WO2019109304A1 - Battery copper needle inserting device - Google Patents

Battery copper needle inserting device Download PDF

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Publication number
WO2019109304A1
WO2019109304A1 PCT/CN2017/115008 CN2017115008W WO2019109304A1 WO 2019109304 A1 WO2019109304 A1 WO 2019109304A1 CN 2017115008 W CN2017115008 W CN 2017115008W WO 2019109304 A1 WO2019109304 A1 WO 2019109304A1
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WO
WIPO (PCT)
Prior art keywords
frame
copper needle
cylinder
battery
needle
Prior art date
Application number
PCT/CN2017/115008
Other languages
French (fr)
Chinese (zh)
Inventor
欧泽兵
唐思祖
何茂水
马益金
Original Assignee
惠州市成泰自动化科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市成泰自动化科技有限公司 filed Critical 惠州市成泰自动化科技有限公司
Priority to PCT/CN2017/115008 priority Critical patent/WO2019109304A1/en
Publication of WO2019109304A1 publication Critical patent/WO2019109304A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof

Definitions

  • the invention relates to a battery copper needle machine.
  • the existing battery copper needle machine generally adopts multi-station semi-automatic operation, resulting in low production efficiency and also an increase in production cost.
  • the present invention provides a battery copper needle machine.
  • a battery copper needle machine comprises a battery feeding conveyor belt, a battery discharging conveyor belt, a copper needle feeding conveyor belt, a copper needle mechanism, and the battery feeding conveyor belt is connected with two copper needle mechanisms.
  • the copper needle mechanism is connected to a battery discharge conveyor belt, and the copper needle feeding conveyor belt is connected to two copper needle mechanism, wherein the copper needle mechanism comprises a mounting table and a turntable.
  • the side of the upper copper needle mechanism is a copper needle transfer mechanism
  • the side of the copper needle transfer mechanism is
  • the battery loading mechanism comprises a mounting frame, a motor, a conveyor belt, a reflective photoelectric sensor, a rail frame, a rail, a rail 2, a cylinder, a gas lever, a side panel, a movable frame, and a cylinder.
  • the receiving frame, the variable pitch cylinder, and the grasping battery mechanism the motor is mounted on one side of the mounting frame, the conveyor belt is connected to the motor, and the rail frame is mounted on the mounting frame
  • the guide rails 1 and the guide rails 2 are mounted on the rail frame 1
  • the side panels are mounted on one side of the rail brackets 1
  • the cylinders are mounted on the side panels 1
  • the gas rods are Connected to the rail frame
  • the movable frame is mounted on the rail 1 and the rail 2
  • the cylinder 2 is connected to the socket
  • the socket is connected with the torque converter cylinder
  • the battery mechanism is connected
  • the reflective photoelectric sensor is on one side of the conveyor belt
  • the rear side of the guide rail is provided with a fixing frame 1.
  • the fixing frame is mounted with a limit position sensor 1
  • the side is provided with a fixing frame 2
  • the fixing frame is provided on the second Equipped with two limit sensors, said limit plate is provided with an upper limit sensor and three four
  • the ear detecting mechanism comprises a motor 2, a motor frame 2, a mounting frame 2, a transmission wheel 1 , a driven wheel 1 , a transmission belt 1 , a movable frame 2 , a connecting plate 1 , a CCD visual detector 1 , and the motor 2 Installed under the motor frame 2, the transmission wheel is mounted above the motor frame 2, the transmission wheel is connected to the motor 2, and the driven wheel is mounted on the mounting frame 2, the transmission belt One end is connected to the transmission wheel, the other end of the transmission belt is connected with the driven wheel, the movable frame 2 is mounted on the transmission belt, and the connecting plate is mounted on the movable frame 2,
  • the CCD visual detector is mounted on the connecting plate, the protective belt is provided with a protective cover on one side, and the position sensor 1 is mounted on the mounting bracket 2, and the CCD visual detector 1 is installed below a concentrating cover, the concentrating cover is mounted on the fixing frame 3;
  • the dialing ear mechanism comprises a mounting bracket three, a side plate 2, a horizontal plate one, a blocking upper and lower cylinder, a guiding rod, a guiding plate, a stopper, a push rod cylinder, a movable frame three, a connecting rod, a push rod a lifting cylinder, the side plates 2 are mounted on two sides of the mounting frame 3, and the horizontal plates are mounted on the side frames, the blocking blocks
  • the upper and lower cylinders are mounted below the horizontal plate, one end of the guiding rod is connected with the guiding plate, and the other end of the guiding rod is connected with the upper and lower cylinders of the blocking block, and the blocking block is mounted on the guiding plate
  • the movable frame 3 is connected to the jacking cylinder
  • the movable frame is mounted on one side of the movable frame with a push rod cylinder
  • the other side of the movable frame 3 is mounted with a connecting rod
  • the connecting rod and the pushing rod a rod cylinder is connected
  • the central hole detecting mechanism comprises a motor three, a motor frame three, a mounting frame four, a transmission wheel two, a driven wheel two, a transmission belt two, a movable frame four, a connecting plate two, a CCD visual detector two, the motor three Installed under the motor frame 3, the transmission wheel 2 is mounted above the motor frame 3, the transmission wheel 2 is connected to the motor 3, and the driven wheel 2 is mounted on the mounting frame 4, the transmission belt The two ends are connected to the transmission wheel 2, the other end of the transmission belt 2 is connected to the driven wheel 2, the movable frame 4 is mounted on the transmission belt 2, and the connecting plate 2 is mounted on the movable frame 4, the The CCD visual detector 2 is mounted on the connecting plate 2, and the protective belt 2 is provided with a protective cover 2 on one side thereof, and the mounting bracket 4 is mounted with a position sensor 5, and the CCD visual detector 2 is installed below the second a concentrating cover 2, the concentrating cover 2 is mounted on the fixing frame 3;
  • the central hole correcting mechanism comprises a mounting bracket five, a cylinder two, a cylinder three, a side frame one, a guide rail four, a movable block one, a cylinder four, a connecting plate three, a movable frame five, a sensor frame, a sensor one, a guiding rod a spring, a sleeve, the side frame is mounted on the mounting frame 5, the cylinder 2, the cylinder 3 is mounted on the side frame, and the mounting bracket has five rails mounted on one side thereof.
  • the movable rail 1 is mounted on the guide rail 4, the cylinder 4 is connected to the movable block, the connecting plate 3 is mounted on the movable block 1, and the movable frame 5 is mounted on the connecting plate 3,
  • the movable frame 5 is mounted with a sleeve rod 1 , the guiding rod is installed in the sleeve rod, the spring is set on the guiding rod, and one end of the spring is connected with the guiding rod. The other end of the spring is connected to the sleeve rod, and the movable frame is mounted on one side of the movable frame.
  • a sensor holder the sensor is mounted on the sensor frame, the guiding rod is provided with a limiting ring, the guiding rod is tapered at one end, and the limiting block is arranged below the guiding rail;
  • the copper needle automatic feeding mechanism comprises a material distributing motor, a transmission wheel three, a transmission wheel four, a transmission belt three, a movable block two, a guide rail five, a movable frame six, a copper needle cylinder up and down, a horizontal frame, and a side frame two.
  • Side frame three, guide rail six, guide rail seven, open door cylinder, copper needle bucket, baffle, the transmission wheel three is mounted on the distribution motor, and the transmission wheel four is mounted on the other side of the movable frame six
  • the transmission belt 3 is mounted on the transmission wheel 3 and the transmission wheel 4.
  • the horizontal frame is connected with the side frame 2 and the side frame 3.
  • the guide rail 6 is mounted on the side frame 2, and the guide rail 7 is mounted on the side.
  • the movable frame 6 is mounted on the guide rail 6 and the guide rail 7, the movable block 2 is mounted on the movable frame 6, and the movable block 2 is mounted on the guide rail 5, the copper needle bucket Installed on the movable block 2, the open door cylinder is installed above the copper needle hopper, the open door cylinder side chute, the baffle is mounted on the chute, and the baffle is connected with the open door cylinder
  • the upper and lower copper needle cylinders are connected to the movable frame six, and the movable frame is above the six
  • An upper limit and an upper limit position sensor two position sensors, the movable frame below the lower limit sensor is provided with six and a lower limit sensor two, said two side movable block is provided with two sensors;
  • the upper copper needle mechanism comprises a vibrator, a sensor, a copper needle, a copper needle trough, a cylinder 5, a feeder, the vibrator is installed under the copper needle trough, and the cylinder is mounted.
  • the feeder is connected to the cylinder five, the copper needle is in the copper needle trough, and one side of the copper needle trough is provided with a needle port, the copper An inductor is disposed above the needle trough, and a lower limit sensor is disposed in the copper needle trough, the inductor is mounted on the mounting bracket 6, and a plurality of needles are disposed on one side of the copper needle trough.
  • the feeder comprises a connecting rod, a trough 1 and a trough 2, the trough 1 and the trough 2 are mounted on the connecting rod, and the connecting rod is mounted on the cylinder 5;
  • the copper needle transfer mechanism comprises a motor four, a motor base, a mounting bracket seven, a transmission shaft one, a bracket one, a transmission wheel five, a driven wheel three, a transmission belt four, a movable block three, a tray, a guide rail eight, a guide plate two, a positioning plate, a connecting post, a spring 2, the motor base is mounted on the mounting bracket 7, the motor 4 is mounted on the motor base, and the transmission shaft is connected to the motor 4, the transmission wheel 5 And the driven wheel 3 is mounted on the bracket 1.
  • the four ends of the output belt are connected with the transmission wheel 5.
  • the other end of the belt 4 is connected with the driven wheel 3.
  • the movable block 3 is mounted on the transmission belt 4,
  • the guide rails are on one side of the mounting rails, the trays are mounted on the rails 8, the trays are connected to the movable block 3, and the mounting brackets are provided with a positioning plate on one side of the mounting frame, the connection
  • the column is mounted on one side of the positioning plate, the spring is disposed on the connecting post, the two ends of the spring are connected with the positioning plate, and the other end of the spring is connected with the guiding plate 2.
  • a mounting rail is mounted on one side of the bracket 1 , and the mounting rail is mounted with a positioning sensing switch 1 , a positioning sensing switch 2 , a positioning sensing switch 3 , and a copper needle limiting plate is disposed above the positioning plate 1 a needle groove is provided on the tray;
  • the grasping copper needle mechanism includes a mounting bracket eight, a guide rail nine, a motor five, a mounting seat one, a transmission wheel seven, a driven wheel four, a transmission belt five, a conveyor chain one, a movable frame seven, a guide rail ten, and a conveyor chain two.
  • the guide rails 9 are mounted on the mounting brackets 8, and the motor 5 is mounted on the mounting base 1.
  • the mounting brackets are above the rails 9, and the transmission wheels 7 are connected to the motor 5.
  • the fifth end of the transmission belt is connected with the transmission wheel 7.
  • the other end of the transmission belt 5 is connected with the driven wheel 4.
  • the conveyor chain is connected to the motor 5, and the movable frame 7 is mounted on the conveyor chain.
  • the guide rail 10 is mounted on the movable frame 7.
  • the movable frame 8 is mounted on the guide rail 10.
  • the conveyor chain 2 is connected to the movable frame 8.
  • the motor 6 is connected with the transmission wheel 6.
  • the transmission belt is connected.
  • the six ends are connected to the transmission wheel six, said The other end of the moving belt 6 is connected with the driven wheel 5.
  • the driven wheel 6 and the driven wheel 5 are mounted on the fixed frame 5.
  • the driven wheel 5 and the driven wheel 6 are connected by a transmission shaft 2, and the transmission shaft 2 Mounted on the fixing frame 5, the seventh end of the transmission belt is connected with the driven wheel 6, and the other end of the transmission belt 7 is connected with the driven wheel 7.
  • the copper needle implanting mechanism comprises a bracket 2, a bracket, an oscillator, a sliding plate, a mating plate, an adjusting mechanism, a positioning seat, a positioning bucket, and the bracket is mounted on the bracket 2, the oscillator Mounted on the bracket, the sliding plate is mounted on the oscillator, the mating plate is engaged with the sliding plate, the adjusting mechanism is mounted on the mating plate, and the adjusting mechanism is coupled to the positioning seat, a positioning bucket is mounted on the positioning seat, and a side of the positioning bucket is provided with a recycling copper needle mechanism, and a locking screw is arranged on one side of the positioning bucket;
  • the lower battery mechanism comprises a positioning frame, a cylinder frame, a guiding rod 1, a guiding rod 2, a sleeve rod 2, a sleeve rod 3, a movable frame nine, a guide rail 12, a conveyor chain three, a cutting cylinder, a take-up cylinder, and a catching mechanism.
  • the guide rail 12 is mounted on the positioning frame
  • the blanking cylinder is mounted on the cylinder block
  • the guiding rod 1 and the guiding rod 2 are mounted on two sides of the cylinder block
  • the movable frame Nine is mounted on the guide rail 12
  • the sleeve rod 2 and the sleeve rod 3 are mounted on the movable frame 9
  • the guide rod 1 and the guide rod 2 are mounted on the movable frame 9
  • the take-up cylinder is installed at Above the movable frame 9, the grasping battery mechanism is installed under the movable frame 9, and the conveying chain 3 is connected with the movable frame 9.
  • the mounting rail is provided with a mounting bracket, and the mounting bracket is mounted with a position sensor 5, a position sensor 3 and a position sensor 4.
  • the position sensor 2 is mounted on the mounting bracket.
  • the position sensor three and the position sensor four are on the other side of the mounting bracket.
  • the adjusting mechanism comprises an adjusting block, an adjusting screw, an adjusting spring, an adjusting screw 2, an adjusting spring 2, and a positioning plate 2.
  • the adjusting block is connected with the matching plate, and the adjusting screw is
  • the adjusting screw 2 is mounted on two sides of the adjusting block.
  • the adjusting spring is mounted on the adjusting screw.
  • the adjusting spring 2 is mounted on the adjusting screw 2.
  • the positioning plate 2 is connected to the positioning seat.
  • the positioning plate 2 is provided with a positioning block, and the adjusting screw 2 is mounted on the positioning block.
  • the recycled copper needle mechanism comprises a copper needle box, a copper needle box positioning plate, a copper needle box guide rod, a copper needle box cylinder, a battery center tube protection cylinder, a central tube protection plate, a rising cylinder, and a rising rail.
  • the copper needle box is mounted on one side of the positioning bucket, the copper needle box positioning plate is mounted on the bracket 2, and the copper needle box guide rod is mounted on the copper needle box positioning board
  • the copper needle box cylinder is connected to the copper needle box positioning plate at one end, the other end of the copper needle box cylinder is connected with the copper needle box, and the battery center tube protection cylinder is mounted on the bracket side, the center
  • the tube protection plate is connected with the battery center tube protection cylinder, the bracket is mounted on the ascending rail, the ascending cylinder is connected with the bracket, and the hopper port cylinder is arranged below the positioning bucket, and the hopper port cylinder is connected with the thimble .
  • the central tube protection plate is provided with a protection slot.
  • the grasping battery mechanism comprises a cylinder 3, a guide rail 3, a movable claw 1 and a movable claw 2.
  • the movable claw 1 and the movable claw 2 are mounted on the guide rail 3, and the cylinder 3 and the movable claw are
  • the movable frame is connected to the movable claw 2, and the movable frame is provided with a guiding rod 3 and a guiding rod 4.
  • the guiding rod 3 is installed in the guiding sleeve
  • the guiding rod 4 is installed in the guiding sleeve 2.
  • the central hole correcting mechanism is provided with a copper needle kicking mechanism on one side
  • the copper needle kicking mechanism comprises a mounting bracket nine, a guide rail thirteen, a kicking cylinder, a movable frame ten, a needle cylinder , the connecting frame, the needle catching device, the defective product guiding channel, the storage box, the guide rails 13 are mounted on the mounting bracket 9, the kicking cylinder is mounted on one side of the guide rail 13, the kicking The material cylinder is connected to the movable frame ten, the connecting frame is mounted on one side of the movable frame ten, the needle releasing cylinder is mounted on the connecting frame, and the pin grasping device is installed under the connecting frame, the A defect guiding channel is arranged under the needle catching device, and
  • the needle catching device is installed under the movable frame 8, the movable frame has one side of the movable cylinder eight, and the cylinder 6 is connected with the rocker arm, and the rocker arm is connected with The rocker arm is connected, the needle catching device is mounted on the drive shaft 3, the rocker arm 2 is connected to the drive shaft 3, and one side of the rocker arm 2 is provided with a rotation limit sensor, the grasping
  • the needle device comprises a cylinder seven, a guide rail eleven, a splint one and a splint two. The splint one and the splint two are mounted on the guide rail eleven, and the cylinder seven is connected with the splint one and the splint two.
  • the battery ear correction mechanism comprises a mounting bracket ten, a pre-pushing ear cylinder, a push plate, a movable frame eleven, a bottom frame, a battery jacking cylinder, a guiding rod two, a guiding rod three, a set rod Fourth, a set of five, a stepping motor, a plastic magnet, a rotating shaft, the pre-pushing ear cylinder is mounted above the mounting bracket 10, and a push plate is mounted on one side of the pre-pushing ear cylinder,
  • the bottom frame is installed under the turntable
  • the battery jacking cylinder is installed under the bottom frame
  • the movable frame 11 is connected with the battery jacking cylinder
  • the movable frame 11 is installed with a stepping step.
  • a stepping motor is coupled to the rotating shaft, and one end of the rotating shaft is mounted with a rubber-coated magnet, and the guide rod 11 and the guide frame are mounted between the movable frame 11 and the bottom frame, wherein
  • the sleeve rod 4 is mounted on the chassis, the guide rod 2 is mounted on the sleeve rod 4, and the guide rod 3 is mounted on the sleeve rod 5.
  • the invention realizes the automatic copper-punching needle through the setting of the battery-making copper needle machine, and also realizes the automatic kicking and automatic conveying, thereby improving the production efficiency, and also improving the production efficiency. Reduced production costs.
  • FIG. 1 is a top plan view of a battery copper needle machine of the present invention.
  • FIG. 2 is a top plan view showing a copper needle mechanism of a battery copper needle machine according to the present invention.
  • FIG 3 is a front elevational view of a battery loading mechanism of a battery copper needle machine of the present invention.
  • FIG. 4 is a right side view of the battery loading mechanism of a battery copper needle machine of the present invention.
  • FIG. 5 is a top plan view of a battery loading mechanism of a battery copper needle machine of the present invention.
  • Figure 6 is a perspective view of a battery loading mechanism of a battery copper needle machine of the present invention.
  • Figure 7 is a partial elevational view of the battery grasping mechanism of a battery copper needle machine of the present invention.
  • Figure 8 is a perspective view of a tab detecting mechanism of a battery copper needle machine of the present invention.
  • Figure 9 is a perspective view of a battery tab correction mechanism of a battery copper needle machine of the present invention.
  • Figure 10 is a perspective view of a dial ear mechanism of a battery copper needle machine of the present invention.
  • Figure 11 is a left side elevational view of the dial ear mechanism of a battery copper needle machine of the present invention.
  • Figure 12 is a top plan view of a dial ear mechanism of a battery copper needle machine of the present invention.
  • Figure 13 is a partial elevational view of the dial ear mechanism of a battery copper needle machine of the present invention.
  • Figure 14 is a perspective view of a center hole detecting mechanism of a battery copper needle machine of the present invention.
  • Figure 15 is a perspective view of a center hole correcting mechanism of a battery copper needle machine of the present invention.
  • Figure 16 is a perspective view of a copper needle automatic dispensing mechanism of a battery copper needle machine of the present invention.
  • Figure 17 is a perspective view of a copper needle loading mechanism of a battery copper needle machine of the present invention.
  • Figure 18 is a partial elevational view of the feeder of the copper needle loading mechanism of a battery copper needle machine of the present invention.
  • Figure 19 is a partial axial view of a copper needle loading mechanism of a battery copper needle machine of the present invention.
  • Figure 20 is a perspective view of a copper needle transfer mechanism of a battery copper needle machine of the present invention.
  • Figure 21 is a front elevational view of a copper needle transfer mechanism of a battery copper needle machine of the present invention.
  • Figure 22 is a top plan view of a copper needle transfer mechanism of a battery copper needle machine of the present invention.
  • Figure 23 is a right side elevational view of the copper needle transfer mechanism of a battery copper needle machine of the present invention.
  • Figure 24 is a perspective view of a copper needle catching mechanism of a battery copper needle machine of the present invention.
  • Figure 25 is a right side elevational view of the copper needle catching mechanism of a battery copper needle machine of the present invention.
  • Figure 26 is a rear elevational view of the copper needle catching mechanism of a battery copper needle machine of the present invention.
  • Figure 27 is a partial elevational view of the needle grasping device of a battery copper needle machine of the present invention.
  • Figure 28 is a partial axial view of a copper needle implanting mechanism of a battery copper needle machine of the present invention.
  • Figure 29 is a front elevational view of a copper needle implanting mechanism of a battery copper needle machine of the present invention.
  • Figure 30 is a left side elevational view of the copper needle implanting mechanism of a battery copper needle machine of the present invention.
  • 31 is a top plan view of a copper needle implanting mechanism of a battery copper needle machine of the present invention.
  • Figure 32 is a perspective view of a copper needle implanting mechanism of a battery copper needle machine of the present invention.
  • Figure 33 is a perspective view of the lower battery mechanism of a battery copper needle machine of the present invention.
  • Figure 34 is a perspective view of a copper needle kicking mechanism of a battery copper needle machine of the present invention.
  • Figure 35 is a perspective view of a copper needle kicking mechanism of a battery copper needle machine of the present invention.
  • a battery copper needle machine includes a battery feed conveyor belt 1, a battery discharge conveyor belt 2, a copper needle feeding conveyor belt 3, a copper needle mechanism 4, and the battery inlet.
  • the material conveying belt 1 is connected to two copper needle mechanisms 4, and the copper needle mechanism 4 is connected to the battery discharge conveyor belt 2, the copper needle
  • the feeding conveyor belt 3 is connected with two copper needle mechanisms 4, wherein the copper needle mechanism 4 comprises a mounting table 5, a turntable 6, a battery loading mechanism 7, a tab detecting mechanism 8, and a battery tab.
  • Correction mechanism 9 dialing ear mechanism 10, central hole detecting mechanism 11, central hole correcting mechanism 12, copper needle automatic dispensing mechanism 13, upper copper needle mechanism 14, copper needle transport mechanism 15, grab copper needle mechanism 16, copper
  • the needle insertion mechanism 17, the lower battery mechanism 18, the turntable 6 is mounted on the mounting table 5, and the battery loading mechanism 7 is mounted on one side of the battery feeding conveyor belt 1, the battery loading mechanism 7 is provided with a tab detecting mechanism 8 on one side, a battery tab correction mechanism 9 is mounted on one side of the tab detecting mechanism 8 , and a tab ear mechanism 10 is mounted on one side of the battery tab correcting mechanism 9 .
  • a central hole detecting mechanism 11 is disposed on one side of the dialing mechanism 10, and a central hole correcting mechanism 12 is disposed on one side of the central hole detecting mechanism 11.
  • the copper needle automatic dispensing mechanism 13 has a copper needle above.
  • the feeding conveyor belt 3, the copper needle automatic dispensing mechanism 13 side is a copper needle mechanism 14, said upper One side of the copper needle mechanism 14 is a copper needle transfer mechanism 15, the copper needle transfer mechanism 15 side is a grab copper needle mechanism 16, and the side of the grab copper needle mechanism 16 is a copper needle implant mechanism 17,
  • the copper needle implanting mechanism 17 is on one side of the lower battery mechanism 18,
  • the battery loading mechanism 7 includes a mounting bracket 7a, a motor 7b, a conveyor belt 7c, a reflective photoelectric sensor 7d, a rail frame 7e, a rail 7f, a rail 2g, a cylinder 7h, a gas lever 7j , side plate 7k, movable frame 7m, cylinder 2 7n, receiving frame 7p, variable pitch cylinder 7q, grasping battery mechanism 20, said motor 7b is mounted on one side of mounting frame 7a, said conveyor belt A 7c is connected to the motor 7b, and the rail frame 7e is mounted above the mounting frame 7a.
  • the rails 7f and 7g are mounted on the rail frame 7e, and the side plates are installed 7k.
  • the cylinders 7h are mounted on the side panels 7k, the gas rails 7j are connected to the rail brackets 7e, and the movable racks 7m are mounted on the rails 7f and
  • the cylinder 2n is connected to the receiving frame 7p, the receiving frame 7p is connected to the torque converter cylinder 7q, and the variable pitch cylinder is connected with the grasping battery mechanism 20, and the reflective photoelectric sensor 7d
  • the rear side of the guide rail 7f is provided
  • the fixed frame 7s is equipped with a limit position sensor 7t
  • the rear side of the guide rail 2g is provided with a fixed frame 2u
  • the fixed frame 27u is equipped with a limit position sensor 2v.
  • the side plate 7k is provided with a limit sensor three 7w and a limit sensor four 7x;
  • the ear detecting mechanism 8 comprises a motor 2 8a, a motor frame 2 8b, a mounting bracket 2 8c, a transmission wheel 8d, a driven wheel 8e, a transmission belt 8f, a movable frame 2g, a connecting plate 8h, CCD vision Detector 8j, the motor 2a is installed under the motor frame 2b, the transmission wheel 8d is mounted above the motor frame 2b, and the transmission wheel 8d is connected with the motor 2a.
