16 is a double-headed arrow that represents the depth of the hole excavated by the current excavation operation.
- the image Gx represents that a hole having a length of XX meters and a depth of YY meters is formed. The operator of the excavator 100 can easily grasp how the excavation operation is performed by looking at the image Gx.
- the graphic G17 represents the current weight (current weight) of the work being taken into the bucket 6 by the excavation operation currently being performed. In the example of FIG. 8, the graphic G17 represents that the current weight is “*** kg”.
- the graphic G18 represents the cumulative weight of the work to be excavated loaded on the loading platform of the dump truck DT. In the example of FIG. 8, the graphic G ⁇ b> 18 indicates that the cumulative weight is “XXXXX”.
- the graphic G19 represents the remaining weight for loading. In the example of FIG. 8, the graphic G ⁇ b> 19 indicates that the remaining loading weight (remaining weight) is “xxx kg”.
- the graphic G20 represents the target excavation weight that is the weight of the work to be taken into the bucket 6 in the current excavation operation. In the example of FIG.
- the graphic G20 represents that the target excavation weight (target weight) is “ ⁇ kg”.
- the graphic G21 represents the target excavation volume that is the volume of the work to be excavated in the bucket 6 in the current excavation operation. In the example of FIG. 8, the graphic G21 represents that the target excavation volume (target volume) is “ ⁇ m 3 ”.
- the figure G22 represents soil information that is information related to the properties of the excavated object. In the example of FIG. 8, the figure G22 represents that the density of the excavated object is “XX kg / m 3 ” and the type of the excavated object is “**”.
- a graphic G23 represents a cumulative Reset button as a software button. The cumulative reset button is configured to reset the cumulative weight when operated. The accumulated weight is usually automatically reset when it is detected that the dump truck DT to be loaded with the excavated material is replaced with another dump truck. However, the operator can reset the accumulated weight at an arbitrary timing by operating the accumulated Reset button.
- the functional element F1 may cause the display device 40 to display an image related to the target trajectory together with at least one of the rear monitoring image and the surrounding monitoring image.
- the rear monitoring image is an image that enables the operator to monitor the rear of the excavator 100, and is generated based on, for example, an image captured by the rear camera S6B.
- the surrounding monitoring image is an image for allowing the operator to monitor the surroundings of the excavator 100, and is generated by combining images captured by the rear camera S6B, the left camera S6L, and the right camera S6R, for example. It is a bird's-eye view image as a viewpoint conversion image.
- the bird's-eye view image is typically an image showing a state when the periphery of the excavator 100 is viewed from the virtual viewpoint directly above.
- the functional element F1 may cause the display device 40 to display an image related to the target trajectory so as to be adjacent to at least one of the rear monitoring image and the surrounding monitoring image.
- the functional element F1 displays an image related to the target trajectory on the display device 40 together with information related to the setting state of the excavator 100 that is information related to at least one of the engine speed mode, the travel mode, the attachment type, the engine control state, and the like. It may be displayed.
- the functional element F1 displays an image related to the target trajectory together with information related to the operating state of the shovel, which is information related to at least one of the remaining amount of urea water, the remaining amount of fuel, the cooling water temperature, the engine operating time, and the cumulative operating time. You may display on the apparatus 40.
- the functional element F2 is configured to calculate the current toe position.
- the functional element F2 is provided with a boom angle beta 1 the boom angle sensor S1 has detected an arm angle beta 2 in which the arm angle sensor S2 has detected, a bucket angle beta 3 of the bucket angle sensor S3 has detected, based on the turning angular velocity sensor S5 and turning angle alpha 1 which is detected to calculate the coordinate points of the toe of the bucket 6 as the current toe position.
- the functional element F2 may use the output of the body tilt sensor S4 when calculating the current toe position.
- the functional element F3 is configured to calculate the next toe position.
- the functional element F3 is based on the operation data output from the operation pressure sensor 29, the target trajectory generated by the functional element F1, and the current toe position calculated by the functional element F2.
- the toe position is calculated as the target toe position.
