WO2019184081A1 - 一种胎圈钢丝包纸装置及包纸方法 - Google Patents

一种胎圈钢丝包纸装置及包纸方法 Download PDF

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Publication number
WO2019184081A1
WO2019184081A1 PCT/CN2018/089121 CN2018089121W WO2019184081A1 WO 2019184081 A1 WO2019184081 A1 WO 2019184081A1 CN 2018089121 W CN2018089121 W CN 2018089121W WO 2019184081 A1 WO2019184081 A1 WO 2019184081A1
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WO
WIPO (PCT)
Prior art keywords
paper
spool
bead wire
film material
winding
Prior art date
Application number
PCT/CN2018/089121
Other languages
English (en)
French (fr)
Inventor
李文军
Original Assignee
山东大业股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 山东大业股份有限公司 filed Critical 山东大业股份有限公司
Priority to EP18877308.9A priority Critical patent/EP3572338B1/en
Priority to JP2019528814A priority patent/JP6845933B2/ja
Priority to US16/343,959 priority patent/US11192672B2/en
Priority to KR1020197011693A priority patent/KR102267908B1/ko
Publication of WO2019184081A1 publication Critical patent/WO2019184081A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
    • B65B11/025—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders by webs revolving around stationary articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12—Feeding webs from rolls
    • B65B41/16—Feeding webs from rolls by rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/48—Bead-rings or bead-cores; Treatment thereof prior to building the tyre
    • B29D30/50—Covering, e.g. by winding, the separate bead-rings or bead-cores with textile material, e.g. with flipper strips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12—Feeding webs from rolls
    • B65B41/14—Feeding webs from rolls by grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/02—Applying adhesives or sealing liquids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/04—Applying separate sealing or securing members, e.g. clips
    • B65B51/06—Applying adhesive tape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/02—Driving gear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032—Controlling transverse register of web
    • B65H23/038—Controlling transverse register of web by rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H55/00—Wound packages of filamentary material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/36—Wires

Definitions

  • the invention relates to the field of paper wrapping devices, in particular to a bead wire wrapping device and a wrapping method.
  • Bead wire is an important part of the tire and is usually produced and supplied to the tire manufacturer by the bead wire manufacturer. In order to prevent the bead wire from oxidizing, the bead wire needs strict sealing package after the wire is taken off. The bare wire exposed to the air may cause oxidation, discoloration and rust of the wire, and reduce the tensile strength and torsion of the wire, thereby leading to the wire and the wire. The adhesion of rubber, the adhesion rate of steel wire is reduced, affecting the quality of steel wire.
  • the use of I-ring packaging for bead wire has become a trend, but this work mainly relies on manual manual. However, manual packaging results in poor quality of the bead wire packaging and low work efficiency. Therefore, the development of special I-shaped tire ring wire packaging equipment has become a common requirement in the industry.
  • the object of the present invention is to provide a bead wire wrapping device and a wrapping method for improving the packaging efficiency of the bead wire and improving the quality of the bead wire packaging.
  • a bead wire wrapping device comprising a frame body, the frame body being provided with:
  • the winding device comprising a first winding shaft and a second winding shaft;
  • the spool wheel assembly includes a spool and a driving device for driving the spool to rotate;
  • a paper cutting mechanism for cutting a film material directly or indirectly picked up by the winding device
  • a paper feeding mechanism comprising a movement mechanism adapted to reciprocate in a first direction and a second direction, wherein the first direction is a direction approaching and away from the spool
  • the two directions are vertical directions
  • the moving mechanism is provided with an adsorption component and a pressing assembly, and the adsorption component is used for adsorbing the film material by negative pressure and sending the end of the film material to the working word under the action of the moving mechanism.
  • the press assembly is configured to move to the spool after the action of the motion mechanism and compress the film material;
  • a sizing device for applying a strip of glue to the film material on the spool for applying a strip of glue to the film material on the spool.
  • the bead wire wrapping device of the invention has the advantages of simple and easy operation, automatic paper wrapping, reduced artificial labor, improved bead wire packaging efficiency and improved bead wire packaging quality.
  • the moving mechanism includes a cross slide slider, the cross slide slide is disposed along the second direction, and the bottom of the cross slide slide is connected to the rack main body. ;
  • a guide rail connected to the cross slide slide, the guide rail is disposed along the first direction, and a slide is disposed on the guide rail.
  • the slider is slidable in the first direction and the second direction to adjust the relative position between the motion mechanism and the spool.
  • the adsorption assembly and the pressing assembly are connected by a connecting rod, the connecting rod is slidably disposed on the guide rail, and the connecting rod is connected to the sliding rod.
  • the movement of the slider drives the movement of the connecting rod, thereby driving the movement of the adsorption assembly and the pressing assembly, thereby ensuring that the adsorption assembly can adsorb the film material through the negative pressure and send the end of the film material to the working word under the action of the moving mechanism.
  • the wheel ensures that the press-fit assembly can be moved to the spool by the action of the kinematic mechanism and compress the film material.
  • the paper cutting mechanism includes a pneumatic paper cutting knife, and the pneumatic paper cutting knife is disposed inside the paper cutting mechanism;
  • the paper bucket fixed to an upper portion of the pneumatic paper cutter, the paper bucket includes two paper feed ports, and the two paper feed ports respectively match the first winding shaft and the second winding shaft Settings.
  • the film materials wound on the first winding shaft and the second winding shaft respectively enter the paper cutting mechanism from the two paper feed ports, and the pneumatic paper cutter is used to cut the film material in the paper feed opening.
  • the driving device is provided with a paper pressing mechanism, and the paper pressing mechanism is synchronously rotated with the driving wheel under the driving of the driving device.
  • the paper pressing mechanism includes:
  • a ram that is coupled to the other end of the platen for pressing the film material against the spool.
  • the pressure head presses the film material sent by the paper bucket onto the spool, and the paper pressing mechanism rotates synchronously with the spool after the driving device drives, and the film material is wound and wrapped on the spool, on the spool The bead wire is wrapped.
  • the sizing device comprises:
  • the tray is disposed on one side of the sizing device, and the tray is used for winding a strip of sizing for sizing;
  • a winding tray which is disposed at the bottom of the glue application device, and the winding tray is used for recycling and rewinding the used rubber strip bottom material;
  • a Z-axis direction adjustment hand crank is disposed at a top end of the sizing device, and the Z-axis direction adjustment hand crank is used to adjust the sizing device to approach and away from the spool in a vertical direction;
  • the hand crank is adjusted perpendicular to the Z-axis direction, and the X-axis direction adjustment hand is used to adjust the movement of the sizing device along the axial direction of the I-shaped wheel, and passes through the Z-axis direction and
  • the glue applicator adjusted in the X-axis direction can just sizing the film material on the spool;
  • a rubberizing rod disposed opposite to the tray on the other side of the sizing device, a bottom of the pressing rod is provided with a stripping board, and the stripping board is under the action of the pressing rod
  • the film material is attached to the film material on the spool, and the rubber rod is driven downward to drive the stripping board to stick the strip on the film material on the spool;
  • a traction mechanism is disposed between the pressing rod and the winding reel, the traction mechanism is configured to pull the rubber strip bottom material to the winding reel, and the rubber strip bottom material is recycled and reused to save material cost .