  • the driven wheel 8e is mounted on the mounting bracket 2c, and one end of the transmission belt 8f is connected with the transmission wheel 8d, and the other end of the transmission belt 8f is connected with the driven wheel 8e, and the movable frame is 8g.
  • the connecting plate is mounted on the movable frame 2g 8h
  • the CCD visual detector 8j is mounted on the connecting plate 8h
  • the transmission belt has a protection on the 8f side.
  • a cover 8p is mounted on the mounting bracket 2c, and a position sensor 8k is mounted thereon.
  • a concentrating cover 8m is mounted under the CCD visual detector 8j.
  • the concentrating cover 8m is mounted on the fixing frame.
  • the dialing ear mechanism 10 includes a mounting bracket 10a, a side panel 2b, a horizontal plate 10c, a stop upper and lower cylinder 10d, a guide rod 10e, a guide plate 10f, a stopper 10g, a push rod cylinder 10h,
  • the movable frame 310j, the connecting rod 10k, the push rod 10m, the jacking cylinder 10n, the side plate 2b are installed on both sides of the mounting frame 310a, and the horizontal plate 10c is mounted on the side frame,
  • the upper and lower cylinders 10d of the block are mounted below the horizontal plate 10c, and one end of the guide rod 10e is connected to the guide plate 10f, and the other end of the guide rod 10e is connected with the upper and lower cylinders 10d of the block.
  • the stopper 10g is installed under the guide plate 10f, the movable frame 310j is connected to the jacking cylinder 10n, and the movable frame 310j side is mounted with the push rod cylinder 10h, and the movable frame 310j
  • the connecting rod 10k is connected to the other side, and the connecting rod 10k is connected with the push rod cylinder 10h.
  • the push rod 10m is below the connecting rod 10k, and the mounting bracket 310a is provided with a horizontal plate 2p.
  • the jacking cylinder 10n is mounted on the horizontal plate 2p, the The stopper 10g is curved;
  • the central hole detecting mechanism 11 includes a motor three 11a, a motor frame three 11b, a mounting frame four 11c, a transmission wheel two 11d, a driven wheel two 11e, a transmission belt two 11f, a movable frame four 11g, a connecting plate two 11h, CCD vision Detector 2 11j, the motor three 11a is installed under the motor frame 3 11b, the transmission wheel 2d is 11d above the motor frame 3b, and the transmission wheel 2d is connected with the motor 311a.
  • the driven wheel 2e is mounted on the mounting frame 411c, and the end of the driving belt 211f is connected with the driving wheel 2d, and the other end of the transmission belt 211f is connected with the driven wheel 2e, and the movable frame is installed at 11g.
  • the connecting plate 2h is mounted on the movable frame 411g
  • the CCD visual detector 211j is mounted on the connecting plate 2h
  • the protective belt 211f side is provided with a protective cover.
  • Two 11k, the mounting bracket four 11c is mounted with a position sensor five 11m
  • the CCD vision detector two 11j is installed with a concentrating cover 211n
  • the concentrating cover two 11n is mounted on the fixed frame three 11p;
  • the central hole correcting mechanism 12 includes a mounting bracket 5 12a, a cylinder 2 12b, a cylinder 3 12c, a side frame 12d, a rail 4 12e, a movable block 12f, a cylinder 4 12g, a connecting plate 3 12h, a movable frame 5 12j.
  • the sensor frame 12k, the sensor 12m, the guiding rod 12n, the spring 12p, the sleeve 12q, the side frame 12d is mounted on the mounting frame 512a, the cylinder 212b, the cylinder 312c are installed in On the side frame 12d, the mounting rail 512a side is mounted with a rail 412e, the rail 412e is mounted with a movable block-12f, and the cylinder 412g is connected with the movable block-12f.
  • the connecting plate 3 12h is mounted on the movable block 12f, the movable frame 512j is mounted on the connecting plate 312h, and the movable frame 512j is mounted with a sleeve 12q, the guiding rod 12n Installed in the sleeve 12q, the spring 12p is sleeved on the guiding rod 12n, and one end of the spring 12p is connected with the guiding rod 12n, and the other end of the spring 12p is connected with the sleeve 12q.
  • the movable frame 512j side is mounted with a sensor frame 12k, and the sensor 12m is mounted on the sensor frame 12k
  • the positive guide rods 12n is provided with a limiting ring 12r, the guiding rod 12n is tapered at one end, and a limiting block 12s is arranged below the guiding rail 4 12e;
  • the copper needle automatic dispensing mechanism 13 comprises a material sharing motor 13a, a transmission wheel three 13b, a transmission wheel four 13c, a transmission belt three 13d, a movable block two 13e, a guide rail five 13f, a movable frame six 13g, and a upper and lower copper needle cylinder. 13h, horizontal frame 13j, side frame two 13k, side frame three 13m, guide rail six 13n, guide rail seven 13p, door opening cylinder 13q, copper needle bucket 13r, baffle 13s, said transmission wheel three 13b is installed in the distribution motor 13a
  • the transmission wheel 4c is mounted on the other side of the movable frame 63g, and the transmission belt 3d is mounted on the transmission wheel 3b and the transmission wheel 4c.
  • the horizontal frame 13j and the side frame 2k are 13k. Connected to the side frame three 13m, the guide rails six 13n are mounted on the side frame two 13k, the guide rails seven 13p are mounted on the side frame three 13m, the movable frame six 13g is mounted on the guide rail six 13n and the guide rail seven 13p, the movable block 2e is mounted on the movable frame 613g, the movable block 2e is mounted on the guide rail 513f, and the copper needle bucket 13r is mounted on the movable block 2e, the The door opening cylinder 13q is mounted above the copper needle hopper 13r, the door opening cylinder 13q side is a chute 13t, and the baffle 13s is installed.
  • the baffle 13s is connected to the door opening cylinder 13q, and the upper and lower copper needle cylinders 13h are connected to the movable frame 6g, and the upper limit position sensor 13u and the upper limit are arranged above the movable frame 6g.
  • Position sensor 2 13v, the lower side of the movable frame 6 13g is provided with a lower limit sensor 13w and a lower limit sensor 2 13x, and the side of the movable block 2 13e is provided with a sensor 2 13y;
  • the upper copper needle mechanism 14 includes a vibrator 14a, a sensor 14b, a copper needle 14c, a copper needle groove 14d, a cylinder 5 14e, a feeder 14f, and the vibrator 14a is mounted on the copper needle groove 14d.
  • the cylinder 5 14e is installed below the copper needle groove 14d
  • the feeder 14f is connected to the cylinder 5 14e
  • the copper needle 14c is in the copper needle groove 14d
  • the copper A needle port 14g is disposed on one side of the needle groove 14d
  • a sensor 14b is disposed above the copper needle groove 14d
  • a lower limit inductor 14h is disposed in the copper needle groove 14d
  • the inductor 14b is disposed.
  • the copper needle chute 14d One side is provided with a plurality of needle outlets 14g, and the feeder 14f includes a connecting rod 14f1, a trough a 14f2 and a trough two 14f3, and the trough one 14f2 and the trough two 14f3 are mounted on the connecting rod 14f1 Above, the connecting rod 14f1 is mounted on the cylinder 5e;
  • the copper needle transfer mechanism 15 includes a motor four 15a, a motor base 15b, a mounting bracket seven 15c, a drive shaft one 15d, a bracket one 15e, a transmission wheel five 15f, a driven wheel three 15g, a transmission belt four 15h, a movable block three 15j , tray 15k, guide rail eight 15m, guide plate two 15n, positioning plate one 15p, connecting column 15q, spring two 15r, the motor seat 15b is mounted on the mounting bracket seven 15c, the motor four 15a is installed in the motor seat 15b, the transmission shaft 15d is connected with the motor four 15a, the transmission wheel 515f and the driven wheel 35g are mounted on the bracket 15e, and the end of the output belt 415h is connected with the transmission wheel 515f.
  • the other end of the transmission belt 4 15h is connected with the driven wheel 3 15g, the movable block 3 15j is mounted on the transmission belt 4 15h, the guide rail 8 15m is on the side of the mounting rail 15s, and the tray 15k is installed.
  • the tray 15k is connected to the movable block 315j, and the mounting bracket 715c side is provided with a positioning plate 15p, and the connecting post 15q is mounted on one side of the positioning plate 15p.
  • the spring two 15r is sleeved on the connecting post 15q, the spring two 15r one The other end of the spring 2 15r is connected to the guide plate 2 15n.
  • Bracket 15e One side of the bracket 15e is mounted with a mounting rail 15t, and the mounting rail 15t is mounted with a positioning sensor switch 15u.
  • Positioning sensor switch two 15v, positioning sensor switch three 15w, the positioning plate 15p above is provided with a copper needle limit plate 15x, the tray 15k is provided with a needle groove 15y;
  • the grabbing copper needle mechanism 16 includes a mounting bracket eight 16a, a guide rail nine 16b, a motor five 16c, a mounting seat 16d, a transmission wheel seven 16e, a driven wheel four 16f, a transmission belt five 16g, a conveyor chain one 16h, a movable frame Seven 16j, guide rail ten 16k, conveyor chain two 16m, motor six 16n, transmission wheel six 16p, driven wheel five 16q, movable frame eight 16r, transmission belt six 16s, transmission belt seven 16t, driven wheel six 16u, transmission shaft two 16v, from Moving wheel seven 16w, fixing frame five 16x, needle catching device 19, the guide rail nine 16b is mounted on the mounting frame On the eighth 16a, the motor five 16c is mounted on the mounting seat 16d, the mounting seat 16d is above the rail 9b, and the transmission wheel 7e is connected to the motor 516c.
  • One end of 16g is connected with the transmission wheel seven 16e, the other end of the transmission belt five 16g is connected with the driven wheel four 16f, the conveyor chain 16h is connected with the motor five 16c, and the movable frame seven 16j is installed on the conveyor chain for 16h.
  • the guide rails 16k are mounted on the movable frame seven 16j
  • the movable frame eight 16r is mounted on the guide rails 16k
  • the transport chain two 16m is connected with the movable frame eight 16r
  • the motor six 16n Connected to the transmission wheel six 16p
  • the transmission belt six 16s one end is connected with the transmission wheel six 16p
  • the other end of the transmission belt six 16s is connected with the driven wheel five 16q
  • the driven wheel six 16u and the driven wheel five 16q are installed in
  • the fixed frame five 16x the driven wheel five 16q and the driven wheel six 16u are connected by the transmission shaft two 16v
  • the transmission shaft two 16v is mounted on the fixed frame five 16x
  • the transmission belt has seven 16t ends and a driven wheel. Six 16u connection, the transmission belt seven 16t the other end and the driven wheel 16w connected;
  • the copper needle implanting mechanism 17 comprises a bracket 2a, a bracket 17b, an oscillator 17c, a sliding plate 17d, a mating plate 17e, an adjusting mechanism 17f, a positioning seat 17g, a positioning bucket 17h, and the bracket 17b is mounted.
  • the oscillator 17c is mounted on the bracket 17b
  • the slide plate 17d is mounted on the oscillator 17c
  • the mating plate 17e is engaged with the slide plate 17d
  • the adjustment mechanism 17f Mounted on the mating plate 17e
  • the adjusting mechanism 17f is connected to the positioning seat 17g
  • the positioning seat 17g is mounted with a positioning bucket 17h
  • the positioning bucket 17h is provided with a recycling copper needle mechanism 17j.
  • the positioning bucket 17h side is provided with a locking screw 17m;
  • the lower battery mechanism 18 includes a positioning frame 18a, a cylinder block 18b, a guiding rod 18c, a guiding rod 2 18d, a sleeve rod 1818, a sleeve rod 1818f, a movable frame nine 18g, a guide rail 1218j, a conveyor chain three 18k , the lowering cylinder 18m, the take-up cylinder 18n, the grasping battery mechanism 20, the guide rail 1218j is mounted on the positioning frame 18a, the unloading cylinder 18m is mounted on the cylinder block 18b, and the guiding rod 1 18c and guide rods two 18d are mounted on both sides of the cylinder block 18b, and the movable frame nine 18g is mounted on the guide rail twelve 18j, the sleeve rod 18e and the sleeve rod 18f are mounted on the movable frame 918g, and the guiding rod 18c and the guiding rod 218d are mounted on the movable frame 918g, the reclaiming
  • a mounting slot 161 is disposed under the rail 9b, and the mounting bracket 161 is mounted with a position sensor 163, a position sensor 164, and a position sensor 165.
  • the position sensor 163 is installed.
  • the position sensor three 164 and the position sensor four 165 are on the other side of the mounting bracket 161.
  • the adjusting mechanism 17f includes an adjusting block 17f1, an adjusting screw 17f2, an adjusting spring 17f3, an adjusting screw 217f4, an adjusting spring 217f5, a positioning plate 217f6, and the adjusting block 17f1 is connected with the mating plate 17e.
  • the adjusting screw 17f2 the adjusting screw 2 is mounted on both sides of the adjusting block 17f1
  • the adjusting spring 17f3 is mounted on the adjusting screw 17f2
  • the adjusting spring 2f is mounted on the adjusting screw 217f4
  • the positioning plate two 17f6 is connected to the positioning seat 17g.
  • the positioning plate 217f6 is provided with a positioning block 17f9, and the adjusting screw 2f is mounted on the positioning block 17f9.
  • the recycled copper needle mechanism 17j comprises a copper needle box 17j1, a copper needle box positioning plate 17j2, a copper needle box guide rod 17j3, a copper needle box cylinder 17j4, a battery center tube protection cylinder 17j5, a center tube protection plate 17j6, a rising cylinder 17j7, a rising rail 17j8, a hopper opening cylinder 17j9, a thimble 17j11, the copper needle box 17j1 is mounted on one side of the positioning bucket 17h, and the copper needle box positioning plate 17j2 is mounted on the bracket 2a,
  • the copper needle box guide rod 17j3 is mounted on the copper needle box positioning plate 17j2, and one end of the copper needle box cylinder 17j4 is connected to the copper needle box positioning plate 17j2, and the other end of the copper needle box cylinder 17j4 is connected with the copper needle box 17j1.
  • the battery center tube protection cylinder 17j5 is mounted on the bracket 17b side, the center tube protection plate 17j6 is connected to the battery center tube protection cylinder 17j5, and the bracket 17b is mounted on the ascending rail 17j8.
  • the ascending cylinder 17j7 is connected to the bracket 17b, and a hopper port cylinder 17j9 is provided below the positioning bucket 17h, and the hopper port cylinder 17j9 is connected to the ejector pin 17j11.
  • central tube protection plate 17j6 is provided with a protection slot 17j12.
  • the grasping battery mechanism 20 includes a cylinder three 20a, a guide rail three 20b, a movable claw one 20c and a movable claw two 20d, and the movable claw one 20c and the movable claw two 20d are mounted on the guide rail three 20b,
  • the cylinder 3a is connected to the movable claw 20c and the movable claw 20d.
  • the movable frame 7m is provided with a guiding rod 320e and a guiding rod 420f, and the guiding rod 320e is installed in the guiding sleeve 20g.
  • the guiding rods 420f are installed in the guiding sleeves 20h, the guiding sleeves 20g and the guiding sleeves 20h are mounted on the rail frame 7e, and the limiting rods 5 are arranged above the guiding rods 320e. 20j, the above-mentioned guide bar four 20f is provided with a limit sensor six 20k.
  • the central hole correcting mechanism 12 is provided with a copper needle kicking mechanism 21 on one side thereof, and the copper needle kicking mechanism 21 includes a mounting bracket 9a, a guide rail 13b, a kicking cylinder 21c, and a movable frame ten.
  • the guide rail 13b is mounted on the mounting bracket 9a, the kicking cylinder 21c Mounted on one side of the guide rail 13b, the kick cylinder 21c is connected to the movable frame 10d, the connecting frame 21f is mounted on the side of the movable frame 10d, and the needle cylinder 21e is mounted on the connection In the frame 21f, the needle catching device 19 is mounted below the connecting frame 21f, and the defective product guiding channel 21g is disposed below the pin grasping device 19, and the defective product guiding channel 21g is provided below
  • the storage box 21h is mounted on the rotating shaft 21j, and a corner cylinder 21k is mounted on one side of the connecting frame 21f, and the corner cylinder 21k is connected with the rocker arm 21m, the rocker arm
  • the three 21n are connected to the rocker arm four 21p, and the rocker arm four 21p is connected to the rotating shaft 21j
  • the needle catching device 19 is installed under the movable frame VIII16r, and the movable frame VIII16r side is provided with a cylinder six 22, and the cylinder hexon 22 is connected with the rocker arm 25, Rocker arm 25 is connected to the rocker arm 26, the needle catching device 19 is mounted on the transmission shaft 33, the rocker arm 26 is connected to the transmission shaft 33, and one side of the rocker arm 26 is provided with rotation.
  • a limit sensor 24 the needle catching device 19 includes a cylinder seven 19a, a guide rail 11b, a splint 19c and a splint 19d, and the splint 19c and the splint 19d are mounted on the guide rail 11b.
  • the cylinder seven 19a is connected to the splint 19c and the splint two 19d.
  • the battery tab correction mechanism 9 includes a mounting bracket 9a, a pre-pushing ear cylinder 9b, a push plate 9c, a movable frame 11d, a chassis 9e, a battery jacking cylinder 9f, and a guide rod 2g.
  • a guide rod 9g and a guide rod 3 9h are mounted between the movable frame 11d and the bottom frame 9e, and the set rod 49j is mounted on the bottom frame 9e, the guide rod Two 9g are mounted on the sleeve rod 99j, and the guide rods three 9h are mounted on the sleeve rods 9k.
  • the battery is transported to the side of the copper needle mechanism 4 through the battery discharge conveyor belt 2, and then the battery is grasped on the turntable 6 by the battery loading mechanism 7, and then the vibrator 14a is shaken all the time, and the copper needle material is shaken.
  • the copper needles in the groove 14d are kept neat, the four copper needle slots 14d are automatically added with copper needles, and the four copper needle slots 14d are respectively brought to the feeder 14f to screen a single copper needle to the top, and the inductor 14b senses the loading.
  • the battery is turned to the lower side of the ear detecting mechanism 8 through the turntable 6, and the movable frame 2g is moved along the direction of the belt 8f by the cooperation of the motor 2a and the belt 8f, and the CCD vision on the movable frame 2g is 8g.
  • the detector 8j photographs the tabs of each of the batteries on the fixture (four fixtures), discriminates the angle of each tab, and transmits the data to the battery tab correction mechanism through the shield.
  • An 8p setting realizes the protection of the transmission belt 8f, which reduces the safety hazard.
  • the position sensor 8k Through the setting of the position sensor 8k, the limit of the moving position of the movable frame 2g is realized, and the setting of the concentrating cover 8m is improved.
  • the battery is transferred to the battery ear correction mechanism 9 through the turntable 6, and the battery lift cylinder 9f pushes the movable frame 11d up, and the position of the ear detected by the CCD visual detector 8j is sent to the controller, and the control is controlled.
  • the motor 9m drives the rotating shaft 9p to rotate the battery on the rubber-coated magnet 9n to a rated angle, and then pushes the push plate 9c through the pre-pushing ear cylinder 9b to push the tab to the battery side;
  • the material When the battery is turned to the dialing ear mechanism 10 through the turntable 6, the material reaches the current position through the turntable 6, and the upper and lower cylinders 10d of the block vertically insert the stopper 10g into the inner ring of the battery, and then the jacking cylinder 10n drives the push rod 10m down.
  • the mechanism can The thing that blocks the center hole is guided and completely leaks out of the center hole, and the individual battery that cannot be guided is blocked as a defective product, so that the battery can be inserted into the center hole before the copper needle is inserted.
  • the four batteries are accurately positioned, and the four cylinders of the cylinder are descended.
  • the guide rod 12n is inserted into the center hole of the battery, and all the foreign matter in the center hole of the battery is opened, and the spring 12p of the guide rod 12n is turned on. Adjust the pressure to ensure that the battery will not be damaged.
  • the center hole is completely blocked by the guide rod 12n with the spring 12p compression, and the guide rod 12n leaks to the sensor 12m position.
  • the sensor 12m senses the guide rod 12n exposed
  • the center hole of the battery is unconformable, and it is considered that the defective product is not inserted into the copper needle, and the guide rod 12n is set to be tapered, thereby further ensuring the guiding effect, and the movable block is realized by the setting of the limiting block 12s.
  • the copper needle automatic feeding mechanism 13 conveys the copper needle into the copper needle hopper 13r through the copper needle feeding conveyor belt 3, and then moves the movable frame six 13g along the guide rail six 13n through the upper and lower copper needle cylinder 13h, and the direction of the guide rail seven 13p Move down, then when the lower limit sensor 13w and the lower limit sensor 2 13x sense the moving frame 6 13g moving the lower limit, then the movable frame 6 13g drives the transmission wheel 3 13b to rotate, thereby driving the belt 3 13d to rotate, and driving through the belt 3 13d
  • the movable block 2e moves along the direction of the guide rail 5f, and then passes through the copper needle hopper 13r on the side of the loading mechanism when the sensor 213y senses, and then drives the baffle up through the open-door cylinder, so that the copper in the copper needle hopper The needle slides into the hopper to provide a copper needle for the upper copper needle mechanism.
  • the upper limit position sensor 13u and the upper limit position sensor 213v are used to realize the limitation of
  • the copper needle in the copper needle trough 14d is kept neat, the four copper needle troughs 14d are automatically added with copper needles, and the copper needles sense the lower limit sensor 14h to have copper needles.
  • the copper needle and the four copper needle troughs 14d are respectively screened by four cylinders 5e and 14e with the feeder 14f, and the inductor 14b senses the trough 14f2 and the trough 2ff of the feeder 14f. Whether there is a copper needle, and no one will ensure that the copper needles are always in operation when the four copper needle slots 14d are in operation.
  • the lower limit sensor 14h of the copper needle slot 14d senses that there is no copper needle, the copper needle operation is continued. Ensure that the copper needle cycle does not lack copper needles, and the induction of the copper pin slot 14d prevents the occurrence of material.
  • the motor 4 15a of the copper needle transfer mechanism 15 drives the transmission belt to rotate for 15 hours, thereby driving the transmission belt to move around for about 15 hours, and the transmission of the copper needle is realized by moving the tray 15k on the guide rail 8 15m through the transmission belt 4 15h, and the positioning sensor switch is passed.
  • positioning sensor switch three 15w setting to achieve the limit of the running position of the tray 15k, through the copper needle limit plate copper needle limit plate 15x set, to prevent the occurrence of the stitch phenomenon, while spinning the copper needle
  • the copper needle stopper plate 15x pushes the copper needle into the needle groove 15y of the tray 15k by the movement of the tray 15k, and the setting of the needle pin 15y realizes the setting of the copper needle.
  • the kicking cylinder 21c of the copper needle kicking mechanism 21 drives the movable frame ten 21d to move over the tray 15k, the copper needle is grasped by the needle grasping device 19, and then pushed by the corner cylinder 21k.
  • the rocker arm is 21m, which drives the rocker arm to rotate 21p, and the rocker arm 21p rotates the rotating shaft 21j to drive the needle catching device 19 to rotate.
  • the needle catching device 19 rotates 90 degrees, the copper needle is placed in the poor product diversion. On the upper 21g, the copper needle is dropped into the storage box 21h.
  • the copper needle that needs to be grasped then drives the transmission wheel 7 16e to rotate by the motor 5 16c of the copper needle mechanism 16 , so that the conveyor belt is driven by the transmission belt 5 16g to drive the conveyor chain for 16 hours, so that the movable frame 7 16j is along the guide rail. Moving in the direction of ten 16k to the left and right, the left and right movement of the needle catching device 19 is realized.
  • the movable frame seven 16j moves along the guide rail in the direction of the 16k to the directly above the copper needle, and then drives the conveyor chain through the motor six 16n.
  • the robot of the copper needle implanting mechanism 17 grasps the copper needle to the free positioning body of the positioning bucket 17h, and finds the central hole of the battery by the copper needle mechanism, so that the copper needle can freely fall, and the battery is not damaged by gravity, and the copper is replaced by the robot.
  • the needle is caught in the copper needle positioning bucket 17h, and the oscillator 17c is vibrating in front and rear to find the left and right center holes.
  • the adjustment screw 17f2, the adjustment spring 17f3, the adjustment screw 2 17f4, the adjustment spring 2 17f5 adjust the vibration amplitude, and realize the simultaneous vibration before and after.
  • the vibration amplitude adjustment of the oscillator 17c is realized, which satisfies the practical requirements, further ensures the implantation of the copper needle.
  • the thimble is pushed by the hopper port cylinder 17j9, and the positioning of the copper needle is realized.
  • the battery center tube protection cylinder 17j5 pushes the center tube protection plate 17j6 to move, so that the protection notch 17j12 is above the battery, preventing the copper pulling needle Battery driven while the central tube, followed by the rising 17j7 holder drive cylinder 17b along the rising direction of the guide rail rising 17j8, 17j4 then copper needle cassette to drive copper cylinder reaches a given magazine 17j1 Below the bucket 17h, then, the hopper mouth cylinder 17j9 drives the thimble to move backward, and the copper needle falls into the copper needle box 17j1;
  • the transport chain three 18k drives the movable frame nine 18g to move, and then drives the movable frame nine 18g downward through the take-up cylinder 18n, and then passes through the cylinder three 20a of the grasping battery mechanism 20.