- the functional element F3 may determine whether or not the deviation between the current toe position and the target trajectory is within an allowable range. In the example of FIG. 7, the functional element F3 determines whether or not the distance between the current toe position and the target trajectory is a predetermined value or less. When the distance is equal to or smaller than the predetermined value, the functional element F3 determines that the deviation is within the allowable range, and calculates the target toe position. On the other hand, when the distance exceeds the predetermined value, the functional element F3 determines that the deviation is not within the allowable range, and decelerates or stops the movement of the actuator regardless of the lever operation amount.
- the functional element F4 is configured to generate a command value related to the toe speed.
- the functional element F4 sets the current toe position to the next toe position in a predetermined time based on the current toe position calculated by the functional element F2 and the next toe position calculated by the functional element F3.
- the toe speed required for movement is calculated as a command value related to the toe speed.
- the functional element F5 is configured to limit the command value related to the toe speed.
- the functional element F5 is based on the current toe position calculated by the functional element F2 and the image captured by the imaging device S6 as a surrounding monitoring device, and the predetermined object such as the dump truck DT.
- the command value related to the toe speed is limited by a predetermined upper limit value. In this way, the controller 30 reduces the speed of the toe when the toe approaches a predetermined object.
- the functional element F5 may be configured to change the upper limit value based on the weight of the work to be excavated in the bucket 6.
- the functional element F5 may be configured to change the upper limit value based on the turning radius of the excavation attachment.
- the turning radius of the excavation attachment may be calculated by the functional element F2, or may be calculated by the functional element F5 based on the output of the functional element F2.
- the functional element F6 is configured to calculate a command value for operating the actuator.
- the functional element F6 has a command value ⁇ 1r regarding the boom angle ⁇ 1 and an arm angle ⁇ based on the target toe position calculated by the functional element F3 in order to move the current toe position to the target toe position.
- command value beta 2r about 2
- pivot angle alpha 1 relates bucket angle beta 3.
- the functional element F6 calculates the command value ⁇ 1r as necessary even when the boom 4 is not operated. This is because the boom 4 is automatically operated. The same applies to the arm 5, the bucket 6, and the turning mechanism 2.
- FIG. 9 is a block diagram illustrating a configuration example of the functional element F6 that calculates various command values.
- the controller 30 further includes functional elements F11 to F13, F21 to F23, F31 to F33, and F50 related to generation of command values.
- the functional element may be configured by software, may be configured by hardware, or may be configured by a combination of software and hardware.
- the functional elements F11 to F13 are functional elements related to the command value ⁇ 1r
- the functional elements F21 to F23 are functional elements related to the command value ⁇ 2r
- the functional elements F31 to F33 are functional elements related to the command value ⁇ 3r
- F41 to F43 are functional elements related to the command value ⁇ 1r.
- Functional elements F11, F21, F31, and F41 are configured to generate a current command that is output to the actuator control mechanism.
- the functional element F11 outputs a boom current command to the boom control mechanism 31C
- the functional element F21 outputs an arm current command to the arm control mechanism 31A
- the functional element F31 performs bucket control.
- the bucket current command is output to the mechanism 31D
- the functional element F41 outputs the swing current command to the swing control mechanism 31B.
- the boom control mechanism 31C is configured to allow a pilot pressure corresponding to a control current corresponding to a boom cylinder pilot pressure command to act on a control valve 175 as a boom control valve.
- the arm control mechanism 31A is configured to allow a pilot pressure corresponding to a control current corresponding to the arm cylinder pilot pressure command to act on the control valve 176 as an arm control valve.
- the bucket control mechanism 31D is configured to allow a pilot pressure corresponding to a control current corresponding to the bucket cylinder pilot pressure command to act on the control valve 174 as a bucket control valve.
- the turning control mechanism 31B is configured to allow a pilot pressure corresponding to a control current corresponding to the turning hydraulic motor pilot pressure command to act on the control valve 173 as a turning control valve.
- the functional elements F12, F22, F32, and F42 are configured to calculate the displacement amount of the spool that constitutes the spool valve.
- the functional element F12 calculates the displacement amount of the boom spool that constitutes the control valve 175 related to the boom cylinder 7 based on the output of the boom spool displacement sensor S7.
- the functional element F22 calculates the displacement amount of the arm spool constituting the control valve 176 related to the arm cylinder 8 based on the output of the arm spool displacement sensor S8.
- the functional element F32 calculates the displacement amount of the bucket spool constituting the control valve 174 related to the bucket cylinder 9 based on the output of the bucket spool displacement sensor S9.