  • the rack body is provided with at least one correcting system, and the correcting system includes a correcting sensor for detecting a film material directly or intermittently picked up by the winding device. s position;
  • a correcting drive device coupled to the correction sensor for driving the film material to move along the width direction of the film material.
  • the correcting system solves the problem that the film material is easy to be deflected during the conveying process, and the control precision is high, and the film material can be ensured to be strong after being wound up and not easily spread.
  • the rack body is provided with two correction systems, and the two correction systems are respectively matched with the first winding shaft and the second winding shaft, and two The correction system is spaced apart along the height direction of the frame body.
  • Each winding shaft corresponds to a correction system, so that the film material used for the bead wire wrapping can be corrected, further ensuring that different film materials are not easily spread after packaging the bead wire, thereby ensuring packaging quality and precision.
  • two sets of paper guide roller sets are disposed between the correcting system and the winding device, and two sets of the paper guide roller sets are respectively associated with the first winding shaft and the first
  • the two winding shafts are matched and the two sets of the paper guide roller groups are spaced apart along the height direction of the frame body.
  • a pair of paper guide roller sets are respectively arranged between each of the winding shafts and the correction system, and the two sets of paper guide roller sets respectively transmit the film materials on the first winding shaft and the second winding shaft to the corresponding correction system.
  • the two sets of paper guide rollers do not interfere with each other.
  • each of the correction systems is connected with a paper feed roller group, the paper feed roller group is spaced apart along the height direction of the frame body, and the paper feed roller group is used for the transfer station.
  • the film material sent by the correction system is applied to the paper cutting mechanism.
  • the paper feed roller set is connected to the correction system, and the corrected film materials are respectively sent to the two paper feed ports of the paper cutting mechanism, and the two film materials are separated from each other and do not interfere with each other.
  • a paper wrapping device for a bead wire comprising a frame body, wherein the frame body is provided with:
  • a winding device provided at one end of the frame body, the winding device comprising a first winding shaft and a second winding shaft, the first winding shaft and the second winding shaft being arranged along the side by side ;
  • a sizing device disposed opposite the winding device at the other end of the frame body
  • a spool wheel assembly disposed under the sizing device, the spool portion includes a spool and a driving device for driving the spool to rotate;
  • a paper cutting mechanism disposed obliquely below the winding device and disposed adjacent to the spool wheel assembly;
  • a paper feeding mechanism the top of which is connected to the paper cutting mechanism, the bottom of the paper feeding mechanism is connected to the bottom of the frame body, and the paper feeding mechanism includes a moving mechanism, and the top of the moving mechanism is connected to the paper cutting mechanism And the moving mechanism is provided with an adsorption component and a pressing component.
  • the bead wire is coated with the bead wire wrapping device of the present invention to improve the bead wire packaging efficiency and improve the bead wire packaging quality.
  • a paper wrapping method for a bead wire which uses the bead wire wrapping device described above to wrap a bead wire.
  • the paper wrapping method of the entire bead wire is simple, accurate and high in efficiency, which not only improves the quality of the bead wire packaging, but also the film material after winding is not easy to be scattered and can be used for the bead wire.
  • Packaging, packaging process does not interfere with each other, and the workflow is fast and efficient, automatic operation, saving labor.
  • a bead wire wrapping device of the present invention comprises a frame body, and the frame body is provided with a winding device, a spool wheel assembly, a paper cutting mechanism, a paper feeding mechanism, and a gluing device, and the winding device includes a winding shaft and a second winding shaft respectively winding two different film materials;
  • the spool wheel assembly comprises a spool with a bead wire wound and a driving device for driving the wheel to rotate;
  • a paper cutting mechanism is used for Cutting off the film material directly or intermittently picked up by the winding device;
  • the paper feeding mechanism comprises a moving mechanism, the moving mechanism can move close to and away from the I-shaped wheel, or move in a vertical direction, and the moving mechanism is provided with an adsorption component and an pressing component
  • the adsorption component is configured to adsorb the film material through the negative pressure and send the end of the film material to the spool after the action of the moving mechanism, and the pressing assembly is used to move to the spool
  • the main frame of a bead wire wrapping device of the present invention is provided with a rectifying system to solve the problem that the film material is easily deflected during the conveying process, the control precision is high, and the film material can be secured after being wound up. Not easy to spread.
  • FIG. 1 is a schematic perspective view showing a bead wire wrapping device according to an embodiment of the present invention
  • Figure 2 is a front elevational view of a bead wire wrapping device in accordance with an embodiment of the present invention.
  • the main body of the frame 2. Winding device; 21, first winding shaft; 22, second winding shaft; 3. I-shaped wheel assembly; 31, I-shaped wheel; 32, driving device; Mechanism; 331, paper plate; 332, indenter; 4, paper cutting mechanism; 41, pneumatic paper cutter; 42, paper bucket; 421, paper inlet; 5, paper feeding mechanism; 51, motion mechanism; Slide block; 512, guide rail; 513, slider; 52, adsorption assembly; 53, pressing assembly; 54, connecting rod; 6, glue device; 61, tray; 62, winding reel; 63, Z Shaft direction adjustment hand crank; 64, X-axis direction adjustment hand crank; 65, rubber rod; 66, stripping board; 67, traction mechanism; 7, correction system; 71, rectification sensor; 72, rectification drive device; Paper guide roller set; 9, paper feed roller set.
  • an embodiment of the present invention provides a bead wire wrapping device, a bead wire wrapping device, comprising a frame body 1, and a frame body 1 is provided with: a winding device 2, the winding device 2 comprises a first winding shaft 21 and a second winding shaft 22, the first winding shaft 21 and the second winding shaft 22 respectively winding different film materials for performing two bead wires The layered package; the spool unit 3, the spool unit 3 includes a driving wheel 32 and a driving device 32 for driving the spool 31, and the bead ring is wound on the spool 31; the paper cutting mechanism 4, the paper cutting mechanism 4 is used for Cutting the film material directly or intermittently picked up by the winding device 2; the paper guiding mechanism 5, the paper feeding mechanism 5 includes a moving mechanism 51, and the moving mechanism 51 is adapted to reciprocate in the first direction and the second direction, wherein One direction is a direction close to and away from the spool 310, wherein the first direction is a horizontal
  • the motion mechanism 51 includes a cross slide slider 511, and the cross slide slider 511 is disposed along the second direction, and the bottom of the cross slide slider 511 is connected to the rack main body 1; the guide rail 512 connected to the cross slide slider 511
  • the guide rail 512 is disposed along the first direction, and the guide rail 512 is provided with a slider 513.
  • the slider 513 is slidable in the first direction and the second direction to adjust the relative position between the motion mechanism 51 and the spool 31.
  • the adsorption assembly 52 and the pressing assembly 53 are connected by a connecting rod 54.
  • the connecting rod 54 is slidably disposed on the guide rail 512, and the connecting rod 54 is connected to the sliding rod 513.
  • the movement of the slider 513 drives the movement of the connecting rod 54, thereby driving the movement of the adsorption assembly 52 and the pressing assembly 53, thereby ensuring that the adsorption assembly 52 can adsorb the film material through the negative pressure and cut the film material under the action of the moving mechanism 51.