  • the movable claws 20c and the movable claws 20d are pushed, the battery is clamped, and then the battery on the grasping battery mechanism 20 is placed on the battery discharge conveyor 2 through the blanking cylinder 18m, and the battery is transported into the punching machine.
  • the invention realizes the automatic copper-punching needle through the setting of the battery-making copper needle machine, and also realizes the automatic kicking and automatic conveying, thereby improving the production efficiency, and also improving the production efficiency. Reduced production costs.

Abstract

Disclosed is a battery copper needle inserting device, comprising a battery feeding conveyor belt (1), a battery discharge conveyor belt (2), a copper needle feeding conveyor belt (3), and copper needle insertion mechanisms (4), wherein the battery feeding conveyor belt (1) is connected to two copper needle insertion mechanisms (4), the copper needle insertion mechanisms (4) are connected to the battery discharge conveyor belt (2), and the copper needle feeding conveyor belt (3) is connected to the two copper needle insertion mechanisms (4); and the copper needle insertion mechanism (4) comprises a mounting bench (5), a rotary table (6), a battery loading mechanism (7), an electrode tab detection mechanism (8), a battery tab correction mechanism (9), an electrode tab drawing mechanism (10), a central hole detection mechanism (11), a central hole correction mechanism (12), a copper needle automatic distribution mechanism (13), a copper needle loading mechanism (14), a copper needle transfer mechanism (15), a copper needle grasping and transfer mechanism (16), a copper needle embedding mechanism (17), and a battery unloading mechanism (18). The battery copper needle inserting device realises automatic insertion of a copper needle, thereby improving the production efficiency and reducing the production costs.

Description

一种电池打铜针机Battery copper needle machine 技术领域Technical field
本发明涉及一种电池打铜针机。The invention relates to a battery copper needle machine.
背景技术Background technique
现有的电池打铜针机,一般都采用多工位半自动化操作,导致生产效率不高,同时也导致生产成本增加。The existing battery copper needle machine generally adopts multi-station semi-automatic operation, resulting in low production efficiency and also an increase in production cost.
发明内容Summary of the invention
为了克服现有技术的不足,本发明提供了一种电池打铜针机。In order to overcome the deficiencies of the prior art, the present invention provides a battery copper needle machine.
为解决上述问题,本发明所采用的技术方案是:In order to solve the above problems, the technical solution adopted by the present invention is:
一种电池打铜针机,包括电池入料输送带,电池出料输送带,铜针入料输送带,打铜针机构,所述的电池入料输送带与两个打铜针机构连接,所述的打铜针机构与电池出料输送带连接,所述的铜针入料输送带与两个打铜针机构连接,其特征在于:所述的打铜针机构包括安装台,转盘,电池上料机构,极耳检测机构,电池极耳矫正机构,拨极耳机构,中心孔检测机构,中心孔矫正机构,铜针自动分料机构,上铜针机构,铜针转运机构,抓运铜针机构,铜针植入机构,下电池机构,所述的转盘安装在安装台上,所述的电池上料机构安装在电池入料输送带的一侧,所述的电池上料机构一侧设有极耳检测机构,所述的极耳检测机构一侧安装有电池极耳矫正机构,所述的电池极耳矫正机构一侧安装有拨极耳机构,所述的拨极耳机构一侧设有中心孔检测机构,所述的中心孔检测机构一侧设有中心孔矫正机构,所述的铜针自动分料机构的上方为铜针入料输送带,所述的铜针自动分料机构一侧为上铜针机构,所述的上铜针机构一侧为铜针转运机构,所述的铜针转运机构一侧为抓运铜针机构,所述的抓运铜针机构一侧为铜针植入机构,所述的铜针植入机构在下电池机构的一侧, A battery copper needle machine comprises a battery feeding conveyor belt, a battery discharging conveyor belt, a copper needle feeding conveyor belt, a copper needle mechanism, and the battery feeding conveyor belt is connected with two copper needle mechanisms. The copper needle mechanism is connected to a battery discharge conveyor belt, and the copper needle feeding conveyor belt is connected to two copper needle mechanism, wherein the copper needle mechanism comprises a mounting table and a turntable. Battery feeding mechanism, ear detecting mechanism, battery ear correction mechanism, dialing ear mechanism, central hole detecting mechanism, central hole correcting mechanism, copper needle automatic dispensing mechanism, copper needle mechanism, copper needle transfer mechanism, grasping a copper needle mechanism, a copper needle implanting mechanism, a lower battery mechanism, the turntable is mounted on the mounting table, the battery loading mechanism is mounted on one side of the battery feeding conveyor belt, and the battery loading mechanism is The side of the ear detecting mechanism is provided with a battery ear correction mechanism, and one side of the battery ear correction mechanism is provided with a dial ear mechanism, and the dialing ear mechanism is a central hole detecting mechanism is arranged on the side, A central hole correction mechanism is disposed on one side of the central hole detecting mechanism, and a copper needle feeding conveyor belt is arranged above the copper needle automatic dispensing mechanism, and the copper needle insertion mechanism is on the side of the copper needle automatic dispensing mechanism The side of the upper copper needle mechanism is a copper needle transfer mechanism, the side of the copper needle transfer mechanism is a copper needle mechanism, and the side of the copper needle mechanism is a copper needle implant mechanism. The copper needle implanting mechanism is on one side of the lower battery mechanism,
所述的电池上料机构,包括安装架一,电机一,输送带一,反射光电传感器,导轨架一,导轨一,导轨二,气缸一,气杆一,侧板一,活动架一,气缸二,承接架,变距气缸,抓电池机构,所述的电机一安装在安装架一的一侧,所述的输送带一与电机一连接,所述的导轨架一安装在安装架一的上方,所述的导轨一和导轨二安装在导轨架一上,所述的侧板一安装在导轨架一的一侧,所述的气缸一安装在侧板一上,所述的气杆一与导轨架一连接,所述的活动架一安装在导轨一和导轨二上,所述的气缸二与承接架连接,所述的承接架与变矩气缸连接,所述的变距气缸与抓电池机构连接,所述的反射光电传感器在输送带一的一侧,所述的导轨一后侧设有固定架一,所述的固定架一上安装有限位传感器一,所述的导轨二后侧设有固定架二,所述的固定架二上安装有限位传感器二,所述的侧板一上设有限位传感器三和限位传感器四;The battery loading mechanism comprises a mounting frame, a motor, a conveyor belt, a reflective photoelectric sensor, a rail frame, a rail, a rail 2, a cylinder, a gas lever, a side panel, a movable frame, and a cylinder. Second, the receiving frame, the variable pitch cylinder, and the grasping battery mechanism, the motor is mounted on one side of the mounting frame, the conveyor belt is connected to the motor, and the rail frame is mounted on the mounting frame Above, the guide rails 1 and the guide rails 2 are mounted on the rail frame 1 , the side panels are mounted on one side of the rail brackets 1 , and the cylinders are mounted on the side panels 1 , and the gas rods are Connected to the rail frame, the movable frame is mounted on the rail 1 and the rail 2, the cylinder 2 is connected to the socket, the socket is connected with the torque converter cylinder, and the variable pitch cylinder and the catch The battery mechanism is connected, the reflective photoelectric sensor is on one side of the conveyor belt, and the rear side of the guide rail is provided with a fixing frame 1. The fixing frame is mounted with a limit position sensor 1 The side is provided with a fixing frame 2, and the fixing frame is provided on the second Equipped with two limit sensors, said limit plate is provided with an upper limit sensor and three four sensor;
所述的极耳检测机构,包括电机二,电机架二,安装架二,传动轮一,从动轮一,传动带一,活动架二,连接板一,CCD视觉检测器一,所述的电机二安装在电机架二的下方,所述的传动轮一安装在电机架二的上方,所述的传动轮一与电机二连接,所述的从动轮一安装在安装架二上,所述的传动带一一端与传动轮一连接,所述的传动带一另一端与从动轮一连接,所述的活动架二安装在传动带一上,所述的连接板一安装在活动架二上,所述的CCD视觉检测器一安装在连接板一上,所述的传动带一一侧设有防护罩一,所述的安装架二上安装有位置传感器一,所述的CCD视觉检测器一的下方安装有聚光罩一,所述的聚光罩一安装在固定架三上;The ear detecting mechanism comprises a motor 2, a motor frame 2, a mounting frame 2, a transmission wheel 1 , a driven wheel 1 , a transmission belt 1 , a movable frame 2 , a connecting plate 1 , a CCD visual detector 1 , and the motor 2 Installed under the motor frame 2, the transmission wheel is mounted above the motor frame 2, the transmission wheel is connected to the motor 2, and the driven wheel is mounted on the mounting frame 2, the transmission belt One end is connected to the transmission wheel, the other end of the transmission belt is connected with the driven wheel, the movable frame 2 is mounted on the transmission belt, and the connecting plate is mounted on the movable frame 2, The CCD visual detector is mounted on the connecting plate, the protective belt is provided with a protective cover on one side, and the position sensor 1 is mounted on the mounting bracket 2, and the CCD visual detector 1 is installed below a concentrating cover, the concentrating cover is mounted on the fixing frame 3;
所述的拨极耳机构,包括安装架三,侧板二,横板一,挡块上下气缸,导杆一,导向板一,挡块,推杆气缸,活动架三,连接杆,推杆,顶升气缸,所述的侧板二安装在安装架三的两侧,所述的横板一安装在侧架上,所述的挡块 上下气缸安装在横板一的下方,所述的导杆一一端与导向板一连接,所述的导杆一另一端与挡块上下气缸连接,所述的挡块安装在导向板一的下方,所述的活动架三与顶升气缸连接,所述的活动架三一侧安装有推杆气缸,所述的活动架三的另一侧安装有连接杆,所述的连接杆与推杆气缸连接,所述的推杆在连接杆的下方,所述的安装架三上设有横板二,所述的顶升气缸安装在横板二上,所述的挡块为弧形;The dialing ear mechanism comprises a mounting bracket three, a side plate 2, a horizontal plate one, a blocking upper and lower cylinder, a guiding rod, a guiding plate, a stopper, a push rod cylinder, a movable frame three, a connecting rod, a push rod a lifting cylinder, the side plates 2 are mounted on two sides of the mounting frame 3, and the horizontal plates are mounted on the side frames, the blocking blocks The upper and lower cylinders are mounted below the horizontal plate, one end of the guiding rod is connected with the guiding plate, and the other end of the guiding rod is connected with the upper and lower cylinders of the blocking block, and the blocking block is mounted on the guiding plate In the lower part, the movable frame 3 is connected to the jacking cylinder, the movable frame is mounted on one side of the movable frame with a push rod cylinder, and the other side of the movable frame 3 is mounted with a connecting rod, the connecting rod and the pushing rod a rod cylinder is connected, the push rod is below the connecting rod, the mounting bracket 3 is provided with a horizontal plate 2, the jacking cylinder is mounted on the horizontal plate 2, and the stopping block is curved;
所述的中心孔检测机构,包括电机三,电机架三,安装架四,传动轮二,从动轮二,传动带二,活动架四,连接板二,CCD视觉检测器二,所述的电机三安装在电机架三的下方,所述的传动轮二安装在电机架三的上方,所述的传动轮二与电机三连接,所述的从动轮二安装在安装架四上,所述的传动带二一端与传动轮二连接,所述的传动带二另一端与从动轮二连接,所述的活动架四安装在传动带二上,所述的连接板二安装在活动架四上,所述的CCD视觉检测器二安装在连接板二上,所述的传动带二一侧设有防护罩二,所述的安装架四上安装有位置传感器五,所述的CCD视觉检测器二的下方安装有聚光罩二,所述的聚光罩二安装在固定架三上;The central hole detecting mechanism comprises a motor three, a motor frame three, a mounting frame four, a transmission wheel two, a driven wheel two, a transmission belt two, a movable frame four, a connecting plate two, a CCD visual detector two, the motor three Installed under the motor frame 3, the transmission wheel 2 is mounted above the motor frame 3, the transmission wheel 2 is connected to the motor 3, and the driven wheel 2 is mounted on the mounting frame 4, the transmission belt The two ends are connected to the transmission wheel 2, the other end of the transmission belt 2 is connected to the driven wheel 2, the movable frame 4 is mounted on the transmission belt 2, and the connecting plate 2 is mounted on the movable frame 4, the The CCD visual detector 2 is mounted on the connecting plate 2, and the protective belt 2 is provided with a protective cover 2 on one side thereof, and the mounting bracket 4 is mounted with a position sensor 5, and the CCD visual detector 2 is installed below the second a concentrating cover 2, the concentrating cover 2 is mounted on the fixing frame 3;
所述的中心孔矫正机构,包括安装架五,气缸二,气缸三,侧架一,导轨四,活动块一,气缸四,连接板三,活动架五,传感器架,传感器一,导正杆,弹簧一,套杆一,所述的侧架一安装在安装架五上,所述的气缸二,气缸三安装在侧架一上,所述的安装架五一侧安装有导轨四,所述的导轨四上安装有活动块一,所述的气缸四与活动块一连接,所述的连接板三安装在活动块一上,所述的活动架五安装在连接板三上,所述的活动架五上安装有套杆一,所述的导正杆安装在套杆一内,所述的弹簧一套在导正杆上,所述的弹簧一一端与导正杆连接,所述的弹簧一另一端与套杆一连接,所述的活动架五一侧安装有传 感器架,所述的传感器一安装在传感器架上,所述的导正杆上设有限位环,所述的导正杆一端为锥形,所述的导轨四下方设有限位块;The central hole correcting mechanism comprises a mounting bracket five, a cylinder two, a cylinder three, a side frame one, a guide rail four, a movable block one, a cylinder four, a connecting plate three, a movable frame five, a sensor frame, a sensor one, a guiding rod a spring, a sleeve, the side frame is mounted on the mounting frame 5, the cylinder 2, the cylinder 3 is mounted on the side frame, and the mounting bracket has five rails mounted on one side thereof. The movable rail 1 is mounted on the guide rail 4, the cylinder 4 is connected to the movable block, the connecting plate 3 is mounted on the movable block 1, and the movable frame 5 is mounted on the connecting plate 3, The movable frame 5 is mounted with a sleeve rod 1 , the guiding rod is installed in the sleeve rod, the spring is set on the guiding rod, and one end of the spring is connected with the guiding rod. The other end of the spring is connected to the sleeve rod, and the movable frame is mounted on one side of the movable frame. a sensor holder, the sensor is mounted on the sensor frame, the guiding rod is provided with a limiting ring, the guiding rod is tapered at one end, and the limiting block is arranged below the guiding rail;
所述的铜针自动分料机构,包括分料电机,传动轮三,传动轮四,传动带三,活动块二,导轨五,活动架六,上下接铜针气缸,横架,侧架二,侧架三,导轨六,导轨七,开门气缸,铜针斗,挡板,所述的传动轮三安装在分料电机上,所述的传动轮四安装在活动架六的另一侧,所述的传动带三安装在传动轮三和传动轮四上,所述的横架与侧架二和侧架三连接,所述的导轨六安装在侧架二上,所述的导轨七安装在侧架三上,所述的活动架六安装在导轨六和导轨七上,所述的活动块二安装在活动架六上,所述的活动块二安装在导轨五上,所述的铜针斗安装在活动块二上,所述的开门气缸安装在铜针斗的上方,所述的开门气缸一侧滑槽,所述的挡板安装在滑槽上,所述的挡板与开门气缸连接,所述的上下接铜针气缸与活动架六连接,所述的活动架六上方设有上限位传感器一和上限位传感器二,所述的活动架六的下方设有下限传感器一和下限传感器二,所述的活动块二一侧设有传感器二;The copper needle automatic feeding mechanism comprises a material distributing motor, a transmission wheel three, a transmission wheel four, a transmission belt three, a movable block two, a guide rail five, a movable frame six, a copper needle cylinder up and down, a horizontal frame, and a side frame two. Side frame three, guide rail six, guide rail seven, open door cylinder, copper needle bucket, baffle, the transmission wheel three is mounted on the distribution motor, and the transmission wheel four is mounted on the other side of the movable frame six The transmission belt 3 is mounted on the transmission wheel 3 and the transmission wheel 4. The horizontal frame is connected with the side frame 2 and the side frame 3. The guide rail 6 is mounted on the side frame 2, and the guide rail 7 is mounted on the side. On the frame three, the movable frame 6 is mounted on the guide rail 6 and the guide rail 7, the movable block 2 is mounted on the movable frame 6, and the movable block 2 is mounted on the guide rail 5, the copper needle bucket Installed on the movable block 2, the open door cylinder is installed above the copper needle hopper, the open door cylinder side chute, the baffle is mounted on the chute, and the baffle is connected with the open door cylinder The upper and lower copper needle cylinders are connected to the movable frame six, and the movable frame is above the six An upper limit and an upper limit position sensor two position sensors, the movable frame below the lower limit sensor is provided with six and a lower limit sensor two, said two side movable block is provided with two sensors;
所述的上铜针机构,包括震动器,感应器,铜针,铜针料槽,气缸五,上料器,所述的震动器安装在铜针料槽的下方,所述的气缸五安装在铜针料槽的下方,所述的上料器与气缸五连接,所述的铜针在铜针料槽内,所述的铜针料槽一侧设有出针口,所述的铜针料槽上方设有感应器,所述的铜针料槽内设有下限感应器,所述的感应器安装在安装架六上,所述的铜针料槽一侧设有多个出针口,所述的上料器包括连杆,料槽一和料槽二,所述的料槽一和料槽二安装在连杆上,所述的连杆安装在气缸五上;The upper copper needle mechanism comprises a vibrator, a sensor, a copper needle, a copper needle trough, a cylinder 5, a feeder, the vibrator is installed under the copper needle trough, and the cylinder is mounted. Below the copper needle trough, the feeder is connected to the cylinder five, the copper needle is in the copper needle trough, and one side of the copper needle trough is provided with a needle port, the copper An inductor is disposed above the needle trough, and a lower limit sensor is disposed in the copper needle trough, the inductor is mounted on the mounting bracket 6, and a plurality of needles are disposed on one side of the copper needle trough. Port, the feeder comprises a connecting rod, a trough 1 and a trough 2, the trough 1 and the trough 2 are mounted on the connecting rod, and the connecting rod is mounted on the cylinder 5;
所述的铜针转运机构,包括电机四,电机座,安装架七,传动轴一,支架一,传动轮五,从动轮三,传动带四,活动块三,托盘,导轨八,导向板二, 定位板一,连接柱,弹簧二,所述的电机座安装在安装架七上,所述的电机四安装在电机座上,所述的传动轴一与电机四连接,所述的传动轮五和从动轮三安装在支架一上,所述的出的传动带四一端与传动轮五连接,所述的传动带四另一端与从动轮三连接,所述的活动块三安装在传动带四上,所述的导轨八在安装轨道的一侧,所述的托盘安装在导轨八上,所述的托盘与活动块三连接,所述的安装架七一侧设有定位板一,所述的连接柱安装在定位板一的一侧,所述的弹簧二套在连接柱上,所述的弹簧二一端与定位板一连接,所述的弹簧二另一端与导向板二连接,所述的支架一的一侧安装有安装轨道,所述的安装轨道安装有定位感应开关一,定位感应开关二,定位感应开关三,所述的定位板一的上方设有铜针限位板,所述的托盘上设有针槽;The copper needle transfer mechanism comprises a motor four, a motor base, a mounting bracket seven, a transmission shaft one, a bracket one, a transmission wheel five, a driven wheel three, a transmission belt four, a movable block three, a tray, a guide rail eight, a guide plate two, a positioning plate, a connecting post, a spring 2, the motor base is mounted on the mounting bracket 7, the motor 4 is mounted on the motor base, and the transmission shaft is connected to the motor 4, the transmission wheel 5 And the driven wheel 3 is mounted on the bracket 1. The four ends of the output belt are connected with the transmission wheel 5. The other end of the belt 4 is connected with the driven wheel 3. The movable block 3 is mounted on the transmission belt 4, The guide rails are on one side of the mounting rails, the trays are mounted on the rails 8, the trays are connected to the movable block 3, and the mounting brackets are provided with a positioning plate on one side of the mounting frame, the connection The column is mounted on one side of the positioning plate, the spring is disposed on the connecting post, the two ends of the spring are connected with the positioning plate, and the other end of the spring is connected with the guiding plate 2. A mounting rail is mounted on one side of the bracket 1 , and the mounting rail is mounted with a positioning sensing switch 1 , a positioning sensing switch 2 , a positioning sensing switch 3 , and a copper needle limiting plate is disposed above the positioning plate 1 a needle groove is provided on the tray;
所述的抓运铜针机构,包括安装架八,导轨九,电机五,安装座一,传动轮七,从动轮四,传动带五,输送链一,活动架七,导轨十,输送链二,电机六,传动轮六,从动轮五,活动架八,传动带六,传动带七,从动轮六,传动轴二,从动轮七,固定架五,抓针装置,摇臂一,摇臂二,气缸六,所述的导轨九安装在安装架八上,所述的电机五安装在安装座一上,所述的安装座一在导轨九的上方,所述的传动轮七与电机五连接,所述的传动带五一端与传动轮七连接,所述的传动带五另一端与从动轮四连接,所述的输送链一与电机五连接,所述的活动架七安装在输送链一上,所述的导轨十安装在活动架七上,所述的活动架八安装在导轨十上,所述的输送链二与活动架八连接,所述的电机六与传动轮六连接,所述的传动带六一端与传动轮六连接,所述的传动带六另一端与从动轮五连接,所述的从动轮六和从动轮五安装在固定架五上,所述的从动轮五和从动轮六通过传动轴二连接,所述的传动轴二安装在固定架五上,所述的传动带七一端与从动轮六连接,所述的传动带七另一端与从动轮七连接; The grasping copper needle mechanism includes a mounting bracket eight, a guide rail nine, a motor five, a mounting seat one, a transmission wheel seven, a driven wheel four, a transmission belt five, a conveyor chain one, a movable frame seven, a guide rail ten, and a conveyor chain two. Motor six, transmission wheel six, driven wheel five, movable frame eight, transmission belt six, transmission belt seven, driven wheel six, transmission shaft two, driven wheel seven, fixed frame five, needle catching device, rocker arm one, rocker arm two, cylinder 6. The guide rails 9 are mounted on the mounting brackets 8, and the motor 5 is mounted on the mounting base 1. The mounting brackets are above the rails 9, and the transmission wheels 7 are connected to the motor 5. The fifth end of the transmission belt is connected with the transmission wheel 7. The other end of the transmission belt 5 is connected with the driven wheel 4. The conveyor chain is connected to the motor 5, and the movable frame 7 is mounted on the conveyor chain. The guide rail 10 is mounted on the movable frame 7. The movable frame 8 is mounted on the guide rail 10. The conveyor chain 2 is connected to the movable frame 8. The motor 6 is connected with the transmission wheel 6. The transmission belt is connected. The six ends are connected to the transmission wheel six, said The other end of the moving belt 6 is connected with the driven wheel 5. The driven wheel 6 and the driven wheel 5 are mounted on the fixed frame 5. The driven wheel 5 and the driven wheel 6 are connected by a transmission shaft 2, and the transmission shaft 2 Mounted on the fixing frame 5, the seventh end of the transmission belt is connected with the driven wheel 6, and the other end of the transmission belt 7 is connected with the driven wheel 7.
所述的铜针植入机构,包括支架二,托座,振荡器,滑动板,配合板,调节机构,定位座,定位斗,所述的托座安装在支架二上,所述的振荡器安装在托座上,所述的滑动板安装在振荡器上,所述的配合板与滑动板配合,所述的调节机构安装在配合板上,所述的调节机构与定位座连接,所述的定位座上安装有定位斗,所述的定位斗一侧设有回收铜针机构,所述的定位斗一侧设有锁紧螺丝;The copper needle implanting mechanism comprises a bracket 2, a bracket, an oscillator, a sliding plate, a mating plate, an adjusting mechanism, a positioning seat, a positioning bucket, and the bracket is mounted on the bracket 2, the oscillator Mounted on the bracket, the sliding plate is mounted on the oscillator, the mating plate is engaged with the sliding plate, the adjusting mechanism is mounted on the mating plate, and the adjusting mechanism is coupled to the positioning seat, a positioning bucket is mounted on the positioning seat, and a side of the positioning bucket is provided with a recycling copper needle mechanism, and a locking screw is arranged on one side of the positioning bucket;
所述的下电池机构包括定位架,气缸架,导向杆一,导向杆二,套杆二,套杆三,活动架九,导轨十二,输送链三,下料气缸,取料气缸,抓电池机构,所述的导轨十二安装在定位架上,所述的下料气缸安装在气缸架上,所述的导向杆一和导向杆二安装在气缸架的两侧,所述的活动架九安装在导轨十二上,所述的套杆二和套杆三安装在活动架九上,所述的导向杆一和导向杆二安装在活动架九上,所述的取料气缸安装在活动架九的上方,所述的抓电池机构安装在活动架九的下方,所述的输送链三与活动架九连接。The lower battery mechanism comprises a positioning frame, a cylinder frame, a guiding rod 1, a guiding rod 2, a sleeve rod 2, a sleeve rod 3, a movable frame nine, a guide rail 12, a conveyor chain three, a cutting cylinder, a take-up cylinder, and a catching mechanism. a battery mechanism, the guide rail 12 is mounted on the positioning frame, the blanking cylinder is mounted on the cylinder block, and the guiding rod 1 and the guiding rod 2 are mounted on two sides of the cylinder block, the movable frame Nine is mounted on the guide rail 12, the sleeve rod 2 and the sleeve rod 3 are mounted on the movable frame 9, the guide rod 1 and the guide rod 2 are mounted on the movable frame 9, and the take-up cylinder is installed at Above the movable frame 9, the grasping battery mechanism is installed under the movable frame 9, and the conveying chain 3 is connected with the movable frame 9.