- the functional element F42 calculates the displacement amount of the turning spool that constitutes the control valve 173 related to the turning hydraulic motor 2A based on the output of the turning spool displacement sensor S2A.
- the boom spool displacement sensor S7 is a sensor that detects the displacement amount of the spool that constitutes the control valve 175.
- the arm spool displacement sensor S8 is a sensor that detects the amount of displacement of the spool that constitutes the control valve 176.
- the bucket spool displacement sensor S9 is a sensor that detects a displacement amount of a spool that constitutes the control valve 174.
- the swing spool displacement sensor S2A is a sensor that detects the displacement amount of the spool that constitutes the control valve 173.
- Functional elements F13, F23, F33, and F43 are configured to calculate the rotation angle of the work body.
- the functional element F13 calculates the boom angle ⁇ 1 based on the output of the boom angle sensor S1.
- the functional element F23 calculates the arm angle ⁇ 2 based on the output of the arm angle sensor S2.
- the functional element F33 calculates the bucket angle ⁇ 3 based on the output of the bucket angle sensor S3.
- the functional element F43 calculates the turning angle ⁇ 1 based on the output of the turning angular velocity sensor S5.
- the functional element F11 basically has a boom current for the boom control mechanism 31C so that the difference between the command value ⁇ 1r generated by the functional element F6 and the boom angle ⁇ 1 calculated by the functional element F13 becomes zero. Generate directives. At that time, the functional element F11 adjusts the boom current command so that the difference between the target boom spool displacement amount derived from the boom current command and the boom spool displacement amount calculated by the functional element F12 becomes zero. Then, the functional element F11 outputs the adjusted boom current command to the boom control mechanism 31C.
- the boom control mechanism 31C changes the opening area in accordance with the boom current command, and applies a pilot pressure corresponding to the size of the opening area to the pilot port of the control valve 175.
- the control valve 175 moves the boom spool according to the pilot pressure, and causes the hydraulic oil to flow into the boom cylinder 7.
- the boom spool displacement sensor S7 detects the displacement of the boom spool and feeds back the detection result to the functional element F12 of the controller 30.
- the boom cylinder 7 expands and contracts in response to the inflow of hydraulic oil, and moves the boom 4 up and down.
- the boom angle sensor S1 detects the rotation angle of the boom 4 that moves up and down, and feeds back the detection result to the functional element F13 of the controller 30.
- the functional element F13 feeds back the calculated boom angle ⁇ 1 to the functional element F4.
- the functional element F21 basically generates an arm current command for the arm control mechanism 31A so that the difference between the command value ⁇ 2r generated by the functional element F6 and the arm angle ⁇ 2 calculated by the functional element F23 becomes zero. At that time, the functional element F21 adjusts the arm current command so that the difference between the target arm spool displacement amount derived from the arm current command and the arm spool displacement amount calculated by the functional element F22 becomes zero. The functional element F21 outputs the adjusted arm current command to the arm control mechanism 31A.
- the arm control mechanism 31A changes the opening area according to the arm current command, and causes the pilot pressure corresponding to the size of the opening area to act on the pilot port of the control valve 176.
- the control valve 176 moves the arm spool according to the pilot pressure and causes the hydraulic oil to flow into the arm cylinder 8.
- the arm spool displacement sensor S8 detects the displacement of the arm spool and feeds back the detection result to the functional element F22 of the controller 30.
- the arm cylinder 8 expands and contracts according to the inflow of hydraulic oil, and opens and closes the arm 5.
- the arm angle sensor S2 detects the rotation angle of the arm 5 to be opened and closed, and feeds back the detection result to the functional element F23 of the controller 30.
- the functional element F23 feeds back the calculated arm angle ⁇ 2 to the functional element F4.
- the functional element F31 basically generates a bucket current command for the bucket control mechanism 31D so that the difference between the command value ⁇ 3r generated by the functional element F6 and the bucket angle ⁇ 3 calculated by the functional element F33 becomes zero. At that time, the functional element F31 adjusts the bucket current command so that the difference between the target bucket spool displacement amount derived from the bucket current command and the bucket spool displacement amount calculated by the functional element F32 becomes zero. Then, the functional element F31 outputs the adjusted bucket current command to the bucket control mechanism 31D.