  • the end is sent to the spool 31 to ensure that the crimping assembly 53 can be moved by the motion mechanism 51 to the spool 31 and compress the film material.
  • the paper cutting mechanism 4 includes a pneumatic paper cutter 41, and the pneumatic paper cutter 41 is disposed inside the paper cutting mechanism 4; the paper bucket 42 fixed to the upper portion of the pneumatic paper cutter 41, the paper bucket 42 includes two paper feed ports 421, two into The paper ports 421 are matched to the first winding shaft 21 and the second winding shaft 22, respectively.
  • the film materials wound on the first winding shaft 21 and the second winding shaft 22 respectively enter the paper cutting mechanism 4 from the two paper feed ports 421, and the pneumatic paper cutter 41 is used to cut the film material in the paper feed opening 421.
  • the driving device 32 in the embodiment of the present invention is provided with a platen mechanism 33, and the platen mechanism 33 is synchronously rotated with the spool 16 under the driving of the driving device 32.
  • the platen mechanism 33 includes a presser bar 331 having one end connected to the driving device 32, and a pressing head 332 connected to the other end of the platen bar 331 for pressing the film material against the spool 31.
  • the ram 332 presses the film material fed from the paper hopper 42 against the spool 310, and the driving mechanism 32 drives the lower paper pressing mechanism 33 to rotate synchronously with the spool, and winds and wraps the film material on the spool 31.
  • the bead wire on the spool 11 is wrapped.
  • the size applicator 6 comprises: a tray 61, the tray 61 is arranged on the side of the glue application device 6, the tray 61 is used for winding the strip of material for sizing, and the reel 62 is provided for sizing. At the bottom of the device 6, the take-up reel 62 is used for recycling and rewinding the used rubber strip bottom material; the Z-axis direction adjustment hand 63 is provided at the top end of the glue application device 6, and the Z-axis direction adjustment hand crank 63 is used.
  • the motion-driven stripping board 66 attaches the strip to the film material on the spool 31; the traction mechanism 67 is disposed between the presser rod 65 and the take-up reel 62, and the traction mechanism 67 is used to pull the strip
  • the bottom material is transferred to the winding tray 62, and the rubber strip bottom material is reused after being recycled, thereby saving material cost.
  • the rack main body 1 in the embodiment of the present invention is provided with at least one rectifying system 7 , and the rectifying system 7 includes a rectifying sensor 71 for detecting the position of the film material directly or intermittently picked up by the winding device 2;
  • the correcting sensor 71 is connected to the correcting drive unit 72 for driving the film material to move in the width direction of the film material.
  • the rack main body 1 is provided with two correcting systems 7 respectively, and the two correcting systems 7 are respectively matched with the first winding shaft 21 and the second winding shaft 22, and the two correcting systems 7 are along the height direction of the rack main body 1.
  • Each winding shaft corresponds to a correction system 7 respectively, so that the film material for the bead wire wrapping paper can be corrected, further ensuring that different film materials are not easy to be scattered after packaging the bead wire, thereby ensuring packaging quality and precision.
  • the roller groups 8 are spaced apart in the height direction of the frame body 1.
  • Each of the winding shafts and the correcting system 7 respectively correspond to a set of paper guide roller sets 8, and the two sets of paper guide roller sets 8 can respectively transfer the film materials on the first winding shaft 21 and the second winding shaft 22 to Corresponding correction system 7 and two sets of paper guide roller groups 8 do not interfere with each other.
  • each of the correction systems 7 is connected with a paper feed roller group 9, which is disposed at a height in the height direction of the frame main body 1, and the paper feed roller group 9 is for conveying the film material sent from the correction system 7 to the paper cutting mechanism.
  • the paper feed roller set 9 is connected to the correction system 7, and the corrected film materials are respectively sent to the two paper feed ports 421 of the paper cutting mechanism 4, and the two film materials are separated from each other and do not interfere with each other.
  • the embodiment of the present invention provides a paper wrapping device for a bead wire.
  • the bead wire wrapping device comprises a frame body 1 , and the frame body 1 is provided with a winding device 2 disposed on the frame body 1 .
  • the winding device 2 includes a first winding shaft 21 and a second winding shaft 22, and the first winding shaft 21 and the second winding shaft 22 are respectively wound with different film materials for performing the bead wire a two-layer package; the first winding shaft 21 and the second winding shaft 22 are arranged side by side, the two film materials are spaced apart from each other, and do not interfere with each other during the conveying process; the gumming device 6, and the winding device 2
  • the glue applying device 6 is for attaching the strip to the film material on the spool 31 opposite to the other end of the frame body 1.
  • the spool wheel assembly 3 is disposed under the glue applying device 6 to facilitate the sizing of the spool 11 by the sizing device 6.
  • the spool unit 3 includes a driving of the spools 31 and the driving spools 31. a device 32; a paper cutting mechanism 4 disposed obliquely below the winding device 2 and disposed adjacent to the spool unit 3, the paper cutting mechanism 4 for cutting the film material directly or intermittently picked up by the winding device 2;
  • the paper mechanism 5 has a top portion connected to the paper cutting mechanism 4, a bottom of the paper feeding mechanism 5 is connected to the bottom of the frame body 1, and the paper feeding mechanism 5 includes a moving mechanism 51.
  • the top of the moving mechanism 51 is connected to the paper cutting mechanism 4, and the moving mechanism 51 can be Moving in the vicinity of and away from the wheel, in the embodiment of the present invention, is horizontal, or vertically, in the embodiment of the present invention; and the moving mechanism 51 is provided with the adsorption assembly 52 and the pressing assembly. 53.
  • the adsorption assembly 52 is configured to adsorb the film material by vacuum suction and feed the end of the film material to the spool 31 under the action of the motion mechanism 51.
  • the press assembly 53 is used to move under the action of the motion mechanism 51.
  • To the spool 31 and press the film material The bead wire is coated with the bead wire wrapping device of the present invention to improve the bead wire packaging efficiency and improve the bead wire packaging quality.
  • Embodiments of the present invention provide a paper wrapping method for a bead wire, which uses the above-described bead wire wrapping device to wrap a bead wire, and the steps thereof include:
  • the first winding shaft 21 and the second winding shaft 22 are respectively wound with two different film materials, wherein the paper guiding roller group 8 corresponding to the first winding shaft 21 transfers a film material to the first A rectifying system 7 corresponding to the winding shaft 21, the paper guiding roller group 8 corresponding to the second winding shaft 22 transfers another film material to the correction system 7 corresponding to the second winding shaft 22;
  • a pair of paper guide roller sets 8 are respectively arranged between the winding shaft and the correction system 7, and the two sets of paper guide roller sets 8 can respectively transfer the film materials on the first winding shaft 21 and the second winding shaft 22 to corresponding ones.
  • the correction system 7 and the two sets of paper guide roller groups 8 do not interfere with each other.
  • the two correcting systems 7 respectively collect the offset directions of the corresponding two kinds of thin film materials and output corresponding offset signals to the corresponding correcting sensor 71, respectively, and the correcting driving device 72 controls the corresponding signals according to the offset signals of the correcting sensor 71.