作为一种优选,所述的导轨九的下方设有安装槽架,所述的安装槽架上安装有位置传感器五、位置传感器三和位置传感器四,所述的位置传感器二安装在安装槽架的一侧,所述的位置传感器三和位置传感器四在安装槽架的另一侧。Preferably, the mounting rail is provided with a mounting bracket, and the mounting bracket is mounted with a position sensor 5, a position sensor 3 and a position sensor 4. The position sensor 2 is mounted on the mounting bracket. On one side, the position sensor three and the position sensor four are on the other side of the mounting bracket.
作为一种优选,所述的调节机构包括调节块,调节螺钉一,调节弹簧一,调节螺钉二,调节弹簧二,定位板二,所述的调节块与配合板连接,所述的调节螺钉一,调节螺丝二安装在调节块的两侧,所述的调节弹簧一安装在调节螺钉一上,所述的调节弹簧二安装在调节螺钉二上,所述的定位板二与定位座连接。Preferably, the adjusting mechanism comprises an adjusting block, an adjusting screw, an adjusting spring, an adjusting screw 2, an adjusting spring 2, and a positioning plate 2. The adjusting block is connected with the matching plate, and the adjusting screw is The adjusting screw 2 is mounted on two sides of the adjusting block. The adjusting spring is mounted on the adjusting screw. The adjusting spring 2 is mounted on the adjusting screw 2. The positioning plate 2 is connected to the positioning seat.
作为一种优选,所述的定位板二上设有定位块,所述的调节螺钉二安装在定位块上。 Preferably, the positioning plate 2 is provided with a positioning block, and the adjusting screw 2 is mounted on the positioning block.
作为一种优选,所述的回收铜针机构包括铜针盒,铜针盒定位板,铜针盒导杆,铜针盒气缸,电池中心管保护气缸,中心管保护板,上升气缸,上升导轨,料斗口气缸,顶针,所述的铜针盒安装在定位斗的一侧,所述的铜针盒定位板安装在支架二上,所述的铜针盒导杆安装在铜针盒定位板上,所述的铜针盒气缸一端连接铜针盒定位板,所述的铜针盒气缸另一端与铜针盒连接,所述的电池中心管保护气缸安装在托座侧,所述的中心管保护板与电池中心管保护气缸连接,所述的托座安装在上升导轨上,所述的上升气缸与托座连接,定位斗下方设有料斗口气缸,所述的料斗口气缸与顶针连接。Preferably, the recycled copper needle mechanism comprises a copper needle box, a copper needle box positioning plate, a copper needle box guide rod, a copper needle box cylinder, a battery center tube protection cylinder, a central tube protection plate, a rising cylinder, and a rising rail. a hopper mouth cylinder, a thimble, the copper needle box is mounted on one side of the positioning bucket, the copper needle box positioning plate is mounted on the bracket 2, and the copper needle box guide rod is mounted on the copper needle box positioning board The copper needle box cylinder is connected to the copper needle box positioning plate at one end, the other end of the copper needle box cylinder is connected with the copper needle box, and the battery center tube protection cylinder is mounted on the bracket side, the center The tube protection plate is connected with the battery center tube protection cylinder, the bracket is mounted on the ascending rail, the ascending cylinder is connected with the bracket, and the hopper port cylinder is arranged below the positioning bucket, and the hopper port cylinder is connected with the thimble .
作为一种优选,所述的中心管保护板上设有保护槽口。Preferably, the central tube protection plate is provided with a protection slot.
作为一种优选,所述的抓电池机构包括气缸三,导轨三,活动爪一,活动爪二,所述的活动爪一和活动爪二安装在导轨三上,所述的气缸三与活动爪一和活动爪二连接,所述的活动架一上设有导向杆三和导向杆四,所述的导向杆三安装在导向套一内,所述的导向杆四安装在导向套二内,所述的导向套一和导向套二安装在导轨架一上,所述的导向杆三的上方设有限位传感器五,所述的导向杆四的上方设有限位传感器六。作为一种优选,所述的中心孔矫正机构一侧设有铜针踢料机构,所述的铜针踢料机构包括安装架九,导轨十三,踢料气缸,活动架十,放针气缸,连接架,抓针装置,不良品导流道,储料盒,所述的导轨十三安装在安装架九上,所述的踢料气缸安装在导轨十三的一侧,所述的踢料气缸与活动架十连接,所述的连接架安装在活动架十的一侧,所述的放针气缸安装在连接架上,所述的抓针装置安装在连接架的下方,所述的抓针装置的下方设有不良品导流道,所述的不良品导流道的下方设有储料盒,所述的抓针装置安装在转轴上,所述的连接架一侧安装有转角气缸,所述的转角气缸与摇臂三连接,所述的摇臂三与摇臂四连接,所述的摇臂四与转轴连接。 Preferably, the grasping battery mechanism comprises a cylinder 3, a guide rail 3, a movable claw 1 and a movable claw 2. The movable claw 1 and the movable claw 2 are mounted on the guide rail 3, and the cylinder 3 and the movable claw are The movable frame is connected to the movable claw 2, and the movable frame is provided with a guiding rod 3 and a guiding rod 4. The guiding rod 3 is installed in the guiding sleeve, and the guiding rod 4 is installed in the guiding sleeve 2. The guiding sleeve 1 and the guiding sleeve 2 are mounted on the rail frame 1 , and the limiting rod 5 is disposed above the guiding rod 3 , and the limiting sensor 6 is disposed above the guiding rod 4 . Preferably, the central hole correcting mechanism is provided with a copper needle kicking mechanism on one side, and the copper needle kicking mechanism comprises a mounting bracket nine, a guide rail thirteen, a kicking cylinder, a movable frame ten, a needle cylinder , the connecting frame, the needle catching device, the defective product guiding channel, the storage box, the guide rails 13 are mounted on the mounting bracket 9, the kicking cylinder is mounted on one side of the guide rail 13, the kicking The material cylinder is connected to the movable frame ten, the connecting frame is mounted on one side of the movable frame ten, the needle releasing cylinder is mounted on the connecting frame, and the pin grasping device is installed under the connecting frame, the A defect guiding channel is arranged under the needle catching device, and a storage box is arranged below the defective product guiding channel, the needle catching device is mounted on the rotating shaft, and a corner is mounted on one side of the connecting frame The cylinder is connected to the rocker arm 3. The rocker arm 3 is connected to the rocker arm 4. The rocker arm 4 is connected to the rotating shaft.
作为一种优选,所述的抓针装置安装在活动架八的下方,所述的活动架八一侧设有气缸六,所述的气缸六与摇臂一连接,所述的摇臂一与摇臂二连接,所述的抓针装置安装在传动轴三上,所述的摇臂二与传动轴三连接,所述的摇臂二的一侧设有转动限位传感器,所述的抓针装置包括气缸七,导轨十一,夹板一和夹板二,所述的夹板一和夹板二安装在导轨十一上,所述的气缸七与夹板一和夹板二连接。Preferably, the needle catching device is installed under the movable frame 8, the movable frame has one side of the movable cylinder eight, and the cylinder 6 is connected with the rocker arm, and the rocker arm is connected with The rocker arm is connected, the needle catching device is mounted on the drive shaft 3, the rocker arm 2 is connected to the drive shaft 3, and one side of the rocker arm 2 is provided with a rotation limit sensor, the grasping The needle device comprises a cylinder seven, a guide rail eleven, a splint one and a splint two. The splint one and the splint two are mounted on the guide rail eleven, and the cylinder seven is connected with the splint one and the splint two.
作为一种优选,所述的电池极耳矫正机构包括安装架十,预推极耳气缸,推板,活动架十一,底架,电池顶升气缸,导杆二,导杆三,套杆四,套杆五,步进电机,包胶磁铁,旋转轴,所述的预推极耳气缸安装在安装架十的上方,所述的预推极耳气缸一侧安装有推板,所述的底架安装在转盘的下方,所述的电池顶升气缸安装在底架的下方,所述的活动架十一与电池顶升气缸连接,所述的活动架十一下方安装有步进电机,所述的步进电机与旋转轴连接,所述的旋转轴一端安装有包胶磁铁,所述的活动架十一和底架之间安装有导杆二和导杆三,所述的套杆四,套杆五安装在底架上,所述的导杆二安装在套杆四上,所述的导杆三安装在套杆五上。Preferably, the battery ear correction mechanism comprises a mounting bracket ten, a pre-pushing ear cylinder, a push plate, a movable frame eleven, a bottom frame, a battery jacking cylinder, a guiding rod two, a guiding rod three, a set rod Fourth, a set of five, a stepping motor, a plastic magnet, a rotating shaft, the pre-pushing ear cylinder is mounted above the mounting bracket 10, and a push plate is mounted on one side of the pre-pushing ear cylinder, The bottom frame is installed under the turntable, the battery jacking cylinder is installed under the bottom frame, the movable frame 11 is connected with the battery jacking cylinder, and the movable frame 11 is installed with a stepping step. a stepping motor is coupled to the rotating shaft, and one end of the rotating shaft is mounted with a rubber-coated magnet, and the guide rod 11 and the guide frame are mounted between the movable frame 11 and the bottom frame, wherein The sleeve rod 4 is mounted on the chassis, the guide rod 2 is mounted on the sleeve rod 4, and the guide rod 3 is mounted on the sleeve rod 5.
由于采用了上述技术方案,与现有技术相比,本发明通过电池打铜针机的设置,实现了自动化打铜针,同时也实现了自动化踢料和自动化输送,提高可生产效率,同时也降低了生产成本。Due to the adoption of the above technical solution, compared with the prior art, the invention realizes the automatic copper-punching needle through the setting of the battery-making copper needle machine, and also realizes the automatic kicking and automatic conveying, thereby improving the production efficiency, and also improving the production efficiency. Reduced production costs.
同时下面结合附图和具体实施方式对本发明作进一步说明。The invention will be further described below in conjunction with the drawings and specific embodiments.
附图说明DRAWINGS
图1为本发明一种电池打铜针机的俯视图。1 is a top plan view of a battery copper needle machine of the present invention.
图2为本发明一种电池打铜针机的打铜针机构的俯视图局部视图。2 is a top plan view showing a copper needle mechanism of a battery copper needle machine according to the present invention.
图3为本发明一种电池打铜针机的电池上料机构的正视图。 3 is a front elevational view of a battery loading mechanism of a battery copper needle machine of the present invention.
图4为本发明一种电池打铜针机的电池上料机构的右视图。4 is a right side view of the battery loading mechanism of a battery copper needle machine of the present invention.
图5为本发明一种电池打铜针机的电池上料机构的俯视图。5 is a top plan view of a battery loading mechanism of a battery copper needle machine of the present invention.
图6为本发明一种电池打铜针机的电池上料机构的轴视图。Figure 6 is a perspective view of a battery loading mechanism of a battery copper needle machine of the present invention.
图7为本发明一种电池打铜针机的抓电池机构的局部视图。Figure 7 is a partial elevational view of the battery grasping mechanism of a battery copper needle machine of the present invention.
图8为本发明一种电池打铜针机的极耳检测机构的轴视图。Figure 8 is a perspective view of a tab detecting mechanism of a battery copper needle machine of the present invention.
图9为本发明一种电池打铜针机的电池极耳矫正机构的轴视图。Figure 9 is a perspective view of a battery tab correction mechanism of a battery copper needle machine of the present invention.
图10为本发明一种电池打铜针机的拨极耳机构的轴视图。Figure 10 is a perspective view of a dial ear mechanism of a battery copper needle machine of the present invention.
图11为本发明一种电池打铜针机的拨极耳机构的左视图。Figure 11 is a left side elevational view of the dial ear mechanism of a battery copper needle machine of the present invention.
图12为本发明一种电池打铜针机的拨极耳机构的俯视图。Figure 12 is a top plan view of a dial ear mechanism of a battery copper needle machine of the present invention.
图13为本发明一种电池打铜针机的拨极耳机构的局部视图。Figure 13 is a partial elevational view of the dial ear mechanism of a battery copper needle machine of the present invention.
图14为本发明一种电池打铜针机的中心孔检测机构的轴视图。Figure 14 is a perspective view of a center hole detecting mechanism of a battery copper needle machine of the present invention.
图15为本发明一种电池打铜针机的中心孔矫正机构的轴视图。Figure 15 is a perspective view of a center hole correcting mechanism of a battery copper needle machine of the present invention.
图16为本发明一种电池打铜针机的铜针自动分料机构的轴视图。Figure 16 is a perspective view of a copper needle automatic dispensing mechanism of a battery copper needle machine of the present invention.
图17为本发明一种电池打铜针机的铜针上料机构的轴视图。Figure 17 is a perspective view of a copper needle loading mechanism of a battery copper needle machine of the present invention.
图18为本发明一种电池打铜针机的铜针上料机构的上料器的局部视图。Figure 18 is a partial elevational view of the feeder of the copper needle loading mechanism of a battery copper needle machine of the present invention.
图19为本发明一种电池打铜针机的铜针上料机构的局部轴视图。Figure 19 is a partial axial view of a copper needle loading mechanism of a battery copper needle machine of the present invention.
图20为本发明一种电池打铜针机的铜针转运机构的轴视图。Figure 20 is a perspective view of a copper needle transfer mechanism of a battery copper needle machine of the present invention.
图21为本发明一种电池打铜针机的铜针转运机构的正视图。Figure 21 is a front elevational view of a copper needle transfer mechanism of a battery copper needle machine of the present invention.
图22为本发明一种电池打铜针机的铜针转运机构的俯视图。Figure 22 is a top plan view of a copper needle transfer mechanism of a battery copper needle machine of the present invention.
图23为本发明一种电池打铜针机的铜针转运机构的右视图。Figure 23 is a right side elevational view of the copper needle transfer mechanism of a battery copper needle machine of the present invention.
图24为本发明一种电池打铜针机的铜针抓运机构的轴视图。Figure 24 is a perspective view of a copper needle catching mechanism of a battery copper needle machine of the present invention.
图25为本发明一种电池打铜针机的铜针抓运机构的右视图。Figure 25 is a right side elevational view of the copper needle catching mechanism of a battery copper needle machine of the present invention.
图26为本发明一种电池打铜针机的铜针抓运机构的后视图。 Figure 26 is a rear elevational view of the copper needle catching mechanism of a battery copper needle machine of the present invention.
图27为本发明一种电池打铜针机的抓针装置的局部视图。Figure 27 is a partial elevational view of the needle grasping device of a battery copper needle machine of the present invention.
图28为本发明一种电池打铜针机的铜针植入机构的局部轴视图。Figure 28 is a partial axial view of a copper needle implanting mechanism of a battery copper needle machine of the present invention.
图29为本发明一种电池打铜针机的铜针植入机构的正视图。Figure 29 is a front elevational view of a copper needle implanting mechanism of a battery copper needle machine of the present invention.
图30为本发明一种电池打铜针机的铜针植入机构的左视图。Figure 30 is a left side elevational view of the copper needle implanting mechanism of a battery copper needle machine of the present invention.
图31为本发明一种电池打铜针机的铜针植入机构的俯视图。31 is a top plan view of a copper needle implanting mechanism of a battery copper needle machine of the present invention.
图32为本发明一种电池打铜针机的铜针植入机构的轴视图。Figure 32 is a perspective view of a copper needle implanting mechanism of a battery copper needle machine of the present invention.
图33为本发明一种电池打铜针机的下电池机构的轴视图。Figure 33 is a perspective view of the lower battery mechanism of a battery copper needle machine of the present invention.
图34为本发明一种电池打铜针机的铜针踢料机构的轴视图。Figure 34 is a perspective view of a copper needle kicking mechanism of a battery copper needle machine of the present invention.
图35为本发明一种电池打铜针机的铜针踢料机构的轴视图。Figure 35 is a perspective view of a copper needle kicking mechanism of a battery copper needle machine of the present invention.
图中:1、电池入料输送带,2、电池出料输送带,3、铜针入料输送带,4、打铜针机构,5、安装台,6、转盘,7、电池上料机构,7a、安装架一,7b、电机一,7c、输送带一,7d、反射光电传感器,7e、导轨架一,7f、导轨一,7g、导轨二,7h、气缸一,7j、气杆一,7k、侧板一,7m、活动架一,7n、气缸二,7p、承接架,7q、变距气缸,7s、固定架一,7t、限位传感器一,7u、固定架二,7v、限位传感器二,7w、限位传感器三,7x、限位传感器四,8、极耳检测机构,8a、电机二,8b、电机架二,8c、安装架二,8d、传动轮一,8e、从动轮一,8f、传动带一,8g、活动架二,8h、连接板一,8j、CCD视觉检测器一,8k、位置传感器一,8m、聚光罩一,8n、固定架三,8p、防护罩一,9、电池极耳矫正机构,9a、安装架十,9b、预推极耳气缸,9c、推板,9d、活动架十一,9e、底架,9f、电池顶升气缸,9g、导杆二,9h、导杆三,9j、套杆四,9k、套杆五,9m、步进电机,9n、包胶磁铁,9p、旋转轴,10、拨极耳机构,10a、安装架三,10b、侧板二,10c、横板一,10d、挡块上下气缸,10e、导杆一,10f、导向板一,10g、挡块,10h、推杆气缸,10j、活动架三,10k、连接杆,10m、推杆,10n、顶升 气缸,10p、横板二,11、中心孔检测机构,11a、电机三,11b、电机架三,11c、安装架四,11d、传动轮二,11e、从动轮二,11f、传动带二,11g、活动架四,11h、连接板二,11j、CCD视觉检测器二,11k、防护罩二,11m、位置传感器二,11n、聚光罩二,11p、固定架三,12、中心孔矫正机构,12a、安装架五,12b、气缸二,12c、气缸三,12d、侧架一,12e、导轨四,12f、活动块一,12g、气缸四,12h、连接板三,12j、活动架五,12k、传感器架,12m、传感器一,12n、导正杆,12p、弹簧一,12q、套杆一,12r、限位环,12s、限位块,13、铜针自动分料机构,13a、分料电机,13b、传动轮三,13c、传动轮四,13d、传动带三,13e、活动块二,13f、导轨五,13g、活动架六,13h、上下接铜针气缸,13j、横架,13k、侧架二,13m、侧架三,13n、导轨六,13p、导轨七,13q、开门气缸,13r、铜针斗,13s、挡板,13t、滑槽,13u、上限位传感器一,13v、上限位传感器二,13w、下限传感器一,13x、下限传感器二,13y、传感器二,14、上铜针机构,14a、震动器,14b、感应器,14c、铜针,14d、铜针料槽,14e、气缸五,14f、上料器,14f1、连杆,14f2、料槽一,14f3、料槽二,14g、出针口,14j、安装架六,14h、下限感应器,15、铜针转运机构,15a、电机四,15b、电机座,15c、安装架七,15d、传动轴一,15e、支架一,15f、传动轮五,15g、从动轮三,15h、传动带四,15j、活动块三,15k、托盘,15m、导轨八,15n、导向板二,15p、定位板一,15q、连接柱,15r、弹簧二,15t、安装轨道,15u、定位感应开关一,15v、定位感应开关二,15w、定位感应开关三,15x、铜针限位板,15y、针槽,16、抓运铜针机构,16a、安装架八,16b、导轨九,16c、电机五,16d、安装座一,16e、传动轮七,16f、从动轮四,16g、传动带五,16h、输送链一,16j、活动架七,16k、导轨十,16m、输送链二,16n、电机六,16p、传动轮六,16q、从动轮五,16r、活动架八,16s、传动带六,16t、传动带七, 16u、从动轮六,16v、传动轴二,16w、从动轮七,16x、固定架五,161、安装槽架,163、位置传感器二、164、位置传感器三,165、位置传感器四,17、铜针植入机构,17a、支架二,17b、托座,17c、振荡器,17d、滑动板,17e、配合板,17f、调节机构,17f1、调节块,17f2、调节螺钉一,17f3、调节弹簧一,17f4、调节螺钉二,17f5、调节弹簧二,17f6、定位板二,17f9、定位块,17g、定位座,17h、定位斗,17j、回收铜针机构,17j1、铜针盒,17j2、铜针盒定位板,17j3、铜针盒导杆,17j4、铜针盒气缸,17j5、电池中心管保护气缸,17j6、中心管保护板,17j7、上升气缸,17j8、上升导轨,17j9、料斗口气缸,17j11、顶针,17j12、保护槽口,17m、锁紧螺丝,18、下电池机构,18a、定位架,18b、气缸架,18c、导向杆一,18d、导向杆二,18e、套杆二,18f、套杆三,18g、活动架九,18j、导轨十二,18k、输送链三,18m、下料气缸,18n、取料气缸,19、抓针装置,19a、气缸七,19b、导轨十一,19c、夹板一,19d、夹板二,20、抓电池机构,20a、气缸三,20b、导轨三,20c、活动爪一,20d、活动爪二,20e、导向杆三,20f、导向杆四,20g、导向套一,20h、导向套二,20j、限位传感器五,20k、限位传感器六,21、铜针踢料机构,21a、安装架九,21b、导轨十三,21c、踢料气缸,21d、活动架十,21e、放针气缸,21f、连接架,21g、不良品导流道,21h、储料盒,21j、转轴,21m、摇臂三,21p、摇臂四,22、气缸六,23、传动轴三,24、转动限位传感器,25、摇臂一,26、摇臂二。In the figure: 1, battery feeding conveyor belt, 2, battery discharge conveyor belt, 3, copper needle feeding conveyor belt, 4, copper needle mechanism, 5, mounting platform, 6, turntable, 7, battery loading mechanism , 7a, mounting frame 1, 7b, motor one, 7c, conveyor belt one, 7d, reflective photoelectric sensor, 7e, rail frame one, 7f, rail one, 7g, rail two, 7h, cylinder one, 7j, gas rod , 7k, side panel one, 7m, movable frame one, 7n, cylinder two, 7p, receiving frame, 7q, variable pitch cylinder, 7s, fixed frame one, 7t, limit sensor one, 7u, fixed frame two, 7v, Limit sensor 2, 7w, limit sensor three, 7x, limit sensor four, 8, pole detection mechanism, 8a, motor two, 8b, motor frame two, 8c, mounting bracket two, 8d, transmission wheel one, 8e , driven wheel one, 8f, transmission belt one, 8g, movable frame two, 8h, connecting plate one, 8j, CCD visual detector one, 8k, position sensor one, 8m, concentrator one, 8n, fixed frame three, 8p , protective cover one, 9, battery ear correction mechanism, 9a, mounting frame ten, 9b, pre-pushing ear cylinder, 9c, push plate, 9d, movable frame eleven, 9e, chassis , 9f, battery top lift cylinder, 9g, guide rod 2, 9h, guide rod three, 9j, set rod four, 9k, set rod five, 9m, stepper motor, 9n, rubberized magnet, 9p, rotating shaft, 10 , dialing ear mechanism, 10a, mounting frame three, 10b, side plate two, 10c, horizontal plate one, 10d, block upper and lower cylinder, 10e, guide rod one, 10f, guide plate one, 10g, stop, 10h, Push rod cylinder, 10j, movable frame three, 10k, connecting rod, 10m, push rod, 10n, jacking Cylinder, 10p, horizontal plate 2, 11, central hole detection mechanism, 11a, motor three, 11b, motor frame three, 11c, mounting frame four, 11d, transmission wheel two, 11e, driven wheel two, 11f, transmission belt two, 11g , movable frame four, 11h, connecting plate two, 11j, CCD visual detector two, 11k, protective cover two, 11m, position sensor two, 11n, concentrator two, 11p, fixed frame three, 12, central hole correction mechanism , 12a, mounting frame five, 12b, cylinder two, 12c, cylinder three, 12d, side frame one, 12e, guide rail four, 12f, moving block one, 12g, cylinder four, 12h, connecting plate three, 12j, movable frame five , 12k, sensor frame, 12m, sensor one, 12n, guide rod, 12p, spring one, 12q, sleeve rod one, 12r, limit ring, 12s, limit block, 13, copper needle automatic feeding mechanism, 13a , Dividing motor, 13b, transmission wheel three, 13c, transmission wheel four, 13d, transmission belt three, 13e, moving block two, 13f, guide rail five, 13g, movable frame six, 13h, upper and lower copper needle cylinder, 13j, horizontal Frame, 13k, side frame two, 13m, side frame three, 13n, rail six, 13p, rail seven, 13q, door cylinder, 13r, copper Bucket, 13s, baffle, 13t, chute, 13u, upper limit sensor one, 13v, upper limit sensor two, 13w, lower limit sensor one, 13x, lower limit sensor two, 13y, sensor two, 14, upper copper needle mechanism, 14a, vibrator, 14b, sensor, 14c, copper needle, 14d, copper needle trough, 14e, cylinder five, 14f, feeder, 14f1, connecting rod, 14f2, trough one, 14f3, trough two, 14g, needle outlet, 14j, mounting bracket 6, 14h, lower limit sensor, 15, copper needle transfer mechanism, 15a, motor four, 15b, motor seat, 15c, mounting bracket seven, 15d, drive shaft one, 15e, bracket First, 15f, transmission wheel five, 15g, driven wheel three, 15h, transmission belt four, 15j, movable block three, 15k, pallet, 15m, guide rail eight, 15n, guide plate two, 15p, positioning plate one, 15q, connecting column , 15r, spring two, 15t, mounting rail, 15u, positioning sensor switch one, 15v, positioning sensor switch two, 15w, positioning sensor switch three, 15x, copper needle limit plate, 15y, needle slot, 16, grab copper Needle mechanism, 16a, mounting bracket eight, 16b, guide rail nine, 16c, motor five, 16d, mount one, 16e, Moving wheel seven, 16f, driven wheel four, 16g, transmission belt five, 16h, conveyor chain one, 16j, movable frame seven, 16k, guide rail ten, 16m, conveyor chain two, 16n, motor six, 16p, transmission wheel six, 16q, Driven wheel five, 16r, movable frame eight, 16s, transmission belt six, 16t, transmission belt seven, 16u, driven wheel six, 16v, drive shaft two, 16w, driven wheel seven, 16x, fixed frame five, 161, mounting bracket, 163, position sensor two, 164, position sensor three, 165, position sensor four, 17, Copper needle implant mechanism, 17a, bracket 2, 17b, bracket, 17c, oscillator, 17d, sliding plate, 17e, mating plate, 17f, adjusting mechanism, 17f1, adjusting block, 17f2, adjusting screw one, 17f3, adjusting Spring one, 17f4, adjusting screw two, 17f5, adjusting spring two, 17f6, positioning plate two, 17f9, positioning block, 17g, positioning seat, 17h, positioning bucket, 17j, recycling copper needle mechanism, 17j1, copper needle box, 17j2 , copper needle box positioning plate, 17j3, copper needle box guide rod, 17j4, copper needle box cylinder, 17j5, battery center tube protection cylinder, 17j6, center tube protection board, 17j7, ascending cylinder, 17j8, ascending guide, 17j9, hopper Mouth cylinder, 17j11, thimble, 17j12, protection notch, 17m, locking screw, 18, lower battery mechanism, 18a, positioning frame, 18b, cylinder frame, 18c, guide rod one, 18d, guide rod two, 18e, sleeve Rod two, 18f, set rod three, 18g, movable frame nine, 18j, Rail 12, 18k, conveyor chain three, 18m, blanking cylinder, 18n, reclaiming cylinder, 19, needle catching device, 19a, cylinder seven, 19b, guide rail eleven, 19c, splint one, 19d, splint two, 20 , grasp battery mechanism, 20a, cylinder three, 20b, guide rail three, 20c, movable claw one, 20d, movable claw two, 20e, guide rod three, 20f, guide rod four, 20g, guide sleeve one, 20h, guide sleeve two , 20j, limit sensor five, 20k, limit sensor six, 21, copper needle kicking mechanism, 21a, mounting frame nine, 21b, guide rail thirteen, 21c, kicking cylinder, 21d, movable frame ten, 21e, put Needle cylinder, 21f, connecting frame, 21g, defective product guide, 21h, storage box, 21j, shaft, 21m, rocker three, 21p, rocker four, 22, cylinder six, 23, drive shaft three, 24 , rotation limit sensor, 25, rocker arm one, 26, rocker arm two.