- the bucket control mechanism 31D changes the opening area according to the bucket current command, and applies a pilot pressure corresponding to the size of the opening area to the pilot port of the control valve 174.
- the control valve 174 moves the bucket spool according to the pilot pressure, and causes the hydraulic oil to flow into the bucket cylinder 9.
- the bucket spool displacement sensor S9 detects the displacement of the bucket spool and feeds back the detection result to the functional element F32 of the controller 30.
- the bucket cylinder 9 expands and contracts according to the inflow of hydraulic oil, and opens and closes the bucket 6.
- the bucket angle sensor S3 detects the rotation angle of the bucket 6 that opens and closes, and feeds back the detection result to the functional element F33 of the controller 30.
- the functional element F33 feeds back the calculated bucket angle ⁇ 3 to the functional element F4.
- the functional element F41 basically generates a turning current command for the turning control mechanism 31B so that the difference between the command value ⁇ 1r generated by the functional element F6 and the turning angle ⁇ 1 calculated by the functional element F43 becomes zero. At that time, the functional element F41 adjusts the swing current command so that the difference between the target swing spool displacement amount derived from the swing current command and the swing spool displacement amount calculated by the functional element F42 becomes zero. Then, the functional element F41 outputs the adjusted turning current command to the turning control mechanism 31B. Note that the difference between the command value ⁇ 1r generated by the functional element F6 and the turning angle ⁇ 1 calculated by the functional element F43 may be limited by the limiting unit F50 before being input to the functional element F41.
- the limiting unit F50 is configured to determine whether or not the boom 4 is raised to a predetermined height (angle) based on the boom angle ⁇ 1 calculated by the functional element F13. When the limiting unit F50 determines that the boom 4 has not risen to the predetermined height (angle), the limiting unit F50 determines the difference between the command value ⁇ 1r and the turning angle ⁇ 1 that is a difference output to the functional element F41. It is configured to limit to a predetermined value or less. This is to prevent the upper swing body 3 from turning suddenly when the boom 4 is not sufficiently raised.
- the turning control mechanism 31B changes the opening area according to the turning current command, and causes the pilot pressure corresponding to the size of the opening area to act on the pilot port of the control valve 173.
- the control valve 173 moves the swing spool in accordance with the pilot pressure, and causes hydraulic oil to flow into the swing hydraulic motor 2A.
- the orbiting spool displacement sensor S2A detects the displacement of the orbiting spool and feeds back the detection result to the functional element F42 of the controller 30.
- the turning hydraulic motor 2A rotates in response to the inflow of hydraulic oil, and turns the upper turning body 3.
- the turning angular velocity sensor S5 detects the turning angle of the upper turning body 3, and feeds back the detection result to the functional element F43 of the controller 30.
- the functional element F43 feeds back the calculated turning angle ⁇ 1 to the functional element F4.
- the controller 30 constitutes a three-stage feedback loop for each work body. That is, the controller 30 constitutes a feedback loop related to the spool displacement amount, a feedback loop related to the rotation angle of the work body, and a feedback loop related to the toe position. Therefore, the controller 30 can control the movement of the tip of the bucket 6 with high accuracy during autonomous control.
- FIG. 10 is a block diagram illustrating another configuration example of the autonomous control function.
- the configuration shown in FIG. 10 is different from the configuration shown in FIG. 7 including a functional element for operating a manually operated manned excavator in that it includes a functional element for operating an automatically operated unmanned excavator.
- the configuration shown in FIG. 10 is based on the point that the next toe position is calculated based on the output of the communication device T1 instead of the output of the operation pressure sensor 29, and that the functional elements FM to FP are included.
- 7 is different from the configuration shown in FIG. Therefore, below, description of the part which is common in the structure shown in FIG. 7 is abbreviate
- the communication device T1 is configured to control communication between the excavator 100 and an external device outside the excavator 100.
- the communication device T1 is configured to output a start command to the functional element FM based on a signal received from an external device.
- the communication device T1 may be configured to output operation data to the functional element FM based on a signal received from an external device.
- the communication device T1 may be the input device 42 mounted on the excavator 100.
- the functional element FM is configured to determine the start of work.
- the functional element FM is configured to determine that the start of work has been instructed when receiving a start command from the communication device T ⁇ b> 1 and output the start command to the functional element FN.