  • the correcting driving device 72 operates to drive the film material to move along the width direction of the film material for correction; each winding axis corresponds to a correcting system 7 respectively, and the two film materials can be corrected to further ensure different film materials for the bead wire. It is not easy to spread after packaging to ensure the quality and accuracy of packaging.
  • the corrected two film materials are conveyed to the paper feed roller group 9 connected to the correction system 7, and the corresponding paper feed roller group 9 respectively conveys the two film materials to the lower paper cutting mechanism 4, and the two film materials pass
  • the two paper feed ports 421 enter the paper cutting mechanism 4, wherein a film material is first conveyed from under the paper cutting mechanism 4 to the outer circular surface of the spool 310; first, the spool 304 is packaged with a film material, and the other is A film material enters a paper feed port 421 for use, and the two film materials do not interfere with each other, thereby ensuring work efficiency and packaging quality.
  • the driving device 32 is driven, the driving device 32 drives the paper pressing mechanism 33 to operate, and the pressing lever 331 drives the pressing head 332 to press a film material on the outer circumferential surface of the spool 11 to the bead wire on the spool 31.
  • the platen mechanism 33 and the spool 16 rotate synchronously under the driving of the driving device 32, and a film material is wound around the surface of the bead wire on the spool 31; the indenter 332 assists the spool 31 to feed the film material. It is tightly attached to the spools 31 to ensure that the film material is not easily peeled off on the spools 31, and the packaging is smoothly carried out.
  • the pneumatic cutter 41 works to cut the film material; the pneumatic cutter 41 is used for cutting the film material, and the film material can be cut quickly and neatly.
  • the slider 513 on the paper feeding mechanism 5 slides in the horizontal and vertical directions to adjust the relative position between the motion mechanism 51 and the spool 310.
  • the movement of the slider 513 drives the movement of the connecting rod 54, thereby driving
  • the adsorption assembly 52 and the pressing assembly 53 move, the adsorption assembly 52 sends the cut end of the film material to the spool 31 through the vacuum suction film material, and the pressing assembly 53 moves to the spool 31 and presses the film material;
  • the paper feeding mechanism 5 can smoothly and efficiently deliver the cut film material end to the spool 31 to prepare for the subsequent completion of the sizing work.
  • the tray 61 will The strip is conveyed to the stripping board 66.
  • the stripping board 66 applies the strip to the film material on the spool 31 under the action of the pressing rod 65, and the pulling mechanism 67 pulls the strip bottom material to the winding tray 62. At this point a film material is successfully packaged on the bead wire.