具体实施方式Detailed ways
实施例:Example:
如图1-35所示,一种电池打铜针机,包括电池入料输送带1,电池出料输送带2,铜针入料输送带3,打铜针机构4,所述的电池入料输送带1与两个打铜针机构4连接,所述的打铜针机构4与电池出料输送带2连接,所述的铜针 入料输送带3与两个打铜针机构4连接,其特征在于:所述的打铜针机构4包括安装台5,转盘6,电池上料机构7,极耳检测机构8,电池极耳矫正机构9,拨极耳机构10,中心孔检测机构11,中心孔矫正机构12,铜针自动分料机构13,上铜针机构14,铜针转运机构15,抓运铜针机构16,铜针植入机构17,下电池机构18,所述的转盘6安装在安装台5上,所述的电池上料机构7安装在电池入料输送带1的一侧,所述的电池上料机构7一侧设有极耳检测机构8,所述的极耳检测机构8一侧安装有电池极耳矫正机构9,所述的电池极耳矫正机构9一侧安装有拨极耳机构10,所述的拨极耳机构10一侧设有中心孔检测机构11,所述的中心孔检测机构11一侧设有中心孔矫正机构12,所述的铜针自动分料机构13的上方为铜针入料输送带3,所述的铜针自动分料机构13一侧为上铜针机构14,所述的上铜针机构14一侧为铜针转运机构15,所述的铜针转运机构15一侧为抓运铜针机构16,所述的抓运铜针机构16一侧为铜针植入机构17,所述的铜针植入机构17在下电池机构18的一侧,As shown in Figure 1-35, a battery copper needle machine includes a battery feed conveyor belt 1, a battery discharge conveyor belt 2, a copper needle feeding conveyor belt 3, a copper needle mechanism 4, and the battery inlet. The material conveying belt 1 is connected to two copper needle mechanisms 4, and the copper needle mechanism 4 is connected to the battery discharge conveyor belt 2, the copper needle The feeding conveyor belt 3 is connected with two copper needle mechanisms 4, wherein the copper needle mechanism 4 comprises a mounting table 5, a turntable 6, a battery loading mechanism 7, a tab detecting mechanism 8, and a battery tab. Correction mechanism 9, dialing ear mechanism 10, central hole detecting mechanism 11, central hole correcting mechanism 12, copper needle automatic dispensing mechanism 13, upper copper needle mechanism 14, copper needle transport mechanism 15, grab copper needle mechanism 16, copper The needle insertion mechanism 17, the lower battery mechanism 18, the turntable 6 is mounted on the mounting table 5, and the battery loading mechanism 7 is mounted on one side of the battery feeding conveyor belt 1, the battery loading mechanism 7 is provided with a tab detecting mechanism 8 on one side, a battery tab correction mechanism 9 is mounted on one side of the tab detecting mechanism 8 , and a tab ear mechanism 10 is mounted on one side of the battery tab correcting mechanism 9 . A central hole detecting mechanism 11 is disposed on one side of the dialing mechanism 10, and a central hole correcting mechanism 12 is disposed on one side of the central hole detecting mechanism 11. The copper needle automatic dispensing mechanism 13 has a copper needle above. The feeding conveyor belt 3, the copper needle automatic dispensing mechanism 13 side is a copper needle mechanism 14, said upper One side of the copper needle mechanism 14 is a copper needle transfer mechanism 15, the copper needle transfer mechanism 15 side is a grab copper needle mechanism 16, and the side of the grab copper needle mechanism 16 is a copper needle implant mechanism 17, The copper needle implanting mechanism 17 is on one side of the lower battery mechanism 18,
所述的电池上料机构7,包括安装架一7a,电机一7b,输送带一7c,反射光电传感器7d,导轨架一7e,导轨一7f,导轨二7g,气缸一7h,气杆一7j,侧板一7k,活动架一7m,气缸二7n,承接架7p,变距气缸7q,抓电池机构20,所述的电机一7b安装在安装架一7a的一侧,所述的输送带一7c与电机一7b连接,所述的导轨架一7e安装在安装架一7a的上方,所述的导轨一7f和导轨二7g安装在导轨架一7e上,所述的侧板一7k安装在导轨架一7e的一侧,所述的气缸一7h安装在侧板一7k上,所述的气杆一7j与导轨架一7e连接,所述的活动架一7m安装在导轨一7f和导轨二7g上,所述的气缸二7n与承接架7p连接,所述的承接架7p与变矩气缸7q连接,所述的变距气缸与抓电池机构20连接,所述的反射光电传感器7d在输送带一7c的一侧,所述的导轨一7f后侧设 有固定架一7s,所述的固定架一7s上安装有限位传感器一7t,所述的导轨二7g后侧设有固定架二7u,所述的固定架二7u上安装有限位传感器二7v,所述的侧板一7k上设有限位传感器三7w和限位传感器四7x;The battery loading mechanism 7 includes a mounting bracket 7a, a motor 7b, a conveyor belt 7c, a reflective photoelectric sensor 7d, a rail frame 7e, a rail 7f, a rail 2g, a cylinder 7h, a gas lever 7j , side plate 7k, movable frame 7m, cylinder 2 7n, receiving frame 7p, variable pitch cylinder 7q, grasping battery mechanism 20, said motor 7b is mounted on one side of mounting frame 7a, said conveyor belt A 7c is connected to the motor 7b, and the rail frame 7e is mounted above the mounting frame 7a. The rails 7f and 7g are mounted on the rail frame 7e, and the side plates are installed 7k. On one side of the rail frame 7e, the cylinders 7h are mounted on the side panels 7k, the gas rails 7j are connected to the rail brackets 7e, and the movable racks 7m are mounted on the rails 7f and On the guide rail 2g, the cylinder 2n is connected to the receiving frame 7p, the receiving frame 7p is connected to the torque converter cylinder 7q, and the variable pitch cylinder is connected with the grasping battery mechanism 20, and the reflective photoelectric sensor 7d On the side of the conveyor belt 7c, the rear side of the guide rail 7f is provided There is a fixed frame for 7s, the fixed frame 7s is equipped with a limit position sensor 7t, the rear side of the guide rail 2g is provided with a fixed frame 2u, and the fixed frame 27u is equipped with a limit position sensor 2v. , the side plate 7k is provided with a limit sensor three 7w and a limit sensor four 7x;
所述的极耳检测机构8,包括电机二8a,电机架二8b,安装架二8c,传动轮一8d,从动轮一8e,传动带一8f,活动架二8g,连接板一8h,CCD视觉检测器一8j,所述的电机二8a安装在电机架二8b的下方,所述的传动轮一8d安装在电机架二8b的上方,所述的传动轮一8d与电机二8a连接,所述的从动轮一8e安装在安装架二8c上,所述的传动带一8f一端与传动轮一8d连接,所述的传动带一8f另一端与从动轮一8e连接,所述的活动架二8g安装在传动带一8f上,所述的连接板一8h安装在活动架二8g上,所述的CCD视觉检测器一8j安装在连接板一8h上,所述的传动带一8f一侧设有防护罩一8p,所述的安装架二8c上安装有位置传感器一8k,所述的CCD视觉检测器一8j的下方安装有聚光罩一8m,所述的聚光罩8m一安装在固定架三8n上;The ear detecting mechanism 8 comprises a motor 2 8a, a motor frame 2 8b, a mounting bracket 2 8c, a transmission wheel 8d, a driven wheel 8e, a transmission belt 8f, a movable frame 2g, a connecting plate 8h, CCD vision Detector 8j, the motor 2a is installed under the motor frame 2b, the transmission wheel 8d is mounted above the motor frame 2b, and the transmission wheel 8d is connected with the motor 2a. The driven wheel 8e is mounted on the mounting bracket 2c, and one end of the transmission belt 8f is connected with the transmission wheel 8d, and the other end of the transmission belt 8f is connected with the driven wheel 8e, and the movable frame is 8g. Mounted on the transmission belt 8f, the connecting plate is mounted on the movable frame 2g 8h, the CCD visual detector 8j is mounted on the connecting plate 8h, and the transmission belt has a protection on the 8f side. a cover 8p is mounted on the mounting bracket 2c, and a position sensor 8k is mounted thereon. A concentrating cover 8m is mounted under the CCD visual detector 8j. The concentrating cover 8m is mounted on the fixing frame. Three 8n;
所述的拨极耳机构10,包括安装架三10a,侧板二10b,横板一10c,挡块上下气缸10d,导杆一10e,导向板一10f,挡块10g,推杆气缸10h,活动架三10j,连接杆10k,推杆10m,顶升气缸10n,所述的侧板二10b安装在安装架三10a的两侧,所述的横板一10c安装在侧架上,所述的挡块上下气缸10d安装在横板一10c的下方,所述的导杆一10e一端与导向板一10f连接,所述的导杆一10e另一端与挡块上下气缸10d连接,所述的挡块10g安装在导向板一10f的下方,所述的活动架三10j与顶升气缸10n连接,所述的活动架三10j一侧安装有推杆气缸10h,所述的活动架三10j的另一侧安装有连接杆10k,所述的连接杆10k与推杆气缸10h连接,所述的推杆10m在连接杆10k的下方,所述的安装架三10a上设有横板二10p,所述的顶升气缸10n安装在横板二10p上,所述的 挡块10g为弧形;The dialing ear mechanism 10 includes a mounting bracket 10a, a side panel 2b, a horizontal plate 10c, a stop upper and lower cylinder 10d, a guide rod 10e, a guide plate 10f, a stopper 10g, a push rod cylinder 10h, The movable frame 310j, the connecting rod 10k, the push rod 10m, the jacking cylinder 10n, the side plate 2b are installed on both sides of the mounting frame 310a, and the horizontal plate 10c is mounted on the side frame, The upper and lower cylinders 10d of the block are mounted below the horizontal plate 10c, and one end of the guide rod 10e is connected to the guide plate 10f, and the other end of the guide rod 10e is connected with the upper and lower cylinders 10d of the block. The stopper 10g is installed under the guide plate 10f, the movable frame 310j is connected to the jacking cylinder 10n, and the movable frame 310j side is mounted with the push rod cylinder 10h, and the movable frame 310j The connecting rod 10k is connected to the other side, and the connecting rod 10k is connected with the push rod cylinder 10h. The push rod 10m is below the connecting rod 10k, and the mounting bracket 310a is provided with a horizontal plate 2p. The jacking cylinder 10n is mounted on the horizontal plate 2p, the The stopper 10g is curved;
所述的中心孔检测机构11,包括电机三11a,电机架三11b,安装架四11c,传动轮二11d,从动轮二11e,传动带二11f,活动架四11g,连接板二11h,CCD视觉检测器二11j,所述的电机三11a安装在电机架三11b的下方,所述的传动轮二11d在电机架三11b的上方,所述的传动轮二11d与电机三11a连接,所述的从动轮二11e安装在安装架四11c上,所述的传动带二11f一端与传动轮二11d连接,所述的传动带二11f另一端与从动轮二11e连接,所述的活动架四11g安装在传动带二11f上,所述的连接板二1h安装在活动架四11g上,所述的CCD视觉检测器二11j安装在连接板二1h上,所述的传动带二11f一侧设有防护罩二11k,所述的安装架四11c上安装有位置传感器五11m,所述的CCD视觉检测器二11j的下方安装有聚光罩二11n,所述的聚光罩二11n安装在固定架三11p上;The central hole detecting mechanism 11 includes a motor three 11a, a motor frame three 11b, a mounting frame four 11c, a transmission wheel two 11d, a driven wheel two 11e, a transmission belt two 11f, a movable frame four 11g, a connecting plate two 11h, CCD vision Detector 2 11j, the motor three 11a is installed under the motor frame 3 11b, the transmission wheel 2d is 11d above the motor frame 3b, and the transmission wheel 2d is connected with the motor 311a. The driven wheel 2e is mounted on the mounting frame 411c, and the end of the driving belt 211f is connected with the driving wheel 2d, and the other end of the transmission belt 211f is connected with the driven wheel 2e, and the movable frame is installed at 11g. On the transmission belt 2f, the connecting plate 2h is mounted on the movable frame 411g, the CCD visual detector 211j is mounted on the connecting plate 2h, and the protective belt 211f side is provided with a protective cover. Two 11k, the mounting bracket four 11c is mounted with a position sensor five 11m, the CCD vision detector two 11j is installed with a concentrating cover 211n, and the concentrating cover two 11n is mounted on the fixed frame three 11p;
所述的中心孔矫正机构12,包括安装架五12a,气缸二12b,气缸三12c,侧架一12d,导轨四12e,活动块一12f,气缸四12g,连接板三12h,活动架五12j,传感器架12k,传感器一12m,导正杆12n,弹簧一12p,套杆一12q,所述的侧架一12d安装在安装架五12a上,所述的气缸二12b,气缸三12c安装在侧架一12d上,所述的安装架五12a一侧安装有导轨四12e,所述的导轨四12e上安装有活动块一12f,所述的气缸四12g与活动块一12f连接,所述的连接板三12h安装在活动块一12f上,所述的活动架五12j安装在连接板三12h上,所述的活动架五12j上安装有套杆一12q,所述的导正杆12n安装在套杆一12q内,所述的弹簧一12p套在导正杆12n上,所述的弹簧一12p一端与导正杆12n连接,所述的弹簧一12p另一端与套杆一12q连接,所述的活动架五12j一侧安装有传感器架12k,所述的传感器一12m安装在传感器架12k上,所述的导正杆 12n上设有限位环12r,所述的导正杆12n一端为锥形,所述的导轨四12e下方设有限位块12s;The central hole correcting mechanism 12 includes a mounting bracket 5 12a, a cylinder 2 12b, a cylinder 3 12c, a side frame 12d, a rail 4 12e, a movable block 12f, a cylinder 4 12g, a connecting plate 3 12h, a movable frame 5 12j. , the sensor frame 12k, the sensor 12m, the guiding rod 12n, the spring 12p, the sleeve 12q, the side frame 12d is mounted on the mounting frame 512a, the cylinder 212b, the cylinder 312c are installed in On the side frame 12d, the mounting rail 512a side is mounted with a rail 412e, the rail 412e is mounted with a movable block-12f, and the cylinder 412g is connected with the movable block-12f. The connecting plate 3 12h is mounted on the movable block 12f, the movable frame 512j is mounted on the connecting plate 312h, and the movable frame 512j is mounted with a sleeve 12q, the guiding rod 12n Installed in the sleeve 12q, the spring 12p is sleeved on the guiding rod 12n, and one end of the spring 12p is connected with the guiding rod 12n, and the other end of the spring 12p is connected with the sleeve 12q. The movable frame 512j side is mounted with a sensor frame 12k, and the sensor 12m is mounted on the sensor frame 12k The positive guide rods 12n is provided with a limiting ring 12r, the guiding rod 12n is tapered at one end, and a limiting block 12s is arranged below the guiding rail 4 12e;
所述的铜针自动分料机构13,包括分料电机13a,传动轮三13b,传动轮四13c,传动带三13d,活动块二13e,导轨五13f,活动架六13g,上下接铜针气缸13h,横架13j,侧架二13k,侧架三13m,导轨六13n,导轨七13p,开门气缸13q,铜针斗13r,挡板13s,所述的传动轮三13b安装在分料电机13a上,所述的传动轮四13c安装在活动架六13g的另一侧,所述的传动带三13d安装在传动轮三13b和传动轮四13c上,所述的横架13j与侧架二13k和侧架三13m连接,所述的导轨六13n安装在侧架二13k上,所述的导轨七13p安装在侧架三13m上,所述的活动架六13g安装在导轨六13n和导轨七13p上,所述的活动块二13e安装在活动架六13g上,所述的活动块二13e安装在导轨五13f上,所述的铜针斗13r安装在活动块二13e上,所述的开门气缸13q安装在铜针斗13r的上方,所述的开门气缸13q一侧滑槽13t,所述的挡板13s安装在滑槽13t上,所述的挡板13s与开门气缸13q连接,所述的上下接铜针气缸13h与活动架六13g连接,所述的活动架六13g上方设有上限位传感器一13u和上限位传感器二13v,所述的活动架六13g的下方设有下限传感器一13w和下限传感器二13x,所述的活动块二13e一侧设有传感器二13y;The copper needle automatic dispensing mechanism 13 comprises a material sharing motor 13a, a transmission wheel three 13b, a transmission wheel four 13c, a transmission belt three 13d, a movable block two 13e, a guide rail five 13f, a movable frame six 13g, and a upper and lower copper needle cylinder. 13h, horizontal frame 13j, side frame two 13k, side frame three 13m, guide rail six 13n, guide rail seven 13p, door opening cylinder 13q, copper needle bucket 13r, baffle 13s, said transmission wheel three 13b is installed in the distribution motor 13a The transmission wheel 4c is mounted on the other side of the movable frame 63g, and the transmission belt 3d is mounted on the transmission wheel 3b and the transmission wheel 4c. The horizontal frame 13j and the side frame 2k are 13k. Connected to the side frame three 13m, the guide rails six 13n are mounted on the side frame two 13k, the guide rails seven 13p are mounted on the side frame three 13m, the movable frame six 13g is mounted on the guide rail six 13n and the guide rail seven 13p, the movable block 2e is mounted on the movable frame 613g, the movable block 2e is mounted on the guide rail 513f, and the copper needle bucket 13r is mounted on the movable block 2e, the The door opening cylinder 13q is mounted above the copper needle hopper 13r, the door opening cylinder 13q side is a chute 13t, and the baffle 13s is installed. In the chute 13t, the baffle 13s is connected to the door opening cylinder 13q, and the upper and lower copper needle cylinders 13h are connected to the movable frame 6g, and the upper limit position sensor 13u and the upper limit are arranged above the movable frame 6g. Position sensor 2 13v, the lower side of the movable frame 6 13g is provided with a lower limit sensor 13w and a lower limit sensor 2 13x, and the side of the movable block 2 13e is provided with a sensor 2 13y;
所述的上铜针机构14,包括震动器14a,感应器14b,铜针14c,铜针料槽14d,气缸五14e,上料器14f,所述的震动器14a安装在铜针料槽14d的下方,所述的气缸五14e安装在铜针料槽14d的下方,所述的上料器14f与气缸五14e连接,所述的铜针14c在铜针料槽14d内,所述的铜针料槽14d一侧设有出针口14g,所述的铜针料槽14d上方设有感应器14b,所述的铜针料槽14d内设有下限感应器14h,所述的感应器14b安装在安装架六14j上,所述的铜针料槽14d 一侧设有多个出针口14g,所述的上料器14f包括连杆14f1,料槽一14f2和料槽二14f3,所述的料槽一14f2和料槽二14f3安装在连杆14f1上,所述的连杆14f1安装在气缸五14e上;The upper copper needle mechanism 14 includes a vibrator 14a, a sensor 14b, a copper needle 14c, a copper needle groove 14d, a cylinder 5 14e, a feeder 14f, and the vibrator 14a is mounted on the copper needle groove 14d. Below, the cylinder 5 14e is installed below the copper needle groove 14d, the feeder 14f is connected to the cylinder 5 14e, and the copper needle 14c is in the copper needle groove 14d, the copper A needle port 14g is disposed on one side of the needle groove 14d, a sensor 14b is disposed above the copper needle groove 14d, and a lower limit inductor 14h is disposed in the copper needle groove 14d, and the inductor 14b is disposed. Mounted on the mounting bracket 6j, the copper needle chute 14d One side is provided with a plurality of needle outlets 14g, and the feeder 14f includes a connecting rod 14f1, a trough a 14f2 and a trough two 14f3, and the trough one 14f2 and the trough two 14f3 are mounted on the connecting rod 14f1 Above, the connecting rod 14f1 is mounted on the cylinder 5e;
所述的铜针转运机构15,包括电机四15a,电机座15b,安装架七15c,传动轴一15d,支架一15e,传动轮五15f,从动轮三15g,传动带四15h,活动块三15j,托盘15k,导轨八15m,导向板二15n,定位板一15p,连接柱15q,弹簧二15r,所述的电机座15b安装在安装架七15c上,所述的电机四15a安装在电机座15b上,所述的传动轴一15d与电机四15a连接,所述的传动轮五15f和从动轮三15g安装在支架一15e上,所述的出的传动带四15h一端与传动轮五15f连接,所述的传动带四15h另一端与从动轮三15g连接,所述的活动块三15j安装在传动带四15h上,所述的导轨八15m在安装轨道15s的一侧,所述的托盘15k安装在导轨八15m上,所述的托盘15k与活动块三15j连接,所述的安装架七15c一侧设有定位板一15p,所述的连接柱15q安装在定位板一15p的一侧,所述的弹簧二15r套在连接柱15q上,所述的弹簧二15r一端与定位板一15p连接,所述的弹簧二15r另一端与导向板二15n连接,所述的支架一15e的一侧安装有安装轨道15t,所述的安装轨道15t安装有定位感应开关一15u,定位感应开关二15v,定位感应开关三15w,所述的定位板一15p的上方设有铜针限位板15x,所述的托盘15k上设有针槽15y;The copper needle transfer mechanism 15 includes a motor four 15a, a motor base 15b, a mounting bracket seven 15c, a drive shaft one 15d, a bracket one 15e, a transmission wheel five 15f, a driven wheel three 15g, a transmission belt four 15h, a movable block three 15j , tray 15k, guide rail eight 15m, guide plate two 15n, positioning plate one 15p, connecting column 15q, spring two 15r, the motor seat 15b is mounted on the mounting bracket seven 15c, the motor four 15a is installed in the motor seat 15b, the transmission shaft 15d is connected with the motor four 15a, the transmission wheel 515f and the driven wheel 35g are mounted on the bracket 15e, and the end of the output belt 415h is connected with the transmission wheel 515f. The other end of the transmission belt 4 15h is connected with the driven wheel 3 15g, the movable block 3 15j is mounted on the transmission belt 4 15h, the guide rail 8 15m is on the side of the mounting rail 15s, and the tray 15k is installed. On the guide rail 八15m, the tray 15k is connected to the movable block 315j, and the mounting bracket 715c side is provided with a positioning plate 15p, and the connecting post 15q is mounted on one side of the positioning plate 15p. The spring two 15r is sleeved on the connecting post 15q, the spring two 15r one The other end of the spring 2 15r is connected to the guide plate 2 15n. One side of the bracket 15e is mounted with a mounting rail 15t, and the mounting rail 15t is mounted with a positioning sensor switch 15u. Positioning sensor switch two 15v, positioning sensor switch three 15w, the positioning plate 15p above is provided with a copper needle limit plate 15x, the tray 15k is provided with a needle groove 15y;
所述的抓运铜针机构16,包括安装架八16a,导轨九16b,电机五16c,安装座一16d,传动轮七16e,从动轮四16f,传动带五16g,输送链一16h,活动架七16j,导轨十16k,输送链二16m,电机六16n,传动轮六16p,从动轮五16q,活动架八16r,传动带六16s,传动带七16t,从动轮六16u,传动轴二16v,从动轮七16w,固定架五16x,抓针装置19,所述的导轨九16b安装在安装架 八16a上,所述的电机五16c安装在安装座一16d上,所述的安装座一16d在导轨九16b的上方,所述的传动轮七16e与电机五16c连接,所述的传动带五16g一端与传动轮七16e连接,所述的传动带五16g另一端与从动轮四16f连接,所述的输送链一16h与电机五16c连接,所述的活动架七16j安装在输送链一16h上,所述的导轨十16k安装在活动架七16j上,所述的活动架八16r安装在导轨十16k上,所述的输送链二16m与活动架八16r连接,所述的电机六16n与传动轮六16p连接,所述的传动带六16s一端与传动轮六16p连接,所述的传动带六16s另一端与从动轮五16q连接,所述的从动轮六16u和从动轮五16q安装在固定架五16x上,所述的从动轮五16q和从动轮六16u通过传动轴二16v连接,所述的传动轴二16v安装在固定架五16x上,所述的传动带七16t一端与从动轮六16u连接,所述的传动带七16t另一端与从动轮七16w连接;The grabbing copper needle mechanism 16 includes a mounting bracket eight 16a, a guide rail nine 16b, a motor five 16c, a mounting seat 16d, a transmission wheel seven 16e, a driven wheel four 16f, a transmission belt five 16g, a conveyor chain one 16h, a movable frame Seven 16j, guide rail ten 16k, conveyor chain two 16m, motor six 16n, transmission wheel six 16p, driven wheel five 16q, movable frame eight 16r, transmission belt six 16s, transmission belt seven 16t, driven wheel six 16u, transmission shaft two 16v, from Moving wheel seven 16w, fixing frame five 16x, needle catching device 19, the guide rail nine 16b is mounted on the mounting frame On the eighth 16a, the motor five 16c is mounted on the mounting seat 16d, the mounting seat 16d is above the rail 9b, and the transmission wheel 7e is connected to the motor 516c. One end of 16g is connected with the transmission wheel seven 16e, the other end of the transmission belt five 16g is connected with the driven wheel four 16f, the conveyor chain 16h is connected with the motor five 16c, and the movable frame seven 16j is installed on the conveyor chain for 16h. Above, the guide rails 16k are mounted on the movable frame seven 16j, the movable frame eight 16r is mounted on the guide rails 16k, the transport chain two 16m is connected with the movable frame eight 16r, the motor six 16n Connected to the transmission wheel six 16p, the transmission belt six 16s one end is connected with the transmission wheel six 16p, the other end of the transmission belt six 16s is connected with the driven wheel five 16q, the driven wheel six 16u and the driven wheel five 16q are installed in On the fixed frame five 16x, the driven wheel five 16q and the driven wheel six 16u are connected by the transmission shaft two 16v, and the transmission shaft two 16v is mounted on the fixed frame five 16x, and the transmission belt has seven 16t ends and a driven wheel. Six 16u connection, the transmission belt seven 16t the other end and the driven wheel 16w connected;
所述的铜针植入机构17,包括支架二17a,托座17b,振荡器17c,滑动板17d,配合板17e,调节机构17f,定位座17g,定位斗17h,所述的托座17b安装在支架二17a上,所述的振荡器17c安装在托座17b上,所述的滑动板17d安装在振荡器17c上,所述的配合板17e与滑动板17d配合,所述的调节机构17f安装在配合板17e上,所述的调节机构17f与定位座17g连接,所述的定位座17g上安装有定位斗17h,所述的定位斗17h一侧设有回收铜针机构17j,所述的定位斗17h一侧设有锁紧螺丝17m;The copper needle implanting mechanism 17 comprises a bracket 2a, a bracket 17b, an oscillator 17c, a sliding plate 17d, a mating plate 17e, an adjusting mechanism 17f, a positioning seat 17g, a positioning bucket 17h, and the bracket 17b is mounted. On the bracket 2a, the oscillator 17c is mounted on the bracket 17b, the slide plate 17d is mounted on the oscillator 17c, the mating plate 17e is engaged with the slide plate 17d, and the adjustment mechanism 17f Mounted on the mating plate 17e, the adjusting mechanism 17f is connected to the positioning seat 17g, the positioning seat 17g is mounted with a positioning bucket 17h, and the positioning bucket 17h is provided with a recycling copper needle mechanism 17j. The positioning bucket 17h side is provided with a locking screw 17m;
所述的下电池机构18包括定位架18a,气缸架18b,导向杆一18c,导向杆二18d,套杆二18e,套杆三18f,活动架九18g,导轨十二18j,输送链三18k,下料气缸18m,取料气缸18n,抓电池机构20,所述的导轨十二18j安装在定位架18a上,所述的下料气缸18m安装在气缸架18b上,所述的导向杆一18c和导向杆二18d安装在气缸架18b的两侧,所述的活动架九18g安装在导轨十二 18j上,所述的套杆二18e和套杆三18f安装在活动架九18g上,所述的导向杆一18c和导向杆二18d安装在活动架九18g上,所述的取料气缸18n安装在活动架九18g的上方,所述的抓电池机构20安装在活动架九18g的下方,所述的输送链三18k与活动架九18g连接。The lower battery mechanism 18 includes a positioning frame 18a, a cylinder block 18b, a guiding rod 18c, a guiding rod 2 18d, a sleeve rod 1818, a sleeve rod 1818f, a movable frame nine 18g, a guide rail 1218j, a conveyor chain three 18k , the lowering cylinder 18m, the take-up cylinder 18n, the grasping battery mechanism 20, the guide rail 1218j is mounted on the positioning frame 18a, the unloading cylinder 18m is mounted on the cylinder block 18b, and the guiding rod 1 18c and guide rods two 18d are mounted on both sides of the cylinder block 18b, and the movable frame nine 18g is mounted on the guide rail twelve 18j, the sleeve rod 18e and the sleeve rod 18f are mounted on the movable frame 918g, and the guiding rod 18c and the guiding rod 218d are mounted on the movable frame 918g, the reclaiming cylinder 18n Mounted above the movable frame 9 18g, the grasping battery mechanism 20 is mounted below the movable frame 9 18g, and the conveyor chain 3 18k is connected to the movable frame 9 18g.