- the functional element FM receives a start command from the communication device T1
- the functional element FM determines that there is no object around the shovel 100 based on the output of the imaging device S6 as the surrounding monitoring device. May be configured to output a start command.
- the functional element FM outputs a start command to the functional element FN
- the functional element FM outputs a command to the electromagnetic on-off valve arranged in the pilot line connecting the pilot pump 15 and the control valve 17 to open the pilot line. May be.
- the functional element FN is configured to determine the content of the operation.
- the functional element FN receives a start command from the functional element FM
- the functional element FN is based on the current toe position calculated by the functional element F2, and performs excavation operation, boom raising swivel operation, soil removal operation, It is configured to determine which operation such as a downward turning operation is currently performed, or whether any operation is not performed.
- the functional element FN is configured to output a start command to the functional element FO when it is determined that the boom lowering / turning operation has been completed based on the current toe position calculated by the functional element F2.
- the functional element FO is configured to set the operating conditions of the excavator 100.
- the operational conditions such as the excavation depth (deep or shallow) and the excavation length when the excavation operation by autonomous control is performed are set. Configured to set.
- the functional element FO is configured to output a start command to the functional element FP after setting operating conditions.
- the functional element FP is configured to determine the start of a predetermined operation.
- the functional element FP receives a start command from the functional element FO, whether or not the excavating operation can be started based on the current toe position of the bucket 6 calculated by the functional element F2. Determine whether. Specifically, the functional element FP determines, based on the current toe position, whether or not the boom lowering turning operation has been completed, whether or not the toe of the bucket 6 has reached the excavation start position, and the like. Then, the functional element FP determines that the excavation operation can be started when it is determined that the boom lowering swing operation has been completed and the tip of the bucket 6 has reached the excavation start position. When the functional element FP determines that the excavation operation can be started, the operation data automatically generated in the automatic driving unmanned excavator is input to the functional element F3.
- the controller 30 can execute an excavation operation by autonomous control even in an automatically operated unmanned excavator, as in a manually operated manned excavator.
- a hydraulic operation system including a hydraulic pilot circuit including a hydraulic pilot circuit.
- the hydraulic oil supplied from the pilot pump 15 to the remote control valve of the arm operation lever corresponds to the opening of the remote control valve that is opened and closed by the tilt of the arm operation lever.
- the flow rate is transmitted to the pilot port of the control valve 176 as an arm control valve.
- an electric operation system including an electric operation lever having an electric pilot circuit may be adopted instead of the hydraulic operation system having such a hydraulic pilot circuit.
- the lever operation amount of the electric operation lever is input to the controller 30 as an electric signal.
- An electromagnetic valve is disposed between the pilot pump 15 and the pilot port of each control valve.
- the solenoid valve is configured to operate in response to an electrical signal from the controller 30.
- the controller 30 controls each solenoid valve by increasing or decreasing the pilot pressure by controlling the electromagnetic valve with an electric signal corresponding to the lever operation amount. 17 can be moved.
- Each control valve may be constituted by an electromagnetic spool valve. In this case, the electromagnetic spool valve operates in accordance with an electric signal from the controller 30 corresponding to the lever operation amount of the electric operation lever.
- FIG. 11 shows a configuration example of an electric operation system.
- the electric operation system of FIG. 11 is an example of a boom operation system.
- the boom raising operation electromagnetic valve 65 and the boom lowering operation electromagnetic valve 66 are configured.
- the electric operation system of FIG. 11 can be similarly applied to an arm operation system, a bucket operation system, and the like.
- the pilot pressure actuated control valve 17 includes a control valve 175 for the boom cylinder 7 (see FIG. 2), a control valve 176 for the arm cylinder 8 (see FIG. 2), and a control valve 174 for the bucket cylinder 9 (FIG. 2). Etc.).
- the electromagnetic valve 65 is configured to be able to adjust the flow area of a pipe line connecting the pilot pump 15 and the pilot port on the raising side of the control valve 175.
- the electromagnetic valve 66 is configured to be able to adjust the flow path area of a pipe line connecting the pilot pump 15 and the lower pilot port of the control valve 175.
- the controller 30 When manual operation is performed, the controller 30 generates a boom raising operation signal (electric signal) or a boom lowering operation signal (electric signal) according to an operation signal (electric signal) output from the operation signal generation unit of the boom operation lever 26A. Generate.