  • the paper wrapping method of the entire bead wire is simple, accurate and high in efficiency, which not only improves the quality of the bead wire packaging, but also the film material after winding is not easy to be scattered and can be used for the bead wire.
  • Packaging, packaging process does not interfere with each other, and the workflow is fast and efficient, automatic operation, saving labor.

Abstract

一种胎圈钢丝包纸装置及包纸方法，包括机架主体（1），机架主体（1）上设有：卷绕装置（2），卷绕装置（2）包括第一卷绕轴（21）和第二卷绕轴（22）；工字轮组件（3），工字轮组件（3）包括工字轮（31）和驱动工字轮转动的驱动装置（32）；剪纸机构（4），剪纸机构（4）用于切断由卷绕装置（2）直接或间接送来的薄膜材料；引纸机构（5），引纸机构（5）包括运动机构（51），运动机构（51）上设有吸附组件（52）和压附组件（53），吸附组件（52）用于通过负压吸附薄膜材料并在运动机构（51）的作用下将薄膜材料切断后的末端送向工字轮（31），压附组件（53）用于在运动机构（51）的作用下运动至工字轮（31）并压紧薄膜材料；施胶装置（6），施胶装置（6）用于向工字轮（31）上的薄膜材料贴设胶条。能够提高胎圈钢丝包装效率、改善胎圈钢丝包装质量。

Description

一种胎圈钢丝包纸装置及包纸方法 技术领域
本发明涉及包纸装置领域，具体涉及一种胎圈钢丝包纸装置及包纸方法。
背景技术
胎圈钢丝是车胎的重要组成部分，通常由胎圈钢丝生产厂商生产并供货给轮胎厂商。为防止胎圈钢丝氧化，胎圈钢丝在下线后需要严格的密封包装，钢丝裸露于空气会导致钢丝氧化、变色、生锈等现象，降低钢丝的抗拉强度和扭转等性能，进而导致钢丝与橡胶的粘合，钢丝的附胶率降低，影响钢丝品质。目前，胎圈钢丝采用工字轮包装已经成为一种趋势，然而这项工作主要依靠人工手动进行。但是，人工进行包装导致胎圈钢丝包装质量交差，而且工作效率低。因而研制专用的工字轮胎圈钢丝包装设备已成业界的共同要求。
发明内容
针对现有技术中存在的缺陷，本发明的目的在于提供一种胎圈钢丝包纸装置及包纸方法，以提高胎圈钢丝包装效率、改善胎圈钢丝包装质量。
为达到以上目的，本发明采取的技术方案是：
一种胎圈钢丝包纸装置，其包括机架主体，所述机架主体上设有：
卷绕装置，所述卷绕装置包括第一卷绕轴和第二卷绕轴；
工字轮组件，所述工字轮组件包括工字轮和驱动所述工字轮转动的驱动装置；
剪纸机构，所述剪纸机构用于切断由所述卷绕装置直接或间接送来的薄膜材料；
引纸机构，所述引纸机构包括运动机构，所述运动机构被适配成可在第一方向和第二方向往复运动，其中第一方向为靠近和远离所述工字轮的方向，第二方向为垂直方向，所述运动机构上设有吸附组件和压附组件，所述吸附组件用于通过负压吸附薄膜材料并在运动机构的作用下将薄膜材料切断后的末端送向工字轮，所述压附组件用于在运动机构的作用下运动至工字轮并压紧薄膜材料；
施胶装置，所述施胶装置用于向工字轮上的薄膜材料贴设胶条。
本发明的胎圈钢丝包纸装置结构简单易操作，可实现自动包纸，降低人工劳动力，提高胎圈钢丝包装效率、改善胎圈钢丝包装质量。
在上述技术方案的基础上，所述运动机构包括十字滑台滑座，所述十字滑台滑座沿所述第二方向设置，且所述十字滑台滑座底部与所述机架主体相连；
与所述十字滑台滑座相连的导轨，所述导轨沿所述第一方向设置，且所述导轨上设有一滑块。滑块可在第一方向和第二方向上进行滑动，调节运动机构与工字轮之间的相对位置。
在上述技术方案的基础上，所述吸附组件和所述压附组件通过连接杆连接，所述连接杆滑设于所述导轨上，且所述连接杆与所述滑块相连。滑块的运动带动连接杆的运动，从而带动吸附组件和压附组件的运动，从而保证吸附组件可通过负压吸附薄膜材料并在运动机构的作用下将薄膜材料切断后的末端送向工字轮，保证压附组件可在运动机构的作用下运动至工字轮并压紧薄膜材料。
在上述技术方案的基础上，所述剪纸机构包括气动裁纸刀，所述气动裁纸刀设于所述剪纸机构内部；
固定于所述气动裁纸刀上部的纸斗，所述纸斗包括两个进纸口，两个所述进纸口分别与所述第一卷绕轴和所述第二卷绕轴相匹配设置。第一卷绕轴和第二卷绕轴上卷绕的薄膜材料分别从两个进纸口进入剪纸机构，气动裁纸刀用于裁断进纸口中的薄膜材料。
在上述技术方案的基础上，所述驱动装置上设有压纸机构，所述压纸机构在所述驱动装置驱动下随所述工字轮同步转动。
在上述技术方案的基础上，所述压纸机构包括：
压纸杆，其一端与所述驱动装置相连；
压头，其与所述压纸杆另一端相连，所述压头用于将薄膜材料压紧在所述工字轮上。压头将纸斗送出的薄膜材料压紧在工字轮上，在驱动装置带动下压纸机构与工字轮同步转动，将薄膜材料卷绕包装在工字轮上，对工字轮上的胎圈钢丝进行包纸。
在上述技术方案的基础上，所述施胶装置包括：
料盘，所述料盘设于所述施胶装置一侧，料盘用于收卷用于施胶的胶条卷料；
收卷盘，其设于所述施胶装置的底部，收卷盘用于对使用后的胶条底料进行回收收卷；
Z轴方向调整手摇，其设于所述施胶装置的顶端，所述Z轴方向调整手摇用于调节所述施胶装置竖直方向上靠近和远离所述工字轮；
X轴方向调整手摇，其垂直于所述Z轴方向调整手摇，所述X轴方向调整手摇用于调节所述施胶装置沿所述工字轮轴向的移动，经过Z轴方向和X轴方向调整后的施胶装置能正好对工字轮上的薄膜材料进行施胶；
压胶杆，其与所述料盘相对设置于所述施胶装置的另一侧，所述压胶杆底部设有剥胶板，所述剥胶板在所述压胶杆的作用下将胶条贴 设于所述工字轮上的薄膜材料，压胶杆向下运动驱动剥胶板将胶条贴设在工字轮上的薄膜材料上；
牵引机构，其设于所述压胶杆与所述收卷盘之间，所述牵引机构用于牵引胶条底料至所述收卷盘，胶条底料回收后重复使用，节约材料成本。
在上述技术方案的基础上，所述机架主体上设有至少一纠偏系统，所述纠偏系统包括纠偏传感器，所述纠偏传感器用于检测由所述卷绕装置直接或间接送来的薄膜材料的位置；
与所述纠偏传感器相连的纠偏驱动装置，所述纠偏驱动装置用于驱动薄膜材料沿薄膜材料的宽度方向移动。纠偏系统解决了薄膜材料在传送过程中容易跑偏的问题，控制精度高，并可保证薄膜材料收卷后结实而不易散开。
在上述技术方案的基础上，所述机架主体上设有两个纠偏系统，两个所述纠偏系统分别与所述第一卷绕轴和所述第二卷绕轴匹配设置，且两个所述纠偏系统沿所述机架主体高度方向上间隔设置。每个卷绕轴分别对应一个纠偏系统，使得用于胎圈钢丝包纸的薄膜材料都能进行纠偏，进一步保证不同薄膜材料对胎圈钢丝进行包装后不易散开，保证包装质量和精度。
在上述技术方案的基础上，所述纠偏系统与所述卷绕装置之间设有两组导纸辊组，两组所述导纸辊组分别与所述第一卷绕轴和所述第二卷绕轴匹配设置，两组所述导纸辊组沿所述机架主体高度方向上间隔设置。每个卷绕轴与纠偏系统之间分别对应一组导纸辊组，两组导纸辊组可分别将第一卷绕轴和第二卷绕轴上的薄膜材料传送到对应的纠偏系统，且两组导纸辊互不干扰。