进一步的,所述的导轨九16b的下方设有安装槽架161,所述的安装槽架161安装有位置传感器二163、位置传感器三164和位置传感器四165,所述的位置传感器二163安装在安装槽架161的一侧,所述的位置传感器三164和位置传感器四165在安装槽架161的另一侧。Further, a mounting slot 161 is disposed under the rail 9b, and the mounting bracket 161 is mounted with a position sensor 163, a position sensor 164, and a position sensor 165. The position sensor 163 is installed. On the side of the mounting bracket 161, the position sensor three 164 and the position sensor four 165 are on the other side of the mounting bracket 161.
进一步的,所述的调节机构17f包括调节块17f1,调节螺钉一17f2,调节弹簧一17f3,调节螺钉二17f4,调节弹簧二17f5,定位板二17f6,所述的调节块17f1与配合板17e连接,所述的调节螺钉一17f2,调节螺丝二安装在调节块17f1的两侧,所述的调节弹簧一17f3安装在调节螺钉一17f2上,所述的调节弹簧二17f5安装在调节螺钉二17f4上,所述的定位板二17f6与定位座17g连接。Further, the adjusting mechanism 17f includes an adjusting block 17f1, an adjusting screw 17f2, an adjusting spring 17f3, an adjusting screw 217f4, an adjusting spring 217f5, a positioning plate 217f6, and the adjusting block 17f1 is connected with the mating plate 17e. , the adjusting screw 17f2, the adjusting screw 2 is mounted on both sides of the adjusting block 17f1, the adjusting spring 17f3 is mounted on the adjusting screw 17f2, and the adjusting spring 2f is mounted on the adjusting screw 217f4 The positioning plate two 17f6 is connected to the positioning seat 17g.
进一步的,所述的定位板二17f6上设有定位块17f9,所述的调节螺钉二17f4安装在定位块17f9上。Further, the positioning plate 217f6 is provided with a positioning block 17f9, and the adjusting screw 2f is mounted on the positioning block 17f9.
进一步的,所述的回收铜针机构17j包括铜针盒17j1,铜针盒定位板17j2,铜针盒导杆17j3,铜针盒气缸17j4,电池中心管保护气缸17j5,中心管保护板17j6,上升气缸17j7,上升导轨17j8,料斗口气缸17j9,顶针17j11,所述的铜针盒17j1安装在定位斗17h的一侧,所述的铜针盒定位板17j2安装在支架二17a上,所述的铜针盒导杆17j3安装在铜针盒定位板17j2上,所述的铜针盒气缸17j4一端连接铜针盒定位板17j2,所述的铜针盒气缸17j4另一端与铜针盒17j1连接,所述的电池中心管保护气缸17j5安装在托座17b侧,所述的中心管保护板17j6与电池中心管保护气缸17j5连接,所述的托座17b安装在上升导轨17j8上,所 述的上升气缸17j7与托座17b连接,定位斗17h下方设有料斗口气缸17j9,所述的料斗口气缸17j9与顶针17j11连接。Further, the recycled copper needle mechanism 17j comprises a copper needle box 17j1, a copper needle box positioning plate 17j2, a copper needle box guide rod 17j3, a copper needle box cylinder 17j4, a battery center tube protection cylinder 17j5, a center tube protection plate 17j6, a rising cylinder 17j7, a rising rail 17j8, a hopper opening cylinder 17j9, a thimble 17j11, the copper needle box 17j1 is mounted on one side of the positioning bucket 17h, and the copper needle box positioning plate 17j2 is mounted on the bracket 2a, The copper needle box guide rod 17j3 is mounted on the copper needle box positioning plate 17j2, and one end of the copper needle box cylinder 17j4 is connected to the copper needle box positioning plate 17j2, and the other end of the copper needle box cylinder 17j4 is connected with the copper needle box 17j1. The battery center tube protection cylinder 17j5 is mounted on the bracket 17b side, the center tube protection plate 17j6 is connected to the battery center tube protection cylinder 17j5, and the bracket 17b is mounted on the ascending rail 17j8. The ascending cylinder 17j7 is connected to the bracket 17b, and a hopper port cylinder 17j9 is provided below the positioning bucket 17h, and the hopper port cylinder 17j9 is connected to the ejector pin 17j11.
进一步的,所述的中心管保护板17j6上设有保护槽口17j12。Further, the central tube protection plate 17j6 is provided with a protection slot 17j12.
进一步的,所述的抓电池机构20包括气缸三20a,导轨三20b,活动爪一20c和活动爪二20d,所述的活动爪一20c和活动爪二20d安装在导轨三20b上,所述的气缸三20a与活动爪一20c和活动爪二20d连接,所述的活动架一7m上设有导向杆三20e和导向杆四20f,所述的导向杆三20e安装在导向套一20g内,所述的导向杆四20f安装在导向套二20h内,所述的导向套一20g和导向套二20h安装在导轨架一7e上,所述的导向杆三20e的上方设有限位传感器五20j,所述的导向杆四20f的上方设有限位传感器六20k。Further, the grasping battery mechanism 20 includes a cylinder three 20a, a guide rail three 20b, a movable claw one 20c and a movable claw two 20d, and the movable claw one 20c and the movable claw two 20d are mounted on the guide rail three 20b, The cylinder 3a is connected to the movable claw 20c and the movable claw 20d. The movable frame 7m is provided with a guiding rod 320e and a guiding rod 420f, and the guiding rod 320e is installed in the guiding sleeve 20g. The guiding rods 420f are installed in the guiding sleeves 20h, the guiding sleeves 20g and the guiding sleeves 20h are mounted on the rail frame 7e, and the limiting rods 5 are arranged above the guiding rods 320e. 20j, the above-mentioned guide bar four 20f is provided with a limit sensor six 20k.
进一步的,所述的中心孔矫正机构12一侧设有铜针踢料机构21,所述的铜针踢料机构21包括安装架九21a,导轨十三21b,踢料气缸21c,活动架十21d,放针气缸21e,连接架21f,抓针装置19,不良品导流道21g,储料盒21h,所述的导轨十三21b安装在安装架九21a上,所述的踢料气缸21c安装在导轨十三21b的一侧,所述的踢料气缸21c与活动架十21d连接,所述的连接架21f安装在活动架十21d的一侧,所述的放针气缸21e安装在连接架21f上,所述的抓针装置19安装在连接架21f的下方,所述的抓针装置19的下方设有不良品导流道21g,所述的不良品导流道21g的下方设有储料盒21h,所述的抓针装置19安装在转轴21j上,所述的连接架21f一侧安装有转角气缸21k,所述的转角气缸21k与摇臂三21m连接,所述的摇臂三21n与摇臂四21p连接,所述的摇臂四21p与转轴21j连接。Further, the central hole correcting mechanism 12 is provided with a copper needle kicking mechanism 21 on one side thereof, and the copper needle kicking mechanism 21 includes a mounting bracket 9a, a guide rail 13b, a kicking cylinder 21c, and a movable frame ten. 21d, the needle cylinder 21e, the connecting frame 21f, the needle catching device 19, the defective product guide 21g, the storage box 21h, the guide rail 13b is mounted on the mounting bracket 9a, the kicking cylinder 21c Mounted on one side of the guide rail 13b, the kick cylinder 21c is connected to the movable frame 10d, the connecting frame 21f is mounted on the side of the movable frame 10d, and the needle cylinder 21e is mounted on the connection In the frame 21f, the needle catching device 19 is mounted below the connecting frame 21f, and the defective product guiding channel 21g is disposed below the pin grasping device 19, and the defective product guiding channel 21g is provided below The storage box 21h is mounted on the rotating shaft 21j, and a corner cylinder 21k is mounted on one side of the connecting frame 21f, and the corner cylinder 21k is connected with the rocker arm 21m, the rocker arm The three 21n are connected to the rocker arm four 21p, and the rocker arm four 21p is connected to the rotating shaft 21j.
进一步的,所述的抓针装置19安装在活动架八16r的下方,所述的活动架八16r一侧设有气缸六22,所述的气缸六22与摇臂一25连接,所述的摇臂一 25与摇臂二26连接,所述的抓针装置19安装在传动轴三23上,所述的摇臂二26与传动轴三23连接,所述的摇臂二26的一侧设有转动限位传感器24,所述的抓针装置19包括气缸七19a,导轨十一19b,夹板一19c和夹板二19d,所述的夹板一19c和夹板二19d安装在导轨十一19b上,所述的气缸七19a与夹板一19c和夹板二19d连接。Further, the needle catching device 19 is installed under the movable frame VIII16r, and the movable frame VIII16r side is provided with a cylinder six 22, and the cylinder hexon 22 is connected with the rocker arm 25, Rocker arm 25 is connected to the rocker arm 26, the needle catching device 19 is mounted on the transmission shaft 33, the rocker arm 26 is connected to the transmission shaft 33, and one side of the rocker arm 26 is provided with rotation. a limit sensor 24, the needle catching device 19 includes a cylinder seven 19a, a guide rail 11b, a splint 19c and a splint 19d, and the splint 19c and the splint 19d are mounted on the guide rail 11b. The cylinder seven 19a is connected to the splint 19c and the splint two 19d.
进一步的,所述的电池极耳矫正机构9包括安装架9a,预推极耳气缸9b,推板9c,活动架十一9d,底架9e,电池顶升气缸9f,导杆二9g,导杆三9h,套杆四9j,套杆五9k,步进电机9m,包胶磁铁9n,旋转轴9p,所述的预推极耳气缸9b安装在安装架十9a的上方,所述的预推极耳气缸9b一侧安装有推板9c,所述的底架9e安装在转盘的下方,所述的电池顶升气缸9f安装在底架9e的下方,所述的活动架十一9d与电池顶升气缸9f连接,所述的活动架十一9d下方安装有步进电机9m,所述的步进电机9m与旋转轴9p连接,所述的旋转轴9p一端安装有包胶磁铁9n,所述的活动架十一9d和底架9e之间安装有导杆二9g和导杆三9h,所述的套杆四9j,套杆五9k安装在底架9e上,所述的导杆二9g安装在套杆四9j上,所述的导杆三9h安装在套杆五9k上。Further, the battery tab correction mechanism 9 includes a mounting bracket 9a, a pre-pushing ear cylinder 9b, a push plate 9c, a movable frame 11d, a chassis 9e, a battery jacking cylinder 9f, and a guide rod 2g. Rod 3 9h, sleeve rod 4 9j, sleeve rod 5 9k, stepping motor 9m, rubberized magnet 9n, rotating shaft 9p, said pre-pushing pole cylinder 9b is mounted above the mounting bracket 10a, said pre- A push plate 9c is mounted on one side of the pusher ear cylinder 9b, the bottom frame 9e is mounted below the turntable, and the battery jacking cylinder 9f is mounted below the chassis 9e, the movable frame 11d and 9d The battery jacking cylinder 9f is connected, and the stepping motor 9m is mounted under the movable frame 11d, the stepping motor 9m is connected to the rotating shaft 9p, and the rubber shaft 9n is mounted on one end of the rotating shaft 9p. A guide rod 9g and a guide rod 3 9h are mounted between the movable frame 11d and the bottom frame 9e, and the set rod 49j is mounted on the bottom frame 9e, the guide rod Two 9g are mounted on the sleeve rod 99j, and the guide rods three 9h are mounted on the sleeve rods 9k.
本发明中,通过电池出料输送带2将电池输送至打铜针机构4的一侧,随后通过电池上料机构7将电池抓在转盘6上,随后震动器14a一直震,将铜针料槽14d中的铜针保持整齐,四个铜针料槽14d自动加铜针,四个铜针料槽14d分别带到上料器14f将单个铜针筛选出来顶上去,感应器14b感应上料器14f的料槽一14f2和料槽二14f3是否有铜针,没有的在顶一次保证四个铜针料槽14d一定有铜针在进行动作,铜针料槽14d中下限感应没有铜针时继续加铜针动作,可保证铜针循环不会缺铜针,通过下限感应器14h的设置,防止了铜针料槽14d无料现象的发生,通过安装架六14j的设置,实现了感应器14b的定位; In the present invention, the battery is transported to the side of the copper needle mechanism 4 through the battery discharge conveyor belt 2, and then the battery is grasped on the turntable 6 by the battery loading mechanism 7, and then the vibrator 14a is shaken all the time, and the copper needle material is shaken. The copper needles in the groove 14d are kept neat, the four copper needle slots 14d are automatically added with copper needles, and the four copper needle slots 14d are respectively brought to the feeder 14f to screen a single copper needle to the top, and the inductor 14b senses the loading. Whether there is a copper needle in the trough 14f2 and the trough 2 14f3 of the device 14f, and there is no need to ensure that the copper needle is in operation in the four copper needle troughs 14d at the top, and the copper needle trough 14d has no copper needle in the lower limit. Continue to add copper needle action, can ensure that the copper needle cycle will not lack copper needle, through the setting of the lower limit sensor 14h, prevent the copper needle trough 14d from materialless phenomenon, through the installation of the mounting bracket six 14j, the sensor is realized Positioning of 14b;
随后通过转盘6将电池转到极耳检测机构8的下方,通过电机二8a和传动带一8f的配合,带动活动架二8g沿着传动带一8f的方向移动,而活动架二8g上的CCD视觉检测器一8j对治具上的每个(一个治具装四个)电池的极耳进行拍照,判别每个极耳的角度,同时把数据传输到电池极耳矫正机构工位,通过防护罩一8p的设置,实现了对传动带一8f的防护,减少了安全隐患,通过位置传感器一8k的设置,实现了活动架二8g移动位置度的限位,通过聚光罩8m的设置,提高了CCD视觉检测器一8j检测的精准度;Then, the battery is turned to the lower side of the ear detecting mechanism 8 through the turntable 6, and the movable frame 2g is moved along the direction of the belt 8f by the cooperation of the motor 2a and the belt 8f, and the CCD vision on the movable frame 2g is 8g. The detector 8j photographs the tabs of each of the batteries on the fixture (four fixtures), discriminates the angle of each tab, and transmits the data to the battery tab correction mechanism through the shield. An 8p setting realizes the protection of the transmission belt 8f, which reduces the safety hazard. Through the setting of the position sensor 8k, the limit of the moving position of the movable frame 2g is realized, and the setting of the concentrating cover 8m is improved. CCD visual detector - 8j detection accuracy;
随后通过转盘6将电池转到电池极耳矫正机构9,电池顶升气缸9f推动活动架十一9d上行,通过CCD视觉检测器一8j检测的极耳位置发送至控制器后,控制控制步进电机9m带动旋转轴9p将包胶磁铁9n上的电池进行旋转至额定角度,随后通过预推极耳气缸9b推动推板9c,将极耳推至电池一侧;Then, the battery is transferred to the battery ear correction mechanism 9 through the turntable 6, and the battery lift cylinder 9f pushes the movable frame 11d up, and the position of the ear detected by the CCD visual detector 8j is sent to the controller, and the control is controlled. The motor 9m drives the rotating shaft 9p to rotate the battery on the rubber-coated magnet 9n to a rated angle, and then pushes the push plate 9c through the pre-pushing ear cylinder 9b to push the tab to the battery side;
通过转盘6将电池转到拨极耳机构10时,通过转盘6来料到达当前位置,挡块上下气缸10d将挡块10g竖直插入电池内圈,随后顶升气缸10n带动推杆10m下降入电池内圈,随后推杆气缸10h带动推杆10m向前推动一定距离后回缩,实现了将极耳推到一边,为打铜针做好准备,随后挡块上下气缸10d和顶升气缸10n同时上升,完成拨极耳工序;When the battery is turned to the dialing ear mechanism 10 through the turntable 6, the material reaches the current position through the turntable 6, and the upper and lower cylinders 10d of the block vertically insert the stopper 10g into the inner ring of the battery, and then the jacking cylinder 10n drives the push rod 10m down. The inner ring of the battery, then the push rod cylinder 10h drives the push rod 10m to push forward a certain distance and then retract, so that the pole is pushed to one side, ready for the copper needle, then the upper and lower cylinders 10d and the jacking cylinder 10n At the same time rise, complete the dialing process;
随后转盘6将电池转到中心孔检测机构11时,通过电机三11a和传动带二11f的配合,带动活动架四11g沿着传动带二11f的方向移动,而活动架四11g上的CCD视觉检测器一8j对治具上的每个(一个治具装四个)电池的极耳进行拍照,判别每个极耳的角度,同时把数据传输到下一个工位,通过防护罩二11k的设置,实现了对传动带二11f的防护,减少了安全隐患,通过位置传感器二11m的设置,实现了活动架四11g移动位置度的限位,通过聚光罩二11n的设置,提高了CCD视觉检测器二11j检测的精准度。 Then, when the turntable 6 turns the battery to the center hole detecting mechanism 11, the movement of the movable frame 4 11g moves along the direction of the belt 211f by the cooperation of the motor 3 11a and the belt 2 11f, and the CCD visual detector on the movable frame 4 11g An 8j photographs the tabs of each battery on the fixture (four fixtures), determines the angle of each tab, and transmits the data to the next station, through the setting of the protective cover II 11k, The protection of the transmission belt 211f is realized, and the safety hazard is reduced. By the setting of the position sensor two 11m, the limit position of the movement position of the movable frame four 11g is realized, and the CCD visual detector is improved by the setting of the concentrator 211n. The accuracy of the two 11j detection.