- the operation signal output by the operation signal generation unit of the boom operation lever 26A is an electrical signal that changes according to the operation amount and operation direction of the boom operation lever 26A.
- the controller 30 when the boom operation lever 26A is operated in the boom raising direction, the controller 30 outputs a boom raising operation signal (electric signal) corresponding to the lever operation amount to the electromagnetic valve 65.
- the electromagnetic valve 65 adjusts the flow path area according to the boom raising operation signal (electrical signal), and controls the pilot pressure as the boom raising operation signal (pressure signal) acting on the raising pilot port of the control valve 175. .
- the controller 30 when the boom operation lever 26A is operated in the boom lowering direction, the controller 30 outputs a boom lowering operation signal (electric signal) corresponding to the lever operation amount to the electromagnetic valve 66.
- the electromagnetic valve 66 adjusts the flow path area according to the boom lowering operation signal (electrical signal), and controls the pilot pressure as the boom lowering operation signal (pressure signal) acting on the lower pilot port of the control valve 175. .
- the controller 30, When executing autonomous control, the controller 30, for example, does not respond to the operation signal (electric signal) output from the operation signal generation unit of the boom operation lever 26 ⁇ / b> A, but operates the boom raising operation signal according to the correction operation signal (electric signal). (Electric signal) or boom lowering operation signal (electric signal) is generated.
- the correction operation signal may be an electric signal generated by the controller 30, or an electric signal generated by an external control device other than the controller 30.
- the controller 30 calculates the target excavation weight based on the maximum load capacity on the dump truck DT, generates the target trajectory after converting the target excavation weight into the target excavation volume. Is configured to do.
- the work that is the object of this configuration is not necessarily limited to the loading work on the dump truck DT.
- the controller 30 may calculate the target excavation volume based on the volume of the opening such as a hole to be backfilled. In this case, the controller 30 may calculate the trajectory when scooping the temporarily placed earth and sand as the target trajectory. Then, the controller 30 may calculate the target excavation volume based on the difference between the volume of the opening and the accumulated volume of backfilled earth and sand.
- FIG. 12 is a schematic diagram illustrating a configuration example of the excavator management system SYS.
- the management system SYS is a system that manages one or a plurality of excavators 100.
- the management system SYS is mainly composed of an excavator 100, a support device 200, and a management device 300.
- Each of the excavator 100, the support device 200, and the management device 300 configuring the management system SYS may be one or more.
- the management system SYS includes one excavator 100, one support device 200, and one management device 300.
- the support device 200 is typically a mobile terminal device, for example, a notebook PC, a tablet PC, a smartphone, or the like carried by an operator or the like at a construction site.
- the support device 200 may be a computer carried by the operator of the excavator 100.
- the support device 200 may be a fixed terminal device.
- the management device 300 is typically a fixed terminal device, for example, a server computer installed in a management center or the like outside the construction site.
- the management device 300 may be a portable computer (for example, a portable terminal device such as a notebook PC, a tablet PC, or a smartphone).
- At least one of the support device 200 and the management device 300 may include a monitor and a remote operation device.
- the operator may operate the excavator 100 while using an operation device for remote operation.
- the remote operation device is connected to the controller 30 through a communication network such as a wireless communication network.
- a communication network such as a wireless communication network.
- the controller 30 of the excavator 100 includes the time and place when the autonomous control is started or stopped, the target trajectory used during the autonomous control, and the autonomous control. Information regarding at least one of the trajectories actually followed by the predetermined part may be transmitted to the management apparatus 300. At that time, the controller 30 may transmit, for example, an image captured by the imaging device S6 as the surrounding monitoring device to the management device 300. The images may be a plurality of images captured during a predetermined period including a period in which autonomous control is executed.
- the controller 30 manages information on at least one of data relating to the work content of the excavator 100 during a predetermined period including a period during which autonomous control is executed, data relating to the attitude of the excavator 100, data relating to the attitude of the excavation attachment, and the like. You may transmit to 300. This is because an administrator who uses the management apparatus 300 can obtain information on the work site.
- the data related to the work content of the excavator 100 includes, for example, the number of loadings that are the number of times the earthing operation has been performed, information about the excavated material such as earth and sand loaded on the loading platform of the dump truck DT, It is at least one of information regarding the position of the excavator 100 when the loading operation is performed, information regarding the work environment, information regarding the operation of the excavator 100 when the loading operation is performed, and the like.