在上述技术方案的基础上，每个所述纠偏系统连接有送纸辊组， 所述送纸辊组沿所述机架主体高度方向上间隔设置，且所述送纸辊组用于传送所述纠偏系统送来的薄膜材料至所述剪纸机构。送纸辊组与纠偏系统相连，将纠偏后的薄膜材料分别送至剪纸机构的两个进纸口，两种薄膜材料之间相互隔开且互不干扰。
一种胎圈钢丝的包纸装置，所述胎圈钢丝包纸装置包括机架主体，所述机架主体上设有：
卷绕装置，其设于所述机架主体的一端，所述卷绕装置包括第一卷绕轴和第二卷绕轴，所述第一卷绕轴和第二卷绕轴沿并排间隔设置；
施胶装置，其与所述卷绕装置相对设于所述机架主体的另一端；
工字轮组件，其设于所述施胶装置的下方，所述工字轮组件包括工字轮和驱动所述工字轮转动的驱动装置；
剪纸机构，其设于所述卷绕装置的斜下方，且靠近所述工字轮组件设置；
引纸机构，其顶部与所述剪纸机构相连，所述引纸机构底部与所述机架主体的底部相连，且所述引纸机构包括运动机构，所述运动机构顶部与所述剪纸机构相连，且所述运动机构上设有吸附组件和压附组件。
使用本发明的胎圈钢丝包纸装置对胎圈钢丝进行包纸以提高胎圈钢丝包装效率、改善胎圈钢丝包装质量。
一种胎圈钢丝的包纸方法，其使用上述所述胎圈钢丝包纸装置对胎圈钢丝包纸。整个胎圈钢丝的包纸方法过程简单、精确度高、效率高，不仅改善了胎圈钢丝包装的质量，包装后的薄膜材料缠绕结实不易散开而且能对胎圈钢丝进行两种薄膜材料的包装，包装过程中互不干扰，且工作流程快速高效，实现自动化操作，节省人工劳动力。
与现有技术相比，本发明的优点在于：
(1)本发明的一种胎圈钢丝包纸装置包括机架主体，机架主体上设有卷绕装置、工字轮组件、剪纸机构、引纸机构和施胶装置，卷绕装置包括第一卷绕轴和第二卷绕轴，分别卷绕两种不同的薄膜材料；工字轮组件包括缠绕胎圈钢丝的工字轮以及驱动工字轮转动的驱动装置；剪纸机构用于用于切断由卷绕装置直接或间接送来的薄膜材料；引纸机构包括运动机构，运动机构可靠近和远离工字轮运动，或在垂直方向上运动，运动机构上设有吸附组件和压附组件，吸附组件用于通过负压吸附薄膜材料并在运动机构的作用下将薄膜材料切断后的末端送向工字轮，压附组件用于在运动机构的作用下运动至工字轮并压紧薄膜材料；施胶装置用于向工字轮上的薄膜材料贴设胶条。使用本发明的胎圈钢丝包纸装置对胎圈钢丝进行包纸以提高胎圈钢丝包装效率、改善胎圈钢丝包装质量。
(2)本发明的一种胎圈钢丝包纸装置的主机架上设有纠偏系统，解决薄膜材料在传送过程中容易跑偏的问题，控制精度高，并可保证薄膜材料收卷后结实而不易散开。
附图说明
图1为本发明实施例中一种胎圈钢丝包纸装置的立体结构示意图；
图2为本发明实施例中一种胎圈钢丝包纸装置的主视图。
图中：1-机架主体，2-卷绕装置，21-第一卷绕轴，22-第二卷绕轴，3-工字轮组件，31-工字轮，32-驱动装置，33-压纸机构，331-压纸杆，332-压头，4-剪纸机构，41-气动裁纸刀，42-纸斗，421-进纸口，5-引纸机构，51-运动机构，511-十字滑台滑座，512-导轨，513-滑块，52-吸附组件，53-压附组件，54-连接杆，6-施胶装置，61-料盘，62-收卷盘，63-Z轴方向调整手摇，64-X轴方向调整手摇，65- 压胶杆，66-剥胶板，67-牵引机构，7-纠偏系统，71-纠偏传感器，72-纠偏驱动装置，8-导纸辊组，9-送纸辊组。
1、机架主体；2、卷绕装置；21、第一卷绕轴；22、第二卷绕轴；3、工字轮组件；31、工字轮；32、驱动装置；33、压纸机构；331、压纸杆；332、压头；4、剪纸机构；41、气动裁纸刀；42、纸斗；421、进纸口；5、引纸机构；51、运动机构；511、十字滑台滑座；512、导轨；513、滑块；52、吸附组件；53、压附组件；54、连接杆；6、施胶装置；61、料盘；62、收卷盘；63、Z轴方向调整手摇；64、X轴方向调整手摇；65、压胶杆；66、剥胶板；67、牵引机构；7、纠偏系统；71、纠偏传感器；72、纠偏驱动装置；8、导纸辊组；9、送纸辊组。
具体实施方式
以下结合附图及实施例对本发明作进一步详细说明。
参见图1和图2所示，本发明实施例提供一种胎圈钢丝包纸装置，一种胎圈钢丝包纸装置，其包括机架主体1，机架主体1上设有：卷绕装置2，卷绕装置2包括第一卷绕轴21和第二卷绕轴22，第一卷绕轴21和第二卷绕轴22分别卷绕不同的薄膜材料，用于对胎圈钢丝进行两层包装；工字轮组件3，工字轮组件3包括工字轮31和驱动工字轮31转动的驱动装置32，工字轮31上缠绕胎圈钢丝；剪纸机构4，剪纸机构4用于切断由卷绕装置2直接或间接送来的薄膜材料；引纸机构5，引纸机构5包括运动机构51，运动机构51被适配成可在第一方向和第二方向往复运动，其中第一方向为靠近和远离工字轮31的方向，其中第一方向在本实施例中为水平方向，第二方向为垂直方向，其中第二方向在本实施例中为竖直方向；运动机构51上设有吸附组件52和压附组件53，吸附组件52用于通过负压吸附薄膜 材料并在运动机构51的作用下将薄膜材料切断后的末端送向工字轮31，压附组件53用于在运动机构51的作用下运动至工字轮31并压紧薄膜材料；施胶装置6，施胶装置6用于向工字轮31上的薄膜材料贴设胶条。本发明实施例的胎圈钢丝包纸装置结构简单易操作，可实现自动包纸，降低人工劳动力，提高胎圈钢丝包装效率、改善胎圈钢丝包装质量。
其中运动机构51包括十字滑台滑座511，十字滑台滑座511沿第二方向设置，且十字滑台滑座511底部与机架主体1相连；与十字滑台滑座511相连的导轨512，导轨512沿第一方向设置，且导轨512上设有一滑块513。滑块513可在第一方向和第二方向上进行滑动，调节运动机构51与工字轮31之间的相对位置。
其中吸附组件52和压附组件53通过连接杆54连接，连接杆54滑设于导轨512上，且连接杆54与滑块513相连。滑块513的运动带动连接杆54的运动，从而带动吸附组件52和压附组件53的运动，从而保证吸附组件52可通过负压吸附薄膜材料并在运动机构51的作用下将薄膜材料切断后的末端送向工字轮31，保证压附组件53可在运动机构51的作用下运动至工字轮31并压紧薄膜材料。
其中剪纸机构4包括气动裁纸刀41，气动裁纸刀41设于剪纸机构4内部；固定于气动裁纸刀41上部的纸斗42，纸斗42包括两个进纸口421，两个进纸口421分别与第一卷绕轴21和第二卷绕轴22相匹配设置。第一卷绕轴21和第二卷绕轴22上卷绕的薄膜材料分别从两个进纸口421进入剪纸机构4，气动裁纸刀41用于裁断进纸口421中的薄膜材料。
本发明实施例中的驱动装置32上设有压纸机构33，压纸机构33在驱动装置32驱动下随工字轮31同步转动。压纸机构33包括：压 纸杆331，其一端与驱动装置32相连；压头332，其与压纸杆331另一端相连，压头332用于将薄膜材料压紧在工字轮31上。压头332将纸斗42送出的薄膜材料压紧在工字轮31上，在驱动装置32带动下压纸机构33与工字轮同步转动，将薄膜材料卷绕包装在工字轮31上，对工字轮31上的胎圈钢丝进行包纸。