通过转盘6将电池转到中心孔矫正机构12时,将电池中心孔中的极耳偏移,极耳未装配到位,中心孔隔膜等异常问题将电池中心孔遮挡住时,此机构可将所有遮挡中心孔的东西导正,完全漏出中心孔,遮挡无法导正的个别电池将之判为不良品,以保证电池插铜针前完全可以插入中心孔。通过气缸一、气缸二动作推出,把四个电池精确定位,气缸四12g下行,将导正杆12n插入电池中心孔,将电池中心孔中的所有异物导开,导正杆12n上弹簧一12p调节压力,保证电池不会损坏,中心孔为完全挡死的导正杆12n带住弹簧一12p压缩,导正杆12n漏出至传感器一12m位置,当传感器一12m感应到导正杆12n露出时,此电池中心孔为无法导正的,视为不良品不进行插铜针,通过导正杆12n设置为锥形,进一步确保了导正效果,通过限位块12s的设置,实现了活动块一12f运动下行程的限制。When the battery is turned to the center hole correcting mechanism 12 through the turntable 6, the ear of the battery center hole is offset, the ear is not assembled, and the abnormal problem such as the center hole diaphragm blocks the battery center hole, the mechanism can The thing that blocks the center hole is guided and completely leaks out of the center hole, and the individual battery that cannot be guided is blocked as a defective product, so that the battery can be inserted into the center hole before the copper needle is inserted. Through the action of cylinder one and cylinder two, the four batteries are accurately positioned, and the four cylinders of the cylinder are descended. The guide rod 12n is inserted into the center hole of the battery, and all the foreign matter in the center hole of the battery is opened, and the spring 12p of the guide rod 12n is turned on. Adjust the pressure to ensure that the battery will not be damaged. The center hole is completely blocked by the guide rod 12n with the spring 12p compression, and the guide rod 12n leaks to the sensor 12m position. When the sensor 12m senses the guide rod 12n exposed The center hole of the battery is unconformable, and it is considered that the defective product is not inserted into the copper needle, and the guide rod 12n is set to be tapered, thereby further ensuring the guiding effect, and the movable block is realized by the setting of the limiting block 12s. A 12f movement limit under the stroke.
铜针自动分料机构13通过铜针入料输送带3将铜针输送至铜针斗13r内,随后通过上下接铜针气缸13h将活动架六13g沿着导轨六13n,导轨七13p的方向下移,随后当下限传感器一13w和下限传感器二13x感应到活动架六13g移动最下限后,随后通过活动架六13g带动传动轮三13b旋转,从而带动传动带三13d转动,通过传动带三13d带动活动块二13e沿着导轨五13f的方向移动,随后通过当传感器二13y感应到到达上料机构的一侧的铜针斗13r后,通过开门气缸带动挡板上行,使得铜针斗内的铜针滑入到料斗内,为上铜针机构提供铜针,通过上限位传感器一13u和上限位传感器二13v的设置,实现了活动架六13g上限行程的限制,通过传感器二13y的设置,实现了对下料位置进行感应。The copper needle automatic feeding mechanism 13 conveys the copper needle into the copper needle hopper 13r through the copper needle feeding conveyor belt 3, and then moves the movable frame six 13g along the guide rail six 13n through the upper and lower copper needle cylinder 13h, and the direction of the guide rail seven 13p Move down, then when the lower limit sensor 13w and the lower limit sensor 2 13x sense the moving frame 6 13g moving the lower limit, then the movable frame 6 13g drives the transmission wheel 3 13b to rotate, thereby driving the belt 3 13d to rotate, and driving through the belt 3 13d The movable block 2e moves along the direction of the guide rail 5f, and then passes through the copper needle hopper 13r on the side of the loading mechanism when the sensor 213y senses, and then drives the baffle up through the open-door cylinder, so that the copper in the copper needle hopper The needle slides into the hopper to provide a copper needle for the upper copper needle mechanism. The upper limit position sensor 13u and the upper limit position sensor 213v are used to realize the limitation of the upper limit of the movable frame 6 13g, and the setting of the sensor 2 13y is realized. The sensing position is sensed.
通过上铜针机构14的震动器14a一直震,将铜针料槽14d中的铜针保持整齐,四个铜针料槽14d自动加铜针,铜针感应下限位感应器14h到有铜针后加 铜针,四个铜针料槽14d分别由四个气缸五14e带着上料器14f将单个铜针筛选出来顶上去,感应器14b感应上料器14f的料槽一14f2和料槽二14f3是否有铜针,没有的再顶一次保证四个铜针料槽14d一定有铜针在进行动作,铜针料槽14d中下限位感应器14h感应到没有铜针时继续加铜针动作,可保证铜针循环不会缺铜针,通过感应的设置,防止了铜针料槽14d无料现象的发生。Through the vibrator 14a of the upper copper needle mechanism 14, the copper needle in the copper needle trough 14d is kept neat, the four copper needle troughs 14d are automatically added with copper needles, and the copper needles sense the lower limit sensor 14h to have copper needles. After adding The copper needle and the four copper needle troughs 14d are respectively screened by four cylinders 5e and 14e with the feeder 14f, and the inductor 14b senses the trough 14f2 and the trough 2ff of the feeder 14f. Whether there is a copper needle, and no one will ensure that the copper needles are always in operation when the four copper needle slots 14d are in operation. When the lower limit sensor 14h of the copper needle slot 14d senses that there is no copper needle, the copper needle operation is continued. Ensure that the copper needle cycle does not lack copper needles, and the induction of the copper pin slot 14d prevents the occurrence of material.
随后通过铜针转运机构15的电机四15a带动传动带四15h转动,从而带动传动带四15h左右移动,通过传动带四15h带动托盘15k在导轨八15m上移动实现了铜针的转运,通过定位感应开关一15u,定位感应开关二15v,定位感应开关三15w的设置,实现了托盘15k运行位置度的限位,将铜针输送到额定位置,而当托盘15k经过导向板二15n时,通过导向板二15n将铜针导成同一平面,同时通过弹簧二15r与导向板二15n连接,实现了导向板二15n的回弹,防止了卡针现象的发生,通过定位感应开关一15u,定位感应开关二15v,定位感应开关三15w的设置,实现了托盘15k运行位置度的限位,通过铜针限位板铜针限位板15x的设置,防止了叠针现象的发生,同时纺织了铜针未入针槽15y,通过托盘15k的移动,铜针限位板15x将铜针推入托盘15k的针槽针槽15y内,通过针槽15y的设置,实现了铜针的定位;Then, the motor 4 15a of the copper needle transfer mechanism 15 drives the transmission belt to rotate for 15 hours, thereby driving the transmission belt to move around for about 15 hours, and the transmission of the copper needle is realized by moving the tray 15k on the guide rail 8 15m through the transmission belt 4 15h, and the positioning sensor switch is passed. 15u, positioning sensor switch two 15v, positioning sensor switch three 15w settings, to achieve the limit of the tray 15k running position, the copper needle is transported to the rated position, and when the tray 15k passes the guide plate two 15n, through the guide plate two 15n guides the copper needle into the same plane, and connects with the guide plate two 15n through the spring two 15r, which realizes the springback of the guide plate two 15n, preventing the occurrence of the stylus phenomenon, and positioning the sensor switch by positioning the sensor switch 15u. 15v, positioning sensor switch three 15w setting, to achieve the limit of the running position of the tray 15k, through the copper needle limit plate copper needle limit plate 15x set, to prevent the occurrence of the stitch phenomenon, while spinning the copper needle When the needle groove 15y is moved, the copper needle stopper plate 15x pushes the copper needle into the needle groove 15y of the tray 15k by the movement of the tray 15k, and the setting of the needle pin 15y realizes the setting of the copper needle. ;
当电池极耳检测不合格是,通过铜针踢料机构21的踢料气缸21c带动活动架十21d移动至托盘15k上方后,通过抓针装置19将铜针抓起后,通过转角气缸21k推动摇臂三21m,从而带动摇臂四21p转动,通过摇臂四21p带动转轴21j旋转,从而带动抓针装置19旋转,随后抓针装置19旋转90度后,将铜针放置在不良品导流道21g的上,使铜针落入储料盒21h内。When the battery tab detection is unsatisfactory, after the kicking cylinder 21c of the copper needle kicking mechanism 21 drives the movable frame ten 21d to move over the tray 15k, the copper needle is grasped by the needle grasping device 19, and then pushed by the corner cylinder 21k. The rocker arm is 21m, which drives the rocker arm to rotate 21p, and the rocker arm 21p rotates the rotating shaft 21j to drive the needle catching device 19 to rotate. Then, after the needle catching device 19 rotates 90 degrees, the copper needle is placed in the poor product diversion. On the upper 21g, the copper needle is dropped into the storage box 21h.
需要抓的铜针随后通过抓运铜针机构16的电机五16c带动传动轮七16e转动,从而通过传动带五16g带动输送链一16h滚动,使活动架七16j沿着导轨 十16k的方向左右移动,实现了抓针装置19的左右移动,当铜针来料时,活动架七16j沿着导轨十16k的方向移动到铜针正上方,随后通过电机六16n带动输送链二16m下移的同时通过气缸六22推动摇臂一25,从而带动摇臂二26进行转动,使抓针装置19摆正,将抓针装置19下移到铜针正上方,随后通过气缸七19a推动夹板一19c和夹板二19d将铜针夹起,铜针夹起后,气缸七19a进行泄压,摇臂二26带动抓针装置19进行回位,随后电机五16c带动传动轮七16e转动,从而通过传动带五16g带动输送链一16h滚动,使活动架七16j沿着导轨十16k的方向移动,随后导轨十16k带动输送链二16m下移将铜针放置在放铜针位置,通过转动限位传感器24的设置,实现的传动轴二23的转动角度的限位,通过位置传感器二163、位置传感器三164和位置传感器四165实现了对导轨十16k上的活动架七16j移动位置度的限位;The copper needle that needs to be grasped then drives the transmission wheel 7 16e to rotate by the motor 5 16c of the copper needle mechanism 16 , so that the conveyor belt is driven by the transmission belt 5 16g to drive the conveyor chain for 16 hours, so that the movable frame 7 16j is along the guide rail. Moving in the direction of ten 16k to the left and right, the left and right movement of the needle catching device 19 is realized. When the copper needle is fed, the movable frame seven 16j moves along the guide rail in the direction of the 16k to the directly above the copper needle, and then drives the conveyor chain through the motor six 16n. When the two 16m moves down, the rocker arm 25 is pushed by the cylinder 6 22, thereby driving the rocker arm 26 to rotate, so that the needle catching device 19 is squared, and the needle catching device 19 is moved down to the copper needle directly, and then passes through the cylinder seven. 19a pushes the splint 19c and the splint 19d to clamp the copper needle. After the copper needle is clamped, the cylinder 7a is relieved, and the rocker arm 26 drives the gripping device 19 to return, and then the motor 516c drives the transmission wheel 7e. Rotate, so that the conveyor belt 5 16g drives the conveyor chain to roll for 16h, so that the movable frame seven 16j moves along the guide rail ten 16k direction, then the guide rail ten 16k drives the conveyor chain two 16m down to place the copper needle in the position of the copper-plated needle, through By setting the rotation limit sensor 24, the limit of the rotation angle of the transmission shaft 23 is realized, and the position of the movable frame seven 16j on the guide rail 1016k is realized by the position sensor two 163, the position sensor three 164 and the position sensor four 165. degree Limit;
随后铜针植入机构17的机械手将铜针抓至定位斗17h上自由落体,由入铜针机构寻找电池中心孔,让铜针自由落下,保证电池不会受到重力而损坏,由机械手将铜针抓至入铜针定位斗17h,振荡器17c前后高频震动寻找左右中心孔,由调节螺钉一17f2,调节弹簧一17f3,调节螺钉二17f4,调节弹簧二17f5调节震动幅度,实现前后同时震动寻找中心孔,电池定位机构动作抖动电池等多个功能寻找中心孔,保证铜针能自由落下而不损伤电池,通过锁紧螺丝锁紧螺丝17m,实现了定位斗17h的定位,通过调节机构17f,实现了振荡器17c前后振动幅度的调节,满足了实用要求,进一步确保了铜针的植入,当铜针无法进入后,通过料斗口气缸17j9推动顶针,将实现了铜针的定位,通过电池中心管保护气缸17j5推动中心管保护板17j6移动,使保护槽口17j12在电池的上方,防止了拔铜针的同时将电池中心管带动,随后通过上升气缸17j7带动托座17b沿着上升导轨17j8的方向上升,随后铜针盒气缸17j4带动铜针盒17j1到达定 位斗17h的下方,随后,料斗口气缸17j9带动顶针后移,铜针掉落到铜针盒17j1内;Then, the robot of the copper needle implanting mechanism 17 grasps the copper needle to the free positioning body of the positioning bucket 17h, and finds the central hole of the battery by the copper needle mechanism, so that the copper needle can freely fall, and the battery is not damaged by gravity, and the copper is replaced by the robot. The needle is caught in the copper needle positioning bucket 17h, and the oscillator 17c is vibrating in front and rear to find the left and right center holes. The adjustment screw 17f2, the adjustment spring 17f3, the adjustment screw 2 17f4, the adjustment spring 2 17f5 adjust the vibration amplitude, and realize the simultaneous vibration before and after. Looking for the center hole, the battery positioning mechanism, the action jitter battery and other functions to find the center hole, to ensure that the copper needle can freely fall without damaging the battery, and the locking screw 17m is locked by the locking screw, and the positioning mechanism 17h is realized. The vibration amplitude adjustment of the oscillator 17c is realized, which satisfies the practical requirements, further ensures the implantation of the copper needle. When the copper needle cannot enter, the thimble is pushed by the hopper port cylinder 17j9, and the positioning of the copper needle is realized. The battery center tube protection cylinder 17j5 pushes the center tube protection plate 17j6 to move, so that the protection notch 17j12 is above the battery, preventing the copper pulling needle Battery driven while the central tube, followed by the rising 17j7 holder drive cylinder 17b along the rising direction of the guide rail rising 17j8, 17j4 then copper needle cassette to drive copper cylinder reaches a given magazine 17j1 Below the bucket 17h, then, the hopper mouth cylinder 17j9 drives the thimble to move backward, and the copper needle falls into the copper needle box 17j1;
当转盘6将电池转到下电池机构18的下方后,输送链三18k带动活动架九18g移动,随后通过取料气缸18n带动活动架九18g下移,随后通过抓电池机构20的气缸三20a推动活动爪一20c和活动爪二20d,将电池夹起,随后通过下料气缸18m将抓电池机构20上的电池放置在电池出料输送带2上,将电池输送至冲槽机内。When the turntable 6 turns the battery to the lower side of the lower battery mechanism 18, the transport chain three 18k drives the movable frame nine 18g to move, and then drives the movable frame nine 18g downward through the take-up cylinder 18n, and then passes through the cylinder three 20a of the grasping battery mechanism 20. The movable claws 20c and the movable claws 20d are pushed, the battery is clamped, and then the battery on the grasping battery mechanism 20 is placed on the battery discharge conveyor 2 through the blanking cylinder 18m, and the battery is transported into the punching machine.
由于采用了上述技术方案,与现有技术相比,本发明通过电池打铜针机的设置,实现了自动化打铜针,同时也实现了自动化踢料和自动化输送,提高可生产效率,同时也降低了生产成本。Due to the adoption of the above technical solution, compared with the prior art, the invention realizes the automatic copper-punching needle through the setting of the battery-making copper needle machine, and also realizes the automatic kicking and automatic conveying, thereby improving the production efficiency, and also improving the production efficiency. Reduced production costs.
本发明不局限于上述最佳实施方式,任何人应该得知在本发明的启示下做出的结构变化,凡是与本发明具有相同或者相近似的技术方案,均属于本发明的保护范围。 The present invention is not limited to the above-described preferred embodiments, and any person skilled in the art should be aware of the structural changes made in the light of the present invention. Any technical solutions having the same or similar as the present invention are within the scope of the present invention.

Claims (10)

  1. 一种电池打铜针机,包括电池入料输送带,电池出料输送带,铜针入料输送带,打铜针机构,所述的电池入料输送带与两个打铜针机构连接,所述的打铜针机构与电池出料输送带连接,所述的铜针入料输送带与两个打铜针机构连接,其特征在于:所述的打铜针机构包括安装台,转盘,电池上料机构,极耳检测机构,电池极耳矫正机构,拨极耳机构,中心孔检测机构,中心孔矫正机构,铜针自动分料机构,上铜针机构,铜针转运机构,抓运铜针机构,铜针植入机构,下电池机构,所述的转盘安装在安装台上,所述的电池上料机构安装在电池入料输送带的一侧,所述的电池上料机构一侧设有极耳检测机构,所述的极耳检测机构一侧安装有电池极耳矫正机构,所述的电池极耳矫正机构一侧安装有拨极耳机构,所述的拨极耳机构一侧设有中心孔检测机构,所述的中心孔检测机构一侧设有中心孔矫正机构,所述的铜针自动分料机构的上方为铜针入料输送带,所述的铜针自动分料机构一侧为上铜针机构,所述的上铜针机构一侧为铜针转运机构,所述的铜针转运机构一侧为抓运铜针机构,所述的抓运铜针机构一侧为铜针植入机构,所述的铜针植入机构在下电池机构的一侧,A battery copper needle machine comprises a battery feeding conveyor belt, a battery discharging conveyor belt, a copper needle feeding conveyor belt, a copper needle mechanism, and the battery feeding conveyor belt is connected with two copper needle mechanisms. The copper needle mechanism is connected to a battery discharge conveyor belt, and the copper needle feeding conveyor belt is connected to two copper needle mechanism, wherein the copper needle mechanism comprises a mounting table and a turntable. Battery feeding mechanism, ear detecting mechanism, battery ear correction mechanism, dialing ear mechanism, central hole detecting mechanism, central hole correcting mechanism, copper needle automatic dispensing mechanism, copper needle mechanism, copper needle transfer mechanism, grasping a copper needle mechanism, a copper needle implanting mechanism, a lower battery mechanism, the turntable is mounted on the mounting table, the battery loading mechanism is mounted on one side of the battery feeding conveyor belt, and the battery loading mechanism is The side of the ear detecting mechanism is provided with a battery ear correction mechanism, and one side of the battery ear correction mechanism is provided with a dial ear mechanism, and the dialing ear mechanism is a central hole detecting mechanism is arranged on the side, A central hole correction mechanism is disposed on one side of the central hole detecting mechanism, and a copper needle feeding conveyor belt is arranged above the copper needle automatic dispensing mechanism, and the copper needle insertion mechanism is on the side of the copper needle automatic dispensing mechanism The side of the upper copper needle mechanism is a copper needle transfer mechanism, the side of the copper needle transfer mechanism is a copper needle mechanism, and the side of the copper needle mechanism is a copper needle implant mechanism. The copper needle implanting mechanism is on one side of the lower battery mechanism,
    所述的电池上料机构,包括安装架一,电机一,输送带一,反射光电传感器,导轨架一,导轨一,导轨二,气缸一,气杆一,侧板一,活动架一,气缸二,承接架,变距气缸,抓电池机构,所述的电机一安装在安装架一的一侧,所述的输送带一与电机一连接,所述的导轨架一安装在安装架一的上方,所述的导轨一和导轨二安装在导轨架一上,所述的侧板一安装在导轨架一的一侧,所述的气缸一安装在侧板一上,所述的气杆一与导轨架一连接,所述的活动架一安装在导轨一和导轨二上,所述的气缸二与承接架连接,所述的承接架与变矩气缸连接,所述的变距气缸与抓电池机构连接,所述的反射光电传感器在输送带一的一侧,所述的导轨一后侧设有固定架一,所述的固定架一上安装有限 位传感器一,所述的导轨二后侧设有固定架二,所述的固定架二上安装有限位传感器二,所述的侧板一上设有限位传感器三和限位传感器四;The battery loading mechanism comprises a mounting frame, a motor, a conveyor belt, a reflective photoelectric sensor, a rail frame, a rail, a rail 2, a cylinder, a gas lever, a side panel, a movable frame, and a cylinder. Second, the receiving frame, the variable pitch cylinder, and the grasping battery mechanism, the motor is mounted on one side of the mounting frame, the conveyor belt is connected to the motor, and the rail frame is mounted on the mounting frame Above, the guide rails 1 and the guide rails 2 are mounted on the rail frame 1 , the side panels are mounted on one side of the rail brackets 1 , and the cylinders are mounted on the side panels 1 , and the gas rods are Connected to the rail frame, the movable frame is mounted on the rail 1 and the rail 2, the cylinder 2 is connected to the socket, the socket is connected with the torque converter cylinder, and the variable pitch cylinder and the catch The battery mechanism is connected, the reflective photoelectric sensor is on the side of the conveyor belt, and the rear side of the guide rail is provided with a fixing frame 1. The mounting bracket has a limited installation on one side. Position sensor 1, the second rear side of the guide rail is provided with a fixed frame 2, the fixed frame 2 is mounted with a limit position sensor 2, and the side plate is provided with a limit sensor 3 and a limit sensor 4;
    所述的极耳检测机构,包括电机二,电机架二,安装架二,传动轮一,从动轮一,传动带一,活动架二,连接板一,CCD视觉检测器一,所述的电机二安装在电机架二的下方,所述的传动轮一安装在电机架二的上方,所述的传动轮一与电机二连接,所述的从动轮一安装在安装架二上,所述的传动带一一端与传动轮一连接,所述的传动带一另一端与从动轮一连接,所述的活动架二安装在传动带一上,所述的连接板一安装在活动架二上,所述的CCD视觉检测器一安装在连接板一上,所述的传动带一一侧设有防护罩一,所述的安装架二上安装有位置传感器一,所述的CCD视觉检测器一的下方安装有聚光罩一,所述的聚光罩一安装在固定架三上;The ear detecting mechanism comprises a motor 2, a motor frame 2, a mounting frame 2, a transmission wheel 1 , a driven wheel 1 , a transmission belt 1 , a movable frame 2 , a connecting plate 1 , a CCD visual detector 1 , and the motor 2 Installed under the motor frame 2, the transmission wheel is mounted above the motor frame 2, the transmission wheel is connected to the motor 2, and the driven wheel is mounted on the mounting frame 2, the transmission belt One end is connected to the transmission wheel, the other end of the transmission belt is connected with the driven wheel, the movable frame 2 is mounted on the transmission belt, and the connecting plate is mounted on the movable frame 2, The CCD visual detector is mounted on the connecting plate, the protective belt is provided with a protective cover on one side, and the position sensor 1 is mounted on the mounting bracket 2, and the CCD visual detector 1 is installed below a concentrating cover, the concentrating cover is mounted on the fixing frame 3;
    所述的拨极耳机构,包括安装架三,侧板二,横板一,挡块上下气缸,导杆一,导向板一,挡块,推杆气缸,活动架三,连接杆,推杆,顶升气缸,所述的侧板二安装在安装架三的两侧,所述的横板一安装在侧架上,所述的挡块上下气缸安装在横板一的下方,所述的导杆一一端与导向板一连接,所述的导杆一另一端与挡块上下气缸连接,所述的挡块安装在导向板一的下方,所述的活动架三与顶升气缸连接,所述的活动架三一侧安装有推杆气缸,所述的活动架三的另一侧安装有连接杆,所述的连接杆与推杆气缸连接,所述的推杆在连接杆的下方,所述的安装架三上设有横板二,所述的顶升气缸安装在横板二上,所述的挡块为弧形;The dialing ear mechanism comprises a mounting bracket three, a side plate 2, a horizontal plate one, a blocking upper and lower cylinder, a guiding rod, a guiding plate, a stopper, a push rod cylinder, a movable frame three, a connecting rod, a push rod a lifting cylinder, the side plate 2 is mounted on two sides of the mounting frame 3, the horizontal plate is mounted on the side frame, and the upper and lower cylinders of the blocking block are mounted under the horizontal plate 1 One end of the guide rod is connected with the guide plate, and the other end of the guide rod is connected with the upper and lower cylinders of the block. The block is mounted below the guide plate 1. The movable frame 3 is connected with the jacking cylinder. The movable frame is mounted on one side of the movable frame with a push rod cylinder, and the other side of the movable frame 3 is mounted with a connecting rod, the connecting rod is connected with the push rod cylinder, and the push rod is connected to the rod Below, the mounting bracket 3 is provided with a horizontal plate 2, and the jacking cylinder is mounted on the horizontal plate 2, and the stopping block is curved;