- the information on the excavated material includes, for example, the weight and type of the excavated material excavated in each excavation operation, the weight and type of the excavated material loaded on the dump truck DT, and the daily loading operation. It is at least one of the weight and type of the work to be excavated.
- the information related to the work environment is, for example, information related to the inclination of the ground around the excavator 100 or information related to the weather around the work site.
- the information regarding the operation of the shovel 100 is at least one of the output of the operation pressure sensor 29 and the output of the cylinder pressure sensor, for example.
- the autonomous control unit 35 is configured to autonomously support the manual operation of the excavator 100 by the operator.
- the autonomous control unit 35 controls the boom cylinder 7, the arm cylinder 8, and the bucket cylinder 9 so that the toe trajectory of the bucket 6 matches the target trajectory when the operator manually performs the arm closing operation. Stretch at least one.
- the present invention is not limited to this configuration.
- the autonomous control unit 35 is configured to set at least the boom cylinder 7, the arm cylinder 8, and the bucket cylinder 9 so that the trajectory of the tip of the bucket 6 matches the target trajectory.
- One may be expanded and contracted. That is, the autonomous control unit 35 may move the excavation attachment autonomously without being operated by the operator.
- the boom raising turning operation and the soil discharging operation after the excavation operation are executed according to the manual operation by the operator of the excavator 100, but may be executed by the autonomous control unit 35. The same applies to the boom lowering turning operation after the earth removing operation.
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Abstract
Description
ショベル図形G1は、上部旋回体3の位置及び向きを表す図形である。ダンプ図形G2は、ダンプトラックDTの位置及び向きを表す図形である。コントローラ30は、例えば、向き検出装置D1、測位装置P1、及び撮像装置S6等の出力に基づいてショベル100とダンプトラックDTとの位置関係を把握し、その位置関係に対応するようにショベル図形G1及びダンプ図形G2を表示させる。
Claims (9)
- 下部走行体と、
前記下部走行体に旋回可能に搭載される上部旋回体と、
前記上部旋回体に取り付けられる掘削アタッチメントと、
制御装置と、を備え、
前記制御装置は、掘削が開始される前の地形に関する情報と目標掘削体積とに基づいて前記掘削アタッチメントにおける所定部位が辿る軌道である目標軌道を設定する設定部を有する、
ショベル。 - 前記制御装置は、前記目標掘削体積を目標掘削重量と土質情報とに基づいて算出する、
請求項1に記載のショベル。 - 前記制御装置は、
ダンプトラックの最大積載量に関する情報を取得する第1情報取得部と、
前記掘削アタッチメントの掘削動作で掘削される被掘削物の重量である掘削重量に関する情報を取得する第2情報取得部と、
前記最大積載量に関する情報と前記掘削重量に関する情報とに基づいて目標掘削重量を算出する算出部と、を有する、
請求項1に記載のショベル。 - 前記第1情報取得部は、前記ダンプトラックの識別情報を取得し、該識別情報に基づいて前記最大積載量に関する情報を取得するように構成されている、
請求項3に記載のショベル。 - 前記第1情報取得部は、カメラ、レーダ及びLIDARの少なくとも1つの出力に基づいて前記最大積載量に関する情報を取得する、
請求項3に記載のショベル。 - 前記設定部は、所定の掘削対象範囲内で前記目標軌道を設定するように構成されている、
請求項1に記載のショベル。 - 入力装置を備え、
前記掘削対象範囲は、前記上部旋回体の周囲にある領域であり、前記入力装置を用いて設定される、
請求項6に記載のショベル。 - 前記制御装置は、前記目標軌道を適切に設定できないと判定した場合、その旨を報知するように構成されている、
請求項1に記載のショベル。 - 前記第2情報取得部は、前記掘削アタッチメントの掘削動作で掘削される被掘削物の密度に関する情報を取得し、
前記設定部は、積み込み残重量と前記密度とに基づいて積み込み残体積を算出し、該積み込み残体積に相当する体積の前記被掘削物が1回の掘削動作で掘削されるように、前記目標軌道を設定するように構成されている、
請求項3に記載のショベル。
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