其中施胶装置6包括：料盘61，料盘61设于施胶装置6一侧，料盘61用于收卷用于施胶的胶条卷料；收卷盘62，其设于施胶装置6的底部，收卷盘62用于对使用后的胶条底料进行回收收卷；Z轴方向调整手摇63，其设于施胶装置6的顶端，Z轴方向调整手摇63用于调节施胶装置6竖直方向上靠近和远离工字轮31；X轴方向调整手摇64，其垂直于Z轴方向调整手摇63，X轴方向调整手摇64用于调节施胶装置6沿工字轮31轴向的移动；调整后的施胶装置6能正好对工字轮31上的薄膜材料进行施胶；压胶杆65，其与料盘61相对设置于施胶装置6的另一侧，压胶杆65底部设有剥胶板66，剥胶板66在压胶杆65的作用下将胶条贴设于工字轮31上的薄膜材料，压胶杆65向下运动驱动剥胶板66将胶条贴设在工字轮31上的薄膜材料上；牵引机构67，其设于压胶杆65与收卷盘62之间，牵引机构67用于牵引胶条底料至收卷盘62，胶条底料回收后重复使用，节约材料成本。
本发明实施例中的机架主体1上设有至少一纠偏系统7，纠偏系统7包括纠偏传感器71，纠偏传感器71用于检测由卷绕装置2直接或间接送来的薄膜材料的位置；与纠偏传感器71相连的纠偏驱动装置72，纠偏驱动装置72用于驱动薄膜材料沿薄膜材料的宽度方向移动。解决薄膜材料在传送过程中容易跑偏的问题，控制精度高，并可保证薄膜材料收卷后结实而不易散开。
而且机架主体1上设有两个纠偏系统7，两个纠偏系统7分别与第一卷绕轴21和第二卷绕轴22匹配设置，且两个纠偏系统7沿机架主体1高度方向上间隔设置。每个卷绕轴分别对应一个纠偏系统7，使得用于胎圈钢丝包纸的薄膜材料都能进行纠偏，进一步保证不同薄膜材料对胎圈钢丝进行包装后不易散开，保证包装质量和精度。
其中纠偏系统7与卷绕装置2之间设有两组导纸辊组8，两组导纸辊组8分别与第一卷绕轴21和第二卷绕轴22匹配设置，两组导纸辊组8沿机架主体1高度方向上间隔设置。每个卷绕轴与纠偏系统7之间分别对应一组导纸辊组8，两组导纸辊组8可分别将第一卷绕轴21和第二卷绕轴22上的薄膜材料传送到对应的纠偏系统7，且两组导纸辊组8互不干扰。
而且每个纠偏系统7连接有送纸辊组9，送纸辊组9沿机架主体1高度方向上间隔设置，且送纸辊组9用于传送纠偏系统7送来的薄膜材料至剪纸机构4。送纸辊组9与纠偏系统7相连，将纠偏后的薄膜材料分别送至剪纸机构4的两个进纸口421，两种薄膜材料之间相互隔开且互不干扰。
本发明实施例提供一种胎圈钢丝的包纸装置，优选的，胎圈钢丝包纸装置包括机架主体1，机架主体1上设有：卷绕装置2，其设于机架主体1的一端，卷绕装置2包括第一卷绕轴21和第二卷绕轴22，第一卷绕轴21和第二卷绕轴22分别卷绕不同的薄膜材料，用于对胎圈钢丝进行两层包装；第一卷绕轴21和第二卷绕轴22并排间隔设置，两种薄膜材料之间相互隔开，在传送过程中互不干扰；施胶装置6，其与卷绕装置2相对设于机架主体1的另一端，施胶装置6用于向工字轮31上的薄膜材料贴设胶条。；工字轮组件3，其设于施胶装置6的下方，便于施胶装置6对工字轮31进行施胶，工字轮组件3包括 工字轮31和驱动工字轮31转动的驱动装置32；剪纸机构4，其设于卷绕装置2的斜下方，且靠近工字轮组件3设置，剪纸机构4用于切断由所述卷绕装置2直接或间接送来的薄膜材料；引纸机构5，其顶部与剪纸机构4相连，引纸机构5底部与机架主体1的底部相连，且引纸机构5包括运动机构51，运动机构51顶部与剪纸机构4相连，运动机构51可靠近和远离工字轮运动，在本发明实施例中为水平方向，或在垂直方向上运动，在本发明实施例中为竖直方向；且运动机构51上设有吸附组件52和压附组件53，其中吸附组件52用于通过负压吸附薄膜材料并在运动机构51的作用下将薄膜材料切断后的末端送向工字轮31，压附组件53用于在运动机构51的作用下运动至工字轮31并压紧薄膜材料。使用本发明的胎圈钢丝包纸装置对胎圈钢丝进行包纸以提高胎圈钢丝包装效率、改善胎圈钢丝包装质量。
本发明实施例提供一种胎圈钢丝的包纸方法，其使用上述胎圈钢丝包纸装置对胎圈钢丝包纸，其步骤包括：
S1、第一卷绕轴21和第二卷绕轴22上分别卷绕两种不同的薄膜材料，其中与第一卷绕轴21对应的导纸辊组8将一种薄膜材料传送到与第一卷绕轴21相对应的纠偏系统7，与第二卷绕轴22对应的导纸辊组8将另一种薄膜材料传送到与第二卷绕轴22相对应的纠偏系统7；每个卷绕轴与纠偏系统7之间分别对应一组导纸辊组8，两组导纸辊组8可分别将第一卷绕轴21和第二卷绕轴22上的薄膜材料传送到对应的纠偏系统7，且两组导纸辊组8互不干扰。
S2、两个纠偏系统7分别采集对应的两种薄膜材料的偏移的方向并输出相应的偏移信号分别传递给对应的纠偏传感器71，纠偏驱动装置72根据纠偏传感器71的偏移信号控制对应的纠偏驱动装置72动作，带动薄膜材料沿薄膜材料宽度方向移动进行纠正；每个卷 绕轴分别对应一个纠偏系统7，两种薄膜材料都能进行纠偏，进一步保证不同薄膜材料对胎圈钢丝进行包装后不易散开，保证包装质量和精度。
S3、再将纠正后的两种薄膜材料输送至与纠偏系统7相连的送纸辊组9，对应的送纸辊组9分别将两种薄膜材料输送下方的剪纸机构4，两种薄膜材料通过两个进纸口421进入剪纸机构4，其中一种薄膜材料先从剪纸机构4下方输送出来至工字轮31的外圆面上；先对工字轮31用一种薄膜材料进行包装，另一种薄膜材料进入一个进纸口421备用，两种薄膜材料互不干涉，保证工作效率和包装质量。
S4、启动驱动装置32，驱动装置32驱动压纸机构33工作，压纸杆331带动压头332将工字轮31外圆面上的一种薄膜材料压到工字轮31上的胎圈钢丝表面上，压纸机构33与工字轮31在驱动装置32带动下同步旋转，将一种薄膜材料缠绕在工字轮31上的胎圈钢丝表面；压头332辅助工字轮31将薄膜材料贴紧在工字轮31上，确保薄膜材料不易在工字轮31上脱落，保证包装的顺利进行。
S5、工字轮31转到一定位置后，气动裁纸刀41工作裁断薄膜材料；气动裁纸刀41用于裁断薄膜材料，能快速整齐的裁断薄膜材料。
S6、引纸机构5上的滑块513在水平和竖直方向上进行滑动，调节运动机构51与工字轮31之间的相对位置，滑块513的运动带动连接杆54的运动，从而带动吸附组件52和压附组件53的运动，吸附组件52通过负压吸附薄膜材料将薄膜材料切断后的末端送向工字轮31，压附组件53运动至工字轮31并压紧薄膜材料；引纸机构5能顺利高效地将切断后的薄膜材料末端送至工字轮31，为后续的施胶工作的顺利完成做好准备。
S6、调节施胶装置6上的Z轴方向调整手摇63和X轴方向调整 手摇64，使施胶装置6上的剥胶板66正对着薄膜材料切断后的末端，料盘61将胶条输送至剥胶板66，剥胶板66在压胶杆65的作用下将胶条贴设于工字轮31上的薄膜材料，牵引机构67牵引胶条底料至收卷盘62，此时一种薄膜材料就成功包装在胎圈钢丝上。
S7、另一种薄膜材料再从剪纸机构4下方输送出来至工字轮31的外圆面上，重复步骤S4-S6，完成另一种薄膜材料对胎圈钢丝的包装。
整个胎圈钢丝的包纸方法过程简单、精确度高、效率高，不仅改善了胎圈钢丝包装的质量，包装后的薄膜材料缠绕结实不易散开而且能对胎圈钢丝进行两种薄膜材料的包装，包装过程中互不干扰，且工作流程快速高效，实现自动化操作，节省人工劳动力。
本发明不局限于上述实施方式，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围之内。本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。