    所述的中心孔检测机构,包括电机三,电机架三,安装架四,传动轮二,从动轮二,传动带二,活动架四,连接板二,CCD视觉检测器二,所述的电机三安装在电机架三的下方,所述的传动轮二安装在电机架三的上方,所述的传动 轮二与电机三连接,所述的从动轮二安装在安装架四上,所述的传动带二一端与传动轮二连接,所述的传动带二另一端与从动轮二连接,所述的活动架四安装在传动带二上,所述的连接板二安装在活动架四上,所述的CCD视觉检测器二安装在连接板二上,所述的传动带二一侧设有防护罩二,所述的安装架四上安装有位置传感器二,所述的CCD视觉检测器二的下方安装有聚光罩二,所述的聚光罩二安装在固定架三上;The central hole detecting mechanism comprises a motor three, a motor frame three, a mounting frame four, a transmission wheel two, a driven wheel two, a transmission belt two, a movable frame four, a connecting plate two, a CCD visual detector two, the motor three Installed under the motor frame 3, the transmission wheel 2 is mounted above the motor frame 3, the transmission The wheel 2 is connected to the motor three, the driven wheel 2 is mounted on the mounting frame 4, the two ends of the transmission belt are connected with the transmission wheel 2, and the other end of the transmission belt 2 is connected with the driven wheel 2, the activity The frame 4 is mounted on the transmission belt 2, the connecting plate 2 is mounted on the movable frame 4, the CCD visual detector 2 is mounted on the connecting plate 2, and the protective belt is provided on one side of the transmission belt. The mounting bracket 4 is mounted with a position sensor 2, and the CCD vision detector 2 is mounted with a concentrating cover 2, and the concentrating cover 2 is mounted on the fixing frame 3;
    所述的中心孔矫正机构,包括安装架五,气缸二,气缸三,侧架一,导轨四,活动块一,气缸四,连接板三,活动架五,传感器架,传感器一,导正杆,弹簧一,套杆一,所述的侧架一安装在安装架五上,所述的气缸二,气缸三安装在侧架一上,所述的安装架五一侧安装有导轨四,所述的导轨四上安装有活动块一,所述的气缸四与活动块一连接,所述的连接板三安装在活动块一上,所述的活动架五安装在连接板三上,所述的活动架五上安装有套杆一,所述的导正杆安装在套杆一内,所述的弹簧一套在导正杆上,所述的弹簧一一端与导正杆连接,所述的弹簧一另一端与套杆一连接,所述的活动架五一侧安装有传感器架,所述的传感器一安装在传感器架上,所述的导正杆上设有限位环,所述的导正杆一端为锥形,所述的导轨四下方设有限位块;The central hole correcting mechanism comprises a mounting bracket five, a cylinder two, a cylinder three, a side frame one, a guide rail four, a movable block one, a cylinder four, a connecting plate three, a movable frame five, a sensor frame, a sensor one, a guiding rod a spring, a sleeve, the side frame is mounted on the mounting frame 5, the cylinder 2, the cylinder 3 is mounted on the side frame, and the mounting bracket has five rails mounted on one side thereof. The movable rail 1 is mounted on the guide rail 4, the cylinder 4 is connected to the movable block, the connecting plate 3 is mounted on the movable block 1, and the movable frame 5 is mounted on the connecting plate 3, The movable frame 5 is mounted with a sleeve rod 1 , the guiding rod is installed in the sleeve rod, the spring is set on the guiding rod, and one end of the spring is connected with the guiding rod. The other end of the spring is connected to the sleeve rod. The movable frame is mounted on the five sides of the movable frame. The sensor is mounted on the sensor frame, and the guiding rod is provided with a limiting ring. The guiding rod has a tapered end at one end, and a limiting block is arranged below the guiding rail;
    所述的铜针自动分料机构,包括分料电机,传动轮三,传动轮四,传动带三,活动块二,导轨五,活动架六,上下接铜针气缸,横架,侧架二,侧架三,导轨六,导轨七,开门气缸,铜针斗,挡板,所述的传动轮三安装在分料电机上,所述的传动轮四安装在活动架六的另一侧,所述的传动带三安装在传动轮三和传动轮四上,所述的横架与侧架二和侧架三连接,所述的导轨六安装在侧架二上,所述的导轨七安装在侧架三上,所述的活动架六安装在导轨六和导轨七上,所述的活动块二安装在活动架六上,所述的活动块二安装在导轨五上, 所述的铜针斗安装在活动块二上,所述的开门气缸安装在铜针斗的上方,所述的开门气缸一侧滑槽,所述的挡板安装在滑槽上,所述的挡板与开门气缸连接,所述的上下接铜针气缸与活动架六连接,所述的活动架六上方设有上限位传感器一和上限位传感器二,所述的活动架六的下方设有下限传感器一和下限传感器二,所述的活动块二一侧设有传感器二;The copper needle automatic feeding mechanism comprises a material distributing motor, a transmission wheel three, a transmission wheel four, a transmission belt three, a movable block two, a guide rail five, a movable frame six, a copper needle cylinder up and down, a horizontal frame, and a side frame two. Side frame three, guide rail six, guide rail seven, open door cylinder, copper needle bucket, baffle, the transmission wheel three is mounted on the distribution motor, and the transmission wheel four is mounted on the other side of the movable frame six The transmission belt 3 is mounted on the transmission wheel 3 and the transmission wheel 4. The horizontal frame is connected with the side frame 2 and the side frame 3. The guide rail 6 is mounted on the side frame 2, and the guide rail 7 is mounted on the side. On the frame 3, the movable frame 6 is mounted on the guide rail 6 and the guide rail 7. The movable block 2 is mounted on the movable frame 6, and the movable block 2 is mounted on the guide rail 5. The copper needle bucket is mounted on the movable block 2, the opening door cylinder is installed above the copper needle bucket, the opening door cylinder side sliding slot, the baffle plate is mounted on the sliding slot, the The baffle is connected to the door opening cylinder, and the upper and lower copper needle cylinders are connected to the movable frame 6. The movable frame 6 is provided with an upper limit sensor 1 and an upper limit sensor 2, and the movable frame 6 is disposed below the movable frame 6 a lower limit sensor 1 and a lower limit sensor 2, wherein two sides of the movable block are provided with a sensor 2;
    所述的上铜针机构,包括震动器,感应器,铜针,铜针料槽,气缸五,上料器,所述的震动器安装在铜针料槽的下方,所述的气缸五安装在铜针料槽的下方,所述的上料器与气缸五连接,所述的铜针在铜针料槽内,所述的铜针料槽一侧设有出针口,所述的铜针料槽上方设有感应器,所述的铜针料槽内设有下限感应器,所述的感应器安装在安装架六上,所述的铜针料槽一侧设有多个出针口,所述的上料器包括连杆,料槽一和料槽二,所述的料槽一和料槽二安装在连杆上,所述的连杆安装在气缸五上;The upper copper needle mechanism comprises a vibrator, a sensor, a copper needle, a copper needle trough, a cylinder 5, a feeder, the vibrator is installed under the copper needle trough, and the cylinder is mounted. Below the copper needle trough, the feeder is connected to the cylinder five, the copper needle is in the copper needle trough, and one side of the copper needle trough is provided with a needle port, the copper An inductor is disposed above the needle trough, and a lower limit sensor is disposed in the copper needle trough, the inductor is mounted on the mounting bracket 6, and a plurality of needles are disposed on one side of the copper needle trough. Port, the feeder comprises a connecting rod, a trough 1 and a trough 2, the trough 1 and the trough 2 are mounted on the connecting rod, and the connecting rod is mounted on the cylinder 5;
    所述的铜针转运机构,包括电机四,电机座,安装架七,传动轴一,支架一,传动轮五,从动轮三,传动带四,活动块三,托盘,导轨八,导向板二,定位板一,连接柱,弹簧二,所述的电机座安装在安装架七上,所述的电机四安装在电机座上,所述的传动轴一与电机四连接,所述的传动轮五和从动轮三安装在支架一上,所述的出的传动带四一端与传动轮五连接,所述的传动带四另一端与从动轮三连接,所述的活动块三安装在传动带四上,所述的导轨八在固定架四的一侧,所述的托盘安装在导轨八上,所述的托盘与活动块三连接,所述的安装架七一侧设有定位板一,所述的连接柱安装在定位板一的一侧,所述的弹簧二套在连接柱上,所述的弹簧二一端与定位板一连接,所述的弹簧二另一端与导向板二连接,所述的支架一的一侧安装有安装轨道,所述的安装轨道安装有定位感应开关一,定位感应开关二,定位感应开关三,所述的定位板 一的上方设有铜针限位板,所述的托盘上设有针槽;The copper needle transfer mechanism comprises a motor four, a motor base, a mounting bracket seven, a transmission shaft one, a bracket one, a transmission wheel five, a driven wheel three, a transmission belt four, a movable block three, a tray, a guide rail eight, a guide plate two, a positioning plate, a connecting post, a spring 2, the motor base is mounted on the mounting bracket 7, the motor 4 is mounted on the motor base, and the transmission shaft is connected to the motor 4, the transmission wheel 5 And the driven wheel 3 is mounted on the bracket 1. The four ends of the output belt are connected with the transmission wheel 5. The other end of the belt 4 is connected with the driven wheel 3. The movable block 3 is mounted on the transmission belt 4, The guide rails are on one side of the fixed frame four, the trays are mounted on the guide rails 8, the trays are connected to the movable block 3, and the mounting brackets are provided on one side of the mounting brackets. The connecting post is mounted on one side of the positioning plate, the spring is disposed on the connecting post, the two ends of the spring are connected with the positioning plate, and the other end of the spring is connected with the guiding plate 2. One side of the bracket 1 is mounted with a mounting rail, The mounting rail is attached to a positioning sensor switch, locating sensor switch two, three sensor switch positioning said positioning plate a copper needle limiting plate is arranged on the top of the first, and the tray is provided with a needle groove;
    所述的抓运铜针机构,包括安装架八,导轨九,电机五,安装座一,传动轮七,从动轮四,传动带五,输送链一,活动架七,导轨十,输送链二,电机六,传动轮六,从动轮五,活动架八,传动带六,传动带七,从动轮六,传动轴二,从动轮七,固定架五,抓针装置,摇臂一,摇臂二,气缸六,所述的导轨九安装在安装架八上,所述的电机五安装在安装座一上,所述的安装座一在导轨九的上方,所述的传动轮七与电机五连接,所述的传动带五一端与传动轮七连接,所述的传动带五另一端与从动轮四连接,所述的输送链一与电机五连接,所述的活动架七安装在输送链一上,所述的导轨十安装在活动架七上,所述的活动架八安装在导轨十上,所述的输送链二与活动架八连接,所述的电机六与传动轮六连接,所述的传动带六一端与传动轮六连接,所述的传动带六另一端与从动轮五连接,所述的从动轮六和从动轮五安装在固定架五上,所述的从动轮五和从动轮六通过传动轴二连接,所述的传动轴二安装在固定架五上,所述的传动带七一端与从动轮六连接,所述的传动带七另一端与从动轮七连接;The grasping copper needle mechanism includes a mounting bracket eight, a guide rail nine, a motor five, a mounting seat one, a transmission wheel seven, a driven wheel four, a transmission belt five, a conveyor chain one, a movable frame seven, a guide rail ten, and a conveyor chain two. Motor six, transmission wheel six, driven wheel five, movable frame eight, transmission belt six, transmission belt seven, driven wheel six, transmission shaft two, driven wheel seven, fixed frame five, needle catching device, rocker arm one, rocker arm two, cylinder 6. The guide rails 9 are mounted on the mounting brackets 8, and the motor 5 is mounted on the mounting base 1. The mounting brackets are above the rails 9, and the transmission wheels 7 are connected to the motor 5. The fifth end of the transmission belt is connected with the transmission wheel 7. The other end of the transmission belt 5 is connected with the driven wheel 4. The conveyor chain is connected to the motor 5, and the movable frame 7 is mounted on the conveyor chain. The guide rail 10 is mounted on the movable frame 7. The movable frame 8 is mounted on the guide rail 10. The conveyor chain 2 is connected to the movable frame 8. The motor 6 is connected with the transmission wheel 6. The transmission belt is connected. The six ends are connected to the transmission wheel six, said The other end of the moving belt 6 is connected with the driven wheel 5. The driven wheel 6 and the driven wheel 5 are mounted on the fixed frame 5. The driven wheel 5 and the driven wheel 6 are connected by a transmission shaft 2, and the transmission shaft 2 Mounted on the fixing frame 5, the seventh end of the transmission belt is connected with the driven wheel 6, and the other end of the transmission belt 7 is connected with the driven wheel 7.
    所述的铜针植入机构,包括支架二,托座,振荡器,滑动板,配合板,调节机构,定位座,定位斗,所述的托座安装在支架二上,所述的振荡器安装在托座上,所述的滑动板安装在振荡器上,所述的配合板与滑动板配合,所述的调节机构安装在配合板上,所述的调节机构与定位座连接,所述的定位座上安装有定位斗,所述的定位斗一侧设有回收铜针机构,所述的定位斗一侧设有锁紧螺丝;The copper needle implanting mechanism comprises a bracket 2, a bracket, an oscillator, a sliding plate, a mating plate, an adjusting mechanism, a positioning seat, a positioning bucket, and the bracket is mounted on the bracket 2, the oscillator Mounted on the bracket, the sliding plate is mounted on the oscillator, the mating plate is engaged with the sliding plate, the adjusting mechanism is mounted on the mating plate, and the adjusting mechanism is coupled to the positioning seat, a positioning bucket is mounted on the positioning seat, and a side of the positioning bucket is provided with a recycling copper needle mechanism, and a locking screw is arranged on one side of the positioning bucket;
    所述的下电池机构包括定位架,气缸架,导向杆一,导向杆二,套杆二,套杆三,活动架九,导轨十二,输送链三,下料气缸,取料气缸,抓电池机构,所述的导轨十二安装在定位架上,所述的下料气缸安装在气缸架上,所述的导 向杆一和导向杆二安装在气缸架的两侧,所述的活动架九安装在导轨十二上,所述的套杆二和套杆三安装在活动架九上,所述的导向杆一和导向杆二安装在活动架九上,所述的取料气缸安装在活动架九的上方,所述的抓电池机构安装在活动架九的下方,所述的输送链三与活动架九连接。The lower battery mechanism comprises a positioning frame, a cylinder frame, a guiding rod 1, a guiding rod 2, a sleeve rod 2, a sleeve rod 3, a movable frame nine, a guide rail 12, a conveyor chain three, a cutting cylinder, a take-up cylinder, and a catching mechanism. a battery mechanism, the guide rail 12 is mounted on a positioning frame, and the blanking cylinder is mounted on the cylinder block, the guide The rod 1 and the guide rod 2 are mounted on two sides of the cylinder block, the movable frame 9 is mounted on the guide rail 12, and the sleeve rod 2 and the sleeve rod 3 are mounted on the movable frame 9, the guide rod A guiding rod 2 is mounted on the movable frame 9, the reclaiming cylinder is installed above the movable frame 9, the grasping battery mechanism is installed under the movable frame 9, the conveying chain 3 and the movable frame are nine connection.
  2. 如权利要求1所述的电池打铜针机,其特征在于:所述的导轨九的下方设有安装槽架,所述的安装槽架上安装有位置传感器二、位置传感器三和位置传感器四,所述的位置传感器二安装在安装槽架的一侧,所述的位置传感器三和位置传感器四在安装槽架的另一侧。The battery copper needle machine according to claim 1, wherein a mounting bracket is arranged below the guide rail 9, and the mounting bracket is mounted with a position sensor 2, a position sensor 3 and a position sensor 4. The position sensor 2 is mounted on one side of the mounting bracket, and the position sensor 3 and the position sensor 4 are on the other side of the mounting bracket.
  3. 如权利要求1所述的电池打铜针机,其特征在于:所述的调节机构包括调节块,调节螺钉一,调节弹簧一,调节螺钉二,调节弹簧二,定位板二,所述的调节块与配合板连接,所述的调节螺钉一,调节螺丝二安装在调节块的两侧,所述的调节弹簧一安装在调节螺钉一上,所述的调节弹簧二安装在调节螺钉二上,所述的定位板二与定位座连接。A battery copper needle machine according to claim 1, wherein said adjusting mechanism comprises an adjusting block, an adjusting screw, an adjusting spring, an adjusting screw 2, an adjusting spring 2, a positioning plate 2, said adjusting The adjusting block is connected to the mating plate, and the adjusting screw is mounted on two sides of the adjusting block. The adjusting spring is mounted on the adjusting screw, and the adjusting spring is mounted on the adjusting screw 2. The positioning plate 2 is connected to the positioning seat.
  4. 如权利要求3所述的电池打铜针机,其特征在于:所述的定位板二上设有定位块,所述的调节螺钉二安装在定位块上。The battery copper needle machine according to claim 3, wherein the positioning plate 2 is provided with a positioning block, and the adjusting screw 2 is mounted on the positioning block.
  5. 如权利要求1所述的电池打铜针机,其特征在于:所述的回收铜针机构包括铜针盒,铜针盒定位板,铜针盒导杆,铜针盒气缸,电池中心管保护气缸,中心管保护板,上升气缸,上升导轨,料斗口气缸,顶针,所述的铜针盒安装在定位斗的一侧,所述的铜针盒定位板安装在支架二上,所述的铜针盒导杆安装在铜针盒定位板上,所述的铜针盒气缸一端连接铜针盒定位板,所述的铜针盒气缸另一端与铜针盒连接,所述的电池中心管保护气缸安装在托座侧,所述的中心管保护板与电池中心管保护气缸连接,所述的托座安装在上升导轨上,所述的上升气缸与托座连接,定位斗下方设有料斗口气缸,所述的料斗口气缸与 顶针连接。A battery copper needle machine according to claim 1, wherein said recycled copper needle mechanism comprises a copper needle box, a copper needle box positioning plate, a copper needle box guide rod, a copper needle box cylinder, and a battery center tube protection. a cylinder, a central tube protection plate, a rising cylinder, a rising rail, a hopper cylinder, a thimble, the copper needle box is mounted on one side of the positioning bucket, and the copper needle box positioning plate is mounted on the bracket 2, the The copper needle box guide rod is mounted on the copper needle box positioning plate, one end of the copper needle box cylinder is connected to the copper needle box positioning plate, and the other end of the copper needle box cylinder is connected with the copper needle box, the battery center tube The protection cylinder is mounted on the bracket side, the central tube protection plate is connected to the battery center tube protection cylinder, the bracket is mounted on the ascending rail, the ascending cylinder is connected with the bracket, and the hopper is arranged below the positioning bucket Port cylinder, the hopper mouth cylinder and The thimble is connected.
  6. 如权利要求5所述的电池打铜针机,其特征在于:所述的中心管保护板上设有保护槽口。A battery copper needle machine according to claim 5, wherein said central tube protection plate is provided with a protective notch.
  7. 如权利要求1所述的电池打铜针机,其特征在于:所述的抓电池机构包括气缸三,导轨三,活动爪一,活动爪二,所述的活动爪一和活动爪二安装在导轨三上,所述的气缸三与活动爪一和活动爪二连接,所述的活动架一上设有导向杆三和导向杆四,所述的导向杆三安装在导向套一内,所述的导向杆四安装在导向套二内,所述的导向套一和导向套二安装在导轨架一上,所述的导向杆三的上方设有限位传感器五,所述的导向杆四的上方设有限位传感器六。导轨十A battery copper needle machine according to claim 1, wherein said grasping battery mechanism comprises a cylinder 3, a guide rail 3, a movable claw 1 and a movable claw 2, and the movable claw 1 and the movable claw 2 are mounted on On the guide rail three, the cylinder 3 is connected with the movable claw 1 and the movable claw 2. The movable frame is provided with a guiding rod 3 and a guiding rod 4, and the guiding rod 3 is installed in the guiding sleeve. The guiding rods 4 are installed in the guiding sleeves 2, and the guiding sleeves 1 and the guiding sleeves 2 are mounted on the rail frame 1 , and the limiting rods 5 are arranged above the guiding rods 3, and the guiding rods 4 There is a limit sensor six on the top. Rail ten
  8. 如权利要求1所述的电池打铜针机,其特征在于:所述的中心孔矫正机构一侧设有铜针踢料机构,所述的铜针踢料机构包括安装架九,导轨十三,踢料气缸,活动架十,放针气缸,连接架,抓针装置,不良品导流道,储料盒,所述的导轨十三安装在安装架九上,所述的踢料气缸安装在导轨十三的一侧,所述的踢料气缸与活动架十连接,所述的连接架安装在活动架十的一侧,所述的放针气缸安装在连接架上,所述的抓针装置安装在连接架的下方,所述的抓针装置的下方设有不良品导流道,所述的不良品导流道的下方设有储料盒,所述的抓针装置安装在转轴上,所述的连接架一侧安装有转角气缸,所述的转角气缸与摇臂三连接,所述的摇臂三与摇臂四连接,所述的摇臂四与转轴连接。A battery copper needle machine according to claim 1, wherein said central hole correcting mechanism is provided with a copper needle kicking mechanism on one side, and said copper needle kicking mechanism comprises a mounting bracket nine and a guide rail , kicking cylinder, movable frame ten, needle cylinder, connecting frame, needle catching device, defective product guide channel, storage box, the guide rails 13 are installed on the mounting frame 9, the kicking cylinder is installed On one side of the guide rails 13, the kicking cylinder is connected to the movable frame ten, the connecting frame is mounted on one side of the movable frame ten, and the needle releasing cylinder is mounted on the connecting frame, the grasping The needle device is installed under the connecting frame, and the defective needle guiding channel is arranged below the needle catching device, and the storage box is arranged below the defective product guiding channel, and the needle catching device is mounted on the rotating shaft The side of the connecting frame is mounted with a corner cylinder, the corner cylinder is connected with the rocker arm 3. The rocker arm 3 is connected with the rocker arm 4. The rocker arm 4 is connected with the rotating shaft.
  9. 如权利要求7所述的电池打铜针机,其特征在于:所述的抓针装置安装在活动架八的下方,所述的活动架八一侧设有气缸六,所述的气缸六与摇臂一连接,所述的摇臂一与摇臂二连接,所述的抓针装置安装在传动轴三上,所述的摇臂二与传动轴三连接,所述的摇臂二的一侧设有转动限位传感器,所述的抓针装置包括气缸七,导轨十一,夹板一和夹板二,所述的夹板一和夹板二安装在导 轨十一上,所述的气缸七与夹板一和夹板二连接。A battery copper needle machine according to claim 7, wherein said needle catching device is mounted below the movable frame eight, and said movable frame has one side of the movable cylinder six, said cylinder six When the rocker arm is connected, the rocker arm is connected to the rocker arm 2. The needle catching device is mounted on the drive shaft 3. The rocker arm 2 is connected to the drive shaft 3, and the rocker arm 2 is The side is provided with a rotation limit sensor, and the needle grasping device comprises a cylinder seventh, a guide rail eleven, a splint one and a splint two, and the splint one and the splint two are mounted on the guide On the rail XI, the cylinder 7 is connected to the splint 1 and the splint 2.
  10. 如权利要求1所述的电池打铜针机,其特征在于:所述的电池极耳矫正机构包括安装架十,预推极耳气缸,推板,活动架十一,底架,电池顶升气缸,导杆二,导杆三,套杆四,套杆五,步进电机,包胶磁铁,旋转轴,所述的预推极耳气缸安装在安装架十的上方,所述的预推极耳气缸一侧安装有推板,所述的底架安装在转盘的下方,所述的电池顶升气缸安装在底架的下方,所述的活动架十一与电池顶升气缸连接,所述的活动架十一下方安装有步进电机,所述的步进电机与旋转轴连接,所述的旋转轴一端安装有包胶磁铁,所述的活动架十一和底架之间安装有导杆二和导杆三,所述的套杆四,套杆五安装在底架上,所述的导杆二安装在套杆四上,所述的导杆三安装在套杆五上。 A battery copper needle machine according to claim 1, wherein said battery tab correction mechanism comprises a mounting bracket ten, a pre-pushing ear cylinder, a push plate, a movable frame eleven, a chassis, and a battery jacking. Cylinder, guide rod 2, guide rod 3, sleeve rod 4, sleeve rod 5, stepping motor, rubber-coated magnet, rotating shaft, the pre-pushing pole cylinder is installed above the mounting bracket 10, the pre-push A push plate is mounted on one side of the ear cylinder, the bottom frame is installed under the turntable, the battery jacking cylinder is installed under the bottom frame, and the movable frame 11 is connected with the battery jacking cylinder. A stepping motor is mounted below the movable frame eleven, the stepping motor is connected to the rotating shaft, and one end of the rotating shaft is mounted with a rubber magnet, and the movable frame is installed between the eleven and the bottom frame. There are a guide rod 2 and a guide rod 3, the sleeve rod 4, the sleeve rod 5 is mounted on the chassis, the guide rod 2 is mounted on the sleeve rod 4, and the guide rod 3 is mounted on the sleeve rod 5 .
PCT/CN2017/115008 2017-12-07 2017-12-07 Battery copper needle inserting device WO2019109304A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0729573A (en) * 1993-07-07 1995-01-31 Matsushita Electric Ind Co Ltd Manufacture of alkaline battery
CN106159292A (en) * 2016-08-30 2016-11-23 江门金刚电源制品有限公司 Alkaline battery and method for manufacturing the same
CN206134822U (en) * 2016-08-26 2017-04-26 郁南县万兴机器有限公司 Carbon rod mounting machine
CN206148562U (en) * 2016-10-24 2017-05-03 无锡先导智能装备股份有限公司 Electricity core hot press
CN206180003U (en) * 2016-10-26 2017-05-17 深圳市沃特玛电池有限公司 Half finished battery automatic assembly equipment
CN107425221A (en) * 2017-07-19 2017-12-01 深圳市沃特玛电池有限公司 A kind of battery core of battery installs felt pad and canning machine structure additional
CN108091894A (en) * 2017-12-07 2018-05-29 惠州市成泰自动化科技有限公司 A kind of battery makes copper pin machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0729573A (en) * 1993-07-07 1995-01-31 Matsushita Electric Ind Co Ltd Manufacture of alkaline battery
CN206134822U (en) * 2016-08-26 2017-04-26 郁南县万兴机器有限公司 Carbon rod mounting machine
CN106159292A (en) * 2016-08-30 2016-11-23 江门金刚电源制品有限公司 Alkaline battery and method for manufacturing the same
CN206148562U (en) * 2016-10-24 2017-05-03 无锡先导智能装备股份有限公司 Electricity core hot press
CN206180003U (en) * 2016-10-26 2017-05-17 深圳市沃特玛电池有限公司 Half finished battery automatic assembly equipment
CN107425221A (en) * 2017-07-19 2017-12-01 深圳市沃特玛电池有限公司 A kind of battery core of battery installs felt pad and canning machine structure additional
CN108091894A (en) * 2017-12-07 2018-05-29 惠州市成泰自动化科技有限公司 A kind of battery makes copper pin machine

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