Claims (13)

  1. 一种胎圈钢丝包纸装置，其包括机架主体(1)，其特征在于，所述机架主体(1)上设有：
    卷绕装置(2)，所述卷绕装置(2)包括第一卷绕轴(21)和第二卷绕轴(22)；
    工字轮组件(3)，所述工字轮组件(3)包括工字轮(31)和驱动所述工字轮(31)转动的驱动装置(32)；
    剪纸机构(4)，所述剪纸机构(4)用于切断由所述卷绕装置(2)直接或间接送来的薄膜材料；
    引纸机构(5)，所述引纸机构(5)包括运动机构(51)，所述运动机构(51)被适配成可在第一方向和第二方向往复运动，其中第一方向为靠近和远离所述工字轮(31)的方向，第二方向为垂直方向，所述运动机构(51)上设有吸附组件(52)和压附组件(53)，所述吸附组件(52)用于通过负压吸附薄膜材料并在运动机构(51)的作用下将薄膜材料切断后的末端送向工字轮(31)，所述压附组件(53)用于在运动机构(51)的作用下运动至工字轮(31)并压紧薄膜材料；
    施胶装置(6)，所述施胶装置(6)用于向工字轮(31)上的薄膜材料贴设胶条。
  2. 如权利要求1所述的胎圈钢丝包纸装置，其特征在于：
    所述运动机构(51)包括十字滑台滑座(511)，所述十字滑台滑座(511)沿所述第二方向设置，且所述十字滑台滑座(511)底部与所述机架主体(1)相连；
    与所述十字滑台滑座(511)相连的导轨(512)，所述导轨(512)沿所述第一方向设置，且所述导轨(512)上设有一滑块(513)。
  3. 如权利要求2所述的胎圈钢丝包纸装置，其特征在于：
    所述吸附组件(52)和所述压附组件(53)通过连接杆(54)连接，所述连接杆(54)滑设于所述导轨(512)上，且所述连接杆(54)与所述滑块(513)相连。
  4. 如权利要求1所述的胎圈钢丝包纸装置，其特征在于：
    所述剪纸机构(4)包括气动裁纸刀(41)，所述气动裁纸刀(41)设于所述剪纸机构(4)内部；
    固定于所述气动裁纸刀(41)上部的纸斗(42)，所述纸斗(42)包括两个进纸口(421)，两个所述进纸口(421)分别与所述第一卷绕轴(21)和所述第二卷绕轴(22)相匹配设置。
  5. 如权利要求1所述的胎圈钢丝包纸装置，其特征在于：
    所述驱动装置(32)上设有压纸机构(33)，所述压纸机构(33)在所述驱动装置(32)驱动下随所述工字轮(31)同步转动。
  6. 如权利要求5所述的胎圈钢丝包纸装置，其特征在于，所述压纸机构(33)包括：
    压纸杆(331)，其一端与所述驱动装置(32)相连；
    压头(332)，其与所述压纸杆(331)另一端相连，所述压头(332)用于将薄膜材料压紧在所述工字轮(31)上。
  7. 如权利要求1所述的胎圈钢丝包纸装置，其特征在于，所述施胶装置(6)包括：
    料盘(61)，所述料盘(61)设于所述施胶装置(6)一侧；
    收卷盘(62)，其设于所述施胶装置(6)的底部；
    Z轴方向调整手摇(63)，其设于所述施胶装置(6)的顶端，所述Z轴方向调整手摇(63)用于调节所述施胶装置(6)竖直方向上靠近和远离所述工字轮(31)；
    X轴方向调整手摇(64)，其垂直于所述Z轴方向调整手摇(63)， 所述X轴方向调整手摇(64)用于调节所述施胶装置(6)沿所述工字轮(31)轴向的移动；
    压胶杆(65)，其与所述料盘(61)相对设置于所述施胶装置(6)的另一侧，所述压胶杆(65)底部设有剥胶板(66)，所述剥胶板(66)在所述压胶杆(65)的作用下将胶条贴设于所述工字轮(31)上的薄膜材料；
    牵引机构(67)，其设于所述压胶杆(65)与所述收卷盘(62)之间，所述牵引机构(67)用于牵引胶条底料至所述收卷盘(62)。
  8. 如权利要求1所述的胎圈钢丝包纸装置，其特征在于：
    所述机架主体(1)上设有至少一纠偏系统(7)，所述纠偏系统(7)包括纠偏传感器(71)，所述纠偏传感器(71)用于检测由所述卷绕装置(2)直接或间接送来的薄膜材料的位置；
    与所述纠偏传感器(71)相连的纠偏驱动装置(72)，所述纠偏驱动装置(72)用于驱动薄膜材料沿薄膜材料的宽度方向移动。
  9. 如权利要求8所述的胎圈钢丝包纸装置，其特征在于：
    所述机架主体(1)上设有两个纠偏系统(7)，两个所述纠偏系统(7)分别与所述第一卷绕轴(21)和所述第二卷绕轴(22)匹配设置，且两个所述纠偏系统(7)沿所述机架主体(1)高度方向上间隔设置。
  10. 如权利要求8所述的胎圈钢丝包纸装置，其特征在于：
    所述纠偏系统(7)与所述卷绕装置(2)之间设有两组导纸辊组(8)，两组所述导纸辊组(8)分别与所述第一卷绕轴(21)和所述第二卷绕轴(22)匹配设置，两组所述导纸辊组(8)沿所述机架主体(1)高度方向上间隔设置。
  11. 如权利要求10所述的胎圈钢丝包纸装置，其特征在于：
    每个所述纠偏系统(7)连接有送纸辊组(9)，所述送纸辊组(9)沿所述机架主体(1)高度方向上间隔设置，且所述送纸辊组(9)用于传送所述纠偏系统(7)送来的薄膜材料至所述剪纸机构(4)。
  12. 一种胎圈钢丝的包纸装置，其特征在于，所述胎圈钢丝包纸装置包括机架主体(1)，所述机架主体(1)上设有：
    卷绕装置(2)，其设于所述机架主体(1)的一端，所述卷绕装置(2)包括第一卷绕轴(21)和第二卷绕轴(22)，所述第一卷绕轴(21)和第二卷绕轴(22)沿并排间隔设置；
    施胶装置(6)，其与所述卷绕装置(2)相对设于所述机架主体(1)的另一端；
    工字轮组件(3)，其设于所述施胶装置(6)的下方，所述工字轮组件(3)包括工字轮(31)和驱动所述工字轮(31)转动的驱动装置(32)；
    剪纸机构(4)，其设于所述卷绕装置(2)的斜下方，且靠近所述工字轮组件(3)设置；
    引纸机构(5)，其顶部与所述剪纸机构(4)相连，所述引纸机构(5)底部与所述机架主体(1)的底部相连，且所述引纸机构(5)包括运动机构(51)，所述运动机构(51)顶部与所述剪纸机构(4)相连，且所述运动机构(51)上设有吸附组件(52)和压附组件(53)。
  13. 一种胎圈钢丝的包纸方法，其特征在于，其使用权利要求1所述的胎圈钢丝包纸装置对胎圈钢丝包纸。
PCT/CN2018/089121 2018-03-28 2018-05-31 一种胎圈钢丝包纸装置及包纸方法 WO2019184081A1 (zh)

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US16/343,959 US11192672B2 (en) 2018-03-28 2018-05-31 Bead wire wrapper device and a wrapper method
KR1020197011693A KR102267908B1 (ko) 2018-03-28 2018-05-31 비드 와이어 래퍼 장치 및 래퍼 방법

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